Saudi Aramco Total Refining and Petroche

SAUDI ARAMCO TOTAL REFINING & PETROCHEMICAL COMPANY
Issuer: PMT
May 2012
Coating Selection & Application Requirements for Rev: 5E
Industrial Plants & Equipment JERES-H-001
JERES-H-001
Coating Selection & Application
Requirements for Industrial Plants & Equipment
This Standard covers the minimum mandatory coating requirements for the internal and
external protection of industrial facilities inside plants.
This document is the property of SATORP and shall not be reproduced in any form. Copies provided by SATORP shall only be
disclosed or provided to third parties insofar as relevant for the operations of SATORP and the information provided in this
document shall be used for no other purpose than these operations.
The content of this document will be regularly updated by SATORP and the validated version will be published on its intranet
site. Consequently, the validity of hard copies of this document must be verified prior to its use against the version on the
SATORP intranet site. Only soft copies on the SATORP intranet site dedicated to SATORP QMS are considered controlled
documents.
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Name and Signature

Rev Date Description Prepared by Approved by Authorized by
N. Mosson, STC D. Grunemwald

5E 17-May-2012 Issued for Release 5A. F. Lacanlale
F. Silva, Eng. Mgr. Project Director
Revised Table-A2 to
extend System M to
200°C and for System N
5D 31-Mar-2012 from 200°C. Additional J. Davies
Note to paragraph 12.5.
Addition of ISO 16276 in
references
New revision; no N. Mosson, STC D. Grunemwald

5C 04-Apr-2012 M. Hochet
modifications F. Silva, Eng. Mgr. Project Director

5B 29-Mar-2012 New template F. Lacanlale
Revised to update
paragraph: 1.2, 5.1, 5.2,
5A 27-Mar-2012 6.3.1 A. Muhsen
Appendix A (Table
A1and Table A2)
Revised to update N. Mosson, STC D. Grunemwald

5 22-May-2009 A. Muhsen
paragraph: 6.2 & 6.3. F. Silva, Eng. Mgr. Project Director
documents.
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May 2012
Revision Tracking
Revision Revision Date Scope of Revision
5E 17 May 2012 Issued for Release 5A.

Revised Table-A2 to extend System M to 200°C and for System N from
200°C. Additional Note to paragraph 12.5. Addition of ISO 16276 in
references. Explanation of the term ‘cissing’ in paragraph 10.4.3.
Note 6 added to Table-A2. Deleted System ‘O’.
Inclusion of NACE SP0197 in paragraph 3.2.5
Addition of ISO 8502-5 in references
5D 31 March 2012 Frequency of testing modified in paragraph 12.6
Inclusion of ‘Flame arrestors’ in Appendix C section 8
Inclusion of ASTM D905 in paragraph 3.2.1
Inclusion of NACE SP0188 in para. 3.2.5
DFT changed for System ‘M’ in Table-A2
In Appendix C Structural: changed Light Grey to Traffic Grey RAL-
7042 and for machinery for Light Grey RAL-7035. Renumbered pages
5C 04 April 2012 New revision; no modifications
5B 29 March 2012 New template
Revised to update paragraph: 1.2, 5.1, 5.2, 6.3.1

5A 27 March 2012
Appendix A (Table A1and Table A2)
5 22 May 2009 Revised to update paragraph: 6.2 & 6.3.
Revised to update paragraph: 6.2, 7.3, 7.5, 9.1, 10.3.5, 12.4, 12.6,
4 09 February 2009 Appendix A (Table A1and Table A2), Appendix C-Table C, Appendix
E and Appendix F.
Revised to update paragraph: Table of Contents, 3.1, 6.2, 6.3, 7.3, 7.5,
7.8, 10, 10.3.5, Table A (now Table A1), Appendix C and Appendix E.
Adding Table A2 and also Appendix F- Painting System for Insulated
3 17 November 2008
and Fireproofed material. Adding requirements to paint stainless steel
and insulated surfaces, Adding section 16 for warranties.
Revised to update paragraph: 1.2, 3, 3.1, 3.2.1, 3.2.2, 7.7.f, 8.2, 8.3 9.2,
2 21 July 2008
9.3.2, 10.4.7, 10.4.10, 12.1, 12.3, 12.5, 12.8, 15, Appendix A,
0 28 April 2008 Issued for bid package.
02 31 March 2008 Issued for bid package only for review.
01 22 October 2007 The first official JERES-H-001 is issued
First draft issued is based on Saudi Aramco SAES-H-001 “Coating

Selection & Application Requirements for Industrial Plants &
00 08 March 2007
Equipment” issue date 28 February, 2005. Document was modified to
incorporate amendments and modifications.
documents.
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Table of Contents
Section Contents Page
1 Scope 6
2 Conflicts, Deviations and Clarifications 6
3 References 6
4 Definitions 10
5 Health, Safety and Environment 11
6 General Requirements 11
7 Approved Painting Systems 13
8 Packaged Equipment Coating Systems 16
9 Hot Dip Galvanizing 16
10 Coating Application 17
11 Equipment Used for Coating Preparation and Application 26
12 Inspection and Acceptance 27
13 Colour Schedule 30
14 Piping Identification Labels 30
15 Records 32
16 Warranties 33
Appendixes
Table A1: Selection of Coating Systems for Non- Insulated
A 35
material.
Table A2: Selection of Coating Systems for Insulated and
37
Fireproofed Material.
B Table-B: List of recommended manufacturers 40
documents.
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C Table C: Basic colour scheduling and coding 41
D Form-1 Painting schedule 46
E Painting System Data Sheets for Non-Insulated Material 47
F Painting System Data Sheets for Insulated and Fireproofed 85

Material
documents.
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1 Scope
1.1 This Standard covers the minimum mandatory coating requirements for the
internal and external protection of industrial facilities inside plants.
1.2 The purpose is to define the coating of steel structures, equipment, machinery,
piping, instruments, etc. subject to corrosion. It includes different coating systems,
the surface preparation required, the limits of paint, the thickness to be applied, the
application techniques and the requirements for inspection and testing.
1.3 This Standard does not apply to infrastructure facilities, powder coatings, or
decorative coatings unless specified in the scope of work or other mandatory
Company document.
1.4 This standard shall be attached to, and made part of, purchase orders when
required.
2 Conflicts, Deviations and Clarifications
2.1 Any conflicts between this standard and other applicable Company Engineering
Standards (JERES), Material Specifications (JERMS), Standard Drawings
(JERSD), Engineering Procedures (JEREP), Company Forms or Industry
standards, specifications, Codes and forms shall be brought to the attention of
Company Representative by the Contractor for resolution.
Until the resolution is officially made by the Company Representative, the most
stringent requirement shall govern.
2.2 Where a licensor specification is more stringent than those of this standard, the
Licensor’s specific requirement shall apply.
2.3 Where applicable Codes or Standards are not called by this standard or its
requirements are not clear, it shall be brought to attention of Company
Representative by Contractor for resolution.
2.4 Direct all requests for deviations or clarifications in writing to the Company or its
Representative who shall follow internal Company procedure and provide final
resolution.
3 References
The selection of material and equipment, and the design, construction,
maintenance, and repair of equipment and facilities covered by this standard shall
comply with the latest edition of the references listed below as of the CUT-OFF
DATE as specified in the Contract unless otherwise noted.
3.1 Company References
documents.
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Company Engineering Standards

JERES-B-067 Safety Identification and Safety Colors
JERES-H-102 Safety Requirements for Coating Applications
Company Material Specifications
JERMS-H-9115 Hot Dip Galvanizing for Structural Steel and Pipes
JERMS-J-4820 Instrument Control Cabinets - Indoor
JERMS-J-4821 Instrument Control Cabinets - Outdoors
JERMS-J-4711 Control Valves – General Services
JERMS-J-4716 Pneumatic Actuators On-Off Service
JERMS-J-4611 Safety Relief Valves Conventional and Balanced Types
JERMS-M-2014 Pre-Engineered Metal Buildings
3.2 Industry Standards
3.2.1 American Society for Testing and Materials (ASTM)
ASTM A780 Standard Practice for Repair of Damaged and Uncoated
Areas of Hot-Dip Galvanized Coatings
ASTM C871-04 Standard Test Methods for Chemical Analysis of Thermal
Insulation Materials for Leachable Chloride, Fluoride,
Silicate, and Sodium Ions
ASTM B905 Assessing the Adhesion of Metallic and Inorganic Coatings
by the Mechanized Tape Test
ASTM D3359 Measuring adhesion by tape test
ASTM D4541 Pull-off strength of coatings using portable adhesion testers
ASTM D4752 Measuring MEK resistance of ethyl silicate (inorganic) zinc-
rich primers by solvent rub
ASTM D4940 Standard test method for conductimetric analysis of water
soluble ionic contamination of blasting abrasives
ASTM D5402 Assessing the solvent resistance of organic coatings using
solvent rubs
3.2.2 International Organization for Standardization (ISO)
ISO 2178 Non-magnetic coatings on magnetic substrates -
Measurement of coating thickness - Magnetic method
documents.
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ISO 2409 Paints and varnishes - Cross-cut test

ISO 2808 Paints and varnishes - Determination of film thickness
ISO 4624 Paints and varnishes - Pull-off test for adhesion
ISO 8501-1 Preparation of steel substrates before the application of
paints and related products -Visual assessment of surface
cleanliness - Part 1: Rust grades and preparation grades of
uncoated steel substrates and of steel substrates after overall
removal of previous coatings
ISO8501-3- Preparation of steel substrates before application of paints
and related products – Visual assessment of surface
cleanliness – Part3: preparation grades of welds, cut edges
and other areas with surfaces imperfections.
ISO8502-1 Preparation of steel substrates before application of paints
and related products – Tests of assessment of surface
cleanliness – Part1: Field test for soluble iron corrosion
products.
ISO 8502-3 Preparation of steel substrates before application of paints
and related products -Tests for the assessment of surface
cleanliness - Part 3: Assessment of dust on steel surfaces
prepared for painting (pressure-sensitive tape method)
and related products - Surface roughness characteristics of
blast-cleaned steel substrates - Part 2: Method for the
grading of surface profile of abrasive blast-cleaned steel -
Comparator procedure
and related products- visual assessment of surface
cleanliness – Part4: Guidance on the estimation of the
probability of condensation prior to paint application
and related products - Tests for the assessment of surface
cleanliness - Part 5: Measurement of chloride on steel
surfaces prepared for painting (ion detection tube method)
(ISO 8502-5:1998); German version EN ISO 8502-5:2004
documents.
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and related products- visual assessment of surface
cleanliness – Part6: Extraction of soluble contaminants for
analysis. The Bresle method
ISO 8504 Preparation of steel substrates before application of paints
and related products – Surface preparation method
ISO 19840 Paints and varnishes – Corrosion protection of steel
structures by protective paint systems – Measurement of, and
acceptance criteria for, the thickness of dry films on rough
surfaces
ISO 12944-1 Paints and varnishes – Corrosion protection of steel
structures by protective paints systems –General
introduction
ISO 12944-2 Paints and varnishes – Corrosion protection of steel
structures by protective paints systems – classification of
environment.
ISO 16276-2 Corrosion protection of steel structures by protective paint
systems. Assessment of, and acceptance criteria for, the
adhesion/cohesion (fracture strength) of a coating. Cross-cut
testing and X-cut testing
3.2.3 The Society of Protective Coatings
SSPC Manual,
Volume 1 Good painting practice and surface preparation
specifications SP1 to 10
SSPC-SP1 Solvent cleaning
SSPC-SP2 Hand tool cleaning
SSPC-SP3 Power tool cleaning
SSPC-SP5 White metal blast cleaning
SSPC-SP6 Commercial blast cleaning
SSPC-SP7 Brush-off blast cleaning
SSPC-SP10 Near white blast cleaning
SSPC-SP12 Water Jetting
documents.
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SSPC Manual,
Volume 2 Systems and specifications
SSP-Vis 1 Guide to Vis 1 - 89 - Visual Standard for Abrasive Blast
Cleaned Steel
SSPC-Vis 2 Standard Methods of Evaluating Degree of Rusting on
Painted Steel Surfaces
SSPC-PA 2 SSPC Method of Measurement of Dry Paint Thickness with
Magnetic Gages
3.2.4 Norsok Standards
Norsok M501 Rev.5 Surface preparation and protective coating
3.2.5 National Association of Corrosion Engineers
NACE SP0197: Control of Corrosion under Thermal Insulation and Fireproofing

Materials—A Systems Approach
NACE SP0188: Discontinuity (Holiday) Testing of New Protective Coatings

on Conductive Substrates
4 Definitions
4.1 Definitions presented in this Standard and other SATORP documents have
precedence over other definitions. Conflicts between various definitions shall be
brought to the attention of Company Representative by the Contractor for
resolution.
Company: SATORP (formerly Jubail Export Refinery - JER)
Company Representative: A designated person from the Company or an
assigned third party representative.
Company Inspector: A designated person or an agency responsible for
conducting inspection activities on behalf of the Company.
4.2 List of Definitions
Approved Product: A coating material that has been approved by the Company.
Contractor: The party which carries out all or part of the design, engineering,
procurement, construction, commissioning or management of the Project
Manufacturer/vendor: The party which manufactures and/or supplies the
equipment.
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Coating manufacturer: The party which manufactures and/or supplies the coating
products
Subcontractor: The party selected by the Contractor which carries out all or part
of the material takeoff, design (in special cases), procurement, surface preparation,
application, and testing of the coatings/systems.
Corrosive Industrial Atmosphere: Areas exposed to gases, fumes, mists or dusts
from chemical or industrial facilities. This term does not include direct contact
with splashed or spilled chemicals.
Maintenance Coating/Painting: Application of coating to preserve the useful
state of an existing coating. Repairing is the most common method to maintain a
coating. Replacing completely an existing coating is not maintenance coating.
Mild Atmosphere: Areas not affected by either marine or industrial
environments, but receive enough moisture in the air to cause corrosion if the
carbon steel is not coated.
New Construction Coating: Application of coating on a completely new and
uncoated facility, equipment or machinery. New coating also applies to the
coating application on completely bare substrate that was previously coated.
Thick Film Coating: Coatings with an average dry film thickness greater than 20
mils (500 microns)
Thin Film Coating: Coatings with an average dry film thickness of 20 mils (500
microns) or less
Thixotropic Coating: A type of coating that thickens or gels in a relatively short
time when at rest, but readily becomes more fluid when agitated or stirred.
Vessels: Where referred to in this standard, the term "vessels" includes, but is not
necessarily limited to, columns, traps, drums, heat exchangers, and boilers.
Wet-on-Wet Coating Application: Technique of coating application where
additional coating passes are employed over a coating that is still wet, making the
composite film dry as a whole. A wet coat applied over another wet coat is
considered one coat of application.
5 Health, Safety and Environment
5.1 For field applications only, the safety requirements per JERES-H-102 shall apply
for coating activities. Field applications shall include EPCC shops directly
involved in the fabrication and construction activities within the vicinity of
Company.
documents.
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5.2 For shop applications at vicinities of manufacturers, it is the responsibility of the

shop Management to adhere to the safety rules and regulations applicable to their
shop. Company reserves the right to insure the safety of its personnel.
6 General requirements
6.1 Colour coding
6.1.1 Colour coding schedule for the project shall be in accordance to paragraph 10 and
will be chosen to match those of installations already present in the same block or
country.
6.1.2 If the project has no specific requirements, then the colour coding can be defined
according to the guidelines drawn in the Appendix C.
In any case, the painting works carried out by Contractor shall include all colour
coding and marking required for item and service identification.
6.2 Surfaces to be coated
− All non-insulated carbon steel and low alloy carbon steel surfaces
− Non-Insulated stainless steel surfaces (316, 304, 321 series, Duplex, etc) for
piping, vessels, tanks, and similar operating at 150o C and lower. Refer to 6.3
for the exceptions to this requirement.
− Insulated carbon steel and alloy carbon steel surfaces
− Insulated stainless steel surfaces (316, 304, 321 series, Duplex, etc) for piping,
vessels, tanks, and similar operating at 150o C and lower. Refer to 6.3 for the
exceptions to this requirement.
− Fireproofed structures prior to fire proofing application
− Galvanized steel structure only when required for safety identification
6.3 Surfaces not to be coated
6.3.1 Unless otherwise specified, the following surfaces shall not be coated:
− Other non-ferrous metal surfaces (aluminum, copper and nickel alloys, etc.),
unless required for reasons of appearance or safety identification
− Galvanized steel gratings
− Galvanized steel surfaces
− Machined surfaces as screw threads. (Flange faces particularly the raised and
flat faces should not be coated).
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− Valves stems, gauge glasses and guards, Friction surfaces of assemblies using
friction
− Surfaces used for identification purposes, such as nameplates, serial number
plates, valve identification signs, gauge glasses and guards, gauge faces and
light fixtures, valve stems and flange bolts.
− Plastic and plastic coated materials provided their resistance to UV has been
demonstrated, and colour coding is not necessary.
6.3.2 The following non-Insulated stainless steel surfaces (316, 304, 321 series, Duplex,
etc) may not be coated:
− Piping, vessels, tanks, and similar operating above 150o C.
− Structural non-pressure containing components
− Cable Trays and Ladder
− Junction Box
− Local Panel and Instrumentation Enclosures-Cabinet
− Cable Gland
− Instrument Impulse Tubing Line
− Instrument Air Supply Tubing Lines
− Rotating equipment casing and seal systems
− Rotating equipment appurtenances such as flushing piping and lube
oil system including piping, exchangers, tank, etc
7 Approved Painting Systems
7.1 Only approved products are allowed for use on Company Facilities. These
requirements apply to all coatings referred to in all the JERES-H-series standards.
7.2 Applications that require coating or new coating system not covered by this
standard or other Company standard shall be approved in writing by the Company
Representative.
7.3 Approved Painting Systems:
7.3.1 Non-Insulated Surfaces
The painting systems A, B, C, D, E, F, P and Q listed in Table – A1 of Appendix
A, have been selected as approved painting system applicable for Non-Insulated
documents.
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material in accordance with ISO 12944 Part 2, high corrosivity category code C4
for industrial and coastal areas.
7.3.2 Insulated Surfaces
Zinc-rich primer organic and inorganic shall not be used under insulation or
fireproofing.
The painting systems E, G, H, K, L, M, N, O, P and Q listed in Table – A2 of
Appendix A have been selected as approved painting system applicable for
insulated material. For those cases where the painting system data sheets are not
fully developed, EPCC contractor shall submit them to Company for review and
approval prior to application.
7.4 Painting Manufacturers
7.4.1 The painting material shall be supplied from the Company approved painting
manufacturers listed in Table-B of Appendix B. The painting system data sheets
with product trade names from the different manufacturers are provided in
Appendix E and F. These systems are certified by Norsok M501 for low
temperature services and ISO12944 for higher temperature.
7.4.2 Alternative manufacturers can be proposed, provided that their range of products
meets the technical performance of this specification. The manufacturer shall be
able to provide supporting data from exposure tests and/or cyclic weathering
testing carried out in accordance to standard Norsok M501 rev.5 or equivalent.
7.5 Coating systems (Paint schedule Table – A1 and Table- A2)
The coating systems suitable for the structures, equipment and piping are provided
in Appendix-A.
Coating systems will be chosen depending on material of construction, the
presence of insulation/fireproofing and operating temperature.
Zinc-rich primer organic and inorganic shall not be used under insulation or
fireproofing.
7.6 A painting procedure (as per attached Form 1 in Appendix D) including
description of the coating system (type and trade name of coating products, number
of layers, dry film thickness of each layer, etc.) together with product data sheets
shall be submitted for approval to Company by Vendor for shop painted items and
by Sub-Contractor for paint work at field.
7.7 Coating composition
All coating products used in shop or on site shall meet the following requirements.
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a) All coating product formulation shall respect the local legislation of the place
of application (e.g. VOC, isocyanates, etc) and to some extent they shall
comply with the legislation of the country/state where the plant is built.
b) Coatings shall be free of heavy metals such as arsenic, barium, cadmium, lead,
mercury, silver, chromium, selenium. However, zinc coatings containing
barium sulfate and less than 0.02% lead are acceptable.
c) Two-pack finish coats shall be based on acrylic polyurethane media. Where
isocyanate cured products are not allowed, alternative finish products shall be
submitted to Company for approval. Finish coat shall have gloss retention and
weather/UV resistance.
d) Two-pack epoxy finish coatings shall be based on a polyamide or amine
adduct cured two-pack epoxy media and shall be pigmented with titanium
dioxide and/or light fast colored pigments to provide the necessary opacity,
film build and weather resistance. A semi gloss finish is required.
e) Silicone coatings shall be based on a one-pack formulation. They may
comprise leafing aluminum pigment dispersed in the silicone or modified
silicone media, except for application on stainless steel surfaces. The coating
shall be able to dry completely at ambient temperature (no "tacky" surface)
and shall withstand continuous exposure to temperatures up to 648°C when
required.
f) Inorganic zinc (zinc silicate) primers shall be based on ethyl silicate media and
shall contain not less than 80 % zinc dust by weight in the dry film in
accordance with ISO 12944. They shall be two-component products. Organic
zinc (epoxy zinc) primers shall be based on 2 pack epoxy and shall contain not
less than 80% zinc dust by weight in the dry film.
Zinc dust provided shall meet the requirements of ATM D520 Level II.
g) Alternative high performance two-pack waterborne coating products shall be
submitted to Company for approval. In general, preference should be given to
more environmental friendly systems consistent with meeting the
performance/maintenance requirements
7.8 Coating Effects
7.8.1 The selected coating shall not cause any degradation to the chemical or mechanical
properties of the coated surface.
documents.
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7.8.2 Special attention shall be made for selecting the coating type used on surface
operating at high temperatures especially in the situation of insulated surface so
that the coating will not cause material embrittlement.
8 Packaged Equipment Coating Systems
8.1 This section covers packaged equipment (including mechanical parts, pressure
vessels, piping, instruments, machinery, etc.) and equipment items, such as pumps,
compressors, turbines, blowers, electric motors, transformers, generators, hoists
and cranes, control valve, instrumentation etc.
8.2 Packaged equipment can be coated according to Manufacturers standard, provided
it complies with the following requirements:
a) The Manufacturer’s coating system shall meet the minimum required design
condition of the environment in which the facility is located (in terms of
climatic and corrosive conditions), in order to match the same quality of
corrosion protection of the other systems indicated within this specification.
Any deviation shall be clearly highlighted and forwarded to Company for
written approval.
b) A detailed Painting procedure shall be submitted to Company for written
approval, including
− description of the coating system (type and trade name of coating products,
number of coating layers, dry film thickness of each layer, etc.)
− product data sheets
− any further information to enable damaged primer or finish coat to be
touched/repaired, or over coated with a compatible coating system
− Information deemed appropriate by packaged equipment manufacturer of
the system to give evidence of compliance with the above point a.
8.3 Where hot dip galvanizing is required it shall comply with Section 9 of this
standard.
9 Hot Dip Galvanizing

9.1 In case galvanizing is required for structural steel grating, ladders, handrails, pipes
and others, it shall confirm to the requirement of JERMS-H-9115.
9.2 All mechanical preparations, such as welding, drilling, shall be done before hot dip
galvanizing. For placement of holes that will be necessary for venting air and
distributing zinc liquid, contact the galvanizing firm for recommended locations. If
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the design of the item is not adequate for galvanizing, the galvanizing Contractor
shall notify the steel fabricator for clarification.
9.3 Repair
9.3.1 Repair of damages at the galvanizing shop shall be according to the applicable
industry standards and codes.
9.3.2 For damages occurring during transport or at construction sites, they shall be
repaired in accordance with the guidelines of the following procedure (Zinc-rich
Paint application)
− PRODUCT DESCRIPTION: Zinc-rich paints (organic based, such as epoxy, is
preferable) must contain >80% zinc dust by weight in dry film in accordance
with ISO 12944.
Zinc-rich paints are usually formulated to deliver an excellent color match for
both bright and matte grey galvanized coatings.
− SURFACE PREPARATION: Basic indication of ASTM A-780 shall be
followed. Preparation of the damaged surface will be influenced by the type of
paint selected and the anticipated service conditions. The following general
guidelines shall apply:
− For highly aggressive service conditions and where feasible, the blast-cleaning
of surfaces to SSPC-SP10/NACE No. 2, near-white metal, is recommended.
− For less critical field exposure conditions and where blasting is not feasible
(i.e. non-easily accessible surfaces), power tool cleaning to SSPC-SP 3, bare
metal shall be adopted (as a minimum).
− When abrasive-blasting or power-tool cleaning is not practical, hand-tools may
be used.
− In all cases, surfaces must be free of oil, grease, weld flux residue and weld
spatter, paint and corrosion by-products. To ensure that a smooth
reconditioned coating can be affected, surface preparation shall extend into the
surrounding undamaged galvanized coating.
− COATING APPLICATION: general guidelines indicated in this specification
shall be adhered to. Reference to the paint manufacturer's instructions shall be
also made.
− The renovated area shall have a zinc coating thickness of 130% of that
specified in JERMS-H-9115 but not more than four mils.
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10 Coating Application
This section provides additional details on how to apply coating
10.1 Sources of Materials

10.1.1 Only the materials generically specified for a given service in this specification are
to be used. The fabrication and/or painting Contractor shall state the name of the
Coating Manufacturer and of the coating material. Mixing products of different
Coating Manufacturers in the same layer/application for any given system is NOT
acceptable. Next layer coating of any Coating Manufacturer which is different
from the prior coat is to be individually supported by written statements from each
Coating Manufacturer involved as to compatibility and integrity of finished coating
system.
10.1.2 All paint and coating materials shall be delivered to site in the Coating
Manufacturer’s unopened original containers, in good state and correctly labeled.
Label shall feature the Coating Manufacturer's name, brand name, batch number,
date of manufacture and shelf/pot life.
10.1.3 Technical data sheets shall also be supplied, clearly indicating all the features and
requirements of the products (i.e. max/min over coating times for the specified
DFT, max/min DFT, max temperature resistance etc.).
10.1.4 The paint should be stored in optimal conditions for their best conservation.
10.1.5 Coating that has passed their shelf life shall not be used.
10.2 Equipment for Surface Preparation and Coating Application
The coating Contractor shall supply and transfer to site all the equipment and
material necessary to carry out the cleaning, masking, priming and painting work
in accordance with this specification and Coating Manufacturer's
recommendations. Test equipment including wet and dry film thickness gauges,
blast profile testers, pinhole holiday detectors, hydrometers, temperature measuring
devices, shall be provided by the coating Contractor.
10.3 Surface Preparation and Cleaning
10.3.1 General
The following method of surface preparation shall be used as specified in TABLE
– A1 and Table – A2.
In all cleaning methods the equipment and tools used shall be of suitable design
and quality to properly complete the works to the specification. Where compressed
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air is used, air lines shall be provided with effective, well maintained oil and water
traps. Efficient well maintained air filters shall be provided to control dust.
During cleaning, all weld areas and attachments shall be given special attention to
ensure all welding flux and spatter is removed by the use of solvents, files scrapers,
chipping hammers, power or hand brushes or grinders fitted with flexible grinding
discs.
Prior to the commencement of any of the cleaning methods detailed below, the
surface to be cleaned shall have all oil, grease or wax removed by swabbing with a
suitable emulsion cleaner. The surface shall then be washed down with clean fresh
water to remove dirt, stains and residues. Where necessary, hand brushing shall be
included to ensure a clean surface.
10.3.2 Abrasive blast cleaning
In this method, millscale, rust and other surface contaminants shall be removed
using blast or centrifugally propelled abrasives. After the specified standard has
been achieved, all dust, loose materials and abrasive residues shall be removed
from the cleaned surface and the surface shall be coated before contamination or
flash rusting occurs.
Contaminants such as oil, greases, chemicals or soil shall be removed prior to
abrasive cleaning by the use of a suitable emulsion cleaner. The surface shall be
cleaned as specified in TABLE-A1 and Table- A2.
The applicable standard for surface preparation shall be as follows: the grade of
cleanliness is according to ISO 8501-1; the surface roughness is according to ISO
8503; and the surface cleanliness is according to ISO 8502.
After blast cleaning and before application of the priming coat the surface shall be
cleaned to remove dust and abrasives and in particular from pockets and corners.
This can be done by vacuum cleaning or by blowing with dry, oil-free compressed
air.
Due care shall be exercised to prevent the abrasive grit entering inside equipment
and pipe work. On completion of blasting operations, the inside of equipment and
piping shall be inspected and cleaned out if the presence of abrasive grit is
detected.
Any surface showing signs of handling contamination after blasting shall be
solvent cleaned and re-blasted.
The use of abrasives containing silica is not permitted. The abrasive must be free
from oil, grease, moisture, etc. Re-used abrasive shall be clean and reasonably
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sharp. They shall not be rusted or noticeably worn or dull when compared with
fresh material and must be free from contaminants.
Re-used abrasive shall be approved by Company Inspector and shall meet the
requirements as specified above.
Blast cleaning shall not commence unless a protective coating can be applied
before contamination or flash rusting occur.
Blasting shall not be done outside normal daylight work hours unless authorized by
Company Inspector.
Blasting operations shall not be carried out unless surfaces to be prepared are 3°C
above ambient air dew point.
All blasted surfaces must be clean, free of all dust, before applying paint.
10.3.3 Protection of surfaces not to be coated
Protect all surfaces not to be coated from damage and from paint products by
adequate temporary coverings during all operations of surface preparations and
painting. Remove coating that may have fallen on these surfaces e.g., valves stems,
glass, adjacent equipment, flange bolts, etc.
In particular, stainless steel and non-ferrous surfaces shall be protected from
blasting, overspray and coatings intended for carbon steel. The contractor shall
protect all equipment that is not to be painted or liable to be affected by the
presence of abrasive or paint. Special attention shall be given to avoid splashes of
zinc-based paint on equipment of austenitic steels to prevent high temperature
cracking corrosion.
10.3.4 Stainless steel
Surface shall be thoroughly degreased using an appropriate emulsion cleaner and
abrasive cleaned (sweep blasting) to create sufficient anchor profile.
Abrasive for blast cleaning of stainless steel surfaces shall be performed with a
suitable non-metallic abrasive such as aluminum oxide.
When hand or power tool cleaning is required on stainless steel, only stainless steel
wire brushes that have not been previously used on carbon steel surface may be
used.
All coatings and solvents for use on stainless steel shall be free of substances such
as chlorides and other halides, sulfur, and shall be free of low melting point metals
(zinc, aluminum, tin and lead). All coatings and solvents used on stainless steels
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shall be free of low melting point metals (zinc, aluminium, tin and lead) and
removable chloride levels shall be < 100 ppm according to ASTM C871-04)
All coatings and solvents for use on stainless steel shall be free of substances such
as chlorides and other halides, sulfur, and shall be free of low melting point metals
(zinc, aluminum, tin and lead).
10.3.5 Galvanized surfaces that require coating (hot dip galvanizing, electroplating,
Sendzimir process)
Surface preparation shall consist of thoroughly degreasing and treating with a
mordant/etching solution. After the reaction period the surfaces shall be washed
down with clean water. The Company Inspector shall approve water source prior to
use.
Alternatively, sweep blast cleaning is acceptable after thorough degreasing by
using lower air-blasting pressure at 3.5 – 4.0 barg (50 – 60 psig). Dust from blast
cleaning operation shall be removed as previously described.
Top-coating like mastic epoxy system as approved under APCS-26 (Hempel
Painting System) is recommended for galvanized surfaces in coastal areas exposed
to marine environment with a high humidity. In any case, EPC contractor may
propose another painting system to Company for approval prior to application.
Note: Weathered galvanized surfaces should be wire brushed first to remove all
corrosion products.
10.3.6 Weld areas and sharp edges
All weld seams, sharp edges and surface irregularities shall be contoured and
surface irregularities ground smooth as required.
10.3.7 Anchor profile
Unless otherwise specified, the surface profile for carbon steel surfaces after blast
cleaning shall have a min/max height of 50/75 microns with rough peaks to 100
microns (Rz).
10.3.8 Manual and Mechanical (Power-Tool) Cleaning
Manual cleaning shall only be carried out when the use of power tools is prohibited
and with prior approval by Company Representative.
In this process dirt, rust, millscale and/or paint remains are removed and the metal
surface prepared by hand chipping, scraping or wire brushing or preferably where
possible by powered hand tools such as powered wire brushes, Bristle Blaster or
needle guns to achieve the specified standard. This method shall be limited to
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small sized surfaces and shall be only used with the written approval of Company
representative.
The quality of surface cleanliness achieved by manual or mechanical cleaning is
specified in accordance with ISO 8501-1 for manual or mechanical cleaning.
On completion of the surface preparation, all dust and other foreign materials shall
be removed and the primer coat applied before any contamination or rusting occur,
but in any case within four hours. Should the cleaned surface be left uncoated
overnight surface preparation shall be repeated prior to painting.
10.4 Preparation and Application of Coating Material
10.4.1 General
Coating Contractor shall adhere strictly to the instructions and recommendations as
prescribed by the coating Manufacturers for the preparation and application of all
coating materials. Successive coats shall have a contrasting colors or tints.
10.4.2 Coating preparation
Coating components shall be power-stirred to obtain a homogenous consistency.
No hand stirring is allowed for quantities greater than 5 liters. Before further use,
coating shall be allowed to stand for a time long enough to remove aeration caused
by stirring.
Two-pack or multiple pack coating systems shall be mixed in the proportions and
under the conditions recommended by the Manufacturer. The mixed coating shall
not be used on expiry of its "pot life".
For inorganic zinc primers, after mixing the silicate binder and the zinc powder, the
mixed product shall be sieved prior to application and continuously power-stirred
during application.
The mixed coating shall color match with other prepared products of the same coat.
Coatings visually showing deterioration such as settling, separation, gelling, skin
formation, etc. shall be discarded.
10.4.3 Coating Application
Painting shall be done according to the application instructions of the Coating
Manufacturer and shall be performed by skilled and experienced staff, aware of
health and hazard issues related to painting activities.
Coating may be applied by brush, roller, conventional spray or airless spray
methods as approved or specified by the coating Manufacturer. Brush or rollers
used shall be of a suitable size and shape and shall be kept clean by use of
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approved solvents. Where rollers are used, the nap shall be of sufficient length to
work the coating well into the surface.
When using conventional spray or airless spray methods, all the equipment shall
have adequate, well-maintained pressure regulating devices, effective strainers,
traps, and separators, suitable size hoses and clean, well-maintained guns. The
traps and separators for removing oil and water maintained from the compressed
air shall be such that air atomizing guns will not deposit oil or water when directed
on to a clean surface for 15 seconds.
Nozzles shall be of the correct size and provide the most suitable spray shape for
the most effective and economical application of the coating without excessive
overspray.
The specified coating thickness shall be achieved at all protrusions, corners and
crevices. Edges, cracks, bolt heads, etc. may require the coating to be evened by
laying off with a brush after roller application.
All coating materials shall be applied evenly in a normal full coat free from mud
cracking, wrinkling, sagging, curtaining, cissing (cracking in the top coat of a
coating), fish eyes, orange peeling, pinholes, brush and roller marks and other
defects.
The dry film thickness shall be measured from the peaks of the grit blast profile
and suitable pieces of grit blasted steel shall be prepared to enable the thickness
meters to be calibrated in accordance with the indications from the equipment
Manufacturer.
Due care shall be exercised whilst spraying to prevent overspray and contamination
of other surfaces by the use of shields, etc.
Under no circumstances shall zinc or aluminum in the form of coating pigments or
metal spray shall be allowed to come into contact with stainless steels, nickel based
alloys or copper based alloys.
10.4.4 Priming
The priming coat shall be applied as soon as possible after the surface preparation
has been carried out and before any contamination of the cleaned surface. The
specified surface preparation is understood to be the one at the moment of the
application.
Angles, corners, sharp edges, bolt or rivet heads, weld seams and other surface
irregularities shall be stripe-coated by brush. This coat shall be the same product as
the primer, but should be of a different color for identification purpose.
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10.4.5 Subsequent coat

When the primer coat has cured and its correct application and thickness has been
confirmed, and the primer surface has, if necessary, been cleaned to remove
dust/moisture, the specified protective coating shall be applied.
When more than one coat is required, the Coating Manufacturer's
recommendations on over coating time shall be complied with.
Wet film thickness should be checked when each coat is applied to ensure that the
full coating thickness will be achieved in the specified number of coats (as
recommended by the Coating Manufacturer). Total system dry film thickness shall
also be in accordance with this specification.
A final coat shall be applied in accordance with the undercoat over coating time
recommended by the Coating Manufacturer.
The final coat shall provide a smooth, even finished coating surface, where gloss
finish coats are applied the surface shall be a smooth gloss finish with no breaks in
the surface.
The multicoat system shall be free of all the defects previously mentioned.
10.4.6 Drying times
Each coat shall be allowed to cure thoroughly in accordance with the Coating
Manufacturer's instructions for over coating before the next coat is applied. Curing
times are highly dependent on local conditions.
10.4.7 Weather conditions
Painting Contractor shall measure and record local conditions of temperature and
humidity during blasting, painting and curing.
Coating shall only be applied when suitable weather conditions prevail. Coating
shall not be applied under the following conditions or when such conditions are
likely to prevail before the coating is cured.
a) At temperatures below 10°C (or according to Coating Manufacturer
recommendation) or when the temperature is likely to fall below this figure
before the surface film is dry or on surfaces registering low temperatures.
b) When the relative humidity of the atmosphere exceeds 85 %.
c) The steel temperature is less than 3°C above the dew point.
d) During foggy or misty conditions.
e) Before dew or moisture has evaporated.
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f) When it is raining or rain is imminent.

Guidelines for weather and other atmospheric suitability shall be agreed with
Contractor but painting Contractor shall remain responsible for scheduling his
activities.
Coating which is contaminated during curing, for example by dust, condensation or
rain, shall, if deemed necessary by Company Inspector be removed and redone.
10.4.8 Contrasting coatings
Where it is necessary to apply more than one coat of a particular product to obtain
a specified dry film thickness, then the first coat shall be selected sufficiently
different in color, in order to distinguish from the subsequent coats.
10.4.9 Storage of materials
All products shall be received in sealed containers, clearly marked with product
description, reference number, batch number and date of manufacture. Thinners,
solvents, etc. shall be stored in a well ventilated fireproof building, separate from
other painting consumables. The building temperature shall be controlled if
necessary in order that the coating products will not suffer from local climatic
conditions.
10.4.10 Painting before installation
Prepared welding edges and surfaces within 50 mm to 75 mm of welding shall be
left uncoated or coated with an approved welding primer only.
All surfaces that will be inaccessible after assembly or installation shall be cleaned
and coated before installation. Such surfaces include underneath of base plate,
skids, saddles, skirts, but also bored/punched holes in steel members, flange screw
holes, etc. When painting is carried out before installation, all reasonable steps
shall be taken by the painting Contractor to reduce to a minimum damage to the
coating system before and during installation.
Metal contact surfaces -i.e. bolted joints in structures- should be coated with one
full layer of the specified primer on both surfaces immediately before bolting up.
Fretting surfaces where friction grip is required shall not be coated.
Piping may be painted before the hydrostatic test (hydrotest); however, all field
joints, welds and threaded connections shall be left unpainted (approximately,
within 50 mm to 75 mm each side) until the test has been completed and approved
by the Company.
In case of specific need (i.e. due to prefabrication issues) and subject to Company
approval on a case by case basis, field joints, welds and threaded connections may
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be primed only. Where piping is fully painted before hydrostatic test, each
successive coat of paint will be stopped 50 mm to 75 mm before the preceding coat
at each joint to allow for proper tie-in of subsequent coats after the completion of
the test. In any case, coating of welds prior to hydrotest may be accepted limited to
multi-pass welds: single run welds such as seal or socket welds are to be left
uncoated.
10.4.11 Shipping, handling and storage of coated items
− Coated items shall not be handled or moved until all coatings have been
properly dried or cured as required in the Coating Manufacturer's instructions.
− Coated items shall be handled with equipment such as wide belt slings, web
belts, and wide padded skids selected to prevent damage to the coating.
Handling equipment likely to cause damage to the coating shall not be used.
Items such as chains, cables, hooks, tongs, metal bars, and narrow skids shall
not be permitted to come in contact with the coating. Dragging or skidding
coated items shall not be permitted.
− Coated items shall be loaded, padded, and secured for transport in such a
manner that the coating will not be damaged in transit.
− Coated items shall be separated so that the items do not bear against each other.
− Coated items shall be stacked off the ground using suitable means (e.g. parallel
height ridges of rock-free sand, wooden timbers placed under the uncoated pipe
ends) to avoid damages of the coating.
11 Equipment Used for Coating Preparation and Application
11.1 Blasting equipment
All blasting equipment supplied will have a current inspection certificate from a
third party independent source if required.
The pressure and volume of the compressed air supply for blast cleaning shall meet
the work requirement and shall be sufficiently free of oil and water contamination
to ensure that the cleaning process is not impaired. Traps, separators and filters
shall be emptied and cleaned regularly.
11.2 Hand tools
Chipping, scraping and steel wire brushing using manual or power driven tools
shall be of a type acceptable to Company.
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11.3 Spray equipment

All spray equipment supplied will have a current inspection certificate from a third
Party independent source if required.
The pressure and volume of the compressed air used for spray application shall
meet the work requirement and be free from oil and water contamination. Traps,
separators and filters shall be emptied and cleaned regularly.
12 Inspection and Acceptance
12.1 General
As part of the Quality Plan, the Company shall determine the inspection operations
associated with the various phases of execution and inspection.
As part of the Quality Plan, the Company shall determine the inspection operations
associated with the various phases of execution and inspection. . Inspection shall
be performed by Company Inspector.
In case a third party is envisaged for the inspection of the painting works, the
inspectors shall be certified by a recognized independent organization (ACQPA,
FROSIO, NACE, or organisms approved by AFAQ, OLAS, SRAC, or any
certification organism EA member).
The following inspection and testing shall be performed during the application of
coating systems:
− Checking on raw materials (integrity of packing, expiry dates etc.);
− checking of paints documentation (Technical Data Sheet, Material Safety Data
Sheet);
− checking of meteorological and environmental conditions
− Visual examination of surface preparation in accordance with the international
standards ISO 8501
− Profile checking with a suitable "profilometer" according to ISO 8503
− Thickness checking (acceptance criteria shall be per (SSPC - PA 2 -Rule 80 -
20))
− Curing checking
− Adhesion checking
− Porosity checking
12.2 Thickness check
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Dry film thickness shall be measured with a magnetic or ultrasonic probe, such as
"ELCOMETER" or "MICROTEST" etc ... The equipment shall be calibrated at
least twice daily in accordance with the Coating Manufacturers' recommendations.
It is suggested that, in order to achieve the specified dry-film thickness, wet-film
thickness be checked during the coating application with wet film thickness gauges
such as the Elcometer wheel or comb type.
Reference is to ISO 2178 and ISO 2808. The acceptance criteria shall be according
to SSPC-PA 2.
If the dry film thickness does not meet the specified value, additional coats shall be
applied, except for inorganic zinc (zinc silicate) primers that shall be re-blasted and
re-applied at the required dry film thickness.
Inorganic zinc (zinc silicate) primers applied at dry film thickness greater than
100µm or showing mud-cracking shall also be re-blasted and re-applied at the
required dry film thickness.
12.3 Drying/curing
For each coat, the curing shall be checked by assessing the solvent resistance.
Test shall be performed according to ASTM D4752 for inorganic zinc (zinc
silicate) primers.
12.4 Adhesion check
The coating shall be examined and tested for measuring adhesion between coats
and for adhesion of the first coat to the substrate by applying once per shift the
Tape Test Method A of ASTM-D-3359 and the rating shall be between 4A and 5A.
For coating thickness greater than 5 mils, X-cut adhesion test with knife can be
used.
An adhesion pull-off test shall be carried out at any location where there is
evidence of any sort of failure in any coating including, but not limited to, lifting of
coats or loss of adhesion between layers in coating system.
The adhesion pull-off tests as well as their results shall be conducted and reported
respectively in accordance with ISO 4624 or ASTM D4541.
Coating whose adhesion pull-off test result is less than 30 kg/cm2 (3 MPa) shall be
considered to have failed, except on silicon based coatings.
12.5 Porosity check
Film continuity shall be checked as follows
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All External surfaces will be subject to visual inspection for holidays, pinholing
and excessive overspray. Inspection using electrical comb tester reveals defects
such as porosity, and absence or discontinuity in the paint film. This inspection
shall be carried out with an electrical comb tester set to a voltage calculated on a
basis of 3volts per micron of the normal dry film thickness.
Areas found to have been improperly coated shall be reapplied.
Note: Zinc rich coatings and aluminium rich coatings may be conductive and not
provide meaningful results for the electrical comb test or ‘wet sponge’ test
12.6 Soluble salt contamination
Soluble salts contamination is a mandatory test, which is carried out to measure
chloride and soluble salt concentrations and pH level from a steel surface. This test
shall be conducted as follows:
− One (1) time per week for new surface preparation activities
− It shall be done after surface preparation has been completed and prior to
coating application.
− One (1) test on every batch of new garnet
− One (1) test whenever recycled garnet is used.
− One (1) test to be carried out whenever there is a change in the blasting crew
− One (1) test when the relative humidity approaches 85% or when there is
extreme change in weather conditions such as a sandstorm, rain, foggy or misty
conditions.
− The test area shall be 4 inches by 4 inches and using as material KTA Swab
SCAT kit.
Testing for chloride and soluble salt concentrations and the pH level shall be done
using a Bresle Method according to ISO 8502-6. The chloride and soluble salt
concentrations shall be less than 10 ppm and the pH shall be neutral (between 6
and 8). When these levels are exceeded, the surfaces shall be either steam cleaned
or high pressure water washed before abrasive blasting. The cleaned surface shall
be retested to verify that the contaminant levels are within the acceptable range.
12.7 Supplementary testing
The following tests may be carried out at the discretion of the Company.
Millscale test – A copper sulfate test shall be performed to determine the presence
of millscale.
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12.8 Repair of defects or damages

Any defect or damage that may occur shall be repaired before the application of
further coats.
Areas which are to be over coated shall be thoroughly cleaned free from grease, oil
and other contaminants and shall be dry.
The surfaces shall then be prepared to the standard as specified. Edges of sound
coating around the repair area shall be feathered back approximately 50 mm for a
smooth transition. If necessary vacuum blasting equipment shall be used for
surface preparation.
Subsequently additional compatible coats shall be applied, until they meet the
specification. Those additional coats shall be blend in with final coating on
adjoining area.
Up to 120°C damaged areas of non-insulated/insulated surfaces shall after cleaning
be touched up with one or two coats of surface tolerant high solids epoxy
(compatible with previously applied coats of a different nature). The repair coat
shall overlap sound coating.
Above 120°C heat resistant coatings shall be used for touch up.
Galvanized steel presenting damages exposing the steel substrate shall be repaired.
Prior touch up, the damaged surface shall be cleaned by mechanical wire brushing
to SSPC ST3. Touch up shall be with zinc rich epoxy and shall match original grey
color of galvanized steel. Minimum dry film thickness of zinc rich epoxy repair
coat shall be 80 microns.
13 Colour Schedule
13.1 The basic colour selection is provided in Appendix-C and in line with
requirements of JERES-B-067.
13.2 The final color coding shall be finalized by the Company prior to commencing the
work.
14 Piping Identification Labels

A label in English shall be used and explicit means of identification for the
contents of all aboveground piping. The Labels shall spell out the service and in
parenthesis show the abbreviation. The label shall be applied close to valves or
flanges and adjacent to changes in direction, branches, and where pipes pass over
or through walls, and on straight pipe runs, sufficient for identification.
− NAME OF THE CONTENTS IN FULL AND ABBREVIATED FORM
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− TEMPERATURE AND PRESSURE

− DEGREE OF HAZARD
− DIRECTION OF FLOW
Identification Colour Label
All Lines Safety Yellow
Letters Black
Pipes application labels
Labels will be safety yellow flow direction adhesive.
The adhesive black letter will be applied into a white rectangular space on the
yellow flow labels as a sample:
DIAMETER OF PIPE A B C D E
mm mm mm mm mm mm
Up to 100 350 50 25 30 20
From 101 to 250 680 200 40 50 35
Greater than 250 820 250 50 60 50
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FIGURE-1: Structural Steel of Pipe Support Identification
15 Records
15.1 At the end of the project, the technical file, handed over by the Contractor and co-signed
by the Manufacturer, at the end of the works, shall include, at least, the following:
− the painting system;
− the location of each painting system on the applicable painted structure;
− the product data sheet and references of the batches used;
− certificates specifying the durations, criteria and performance levels of the warranties;
− reports of the inspections;
− provisional acceptance reports;
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− personal certifications of operators and inspectors.
16 Warranties
16.1 The Contractors shall provide Company Representative with painting and coating life
warranties to be reviewed and approved by Company.
16.2 The warranty shall be minimum five years.
16.3 After five years of application of the painting, the painting shall perform in according of
the following:
− Maximum degree of rust shall be Ri2 according to ISO 4628
− Maximum degree of cracking, blistering or flaking shall be 3S3 according to ISO
4628
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Appendix A: TABLE-A1: Selection of Coating Systems Non-Insulated

Material (Suitable for Marine Atmosphere), Steel Structures, Equipment, Piping etc.
TABLE-A1: Selection of Coating Systems

Non-Insulated Material (Suitable for Marine Atmosphere),
Steel Structures, Equipment, Piping etc.
System Coated
Index Surface Coating
System Specification Notes
Non Base Material / Activity
Insulated Tmin / Tmax
Carbon Steel Surface prep. Abrasive blast cleaning to ISO Sa 2.5 (Rz = 50-75μm)
75μm of 2-pack Epoxy zinc rich (organic zinc)
ambient temp Primer 1
A or 75µm of 2-pack ethyl zinc silicate (inorganic zinc)
2
120°C Intermediate 150μm of 2-pack polyamide epoxy MIO
Finish 50μm of 2-pack acrylic polyurethane.
121°C Primer 50μm -65μm of ethyl zinc silicate (inorganic zinc)

B
200°C Intermediate 25μm of silicone acrylic
Finish 25μm of silicone acrylic
50-65μm 2-pack ethyl zinc silicate (inorganic zinc)
201°C Primer
C or 75µm DFT of 2-pack ethyl zinc silicate (inorganic zinc) 1
400°C Intermediate 25μm of silicone aluminium
Finish 25μm of silicone aluminium
Ambient Primer 25μm of silicone aluminium coating
D 2
401°C to 540°C Intermediate 25μm of silicone aluminium coating
Non-cyclic Finish Not required
C.S. Surface prep. Abrasive blast cleaning to ISO Sa 2.5 (Rz = 50-75μm) 3
P
Ambient Primer 100µm of Titanium Modified Inorganic Co-Polymer 4
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Non-Insulated Material (Suitable for Marine Atmosphere),
System Coated
Index Surface Coating
Non Base Material / Activity
Insulated Tmin / Tmax
400 °C Intermediate 100µm of Titanium Modified Inorganic Co-Polymer
Cyclic Temp. Finish Not required
-165 °C Primer 175μm of Titanium Modified Inorganic Co-Polymer

Q 2
565 °C Intermediate Not required
Non-cyclic Finish Primer coat is the finish coat
Stainless Steel. Surface prep. Light abrasive blast cleaning (Rz = 30-40μm)
-196 °C Primer 100μm of 2 pack epoxy phenolic primer

E
200°C Intermediate 100μm of 2 pack epoxy phenolic finish
Finish Intermediate coat is the finish coat
Galvanized
Surface prep. Light abrasive blast cleaning (Rz = 30-50μm)
Steel
ambient Primer 50μm of 2 pack zinc –free epoxy

F 5
80°C Intermediate 50μm of 2-pack acrylic polyurethane
Finish Intermediate coat is the finish coat
Notes on Table A-1 (Non-Insulated):

Note 1: Organic primer provides more flexibility to flow over geometrically difficult surfaces.
Note 2: Non cyclic operating conditions. Normal shutdown for turnarounds or catalyst change is
not considered cyclic from coating prospective.
Note 3: Cyclic condition such as regeneration lines.
Note 4: System P and System C are equivalent but they are achieved with different products.
System P is a one product coating system.
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Note 5: Non-fireproofed galvanized structures for color coding requirements.
documents.
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TABLE-A2: TABLE-A1: Selection of Coating Systems Insulated or Fireproofed Materials

(Suitable for Marine Atmosphere), Steel Structures, Equipment, Piping etc.

Insulated Material (Suitable for Marine Atmosphere),
Coated
System Surface
Index Base Material/ Coating
Activity
Insulated Tmin/Tmax
Insulated Surface
cryogenic
Primer 100μm of 2-pack epoxy amine phenolic
services.
K 1
150°C Intermediate 100μm of 2-pack epoxy amine phenolic
Finish 100μm of 2-pack epoxy amine phenolic
cryogenic Primer 100μm of silicon based coating (cryogenic type)

L 2
-4°C Intermediate 100μm of silicon based coating (cryogenic type)
Finish Not Required
Ambient Primer 125μm epoxy-novalac (for severe wet environment

M
200°C Intermediate 125μm epoxy-novalac (for severe wet environment
Finish Not Required
200°C Primer 30μm of silicone aluminium coating

N 6
400°C Intermediate 30μm of silicone aluminium coating
Finish Not Required
100µm of Titanium Modified Inorganic Co-Polymer 3
P Ambient Primer
4
400 °C Intermediate 100µm of Titanium Modified Inorganic Co-Polymer
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Coated
System Surface
Activity
Insulated Tmin/Tmax
Insulated Surface
Cyclic Temp. Finish Not required
-165 °C Primer 175μm of Titanium Modified Inorganic Co-Polymer 3

Q
565 °C Intermediate Not required 4
Ambient Primer 25μm of silicone aluminium coating
D 401°C to
Intermediate 25μm of silicone aluminium coating
540°C
Stainless Steel Surface prep. Light abrasive blast cleaning (Rz = 30-40μm)
-196°C Primer 100μm of 2-pack epoxy amine phenolic

E
200°C Intermediate 100μm of 2-pack epoxy amine phenolic
Finish Not Required
galvanized
structural steel Surface prep. light abrasive blast cleaning (Rz = 10-15μm)
fireproofed
75μm of 2-pack polyamide epoxy (also for touch up of HDG surfaces 5
G ambient Primer
refer to paragraph 9.3.2)
80°C Intermediate Not Required
Finish Not Required
carbon steel
Abrasive blast cleaning to ISO Sa 2.5 (Rz = 30-50μm)
H fireproofed Surface prep. 5
structural
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Coated
System Surface
Activity
Insulated Tmin/Tmax
Insulated Surface
ambient Primer 75μm of 2-pack polyamide epoxy
80°C Intermediate Not Required
Finish Not Required
Notes on Table A-2 (Insulated):

Note 1: It is acceptable to use two coat systems (150μm each) if the product can reliably achieve
that.
Note 2: Product examples for System L are: Hi-Temp 1027 or Jotatemp 650.
Note 3: Non cyclic operating conditions. Normal shutdown for turnarounds or catalyst change is
not considered cyclic from coating prospective.
Note 4: Cyclic condition such as regeneration lines.
Note 5: For concrete fire proofed structures
Note 6: System `C' may be used in lieu of System `N' for insulated equipment based on the
suitability of inorganic zinc-rich primer being coated with a silicon acrylic intermediate
and topcoat as outlined in NACE SP-198-2010 Table 2 system CS-8.
documents.
Page 39 of 98
Issuer: PMT
May 2012
Appendix-B: Approved Painting manufacturers
Table-B: List of recommended manufacturers
Manufacture name Plant Location
Hempel Paints SA Dammam / Saudi Arabia
Sigma Paints Dammam / Saudi Arabia
International Paint SA Dammam / Saudi Arabia
Jotun Paints Yanbu / Saudi Arabia
Oasis Ameron Ltd. Dammam / Saudi Arabia
SIPCO Dammam / Saudi Arabia
AMERON
CARBOLINE
HEMPEL
SIGMA
HI-TEMP COATINGS
documents.
Page 40 of 98
Issuer: PMT
May 2012
Appendix C: Basic Colour Scheduling and Coding
No Description Colour RAL No Remarks
1.0 Structural Steel
Structural steel (Pipe Rack, etc.) Traffic Grey 7042 As per Para. 5.1.1 of JERES-B-067.
Structural column up to 1.5 m from base plate

Black 9005 Over either steel or galvanized steel
(ground level)
Structural column along the road and bridge up to Black and Yellow
9005/1021 Over either steel or galvanized steel
1.5 m from base plate (ground level) Stripe (*)
Structural steel diagonal cross bracing up to 1.5 m Black and Yellow

9005/1021 Over either steel or galvanized steel
from base plate (ground level) Stripe (*)
Supporting Beam Traffic Grey 7042 As per Para. 5.1.1 of JERES-B-067.
Platform Traffic Grey 7042 As per Para. 5.1.1 of JERES-B-067.
Grating, stairways/Galvanized ------- ------- Hot dip galvanized
Yellow-and-Black Stripes shall be used at

Handrail, ladder and cage Yellow 1021 the concrete base support of ladders to
provide additional caution
Black and Yellow

Guard-rail , Safety bars, Stand bars (***), 9005/1021
Stripe (**)
Auxiliary Pipe Supports Same as piping
(*) for reference see Figure 1
(**) stripe shall be 250 mm long
(***) stand bars and chains around each process area
2.0 Equipment
Tanks, Column, Drum, Filter & Dryer, Air Cooler,

Traffic Grey 7042 As per Para. 5.1.1 of JERES-B-067.
Shell & Tube H/E
Equipment Skirt & Leg Traffic Grey 7042 As per Para. 5.1.1 of JERES-B-067.
Combustion Equipment (Burner, Reactor Furnaces,

Traffic Grey 7042
Thermal Oxidizers, Stacks etc.)
Galvanized Surfaces ---------- ----------
As fireproofing
Equipment Skirt (fireproofing required) ----------
colour
3.0 Machinery
documents.
Page 41 of 98
Issuer: PMT
May 2012
Pump and Compressor (for Normal Temperature

Condition) with Lube Oil Unit and Auxiliary Piping Light Grey 7035
and Base plate
Pump, Blower and Compressor (for High

Aluminum
Temperature Condition) 9006
Blower with Auxiliary Piping Light Grey 7035
Motor Machinery Green 6021
Gear Box Light Grey 7035
Coupling Guard /Coupling Cover Hood Orange 2000
Seal Gas Filter on Compressor Skid 7035

Light Grey
Lube Oil Skid consisting Tanks, Pumps, Filters and
Light Grey 7035
Auxiliary piping
Lube Oil Cooler Light Grey 7035
Lube Oil Interconnecting Piping Light Grey 7035
Other Skid Base Plate Light Grey 7035
4.0 Piping
For exceptions see Para. 5.2.1 a) of JERES-B-

Fire Water Piping Red 3000
067
Potable Water Piping Blue 5015 As per Para. 5.2.5 of JERES-B-067
Other Piping Traffic Grey 7042 As per Para. 5.1.1 of JERES-B-067.
Inlet and Outlet Maintenance Block Valves for

Pressure Relief Valves and other Automated
Orange 2000 As per Para. 5.2.4 of JERES-B-067
Emergency Isolation and Depressuring Valves, Car-
sealed Valves of any type
Break-away Spools that are used to temporarily

Black/Yellow
connect Utilities to Process Systems to Process 9005/1021 As per Para 5.2.4 of JERES-B-067
Stripe
Equipment
Hose Connector for Demineralized Water in Utility

Blue/White stripe 5015 As per Para 19.4 of JERES-L-310
Stations
Hose Connector for Raw Water in Utility Stations Blue 5015 As per Para 19.4 of JERES-L-310
Hose Connector for Air in Utility Stations Green/Grey 6016/7042 As per Para 19.4 of JERES-L-310
Hose Connector for Steam in Utility Stations White 9010 As per Para 19.4 of JERES-L-310
Hose Connector for Nitrogen in Utility Station Green/Orange 6016/2000 As per Para 19.4 of JERES-L-310
documents.
Page 42 of 98
Issuer: PMT
May 2012
5.0 Electrical Item
7042 or ANSI
Switchgear, control gear Traffic Grey
61
7042 or ANSI
Motor Control Center (MCC) Traffic Grey
61
7042 or ANSI
Electrical Distribution Panel Traffic Grey
61
7042 or ANSI
Battery Charger Traffic Grey
61
7042 or ANSI
Uninterruptible Power Supply (UPS) Traffic Grey
61
7042 or ANSI
Transformer Traffic Grey
61
6.0 Instrument
Any new cabinets installed in existing building

should have the same colour of existing
cabinets in the same building.
Refer to specific Refer to specific
Indoor Cabinets: Exterior
MR MR
All new cabinets installed in a new building
should have same colour, which should match
with the interior colour of the building
Interior white preferred or light Grey or off

Indoor Cabinets: Interior White Mfr's Standards
white as per Para 6.4.1 or JERMS-J-4820
Outdoor Cabinets: Exterior Mfr's Standards Mfr's Standards As per Para 6.4.1 of JERMS-J-4820
Interior white preferred or light Grey or off

Outdoor Cabinets: Interior White Mfr's Standards white. No spec. given in JERMS-J-4821 but
assume same requirement as JERMS-J-4820.
Analyzer House White 9010
Analyzer Shelters Mfr's Standards Mfr's Standards As per JERMS-M-2014, Para 7
CV and Actuator as per Para 9 of JERMS-J-

4711. On-off Actuator as per Para 7.5 of
Instrument Valves (CV, On-off Valve ) Mfr's Standards Mfr's Standards JERMS-J-4716. RV: No paint colour specified
unless stated on P.O. as per Para 4.5a of
JERMS-J-4611
All Relief Valves Green 6016
Control valve and On-off Valve actuators Mfr's Standards Mfr's Standards
Indoor ESD Panel Mfr's Standards Mfr's Standards
documents.
Page 43 of 98
Issuer: PMT
May 2012
Junction Box Outdoor Mfr's Standards Mfr's Standards N/A if selected as stainless steel
Indoor Mfr's Standards Mfr's Standards
Other Instrument Items Mfr's Standards Mfr's Standards
7.0 Packaged Equipment
Structural Steel As per the requirement of No. 1.0 above
Equipment As per the requirement of No. 2.0 above
Machinery As per the requirement of No. 3.0 above
Piping As per the requirement of No. 4.0 above
Instrument As per the requirement of No. 6.0 above
8.0 Fire Protection Equipment
Portable and Fixed Fire Protection System Red 3000 As per Para 5.2.1 b) of JERES-B-067.
Mounting Background for Fire Extinguisher Red 3000 As per Para 5.2.1 b) of JERES-B-067.
Portable Fire-fighting Equipment Red 3000 As per Para 5.2.1 b) of JERES-B-067.
Shelters for Portable Fire-fighting Equipment Red 3000 As per Para 5.2.1 b) of JERES-B-067.
Fire water pumps Red 3000 As per Para 5.2.1 b) of JERES-B-067.
Fire water pumps control panels Red 3000 As per Para 5.2.1 b) of JERES-B-067.
Emergency Stop Pushbutton Devices and Switches Red 3000 As per Para 5.2.1 b) of JERES-B-067.
Flame arrestor Red 3000 As per Para 5.2.1 b) of JERES-B-067.
9.0 Others
Emergency Eye-wash and Shower Mfr's Standards
Background of Emergency Eye-wash and Shower Green 6016 As per Para 5.2.2 a) of JERES-B-067
Black and Yellow

Eye Protection Area/On Paving 9005/1021 As per Para 5.2.3 a) of JERES-B-067
Stripe
Manholes Cover Yellow 1021
Communication Manholes Cover Orange 2000 As per Para 5.2.4 e) of JERES-B-067
Lifting equipment and devices such as davits,

monorails and lifting beams (whether permanent or Yellow 1021 As per Para 5.2.3 of JERES-B-067
used only for construction)
EDS System associated Instruments Isolation Valves Orange 2000
documents.
Page 44 of 98
Issuer: PMT
May 2012
Background of Emergency Safety Equipment Green 6016 As per Para 5.2.2 a) of JERES-B-067
documents.
Page 45 of 98
Issuer: PMT
May 2012
Appendix D - Form PAINTING SYSTEM DATA SHEETS
Form 1 - Painting schedule
PAINT SYSTEM:
According to project specification
Surface preparation:
Brand name Product Paint type (description) N° of D.F.T of Color

name (*) coat coat (m)
Primer
Intermediate
Finish
Total D.F.T.  m):
Note:
The manufacturer of the paint products shall be able to provide supporting data from tests carried out in accordance to
standard Norsok M501 or equivalent.
To be repeated for each Paint system
documents.
Page 46 of 98
Issuer: PMT
May 2012
Appendix E - PAINTING SYSTEM DATA SHEETS FOR NON-INSULATED

MATERIAL
1) PAINT SYSTEM A
SYSTEM A
Manufacturer AMERON
1. REFERENCE SYSTEM
1.1. Surface preparation: SA 2 ½
1.2. Coating:
1st coat 2nd coat 3rd coat 4th coat

Trade name AMERCOAT 68 G AMERCOAT 383HMIO AMERCOAT 450 E
Type Zn epoxy epoxy polyamide MIO acrylic polyurethane
Recommended colour Red/Grey 7035 RAL/BS
Nominal dry film thickness (µm) 75 150 50
Thinner Amercoat 9 HF Amercoat 65 Amercoat 920
1.3. Application
Relative humidity ≤ 85% ≤ 85% ≤ 85%

Temperature min/max + 10°C / + 35°C + 10°C / + 35°C + 7°C / + 35°C
Recoating interval at 20°C and RH 4h /12 months 10h /12 months 6h/12 months
60% MIN/MAX
Nominal system dry film thickness 275 µm
2. REPAIR SYSTEM
2.2 Coating: SAME
3. REMARKS
3.1. Inspections:
• Dry film thickness According to ISO 19840
• Minimum adhesion 5 Mpa
documents.
Page 47 of 98
Issuer: PMT
May 2012
SYSTEM A
Manufacturer CARBOLINE
1. REFERENCE SYSTEM
1.1. Surface preparation: SA 2 ½ cording to ISO 8501-1
ISO 8503 Grade Medium G
1.2. Coating:

Trade name Carbozinc 858 P Carbomastic 15 LT Carbothane 834
Type Epoxy zinc rich Epoxy Mastic Aluminum Acrylic polyurethane
pigmented
Recommended colour Green/Grey Aluminum
Thinner No.2 No.2 No.25
1.3. Application

Recoating interval at 20°C and RH 4h / NA 6h / 14 days 5h / NA
60% MIN/MAX
2. REPAIR SYSTEM
2.1. Surface preparation: St3 according to ISO 8501-1
2.2 Coating: Touch-up with CARBOMASTIC 15 LT at DFT 75-100 µm
Application of intermediate and finish coat at DFT provided for original system
3. REMARKS
3.1. Inspections:
• Minimum adhesion 5 MPa
documents.
Page 48 of 98
Issuer: PMT
May 2012
SYSTEM A
Manufacturer HEMPEL
1. REFERENCE SYSTEM
1.1. Surface preparation: Sa 2 ½
1.2. Coating:

Trade name 15700 45880 55210
Type Inorganic zinc silicate Polyamide epoxy Aliphatic polyurethane
Recommended colour Grey 19840 Grey 12170 All colours available
Thinner 08700 08450 08080
1.3. Application
Relative humidity Min. 65% ≤ 85% ≤ 85%

Temperature min/max + 0°C / + 40°C - 5°C / + 40°C -10°C / + 40°C
Recoating interval at 20°C and RH When fully cured / 7 h / none 10 h / none
60% MIN/MAX none
2. REPAIR SYSTEM
2.2 Coating: 17360-19830 System build-up
3. REMARKS
3.1. Inspections:
documents.
Page 49 of 98
Issuer: PMT
May 2012
SYSTEM A
Manufacturer INTERNATIONAL PAINT
1. REFERENCE SYSTEM
1.1. Surface preparation: Sa 2 ½ (50-75µm)
1.2 Coating:

Trade name Interzinc 52 Intergard 475 Interthane 990
Type 2 Pack Zinc Rich 2 Pack Epoxy MIO 2 Pack Acrylic
Epoxy Polyurethane
Recommended colour Grey Grey As required
Nominal dry film thickness (µm) 75µm 150µm 60µm
Thinner GTA220 GTA007 GTA713
1.2 Application

Recoating interval at 20°C and RH 5h / 12 months 13h / 12 months 16h / 12 months
60% MIN/MAX
2. REPAIR SYSTEM
2.1. Surface preparation: ISO 8501-1:1998 Power tool cleaning to minimum St2
1.2 Coating: 2 coats of Interseal 670HS / Interthane 990 System build-up 150µm/150µm/50µm
3. REMARKS
3.1. Inspections:
documents.
Page 50 of 98
Issuer: PMT
May 2012
SYSTEM A
Manufacturer JOTUN
1. REFERENCE SYSTEM
1.1. Surface preparation: Thorough cleaning to remove all contaminants such as soluble salts, dirt, oil, etc. Abrasive blast
Cleaning to ISO Sa 2 ½ (Rz = 50-75 µm)
1.2. Coating:

Trade name Barrier Penguard Midcoat Hardtop XP
Type Zn rich primer High solids epoxy MIO Acrylic polyurethane
Recommended colour Grey Red/Grey To specification
1.3. Application

Recoating interval at 20°C and RH 1,5h /unlimited* 7h /unlimited* 7h /unlimited*
60% MIN/MAX
*Unlimited over coating interval provided correct secondary surface preparation that may be required is performed. Pls. refer to current
product technical data sheet and/or consult Jotun technical service
2. REPAIR SYSTEM
2.1. Surface preparation: thorough cleaning to remove all contaminants such as soluble salts, dirt, oil, etc.
Hand and/or power tool cleaning to Sa 3 or spot blasting to Sa 2 ½, feathering adjacent sound coating on10-15cm.
2.2 Coating: Apply above system / coats sequence
3. REMARKS
3.1. Inspections:
• Minimum adhesion 3 Mpa
documents.
Page 51 of 98
Issuer: PMT
May 2012
SYSTEM A
Manufacturer SIGMA
1. REFERENCE SYSTEM
1.1. Surface preparation: Abrasive Blast Cleaning to ISO Sa 2 ½
1.2 Coating:

Trade name SIGMAZINC 102 HS SIGMACOVER 435 SIGMADUR 520
Type 2 pack epoxy zinc rich 2 pack epoxy MIO 2 pack acrylic PU
Recommended colour reddish grey Grey On request
Thinner 91:92 91:92 21:06
1.3 Application

Temperature min/max + 5°C / + 40°C - 10°C / + 40°C - 5°C / + 40°C
Recoating interval at 20°C and RH 6h / 12 months 8h / unlimited 6h / unlimited
60% MIN/MAX
2. REPAIR SYSTEM
2.1. Surface preparation:
2.2 Coating: System build-up
3. REMARKS
3.1. Inspections:
• Minimum adhesion MPa
documents.
Page 52 of 98
Issuer: PMT
May 2012
2) PAINT SYSTEM B
SYSTEM B
Manufacturer AMERON
1. REFERENCE SYSTEM
1.2. Coating:

Trade name DIMETCOTE 9 AMERCOAT 891 AMERCOAT 891
Type Inorganic zinc silicate Silicone Acrylic Silicone Acrylic
Recommended colour Red RAL 9006 RAL 9006
Thinner Amercoat 13 Amercoat 65 Amercoat 65
1.3. Application

Recoating interval at 20°C and RH 4h /12 months 10h / 12 months 6h / 12 months
60% MIN/MAX
2. REPAIR SYSTEM
2.2. Coating: SAME
3. REMARKS
3.1. Inspections:
• Minimum adhesion N.A.
documents.
Page 53 of 98
Issuer: PMT
May 2012
SYSTEM B
1. REFERENCE SYSTEM
1.1. Surface preparation: SA 2 ½ cording to ISO 8501-1
1.2 Coating:

Trade name Carbozinc 11 Thermaline 4900 R Thermaline 4900 R
Type Inorganic zinc rich Silicone acrylic Silicone acrylic
Recommended colour Green/Grey White/Grey/Black/Alu White/Grey/Black/Alu
1.3 Application

Temperature min/max - 18 °C / + 54°C + 4°C / + 49°C + 4°C / + 49°C
Recoating interval at 20°C and RH 20h / NA months 6h / NA 6h / NA
60% MIN/MAX
2. REPAIR SYSTEM
2.1. Surface preparation: SA 2 ½ according to ISO 8501-1
2.2. Coating: Application of the entire coatings system to the specified dry film thickness
3. REMARKS
3.1. Inspections:
documents.
Page 54 of 98
Issuer: PMT
May 2012
SYSTEM B
Manufacturer HEMPEL
1. REFERENCE SYSTEM
1.2 Coating:

Trade name 15700 56940 56940
Type Inorganic zinc silicate Acrylic polysiloxane Acrylic polysiloxane
Recommended colour Grey 19840 All colours available All colours available
Thinner 08700 08080 08080
1.3 Application

60% MIN/MAX none
REPAIR SYSTEM
2. REMARKS
3.1. Inspections:
documents.
Page 55 of 98
Issuer: PMT
May 2012
SYSTEM B
1. REFERENCE SYSTEM
1.2 Coating:

Trade name Interzinc 22 Intertherm 875 Intertherm 875
Type 2 Pack Ethyl Zinc Single Pack Silicone Single Pack Silicone
Silicate
Recommended colour Grey/Green As required As required
1.3 Application

60% MIN/MAX
2. REPAIR SYSTEM
2.1. Surface preparation: N/A
2.2. Coating: System build-up
3. REMARKS
3.1. Inspections:
documents.
Page 56 of 98
Issuer: PMT
May 2012
SYSTEM B
Manufacturer JOTUN
1. REFERENCE SYSTEM
cleaning to ISO Sa 2.5(Rz = 30-75 µm)
1.2 Coating:

Trade name Resist 78 Solvalitt Midtherm Solvalitt Midtherm
Type Ethyl Zn Silicate Silicone Acrylic Silicone Acrylic
Recommended colour Grey Aluminum, Black, Red, Aluminum, Black,
White Red, White
Thinner No. 4 or 25 No. 7 No. 7
1.3 Application

Recoating interval at 20°C and RH 4h / unlimited* 2h / unlimited* 2h / unlimited*
60% MIN/MAX
2. REPAIR SYSTEM
- large repair areas: Abrasives blasting to Sa 2 ½
- small areas repairs/ touch-ups: Hand and/or power tool cleaning to St 3 or spot blasting to Sa 2 ½, feathering adjacent
sound coating on10-15cm
2.2. Coating: Apply above system / coats sequence, except for small areas repairs/touch-ups where 2 x 35 µm Solvalitt
Zinc, one pack silicone zinc rich primer should be used in substitution of the Ethyl zinc silicate primer
3. REMARKS
3.1. Inspections:
documents.
Page 57 of 98
Issuer: PMT
May 2012
SYSTEM B
Manufacturer SIGMA
1. REFERENCE SYSTEM
1.2 Coating:

Trade name SIGMAZINC 158 SIGMATHERM 350 SIGMATHERM 350
Type 2 pack inorganic zinc Acryl silicone Acryl silicone
Recommended colour Greenish grey Aluminum Aluminum
Thinner 90:53 21:06 21:06
1.3 Application

Temperature min/max -5°C / + 40°C + 10°C / + 40°C + 10°C / + 40°C
Recoating interval at 20°C and RH 12h / unlimited 18h / unlimited 18h / unlimited
60% MIN/MAX
REPAIR SYSTEM
2. REMARKS
3.1. Inspections:
documents.
Page 58 of 98
Issuer: PMT
May 2012
3) PAINT SYSTEM C
SYSTEM C
Manufacturer AMERON
1. REFERENCE SYSTEM
1.2 Coating:

Trade name DIMETCOTE 9 AMERCOAT 878HS AMERCOAT 878HS
Type Inorganic zinc silicate Pure Silicone Pure Silicone
Recommended colour Red RAL 9006 RAL 9006
Thinner Amercoat 13 Amercoat 65 Amercoat 65
1.3 Application

Recoating interval at 20°C and RH 4h /12 months 10h / 12 months 6h / 12 months
60% MIN/MAX
2. REPAIR SYSTEM
2.2. Coating: SAME
3. REMARKS
3.1. Inspections:
• Minimum adhesion NA
documents.
Page 59 of 98
Issuer: PMT
May 2012
SYSTEM C
1. REFERENCE SYSTEM
1.1. Surface preparation: Sa 2 ½ cording to ISO 8501-1
1.2 Coating:

Trade name Carbozinc 11 Thermaline 4700 Thermaline 4700
Type Inorganic zinc rich Silicone Silicone
Recommended colour Green/Grey Aluminum Aluminum
1.3 Application

Temperature min/max - 18 °C / + 54°C + 6°C / + 43°C + 6°C / + 43°C
Recoating interval at 20°C and RH 20h / NA months 6h / NA 6h / NA
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 60 of 98
Issuer: PMT
May 2012
SYSTEM C
Manufacturer HEMPEL
1. REFERENCE SYSTEM
1.2 Coating:

Trade name 15700 56910 56910
Type Inorganic zinc silicate Silicone Alum. Silicone Alum.
Recommended colour Grey 19840 Alum. 19000 Alum. 19000
Thinner 08700 08080 08080
1.3 Application

60% MIN/MAX none
REPAIR SYSTEM
2. REMARKS
3.1. Inspections:
documents.
Page 61 of 98
Issuer: PMT
May 2012
SYSTEM C
1. REFERENCE SYSTEM
1.2 Coating:

Trade name Interzinc 22 Intertherm 50 Intertherm 50
Type 2 Pack Ethyl Zinc Single Pack Silicone Single Pack Silicone
Silicate
Recommended colour Grey/Green
1.3. Application

60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 62 of 98
Issuer: PMT
May 2012
SYSTEM C
Manufacturer JOTUN
1. REFERENCE SYSTEM
cleaning to ISO Sa 2 ½ (Rz = 30-75 µm)
1.2 Coating:

Trade name Resist 78 Solvalitt Solvalitt
Type Ethyl Zn Silicate Silicone Acrylic Silicone Acrylic
Recommended colour Grey Aluminum, Black, White Aluminum, Black,
White
Thinner No. 4 or 25 No. 7 No. 7
1.3 Application

Recoating interval at 20°C and RH 4h / unlimited* 2h / unlimited* 2h / unlimited*
60% MIN/MAX
REPAIR SYSTEM
small areas repairs/ touch-ups: Hand and/or power tool cleaning to St 3 or spot blasting to Sa 2 ½, feathering adjacent
sound coating on10-15cm
2.2. Coating: Apply above system / coats sequence, except for small areas repairs/touch-ups where 2 x 35 µm Solvalitt
Zinc, one pack silicone zinc rich primer should be used in substitution of the Ethyl zinc silicate primer
2. REMARKS
3.1. Inspections:
documents.
Page 63 of 98
Issuer: PMT
May 2012
SYSTEM C
Manufacturer SIGMA
1. REFERENCE SYSTEM
1.2 Coating:

Trade name SIGMAZINC 158 SIGMATHERM 540 SIGMATHERM 540
Type 2 pack inorganic zinc 1 pack silicon based 1 pack silicon based
Recommended colour Greenish grey Aluminum Aluminum
Thinner 90:53 21:06 21:06
1.3 Application

Temperature min/max -5°C / + 40°C + 10°C / + 40°C + 10°C / + 40°C
Recoating interval at 20°C and RH 12h / unlimited 16h / unlimited 16h / unlimited
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 64 of 98
Issuer: PMT
May 2012
4) PAINT SYSTEM D
SYSTEM D
Manufacturer AMERON
1. REFERENCE SYSTEM
1.2 Coating:

Trade name AMERCOAT 878HS AMERCOAT 878HS
Type Pure Silicone Pure Silicone
Recommended colour RAL 9006 RAL 9006
Nominal dry film thickness (µm) 25 25
Thinner Amercoat 65 Amercoat 65
1.3 Application
Relative humidity ≤ 85% ≤ 85%

Temperature min/max + 10°C / + 35°C + 10°C / + 35°C
Recoating interval at 20°C and RH 4h /12 months 10h / 12 months
60% MIN/MAX
2. REPAIR SYSTEM
2.2. Coating: SAME
3. REMARKS
3.1. Inspections:
documents.
Page 65 of 98
Issuer: PMT
May 2012
SYSTEM D
1. REFERENCE SYSTEM
1.2 Coating:

Trade name Thermaline 4700 Thermaline 4700
Type Silicone Silicone
Recommended colour Aluminium Aluminium
Thinner No.10 No.10
1.3 Application

Recoating interval at 20°C and RH 6h / NA 6h / NA
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 66 of 98
Issuer: PMT
May 2012
SYSTEM D
Manufacturer HEMPEL
1. REFERENCE SYSTEM
1.2 Coating:

Trade name 56910 56910
Type Silicone Alum. Silicone Alum.
Recommended colour Alum. 19000 Alum. 19000
Thinner 08080 08080
1.3. Application
Relative humidity ≤ 8 5% ≤ 85%

Temperature min/max + 0°C / + 40°C - 10°C / + 40°C
Recoating interval at 20°C and RH When fully cured / 24 h / none
60% MIN/MAX none
2. REPAIR SYSTEM
2.2. Coating: 56910-19000 System build-up
3. REMARKS
3.1. Inspections:
documents.
Page 67 of 98
Issuer: PMT
May 2012
SYSTEM D
1. REFERENCE SYSTEM
1.2 Coating:

Trade name Intertherm 50 Intertherm 50
Type Single Pack Silicone Single Pack Silicone
Recommended colour
Nominal dry film thickness (µm) 25µm 25µm
Thinner GTA007 GTA007
1.3. Application

Recoating interval at 20°C and RH 20h / 12 months 20h / 12 months
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 68 of 98
Issuer: PMT
May 2012
SYSTEM D
Manufacturer JOTUN
1. REFERENCE SYSTEM
cleaning to ISO Sa 2 ½ (Rz = 30-75 µm)
1.2 Coating:

Trade name Solvalitt Solvalitt
Type Silicone Acrylic Silicone Acrylic
Recommended colour Aluminum, Black, Aluminum, Black, White
White
Thinner No. 7 No. 7
1.3 Application

Recoating interval at 20°C and RH 4h / unlimited* 2h / unlimited*
60% MIN/MAX
2. REPAIR SYSTEM
- small areas repairs/ touch-ups: Hand and/or power tool cleaning to St 3 or spot blasting to Sa 2 ½, feathering - ----
adjacent sound coating on 10-15cm
2.2 Coating: Apply above system / coats sequence
3. REMARKS
3.1. Inspections:
documents.
Page 69 of 98
Issuer: PMT
May 2012
SYSTEM D
Manufacturer SIGMA
1. REFERENCE SYSTEM
1.2 Coating:

Trade name SIGMATHERM 540 SIGMATHERM 540
Type 1 pack silicon based 1 pack silicon based
Recommended colour Aluminum Aluminum
Thinner 21:06 21:06
1.3 Application

Recoating interval at 20°C and RH 16h / unlimited 16h / unlimited
60% MIN/MAX
REPAIR SYSTEM
2. REMARKS
3.1. Inspections:
documents.
Page 70 of 98
Issuer: PMT
May 2012
5) PAINT SYSTEM E
SYSTEM E
Manufacturer AMERON
1. REFERENCE SYSTEM
1.2 Coating:

Trade name AMERCOAT 91 AMERCOAT 91
Type Epoxy phenolic Epoxy phenolic
Recommended colour White/Grey White/Grey
1.3 Application

60% MIN/MAX
2. REPAIR SYSTEM
2.2. Coating: SAME
3. REMARKS
3.1. Inspections:
documents.
Page 71 of 98
Issuer: PMT
May 2012
SYSTEM E
1. REFERENCE SYSTEM
1.1. Surface preparation: Sweep blasting with non-metallic and chloride free grit to obtain anchor profile of 25-45 µm
1.2 Coating:

Trade name Thermaline 450
Type Glass Flake Epoxy
Novolac
Recommended colour Red / Grey
Nominal dry film thickness (µm) 200
Thinner No.213 or No.2
1.3 Application
Relative humidity ≤ 85%

Temperature min/max + 10°C / + 38°C
Recoating interval at 20°C and RH 24h / NA
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 72 of 98
Issuer: PMT
May 2012
SYSTEM E
Manufacturer HEMPEL
1. REFERENCE SYSTEM
1.2 Coating:

Type Phenolic Epoxy Phenolic epoxy
Recommended colour Red 50900 Off-white 11630
Thinner 08450 08450
1.3 Application

Temperature min/max +1 0°C / + 40°C + 10°C / + 40°C
Recoating interval at 20°C and RH 36 h / 21 days 36 h / 21 days
60% MIN/MAX
Nominal system dry film thickness 200 m
2. REPAIR SYSTEM
2.2 Coating: 85671 System build-up
3. REMARKS
3.1. Inspections:
• Minimum adhesion 5MPa
documents.
Page 73 of 98
Issuer: PMT
May 2012
SYSTEM E
1. REFERENCE SYSTEM
1.2 Coating:

Type 2 pack epoxy phenolic 2 pack epoxy phenolic
primer primer
Recommended colour
1.3. Application

60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 74 of 98
Issuer: PMT
May 2012
SYSTEM E
Manufacturer JOTUN
1. REFERENCE SYSTEM
1.1. Surface preparation: Thorough cleaning to remove all contaminants such as soluble salts, dirt, oil, etc. Light Abrasive
blast cleaning to ISO Sa 2 ½ (Rz = 10-15 µm) using non metallic abrasive
1.2 Coating:

Trade name Epoxy HR Epoxy HR
Type Phenolic epoxy Phenolic epoxy
Recommended colour Light grey, Aluminum Light grey, Aluminum
Thinner Nr. 23 Nr. 23
1.3 Application

Recoating interval at 20°C and RH 10 h/ unlimited* 10h / unlimited*
60% MIN/MAX
Nominal system dry film thickness 200µm
REPAIR SYSTEM
- small areas repairs/ touch-ups: Non ferrous hand/or power tool cleaning to St 3 or spot blasting to Sa 2 ½, feathering
feathering adjacent sound coating on10-15cm
2.2 Coating: apply above system/coats sequence
2. REMARKS
3.1. Inspections:
documents.
Page 75 of 98
Issuer: PMT
May 2012
SYSTEM E
Manufacturer SIGMA
1. REFERENCE SYSTEM
1.2 Coating:

Trade name SIGMA SIGMA PHENGUARD
PHENGUARD 930 940
primer finish
Recommended colour off-white Grey
Thinner 91:92 91:92
1.3. Application

Recoating interval at 20°C and RH 36h / 21 days 24h / 21 days
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 76 of 98
Issuer: PMT
May 2012
6) PAINT SYSTEM F
SYSTEM F
Manufacturer AMERON
1. REFERENCE SYSTEM
1.2 Coating:

Trade name AMERCOAT 71 TC AMECOAT 450 S
Type epoxy polyamide Acrylic polyurethane
Recommended colour White RAL / BS
Thinner Amercoat 9 HF Amercoat 920
1.3 Application

60% MIN/MAX
2. REPAIR SYSTEM
2.2. Coating: SAME
3. REMARKS
3.1. Inspections:
documents.
Page 77 of 98
Issuer: PMT
May 2012
SYSTEM F
1. REFERENCE SYSTEM
1.2 Coating:

Trade name Carboguard 888 Carbothane 834
Type Epoxy Zinc Free Acrylic polyurethane
Recommended colour Grey / Buff
Thinner No.15 No.25
1.3 Application

Recoating interval at 20°C and RH 6h / 12 months 5h / NA
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 78 of 98
Issuer: PMT
May 2012
SYSTEM F
Manufacturer HEMPEL
1. REFERENCE SYSTEM
1.1. Surface preparation: Sa 2 (light abrasive grit-sweeping)
1.2 Coating:

Type Polyamide epoxy Aliphatic polyurethane
Recommended colour Off-white 11630 All colours available
Thinner 08450 08080
1.3 Application

Temperature min/max -10°C / + 40°C - 10°C / + 40°C
Recoating interval at 20°C and RH 6 h / 10 days 10 h / none
60% MIN/MAX
REPAIR SYSTEM
2.2. Coating: 15553 System build-up
2. REMARKS
3.1. Inspections:
documents.
Page 79 of 98
Issuer: PMT
May 2012
SYSTEM F
1. REFERENCE SYSTEM
1.1. Surface preparation: Light Abrasive Blast of Galvanized preferred
1.2 Coating:

Trade name Interprime 160 Interguard 251 Interthane 990
(optional if no
blasting)
Type Mordant Etching 2 Pack Epoxy Primer 2 Pack Acrylic
Solution Polyurethane
Recommended colour Red or Grey As required
1.3. Application

Recoating interval at 20°C and RH 2h / 2 days 7h / 12 months 16h / 12 months
60% MIN/MAX
2. REPAIR SYSTEM
2.1. Surface preparation: ISO 8501-1:1998 Power tool cleaning to minimum St 2
2.2. Coating: 2 coats of Interseal 670HS / Interthane 990 System build-up 150µm/150µm/50µm
3. REMARKS
3.1. Inspections:
documents.
Page 80 of 98
Issuer: PMT
May 2012
SYSTEM F
Manufacturer JOTUN
1. REFERENCE SYSTEM
blast cleaning to ISO Sa2 ½ (Rz = 10-15 µm) using non metallic abrasive
1.2 Coating:

Trade name Penguard Express Hardtop XP
Type Zn free epoxy Acrylic polyurethane
Recommended colour Grey, Red Buff, Light To specification
Red, Turquoise
Thinner Nr.17 Nr.10
1.3 Application

Recoating interval at 20°C and RH 2h / unlimited* 7h / unlimited*
60% MIN/MAX
2. REPAIR SYSTEM
- small areas repairs/ touch-ups: Non ferrous hand/or power tool cleaning to St 3 or spot blasting to Sa2 ½ , feathering
2.2. Coating: apply above system/coats sequence
3. REMARKS
3.1. Inspections:
documents.
Page 81 of 98
Issuer: PMT
May 2012
SYSTEM F
Manufacturer SIGMA
1. REFERENCE SYSTEM
1.1. Surface preparation: Light abrasive Blast Cleaning (sweep blasting)
1.2 Coating:

Trade name SIGMACOVER 280 SIGMADUR 520
Type 2 pack zinc-free epoxy 2 pack acryl polyurethane
finish
Recommended colour Yellow green On request
Thinner 91:92 21:06
1.3 Application

Temperature min/max + 5°C / + 40°C - 5°C / + 40°C
Recoating interval at 20°C and RH 8h / 6 months (in no 6h / unlimited
60% MIN/MAX direct sunlight)
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 82 of 98
Issuer: PMT
May 2012
7) PAINT SYSTEM P
SYSTEM P
Manufacturer INTERNATIONAL
1. REFERENCE SYSTEM
cleaning to ISO Sa 2 ½ (Rz=50-75 µm)
1.2. Coating:

Trade name Intertherm 751 CSA Intertherm 751 CSA
Type Titanium Modified Titanium Modified
Inorganic Co-Polymer Inorganic Co-Polymer
1.3. Application
Relative humidity 40% - 85% 40% - 85%

Recoating interval at 20°C and RH 11 hrs / 30 days 11 hrs / 30 days
60% MIN/MAX
2. REPAIR SYSTEM
2.1. Surface preparation: Thorough cleaning to remove all contaminants such as soluble salts, dirt, oil, etc.
- Large areas repairs: Abrasives blasting to Sa 2 ½.
- Small areas repairs/touch-ups: Power tools cleaning to SSPC-SP11 (Rz = 40 µm), feathering adjacent sound coating on
10 – 15 cm.
2.2. Coating: Apply above described system
3. REMARKS
3.1. Inspections:
• Cross Hatch Adhesion Test ISO 16276 Pass = 0, 1, 2
documents.
Page 83 of 98
Issuer: PMT
May 2012
8) PAINT SYSTEM Q
SYSTEM Q
1. REFERENCE SYSTEM
1.2. Coating:

Trade name Intertherm 898 CSA
Type Titanium Modified
Inorganic Co-Polymer
Recommended colour Metallic
Thinner GTA007
1.3. Application
Relative humidity 40% - 85%

Recoating interval at 20°C and RH 8 hrs /7 days
60% MIN/MAX
2. REPAIR SYSTEM
For operating temperatures below 400 °C use Intertherm 751 CSA (System I) to carry out repair. See repair procedure for System I.
2.1. Surface preparation: Thorough cleaning to remove all contaminants such as soluble salts, dirt, oil, etc. Grit blasting to
Sa 2 ½ (Rz=50-75 µm), feathering adjacent to sound coating on 10-15 cm.
3. REMARKS
3.1. Inspections:
documents.
Page 84 of 98
Issuer: PMT
May 2012
Appendix F - PAINTING SYSTEM DATA SHEETS FOR INSULATED AND

FIREPROOFED MATERIAL
1) PAINT SYSTEM E
SYSTEM E
Manufacturer AMERON
1. REFERENCE SYSTEM
1.2 Coating:

Trade name AMERCOAT 91 AMERCOAT 91
Type Epoxy phenolic Epoxy phenolic
Recommended colour White/Grey White/Grey
1.3 Application

60% MIN/MAX
2. REPAIR SYSTEM
2.2. Coating: SAME
3. REMARKS
3.1. Inspections:
documents.
Page 85 of 98
Issuer: PMT
May 2012
SYSTEM E
1. REFERENCE SYSTEM
1.2 Coating:

Trade name Thermaline 450
Type Glass Flake Epoxy
Novolac
Recommended colour Red / Grey
Thinner No.213 or No.2
1.4 Application
Relative humidity ≤ 85%

Recoating interval at 20°C and RH 24h / NA
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 86 of 98
Issuer: PMT
May 2012
SYSTEM E
Manufacturer HEMPEL
1. REFERENCE SYSTEM
1.2 Coating:

Type Phenolic Epoxy Phenolic epoxy
Recommended colour Red 50900 Off-white 11630
Thinner 08450 08450
1.3 Application

Temperature min/max +1 0°C / + 40°C + 10°C / + 40°C
Recoating interval at 20°C and RH 36 h / 21 days 36 h / 21 days
60% MIN/MAX
2. REPAIR SYSTEM
2.2 Coating: 85671 System build-up
3. REMARKS
3.1. Inspections:
documents.
Page 87 of 98
Issuer: PMT
May 2012
SYSTEM E
1. REFERENCE SYSTEM
1.2 Coating:

primer primer
Recommended colour
1.3. Application

60% MIN/MAX
3. REPAIR SYSTEM
4.
3. REMARKS
3.1. Inspections:
documents.
Page 88 of 98
Issuer: PMT
May 2012
SYSTEM E
Manufacturer JOTUN
1. REFERENCE SYSTEM
blast cleaning to ISO Sa 2 ½ (Rz = 10-15 µm) using non metallic abrasive
1.2 Coating:

Trade name Epoxy HR Epoxy HR
Type Phenolic epoxy Phenolic epoxy
Recommended colour Light grey, Aluminum Light grey, Aluminum
Thinner Nr. 23 Nr. 23
1.3 Application

Recoating interval at 20°C and RH 10 h/ unlimited* 10h / unlimited*
60% MIN/MAX
2. REPAIR SYSTEM
- small areas repairs/ touch-ups: Non ferrous hand/or power tool cleaning to St 3 or spot blasting to Sa 2 ½, feathering
2.2 Coating: apply above system/coats sequence
3. REMARKS
3.1. Inspections:
documents.
Page 89 of 98
Issuer: PMT
May 2012
SYSTEM E
Manufacturer SIGMA
1. REFERENCE SYSTEM
1.2 Coating:

Trade name SIGMA SIGMA PHENGUARD
PHENGUARD 930 940
primer finish
Recommended colour off-white Grey
Thinner 91:92 91:92
1.3. Application

Recoating interval at 20°C and RH 36h / 21 days 24h / 21 days
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 90 of 98
Issuer: PMT
May 2012
2) PAINT SYSTEM G
SYSTEM G
Manufacturer Hempel
1. REFERENCE SYSTEM
1.1. Surface preparation: Light abrasive blast cleaning (Rz =10-15 µm)
1.2. Coating:

Trade name Hempadur 15553 NA NA
Type
Recommended colour Off –white 11630
Thinner 08450
1.3. Application
Relative humidity < 85%

Temperature min/max 5°C/40°C
Recoating interval at 20°C and RH 10hr/72hr
60% MIN/MAX (varies depending on
subsequent coat)
2. REPAIR SYSTEM
2.1. Surface preparation: Sa 2 (light abrasive grit sweeping)
2.2. Coating:
3. REMARKS
3.1. Inspections:
• Dry film thickness
• Cross Hatch Adhesion Test ISO 16276 Pass =
documents.
Page 91 of 98
Issuer: PMT
May 2012
3) PAINT SYSTEM H
SYSTEM H
Manufacturer Hempel
1. REFERENCE SYSTEM
1.1. Surface preparation: light abrasive blast cleaning (Rz = 50-75µm)
1.2. Coating:

Trade name 17300
Type Polyamide epoxy
Recommended colour Off-white 11630
Thinner 08450
1.3. Application
Relative humidity < 85%

Temperature min/max 10°C/40°C
Recoating interval at 20°C and RH 7 hr/30 days
60% MIN/MAX (varies depending on
subsequent coat)
2. REPAIR SYSTEM
2.2. Coating: 17300 System build-up
3. REMARKS
3.1. Inspections:
documents.
Page 92 of 98
Issuer: PMT
May 2012
4) PAINT SYSTEM K
SYSTEM K
Manufacturer Hempel
1. REFERENCE SYSTEM
1.1. Surface preparation: abrasive blast cleaning to ISO Sa 2 ½ (Rz =50-75µm)
1.2. Coating:

Trade name 35760 45881 55210
Type Phenolic Epoxy Polyamide Epoxy Aliphatic
Polyurethane
Recommended colour Cream 20320 Grey 14340 All colours
available
Thinner 08450 08080
1.3. Application
Relative humidity < 80% < 85% < 85%

Temperature min/max 10°C/40°C 15°C/40°C -10°C/40°C
Recoating interval at 20°C and RH 24 hr/30 days 7 hrs/none 10 hrs/none
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
documents.
Page 93 of 98
Issuer: PMT
May 2012
5) PAINT SYSTEM L
SYSTEM L
Manufacturer Jotun
1. REFERENCE SYSTEM
1.2. Coating:

Trade name Jotatemp 650 Jotatemp 650
Type High build High build
multipolymeric multipolymeric
Recommended colour Black or grey Black or grey
Thinner Jotun thinner No 7 Jotun thinner No 7
1.3. Application
Relative humidity
Temperature min/max +10°C/+260°C +10°C/+260°C
Recoating interval at 20°C and RH 24 hrs 12 hrs
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
• Dry film thickness 250µm
documents.
Page 94 of 98
Issuer: PMT
May 2012
6) PAINT SYSTEM M
SYSTEM M
Manufacturer Hempel
1. REFERENCE SYSTEM
1.2. Coating:

Trade name 85671 85671 85671 NA
Type Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy
Recommended colour Red 50900 Off-white 11630 Red 50900
Thinner 08450 08450 08450
1.3. Application
Relative humidity < 80% < 80%

Temperature min/max 10°C/30°C 10°C/40°C
Recoating interval at 20°C and RH 36 hr/21 days 48 hr/21 days
60% MIN/MAX
2. REPAIR SYSTEM
3. REMARKS
3.1. Inspections:
• Cross Hatch Adhesion Test ISO 16276 NA
Note: System for finalization as epoxy intermediate and polyurethane topcoat are not suitable for use under insulation.
documents.
Page 95 of 98
Issuer: PMT
May 2012
7) PAINT SYSTEM N
SYSTEM N
Manufacturer Hempel
1. REFERENCE SYSTEM
1.2. Coating:

Trade name 56910 56910 56910 NA
Type Silicone Aluminium Silicone Aluminium Silicone Aluminium
Recommended colour Aluminium 19000 Aluminium 19000 Aluminium 19000
Thinner 08080 08080 08080
1.3. Application
Relative humidity < 85% < 85% < 85%

Temperature min/max -10°C/+40°C -10°C/+40°C -10°C/+40°C
Recoating interval at 20°C and RH 24 hr/none 24 hr/none 24 hr/none
60% MIN/MAX
2. REPAIR SYSTEM
2.2. Coating: System build-up (not to exceed specified DFT)
3. REMARKS
3.1. Inspections:
documents.
Page 96 of 98
Issuer: PMT
May 2012
9) PAINT SYSTEM P
SYSTEM P
1. REFERENCE SYSTEM
1.2. Coating:

Trade name Intertherm 751 CSA Intertherm 751 CSA
Type Titanium Modified Titanium Modified
Inorganic Co-Polymer Inorganic Co-Polymer
1.3. Application
Relative humidity 40% - 85% 40% - 85%

Recoating interval at 20°C and RH 11 hrs / 30 days 11 hrs / 30 days
60% MIN/MAX
2. REPAIR SYSTEM
2.1 Surface preparation: Thorough cleaning to remove all contaminants such as soluble salts, dirt, oil, etc.
- Large areas repairs: Abrasives blasting to Sa 2 ½.
- Small areas repairs/touch-ups: Power tools cleaning to SSPC-SP11 (Rz = 40 µm), feathering adjacent sound coating on 10
– 15 cm.
3. REMARKS
3.1. Inspections:
documents.
Page 97 of 98
Issuer: PMT
May 2012
10) PAINT SYSTEM Q
SYSTEM Q
1. REFERENCE SYSTEM
1.2. Coating:

Trade name Intertherm 898 CSA
Type Titanium Modified
Inorganic Co-Polymer
Recommended colour Metallic
Thinner GTA007
1.3. Application
Relative humidity 40% - 85%

Recoating interval at 20°C and RH 8 hrs /7 days
60% MIN/MAX
2. REPAIR SYSTEM
For operating temperatures below 400 °C use Intertherm 751 CSA (System I) to carry out repair. See repair procedure for System I.
2.1. Surface preparation: Thorough cleaning to remove all contaminants such as soluble salts, dirt, oil, etc. Grit blasting to
Sa 2 ½ (Rz=50-75 µm), feathering adjacent to sound coating on 10-15 cm.
3. REMARKS
3.1. Inspections:
documents.
Page 98 of 98

Saudi Aramco Total Refining and Petroche

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Saudi Aramco Total Refining and Petroche

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SAUDI ARAMCO TOTAL REFINING & PETROCHEMICAL COMPANY

Name and Signature

N. Mosson, STC D. Grunemwald

New revision; no N. Mosson, STC D. Grunemwald

N. Mosson, STC D. Grunemwald

Revised to update N. Mosson, STC D. Grunemwald

Revision Revision Date Scope of Revision

5E 17 May 2012 Issued for Release 5A.

5C 04 April 2012 New revision; no modifications

5B 29 March 2012 New template

Revised to update paragraph: 1.2, 5.1, 5.2, 6.3.1

5 22 May 2009 Revised to update paragraph: 6.2 & 6.3.

0 28 April 2008 Issued for bid package.

02 31 March 2008 Issued for bid package only for review.

01 22 October 2007 The first official JERES-H-001 is issued

First draft issued is based on Saudi Aramco SAES-H-001 “Coating

Section Contents Page

2 Conflicts, Deviations and Clarifications 6

5 Health, Safety and Environment 11

7 Approved Painting Systems 13

8 Packaged Equipment Coating Systems 16

9 Hot Dip Galvanizing 16

11 Equipment Used for Coating Preparation and Application 26

12 Inspection and Acceptance 27

14 Piping Identification Labels 30

C Table C: Basic colour scheduling and coding 41

D Form-1 Painting schedule 46

E Painting System Data Sheets for Non-Insulated Material 47

F Painting System Data Sheets for Insulated and Fireproofed 85

Company Engineering Standards

ISO 2409 Paints and varnishes - Cross-cut test

ISO 8502-6 Preparation of steel substrates before application of paints

NACE SP0197: Control of Corrosion under Thermal Insulation and Fireproofing

NACE SP0188: Discontinuity (Holiday) Testing of New Protective Coatings

5.2 For shop applications at vicinities of manufacturers, it is the responsibility of the

9 Hot Dip Galvanizing

10.1 Sources of Materials

10.4.5 Subsequent coat

f) When it is raining or rain is imminent.

11.3 Spray equipment

12.8 Repair of defects or damages

14 Piping Identification Labels

− TEMPERATURE AND PRESSURE

From 101 to 250 680 200 40 50 35

Greater than 250 820 250 50 60 50

FIGURE-1: Structural Steel of Pipe Support Identification

− personal certifications of operators and inspectors.

Appendix A: TABLE-A1: Selection of Coating Systems Non-Insulated

TABLE-A1: Selection of Coating Systems

Finish 50μm of 2-pack acrylic polyurethane.

121°C Primer 50μm -65μm of ethyl zinc silicate (inorganic zinc)

Finish 25μm of silicone acrylic

Finish 25μm of silicone aluminium

Non-cyclic Finish Not required

TABLE-A1: Selection of Coating Systems

400 °C Intermediate 100µm of Titanium Modified Inorganic Co-Polymer

Cyclic Temp. Finish Not required

-165 °C Primer 175μm of Titanium Modified Inorganic Co-Polymer

Non-cyclic Finish Primer coat is the finish coat

-196 °C Primer 100μm of 2 pack epoxy phenolic primer

Finish Intermediate coat is the finish coat

ambient Primer 50μm of 2 pack zinc –free epoxy

Finish Intermediate coat is the finish coat