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Introduction
Understanding the principles of uncertainty analysis is temperature changes. Temperatures are measured and
essential in gauging the quality of measurement results. In converted into the proper engineering unit scale by the data
designing a turbine meter calibration facility, the quality of acquisition modules in a programmable logic controller
calibration, or in other words the calibration uncertainty of (PLC). Pressure differences between the master turbine
the facility, is influenced by the designer’s detailed and meters (MR) and the meter under test (MUT) are measured
exact knowledge of all the physical processes used to by differential pressure transducers in inches water column
derive the final calibration result. In this paper, the author (“w.c.). Differential pressure measurements are used
explains the methodology used to develop the mathematical instead of static pressure measurements in order to improve
model for estimating the calibration uncertainty of the the measurement resolution and stability. A novel
Triple Point High Pressure Meter Calibration Facility “floating” static pressure reference system provides a stable
located in Penticton, BC. The measurement uncertainty reference point for each of the differential pressure
contribution by each measurement component is examined. transducers.
The effects of flow Reynolds number, composition of the
test medium, physical configuration of the meter run, and The Triple Point reference meter bank consists of four 8-
the stability of temperature and pressure control of the test inch and one 4-inch Instromet XIC series turbine meters.
loop, are explored. Finally, the various methods of Each one of the reference meters is equipped with an
expressing measurement uncertainty are discussed. integral inlet flow conditioner as well as a 19-tube bundle
flow straightener upstream in the meter run. In order to
meet the full operating Reynold’s number range of Triple
Test Loop Configuration Point, the master meters were calibrated at three different
NMI (Nederlands Meetinstituut) facilities in Europe. The
Triple Point is a high pressure closed-loop turbine meter low Reynold’s number air flow tests were performed at
proving facility. While the test loop may be used to prove NMI’s Silvolde facility; while the medium and high
turbine meters using many different gas media at low Reynold’s number flow tests were conducted at Utrecht
pressure when active loop cooling is not required, the and Bergum in the Netherlands.
Triple Point loop cooling system is specifically design to
operate with liquid carbon dioxide as a refrigerant. The The mid-point K-factor of each reference meter is provided
meter proving loop is essentially configured as a transfer by the manufacturer. Calibrated metering errors were
prover system. Figure 1 illustrates the general layout of the expressed as a percentage volume deviation from the true
Triple Point turbine meter proving facility. volume established by a recognized standard. The
relationship between turbine meter error and the flow
The primary parameters measured in the test loop are condition as defined by its Reynold’s number is well
temperature, pressure, and flow. High precision RTDs are understood and is supported by organizations such as
used to monitor temperatures downstream from each of the Measurement Canada, AGA [1] and CEN [2]. For each
turbine meters. In order to minimize the time lag in reference meter, a polynomial equation was developed to
temperature measurement, these RTDs are installed without characterize it for the full Triple Point operating range
thermowells. This allows the RTDs to respond quickly to based on the NMI calibration data.
MUT(8) Tmut-(8)
Qmut-(8)
Liquid CO2
injection port
ΔPmut (Note 1)
Tmut-6XX
Qmut-(6)
MUT(6)
Ps
Tref-(5) MR(5) Qref-(5)
ΔPref-(5)
Tref-(4) MR(4) Qref-(4)
ΔPref-(4)
Tref-(3) MR(3) Qref-(3)
ΔPref-(3)
Tref-(2) MR(2) Qref-(2)
High Pressure Blower
ΔPref-(2)
Tref-(1) MR(1) Qref-(1)
ΔPref-(1)
P
ρ= (4)
ZRT (100 − E REF )
C RE = (9)
100
in which R is the universal gas constant, and Z is the
compressibility factor of the gas. Substituting (4) into (3), EREF in equation (14) is the error of the reference meter
we derive a flow rate equation (5) which describes the flow operating at the same Reynold’s number (Re) as the test
condition of the reference meter and the meter-under-test in stream. EREF is determined by an nth order polynomial
terms of the physical state of the gas: function of the variable Re which defines the calibration
characteristic of the meter. The Reynold’s number (Re) is a
dimensionless number defined by:
PREF PMUT
QREF × = QMUT × (5)
Z REF × R × TREF Z MUT × R × TMUT ρυD
Re = (10)
η
Rearranging equation (5), we now have an expression that in which ρ is density, v is velocity, D is the pipe diameter,
describes the flow rate QMUT at the meter-under-test, and η is the dynamic viscosity of the gas.
expressed in terms of the flow rate at the reference meter
QREF:
b. Temperature correction factor
PREF × TMUT × Z MUT
QMUT = QREF × (6) TMUT TMUT (° F ) + 459.67
PMUT × TREF × Z REF CT = = (11)
TREF TREF (° F ) + 459.67
Expression (7) describes the volume of gas flowing The pressure correction factor CP compensates for gas
through the reference meter (for the moment, let us assume volume changes due to gas compression.
only one reference meter run is engaged) during time
period t. The quantity of gas passing through the meter- d. Compressibility correction factor
under-test in the same time period is represented by
combining (6) and (7) : Z MUT
CZ = (13)
Z REF
N REF (100 − E REF ) PREF × TMUT × Z MUT
VMUT = × × (8)
K REF 100 PMUT × TREF × Z REF The compressibility correction factor CZ compensates for
gas volume changes caused by changes in gas
To simplify (8), we create four new correction factors and compressibility factor.
define them as follow:
Measurement data from the Triple Point test loop is Uncertainty in reference meters
collected by a PLC based data acquisition system in the test
area, and passed to a LabView based application software Each of the Triple Point reference meters was calibrated at
residing in a control room PC. The PLC system also NMI and has a current NMI calibration certificate
performs primary engineering unit conversions. The specifying the measurement uncertainty figure with a
LabView software further processes the data for the HMI coverage factor of k = 1.96. Based on normal distribution,
Calibration uncertainty
Sampling errors PS ± 0.036 ∂f Uncertainty of the equivalency of CO 2
PS << 0.001 % / psi
Resolution errors psia ∂PS
Other additional
assumptions In the natural gas industry, it is a common practice to
obtain the calibration of a turbine meter in atmospheric air
Temperature – Reference and apply the same calibration curves for natural gas
Meters
applications. There are general concerns about the validity
Calibration uncertainty TREF ± ∂f of such an approach mainly because of the mismatch in gas
TREF = 0.22 % / o F
Sampling errors 0.09ºF ∂TREF
Resolution errors density and Reynold’s number of the test medium. There is
Other additional good theoretical understanding and support in the industry
assumptions
regarding the relationship between metering error and
Reynold’s number, although not very much turbine meter
⎜⎜ ∂x ⎟⎟ × uC
2
used to refine the long-term stability statistic of ⎛ ∂f ⎞ ⎛ ∂f ⎞ ⎝ i⎠
the sensors.
⎜⎜ ⎟⎟
⎝ ∂xi ⎠ (uC ) ⎜⎜ ⎟⎟ × uC
⎝ ∂xi ⎠
∂f
• Comparison with transfer meters and other ∂N MUT
= 0.01% / pulse NMUT ± 1 count < 0.0100(%) < 0.0001(%)2
reference standards from time to time. This data
will provide long-term stability statistics traceable ∂f
= −0.01% / pulse NREF ± 1 count < 0.0100(%) < 0.0001(%)2
to other recognized facilities. ∂N REF
∂f
= 0.15% / pulse / ft 3
• Conducting short-term repeatability tests every ∂K REF
KREF ± 0.0598
pulse/ft3
0.1069(%) 0.0114(%)2
∂f ΔPMUT ± 0.036”
The effectiveness of the start-up control program will be ∂ΔPMUT
= 0.04% /" w.c.
w.c.
0.0014(%) 0.0000(%)2
∂f
= 0.22% / o F TREF ± 0.09ºF 0.0198(%) 0.0004(%)2
Other additional assumptions ∂TREF
fractional error.
5. The reference meters and the MUT are assumed to Uncertainty for a Single Reference Meter
produce smooth and continuous pulse signals.
Rewriting (16) and expressing eMUT as a function of the
6. The meter “put-in” and “take-out” effect on meter parameters and the correction factors:
measurement uncertainty uRio is kept small enough to
be negligible by using special flange alignment tools.
In the Triple Point test loop, we can identify two sets of [3] “EN 12261 Gas meters – Turbine Gas Meters”, April
variables which have a very high probability of being 2002, European Committee for Standardization (CEN).
coordinated. These variables are the temperatures TREF and
TMUT. , and the differential pressures ΔPREF and ΔPMUT. [4] “Guide to The Expression of Uncertainty in
Since the RTDs and pressure sensors were made by the Measurement (GUM)”, 1995, ISO, BIPM, IEC, IFCC,
same manufacturers and most likely calibrated using the IUPAC, IUPAP, OIML.
same reference standards, it is therefore reasonable to
assume that each pair of these instruments has a positive [5] George, D. L., Fraser, H. L., Nored, M., Tang, P. W.,
correlation coefficient. The exact values of the correlation “Carbon Dioxide as a Test Fluid for Calibration of Turbine
coefficients are not known, but the maximum value would Meters”, American Gas Association Spring Conference
not exceed +1. 2004, American Gas Association, Washington, D.C., May
2004.
From Table 3, we may also observe that the products of
[6] Ronald H. Dieck, “Measurement Uncertainty Methods
both sets of partial differentials have a negative sign, that
and Applications, 3rd Edition, ISA Press, 2002.
is:
⎛ ∂f ⎞⎛ ∂f ⎞
⎜⎜ ⎟⎟⎜ ⎟ = negative value (28)
⎜ ⎟
⎝ ∂TREF ⎠⎝ ∂TMUT ⎠