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Job No.

: V4115 Revision : 0
Customer : Tecnimont Date : 7/15/2019
Vessel Description : 600# Handhole Flange (H) Prepare By :

Sr. No.
1.0 Design Data
Weight of Blind Flange 8"NB 600 # w1 : 154 Lbs 70 kg
Weight of Davit Arm w2 : 33 Lbs 15 kg
Vertical Impact Factor Cv : 1.20
Horizontal Impact Factor Ch : 0.50
Size of Fillet Weld tc : 0.315 Inch 8 mm
Allowable Stress of Fillet Weld f : 20,015 Psi 138 MPa

1.1 Properties of Davit Arm


Material of Pipe Davit Arm : SA-36
Yield Stress of Davit Arm Material Ys : 35,998 Psi 248.2 MPa
Outside Diameter of Pipe Davit Arm OD : 1.772 Inch 45 mm
Outside Radius of Pipe Davit Arm r : 0.89 Inch 22.5 mm
Wall Thickness of Pipe Davit Arm tp : 1.772 Inch 45 mm
Cross Sectional Area Of Pipe Davit Arm Ap : 2.465 Inch2 1590.43 mm^2
Moment Inertia of Pipe Davit Arm Ip : 0.483 Inch4 200930.63 mm^4
Section Modulus of Pipe Davit Arm Zp : 0.545 Inch3 8930.25 mm^3
Radius Gyration of Pipe Davit Arm (Rg=sqrt(I/A) rg : 0.443 Inch 11.24 mm

L1 : 13.780 Inch 350 mm


L2 : 14.843 Inch 377 mm
L3 : 8.661 Inch 220 mm
L4 : 11.654 Inch 296 mm
R : 7.087 Inch 180 mm

1.4 Stress Coefficients


a = tp * R / r 2 a = 16.000
b = 6 / (5 + 6a )
2
b = 0.004
K = 1 - [9 / (10 + 12a2)] K = 0.997
1.5 Davit Arm Calculation
1. Load applied on davit arm
At vertical direction
fv = Cv * W1 fv = 185.178 Lbs 824.04 N
At horizontal direction
fh = Ch * W1 fh = 77.157 Lbs 343.35 N
2. Bending moment applied on davit arm at top guide or support
M1 = fv * L1 + 0.5 * W2 * L1 + fh * L2 (For type 2, Fig. 6.1)
M1 = 3924.230 Lbs.Inch 443555.7 N-mm
3. Axial load applied on davit arm
P = fv + W2 P 218.178 Lbs 970.89 N
4. Slenderness ratio
Sr = 2.1 * L2 / rg Sr = 70.436
5. Allowable axial stress of pipe davit arm
Fa Fa = 35998.368 Psi 248.200 MPa
6. Allowable bending stress of pipe davit arm
Fb = 0.67 * Fa Fb = 24118.907 Psi 16079.271 MPa
7. Axial stress of pipe davit arm
fa = P / Ap fa = 88.504 Psi 0.610 MPa
8. Maximum bending moment in curved davit arm
M2 = M1 * (L2 - R) / L2
2050.592 Lbs.Inch 231778.4427 N-mm
9. Bending stress on pipe davit arm
At M1
fb1 = M1 / Zp fb1 = 7200.986 Psi 49.649 MPa
At M2
fb2 = [M2 * r / Ip] * [2 / {3K * sqrt(3b)}]
fb2 = 23278.807 Psi 160.502 MPa
10. Combined stress
At M1 = [fa / Fa] + [fb1 / Fb]
= 0.301
At M2 = [fa / Fa] + [fb2 / Fb]
= 0.968
11. Judgement
a. Since combined stress value at M1 less than 1.0 ADEQUATE
b. Since combined stress value at M2 less than 1.0 ADEQUATE
Ref: Shigley Mechanical Data Book
Sr.No. Description Symbol Value Unit Remark
1.0 Input Parameters
1.1 Thickness of plate b 16 mm
1.2 Length of plate a 170 mm
1.3 Width of plate w 86 mm
1.4 Material SA-516 Gr.70
Material Properties
1.5 Yield Stress Ys 262 MPa
1.6 Shear Stress =0.5*Ys τs 131 MPa

2.0 Torsion Check


1 Torque T=P*L1 T 339811.5 N-mm
2 Torsional constant J=βab J 232106.67 mm^4
3 Max Shear Stress τmax=(T*y)/J τ 124 MPa

ADEQUATE
3.0 Bending Calculation
2 Moment of inertia(ba^3)/12 I 6550666.6667 mm^4
3 Moment M=P*L1 M 703895.25 N-mm
4 Max Distance from Centroid y 85 mm
5 Section Modulus I/y Z 77066.666667 mm^3
6 Bending Stress M/Z S 9.13 N-mm^2
ADEQUATE
4.0 Weld Stress Check
4.1 Shear Stress in Weld
1 Total weld length lw 372 mm
2 Yield stress S 137.9 MPa
3 Allowable shear stress τalow 67.571 MPa
4 Joint Efficiency of Weld E 0.6
5 Size of Fillet Weld t 12 mm
6 Effective weld thickness tw 8.484 mm
7 Shear stress in weld P/(lw*t*E) τ N-mm^2
4.2 Bending Stress in Weld
1 Bending Moment Support plate M 703895.25 N-mm
2 Moment of Inertia I 17787280
3 Section modulus (I/y) Z 183374.02062 mm^3
4 Bending Stress in Weld M/Z S 3.84 MPa

4.3 Combined stress in the weld 3.839 MPa

ADEQATE
1.0 INPUTS:

MATERIAL: SA 516 Gr 70

1.1 Diameter of Pin Hole ɸ 37 mm

1.2 Height of bend plate H 60 mm

1.3 Radius R 10 mm

Outer diameter of collar d 60 mm

Top width of bend plate B 75 mm

Bottom width of bend plate b 55 mm

1.4 Length of bend plate L 100 mm

1.5 Thickness of plate T 10 mm

1.7 Yield Stress (Ref. ASME Sec II-D) S 262 MPa

2 Weight of Flange W 70 Kg

2.0 OUTPUTS:

2.1 Calculations of Holding lug in axial load


2.11 Holding Load p 686.7 N

Impact factor 1.2

Holding Load with impact factor P 824.04

2.2 Shear Stress in Plate at Vertical Direction

2.21 Ss : Shear stress at the pin hole = P/pi*d*T τ 0.44 MPa

2.22 Ssa : Allowable shear stress = 0.49 * yield stress τallow 128.38 MPa

ADEQUATE
2.5 Weld Check Calculations :

2.51 Shear Stress in Weld in radial load condition

2.52 Total weld length, lw lweld 260.00 mm

2.53 Allowable stress for fillet weld, S 137.9 MPa

2.54 Allowable shear stress for fillet weld,

2.55 τ =0.49*yield stress t 67.571 MPa

2.56 Joint Efficiency of Weld E 0.70

2.57 Size of Fillet Weld tw 15.00 mm

2.58 Effective thickness of the weld, tw = 0.707 * t Ltw 10.61 mm

2.59 Shear Stress in Weld τ = (P) / (lweld*Ltw) τs 0.30 MPa

ADEQUATE

2.6 Bending Stress in Weld in transverse case

2.61 Bending Moment in Lug M=P*H = M 49442.4 N-mm

2.62 Section modulus Z=((b*tw^3/12)/(tw/2) Z 515.6 mm^3

2.64 Bending stress, Swb = M/Z Swb 95.888 MPa

ADEQUATE

2.7 Combined stress in the weld

2.71 = sqrt( τs2 + Swb2) 95.889 MPa

ADEQUATE

Weld Check Calculations for collar


2.52 Total weld length, lw lweld 116.24 mm

2.56 Joint Efficiency of Weld E 0.70

2.57 Size of Fillet Weld tw 6.00 mm

2.58 Effective thickness of the weld, tw = 0.707 * t Ltw 4.24 mm

2.59 Shear Stress in Weld τ = (P) / (lweld*Ltw) τs 1.67 MPa

ADEQUATE

3.0 Bending check for compressed end of davit arm

3.1 Compressed thickness of pipe T 20.00 mm

3.2 Compressed width of pipe W 48.00 mm

3.3 Hole diameter for bolt insert ɸ 22.00 mm

3.4 Moment of inertia I 32000.00 mm^4

3.5 Section modulus (I/y) Z 3200.00 mm^3

3.6 Bending moment P*(L1) M 288414 N-mm

3.7 Bending stress M/Z S 90.13 MPa

ADEQUATE
Section Modulus Check
Material: SA-36
Sr No Description Symbol Value Unit
1 Load P 700.00 N
2 Length of arm l 700.00 mm
3 Dia of rod d 35.00 mm
4 Moment of inertis I 73661.76 mm^4
5 Section modulus z 4209.24 mm^3
6 Bending Moment M 490000.00 N-mm
7 Induced bending stress S 116.41 Mpa
8 Allowable yield stress Sy 248.20 Mpa
9 Allowable bending stress Sallow 165.47 Mpa
ADEQUATE ROD SIZE