Beruflich Dokumente
Kultur Dokumente
EMS 2 1(1)
Industrial Engines
TAD1341GE, TAD1342GE, TAD1343GE, TAD1344GE
TAD1345GE, TAD1350GE, TAD1351GE, TAD1352GE
TAD1353GE, TAD1354GE, TAD1355GE
TAD1340VE, TAD1341VE, TAD1342VE, TAD1343VE
TAD1344VE TAD1345VE, TAD1360VE, TAD1361VE,
TAD1362VE, TAD1363VE, TAD1364VE, TAD1365VE
Content
Safety Information ...................................................................................... 2
Installation Tools and Documentation ...................................................... 4
Special Tools ............................................................................................ 4
System Information .................................................................................... 5
EMS ........................................................................................................... 5
Control System Installation ..................................................................... 39
Connection ............................................................................................. 39
Calibration and Settings ........................................................................... 57
Parameter Setting .................................................................................. 57
Diagnostic Function ............................................................................... 78
Fault Code Register ............................................................................... 81
Alphabetical index .................................................................................... 95
1
Safety Information
Presentation Working methods
This installation manual contains information for The work must be performed by a Volvo Penta work-
installing and carrying out function and performance shop or other authorized, well-equipped workshop by
checks on the EMS 2 system (electronic control of the qualified and experienced personnel.
injection system). These instructions refer to such personnel as fitters.
This instruction manual is intended only for professio- This installation manual is intended to be used
nal use. together with the operator's manual for the engine
Read the instructions carefully before starting the concerned. The fitter is responsible for ensuring that
installation. If the installation is performed in an incor- the system functions in accordance with these instal-
rect manner, it may cause personal injury or damage lation instructions.
to property and machinery. Volvo Penta disclaims all responsibility for injury to
Ask your Volvo Penta dealer for help if there is any- persons or damage to property that may occur as a
thing in this manual that you do not understand or are result of not following the installation guidelines, or for
uncertain about. work carried out by unqualified personnel.
!
This symbol is used in the manual and on the product to call attention to the fact that
this is safety information. Always read such information very carefully.
Safety texts in the installation manual have the following order of priority:
DANGER!
Indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING!
Indicates a hazardous situation which, if not avoided, could result in death or serious
personal injury.
CAUTION!
Indicates a hazardous situation which, if not avoided, could result in minor or moderate
personal injury.
IMPORTANT!
Indicates a situation which, if not avoided, could result in property damage.
NOTICE! Used to draw attention to important information that will facilitate work or
operations.
This symbol is used on our products in certain cases and it refers to important
information in the operator's manual. Make sure that warning and information symbols
on the engine are clearly visible and legible. Replace symbols that have been damaged
or painted over.
2 47701853 12-2010
Safety Information
Set out below is a summary of the risks and safety measures that must be observed or carried out when the EVC
system is installed and calibrated.
! !
Disconnect connectors to the EMS control unit before Never expose battery compartments to open flames
any arc welding is carried out. or electrical sparks. Never smoke in the vicinity of the
Turn the current off at the main switches. batteries.
Undo and remove the control unit connectors. Batteries generate hydrogen gas during charging,
Reconnect the EMS 2 control unit connectors once which can combine with air to form an explosive mix-
welding is completed and the welding equipment has ture. This gas is highly flammable and explosive.
been removed. Incorrect connection of the batteries may cause
sparks that in turn cause an explosion resulting in
! damage.
Take care to keep clear of the engine's moving parts Do not switch battery connections when attempting to
during functional checks and operations. There is a start the engine (risk for sparks) and do not lean over
risk for personal injury when approaching a running the batteries. Refer to the instructions in the engine
engine. Remember that loose clothing and long hair operator's manual.
can fasten in rotating parts and cause serious injury.
!
! Make sure that the positive (+) and negative (-) battery
Never work on an engine that is suspended from lifting cables are correctly connected to the corresponding
gear (a crane or similar). battery terminals. Serious damage may be caused to
! the electrical equipment if the cables are transposed.
The engine must not be run in areas where there are Refer to the wiring diagram in the engine operator's
explosive materials or gases. manual.
! !
Only start the engine in well-ventilated places. If the Always wear eye protection when charging or han-
engine is operated in an enclosed space, make sure dling the batteries. Battery electrolyte contains sulfu-
that there is sufficient ventilation to remove the ric acid which is highly corrosive. If electrolyte comes
exhaust gases and crankcase fumes from the work- into contact with bare skin, wash the exposed area
place. immediately with copious amounts of clean water and
soap. Then seek medical attention. If you get battery
electrolyte in your eyes, flush them immediately (pref-
erably using eye wash equipment) with copious
amounts of clean water. Then seek immediate medi-
cal attention.
47701853 12-2010 3
Installation Tools and Documentation, Special Tools
Special Tools
p0005125
P0003813 P0003809
P0003811
P0003810 P0003813
P0003811 P0003814
4 47701853 12-2010
System Information, EMS
System Information
EMS
Engine control system
EMS 2 stands for “Engine Management System” and
is an electronic system with CAN communications
(Controller Area Network) for control of diesel engines.
The system has been developed by Volvo Penta and
includes fuel control and diagnosis function. The sys-
tem consists of a control module, six unit injectors, a
number of sensors that supply the control module with
measurements, sockets for diagnosis and functional
checks. The engine can be connected to a communi-
cation interface comprising a CAN-link and a serial link.
47701853 12-2010 5
System Information, EMS
6 47701853 12-2010
System Information, EMS
Fuel control
47701853 12-2010 7
System Information, EMS
Input signals
The control unit receives input signals regarding
engine operational conditions along with information
from the following components:
- Coolant temperature sensor
- Charge air pressure/charge air temperature sensors
- Crankcase pressure sensor
- Position sensor
- Camshaft
- Engine speed sensor
- Flywheel
- Piston cooling pressure sensor
- Coolant level sensor
- Oil pressure sensor
- Oil level and oil temperature sensors
- Fuel pressure sensor
- Water-in-fuel sensor
- Air filter pressure sensor
- Air temperature sensor
- Fan speed
Output signals
The control unit uses the input signals to control the
following components:
- Unit injector
- Start motor
- Alternator
- Main relay
- Preheat relay
- Internal EGR (TAD1350-1355GE only)
- Waste gate
- Electronic fan control
8 47701853 12-2010
System Information, EMS
Instruments
DCU (Display Control Unit)
DCU is a digital instrument panel that communicates
with the engine control unit via the CAN-link. DCU has
several functions, such as:
Engine control
- Start, stop, rpm regulation, preheating, etc.
P0002932
Monitoring
- Shows engine speed, charge pressure, charge tem-
perature, coolant temperature, oil pressure, oil tem-
perature, engine hours, battery voltage, instantane-
ous fuel consumption and fuel consumption (trip
fuel).
Diagnostic
- Shows fault codes in text. Lists previous faults.
Parameter setting
- Idle speed, alarm limits for oil temperature/coolant
temperature, regulation mode (speed droop/iso-
chronous).
DU (Display Unit)
DU is an instrument for showing the engines operating
values. The values are shown graphically on an LCD
display. The display communicates via the CAN link
and consists of a computerized unit for attachment to
the control panel.
It is connected to the CAN link between the engine
control unit and CIU or DCU.
P0002061
47701853 12-2010 9
System Information, EMS
Electrical interface
General
This document describes how the Volvo Penta indus-
trial engines equipped with the control systems EMS
and EMS2 may be controlled.
IMPORTANT!
If non Volvo Penta equipment is connected to the com-
munication busses there is always a risk that the safety
of the system is jeopardized.
10 47701853 12-2010
System Information, EMS
Abbrevations
BAM Broadcast Announce Message
CAN Controller Area Network
DEF Diesel Emission Fluid
EATS Engine After Treatment System
EIC Engine Interface Connector
EECU Engine Electronic Control Unit
EMS Engine Management System
EMS 2 EMS used on TAD734GE, D9,
TAD125xVE, D13 and D16 engines
FMI Failure Mode Identifier
OEM Original Equipment Manufacturer
SPN Suspect Parameter Number
VP Volvo Penta
Relevant dokumentation
• 7748665
Electrical interface specification industrial engines
EMS and EMS2
• SAE J1939-73
• SAE J1939-71
47701853 12-2010 11
System Information, EMS
CIU
This is the interface for those who wants to make there
control panel or non bus based control unit.
DCU
This is the interface for those who wants a complete
unit that is ready to run the engine without make any
button. But the possibility to make some customization
is still here.
The DCU is equipped with a display that shows engine
data and diagnostics translated to text.
Electrical interface
Bus interface
8-pole deutsch connector recepticle.
Pin Description
1 CAN H
2 CAN L
3 Battery –
4 Battery +
5 Ignition (Battery + switched)
6 Stop request
7 J1587A
8 J1587B
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System Information, EMS
CIU
The electrical interface to the CIU is 42-pole AMP con-
nector.
47701853 12-2010 13
System Information, EMS
DCU
Connector 1, 8-pole deutsch connector.
14 47701853 12-2010
System Information, EMS
Power up sequence
The system powers up when the ignition is switched
on.
Start
A start request is addressed by the start signal. The
engine will then start to crank and it will continue to do
so until one of the following conditions becomes true.
• The start signal goes inactive.
• The engine speed exceeds a stated limit, typical
about 480 rpm.
• The cranking time exceeds a stated limit, typical
about 20 s. 30 s for genset engines.
Bus interface
Associated message:
J1939: Start request in VP Status
J1587: Start request in PPID 98
CIU
Associated hardware/input:
Start request.
DCU
Associated hardware/input:
Start request.
47701853 12-2010 15
System Information, EMS
External stop
External stop is placed in the 8-pole connector on pin
6.
16 47701853 12-2010
System Information, EMS
Stop
A stop request is addressed by the stop signal and will
stop the engine.
Bus interface
Associated message:
J1939: Stop request in VP Status
J1587: Stop request in PPID 98
CIU
Associated hardware/input:
Stop request.
DCU
Associated hardware/input:
Stop request.
47701853 12-2010 17
System Information, EMS
Throttle (Synchronizing/Load
sharing)
Versatile
The driver pedal demand is realized by the throttle
request signal. The signal is interpreted as a 0-100%
request where 0% means idle speed and 100% maxi-
mal engine speed. This demand will only be overridden
if an error occur that may damage the engine or a
request with the CAN-message TSC1.
Genset
This is used for controlling the engine speed in order
to synchronize and to perform load sharing. 50% throt-
tle corresponds to 1500 or 1800 rpm.
Bus interface
Associated message:
J1939: Throttle in VP Status
J1587: PPID 132
CIU
Associated hardware/input:
Potentiometer supply, signal and ground.
DCU
Associated hardware/input:
Increase decrease engine speed buttons or potenti-
ometer supply, signal and ground.
18 47701853 12-2010
System Information, EMS
Bus interface
Associated message:
J1939: TSC1
J1587: N/A
CIU
Associated message:
J1939: TSC1
J1587: N/A
DCU
Associated message:
J1939: TSC1
J1587: N/A
47701853 12-2010 19
System Information, EMS
Governor mode
The engine is normally running in isochronal mode. If
there is a need for a smoother controller this can be
realized by an active droop mode signal. When the
governor mode signal is active then droop functionality
is added to the engine speed controller.
Bus interface
Associated message:
J1939: Governor mode in VP Status
J1587: N/A
CIU
Associated hardware/input:
Governor mode request.
DCU
Associated hardware/input:
Available in the menu.
20 47701853 12-2010
System Information, EMS
Idle switch
Versatile
If the throttle request is malfunctioning (meaning that
there is an electrical fault on the potentiometer or the
cable harness) then the idle switch can be used for limp
home driving.
If there is a fault on the pedal signal then the engine
will go to idle speed. If then the idle switch first goes
active (meaning that the driver has released the pedal)
and then goes inactive (meaning that the driver is
pressing the pedal down) then the engine will slowly
ramping up the engine speed. The engine speed will
be ramped up to maximal 80 % of normal maximal
engine speed. When releasing the pedal the engine
will immediately go down to idle speed.
Genset
If an idle request is sent to the engine it will go to idle
speed if the engine unloaded.
Bus interface
Associated message:
J1939: Idle request in VP Status
J1587: N/A
2.11.2 CIU
Associated hardware/input:
Idle request.
CIU
Associated hardware/input:
Idle request.
DCU
Available in the menu
47701853 12-2010 21
System Information, EMS
Preheat
This function is not valid for 124xGE.
When a preheat request is received the engine will
activate the preheat device if the following conditions
are fulfilled.
• The coolant temperature is low.
• The engine is not running.
The preheat device will be activated for a time depend-
ent on the coolant temperature. The engine will also
decide, using the coolant temperature, if after heating
should be used.
Bus interface
Associated message:
J1939: Preheat request in VP Status
J1587: N/A
CIU
Associated hardware/input:
Preheat request.
DCU
Associated hardware/input:
Available in the menu.
22 47701853 12-2010
System Information, EMS
Frequency select
This function is only valid for genset applications.
EMS2 systems
To make a system reset request stop wait 2 second
after the last stop request. Then change the state of
frequency select to the desired engine speed. Then
send a stop request within 10 seconds after the first
stop. The frequency select signal must change value
during the frequency change. I.e. if the engine runs at
secondary speed and the frequency select signal
requests primary engine speed when the first stop is
issued, the signal has to be switched to secondary fol-
lowed by primary engine speed, before the second
stop request is issued.
It is possible to change the frequency using the Volvo
Penta aftermarket tool.
Bus interface
Associated message:
J1939: Frequency select in VP Status and & diagnostic
request in VP Status.
J1587: N/A
CIU
Associated hardware/input:
Frequency select.
DCU
Associated hardware/input:
Available in the menu.
47701853 12-2010 23
System Information, EMS
Genset engines
The engine protection is disabled as long as the
request is active and for another 10s.
Bus interface
Associated message:
J1939: Engine protection override request in VP Status
J1587: N/A
CIU
Associated hardware/input:
Engine protection override request.
DCU
N/A
24 47701853 12-2010
System Information, EMS
Communication J1939
Communication
Description of supported frames, signals and mes-
sages.
J1939
The following frames are supported by the EMS. See
following pages.
Tx = transmit, Rx = receive
47701853 12-2010 25
System Information, EMS
26 47701853 12-2010
System Information, EMS
47701853 12-2010 27
System Information, EMS
28 47701853 12-2010
System Information, EMS
47701853 12-2010 29
System Information, EMS
Location of Sensors
TAD1340VE, TAD1341GE, TAD1341VE,
TAD1342GE, TAD1342VE, TAD1343GE,
TAD1343VE, TAD1344GE, TAD1344VE,
TAD1345GE, TAD1345VE, TAD1350GE,
TAD1351GE, TAD1352GE, TAD1353GE,
TAD1354GE, TAD1355GE
1 2 3
8
4
14
10
13
11
12
P0004318
30 47701853 12-2010
System Information, EMS
1 2 3
8
4
15
10
14
11
13
12
P0014338
47701853 12-2010 31
32
11
1 2
CAN
J1939
J1587
1708
. + BATT
BATT
HL AB 10 28
STOP
CAN 2
29 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 27
. + BATT SWITCHED
-.
R
W/SB
SB
W
1 2
P0010912
Y/W
GR/Y
SB 2,5
R 2,5
R/BL 1,5
BL
W
W/SB
23 5
31
6 86
85
System Information, EMS
Y/SB 1
1 2 2 1 R/BL 1,5 2 87
Y
R/BL 1,5 30
SB
R 1,5
4
12 3 4 5 6 7 R
3
Y
SB
SB
5
24 8 21
R/BL
Y 1,0
R/BL 1,5
SB SB 2 SB
4 2 SB 1,0
R 1
2P 1 1
22 25 12 15
4 SB SB 4 R/BL 1,0
1 4 SB
R R1 2
3 2 2P 1 P2 1P
30
BN 1,0
GN/SB
GN/W
BL/GN
BL/OR
GN/R
R 1,0
SB 1,0
GR/R
BN/OR
LBN
GR/R
SB 1,0
Y
BL/W
BL/GB
Y 1,0
GN
Y/SB
OR 1,0
R/W
R/BL 1,5
R/BL 1,5
BN 1,0
SB 1,5
SB 1,5
SB 1,5
Y/W
GR/Y
49 3 4 31 11 16 17 18 28 27 23 14 10 8 52 56 30 38 29 25 37 57 60 7 58 59 61 51 55
CONNECTOR B h l h h l
CONNECTOR A b a
SB 2,5
R 2,5
R/BL 1,0
31 11 7 47 22 15 29 35 39 45 46 37 38 36 40 44 48 52 56 28 32 12 16 20 24 59 62 60 61 8 33 34 27 58 57
- + -
BL
BL
SB
GN
OR
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y 1,0
Y/SB
R 1,0
W/SB
SB 1,0
SB 1,5
VO/SB
OR/SB
GB/SB
GR/SB
GR/GN
BN/OR
GR/OR
R/BL 1,5
9
R 3
SB SB 2
1 CYL. 1 4 231
P4 4 3 Y 1,0 MAIN RELAY HOLD 4 231
R
26 2 1 Y 1,0
4 CYL. 2 17 19
1
OR 1,0
4 3 Y 1,0
BN 1,0
R/BL 1,0
3 P2 21 21
n n R 25
2 1 Y 1,0
18
Wiring Diagram
TAD1354GE, TAD1355GE
13 14 CYL. 3
R/W
R/BL 1,5
20
Y/SB
R 2,5
4 3 Y 1,0
SB 2,5
1 2345 SB 25
2 1 Y 1,0 B+ B- SB 25
4 G M 30
CYL. 4 3 31
4 3 Y 1,0 R 25
BC AE D F
2 1 Y 1,0
2
CYL. 5
TAD1343VE, TAD1344GE, TAD1344VE,
TAD1340VE, TAD1341GE, TAD1341VE,
n
TAD1345GE, TAD1345VE, TAD1350GE,
TAD1342GE, TAD1342VE, TAD1343GE,
4 3 Y 1,0
1
32 2 1 Y 1,0
CYL. 6
4 3 Y 1,0
2 1 Y 1,0
47701853 12-2010
16
System Information, EMS
47701853 12-2010 33
System Information, EMS
P0014339
34 47701853 12-2010
System Information, EMS
47701853 12-2010 35
System Information, EMS
36 47701853 12-2010
System Information, EMS
Cable colors
BL = Blue
LBL = Light blue
BN = Brown
LBN = Light brown
GN = Green
GR = Grey
OR = Orange
P = Pink
R = Red
SB = Black
VO = Purple
W = White
Y = Yellow
47701853 12-2010 37
System Information, EMS
12345678 8
11
W/SB
Y/W
R 2,5
GR/Y
SB 2,5
BL 2,5
R/BL 1,5
W
1 Y/W
2 GR/Y
3 SB 2,5
4 R 2,5
5 R/BL 2,5
6 BL 2,5
7 W
W/SB
R/BL 1,5
8
SB 2,5
BL 2,5
W/SB
GR/Y
R 2,5
3
Y/W
W
1 1
1 VO 12345678 9
D 2 4
R/Y
C 2 1 2 3 4 5 6 7 8 10
U SB/Y
3
4 R/BL 5
Y 1
5 3
SB 2
6
7 GN/R
8 GN/Y 6
9 GN/SB
7
10 SB/VO
11 SB/GR
12 SB/W
P0004305
38 47701853 12-2010
Control System Installation, Connection
Connection
General
• The installation must be prepared for well and car-
ried out with the greatest care.
• Secure the connecting cable between the engine
and instrument panel with clamps. Bear in mind that
connector blocks must be mechanically secured so
that they are not exposed to any pulling forces.
• The cables must not be run close by hot engine
components or close to any other heat source.
Ensure that the cables are protected from mechan-
ical wear, sharp edges and water splashes. If nec-
essary, the cables can be run through conduits.
• As far as possible, avoid splices in the system wir-
ing. The cables and any splices must be accessible
for inspection and service.
47701853 12-2010 39
Control System Installation, Connection
Power supply
NOTICE! The engines are equipped with a 2-pole elec-
trical system. This means that the positive and nega-
tive cables from the battery must be connected to the
starter motor terminals.
The positive cable from the battery may be run via a
main switch to terminal 30 on the starter motor.
The negative cable from the battery must be con-
nected directly to terminal 31 on the starter motor.
Refer to the illustration below.
30
31
P0004300
40 47701853 12-2010
Control System Installation, Connection
Battery specification
Max. battery 2x220 Ah (series connected), 1150 A
CCA EN.
Battery charging
Standard for all engines is that batteries are supplied
with power from the alternator.
Max L (m) 8 10 13
(ft) 26.2 32.8 42.6
Min A (mm2) 70 95 120
(in2) 0.11 0.15 0.19
WARNING!
Due to fire risk, the cable area should never be less
than 70 mm2 (0.1 inch2).
47701853 12-2010 41
Control System Installation, Connection
CIU
TAD1341GE, TAD1342GE, TAD1343GE,
TAD1344GE, TAD1345GE, TAD1350GE,
TAD1351GE, TAD1352GE, TAD1353GE,
TAD1354GE, TAD1355GE
A E
P0004306
A 8-pin Deutsch connector, from wire harness to engine D For the connection cable, refer to the Instru-
ments page 53 section.
B Connectors, analog instruments E 8-pin Deutsch connector
C 3-pin Deutsch connector, Easy Link instrument F Extension cables, available in the following lengths: 3,
5, 7, 9, and 11 m
42 47701853 12-2010
Control System Installation, Connection
Engine control
Refer to System Information page 32 CIU
NO = normally open
NC = normally closed
Start switch
Switch type: closing (NO), spring loaded.
Stop switch
Switch type: closing (NO), spring loaded.
RPM potentiometer
Nominal revolutions minus 90 rpm: 0.3–1.9 V (preset
value 1.17 V)
Nominal revolutions plus 90 rpm: 1.9–4.7 V (preset
value 4.5 V)
A
A
P0005828
47701853 12-2010 43
Control System Installation, Connection
Idle switch
Two-position contact.
Closed contact provides idle rpm.
Contact, pre-heating
Two-position contact.
44 47701853 12-2010
Control System Installation, Connection
CIU
TAD1340VE, TAD1341VE, TAD1342VE,
TAD1343VE, TAD1344VE, TAD1345VE,
TAD1360VE, TAD1361VE, TAD1362VE,
TAD1363VE, TAD1364VE, TAD1365VE
A 8-pin Deutsch connector, from wire harness to engine D For the connection cable, refer to the Instru-
ments page 53 section.
B Connectors, analog instruments E 8-pin Deutsch connector
C 3-pin Deutsch connector, Easy Link instrument F Extension cables, available in the following lengths:
3, 5, 7, 9, and 11 m
47701853 12-2010 45
Control System Installation, Connection
Engine control
Refer to System Information page 32 CIU
NO = normally open
NC = normally closed
A Start lock
The start lock switch is used to connect the system
power, pre-heating and start and stop functions.
P0003965
A Stop contact
B ON contact
C Start lock
D Pre-heating contact
46 47701853 12-2010
Control System Installation, Connection
A
B
C
D
P0003966 E
A Pre-heating
B Start
C Batt +
D 15 start lock
E Stop
A
B
C
D
P0003966 E
A Pre-heating
B Start
C Batt +
D 15 start lock
E Stop
47701853 12-2010 47
Control System Installation, Connection
Control switch
Two-position contact.
Accelerator pedal
Idle: 0.3 1.9 V (preset value 1.17 V)
Full throttle: 1.9 4.7 V (preset value 4.5 V)
Idle switch
The accelerator pedal has an integral idle switch that
acts as an emergency device if the accelerator pedal
A potentiometer becomes defective.
P0004058
48 47701853 12-2010
Control System Installation, Connection
DCU
C
A
P0005826
47701853 12-2010 49
Control System Installation, Connection
Display (optional)
Switch type: closing (NO), spring loaded.
50 47701853 12-2010
Control System Installation, Connection
Rpm-potentiometer
TAD1340VE, TAD1341VE, TAD1342VE,
TAD1343VE, TAD1344VE, TAD1345VE
Versatile engines
P0005815
P0005816
47701853 12-2010 51
Control System Installation, Connection
Max. power 3 W
Voltage 24 V
52 47701853 12-2010
Control System Installation, Connection
Instruments
Easy Link Instrument (option)
Refer to the System Information page 32 for the appli-
cable engine.
• Oil temperature
• Battery voltage
47701853 12-2010 53
Control System Installation, Connection
P0005053
P0005052
P0005051
A 3-pin connector
B 3-pole connector
C CIU wiring harness
54 47701853 12-2010
Control System Installation, Connection
Tachometer
Use Volvo Penta standard tachometer, graduations 0–
2,600 rpm.
Setting code 14. Refer to installation instructions.
P0003961
P0003961
P0003961
47701853 12-2010 55
Control System Installation, Connection
Diagnostics switch
Switch type: closing (NO), spring loaded. For reading
fault codes, refer to the Calibration and Set-
tings page 78 chapter.
Contact, pre-heater
Switch type: closing (NO), spring loaded. This contact
activates the pre-heating.
P0003961
A
B A
C
56 47701853 12-2010
Calibration and Settings, Parameter Setting
Parameter Setting
Connection of special tool VODIA
Connection of special tool VODIA
P0001169
Function
It is possible to read and adjust parameters with the
VODIA tool, part no.3838619, as described in the fol-
lowing pages.
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Calibration and Settings, Parameter Setting
Adjustable parameters
TAD1341GE, TAD1342GE, TAD1343GE,
TAD1344GE, TAD1345GE, TAD1350GE,
TAD1351GE, TAD1352GE, TAD1353GE
Idling speed
Setting idle revolutions.
Min. value: 600 rpm
Max. value: 1200 rpm
Preset value: 900 rpm
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Adjustable parameters
TAD1340VE, TAD1341VE, TAD1342VE,
TAD1343VE, TAD1344VE, TAD1345VE
Lamp test
This parameter determines if a lamp test is to be per-
formed when the system is started.
Alternative modes: “Off” or “On”
Preset mode: “On”
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Calibration and Settings, Parameter Setting
Alarm limits
TAD1341GE, TAD1342GE, TAD1343GE,
TAD1344GE, TAD1345GE, TAD1350GE,
TAD1351GE, TAD1352GE, TAD1353GE,
TAD1354GE, TAD1355GE
Alarm limits
TAD1340VE, TAD1341VE, TAD1342VE,
TAD1343VE, TAD1344VE, TAD1345VE
Alarm threshold, high oil temperature Alarm threshold, high coolant temperature
A warning lamp is lit at this temperature. A warning lamp is lit at this temperature.
Min. value: 120 °C (248 °F) Min. value: 95 °C (203 °F)
Preset value: 125 °C (257 °F) Preset value: 102 °C (216 °F)
Max. value: 130 °C (266 °F) Max. value: 103 °C (217 °F)
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Engine protection
TAD1341GE, TAD1342GE, TAD1343GE,
TAD1344GE, TAD1345GE, TAD1350GE,
TAD1351GE, TAD1352GE, TAD1353GE,
TAD1354GE, TAD1355GE
Charge pressure
Determines whether engine protection is to be acti-
vated in respect of high charge air pressure. A fault
code is registered and the engine is shut down.
Alternative modes: “Yes” or “No”
Preset mode: “Yes”
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Calibration and Settings, Parameter Setting
Engine protection
TAD1340VE, TAD1341VE, TAD1342VE,
TAD1343VE, TAD1344VE, TAD1345VE
Charge pressure
Determines whether engine protection is to be acti-
vated in respect of high charge air pressure. A fault
code is registered and the engine is shut down.
Alternative modes: “Yes” or “No”
Preset mode: “Yes”
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Calibration and Settings, Parameter Setting
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Calibration and Settings, Parameter Setting
Stop signal
A stop request
Active should be sent as
a pulse signal.
Inactive
Active
Inactive NOT OK
Time
P0013956
Figure 1: How the stop signal should and should not be sent to an EMS engine.
47701853 12-2010 65
Calibration and Settings, Parameter Setting
Power down
When the EMS should be deactivated the power on
battery after key should be removed and a stop signal
should be sent. This will let the EMS save the data it
needs to save and perform a controlled power down.
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Calibration and Settings, Parameter Setting
VP STATUS MESSAGE: OC FF 46 11
The VP status message is a VP proprietary J1939
message that the engine always needs to receive for
as long as it is awake. All necessary engine function-
ality can be controlled via this message.
ID: 0C FF 46 11
Byte: 1 bits 8-7 Idle speed select
bits 6-5 Governor mode request
bit 4-3 Stop request
bit 2-1 Start request
Byte: 2 bits 8-7 Engine protection override
bits 6-5 Preheat request
bit 4-3 Diagnosis request
bit 2-1 Frequency select
Byte: 3 all bits Accelerator pedal position
Byte: 4 all bits Accelerator pedal positon
Byte: 5 bits 2-1 Fuel disable request
Power up
The EECU needs to receive the VP status message
within 500ms of power up. If this message is not sent
the EMS will set an error code on the CAN bus com-
munication.
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Calibration and Settings, Parameter Setting
Stop functionality
There are several ways of stopping a VP engine and
one or two of the following shall be used:
1 Stop request via VP status on CAN.
2 Extra stop signal in EIC.
3 TAD1660: Ignition Off
Engine Speed
ERR
StopRequest_vPStatus 0
Active
Inactive
P0013957
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Calibration and Settings, Parameter Setting
Start functionallety
There are two ways to start the engine and they are:
1 Sending a start request via the VP status message
on CAN.
2 Having the EMS powered and turn the engine.
There are four things that will stop the engine from
cranking:
1 The start request signal is deactivated.
2 There is a stop signal activated.
3 The engine rpm is high (this means that the engine
has started)
4 The cranking time has been to long (The EMS will
protect the starter from overheating by not allowing
to crank to long).
ERR
StartRequest_vPStatus 0
Active
Starter motor
turning engine
Inactive
P0013958
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Calibration and Settings, Parameter Setting
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Calibration and Settings, Parameter Setting
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Calibration and Settings, Parameter Setting
Torque Limit
2000
1800
1600
1400
1200
Nm
1000
800
600
400
200
0
750 950 1150 1350 1550 1750 1950
P0013959 rpm
Figure 4: The yellow graph shows the available engine torque when the TSC1 signal sets to 80% in the torque limiting factor.
The picture shows an example on how an engine would react when limiting the torque via the TSC1 message.
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Calibration and Settings, Parameter Setting
DEF level
The DEF level is broadcasted on the J1939 bus via
SPN 1761. SPN 1761 will show a value between 0 -
100%
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Calibration and Settings, Parameter Setting
DEF symbol
If a symbol is used in the display for any SCR related
SPN, the symbol shown in figure 5 has to be used.
P0013960
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Calibration and Settings, Parameter Setting
Appendix
This appendix gives some more information on func-
tions described in the main document.
Engine
Running Running
Stopped STOP!
Energized to
stop Battery +
Open Circut
Energized to
run Battery +
Open Circuit
P0013961
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Calibration and Settings, Parameter Setting
Running
Engine
Running Stopped
Battery +
Energized to
stop Open Circut
No stop STOP!
Battery +
Energized to
run Open Circuit
P0013962
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Calibration and Settings, Diagnostic Function
Diagnostic Function
The diagnostic function monitors and controls that the
EMS system functions normally. The diagnostic func-
tion has the following tasks:
• Detecting and locating disturbances
• Reporting detection of disturbances
• Providing guidance when fault tracing
NOTICE! With the DCU:n it is possible choose the lan-
guage that the information is presented in.
Effect on engine
Engines are affected differently, depending on the
severity of the fault discovered by the diagnostic func-
tion.
A fault message in the form of a fault code is always
generated when a malfunction is discovered by the
diagnostic function.
Engines are affected differently, depending on the
severity of the fault:
• The engine is not affected
• Engine goes to idle
• Engine torque is restricted to a certain amount
• Engine is stopped
78 47701853 12-2010
Calibration and Settings, Diagnostic Function
DU (Display Unit)
• Either WARNING! or ALARM STOP (a buzzer
sounds) will be shown on the display, depending
on the severity of the fault.
Operation
When a malfunction has occurred and the diagnostic Reading fault codes via the DU (Display Unit)
system has generated one or more fault codes, these Depending on the severity of the fault the text, either
are read out differently depending on the equipment WARNING! or ALARM STOP (a buzzer sounds) will
used. Please refer to “Fault code messages”. be shown on the display
If the system indicates that a fault code has been
1 Press any button to come to the fault list. The
set:
fault list shows operation hours and fault mes-
1 Cut engine speed to idle, or shut the engine off. sage.
2 For DCU/DU 2 Look up the fault code in Fault Code Register
Read the fault code from the display, please and take the recommended measures.
refer to Reading fault codes via the DCU or
3 Press on ACK to acknowledge the fault code.
Reading fault codes via the DU.
The display background will change color (the
For CIU
buzzer stops sounding).
press the diagnostic button and read the fault
code, by observing the flashing of the diagnostic 4 Press on EXIT to leave the fault list.
lamp. Refer to Reading fault codes via the
diagnostic lamp, CIU.
3 Look up the fault code in the Fault Code Regis-
ter chapter and take the recommended meas-
ures.
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Calibration and Settings, Diagnostic Function
Reading fault causes via the DCU (Display Control Reading fault codes via an “Easylink” instrument
Unit) When the system has discovered a malfunction, this
When a fault code is set, the following text is shown is reported by the diagnostic lamp which starts to
on the display: flash.
!! ENGINE WARNING !!
1 Press the diagnostic button. The fault code is
alternated withPress SEL for information.
shown as text on the tachometer display.
Read the fault code as follows:
2 Look up the fault code in the Fault Code Regis-
1 Press SEL-button to come to the fault list.
ter chapter and take the recommended meas-
The fault list shows:
ures.
-Operation hours
-Fault message 3 When the fault has been rectified, the fault code
-Active/inactive disappears from the display and the diagnostic
lamp goes out.
2 Look up the fault code in theFault Code Regis-
ter chapter and take the recommended meas-
ures.
3 Press ESC-button to leave the fault list.
Reading fault codes via the diagnostic lamp on Erasing fault codes
the instrument panel, CIU Fault codes must be erased by an authorized Volvo
When the system has discovered a malfunction, the Penta workshop by means of the VODIA tool.
diagnostic lamp starts to flash. If the diagnostic button
is depressed and then released, a fault code is
flashed out.
The fault code consists of two groups of flashes, sep-
arated by a pause of two seconds. A fault code is
obtained by counting the number of flashes in each
group
Example: paus = Fault Code 2.4
The fault code is stored and can be read as long as
the malfunction remains. You can find information
about cause, reaction and actions in the Fault Code
Register chapter.
Read the fault code as follows:
1 Press the diagnostic button.
2 Release the diagnostic button and make a note
of the fault that is flashed out.
3 Repeat items 1-2. A new fault code is flashed ou
tif more are stored. Repeat until the first fault
code is repeated.
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Calibration and Settings, Fault Code Register
For references to sleeves in electrical connectors, refer to System Information page 32.
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Calibration and Settings, Fault Code Register
Speed Potentiometer Connected to CIU (Code 2.8, PPID 132/SPN 91, 608)
Cause Reaction Remedy
• Shorted to plus (+) or minus • Engine goes to idle • Check that the potentiometer
(-) has been connected correctly
• Speed feezes
• Fault in sensor • Check that the cable harness
to the potentiometer has not
been damaged
• Check the potentiometer
function
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Calibration and Settings, Fault Code Register
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Data Link (CAN), EMS 2 (Code 6.5, SID 231/SPN 639/2017/PSID 201)
Cause Reaction Remedy
• Internal fault in control mod- • Engine not operating: engine • Check that the 8-pin connec-
ule can not be started. Engine tor is not damaged
operating: engine idles and
• Check that the cables
can only be stopped with the
between the CIU and the
auxiliary stop (AUX-stop)
engine management unit are
not damaged
• Check that sleeves 11 and 12
in the connector on the CIU
are not damaged
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Data Set Memory EEPROM, CIU (Code 9.8, SID 253/SPN 630)
Cause Reaction Remedy
• Internal fault in control mod- • Engine does not start • Re-program the control mod-
ule ule.
• Programming faulty
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Calibration and Settings, Fault Code Register
Data Set Memory EEPROM, EMS (Code 9.9, SID 253/SPN 630)
Cause Reaction Remedy
• Internal fault in control mod- • Engine does not start • Re-program the control mod-
ule ule. If the fault remains,
change the control module
• Internal fault in control mod-
ule
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EATS
Fault codes for the EATS system is in the installation
manual for this system.
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Alphabetical index
Adjustable parameters.................................... 58, 59
Alarm limits.............................................................. 60
Calibration and Settings....................................... 57
CAN bus settings..................................................... 63
Communication J1939............................................. 25
Connection.............................................................. 39
Connection of special tool VODIA........................... 57
Control System Installation...................................... 39
Diagnostic Function.............................................. 78
Electrical interface................................................ 10
Electrical interface................................................... 12
EMS........................................................................... 5
Engine control interface........................................... 12
Engine protection.............................................. 61, 62
Engine protection override...................................... 24
Fault Code Register.............................................. 81
Frequency select..................................................... 23
General............................................................. 10, 39
Governor mode....................................................... 20
Idle switch........................................................ 21, 48
In- and out signals..................................................... 8
Installation Tools and Documentation....................... 4
Instruments................................................................ 9
Instruments.............................................................. 53
Location of Sensors.............................................. 30
Other Special Equipment........................................ 4
Parameter Setting.................................................. 57
Power down sequence............................................ 16
Power supply........................................................... 40
Power up sequence................................................. 15
Preheat.................................................................... 22
Rpm-potentiometer............................................... 51
Safety Information................................................... 2
Special Tools............................................................. 4
Synchronizing Engine Speed.................................. 56
System Information................................................... 5
Throttle (Synchronizing/Load sharing)............... 18
Torque speed control.............................................. 19
Warning and Indication Lamps............................ 52
Wiring Diagram........................................................ 32
47701853 12-2010 95
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AB Volvo Penta
Service Communication
Avd. 42200
SE-405 08 Göteborg
Sweden
47701853 English 12-2010