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MANUAL

SPRAYSTREAM
25i cart, 35i, 50i, 60i, 70i, 80i & 100i
models
25i cart, 35i, 50i, 60i, 70i & 80i HP
models
0. Preface
Dear Customer,

Thank you for your confidence in choosing a Spraystream dust


suppression machine.

SPRAYSTREAM is developed to be used in many different hostile


industrial environments and the construction is conforming to the
highest of standards.

Small dimensions, low weight and high effectiveness have been the
key goals for the SPRAYSTREAM design.

SPRAYSTREAM is a unit well developed for easy operating and


handling with the main focus on the safety and working environment.

The capacity is set to a very high level for this size of machines and
due to the high effectiveness through the whole capacity, it is possible
to operate it with minimal resources.

We appreciate the opportunity to be of your service. Please contact us


if there is any problem with the product.

Sincerely,

Savic Engineering,

Managing director
Mirko Savic
Belgium

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1. Table of Contents
0. Preface .............................................................................................................................. 2
1. Table of Contents ............................................................................................................. 3
2. Introduction ...................................................................................................................... 5
2.1 Warning ..................................................................................................................... 6
2.2 Warnings and Symbols ............................................................................................. 7
2.3 Safety ........................................................................................................................ 8
2.4 General Safety Rules................................................................................................. 9
2.5 Packaging ............................................................................................................... 10
2.6 Lifting Machine ........................................................................................................ 11
2.7 Assembling (if needed) ........................................................................................... 12
2.8 Transport ................................................................................................................. 12
2.9 Moving on Site ........................................................................................................ 14
3. General Description ....................................................................................................... 15
3.1 Fan .......................................................................................................................... 15
3.2 Water System .......................................................................................................... 15
3.2.1 Standard configuration ....................................................................................... 15
3.2.2 Feeding pump (optional) .................................................................................... 15
3.2.3 Boosterpump ...................................................................................................... 15
3.2.4 Solenoid valve (optional) .................................................................................... 16
3.2.5 Tracing (optional) ............................................................................................... 16
3.2.6 Dosage circuit (optional)..................................................................................... 16
3.2.7 UV-filter (optional) ............................................................................................... 16
3.2.8 Frequency Drive VFD (optional).......................................................................... 16
3.3 Nozzle ring and Nozzles ......................................................................................... 16
3.3.1 Standard Configuration....................................................................................... 16
3.3.2 Splitted nozzle ring (optional) ............................................................................. 17
3.3.3 Nozzles ............................................................................................................... 17
3.4 Vertical angle adjustment ........................................................................................ 18
3.4.1 Standard configuration ....................................................................................... 18
3.4.2 Electrical vertical movement (optional) ............................................................... 18
3.5 Chassis ................................................................................................................... 18
3.6 Mobility .................................................................................................................... 18
3.6.1 Standard configuration ....................................................................................... 18
3.6.2 Lifting bracket (optional) ..................................................................................... 18
3.6.3 Wheelset (optional) ............................................................................................. 19
4. Requirements and Specifications ................................................................................. 20
4.1 Water ....................................................................................................................... 20
4.2 Power ...................................................................................................................... 20
4.3 Generator Set .......................................................................................................... 21
4.5 Technical specs Spraystream 25i cart .................................................................... 22
4.6 Technical specs Spraystream 35i ........................................................................... 23
4.7 Technical specs Spraystream 35i Single Phase ..................................................... 24
4.8 Technical specs Spraystream 50i ,60i ..................................................................... 25
4.9 Technical specs Spraystream 60i US, 70i & 80i ...................................................... 26
4.10 Technical specs Spraystream 100i ......................................................................... 27
4.11 Technical specs Spraystream 25i cart HP .............................................................. 28
4.12 Technical specs Spraystream 35i HP ..................................................................... 29
4.13 Technical specs Spraystream 50i ,60i HP ............................................................... 30
4.14 Technical specs Spraystream 60i US, 70i & 80i HP ................................................ 31
5. Setup ............................................................................................................................... 32
5.1 Setting up the machine ........................................................................................... 32
5.2 Fan .......................................................................................................................... 33
5.3 Water ....................................................................................................................... 34
5.4 Suction pump (option) ............................................................................................ 34
5.5 Filter ........................................................................................................................ 35
5.6 Recommended cable sections................................................................................ 35
5.7 Connect power cable .............................................................................................. 35
6. Normal operation............................................................................................................ 36
6.1 Fan button ............................................................................................................... 37
6.2 Pump button ........................................................................................................... 37

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6.3 Oscillation (std. version).......................................................................................... 38
6.4 Phase control (optional) ......................................................................................... 38
6.5 Suction pump (optional) ......................................................................................... 38
6.6 Splitting nozzle ring manual (optional) .................................................................... 39
6.7 Splitting nozzle ring electrical activation (optional) ................................................. 39
6.8 Vertical movement manual ...................................................................................... 40
6.9 Vertical movement electrical (optional) ................................................................... 40
6.10 Tracing (optional) .................................................................................................... 42
6.11 Remote control (optional) ....................................................................................... 43
6.11.1 Version 1 ........................................................................................................ 43
6.11.2 Version 2 ........................................................................................................ 44
6.12 Fixed angle sensor (optional).................................................................................. 46
6.13 Shutdown ................................................................................................................ 47
7. Maintenance ................................................................................................................... 48
7.1 Fan and Barrel......................................................................................................... 48
7.2 Bearings .................................................................................................................. 48
7.3 Pump....................................................................................................................... 50
7.4 The Water Manifold and nozzle ring assembly ....................................................... 50
7.5 Water hoses ............................................................................................................ 50
7.6 Clutch ...................................................................................................................... 51
7.7 Water filter ............................................................................................................... 52
7.8 Legionella ................................................................................................................ 53
7.9 Electrical cabinet ..................................................................................................... 54
7.10 Power cable ............................................................................................................ 54
7.11 Electrical connections ............................................................................................. 54
7.12 Solenoid valve (optional)......................................................................................... 55
8. Storage and frost protection ......................................................................................... 56
8.1 Frost protection ....................................................................................................... 56
8.2 Drainage kit (optional) ............................................................................................. 56
8.3 Disassembling......................................................................................................... 56
9. Abnormal operation ....................................................................................................... 57
9.1 Clarification ............................................................................................................. 57
9.2 Troubleshoot ........................................................................................................... 58
10. Warranty .......................................................................................................................... 60
11. Constructor ..................................................................................................................... 61

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2. Introduction
This manual describes the set-up and operation of the SPRAYSTREAM. If serious
trouble occurs, always contact the SPRAYSTREAM dealer/reseller.
Before the machine is put into operation for the first time, we recommend that the
operator carefully reads this section of the manual.

Special attention should be given to the section warning. Of course having the
machine accessible while reading the manual, will help the operator to
understand the machine’s different functions better.

Begin by familiarizing yourself with the machine by reading the chapters:

Functions/General Description. There you will find information covering the


technical data and a detailed description of the display panel.

The Set-up of the SPRAYSTREAM machine. Carefully follow the instructions


concerning water and electrical connections. Here you will also find a description of
the start and stop procedure of the machine.

Maintenance describes what is particularly important when operating the machine


and which parts need to be periodically regulated and serviced in the future.

Listed in the section ”TROUBLE SHOOTING” is a diagnostic chart which will help in
answering questions about problems that may arise.

DO have a training seminar before you or your crew ever starts to use the
Spraystream dust controller. Familiarity with the Spraystream and its
procedure could prevent a mishap or injury, and should make dust control
more efficient.

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2.1 Warning
The SPRAYSTREAM installation is specifically designed and built for dust
suppression purposes in industrial areas; its use for anything else was never
intended by the manufacturer SAVIC ENGINEERING. In the event of any
damage or serious problem with the machine, it is important that immediate
contact is taken with your authorized SPRAYSTREAM distributor.

Do not use the SPRAYSTREAM in explosive risk environments!

The machine is to be positioned in an appropriate place that has been prepared


before in order to guarantee the safety for you personnel, the public and the
machine. Take into account the extreme environmental conditions under which the
machine will be operating.

Warranty

The manufacturer declines any warranty and all responsibility for machine failure if
the machine is not operated and maintained according to the regulations described
in this manual or in compliance with the installation requirements.

The manufacturer declines any warranty and all responsibility for the quality and safe
operation of the machine due to any alteration or change to the machine including
not using original spare parts. This includes using parts that are not compatible with
the quality standards for the electrical and mechanical specifications set by
SPRAYSTREAM. Regarding any question concerning the machine, always
indicate the machine number and model type.

Particular attention should be paid to all warnings stated in this manual. The
manufacturer will assume no responsibility for any damage to person(s),
property or the environment due to negligence in compliance with, or from any
deviation of the safety concepts printed in this manual.

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2.2 Warnings and Symbols
Easy to understand symbols are being used to highlight situations of particular
importance, practical advice or information. Attention should be given to the symbols
used in this manual as they are employed to help; operating safely most often
depends on the correct interpretation of the symbols.
Be alert to the meaning of each symbol. Their function is to help to avoid repetition of
technical concepts or safety warnings and should be considered ”reminders”.
Consult this page whenever doubts arise about their meaning.

NO!

CAUTION! HIGHLIGHTS IMPORTANT INFORMATION

PROTECTION! USE STEEL-TOE SHOES

PROTECTION! USE PROTECTIVE GLOVES

PROTECTION! USE PROTECTIVE EYEWEAR

PROTECTION! USE HEARING PROTECTION

CLOTHING SUITABLE TO THE OPERATING ENVIRONMENT

ELECTRICITY! DISCONNECT BEFORE CONTINUING

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2.3 Safety
Safety should be the first consideration taken at all times when operating, servicing
or moving any piece of equipment as is the case with the SPRAYSTREAM machine.

Protective gloves should be worn at all times when in contact with the machine
to help to prevent injuries.

Steel-toe shoes/boots should be worn to help prevent injuries to the feet.

Safety glasses should always be worn when operating or servicing the


machine.

Protective clothing that is suitable for operating/servicing conditions must be


worn at all times. No loose clothing.

Ear protection that is suitable for working around the machine while the
machine is in operation or is being serviced while in operation.

A safety helmet should be worn to help prevent injuries to the head.

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2.4 General Safety Rules

• Only personnel with proper training and good knowledge of the equipment
is allowed to operate this machine.
• Operators must have a thorough understanding of the safety and operating
procedures.
• They must also be familiar in handling problems that may arise.
• The manual must be available at all times, personnel must have experience
in the structure of the manual and how to use it for references.
• The manual and safety rules must be present and used at all start-ups and
during the operation of the machine.
• All personnel must be trained and educated to operate the machine.
• Always secure the machine before transport.
• Caution must be used when handling a machine not equipped with wheels.
• Always anchor the machine properly before operating.
• The electrical connections must be made by a certified electrician.
• Moving the machine while it is operating or when electricity and/or water is
connected is strictly forbidden.
• Never open the electrical cabinet while the machine is operating.
• Always open and close water hydrants/valves very slowly.
• Use caution when handling hoses and other equipment under pressure.
• Always verify that cables and hoses are in a good state.
• Always set up the cables and hoses with extra moving space for the
oscillation.
• Always check that the machine can oscillate without interference.
• Appropriate warning signs, lights and fencing for the machine and
cables/hoses must be used.
• Never operate the machine without protective clothing/equipment. Care
should be taken that no loose clothing/equipment is used that could be
tangled by the fan or other rotating parts.
• Never stand in the way of the air/mist stream.
• Always use special care when operating in special areas, environments and
weather conditions.
• Always apply your areas additional safety procedures.

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2.5 Packaging
Upon arrival, inspect the machine for possible transport damage (together with the
carrier). Scratches, dents or tears must be reported immediately to the person in
charge and your SPRAYSTREAM representative, as these can be indications of
internal damage resulting in poor operation or unsafe operating conditions.

The small parts that are supplied upon delivery can be found in the lower section of
the electrical cabinet.

The information that follows concerning the lifting and moving of the machine;
specific symbols are used for this topic and are to be considered as reminders and
are not to be found on the machine.

All operations concerning the lifting and moving of the machine should be carried
out by specialized personnel who, according to the characteristics of the load, will be
responsible for organizing all the operative phases. The most suitable means
respecting the work standards in force should be employed.

Care should be taken as the machine will become unstable and


should not be moved without extra support. Always be aware of the
machine’s specifications (size and weight).
Caution: it is not recommended to move the machine without wheels
and/or with proper tooling

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2.6 Lifting Machine

When lifting, safety for the personnel and equipment should be a prime
concern. The work should be organized and carried out by trained personnel
to limit the risk of injuries and the amount of time a load must be lifted.
Warning! It is absolutely forbidden to move the vehicle while the load is lifted.

Chains:

Never use chains bolted together!

Cables:

The safety lock on the hook must always return to its initial
position when the cables are inserted to secure the cables.
Never use cables that are in any way frayed or damaged.

Lifting:
Make sure that there is no one standing in the operation
area of the crane. Lift and lower the load as smoothly as
possible, avoiding any quick-jerky movements. Never drag
the load along the ground. While lifting in difficult
conditions, assign personnel to control the movements to
be made.

Lifting pallet with a forklift:


Before trying to lift the machine with a forklift, make sure that the capacity of
the forklift is suitable for the weight of the machine and its options. The forks
of the forklift should be positioned as wide as possible so that the load is
evenly displaced. Rotate the machine on its pivot ring so that the nose cone
and its nozzles are facing the forklift.
Position the forks as far through the pallet as possible so that the chassis can
be supported by the risers of the forklift truck. Lift the machine and back away
slowly to avoid a rocking load. When the machine is clear of the trailer, lower
the pallet to further stabilize the forklift and its load.

When handling the machine on a forklift be extremely careful to avoid sudden


starts and stops, narrow passages and corners.
Be cautious when maneuvering as the visibility is very limited.

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2.7 Assembling (if needed)
To assemble the machine correctly it must be in a lifted position so that the
personnel has easy access to the fastening points of the wheels and other devices.

Remember to apply the brakes/block the optional wheels before releasing the
machine to the ground.

2.8 Transport
During transport the machine has to be safely secured. The door to the electrical
cabinet must always be shut and locked.
The transport lock needs to be in place before moving.

Never put straps over the cone!

Put the machine 90° into the wind in order to prevent windmilling, the fan
could exceed the never exceed speed while driving on the highway. This
could result in chattered fan and other damage

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It is recommended to fix the machine while it is being transported. Therefore, you
need to put straps over the horizontal axe (as shown in the picture below). Make
sure the straps do not do damage to the machine. Therefore it is important that the
straps do not touch anything else. Use 2 straps to fix the machine. The best way to
fix the straps, is to fix them diagonally.

Straps could be attached to the optional yellow transport hooks.

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2.9 Moving on Site
These instructions are valid for assembled machines. We recommend not to move
the machine without wheels or lifting bracket (optional).

To move it with a forklift see the sections above. The machine will take more space
with the addition of the wheels or lifting hook. Therefore you need to be even more
cautious during the maneuvering.

For very short distances and to adjust the position of the machine, it is possible to
tow the machine behind a vehicle using the tow bar (optional wheelset).

During this kind of movement extreme attention must be paid to ensure safety.
The maximum speed is 5km/h with a maximum slope of 5°. The road/ground must
be even and uniform.

The maximum speed is 5km/h with the wheelset.

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3. General Description
The SPRAYSTREAM is a dust controlling machine based on the latest fan, pump and
nozzle technology.

It has a dust binding capacity over almost the whole throwing distance (depending
on the version), which is between 5 and 100+ meters and it can oscillate a whole
360° (consideration must be taken to the movement of the power cable).

3.1 Fan
The standard fan for this machine is a multi-blade high performance composite fan
configured for an optimal air velocity and volume. The usage of composite blades is
both for safety reasons and for the overall toughness against abuse.
Composite blades bend or disintegrate when encountering foreign physical contact.
They are also light and have a low rotating weight for the engine to revolve.
Metal blades on the other hand become lethal sharp projectiles that cut through the
barrel (and other things) and which can travel long distances at great speed.

3.2 Water System


Water is the obvious means to use to bind dust. It is important to have a consistent
and relatively clean water supply into the machine.
It is vitally important that the flow and pressure capacity of the water supply
correspond to the requirements of the machine otherwise an optimal operating
capacity will not be reached.

3.2.1 Standard configuration

Water is fed into the machine from a water source that has an initial pressure of 2 bar
given at the nominal flow of the machine.
The water is filtrated and distributed to the pump and nozzles through the filter.
The water manifold and filter is located under the barrel of the machine.

3.2.2 Feeding pump (optional)


If there is no pre-pressurized water available, you can use the optional feeding
pump. The feeding pump allows you to use water from a water tank.

3.2.3 Boosterpump
The booster pump boosts the pressure. This pump is not a suction pump.

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3.2.4 Solenoid valve (optional)
The valve cuts the water supply when the pump is not being used. In this way, water
cannot leak out of the nozzlering.

3.2.5 Tracing (optional)


The optional tracing package protects the machine from frost.

3.2.6 Dosage circuit (optional)


With the dosage unit it is possible to add an extra additive to the water. This can be
for odor control or other purposes.

3.2.7 UV-filter (optional)


If the canon is used in places where people are present, we advise you to use the
optional UV-filter. This for the disinfection of the water and to prevent the risk of
legionella.
The user still stays responsible to specify test and service intervals to make sure
there is no chance for legionella.

Follow the local regulations and laws concerning legionella disease.

3.2.8 Frequency Drive VFD (optional)


You can adjust the water flow with the optional VFD.

3.3 Nozzle ring and Nozzles


3.3.1 Standard Configuration
Our stainless steel heavy duty nozzle ring has as main purpose the delivery of water
and to fit the nozzles. The nozzle ring has one inlet.
The nozzles are arranged asymmetrical into the ring to produce the exceptional large
throwing distance and effectiveness which are the trademark of our machines.

It is possible to alter the position of the nozzles to achieve special purpose spray
patterns. Ask your service technician for such matters.

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3.3.2 Splitted nozzle ring (optional)

With the optional segmented nozzle ring, the water flow can be reduced by 50%.
When the segmented nozzle ring is activated, only the upper half of the ring will
spray water.

3.3.3 Nozzles
Spraystream nozzles are made out of stainless steel, the set consists of 3 pieces:
nozzle tip, cap and last chance filter (for the normal pressure version).

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3.4 Vertical angle adjustment

3.4.1 Standard configuration


The machine is standard equipped with a manual jack to change the vertical angle.
This angle will affect the throw distance of the machine.

3.4.2 Electrical vertical movement (optional)


With the electrical vertical movement, the vertical angle can be adjusted electrically.

3.5 Chassis
The lightweight chassis is designed to provide a stable and durable platform for the
machine and gives easy access for maintenance. Other important features are the
diverse transport and mobility systems that can be implemented on the chassis.

3.6 Mobility
3.6.1 Standard configuration
Transport and movement on site are essential for a rapid deployment of the system
when dust controlling needs to arise. The machine is standard equipped with forklift
pocket holes.

3.6.2 Lifting bracket (optional)


The optional lifting bracket gives you the possibility to lift the machine with an
excavator, or likewise.

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3.6.3 Wheelset (optional)
With the optional wheelset, the installation can easily be moved around on the site.

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4. Requirements and Specifications
4.1 Water
1” connection min. 2 bar – 5bar Max.
See picture below of the hose mounted on the machine.

4.2 Power
The typical electrical requirement is 16A, 32A or a 63A 400V/50Hz

For the Spraystream 25i Cart 16A


For the Spraystream 35i 16A
For the Spraystream 50i 32A
For the Spraystream 60i 32A (could be 63A when a bigger boosterpump is installed)
For the Spraystream 70i 63A
For the Spraystream 80i 63A
For the Spraystream 100i 63A

The power supply needs to be fitted with an earth leakage breaker 30 mA and an
according circuit breaker with min. 9kA specs.

Please note that the US versions are not equipped with an earth leakage
disconnector.

More powerful pumps can be installed which allows more electrical


capacity.

See topic 4.4 - 4.14 for all the technical information.

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4.3 Generator Set
If the installation is equipped with a generator, review the generator manual. Make
sure you follow all the local regulations concerning the generator.
Do not spray onto the generator.
The standard generators needs to be used in combination with an earth leakage pin!
The generator can’t be moved while operating.
Let the generator run to heat up, before activating the load.

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4.4 Technical specs Spraystream 25i cart
Standard dimensions
Height 195 cm
Width 120 cm
Depth 135 cm
Weight 300 kg

Dimensions with mounted wheelset


Height 208 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 15

Fan engine
Effect 2.2 kW
Rpm 2840rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Rated current 5A
Fan type Composite

Booster Pump engine


Power: 2.2 kW
Rpm 2850rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Operating pressure 18Bar / 22Bar
Sealing IP55
Rated current 4.45 A
Flow 900 l/h

Rotation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°
Rated current 0,43A

Electricity
Voltage 3x400V ( 3 x 480 V – US Version)
Frequency 50Hz (60 Hz – US Version)

Working Temperature +5°C


Noise Level 76 dB

Some of this data can be different due to the mounted options.

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4.5 Technical specs Spraystream 35i
Standard dimensions
Height 200 cm
Width 160 cm
Depth 145 cm
Weight 350 kg

Dimensions with mounted wheelset


Height 213 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 20

Fan engine
Effect 3 kW
Rpm 1450rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Rated current 6.5 A
Fan type Composite

Booster Pump engine


Power: 3 kW
Rpm 2850rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Operating pressure 18Bar / 22Bar
Sealing IP55
Rated current 6.5 A
Flow 1,8 m³/h

Rotation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°
Rated current 0,43A

Electricity
Voltage 3x400V ( 3 x 480 V – US Version
Frequency 50Hz (60 Hz – US Version)

Working Temperature +5°C


Noise Level 79 dB

Some of this data can be different due to the mounted options.

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4.6 Technical specs Spraystream 35i Single Phase
Standard dimensions
Height 200 cm
Width 160 cm
Depth 145 cm
Weight 350 kg

Dimensions with mounted wheelset


Height 213 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 20

Fan engine
Effect 2.2 kW
Rpm 1450rpm
Voltage 230V
Frequency 50Hz
Rated current 4.4 A
Fan type Composite

Booster Pump engine


Power: 1.5 kW
Rpm 2850rpm
Voltage 230 Volt
Frequency 50Hz
Operating pressure 18Bar
Sealing IP55
Rated current 6.5 A
Flow 1,8 m³/h

Rotation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°
Rated current 0,43A

Electricity
Voltage 1 x 230 Volt
Frequency 50Hz

Working Temperature +5°C


Noise Level 79 dB

Some of this data can be different due to the mounted options.

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4.7 Technical specs Spraystream 50i ,60i

Standard dimensions
Height 225 cm
Width 160 cm
Depth 155 cm
Weight 450 /480 kg

Dimensions with mounted wheelset


Height 238 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 30

Fan motor
Power 7,5 / 11 W
Rpm 1450rpm
Voltage 400V (480V – US Version)
Frequency 50Hz / (60Hz – US Version)
Fan material Composite

Booster Pump motor


Power: 4 kW or an optional 5,5 kW (std.IS)
Rpm 2850rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Operating pressure 18Bar / 22Bar
Sealing IP55
Flow 1,8 or 2,7 or 3,6 m³/h

Oscillation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°
Rated current 0,43A

Power
Voltage 3x400 (3 x 480 V – US version)
Frequency 50Hz (60 Hz – US Version)

Working Temperature +5°C


Noise Level 79 dB / 84 dB

Some of this data can be different due to the mounted options.

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4.8 Technical specs Spraystream 60i US, 70i & 80i

Standard dimensions
Height 235 cm
Width 160 cm
Depth 155 cm
Weight 480, 540 & 550 kg

Dimensions with mounted wheelset


Height 248 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 30

Fan motor
Effect 11kW / 15 kW / 18.5kW
Rpm 1450rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60Hz – US Version)
Fan type Composite

Booster Pump motor


Power 5,5kW
Rpm 2850rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60Hz – US Version)
Operating pressure 18Bar / 22Bar
Sealing IP55
Flow 2,7 or 3,6 or 4,5 m³/h

Oscillation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°
Rated current 0,43A

Electricity
Voltage 3x400V ( 3 X 480V – US Version)
Frequency 50Hz (60 Hz – US Version)

Working Temperature +5°C


Noise level 85 dB - 94 dB

Some of this data can be different due to the mounted options.

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4.9 Technical specs Spraystream 100i

Standard dimensions
Height 235 cm
Width 160 cm
Depth 155 cm
Weight 700 kg

Dimensions with mounted wheelset


Height 248 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 40

Fan engine
Effect 22 kW
Rpm 1450rpm
Voltage 400V (480V – US Version)
Frequency 50Hz (60Hz – US Version)
Fan type Composite

Booster Pump engine


Power 7.5 kW
Rpm 2850rpm
Voltage 400V (480V – US Version)
Frequency 50Hz (60Hz – US Version
Operating pressure 20 bar
Sealing IP55
Flow 7 m³/h

Rotation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°

Electricity
Voltage 3x400V (3x480V – US Version)
Frequency 50Hz (60 Hz – US Version)

Working Temperature +5°C


Noise level 94 dB

Some of this data can be different due to the mounted options.

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4.10 Technical specs Spraystream 25i cart HP
Standard dimensions
Height 195 cm
Width 120 cm
Depth 135 cm
Weight 275 kg

Dimensions with mounted wheelset


Height 208 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 15

Fan engine
Effect 2.2 kW
Rpm 2840rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Rated current 5A
Fan type Composite

Booster Pump engine


Power: 1.5 kW
Rpm 1430rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Operating pressure 80 Bar
Sealing IP55
Rated current 3.5 A
Flow 400 l/h

Rotation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°
Rated current 0,43A

Electricity
Voltage 3x400V ( 3 x 480 V – US Version)
Frequency 50Hz (60 Hz – US Version)

Working Temperature +5°C


Noise Level 76 dB

Some of this data can be different due to the mounted options.

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4.11 Technical specs Spraystream 35i HP
Standard dimensions
Height 200 cm
Width 160 cm
Depth 145 cm
Weight 350 kg

Dimensions with mounted wheelset


Height 213 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 20

Fan engine
Effect 3 kW
Rpm 1450rpm
Voltage 400V
Frequency 50Hz
Rated current 6.5 A
Fan type Composite

Booster Pump engine


Power: 2.2 kW
Rpm 1430 rpm
Voltage 400V
Frequency 50Hz
Operating pressure 80 Bar
Sealing IP55
Rated current 4.4 A
Flow 480 l/h

Rotation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°
Rated current 0,43A

Electricity
Voltage 3x400V
Frequency 50Hz

Working Temperature +5°C


Noise Level 79 dB

Some of this data can be different due to the mounted options.

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4.12 Technical specs Spraystream 50i ,60i HP

Standard dimensions
Height 225 cm
Width 160 cm
Depth 155 cm
Weight 450 /480 kg

Dimensions with mounted wheelset


Height 238 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 60

Fan motor
Power 7,5 / 11 W
Rpm 1450rpm
Voltage 400V (480V – US Version)
Frequency 50Hz / (60Hz – US Version)
Fan material Composite

Booster Pump motor


Power: 5,5 kW (std.IS)
Rpm 1450rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Operating pressure 80Bar
Sealing IP55
Flow 1,4 – 1,7 (US) m³/h

Oscillation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°
Rated current 0,43A

Power
Voltage 3x400V (3 x 480 V – US version)
Frequency 50Hz (60 Hz – US Version)

Working Temperature +5°C


Noise Level 79 dB / 84 dB

Some of this data can be different due to the mounted options.

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4.13 Technical specs Spraystream 60i US, 70i & 80i
HP

Standard dimensions
Height 235 cm
Width 160 cm
Depth 155 cm
Weight 480, 540 & 550 kg

Dimensions with mounted wheelset


Height 248 cm
Width 208 cm
Depth 235 cm
Additional weight: 90 kg

Dimension with lifting bracket


Additional height 20cm
Additional weight 30 kg

Nozzles (Qty.) 60

Fan motor
Effect 11kW / 15 kW / 18.5kW
Rpm 1450rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Fan type Composite

Booster Pump motor


Power: 5,5 kW (std.IS)
Rpm 1450rpm
Voltage 400V (480 V – US Version)
Frequency 50Hz (60 Hz – US Version)
Operating pressure 80Bar
Sealing IP55
Flow 1,4 – 1,7 (US) m³/h

Oscillation
Power 0.09 kW
Max oscillation capacity 360°
Working area 30°- 360°
Rated current 0,43A

Electricity
Voltage 3x400V ( 3 X 400V – US Version)
Frequency 50Hz (60 Hz – US Version)

Working Temperature +5°C


Noise level 85 dB - 94 dB

Some of this data can be different due to the mounted options.

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5. Setup
Before using the machine, you should read the section ”Setting up the machine”
profoundly. This section contains very useful information on the safety regulations
and on how to use the machine.

5.1 Setting up the machine


To guarantee the proper function of the machine, the chassis can’t exceed more
than 5 degrees of inclination with the sea level. Therefore it is important to level the
machine.

Remove the transport lock and any straps and see that all moving parts can
move freely.

Secure the machine by blocking the wheels.


Connect the water hose with the main valve.

Connect the electrical power cable. All electrical connections must follow local
electrical regulations. Check that the emergency button is not pushed in, if so
pull and turn the button to release.

Make sure that the cables and hoses are safely placed so that they don’t
get damaged or crushed when the machine is oscillating automatically.

Do not spray on electrical wires, power cables or other electrical installations.

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5.2 Fan

Check that the fan blades are not coated with ice or dirt. Thin ice that has
formed on the fan blades will blow off by itself.
The use of a hammer or any hard object will void any warranty.

Make sure that the protective screen/grid on the back (air-intake) of the
machine barrel has been safely secured.

Start the fan shortly and verify the direction of the fan rotation. Seen from the back of
the air-intake, it should rotate clockwise. If the fan rotates in the wrong direction, two
of the phase cables inside the cabinet must be switched at the main switch. Consult
an electrician.

Never put your hands through the protective grid which covers the fan.

Never stand in the way of the air/mist stream

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5.3 Water
Check the water hose and connection points for damage and see that the rubber
sealing is intact and placed right.

Connect the water hose to the water supply, open the valve very slowly and
flush the hose clean under low pressure, be cautious of eventual leakages.

Make sure that the water doesn’t exceed 5bar and 22°C.
Make sure that the water doesn’t exceed 3bar and 22°C for the HP machines

Turn off the water supply and connect the hose to the machine. Turn the water valve
for water supply on again very slowly until desired pressure is achieved.

Fill up the suction side hose, additional booster pump and pump with water.

5.4 Suction pump (option)


If an optional suction pump is installed, inspect the pump and all the hoses
connected to it for damage. If dirty water is used, we recommend to use an extra
prefilter.

Make sure the suction pump and hoses are filled with water when it is first operated.
To fill the suction pump with water: open the connection indicated below and fill with
water. This only needs to be done once, thereafter the pump is self-priming.

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5.5 Filter
Check the filter on a regular basis. If necessary, clean or change the filter.

5.6 Recommended cable sections


We advise you to select your cable section vs. distance to connect your Spraystream
machine.
Cable length Cable length Cable length
Current in A 0 - 50 meter > 50 - 100 meter > 100 - 150 meter
6 1.5mm² 1.5mm² 2.5mm²
8 1.5mm² 2.5mm² 4mm²
10 2.5mm² 4mm² 6mm²
12 2.5mm² 6mm² 10mm²
16 2.5mm² 10mm² 10mm²
18 4mm² 10mm² 10mm²
24 4mm² 10mm² 16mm²
26 6mm² 16mm² 16mm²
36 6mm² 25mm² 25mm²
50 10mm² 25mm² 35mm²

5.7 Connect power cable


Connect the cable from the machine to the generator or the electrical grid.

Make sure that the voltages and the frequency correspond with your machine.
Warranty will void by attempts of starting the machine with the wrong voltage.

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6. Normal operation
This chapter describes the normal operation of the machine.

The machine’s normal water pressure after the booster pump is 20bar for the
normal version and 80 bar for the high pressure version.

The machine can be controlled with the indicated buttons (see red dots).

Emergency Stop

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6.1 Fan button
To activate the fan, you need to press the button marked with a red dot (see picture).
There is a schematic explanation on the cabinet (see column START).
The fan can be operated in every working modus, except when the red LED is on or
when the timer function is activated.

6.2 Pump button


To activate the pump, you need to press the button marked with a red dot (see
picture). The pump can be operated in every working modus. The blue dot (see
picture) indicates the location of the potentiometer which operates the optional VFD.

This item can be operated in every working modus, except when the red LED is on,
or when the timer function is activated.
If there is no water pressure at the inlet, it will be not possible to start up the pump
when the optional pressure switch is installed.

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6.3 Oscillation (std. version)
The turning button is used to activate the turning mode of the Spraystream machine.
This item can be operated in every working modus, except when the red LED is on.

This left/right button moves the


machine horizontally.

With the black 3 position selector you can choose the rotation angle of the machine.

Pos. 1: 30° / 45° (approx., can be changed)


Pos. 2: 60° / 90° (approx., can be changed)
Pos. 3: 90° / 135°(approx., can be changed)
The angles can be adjusted, contact you Spraystream dealer

6.4 Phase control (optional)


The installation can be equipped with a phase controller. Depending on the version,
the phase control monitors the incoming phase sequence, under- or overvoltage and
phase lost. If one of the monitored parameters isn’t good, the phase control will shut
down the machine controller. This is indicated by the general fault lamp.

6.5 Suction pump (optional)


The suction pump can be activated with a switch (indicated on the picture with a red
dot). This is necessary when the machine is being used with a water container. If you
press the pump button, the suction pump will automatically be activated.

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6.6 Splitting nozzle ring manual (optional)
With a manual valve at the nozzlering you can cut the lower part from the nozzlering.
The half of the ring will be closed which means a reduction of 50%.

Operate the valve slowly.

6.7 Splitting nozzle ring electrical activation (optional)


With the optional splitting nozzle ring the water output can be reduced by 50%.

If the remote control option is chosen in combination with the electrical splitting
nozzle ring, the (de-)activation is controlled electrically. You can activate the splitting
ring function by pushing the button “splitting ring” on the electrical cabinet or on the
remote control for more than one second. An activated splitting ring is indicated by a
white led. To deactivate the splitting ring, push the button for more than 1 second.
The led will turn off and all 30 nozzles of the ring will be activated. The splitting
nozzle ring can also be activated without a working pump.

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For the remote control: the button to activate the pump is the same as the
button to split the ring. To activate the splitting ring, push the button until
you feel 1 click. To activate the pump, push until you feel 2 clicks.
To activate the splitting ring, push the button for more than 1 second,
otherwise the valve will not be activated.

6.8 Vertical movement manual


It is possible to adjust the throwing angle of the Spraystream machine. For the
standard machines, you can change the throwing angle by turning the spindle at the
back of the machine.

If the optional electrical vertical movement is chosen, you can do this with the
selector in the electrical cabinet. Choose up or down to adjust the throwing angle.

6.9 Vertical movement electrical (optional)


It is possible to adjust the throwing angle of the Spraystream machine. For the
standard machines.

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You can activate the jack with the selector on the electrical cabinet. Choose up or
down to adjust the throwing angle.

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6.10 Tracing (optional)
The machine can be equipped with an automatic heating system (optional). If the
heating function is activated, the tracing light will light up (see blue dot).The
temperature switch is fixed on the machine. You can adjust the temperature switch
by turning the red indicator on the temperature switch.

There are several tracing circuits. The first circuit starts at the suction pump and runs
to the filter. The second circuit is placed between the filter (filter included) and the
low pressure pump (low pressure pump included). Another circuit goes from the low
pressure pump to the nozzles.

In case of low temperatures: never turn off the main switch nor the
genset to avoid any frost damage at the machine.

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6.11 Remote control (optional)
6.11.1 Version 1
With the remote control you can operate the machine from a distance up to 100m.

Operating and
function LEDS

STOP BUTTON

UP
Start/Stop FAN

Pos1: Splitting ring DOWN


Pos2: Start/Stop PUMP

Start/Stop ROTATION STOP ALL

RIGHT
LEFT
LEFT

The remote control transmits discontinuous signals to operate the machine and is
equipped with batteries. To operate the transmitter, pull out the red stop button and
push the different buttons of the transmitter. The correct function of the transmitter is
shown by the middle led which illuminates green when a function is activated.

Every button has 2 positions indicated by 2 clicks. This is important for the splitting
ring and activation of the pump. To activate the splitting ring, push for more than 1

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second until you feel the first click. To activate the pump, push the pump button until
you feel 2 clicks. For the other functions, it does not matter if you feel 1 or 2 clicks
when pushing the button to activate a certain function.

If the remote control is not being used, push in the red stop button on the side of the
remote control. This will increase the batteries’ life. If the batteries are empty, replace
them by 3 x AAA batteries. See pictures below.

6.11.2 Version 2

Operating and
function LEDS

Start/Stop FAN Start/Stop ROTATION

Pos2: Start/Stop PUMP LEFT

STOP ALL
RIGHT

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The remote control transmits discontinuous signals to operate the machine and is
equipped with batteries. To operate the transmitter, switch on the transmitter (the on
/ off switch is located at the back of the transmitter. The correct function of the
transmitter is shown by the middle led which illuminates green when a function is
activated.

When the batteries are low, the central operating LED (normally a green LED) will
change its color to red. If so, it is recommended to replace the batteries. To replace
the batteries, unscrew the 5 indicated screws and open the transmitter. After you
have replaced the 3 x AAA batteries. Close the cover.

If the remote control is not being used, switch of the remote control. This will
increase the batteries’ life.

On / off switch

Precautions before use


• Keep the transmitter out of reach of not qualified personnel.
• Check the controls daily.
• In case any problem occurs, shut down the machine.
• Make sure that the operator has the right transmitter to operate the
machine, if there are more remote controls present in the area.
• Use original spare parts.
• Never use the remote control when the machine is not in sight of
the operator.

We advise you to inform the personnel about the presence and use of
a remote control.
Establish around the machine a safety perimeter with the indication
that the machine can be operated with a remote control.

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6.12 Fixed angle sensor (optional)
With the optional fixed angle sensor, you can limit the maximum rotation. This comes
handy when the installation is combined with a generator, or on a fixed position. The
Spraystream machine is equipped with two limit switches, and two stops. If the limit
switch is operated, the rotation will stop, and after a certain time, it will change
direction.

The limit switches can be found on the chassis, just above the rotation bearing.

The stops can be mounted in the holes indicated in the red circle below.

When adjusting the angle of rotation:


1. Disconnect the electrical power supply.
2. Unscrew and move the stops.
3. Fix the stops to the new postion
4. Check if the installation works properly.

Take into account the discharge time of 5min. when a frequency


controller was installed before opening the electrical cabinet.

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6.13 Shutdown
In case of an emergency, press the emergency button located on the cabinet door.
The electrical current to every electrical function is then cut. Some water may remain
in the machine since it does not enter the normal shutdown sequence which lets the
machine dry properly. Disconnect the electrical cable and water hose.

In case of a normal shutdown, when the machine is taken out of operation, the
operator should:
1. Turn off the oscillation (the pilot light will go out).
2. Press the button of the pump (the pilot light of that button will go out).
3. The fan will continue to run for approximately another 30 seconds to 1 minute to
dry the barrel. After this drying time, press the button of the fan so that the pilot
light of this button will go out.
4. Switch off the main switch.

SEE ALSO: stop procedure on the cabinet door.

When using a generator, make sure that the loadbreaker is switched


off before shutting down the generator. Electronics could otherwise be
irreparably damaged.

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7. Maintenance
This chapter explains how to maintain the machine. With a proper maintenance the
machine will operate smoothly for many seasons.

7.1 Fan and Barrel


Check the inside of the barrel for damage. Any damage to the barrel can cause a
reduction in efficiency. Repair the damage using a quality fiberglass plastic and
strive for a smooth surface.

Check the fan for damage.

7.2 Bearings
It is important that the bearings are lubricated before each operating season, or after
every 250 operating hours (can be less according to the environment).

SPRAYSTREAM recommends to lubricate the pinions every 500 operating


hours. Check all the bearings, welds and chassis bends for wear or damage
on a regular basis.
Do not forget to lubricate the large pinion on which the machine rotates.
Lubricate using the appropriate grease corresponding to the SKF LGLT 2 requirements. An
appropriate grease is BP Energrease LT 2 or similar.

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At least 250g.

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7.3 Pump
See manual pump.

7.4 The Water Manifold and nozzle ring assembly

Check the water hoses from the water manifold to the nozzle ring assembly for
any wear or damage resulting in leakage.

Before starting/using the machine, please check that all water nozzles in the nozzle
ring have the proper spray pattern. From the side or backside of the barrel, it is
possible to observe the spray pattern which should look like the pattern in the
illustration.

If the spray pattern of an individual nozzle deviates at all from the illustration; clean or
replace the nozzle. Be careful with the threads in the nozzle ring assembly. Check
the spray pattern again.

Proper and improper spray pattern

If high pressure nozzles are use, heat the nozzles a little bit before removing,
because the nozzles can be glued.

7.5 Water hoses

Check the camlock and other water couplers for damage and make sure that
the gaskets are in place and intact. Check the status from the hoses on
leakages.

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7.6 Clutch
The friction is set with the nut indicated on the illustration.
Be aware that the oscillation will not work properly when the friction is not sufficient
on the torque limiter.
When this occurs we advise you to tighten the adjustment screw with a half turn.
The nut must be secured with the safety ring when the right pressure is obtained.

The cannon can be turned by hand when the oscillation is not working.
It takes 1 person the rotate the cannon manually in a normal setup to override the
torque limiter.
If the pressure to rotate the cannon is too high, then you need to release the
pressure from the torque limiter by unscrewing the nut.

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7.7 Water filter

When there is dust visible, clean the filter. In order to do so, shut down the
pump and stop the water supply. Unscrew the glass bulb and remove the filter
cartridge to clean the inside.

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7.8 Legionella
If the risk exists that contaminated water is used, clean and disinfect the water circuit.

Follow the local regulations and laws concerning legionella disease.

Avoid keeping still water in the system for longer than 24 hours.

Avoid keeping the machine in the sun.

The water temperature must stay under 25°C.

Monitor on a regular basis the quality of the water coming out of the machine. Send
a water sample for an analysis to a research center to check for legionella.

The user of the Spraystream machine is responsible for the specification of the
intervals at which tests and maintenance will be executed. This needs to be in
accordance with how often and how long the machine is being used.

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7.9 Electrical cabinet

SPRAYSTREAM recommends a regular check of the electrical cabinet and


the accessories listed up below.

• Control panel:
- Check the proper function of all buttons and warning lights.
- Damaged buttons should be replaced before further operating the
machine.
• Simulate an alarm and check the function of the red-alert light.
• Check for loose cables in the electrical cabinet.
• Start the machine to make sure the starting and control sequence is OK.

When working on the electrical installation of the machine, the incoming


electrical cable must be disconnected. All work on the electrical installation
must be performed by a certified electrician and according to local regulations
and laws.

7.10 Power cable

Check that the power cable is in a good state without damages.

Check that the emergency stop is not engaged, if so turn it right to


disengage.

7.11 Electrical connections

It is important to control and check all electrical connections and cables at


the beginning of each season. Make sure that they are intact and that they
are properly connected. Check the status from the electrical connection
cord (check especially on cracks and damage).

These checks have to be executed on an electrical disconnected


machine.

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7.12 Solenoid valve (optional)
Maintenance and inspection of the machine may only be carried out by authorised
and qualified personnel after the depressurisation of the system and the
disconnection of the electricity (check the manometer).

Check if the valve opens and closes normally when operating the pump. Deposits,
dirt, perished or worn seals may lead to malfunctions. In case the valve does not
covers properly, water will leak out of the nozzle ring even when the pump is not
operating. The membrane of the valve needs to be changed in order to fix this
problem.

To maintain the level of protection, include the inspection of the


solenoid seals in the maintenance.

The user of the Spraystream machine is responsible to specify the test and service
intervals appropriate to the service conditions of the valve. It’s very important to have
the valve in a good working condition.

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8. Storage and frost protection
8.1 Frost protection
Store the machine in a frost free and dry area to prevent the machine from freezing.
If there might be a freezing risk, remove all the water from the system. Purge the filter
(blue arrow), remove the hose from the filter and blow compressed air (<5 bar)
through the system.

If the machine is equipped with a water cutoff valve, it can be opened without
activating the pump. Therefore you need to open the electrical cabinet and switch off
the motor protector. If you press the button of the pump, the valve will open. If so,
you can remove the water by blowing compressed air through the system.

8.2 Drainage kit (optional)


If the optional drainage kit is installed, you can remove the water by opening 2
valves. The first valve is situated underneath the filter, and lets you remove all the
water in the filter. The second valve is situated at the outlet of the pump. There you
can drain the water from the pump and nozzle ring by opening the valve.

If the drainage kit is used, there is always some water left in the pump. Before
starting the pump again, make sure all the ice inside the pump is melted. Otherwise,
the pump could be damaged!

8.3 Disassembling
To disassemble the machine:
• Lift the machine (see prev. chapter).
• Dismount the wheels or stands.
• Engage the transport locks and straps.

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9. Abnormal operation
9.1 Clarification

Transfo

Motor protector
fan – pump -
rotation

Contactor
Pump,
Rotation left,
Rotation right

Softstarter fan

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Pressure switch

Regarding any question concerning the machine, always indicate the machine
number and model type.

9.2 Troubleshoot

SYMPTOM POSSIBLE CAUSE REMEDY


GENERAL
Power light doesn’t The fuses in the electrical cabinet
Reset the fuses
come on are switched off.
One of the overload protectors is Switch on the overload
switched of protectors
Switch two of the incoming
Red fault light is on The incoming phases are
phases. Check the sense of
reversed. (only if the installation is
rotation of the fan, pump and
equipped with a phase controller)
rotation!
The machine does
not respond when the The emergency STOP button is
Reset the emergency button
electrical connection pushed in.
has been made.
FAN
The fan is not
The overload protection FAN is
working. Reset the overload protection.
switched off.
Stop and secure the machine
The machine is
Dirty fan blades. and clean the fan blades and
vibrating.
barrel.
Stop and secure the machine
Obstruction/material in the barrel. and clean the fan blades and
The fan’s circuit barrel.
breaker trips. Consult an electrician. Also
The fan turns counter wise check the rotation sense of the
pump.
PUMP
The overload protection PUMP is Reset the overload protection.
switched off.
The pump is not The rotation sense of the pump is Check the rotation sense of the
working. wrong pump.
The mechanical seal of the pump Contact your Spraystream
is broken dealer

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No water supply. Check the water pressure.
Filter is clogged. Clean the filter.
Nozzles are clogged. Change the nozzles.
The pump is working,
but there’s no water Check the water valve, and
coming out. The water valve doesn’t open consult your Spraystream
dealer.
The filter is clogged Replace the filter
The pump stops
automatically There’s not enough water flow Increase the water flow, or use
feeding the machine bigger feeding hoses.
ROTATION DEVICE
The overload protection Reset the overload protection.
OSCILLATOR is switched off.
The turning system is The system is blocked Check the machine for
not working. somewhere. blockings.
The transport lock is not removed. Remove the transport lock.
The turning system is
One of the rotation contactors is Replace the broken rotation
only working in one
broken contactor
direction
REMOTE CONTROL
The installation The remote control is OFF Put the remote control on.
doesn’t respond to
the remote control The batteries are low Replace the batteries
The transmitter is out of reach Go closer to the installation
One of the remote Either the transmitter or receiver is Contact your Spraystream
functions isn’t broken dealer
working
ELECTRICAL UP/DOWN
Machine goes up, but Contactor/relay for down is Replace contactor / relay
not down broken
Bottom limit switch isn’t set Contact your Spraystream
dealer
Machine goes down, Contactor/relay for up is broken Replace contactor / relay
but not up
Upper limit switch isn’t set Contact your Spraystream
dealer
NOZZLES
The water flow is too
The nozzles are worn Change the nozzles.
high.
The general filter is clogged Clean the general filter
The water flow is too
The last chance filter is clogged Replace the last chance filter
low.
The nozzles are clogged Replace the clogged nozzles
Water keeps running Clean the water valve (see
There is dirt inside the water valve
out the nozzles when topic 7.12 )
the pump is not Replace the membrane (see
The membrane is torn
active topic 7.12 )

The errors, which cannot be detected with this diagram, should not be
attended to by the user. Contact the distributor for trouble shooting and
reparation. This is especially important during the warranty time.

By problems or other interruptions switch OFF the machine and disconnected the
electrical cable. And contact your Spraystream dealer.

Ver.2018_1_ENG MANUAL – SPRAYSTREAM 50i series Page 59/61


10. Warranty
A.THE WARRANTY PERIOD SHALL BE TWELVE MONTHS FROM THE DATE OF
PURCHASE FOR ALL MODELS.

B. DURING THE PERIOD OF WARRANTY, SAVIC ENGINEERING GUARANTEES TO


THE ORIGINAL PURCHASER OF EACH DUST CONTROL MACHINE THAT:
Any part adjudged by the manufacturer defective by reason of faulty workmanship or
material shall be replaced free of charge upon return of the broken part.
Transport, freight and work hours are not included in the warranty.

C.THE WARRANTY SHALL BE EFFECTIVE IF PURCHASER:


Gives notice to an authorized distributor of any and all apparent defects within ten
(10) days after discovery and immediately makes the machine available for
inspection to the distributor or his authorized representative.

D.WARRANTY SHALL NOT EXTEND TO:


Machines used for renting or leasing beyond the original owner.
Machines subjected to abnormal strain, neglect, abuse, improperly stored or altered
from factory standard.
Machines whose trademark, name, or identification number has been changed or
removed.
Failures of, or failures caused by parts or accessories not manufactured by SAVIC
Engineering.

E. WHERE PERMITTED BY LAW:


THE COMPANY'S LIABILITY SHALL BE LIMITED TO THAT SET FORTH IN THIS
WARRANTY, AND THE COMPANY SHALL NOT BE LIABLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES, INCLUDING INJURY TO PERSON OR PROPERTY.
THE COMPANY MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR
IMPLIED; AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATION STATED IN
THIS WARRANTY ARE HEREBY DISCLAIMED BY COMPANY AND EXCLUDED
FROM THIS WARRANTY.

As set forth herein, the term “machine” shall refer to SPRAYSTREAM machines as
manufactured by Savic Engineering and sold by authorized distributors. Claims for
warranty shall be submitted by the authorized distributor who performs or authorizes
the repairs.

Ver.2018_1_ENG MANUAL – SPRAYSTREAM 50i series Page 60/61


11. Constructor
SAVIC Engineering
Esserstraat 3A
Belgium
T: 00 32 56 44 33 00
F: 00 32 56 32 79 46
info@spraystream.com

Ver.2018_1_ENG MANUAL – SPRAYSTREAM 50i series Page 61/61

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