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Efficient Supply Chain Management with

SAP Solutions for RFID


Tobias Götz, Sasan Safai, Philipp Beer

Contents

1 Introduction ................................................ 3 RFID-Enabled Integrated Outbound


Structure of this SAP PRESS Essentials Scenario ................................................ 26
Guide .................................................... 3 RFID-Enabled Inbound Processing ....... 27
Target Audience .................................... 4 3.6 Other Application Areas of
RFID Technology .................................. 29
2 Introduction to RFID Technology ...... 5 Military Uses ......................................... 29
2.1 System Components ............................. 5 Production ............................................ 29
RFID Tag (Transponder) ........................ 5 Access and Ticketing Systems ............... 29
Gen 2 Tags ............................................ 6 Plant Maintenance ................................ 29
Reader ................................................... 7 Livestock Identification ......................... 29
Writer ................................................... 8
EPC Repository ..................................... 9 4 Architecture of SAP AII 4.0 ................... 31
Product Description Language ............. 9 4.1 SAP AII 4.0—Technical Overview ........ 31
Device Controller ................................. 10 Device Integration ................................ 32
Electronic Product Code ....................... 11 SAP Auto-ID Infrastructure .................. 34
2.2 Physical Principles ................................. 12 Integration in the Slap-and-Ship
2.3 Data Transfer ......................................... 13 Scenario ................................................ 36
2.4 Frequencies ........................................... 15 4.2 Integrating SAP AII ............................... 37
Overview of Frequency Ranges ............ 15 Installation ............................................ 37
Preferred Frequency Ranges for Customizing SAP AII ............................. 39
Smart Labels ......................................... 16 Hardware .............................................. 41

3 Processes and Application Areas ........ 17 5 SAP AII Functions in the Standalone
3.1 Challenges ............................................. 17 Scenario ........................................................ 43
3.2 Reasons to Use RFID ............................ 18 5.1 Properties of the Standalone
3.3 Slap-and-Ship Scenario (Standalone Scenario ................................................ 43
Scenario) ............................................... 21 5.2 Requirements for Using the Standalone
Scenario with Stationary Readers and Scenario ................................................ 43
Desktops ............................................... 22 5.3 User Interfaces ...................................... 45
Scenario with Mobile Readers .............. 23 Desktop UI ............................................ 45
3.4 Returnable Items Scenario ................... 24 Mobile UI .............................................. 46
3.5 RFID-Enabled Integrated Scenarios ..... 26 SAP GUI ................................................ 46

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Contents

5.4 Outbound Processing in the Standalone Company Profile ................................... 75


Scenario ................................................ 47 Reasons and Motivation for
5.5 Slap-and-Ship Outbound Process Using the RFID Project ................................... 75
the Desktop UI/SAP GUI ...................... 48 Conditions ............................................ 75
5.6 Slap-and-Ship Outbound Process Using Project Setup and Success Factors ....... 75
the Mobile UI ....................................... 50 Process Implementation ....................... 75
5.7 Returnable Items Scenario .................. 51 7.3 Healthcare Supplier .............................. 77
Detailed Process ................................... 53 Company Profile ................................... 77
5.8 Monitoring and Reporting .................... 56 Reasons and Motivation for
the RFID Project ................................... 78
6 Functionality of SAP AII in the Process Implementation ....................... 78
Integrated Scenario ................................. 59 7.4 Postal Company .................................... 79
6.1 Business Processes in the Integrated Company Profile ................................... 79
Scenario ................................................ 59 Reasons and Motivation for
Potential Ways to Optimize the the RFID Project ................................... 79
Supply Chain ......................................... 59 Process Implementation ....................... 80
Innovations in an Integrated 7.5 University Hospital in Jena,
RFID-Enabled Supply Chain ................. 60 Germany ............................................... 81
Prerequisites for Using the Integrated Company Profile ................................... 81
Scenario ................................................ 61 Reasons and Motivation for
System Prerequisites ............................. 61 the RFID Project ................................... 82
Customizing Settings ............................ 61 Process Implementation ....................... 82
6.2 Process of the Integrated Scenario ....... 62
Outbound Process ................................ 62 8 The Next Release and Beyond ............. 83
Inbound Process ................................... 70 8.1 SAP Object Information Service ........... 83
BAPIs in SAP AII .................................... 72 8.2 KANBAN Process .................................. 86
8.3 SAP AII Studio ...................................... 86
7 Real-Life Examples and Customer 8.4 IUID Marking ........................................ 87
Projects ......................................................... 73
7.1 World Kitchen ...................................... 73 A Glossary ........................................................ 91
Company Profile ................................... 73
Reasons and Motivation for the B Literature ...................................................... 97
RFID Project ......................................... 73
Implementation Method ...................... 73 C List of Abbreviations ............................... 99
Process Implementation ....................... 74
7.2 Purdue Pharma—Customer from the Index .............................................................. 101
Pharmaceuticals Industry ...................... 75

2 © Galileo Press 2006. All rights reserved.


1 Introduction

The term Radio Frequency Identification (RFID) describes Structure of this SAP PRESS Essentials Guide
a real-time procedure that facilitates both the flow of Chapter 2 provides an introduction to the RFID technol-
information and the flow of goods. RFID tags—often also ogy. You'll learn about the required system components:
referred to as RFID labels, RFID chips and transponders— from the tag architecture, to RFID readers and writers,
are attached to goods, boxes, or pallets and enable you to the back-end information system, and the electronic
to constantly monitor the movement of goods. The RFID product code. You'll also get an introduction to the major
solution SAP Auto-ID Infrastructure (SAP AII) bridges the physical principles of data transfers via electromagnetic
gap between the entry of such information and its inte- waves and frequencies.
gration into the business processes. It thus functions as a Chapter 3 contains an overview of the business pro-
middleware. cesses that are enabled by the RFID technology. This
SAP AII receives and processes data that is provided chapter introduces the different areas of usage and the
by RFID readers. The data that is acquired in this way can business processes and scenarios supported in the sup-
be filtered in real time and then be made available for ply chain.
further use in downstream supply-chain processes in an Chapter 4 introduces the architecture of SAP AII. The
ERP system. Especially with regard to the flow of goods, chapter describes the structure of SAP AII and how it is
the use of this data optimizes predominantly the speed, integrated into SAP NetWeaver. It also provides informa-
transparency, and ease of integration in the company. tion on the technical prerequisites as well as interfaces
This SAP PRESS Essentials Guide describes how you and integration requirements.
can optimally implement SAP AII in the supply chain. It Chapter 5 and Chapter 6 focus on the two central
introduces the basic principles related to the subject of scenarios: First you'll learn about the functionality of
RFID. The Guide describes in a clearly understandable SAP AII in a standalone scenario, including the necessary
way the basic principles and use of RFID tags, readers, requirements. Chapter 6 then describes the process steps
and frequencies. It further describes the basic physical involved in using an integrated SAP ERP/SAP R/3 system
principles and interdependencies of RFID tags, readers, in great detail. The descriptions are illustrated with many
and key factors such as frequencies and materials. Stan- screenshots from the system. Aspects such as master data
dardizations commonly used today are also dealt with. maintenance and monitoring are also briefly discussed.
Particularly in the supply chain, you can handle many Chapter 7 contains first-hand information from pilot
processes more efficiently and simply by using RFID. RFID projects that have been carried out in companies from
also helps you to avoid delivery problems. On the basis several different industries.
of daily goods receipt and goods issue processes, this SAP Chapter 8 provides first insights into the release plan-
PRESS Essentials Guide describes the functionality of the ning for the next release of SAP AII and future strategic
SAP Auto-ID infrastructure. It also treats the enhanced plans of the development of SAP solutions for RFID.
functionalities of Release 4.0 such as the traceability of The Appendix provides a glossary of the most impor-
containers and reusable transport packaging, as well as tant RFID terms, a bibliography, and a list of abbrevia-
other enhancements in the reporting. tions used in this book.

www.sap-press.com 3
1 Introduction

Target Audience in order to quickly obtain the relevant information on


For those who are new to the RFID concept, this SAP technical details and enhancement options when imple-
PRESS Essentials Guide provides solid basic informa- menting SAP AII. In general, readers should have a basic
tion on the technical principles and the business pro- understanding of supply-chain processes as well as basic
cesses that can be mapped using SAP AII. RFID experts, knowledge of SAP business software.
for their part, can use this book for reference purposes

4 © Galileo Press 2006. All rights reserved.


5 SAP AII Functions in the Standalone Scenario

This chapter describes the functionality of the standalone and easily implement new requirements using the rule
scenario of SAP Auto-ID Infrastructure (SAP AII). Before processor described in Chapter 6. Because the SAP solu-
going into the details of the processes involved in that tion can be used out of the box, there is no additional
scenario, the chapter describes the properties of the sce- configuration work to be done. The architecture of SAP
nario and discusses the differences between the stand- AII allows you to implement the RFID middleware with-
alone and the integrated scenarios. out having to replace or modify the existing landscape.
The architecture has been designed in such a way that
it can be extended gradually. Moreover, system updates
5.1 Properties of the Standalone Scenario
are made available as support packages in order to ensure
As mentioned in Chapter 3, the standalone scenario is the compliance with standards, eliminate potential pro-
intended to provide a simple RFID solution that can be gram errors, and close important security gaps.
implemented quickly and cost-efficiently. Customers who
decide on this solution often want to find out the ben-
5.2 Requirements for Using the Standalone
efits of using RFID in their business processes before they
Scenario
implement the technology in a larger environment.
The subdivision of SAP AII for different scenarios pro- To successfully use the standalone scenario, you must
vides a high degree of scalability. Starting from a pilot enter a few settings in the system prior to the first start.
project, customers can move step by step toward an end- First, the electronic product code (EPC) version to be
to-end business solution in the integrated scenario that used must be entered after the installation.
maps to standard business processes. The technology This way, you can decide which EPC version meets
required for this is provided by SAP NetWeaver, which your specific requirements. Note that this decision can-
was described in detail in Chapter 4. not be undone once the EPC version has been used for
The requirements of the standalone scenario of SAP AII the first time. SAP AII supports several of the EPC ver-
have been implemented in all usage cycles of the solution, sions mentioned in Chapter 2. Figure 5.1 shows how to
which began with the general implementation. The imple- select an EPC variant in SAP AII.
mentation effort is drastically reduced, thanks to the use Furthermore, you must choose the device communi-
of preconfigured slap-and-ship processes and preconfig- cation settings (see Figure 5.2).
ured reporting functionality via the optional SAP Business In this context, Customizing controls the services that
Information Warehouse (BW). The reporting functions are are responsible for the connection to other devices linked
described in greater detail in Section 5.6. to the RFID middleware. The actual connections to the
As the standalone deployment option does not require devices are then created in the integration settings using
any back-end integration, the effort for setup and instal- the previously enabled services (see Figure 5.3). In this
lation is low. In addition to the standard business pro- context, you must distinguish between HTTP and RFC
cesses already contained in the solution, you can quickly connections.

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5 SAP AII Functions in the Standalone Scenario

Figure 5.1 Setting the EPC Version to be Used

Figure 5.2 Overview of Internal and External System Connections Figure 5.3 Sample RFC Connection to a Device Controller

You also must set the data profiles and print settings. For
instance, you can select the fields to be printed and posi-
tion them in the tag layout.

44 © Galileo Press 2006. All rights reserved.


5.3 User Interfaces

Figure 5.4 Assigning Label Formats to Profile and Printer Device Group

These settings, which are shown in Figure 5.4, are rel- UI Area of Use Technology
evant to the format of the printed tags and—along with Desktop UI Designed for daily operations Web Dynpro
the values in the profile—represent the print output. A and execution
process for operational exception handling must be set up Mobile UI Built for running on mobile Web Dynpro
to deal with unexpected events such as a printer failure. devices to perform mobile
transactions
The standard version does not contain any reason keys
SAP GUI To be used for setup, custo- SAP GUI/Dynpro
for unexpected events, but you can define them to meet
mizing, and configuration
your requirements. The reason keys provide a predefined
Table 5.1 Overview of Available User Interfaces
explanation for an unforeseen incident that occurs at
runtime. Product and device settings must be maintained
in the master data. These settings are required in order to Desktop UI
be able to define product hierarchies. The product hier- The desktop user interface (UI) can be used in specific sce-
archies specify the types of units and the quantities in narios. The relevant categories are:
which the items are to be packed. The most powerful 왘 Execution
settings in the solution include the definable conditions 왘 Monitoring
and rules. 왘 Exception handling

The execution supports the picking of tags, packing,


5.3 User Interfaces
loading, and the assignment of documents. Monitoring
The SAP Auto ID Infrastructure provides several user focuses on the statuses of documents, object queries,
Interfaces for different purposes (see Table 5.1). and unexpected events. Exception handling enables you
to either correct the latest step performed (for instance,
to un-assign EPCs from a document) or to perform the

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5 SAP AII Functions in the Standalone Scenario

Figure 5.5 Exception Handling Using the Desktop UI

next expected step manually (without scanning). If tags The user interface for mobile devices enables you to per-
have been misread, this can be easily corrected (see Fig- form the following tasks (see Figure 5.6).
ure 5.5). In summary, the desktop UI is suited for the 왘 Pack, move, and load items, crates, and pallets
daily operation and exception handling to be performed 왘 Assign and close documents or undo a document
by the warehouse operator. assignment

Mobile UI SAP GUI


In case the process requires a mobile device at a certain In addition to the desktop UI and the mobile UI, you can
process step, SAP AII provides a browser-based mobile UI also use the classical SAP GUI, which is an established
that runs on such devices as mobile readers and printers. SAP technology. The application server sends data to SAP
GUI and receives data from it whenever R/3 application
screens are displayed. In this context, the SAP GUI pro-
cess interacts with one or several front-end processes.
The classical SAP GUI is predominantly used for the
setup, customizing, and configuration of SAP AII. How-
ever, you can also use it as a user interface for business
scenarios in the standalone scenario. An example of this
use is the transaction used for writing RFID tags, shown
in Figure 5.7.

Figure 5.6 Menu Structure of the Mobile UI

46 © Galileo Press 2006. All rights reserved.


5.4 Outbound Processing in the Standalone Scenario

Figure 5.7 SAP GUI Transaction for Writing and Verifying RFID Tags

5.4 Outbound Processing in the Standalone 왘 Packing with or without document assignment (see
Scenario Figure 5.8)
왘 The packing itself can be carried out using station-
The outbound process can be supported in the stand- ary readers for packing and the desktop UI.
alone mode of the SAP AII in order to dispatch goods. 왘 In addition, packing can be done using the mobile
This process does not require the integration of an exter- UI.
nal system such as SAP R/3 or mySAP ERP. It enables the 왘 Automatic packing is possible, for instance by
execution of simple slap-and-ship goods issue, while at using a conveyor belt process without the need
the same time providing a platform for migrating to the for a UI.
integrated scenario. This way, you can roll out the RFID 왘 When using tags that already have been encoded,
solution on a broader basis at a later stage. the crates and pallets can be automatically
The standalone scenario supports the following pro- scanned once the pallets have been physically
cess steps: packed.
왘 Tag encoding 왘 Loading
왘 You can print tags using either the mobile UI or 왘 The loading process can be carried out using
the desktop UI. stationary readers for loading along with the
왘 You can use the mobile UI or the desktop UI to desktop UI.
write EPCs to new tags. 왘 Loading also can be carried out using a mobile
device and the mobile UI.

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5 SAP AII Functions in the Standalone Scenario

Figure 5.8 Assigning a Document ID to a Device Group

5.5 Slap-and-Ship Outbound Process Using 2. Print tag


the Desktop UI/SAP GUI The rule processor sends a message to the RFID
printer or device controller, which in turn writes the
This section describes the process flow of the standalone EPC to the tag and prints it out. The tag is written
scenario (see Figure 5.9) using SAP GUI. The flow of the by a stationary RFID device and affixed to the crate
goods-issue process in the standalone scenario begins along with the label.
with the completion of production. The crates to which
no tags have been affixed yet arrive in a specific sequence After that, an RFID device on the conveyor belt reads the
on a conveyor belt. In the first step, you must assign the new EPC on the crate. This, in turn, causes the device
document ID and key fields including the Global Trade controller to send an observation message to the rule
Item Number (GTIN) from a production order to a device processor, which carries out the activity Verify Written
group on the conveyor belt. Tag. This way, the system makes sure that the EPC has
Then a stationary reader registers a crate on the con- been written successfully. In order to check the quality of
veyor belt. The device controller sends an observation this process, the system measures the percentage of tags
message to the SAP AII rule processor via the messaging that have been read successfully.
mechanism. The rule processor performs the following Once the picking process has completed, packing can
activities: begin. When the crates arrive at the packing station, they
1. Create EPC to write are read by a stationary RFID device. The device con-
Here, a unique EPC is created based on the GTIN of troller once again sends an observation message to the
the product. rule processor that verifies and registers the crate EPCs as
objects of the same pallet. In addition, the system regis-
ters each crate in the stock inventory. Once a pallet has

48 © Galileo Press 2006. All rights reserved.


5.5 Slap-and-Ship Outbound Process Using the Desktop UI/SAP GUI

User SAP AII 4.0 Preconfigured BW RFID


Device

Generate EPC Tag picking


for crates (RFID printer)
Tag is affixed
Tag Picking

to crate

Heat-seal Generate Tag picking


pallets pallet EPC (RFID printer)

Affix pallet
tags to
plastic film Scan
packed Stationary
Pack

Optional check of EPC,


pallets to reader at
place, and time for this
associate packing station
process step
crates with
pallets

Move/ Stationary
scan pallets Optional check of EPC, reader at
Load

using place, and time for this packing station


loading reader process step

Figure 5.9 Process Flow in the Standalone Scenario of SAP AII

been completely packed, the printout of a pallet EPC can This EC is stored in the system, and all crate EPCs that
be triggered from the UI (see Figure 5.10). The printed are located on this pallet are associated with it. The last
pallet EPC then can be manually affixed to the pallet step in the goods-issue process of the standalone sce-
nario involves the loading of the pallets. In this step, the
document IDs are assigned to a reader at the loading sta-
tion. The reader reads the pallet EPCs and most of the
crate EPCs. A notification message then is sent to the
rule processor. This message can define how many of the
crate EPCs must be read so that the read process can be
regarded as successful. For example, a read process can
be considered successful if 80% of the crate EPCs that are
assigned to the pallet are read. In the standard version,
the rule processor carries out the following actions once
it receives the notification message.
1. Validate
Validate EPCs
2. Register
Write information to the database
Figure 5.10 Creating a Pallet EPC 3. Remove stock
Delete information on all objects that have been
loaded from the stock table

www.sap-press.com 49
5 SAP AII Functions in the Standalone Scenario

If a corresponding Web service is loaded, shipping noti- to evaluate actions for a specific delivery. Object infor-
fications can be sent now. A reliability check is also per- mation, such as the assignment of crates to a pallet, is
formed at the end of this process step. This check consists recorded during the packing process.
of a comparison between the number of crates that have
been actually read and the number of expected crates.
The expected number is derived from the number of
crates that have been associated with the pallet EPC dur-
ing the packing process.

5.6 Slap-and-Ship Outbound Process Using


the Mobile UI

When you use the mobile UI instead of the desktop UI,


the process flow in the standalone scenario is different.
The reason for the different structure of this process can
be found in the different options that are available for
executing the RFID process in a mobile environment.
In a first step, the EPC for a crate is created using a
mobile device and a corresponding UI.
The warehouse operator must select the required
printer, set the relevant EPC filter for writing crate EPCs,
and choose the appropriate EPC type. After that, the
employee either can enter a product for which he or
she wants to create the RFID tag or read a product bar Figure 5.11 Scanning a Pallet Using the Mobile UI with Reference
to a Delivery, Packing Process
code. The bar code including its data is then forwarded
to the mobile station. Once all crates have been assigned
an EPC, the pallet EPC must be created. For this pur- A mobile RFID reader allows you to move a pallet that
pose, the EPC filter must be set to Pallet. The employee has been packed to the stock inventory. When the cor-
picks the tag in the SAP AII Mobile UI and selects the EPC responding demand arises, the pallet is taken from the
writer. After that, the picking process is completed, and assigned storage location and provided for delivery. Note
packing can begin. that the current version does not provide for integration
In packing, the pallet EPC must be scanned first. In into SAP Warehouse Management (see also Chapter 8
order to assign the crate EPCs to the pallet EPC, the crate and upcoming product-release plans).
EPCs must be scanned as well. In this context the sys- At the loading station, a delivery reference ID can be
tem creates a hierarchy (see Figure 5.12). The user can assigned to the mobile RFID reader (see Figure 5.11). At
optionally assign a document to a mobile RFID reader. this stage it is no longer necessary to read all the EPCs
The document would have the function of a logical data that have already been registered. The assignment of
container. It could, for instance, be a delivery reference crate EPCs to pallet EPCs was defined during the pack-
ID or a freely selectable ID code. Logical data contain- ing process and then used for the creation of the hier-
ers aggregate actions that refer to a specific goods-issue archy. These assignments have been stored in the SAP
process. AII system. It is therefore sufficient to scan the pallet
Once the pallet has been completely packed and pre- EPC during the loading process (see Figure 5.11) as the
pared for storage, the RFID tag is affixed to its outer pack- crate EPCs assigned to it are automatically confirmed. The
aging. Monitoring functions enable the user to analyze same holds true for the goods-movement process (see
performed actions. Among other things, it is possible Figure 5.13).

50 © Galileo Press 2006. All rights reserved.


A Glossary

isting IT environments that are able to smoothly imple- the GTIN stand for an EAN-UCC-13 item number with-
ment end-to-end scenarios by using different IT systems. out an EAN check digit. The 14th digit is a check digit
that is calculated by digits 1 through 13.
European Article Number (EAN)
EAN stands for International Article Number (formerly Handling Unit (HU)
European Article Number) and serves as a product iden- A handling unit (HU) is a physical unit that consists of
tification number for trade items. The EAN is a number packaging materials and the material they contain (for
that consists of 13 or 8 digits, is centrally managed, and instance, load carriers and packaging materials). An HU
is assigned to manufacturers on request. Usually, the has a unique, scannable identification number that can
EAN is printed onto the product packing as a machine- be used to call up the associated data.
readable bar code and is decoded by a laser scanner at
scanner-driven cash registers. Hypertext Transfer Protocol (HTTP)
The hypertext transfer protocol (HTTP) is a stateless pro-
Ferroelectric Random Access Memory (FRAM) tocol that is used for the transfer of data. It is part of the
A FRAM is an electronic memory based on crystals with application layer. In the ISO/OSI model, this layer rep-
ferroelectric properties. Similar to ferromagnetic ma- resents Layer 7. In the TCP/IP reference model, which is
terials, ferroelectric materials can contain a permanent usually used on the Internet, it corresponds to Layer 5.
polarization without an external field. An external field The protocol is primarily used for transferring Web sites
can “switch” this polarization to a different direction, on the World Wide Web. Web browsers almost exclu-
and this switching capability provides the basis for the sively use this protocol to access Web servers. However,
memory mechanism. These types of memories are not due to extensions to its request methods, header infor-
suited for RFID systems because of the magneto-electri- mation, and error codes, the protocol is not limited to
cal properties of the RF field. the use of hypertext and is increasingly used for data ex-
change purposes. For communication purposes, HTTP
Global Returnable Asset Identifier (GRAI) must use an additional transport protocol. This is—in
The GRAI format is an EPC code that was developed in nearly all instances—TCP. Along with URL and HTML,
order to monitor and track reusable packing and ship- HTTP was invented in 1989 by Tim Berners-Lee at the
ping containers. CERN. On that date, the World Wide Web (WWW) was
born.
Global Trade Item Number (GTIN)
The Global Trade Item Number (GTIN) is an identifica- Inductance
tion number from the EAN-UCC system. It is used to Inductance is a physical unit that describes the electro-
uniquely identify items worldwide. The data field of the magnetic effectiveness or self-inductance of a coil or an
item number consists of 14 digits. The EAN numbers electrical conductor in general. Moreover, inductance
that were originally developed for Europe now either also describes an electromagnetic component such as
consist of 13 digits or have been extended to 14 dig- a transformer, a coil, or a throttle, in particular when
its. For this reason, it is useful to install new systems for discussing the quantitative or qualitative effects of that
the use of 14 digits. These allow for the identification component. In terms of its construction an inductance
of logistical containers and trade units whose quanti- or induction coil consists of an electrical conductor such
ties are subject to change. The first digit from the left as a wire that is coiled in spirals of one or several lay-
indicates an attribute of the delivery. Here, the num- ers. This coil either can have no core or a ferromagnetic
ber 0 indicates standardized delivery units, the num- core. In borderline cases, a straight conductor can also
bers 1 through 8 describe different delivery and packing be regarded as a very small inductance. (Source: Wiki-
units, and the number 9 stands for delivery units whose pedia)
weights can vary. The second through the 13th digits of

92 © Galileo Press 2006. All rights reserved.


A Glossary

Industrial, Scientific and Medical Band (ISM Band) Mass Customization


This band is a frequency range for high-frequency send- Mass customization describes the production of goods
ing devices used in industry, science, and medicine. It is and services for one (relatively) big sales market that
not subject to government regulations and can be used meet the different needs of every individual buyer of
without a license. The only limitations are conditions re- these products, while costs approximately correspond
garding the transmission power and the interference of to those of mass production of comparable standard
neighboring frequency ranges. Because of this situation, products. The information that is collected during the
manufacturers are able to produce relatively cheap wire- customization process is used to build up a permanent
less devices. The disadvantage of the ISM band is that individual relationship with each buyer. (Source: http://
several frequency ranges such as the 433 MHz and the www.mass-customization.de)
2400 MHz bands are used extensively, which can lead
to interference among the devices. Master-Slave Principle
This principle describes a situation in which a central de-
Kanban vice (the master) controls several subordinate devices
This is a concept related to lean or just-in-time (JIT) pro- (the slaves).
duction. Note, however, that these concepts are not
the same thing. The Japanese word “kanban” is a com- Middleware
mon everyday term meaning “sign” or “card” and utterly Numerous definitions are available in IT for the term
lacks the specialized meaning which this loanword has middleware: One of them is that middleware is an ap-
acquired in English. According to Taiichi Ohno, the per- plication-independent technology that provides services
son credited with developing JIT, Kanban is the means to support the communication between applications so
through which JIT is managed. Kanban is a signaling that the complexity of the underlying applications and
system. As its name suggests, Kanban uses cards to sig- infrastructure does not become obvious. In other words,
nal the need for an item. Other devices such as plastic middleware is software that connects heterogeneous
markers (Kanban squares) or balls (often golf balls) can systems with each other.
also be used to trigger the movement, production, or
supply of a unit in a factory. For example, for the pro- mySAP Business Suite
duction of an item, the operator has two shelves, one The mySAP Business Suite, which is based on SAP
on either side of the workplace. The raw materials arrive NetWeaver, is a software package that consists of open
on one shelf and the finished item goes on the other. enterprise solutions that enable flexible business pro-
These shelves act as Kanbans. The outgoing Kanban sig- cesses, a complete integration, and a smooth collabo-
nals the customer's need so that when it is empty, the ration over the Internet. mySAP Business Suite con-
operator must produce one more item. The Kanban is sists of mySAP ERP, mySAP SCM, mySAP CRM, and
sized so that it can only hold the number of items the mySAP SRM.
customer needs (usually one). When the operator be-
gins work, he takes the raw material from the incom- mySAP Supply Chain Management (mySAP SCM)
ing Kanban, thus signaling to the supplier that he needs mySAP SCM provides functions that support planning,
more. Kanban is frequently known as a “pull” system, execution, coordination, and collaboration tasks in the
as everything is pulled in response to past demand. De- supply chain. It consists of the following modules SAP
mand forecasts are not used in Kanban systems. This APO (Advanced Planning and Optimization), SAP ICH
is the opposite of the traditional “push” manufacturing (Inventory Collaboration Hub), and SAP EM (Event
philosophy, in which everything is made according to Management). mySAP SCM is part of mySAP Business
forecasted future needs. (Source: Wikipedia) Suite.

www.sap-press.com 93
A Glossary

Object Name Service (ONS) These tools enable you to integrate, transform, and con-
This is a mechanism that leverages the Domain Name solidate relevant business information in SAP BW. SAP
System (DNS) to obtain information about a product BW provides simple options for reporting and analyzing
and related services from the Electronic Product Code information, and it enables the distribution of that infor-
(EPC). It is a component of the EPCglobal Network. mation.
ONS is published by the EPCglobal board. Version 1.0
of the specification was ratified by the board in October, SAP Event Management (SAP EM)
2005. (Source: Wikipedia) This mySAP SCM module is used to monitor all pro-
cess steps within the logistics network along the supply
Physical Markup Language (PML) chain. Thus, it is possible to process information from
PML is a file format (similar to XML) that is used to de- heterogeneous systems and different suppliers at all lev-
scribe physical objects. The ONS servers and services are els of the supply chain.
supposed to be operated by the regional organizations
of EPCglobal, Inc. The final decision on this is still pend- SAP Exchange Infrastructure (SAP XI)
ing. SAP XI provides open integration technologies that sup-
port a process-oriented collaboration between het-
Remote Function Call (RFC) erogeneous SAP and non-SAP components within and
In an SAP software, RFC describes a remote call that is across companies. The knowledge required for accessing
used to call function modules in SAP R/3. This enables functions as well as for systems integration and process
external subsystems to transport data into or out of an support is merged in a shared knowledge base.
SAP system and thus to make SAP data available in al-
most any programming language. SAP NetWeaver
SAP NetWeaver is SAP's integration and application
Resonance platform that enables the integration of users, informa-
In physics, resonance describes the resonating of an os- tion, and business processes. Information and applica-
cillable system when it is excited by an excitation fre- tions from different sources can be integrated here. The
quency that is close to its own frequency. SAP platform is compatible with the widely used Micro-
soft .NET and IBM WebSphere technologies. It is exten-
SAP Auto-ID Infrastructure (SAP AII) sible and supports the Java 2 platform, Enterprise Edi-
When mapping a logistical process in the IT system, the tion (J2EE). SAP NetWeaver is the technical basis of the
SAP AII is supposed to track and control the actual phys- mySAP Business Suite and SAP xApps.
ical process in real time. To do that, SAP AII harmonizes
information on expected processes such as the process- SAP Solutions for RFID
ing of a delivery in the ERP system with events that have SAP solutions for RFID collect and process RFID data,
actually occurred and been determined by the sensor streamline, and automate logistical processes, and inte-
technology. The processes that have actually been deter- grate RFID files in company systems. SAP solutions for
mined and the involved objects are then reported. The RFID is based on SAP NetWeaver, which enables its in-
RFID solution is available as an ERP-integrated variant tegration in existing IT landscapes. This way, RFID data
and as a standalone system. can be processed by SAP applications and third-party
software systems. A comprehensive Auto-ID infrastruc-
SAP Business Information Warehouse (SAP BW) ture (SAP AII) integrates the different Auto-ID technolo-
SAP BW is SAP's data-warehousing and reporting inter- gies such as RFID, bar codes, speech recognition, mag-
face. It provides data warehousing functions, a business- netic stripes, and biometrical recognition.
intelligence platform, and business intelligence tools.

94 © Galileo Press 2006. All rights reserved.


A Glossary

SAP Web Application Server (WAS) maintenance, and repair. This way, you may be able to
SAP Web Application Server is the proven open applica- identify known cost drivers or even hidden costs prior to
tion platform of SAP NetWeaver. making an investment decision. The most important ba-
sis for understanding the TCO concept is the differentia-
Serial Shipping Container Code (SSCC) tion between direct and indirect costs.
The number of the shipping unit is a globally unique
ID for a shipping unit such as a pallet. It is a compo- Unique Identifier (UID)
nent of the EAN128 bar code symbology. The data de- A Globally Unique Identifier (GUID) or a Universally
scriptor that identifies the number according to the Unique Identifier (UUID) is a globally unique number
EAN128 standard is “00.” The number itself consists that is used in distributed computer systems.
of 18 digits including the check digit. Example SSCC:
340456789012345678. Encoded in bar code, it is: Universal Product Code (UPC)
00340456789012345678. As a plain text line (under The Universal Product Code, UPC, was introduced in
the bar code): (00)340456789012345678. 1973 in the US. Products are assigned number codes
that can be read by scanners without a physical contact.
Stock Keeping Unit (SKU) Three years later, the UPC was followed by the (Euro-
A stock keeping unit (SKU) is an identification number pean) Article Number Code, EAN. The EAN is compat-
used in warehouse management. Each product in the ible with the UPC, but it encodes one additional charac-
warehouse is assigned a SKU by the trader (in contrast ter, which is why it will replace the UPC.
to an EAN which is assigned by the manufacturer). The
SKU is then used to order a product from stock, to de- Write Once Read Many (WORM)
termine the current location, and to manage the inven- The acronym WORM describes non-volatile storage me-
tory. Each product and product variant has a separate dia that can be written to only once, but be read as of-
SKU, in order to refer to such attributes as different col- ten as required.
ors or models of the same product.
XML-Schema
Total Cost of Ownership (TCO) The Extensible Markup Language—XML—is a meta-lan-
TCO is a calculation method that was developed in the guage used to create documents in the form of a tree
1980s. The approach is used to help consumers and structure. XML is used to define the rules for structur-
companies to estimate the costs to be expected for in- ing such documents. It is thus a standard for defining all
vestment in goods such as IT software and hardware. markup languages whose basic structures are all closely
The idea behind it is to obtain a calculation that contains related to each other. The physical markup language
the acquisition costs and all aspects related to the future (PML) is one example.
use of the relevant components, such as energy costs,

www.sap-press.com 95
B Literature

B.1 Literature
SAP Auto-ID Infrastructure in general:
왘 Finkenzeller, Klaus: RFID-Handbook, Wiley Publish- 왘 http://help.sap.com/saphelp_autoid40/helpdata/en/
ing 2003 index.htm
왘 Heinrich, Claus: RFID and Beyond: Growing Your 왘 http://sdn.sap.com (search for the term “RFID” or
Business through Real World Awareness, Wiley Pub- post questions in the RFID forum)
lishing 2005 왘 http://service.sap.com/sizing
왘 Heinrich, Claus: Adapt or Die, Wiley Publishing 2003
왘 ITU: Internet Report “The Internet of Things”, SAP ERP, SAP EM, SAP BW:
November 2005 (http://www.itu.int/osg/spu/ 왘 http://help.sap.com
publications/internetofthings/index.html) 왘 http://service.sap.com
왘 Simchi-Levi, David; Kaminsky, Philip; Simchi-Levi, 왘 http://sdn.sap.com
Edith: Designing & Managing the Supply Chain,
McGraw-Hill Education 2002
B.3 Web Sites

왘 http://www.epcglobalinc.org–International Web site


B.2 Information on SAP Software
of EPCglobal (global EPC standards)
Installation of SAP AII: 왘 http://www.gs1.org–International Web site of GS1
왘 http://service.sap.com/instguides– (global EAN standards)
SAP Components RFID-Enabled Supply Chain 왘 http://www.autoidlabs.com/researcharchive/
Execution · Using SAP Auto-ID Infrastructure 4.0 MIT White Papers
왘 http://service.sap.com/notes

www.sap-press.com 97
Index

Mobile UI 46, 50 Remote Function Call (RFC) 87 Slap & Ship scenario 씮 Standalone
Modem 5 Remove stock 49 scenario
Monitoring 35, 45, 56 Reporting 56 Smart labels 6, 9, 16
mySAP ERP 38 Returnable Transport Item (RTI) scenario Standalone scenario 36, 37, 43, 47, 48,
51 49, 50, 51
Return on Investment (ROI) 61 State machine 5
N RFC 43 Status 35
Notification messages 35 RFC connection 39, 44
RFID device 32 T
O RFID middleware 43
Tag 5, 6, 7
RFID printer 63
Object hierarchy 51 Tag picking 47
RFID project 33, 73, 75, 78, 79
Object Name Service (ONS) 9, 84 Total Cost of Ownership (TCO) 31, 61
RFID system 13, 32
Outbound delivery processing 78 Trace 35
RFID tag 5, 6, 12, 31
Outbound process 씮 Goods issue Tracing 75
ROM 5
process Transceiver 씮 Reader
Rule processor 43, 48
Transformer coupling 14
Rules 40
Transponder 씮 RFID tag
P
Packing 41, 47 S
Packing lines 74 SAINT 38 U
Pallet EPC 49, 50 SAP AII Studio 86 User interface 45
Pedigree document 83 SAP APO 80 US Food and Drug Administration (FDA)
Personal digital assistant 8 SAP Auto-ID Infrastructure 6.0 3 83
Picking 45 SAP Business Information Warehouse
PML 9 (BW) 41, 43
Printer 45 SAP ECC 5.00 38
V
Product bar code 50 SAP Event Management (EM) 35, 38, Validate 49
Product description language 9 56, 61
Product Tracking and Authentication SAP GUI 46, 47, 48 W
(PTA) 83 SAP NetWeaver 3, 31, 43 Web service 50
Proxy 36 SAP SCM Event Management 38 WORM 5, 6, 9
SAP Web Application Server 34 Writer 8
SAP XI 26, 32, 36, 37, 61
R Savant 씮 Device controller
Radio frequency field 5 Scanning 51
X
RAM 6 SCM application 32 XML 9
Reader 5, 7, 10, 31 Serial Shipping Container Code (SSCC) 53
Recall campaigns 75 SGTIN 12
Register 49 SKU (Stock keeping unit) 73

102 © Galileo Press 2006. All rights reserved.


ISBN 1-59229-081-7
ISBN 13 978-1-59229-081-9

1st edition 2006


© 2006 by Galileo Press GmbH
SAP PRESS is an imprint of Galileo Press,
Boston (MA), USA
Bonn, Germany

Translation Lemoine International, Inc., Salt Lake City, UT


Copy Editor John Parker, UCG, Inc., Boston, MA
Cover Design Vera Brauner
Printed in Germany

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