Disassembly and Assembly

12G, 120G, 130G & 140G MOTOR GRADERS POWER TRAIN

Media Number -SENR3649-00 Publication Date -01/10/1987 Date Updated -13/03/2006

SENR36490010

Transmission Oil And Scavenge Pump

SMCS - 3153-010; 3153-015; 3153-016

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Remove And Install Transmission Oil And Scavenge

Pump
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1. Loosen bolts (1), (2) and (6) and slide the alternator to loosen fan belts (3).

2. Remove fan belts (3) from the pulley on the transmission oil and scavenge pump.

3. Remove bolts (4) and plate (5).

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4. Remove bolts (7) and washers. Remove pulley (8) and the O-ring seal.
5. Remove bolts (9) and remove tubes (11) from the pump.

6. Use two people and remove bolts (10), then lower transmission oil and scavenge pump
(12) from the vehicle.

NOTE: The following steps are for the installation of the transmission and scavenge pump.

7. Put transmission oil and scavenge pump (12) in position with bolts (10).

8. Install tubes (11) on the pump with bolts (9).

9. Install pulley (8) with bolts (7).

10. Install plate (5) with bolts (4) that hold it.

11. Install fan belts (3) on the pulley.

12. Slide the alternator into it's original position and tighten bolts (1), (2) and (6).

Disassemble Transmission Oil And Scavenge Pump

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Start By:

a. remove transmission oil and scavenge pump

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1. Thoroughly clean the outside of the pump.

2. Remove bolts (3). Remove pulley (2) from pump (1). Remove the gasket from the pump.

NOTE: Pulley (2) can be removed during the removal of the transmission oil and scavenge
pump.
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3. Remove bolts (5). Remove cage (4) from the manifold.

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4. Remove spiral snap ring (8) that holds coupling (6) in the cage.

5. Remove coupling (6) from the cage with tooling (A).

6. Remove seal (7) and the bearing from the cage.

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7. Remove bolts (9) that hold cover (10) for the transmission oil pump section to the
manifold for the scavenge pump section.

8. Remove cover (10). Remove the seal from the inside face of cover (10).

9. Remove the bearings from the cover with tooling (B).

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10. Remove body (11) from over the gears for the transmission oil pump section.

11. Remove gear (12).

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12. Remove manifold (15) and gear (13) from manifold (18). Remove the key and gear (13)
from the manifold.

13. Remove two seals (14) from manifold (15). Remove the bearings from the manifold
with tooling (B).

14. Remove gears (16) and (17) for the scavenge pump section from manifold (18).

Assemble Transmission Oil And Scavenge Pump

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1. Install the two bearings in the manifold and the two bearings in the cover with tooling
(A).
2. Install the bearings so the joint in the bearing is at an angle 30° ± 15° to a vertical line
through the centers of the bores for the gears.

3. Install the bearings to a depth of 1.57 mm (.062 in.) from the face of the manifold and the
cover.

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4. Put gears (16) and (17) for the scavenge pump section in position in manifold (18).

5. Install a seal (19) on each side of manifold (15). Put gear (13) in position in manifold
(15). Install key (20) in the shaft of gear (13).

6. Put manifold (15) and gear (13) in position on manifold (18). Make sure key (20) is in
alignment with the groove (slot) in gear (12).

7. Install gear (12) through the bearing in manifold (15) and into gear (17). Gears (13) and
(12) are for the transmission oil pump section.

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8. Put body (11) in position on manifold (15). Make sure the dowels in the body are in
alignment with the holes in the manifold.

9. Put seal (21) in position in cover (10). Put cover (10) in position on body (11). Make sure
the dowels in the body are in alignment with the holes in the cover. Install the bolts that
hold the sections of the pump together.
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10. Install the seal in cage (4) with tooling (B). Install the seal with the lip toward the inside
of the cage.

11. Install bearing (22) in cage (4).

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12. Put coupling (6) in position in the bearing and the cage. Install the spiral snap ring that
holds the coupling in the cage.

13. Install bolts (5) that hold the cage to the pump.

14. Put pulley (2) in position on coupling (6). Install the bolts that hold the pulley to the
coupling.

15. See the topic, Bench Test in Powershift Transmission, Testing And Adjusting for the
correct test specifications for the pump.

End By:

a. install transmission oil and scavenge pump

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