M50W10 40e 02 PRT

Migrated-FCS (FIO)
IM 33M50W10-40E
IM 33M50W10-40E
2nd Edition

Introduction
Migrated-FCS is the model of an CENTUM VP KFCS/KFCS2 field control unit that compatible
with the CENTUM V and CENTUM-XL field control station control nest (SCN). The existing I/O
components connected to the field, such as the I/O cards of CENTUM V or CENTUM-XL can be
kept intact. By adding a new FIO (FIO : Field Network I/O) interface card to FCU, the I/O modules
of KFCS/KFCS2 can also be applied.
In this document, Migrated-FCS (FIO), the detailed functionality of Migrated-FCS is explained.

Engineering, Operation and Monitoring, Hardware are the three parts of the explanation.
The structure of this document is as follows:
PART-A Engineering
The I/O signals for Migrated-FCS and function blocks for control and calculations as well as the
different features for guarantee the Reliability, Accessibility and Serviceability are explained in this
part. Among the system builders for Migrated-FCS engineering, those have different functionality
from that of KFCS/KFCS2 are explained.
PART-B Operation and Monitoring

Operation and Monitoring consists of the windows, trend records used as user interfaces as well
as the functions such as the message and alarm processing.
In this part, the operation and monitoring functionality specific to Migrated-FCS, that different
from standard CENTUM VP operation and monitoring, is explained.
PART-C Hardware
Based on the existing CENTUM V and CENTUM-XL, the hardware migrated to CENTUM VP will
be explained.
The station control nest (SCN) will be fully compatible with the field control unit (FCU). Moreover,
the existing control bus will be shifted from HF bus to V net. Thus, a part of boards need to be
modified.
In this part, the new hardware, the functionality and maintenance of new units, as well as
connection of V net will be explained.
Media No. IM 33M50W10-40E (DVD) 2nd Edition : Jun. 2009 (YK) IM 33M50W10-40E 2nd Edition : Jun.05,2009-00
All Rights Reserved Copyright © 2008, Yokogawa Electric Corporation
ii
CENTUM VP Document Map

 Engineering
CENTUM VP
Engineering
Guidance
Engineering Engineering Reference

Test Guide Tutorial IM 33M01A30-40E
IM 33M10D20-40E IM 33M10D10-40E
CENTUM Data
Fieldbus APCS
Access Library
Documentation Documentation
IM 33M05F10-40E
 Operation and Operating

Monitoring HIS Operation
Messages
IM 33M05D10-40E
IM 33M05D20-40E
 Hardware
Peripherals Input & Output
Migrated-FCS (FIO)
Modules
IM 33M50C10-40E IM 33M50W10-40E
IM 33M50G10-40E
Communication Field Control

Vnet/IP
Devices Stations
IM 33L01A10-40E
IM 33M50D10-40E IM 33M50E40-40E
Turbomachinery
I/O Modules
IM 33M10U10-40E
User's manual
 Installation CENTUM VP Installation Only available in electronic document
IM 33M01A20-40E Relationship between manuals
that must be read in order
Relationship to a referred manual
Reference manual
IM 33M50W10-40E 1st Edition : Mar.23,2008-00

iii
Safety Precautions
n Safety, Protection, and Modification of the Product
• In order to protect the system controlled by the product and the product itself and ensure
safe operation, observe the safety precautions described in this user’s manual. We assume
no liability for safety if users fail to observe these instructions when operating the product.
• If this instrument is used in a manner not specified in this user’s manual, the protection
provided by this instrument may be impaired.
• If any protection or safety circuit is required for the system controlled by the product or for
the product itself, prepare it separately.
• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter
simply referred to as YOKOGAWA) when replacing parts or consumables.
• Modification of the product is strictly prohibited.
• The following symbols are used in the product and user’s manual to indicate that there are
precautions for safety:
Indicates that caution is required for operation. This symbol is placed on the product to refer
the user to the user’s manual in order to protect the operator and the equipment. In the
user’s manuals you will find precautions to avoid physical injury or death of the operator,
including electrical shocks.
Identifies a protective grounding terminal. Before using the product, ground the terminal.
Identifies a functional grounding terminal. Before using the product, ground the terminal.
Indicates an AC supply.
Indicates a DC supply.
Indicates that the main switch is ON.
Indicates that the main switch is OFF.

iv
n Notes on Handling User’s Manuals

• Please hand over the user’s manuals to your end users so that they can keep the user’s
manuals on hand for convenient reference.
• Please read the information thoroughly before using the product.
• The purpose of these user’s manuals is not to warrant that the product is well suited to any
particular purpose but rather to describe the functional details of the product.
• YOKOGAWA reserves the right to make improvements in the user’s manuals and product at
any time, without notice or obligation.
• If you have any questions, or you find mistakes or omissions in the user’s manuals, please
contact our sales representative or your local distributor.
n Warning and Disclaimer

The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor
responsibility to any person or entity with respect to any direct or indirect loss or damage arising
from using the product or any defect of the product that YOKOGAWA can not predict in advance.
n Notes on Hardware
l Appearance and Accessories

Check the following when you receive the product:
• Appearance
• Standard accessories
Contact our sales representative or your local distributor if the product’s coating has come off,
it has been damaged, or there is shortage of required accessories. In case the following label
attached on the distribution panel is so dirty that the information on it is unrecognizable, or if it has
peeled off, order a new label with the part number T9029BX.
: Label located on the power distribution board.
l Model and Suffix Codes

The name plate on the product contains the model and suffix codes. Compare them with those in
the general specification to make sure the product is the correct one. If you have any questions,
contact our sales representative or your local distributor.

n Notes on Software
• YOKOGAWA makes no warranties, either expressed or implied, with respect to the
software’s merchantability or suitability for any particular purpose, except as specified in the
terms of warranty.
• This product may be used on a machine only. If you need to use the product on another
machine, you must purchase another product.
• It is strictly prohibited to reproduce the product except for the purpose of backup.
• Store the DVD-ROM (the original medium) in a safe place.
• It is strictly prohibited to perform any reverse-engineering operation, such as reverse
compilation or reverse assembling on the product.
• No part of the product may be transferred, converted or sublet for use by any third party,
without prior written consent from YOKOGAWA.
IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

vi
Documentation Conventions
n Typographical Conventions
The following typographical conventions are used throughout the user’s manuals:
l Commonly used conventions throughout user’s manuals:
Character string to be entered:

The characters that must be entered are shown in monospace font as follows:
Example:
FIC100.SV=50.0
“▼” Mark
This symbol indicates the description for an item for which you should make a setting in the
product’s engineering window.
While operating an engineering window, the help information for the selected item can be
accessed from “Builder Definition Items” in the Help menu.
Listing more than one definition item after this symbol implies that the paragraph on the page
describes more than one definition item.
Example:
▼ Tag Name, Station Name
“Δ” Mark
Indicates a space between character strings that must be entered.
Example:
. ALΔPIC010Δ-SC
Character string enclosed by brackets ({ }):

Indicates an option that can be omitted.
Example:
. PRΔTAG{Δ.sheet name}

vii
l Conventions used to show key or button operations:
Characters enclosed by brackets ([ ]):

Characters enclosed by brackets within any description on a key or button operation, indicate
either a key on the HIS (Human Interface Station) keyboard, a key on the operation keyboard, a
button name on a window, or an item displayed on a window.
Example:
To alter the function, press the [ESC] key.
l Conventions used in command syntax or program statements:

The following conventions are used within a command syntax or program statement format:
Characters enclosed by angle-brackets:

Indicate character strings that user can specify freely according to certain guidelines.
Example:
#define <Identifier><Character string>
“...” Mark
Indicates that the previous command or argument may be repeated.
Example:
Imax (arg1, arg2, ...)
Characters enclosed by brackets ([ ]):

Indicate those character strings that can be omitted.
Example:
sysalarm format_string [output_value ...]
Characters enclosed by separators (| |):

Indicate those character strings that can be selected from more than one option.
Example:
opeguide <format_character_string> [, <output_value> ...]
OG,<element number>

viii
n Symbol Marks
Throughout this user’s manual, you will find several different types of symbols are used to identify
different sections of text. This section describes these icons.
CAUTION
Identifies instructions that must be observed in order to avoid physical injury and electric
shock or death of the operator.
WARNING
Identifies instructions that must be observed in order to prevent the software or hardware
from being damaged or the system from becoming faulty.
IMPORTANT
Identifies important information required to understand operations or functions.
TIP
Identifies additional information.
SEE
ALSO
Identifies a source to be referred to.

Clicking a reference displayed in green can call up its source, while clicking a reference
displayed in black cannot.

ix
n Cautions for Safely Applying the Device
l Standard
The CENTUM VP system complies with the standards shown below.
SEE
ALSO Different standards are applied according to the types of equipment. For details, refer to the hardware general
specifications (GS) for each equipment.
• Safety standards (*1)

[CSA]
CSA-C22.2 No.61010-1
[CE Marking] Low Voltage Directive
EN 61010-1
• EMC Conformity Standards (*1)
[CE Marking] EMC Directive
EN 55011 Class A Group 1 (*2)
EN 61000-6-2 (*3)
EN 61000-3-2 (*4)
EN 61000-3-3 (*5)
[C-Tick Marking]
EN 55011 Class A Group 1
*1: To conform to the safety standards and the EMC conformity standards, install the 19-inch rack mountable type devices in a
keyed metallic cabinet.
*2: A Class A hardware device is designed for use in the industrial environment.
Please use this device in the industrial environment only.
*3: A lightning arrestor or the like is required to meet this surge immunity standard.
*4: An external device such as a power unit with harmonic current neutralizer and an active harmonics conditioner must be
connected to meet this harmonic current emission standard.
*5: The specified limits of voltage drop across wiring must be satisfied to meet this standard.
TIP
According to the New Approach Directive, the manufacturer and the representative office in EU are indicated
below.
Manufacturer :
YOKOGAWA Electric Corporation (2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan).
Representative office in EU Community :
Yokogawa Europe B.V. (Euroweg 2, 3825 HD Amersfoort, The Netherlands).
SEE
ALSO • For more information about power supply system, see the following section:
“n Selecting a Power Unit”
• For choosing proper cables and wiring methods, see the CENTUM VP Installation Guidance
“TI 33M01J10-40E.”

l Installation method
Please follow the following guidance on how to use this device so that to guarantee the
satisfactory safety and performance.
• Close the cabinet door of the device.
• Confirm that all the empty slots in the cabinet are covered by covers provided.
• Confirm that all cables are firmly fixed with the screws.
• Install the rack type devices in the cabinet and lock the cabinet doors for safety.
• Prepare a special breaker in the same room of the device so that it can cut the power supply
when abnormality occurs. Use this breaker to shutdown equipment devices power supply
when device abnormality occurs.
l Requirements for Installation

When installing the devices, the requirements for the device should be satisfied.
Install the device under the following conditions:
Installation height: Altitude up to 2000 m.
Installation category based on IEC 61010-1: II (*1)
Pollution degree based on IEC 61010-1: 2 (*2)
*1: Installation category is the specification of the impulse withstanding voltage which is called as overvoltage category.
II indicates an electrical device.
*2: Pollution degree is the level of foreign body adhesion such as the solid, liquid, and gas which decrease withstanding voltage. 2
means general indoor atmosphere.
SEE
ALSO For requirements for installation, see the CENTUM VP Installation Guidance “TI 33M01J10-40E.”

xi
l Measurement Categories
Regarding to the measurement inputs, to meet the requirements of the device the following
specification must be satisfied:
IEC 61010-1 Category: I
The rated transient overvoltage of the measurement category I is 1500 V.
WARNING
This equipment has Measurement category I, therefore do not use the equipment for
measurements within measurement categories II, III and IV.
• Measurement category I
Measurement category I is for measurements performed on circuits not directly connected
to MAINS.
• Measurement category II
Measurement category II is for measurements performed on circuits directly connected to
the low voltage installation.
• Measurement category III
Measurement category III is for measurements performed in the building installation.
• Measurement category IV
Measurement category IV is for measurements performed at the source of the low-voltage
installation.
l Wiring Power Cable
CAUTION
Connect the power cables according to the procedure in this document.
Power cables must conform to the safety standards of the country where the device is installed.
SEE
ALSO For Wiring Power Cable, see the following:
C3.1, “Power Supply Wiring”

xii
l Battery
CAUTION
• Must use Yokogawa designated batteries.
• Mounting and changing batteries must follow the procedure in this document.
• When changing batteries while the power supply is not shutdown, do not put hands inside of
the device since it is danger of electric shock.
SEE
ALSO For Battery, see the following:
C4.6.3, “Replacing the Battery Pack”
l Air Filter
CAUTION
Wash the air filters periodically (such as every three months). Use water and the neutral
detergent to clean the filter then reuse it after drying.
• Follow the procedure in this document to exchange the air filter at the specified period.
SEE
ALSO For Air Filter, see the following:
C4.6.1, “Replacing the Air Filter”
l Fan Unit
CAUTION
When changing fan unit while the power supply is not shutdown, be careful not to touch other
parts so as to avoid electric shock.
SEE
ALSO For Fan Unit, see the following:
C4.6.2, “Replacing the FCU Fan Unit”

xiii
l Earth Wiring
CAUTION
Ground the device following the procedure in this document to prevent from electric shock and to
minimize the noise.
SEE
ALSO For Earth Wiring, see the following:
C3.2, “Grounding”
l Wiring Power Cables inside of Cabinet
CAUTION
Installing or exchanging the power supply devices or cables must follow the procedure in this
document.
• When removing the power supply unit, detach the connector from the distribution panel first.
• When performing power unit online maintenance, be careful of the electric shock since the
power is still supplied to the circuits.
SEE
ALSO For Wiring Power Cables inside of Cabinet, see the following:
C2.3, “Bus Unit ”

xiv
l Wiring I/O Cables
CAUTION
Wiring I/O cables must follow the procedure in this document.
• CSA 61010-1, CSA 60950-1 (100-120V AC power) and EN 61010-1 (220-240V AC power)
are recommended as the wiring material and wiring tools for wiring the I/O devices.
l Power Distribution Board
CAUTION
Exchanging the fuses must follow the procedure in this document since it has danger of electric
shock.
• The fuse for exchange must be the Yokogawa designated fuses.
• Exchanging relay must follow the procedure in this document so as to avoid electric shock.
SEE
ALSO For Power Distribution Board, see the following:
C2.2, “Power Distribution Board”
l Exchanging Relay
CAUTION
• The fuses for exchange must be the Yokogawa designated fuses.
• Switch off the power supply before exchanging the fuses.
SEE
ALSO For Exchanging Relay, see the following:
C4.6.4, “Replacing the Fuses”

xv
l Maintenance
CAUTION
• The product maintenance should be only performed by the persons who have undergone
the specialized training.
• When the device becomes dusty, use a vacuum cleaner or a soft cloth to clean it.
• During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge)
measures.
• If the existing caution label is dirty and illegible, prepare a new label (part number:T9029BX)
to replace it.
SEE
ALSO For Maintenance, see the following:
C4, “Maintenance and Parts Replacement”
l Cards, Cables, Connectors
CAUTION
When power is ON, Do not install or remove the cards, cables, connectors not listed in this user’s
manual.
SEE
ALSO For Maintenance, see the following:
C4, “Maintenance and Parts Replacement”

xvi
n Selecting a Power Unit

The CENTUM VP system requires a power supply that satisfies power requirements in
accordance with EMC regulations. It is recommended that an external power supply unit is
employed in order to prevent disruptions due to momentary or extended power failure, line noise,
or thunder-caused surges, as well as to suppress flows of high-frequency current from various
devices. The most proper power unit should be installed to ensure safety for the system by
considering the items described below.
l Source Output Capacity

Take the following items into consideration to determine the output capacity when discussing with
a power unit manufacturer:
Power consumption: Both VA and W data should be studied.

Device crest factor: Check the peak value of every device in relation to the effective value
of input current supplied to each device.
Device rush current: The method of turning on the power should also be studied.
Failure backup time: Time period required to back up the devices when power fails.
Reserve capacity: An extra power capacity should be determined as reserve to meet any
device additions.
SEE
ALSO For more information about “Power Consumption”, “Rush Current”, and “Power and Ground Cabling” , see the
CENTUM VP Installation Guidance “TI 33M01J10-40E.”

xvii
l Crest Factor
The crest factor is the ratio of the peak value to the effective value of any input current.
Input voltage waveform
Input current waveform Approx. 5 ms

Peak value
Effective value
Peak value
Crest factor =
Effective value
Figure Input Voltage & Current Waveforms
The device crest factor can be obtained by dividing the peak value of the current supplied to the
device by the effective value of that current.
The crest factor must be considered for the input current supplied to every device connected to
the system when estimating the power output capacity in selecting the power unit. Approximate
device crest factors should be as follows:
100 V system: About 3.
220 V system: About 6.
l Common Method to Determine Power Unit Capacity

The commonly used method in determining a power unit capacity considering the crest factor is
as follows - the final determination should be made in consultation with the vendor:
• If the power unit crest factor (the peak value allowable in relation to the effective value)
is larger than the device crest factor, the power unit can be used to its full rated capacity.
However, rush current, backup time, reserve capacity, etc., must be separately taken into
consideration.
• If the power unit crest factor is smaller than the device crest factor, the power unit capacity
needs to be calculated in the formula shown below. Rush current, backup time, reserve
capacity, etc., must be separately taken into consideration.
Power unit output capacity = Total device power consumption x Capacity coefficient
Capacity coefficient = Device crest factor/Power unit crest factor specification

xviii
l Rush Current
A large rush current flows in to the device due to momentary condenser-charging current or
transformer-exciting rush current when the device is turned on. Thus it is necessary that no
voltage fluctuation that could adversely affect any other devices is caused at least when some
devices are turned on or off. Slow starting, switching to uninterruptible backup power, etc., will
also be required when all devices are to be turned on simultaneously.
The rush current when power is turned on could trip the overload protector and cause inadvertent
switching to backup power or commercial power supply; in this connection, a power unit that is
equipped with a function to automatically resets the condition instantaneously without any break
when overloading has been terminated.
l Suppressing High-frequency Current

In order to suppress high-frequency current supplied to a low-voltage distribution system, it is
necessary to install a power unit or an active filter, such as indicated below, between a device
and the distribution system:
• Power unit equipped with a high-frequency current suppressing function (a high power-
factor inverter-type uninterruptible power unit, etc.)
• High-frequency supply current suppressing active filter unit
In Europe, a power unit should be selected so that high-frequency supply current requirements
are properly met in accordance with EMC regulations.
The capacity of the high-frequency current suppressing unit should be determined in consultation
with the vendor similar to the selection of power unit’s output capacity previously discussed.
n Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of
description.
Some screen images depicted in the user’s manual may have different display positions or
character types (e.g., the upper / lower case). Also note that some of the images contained in this
user’s manual are display examples.

xix
Copyright and Trademark Notices

n All Rights Reserved
The copyright of the programs and online manuals contained in the DVD-ROM or CD-ROM shall
remain in Yokogawa.
You are allowed to print out the required pages of the online manuals for using the product,
however, you are not allowed to print out the entire document. You can purchase the printed
manual from Yokogawa.
Except as stated above, no part of the online manual may be reproduced, either in electronic
or written form, registered, recorded, transferred, sold or distributed (in any manner including
without limitation, in the forms of paper documents, electronic media, films or transmission via the
network).
n Trademark Acknowledgments
• CENTUM and Vnet/IP are registered trademarks of YOKOGAWA.
• Microsoft, Windows, Windows Vista, Visual Basic, Visual C++ and Visual Studio are either
registered trademarks or trademarks of Microsoft Corporation in the United States and/or
other countries.
• Adobe, Acrobat and Acrobat Reader are either registered trademarks or trademarks of
Adobe Systems Incorporated in the United States and/or other countries.
• Ethernet is a registered trademark of XEROX Corporation.
• Java is a registered trademark of Sun Microsystems,Inc.
• MELSEC is a registered trademark of Mitsubishi Electric Corporation.
• Modicon and Modbus are registered trademarks of Schneider Electric SA.
• Memocon-SC is a registered trademark of Yaskawa Electric Corporation.
• PLC is a registered trademark of Rockwell Automation, Inc.
• SYSMAC is a registered trademark of OMRON Corporation.
• SIEMENS and SIMATIC are registered trademarks of Siemens Industrial Automation Ltd.
• “FOUNDATION” in “FOUNDATION fieldbus” is a registered trademark of Fieldbus
Foundation.
• SmartPlant is a registered trademark of Intergraph Corporation.
• “HART” is a registered trademark of the HART Communication Foundation.
• All other company and product names mentioned in this user’s manual are trademarks or
registered trademarks of their respective companies.
• We do not use TM or ® mark to indicate those trademarks or registered trademarks in this
user’s manual.

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Toc A-1
CENTUM VP
Migrated-FCS (FIO)
IM 33M50W10-40E 2nd Edition
CONTENTS
PART-A Engineering
A1. Configuring Migrated-FCS.....................................................................A1-1
A1.1 Creating a Migrated-FCS................................................................................ A1-6
A1.2 Setting the Terminal Board Cabinet............................................................ A1-16
A1.3 Creating an I/O Card..................................................................................... A1-17
A1.3.1 Creating an I/O Nest.......................................................................A1-18
A1.3.2 Creating an I/O Card.......................................................................A1-19
A2. Inputs and Outputs.................................................................................A2-1
A2.1 Process I/O...................................................................................................... A2-3
A2.1.1 Analog I/O.........................................................................................A2-4
A2.1.2 Contact I/O........................................................................................A2-5
A2.1.3 Configuring Process I/O....................................................................A2-6
A2.2 Software I/O....................................................................................................A2-11
A3. Function Block........................................................................................A3-1
A3.1 Common Features of Function Blocks........................................................ A3-2
A3.2 Regulatory Control......................................................................................... A3-3
A3.3 Sequence Control........................................................................................... A3-6
A3.4 Arithmetic Calculation, Logic Operation . ................................................. A3-14
A3.5 Faceplate Blocks........................................................................................... A3-17
A3.6 SFC................................................................................................................. A3-18
A3.7 Unit Supervision........................................................................................... A3-19
A3.8 Offsite Blocks................................................................................................ A3-20
A3.9 Valve Pattern Monitor................................................................................... A3-21
A3.10 Enhanced MC/Switch Instrument............................................................... A3-22
A4. Reliability..................................................................................................A4-1
A4.1 Error Detection................................................................................................ A4-2
A4.2 FCS Start Operation........................................................................................ A4-3
A4.3 Operation at Error Occurrence...................................................................... A4-4
A4.4 FCS Dual-Redundancy................................................................................... A4-6

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<A1. Configuring Migrated-FCS> A1-1
A1. Configuring Migrated-FCS

This chapter explains how to carry out engineering for Migrated-FCS.
n Overview of Migrated-FCS
Migrated-FCS is a kind of Field Control Station in which the controlling unit of the old model
field control station CENTUM V or CENTUM-XL is replaced by the new controlling unit (FCU) of
CENTUM VP KFCS (Standard FCS with FIO, 16 MB Main Memory) or KFCS2 (Enhanced FCS
with FIO, 32 MB Main Memory).
If the control unit of an existing field control station is replaced with FCU of KFCS, the field control
station will be referred to as RFCS2.
If the control unit of an existing field control station is replaced with FCU of KFCS2, the field
control station will be referred to as RFCS5.
Migrated-FCS can use the old model I/O cards, signal conditioning cards and terminal boards. It
can also use the new model I/O cards with the old model signal conditioning cards and terminal
boards.
l Migrated-FCS Using Old Model I/O Cards, Signal Conditioning Cards and
Terminal Boards
The I/O cards, signal conditioning cards and terminal boards of the existing field control station
are continually used by the RFCS2 (with 16 MB main memory) or RFCS5 (with 32 MB main
memory). This type of RFCS2 and RFCS5 consists of the following models:
RFCS2:
• AFS81S: Field Control Station (SIO/FIO, CENTUM V Migration Type)
• AFS81D: Duplexed Field Control Station (SIO/FIO, CENTUM V Migration Type)
• AFS82S: Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
• AFS82D: Duplexed Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
RFCS5:
• AFG81S Field Control Station (SIO/FIO, CENTUM V Migration Type)
• AFG81D Duplexed Field Control Station (SIO/FIO, CENTUM V Migration Type)
• AFG82S Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
• AFG82D Duplexed Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
The above eight models of Migrated-FCS support SI bus interface.
The old model I/O cards can be connected to FCU via the SI buses.
Moreover, they also support ESB interface, the latest model field network I/O modules (FIO)
applied for KFCS/KFCS2 can be connected to FCU.

l Migrated-FCS Using Old Model Signal Conditioning Cards and Terminal
Boards
The I/O nests and I/O cards of an existing field control station are replaced with node units and
FIO modules of KFCS, but the signal conditioning cards and terminal boards of the existing field
control station are continually used by RFCS2 (with 16 MB main memory) or RFCS5 (with 32 MB
main memory). This type of RFCS2 and RFCS5 consists of the following models:
RFCS2:
• AFS83S Field Control Station (FIO, CENTUM V Migration Type)
• AFS83D Duplexed Field Control Station (FIO, CENTUM V Migration Type)
• AFS84S Field Control Station (FIO, CENTUM-XL Migration Type)
• AFS84D Duplexed Field Control Station (FIO, CENTUM-XL Migration Type)
RFCS5:
• AFG83S Field Control Station (FIO, CENTUM V Migration Type)
• AFG83D Duplexed Field Control Station (FIO, CENTUM V Migration Type)
• AFG84S Field Control Station (FIO, CENTUM-XL Migration Type)
• AFG84D Duplexed Field Control Station (FIO, CENTUM-XL Migration Type)
The above eight models of Migrated-FCS support ESB interface, the I/O modules can be
connected to FCU via the ESB buses. KS cables are used to connect the FIO modules to the
existing old model signal conditioners and terminal boards.
TIP
• In this document, AFS81S, AFS81D, AFS83S, AFS83D, AFG81S, AFG81D, AFG83S, and AFG83D eight
models of field control station are referred to as CENTUM V Migration FCS.
• In this document, AFS82S, AFS82D, AFS84S, AFS84D, AFG82S, AFG82D, AFG84S, and AFG84D eight
models of field control station are referred to as CENTUM-XL Migration FCS.

n A System with Migrated-FCS

The figure below gives an example of system with Migrated-FCS (RFCS2,RFCS5).
Ethernet
HIS HIS
V net
KFCS KFCS2 LFCS LFCS2 SFCS RFCS2 RFCS5
A010001E.ai
Figure A System with Migrated-FCS
l Operation and Monitoring

Migrated-FCS can be operated and monitored from HIS.
l Engineering
Migrated-FCS engineering can be performed from the HIS in which system builders are installed.
l Control Bus
V net is applied as Control Bus of Migrated-FCS.
n Models of CENTUM V and CENTUM-XL can be Migrated

The following models of CENTUM V and CENTUM-XL can be migrated using Migrated-FCS.
• CENTUM V
The standard field control stations CFCS2 and CFCD2 can be migrated.
The sequence control oriented field control stations CFSS and CFSD can be migrated.
• CENTUM -XL
The standard field control stations EFCS and EFCD can be migrated.
The enhanced field control stations EFCS-H2, EFCD-H2, EFCS-H4(*1) and EFCD-H4(*1)
can be migrated.
*1: The Batch control systems need to be reconstructed after migrating the CENTUM-XL Batch to CS 3000 Batch.

n Overview of FIO
When upgrading the I/O devices of a Migrated FCS, the FIO (Fieldnetwork I/O) can be used via
ESB bus interface (SB301/SB302). FIO is a newly developed open process I/O system based on
the concept of high-speed, small-size and high-reliability.
SEE
ALSO For more information about FIO, see the following:
A3, “Process Inputs/Outputs” in PART-A “FCS Common” of Reference (IM 33M01A30-40E)
There are two ways to connect FIO units to FCU. One is to connect the unit directly to ESB bus
(Extended Serial Backboard Bus) interface card of CPU (CP345). The other way is to connect
the FIO unit to ER bus interface, and then connect to ESB bus via the ER bus interface cards.
The nodes connected directly to ESB interface card are referred to as Local Nodes, while the
nodes connected to ER bus interface cards are referred to as Remote Nodes. An illustration of
FIO connection is shown as follows.
FCU
S S C C S S
P I B P P B I P
W 3 3 3 3 3 3 W
3 0 0 4 4 0 0 3
x 1 1 5 5 1 1 x
(*1) (*1)
Local Nodes
S S
I I I I I I I I B B P P
O O O O O O O O 4 4 S S
M M M M M M M M 0 0 U U
1 1
Remote Nodes E E E E S S
B B B B B B P P
4 4 4 4 4 4 S S
E E
0 0 0 0 0 0 U U
1 1 1 1 1 1
1 1
E E
1 1
ESB BUS
ER BUS ER BUS
A010002E.ai
*1: SB301 is used for migrating CENTUM V

SB302 is used for migrating CENTUM-XL
Figure An Illustration of FIO Connection

l Local Node
Installing a SB301 card in the nest next to CPU card, a local node can be connected to the CPU
using a SB401 card to link to the SB301 card. By the way, CPU can access the I/O modules. I/O
modules’ data are mapped in the I/O memory so that CPU (CP345) can access the I/O data in
large quantity and at high speed.
l Remote Node
Installing an EB401 card in a local node, a remote node can be connected to the local node via
ER bus using Ethernet communication (EPAP)(*1). By this way, the I/O modules in remote nodes
can be accessed by CPU via ESB and ER buses.
The Ethernet bus for linking Local Node and Remote Node is called ER bus (Enhanced Remote
Bus).
*1: EPAP stands for Ethernet Precision Access Protocol. It is a UDP/IP communication specific for communicating FIO on Ethernet.
TIP
The existing old model signal conditioner cards and terminal boards can be connected to FIO modules with KS
cables (KS1, KS2, KS8, KS9). Varies with I/O module type, A KS cable may be connected to the I/O module
directly or connected to the I/O module via an adapter.
SEE
ALSO For more information about connecting to FIO modules, see the following:
B3, “Signal Cable Connection to Input/Output Modules (For FIO)” in Input & Output Modules (IM
33M50G10-40E)

A1.1 Creating a Migrated-FCS

A new Migrated-FCS can be created and then configured into a project.
After selecting a project folder, select [Create New] - [FCS] on [File] menu of System View.
The dialog box of Create New FCS appears.
Create new FCS
Type Constant Constant 2 State Transition Line 1 Network Edit
Type
Station Type
AFS82D Duplexed Field Control Station (SIO/FIO CENTUM-XL Migration Type)
Dual-Redundant Power Supply
Database Type
General-Purpose
Station Address
Domain Number 1
Station Number 2
Component
Number
Station Comment
Alias of Station
Station Status Display
Upper Equipment Name
OK Cancel
A010101E.ai
Figure Create New FCS Dialog Box

n Station Models
A station model of Migrated-FCS may be specified.
There are 16 models of Migrated-FCS shown as follows.
• AFS81S Filed Control Station (SIO/FIO, CENTUM V Migration Type)
• AFS81D Duplexed Filed Control Station (SIO/FIO, CENTUM V Migration Type)
• AFS82S Filed Control Station (SIO/FIO, CENTUM-XL Migration Type)
• AFS82D Duplexed Filed Control Station (SIO/FIO, CENTUM-XL Migration Type)
• AFS83S Field Control Station (FIO, CENTUM V Migration Type)
• AFS83D Duplexed Field Control Station (FIO, CENTUM V Migration Type)
• AFS84S Field Control Station (FIO, CENTUM-XL Migration Type)
• AFS84D Duplexed Field Control Station (FIO, CENTUM-XL Migration Type)
• AFG81S Field Control Station (SIO/FIO, CENTUM V Migration Type)
• AFG81D Duplexed Field Control Station (SIO/FIO, CENTUM V Migration Type)
• AFG82S Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
• AFG82D Duplexed Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
• AFG83S Field Control Station (FIO, CENTUM V Migration Type)
• AFG83D Duplexed Field Control Station (FIO, CENTUM V Migration Type)
• AFG84S Field Control Station (FIO, CENTUM-XL Migration Type)
• AFG84D Duplexed Field Control Station (FIO, CENTUM-XL Migration Type)

n Database Type
The database type for the FCS is decided according to the control system configured for the
FCS. The different type of database handles different numbers of function blocks.
IMPORTANT
Once a database type is defined, the database types can not be changed.
The models of function blocks of different categories are shown as follows.

Table Function Block Models
Block Type Function Block Model
PVI, PVI-DV, PID, PI-HLD, PID-BSW, ONOFF, ONOFF-E, ONOFF-G, ONOFF-GE,
PID-TP, PD-MR, PI-BLEND, PID-STC, MLD, MLD-PVI, MLD-SW,
MC-2, MC-2E, MC-3, MC-3E, RATIO, PG-L13, BSETU-2, BSETU-3, VELLIM,
SS-H/M/L, AS-H/M/L, SS-DUAL, FOUT, FFSUM, XCPL, SPLIT, PTC,
Regulatory Control ADD, MUL, DIV, AVE, SQRT, EXP, LAG, INTEG, LD, RAMP, LDLAG,
Calculation DLAY, DLAY-C, AVE-M, AVE-C, FUNC-VAR, TPCFL, ASTM1, ASTM2,
SW-33, SW-91, DSW-16, DSW-16C, DSET, DSET-PVI,
SLCD, SLPC, SLMC, SMST-111, SMST-121, SMRT, SBSD, SLCC, SLBC, STLD
FF-AI, FF-DI, FF-CS, FF-PID, FF-RA, FF-AO, FF-DO, FF-OS, FF-SC, FF-IT,
FF-IS, FF-MDI, FF-MDO, FF-MAI, FF-MAO
Sequence ST16, ST16E, LC64
Sequence [M-Size] (*1) M_ST16, M_ST16E
Sequence [L-Size] (*2) L_ST16, L_ST16E
Genal-Purpose Calculation CALCU, CALCU-C
SFC Block _SFCSW, _SFCPB, _SFCAS
Operation OPSFC, OPSBL, OPSFCP1, OPSFCP2, OPSFCP3, OPSFCP4, OPSFCP5
SI-1, SI-2, SO-1, SO-2, SIO-11, SIO-12, SIO-21, SIO-22, SIO-12P, SIO-22P, SI-1E,
Switch Instrument
SI-2E, SO-1E, SO-2E, SIO-11E, SIO-12E, SIO-21E, SIO-22E, SIO-12PE, SIO-22PE
Sequence Element 1 TM, CTS, CTP, CI, CO
Faceplate Block INDST2, INDST2S, INDST3, BSI, PBS5C, PBS10C, HAS3C
AND, OR, NOT, SRS1-S, SRS1-R, SRS2-S, SRS2-R, WOUT, OND, OFFD, TON,
Logic Operation
TOFF, GT, GE, EQ, BAND, BOR, BNOT
Sequence Element 2 ALM-R, RL, RS, VLVM
Batch Data BDSET-1C, BDSET-1L, BDSET-2C, BDSET-2L, BDA-C, BDA-L
Unit Instrument _UTSW, _UTPB, _UTAS, _UTSW-N, _UTPB-N, _UTAS-N
Offsite Block FSBSET, BLEND
Valve Pattern Monitor VPM64
A010102E.ai
*1: Stands for a sequence table with total of 96 signals in which condition signals and actions signals are ranged between 32 to 64.
The Database of “Migration Type (with Expanded Sequence Table)” can be applied in RFCS2.
The database of “Migration type” can be applied in RFCS5.
*2: Stands for a sequence table with total of 128 signals in which there are 64 condition signals and actions signals.
The Database of “Migration Type (with Expanded Sequence Table)” can be applied in RFCS2.
The database of “Migration type” can be applied in RFCS5.

l FCS Database Types Selectable for RFCS2
The following table lists the number of function blocks that may be applied in different types of
databases for RFCS2:
Table RFCS2 Database Types (1/3)
Database Type
Function Block Type General-Purpose
General- Regulatory Regulatory Sequence
(STN Taglist
Purpose Monitoring Control Monitoring
Extention)
Regulatory Control Calculation 700 550 2000 800 300
Sequence 450 450 200 300 200
Sequence [M-Size] 0 0 0 0 0
Sequence [L-Size] 0 0 0 0 0
General-Purpose Calculation 400 450 200 550 200
SFC Block 10 10 0 0 0
Operation 0 0 0 0 0
Switch Instrument 450 450 450 300 2000
Sequence Element 1 600 600 450 600 600
Faceplate Block 200 50 200 200 200
Logic Operation 150 150 150 100 150
Batch Data 200 200 200 300 200
Unit Instrument 0 0 0 0 0
Offsite Block 0 0 0 0 0
Valve Pattern Monitor 0 0 0 0 0
ADL 512 512 512 512 512
SEBOL Deamon 10 10 0 0 0
SFC Simultaneous Execution 10 10 0 0 0
SEBOL User Function 0 0 0 0 0
Control Recipe Area 0 0 0 0 0
FCS-C / Option Area 64 KByte 64 KByte 64 KByte 64 KByte 64 KByte
A010103E.ai

Database Type
Sequence Sequence
Function Block Type Control Control Unit Control Unit Control
(Mainly Sequence (Mainly SFC (No recipe) (with Recipe)
Block ) Block)
Regulatory Control
400 300 250 250
Calculation
Sequence 600 200 250 200
Sequence [M-Size] 0 0 0 0
Sequence [L-Size] 0 0 0 0
General-Purpose Calculation 200 200 100 80
SFC Block 10 80 10 10
Operation 0 20 250 200
Switch Instrument 1000 1000 500 450
Sequence Element 1 600 600 600 500
Faceplate Block 200 200 100 50
Logic Operation 150 150 100 50
Sequence Element 2 150 150 150 50
Batch Data 400 50 50 50
Unit Instrument 0 5 30 30
Offsite Block 0 0 0 0
Valve Pattern Monitor 0 0 0 0
ADL 512 512 128 64
SEBOL Deamon 10 40 120 100
SFC Simultaneous Execution 10 80 150 150
SEBOL User Function 0 20 70 70
Control Recipe Area 0 0 0 1 MByte
FCS-C / Option Area 64 KByte 64 KByte 64 KByte 64 KByte
A010104E.ai

Database Type
Function Block Type Valve Migration Type Sequence Control
Migration
Offsite Pattern (with Expanded (with Expanded
Type
Monitor Sequence Table) Sequence Block)
Regulatory Control Calculation 700 250 300 300 500
Sequence 350 200 450 200 200
Sequence [M-Size] 0 0 0 200 100
Sequence [L-Size] 0 0 0 50 100
General-Purpose Calculation 400 80 600 600 500
SFC Block 10 10 5 5 20
Operation 0 200 0 0 0
Switch Instrument 450 450 600 600 600
Faceplate Block 200 50 50 50 10
Logic Operation 150 50 100 100 100
Batch Data 200 50 100 100 200
Unit Instrument 0 30 0 0 0
Offsite Block 80 0 0 0 0
Valve Pattern Monitor 0 20 0 0 0
ADL 512 64 512 512 512
SEBOL Deamon 10 100 5 5 5
SFC Simultaneous Execution 10 150 5 5 5
SEBOL User Function 0 70 0 0 20
Control Recipe Area 0 500 KByte 0 0 0
FCS-C / Option Area 128 KByte 128 KByte 64 KByte 64 KByte 64 KByte
A010105E.ai

l FCS Database Types Selectable for RFCS5
The following table lists the number of function blocks that may be applied in different types of
database for RFCS5:
Table RFCS5 Database Types
Database Type
Function Block Type
General-Purpose Migration Type
Regulatory Control Calculation 1200 (600) 1200 (600)
Sequence 600 400
Sequence [M-Size] 0 400
Sequence [L-Size] 0 100
General-Purpose Calculation 500 1050
SFC Block 60 10
Operation 400 0
Switch Instrument 1000 1000
Sequence Element 1 700 1050
Faceplate Block 200 200
Logic Operation 200 200
Sequence Element 2 200 600
Batch Data 400 500
Unit Instrument 60 0
Offsite Block 40 0
Valve Pattern Monitor 0 0
ADL 512 512
SEBOL Deamon 250 10
SFC Simultaneous Execution 150 10
SEBOL User Function 70 0
Control Recipe Area 1 MByte 0
FCS-C / Option Area 200 KByte 200 KByte
A010106E.ai

n High-Speed Scan Period
IMPORTANT
Even when the high-speed scan period is set faster than 200 ms, the analog input data
connected to SI bus will be updated at the period of 200 ms.
SEE
ALSO For more information about High-speed Scan period, see the following:
“l High-Speed Scan” of “n Scan Period” of C7.1.1, “Scan Period” in PART-C “Function Block Common” of
Reference (IM 33M01A30-40E)
n Other Setting Items

Just like other type of FCSs, the Migrated-FCS also have the following setting items:
• Domain Number and Station Number of Station Address
• Component Number
• Station Comment
• Alias of Station
• Station Status Display
• Upper Equipment Name
• Medium-Speed Scan Period
• Pulse Width and Serial Startup Interval of MC Block
• MLD-SW Block AUT/CAS
• Action Type of SEBOL “drive” Statement
• Setting Options
• User-Defined Block
• IOM Online Updating
• PID Pulse Width Output
• PI-HLD Action after Hold
• SS-DUAL PV Update during Deviation Alarm
• Alarm Notify Action when All AOF Released
• Specify Reference Station for Tag List
• Annunciator Message with Data
• Increase Number of System Common Switches
• State Transition Matrix
• Make IO Bus Dual-Redundant
• Vnet TCP/IP Settings
• Control Drawing Builder

SEE
ALSO • For more information about Domain Number and Station Number, see the following:
“n Station Address” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of Reference (IM
33M01A30-40E)
• For more information about Component Number, see the following:
“n Component Numbers” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of Reference (IM
33M01A30-40E)
• For more information about Station Comment, see the following:
“n Station Comments” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of Reference (IM
33M01A30-40E)
• For more information about Alias of Station, see the following:
“n Alias of Station” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of Reference (IM 33M01A30-
40E)
• For more information about Station Status Display, see the following:
“n Station Status Display” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of Reference (IM
33M01A30-40E)
• For more information about Upper Equipment Name, see the following:
“n Upper Equipment Name” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of Reference (IM
33M01A30-40E)
• For more information about Medium-Speed Scan, see the following:
“l Medium-Speed Scan: KFCS2/KFCS/FFCS/LFCS2/LFCS” of “n Scan Period” of C7.1.1, “Scan Period”
in PART-C “Function Block Common” of Reference (IM 33M01A30-40E)
• For more information about MC Block Pulse Width and Serial Startup Interval, see the following:
“l Pulse Width Time” of “n Output Signal Conversion of Motor Control Blocks (MC-2, MC-2E, MC-3, and
MC-3E)” of D1.17.3, “Output Processing of Motor Control Blocks (MC-2, MC-2E, MC-3, and MC-3E)” in
PART-D “Function Block Details” of Reference (IM 33M01A30-40E)
“n Serial Start” of D1.17.2, “Control Computation Processing of Motor Control Blocks (MC-2, MC-2E, MC-
3, and MC-3E)” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)
• For more information about MLD-SW/AUT/CAS, see the following:
D1.16, “Manual Loader Block with Auto/Man SW (MLD-SW)” in PART-D “Function Block Details” of
• For more information about “drive” statement action type, see the following:
H1.5.4, “drive Statement” in PART-H “SEBOL” of Reference (IM 33M01A30-40E)
• For more information about Setting Options, see the following:
“n Setting Options” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of Reference (IM
33M01A30-40E)
• For more information about User-Defined Block settings, see the following:
“n Blocks with User-Defined Data Items” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of
• For more information about IOM Online Updating, see the following:
B3.5, “Operation of I/O Module when Downloading is Performed” in PART-B “Reliability-FCS” of Reference
(IM 33M01A30-40E)
• For more information about PID Pulse Width Output, see the following:
“n Feedback Input” of C4.8.2, “Pulse Width Output Conversion” in PART-C “Function Block Common” of
• For more information about PI-HLD Action after Hold, see the following:
“l PI-HLD Action after Hold” in “n PI Control Computation with Hold” in D1.6, “Sampling PI Controller
Block (PI-HLD)” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)
• For more information about SS-DUAL PV Update during Deviation Alarm, see the following:
“n Operations during Deviation Alarm” of D1.26, “Dual-Redundant Signal Selector Block(SS-DUAL)” in
PART-D “Function Block Details” of Reference (IM 33M01A30-40E)
• For more information about Alarm Notify Action when All AOF Released, see the following:
“n Alarm Notify Action when All AOF Released” of F2.4.1, “Creating a New FCS” in PART-F “Engineering”
of Reference (IM 33M01A30-40E)

• For more information about Specify Reference Station for Tag List, see the following:
“n Specify Reference Station for Tag List” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of
• For more information about Annunciator Message with Data, see the following:
“n Usage of Annunciator Message with Data” of A4.5, “Annunciator Message with Data” in PART-A “FCS
Common” of Reference (IM 33M01A30-40E)
• For more information about increasing the number of system common switches, see the following:
“n Common Switches” in A4.1, “Common Switch” in PART-A “FCS Common” of Reference (IM 33M01A30-
40E)
• For more information about State Transition Matrix, see the following:
“n State Transition Matrix” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of Reference (IM
33M01A30-40E)
• For more information about IO bus dual-redundant configuration, see the following:
B4.2, “Dual-Redundant Architecture of KFCS2, KFCS and FFCS” in PART-B “Reliability-FCS” of Reference
(IM 33M01A30-40E)
• For more information about TCP/IP address and sub-net mask settings of V net, see the following:
“n Control Bus TCP/IP Settings” of F2.4.1, “Creating a New FCS” in PART-F “Engineering” of Reference
(IM 33M01A30-40E)
• For more information about Control Drawing Builder, see the following:
F4, “Control Drawing Builder” in PART-F “Engineering” of Reference (IM 33M01A30-40E)

A1.2 Setting the Terminal Board Cabinet

In CENTUM-XL, a House Keeping Unit (HKU) can be applied for monitoring the running
status of Terminal Board Cabinet (ETBC) from Field Control Station. The information
availed from HKU will be indicated together on HIS Status Display View for that RFCS.
n Setting the Terminal Board Cabinet

▼ Enable XL-HKU for Cabinet Address (2) to (4)
Same as a CENTUM-XL Field Control Station, a migrated type FCS can monitor the running
statuses of three ETBCs.
The following items can be monitored by HKU.
• Running statuses of Roof Fan, Nest Fan, Signal Conditioner Fan
• Running statuses of Power Supply Unit (PS40 / PS41)
• Ambient temperature inside ETBC
Terminal Board Cabinets covered by the HKU can assign to an address on FCS Builder by
specifying [Enable XL-HKU for Cabinet Address (2) to (4)]. The so called HKU Cabinet Address is
an address number used by HKU for identifying the monitored cabinet.
Enabling the House Keeping Unit for monitoring an ETBC cabinet can be set on FCS Constants
Builder by designating the cabinet address (from 2 to 4). The HKU address of the cabinet can be
found on the House Keeping Unit module in the cabinet.
To monitor an ETBC status via ESB bus, the following settings need to be carried out on Line1
tab of FCS Properties Sheet
• Choose an Interface Card
SB301 or SB302 can be selected. The default setting is SB301.
• Use XL-HKU
Check the option box Use XL-HKU can enable the House Keeping for the FCS via ESB bus.
When using SB301 card, this option is unchecked (fixed).
When using SB302 card, this option is checked by default.
TIP
A CENTUM V Field Control Station is not provided with HKU to monitor the Terminal Board Cabinets. Accordingly,
[Enable XL-HKU for Cabinet Address (2) to (4)] setting can not be specified for a migrated type FCS of CENTUM
V.

A1.3 Creating an I/O Card

The I/O Nest and I/O Cards installed in the nest connected to SI bus can be configured.
SEE
ALSO For more information about creating a node or an I/O Module connected to ESB bus, see the followings:
F2.5.1, “Creating a Node” of PART-F in “Engineering” of Reference (IM 33M01A30-40E)
F2.5.2, “Creating a New I/O Module” of PART-F in “Engineering” of Reference (IM 33M01A30-40E)

A1.3.1 Creating an I/O Nest

An I/O Nest connected to SI bus can be configured.
n Creating an I/O Nest

▼ Nest Number, Component Number, Nest Comment
When creating an I/O nest on Migrated-FCS, two types of folder, IOM and IOM2 can be created.
IOM2 folder is for the I/O nest of SI bus.
If ESB bus is applied to the migrated-FCS, the nodes of ESB buses are created in the IOM folder.
Select an IOM2 folder of Migrated-FCS, choose [Create New] - [Nest] on [File] menu of System
View. A Create New Nest dialog box will display.
Create New Nest
Type
Nest Number 1
Component Number
Nest Comment
OK Cancel
A010301E.ai
Figure Create New Nest Dialog Box
l Nest Number
The nest number is a number to identify a nest, which is set between 1 to 5. The default is 1.
l Component Number
The component number is a number given to the cabinet to install Migrated-FCS units, which
is used to identify where to connect the cable. Up to 8 characters can be used for a number. No
characters are entered as the default.
Component number settings may be omitted.
l Nest Comment
Up to 24 alphanumeric characters can be used for the nest comment. No characters are entered
as the default.
Nest Comment settings may be omitted.
n Changing I/O Nest Properties

Select an I/O nest folder, choose [Properties] on [File] menu of System View. A property sheet
of I/O Nest will display. The settings for the I/O nest can be modified on this property sheet.
However, nest number can not be changed.
n Deleting an I/O Nest

Select an I/O nest folder, choose [Delete] on [File] menu of System View. A dialogue box for
deleting I/O nest will display. Click [OK] button will start deleting. However, if there are I/O cards
configured in the nest, the I/O nest can not be deleted.

A1.3.2 Creating an I/O Card

Create an I/O Card configured for the Migrated-FCS.
n Creating an I/O Card

On TreeView area of System View, select a folder of [FCS] - [IOM 2] - [NEST 1 to 5], then choose
[Create New] - [IOM...] on [File] menu. A Create New IOM dialog box for creating an new I/O card
will display.
Create New IOM
Type and Position
IOM Type
Category SI Bus Card

Type Multipoint Analog Control I/O Card (MAC2)
Instllation Type
Card Position 1
Duplicate Next Card
Output Type
Output in a lump Output Immediatoly
IOM Commet
OK Cancel
A010302E.ai
Figure Create New IOM Dialog Box

l Types of I/O Card
The I/O Cards that can be installed in the I/O nest of SI bus on Migrated-FCS are shown as
follows.
• Multipoint Analog Control I/O Card (MAC2)
• Muitipoint Pulse Train Input / Analog Output Card (PAC)
• Multipoint Analog Input Card (VM1)
• Multipoint Analog I/O Card (VM2)
• Multipoint Analog Output Card (VM4)
• Muitipoint Pulse Train Input Card (PM1)
• Multipoint Status I/O Card (ST2)
• Multipoint Status Input Card (ST3)
• Multipoint Status Output Card (ST4)
• Multipoint Status I/O Card (ST5)
• Multipoint Status Input Card (ST6)
• Multipoint Status Output Card (ST7)
• Multipoint Pushbutton Input Card (PB5)
• Loop Communications Card (LCS)
l Installation Position
The I/O Card can be installed in the slots from slot 1 to slot 8.
l Dual Redundant
MAC2 card or PAC card that installed in CENTUM-XL Migrated-FCS slot 1 or slot 3 can be
assigned for dual-redundant configuration.
In CENTUM V Migrated-FCS, only the MAC2 and PAC card in slot 1 can be specified to dual-
redundant configuration.

l Output Type
Migrated-FCS supports all output processing of function blocks supported by CENTUM V Field
Control Station and CENTUM-XL Field Control Station.
The following two output types are supported:
• Output immediately
If [Output Immediately] is specified, the output data of the function block will pass to the I/O
card at the end of each high-speed scan period of FCS.
IMPORTANT
• When selecting [Output Immediately] option as output type, the CPU needs to access I/O
modules much more frequently than output in a lump. To prevent the CPU load becoming
too high, the number of output modules should be limited to set [Output Immediately] output
type.
• If the output module designated with [Output Immediately] is linked to a function block with
high-speed scan, the CPU load may becomes too high. Since high-speed scan setting
already make the output period shorter, so that the [Output in a Lump] option would be
sufficiently satisfy the response requirements. Thus do not use [Output Immediately] option
under this situation.
• If a function block is outputting to an output module with [Output Immediately] output type,
the function block should not be specified with high-speed scan, but basic-scan.
• Output in a Lump
If [Output in a Lump] is specified, the output data of the function block will pass to the I/O
card at the time of the function block performs output processing.
However, even when [Output in a Lump] is specified, the function blocks like YS blocks,
Time-Proportioning ON/OFF Controller Blocks and the blocks with Pulse Width output will
behave the same as [Output Immediately], i.e., pass the output data to the I/O card at the
time of the function block performs output processing.
l IOM Comment
Up to 24 alphanumeric or 12 double-byte characters can be used for the IOM comment.
The default setting is blank.
The IOM comment may be omitted.

Blank Page
<A2. Inputs and Outputs> A2-1
A2. Inputs and Outputs

Inputs and Outputs of a field control station can be configured for data exchange inside of
the FCS or for data exchanges between FCS and other devices.
FCS
Basic control
Software I/O
Regulatory control blocks Common switch
Arithmetic calculation blocks Annunciator message
Sequence control blocks

Sequence control message
Faceplate blocks
SFC blocks
Unit instrument blocks
Options
Valve pattern monitoring
Off-site blocks
FCS I/O Interface
Process I/O Communication I/O (*1) Fieldbus I/O (*1)
A020001E.ai
*1: ESB Bus is required
Figure Position of I/O in Basic Control Architecture

Migrated-FCS supports the following types of I/O.
• Process I/O
The I/O signals of field devices in the forms of current, voltage, contact, pulse and so on.
The signals are linked to the FCS via either FIO modules with ESB buses or via SIO
modules with SI buses.
• Software I/O
The virtual I/Os composed by software such Common Switches, Global Switches and
Annunciator Messages.
• Communication I/O (*1)
The signals to or from subsystems via communication modules.
• Fieldbus I/O (*1)
Fieldbus I/O refers to the field devices signals transmitted via Fieldbus communication
modules.
When FCS communicates with Fieldbus devices, Fieldbus communication module
(ALF111) and the FOUNDATION fieldbus communication package are required.
*1: ESB bus supports communication modules.
SEE
ALSO • For more information about communication I/O, see the following:
PART-K, “Subsystem Communication” of Reference (IM 33M01A30-40E)
• For more information about Fieldbus I/O, see the following:
FOUNDATION fieldbus Reference (IM 33M20T10-40E)
In this document, the process I/O, communication I/O and Fieldbus I/O are all referred to as FCS
I/O interfaces.

A2.1 Process I/O

A field control station can receive signals from process detectors and output signals to
process control elements Via SI buses.
SEE
ALSO For more information about ESB bus process I/O, see the following:
A3.4, “Configuring Process I/O of KFCS2, KFCS and FFCS ” in PART-A “FCS Common” of Reference (IM
33M01A30-40E)
n Process I/O
Process I/O may be used to exchange signals between field equipment and an FCS.
There are two types of process inputs and outputs Via SI buses.
• Analog I/O
• Contact I/O
n Identifiers of Process I/O

Process I/O can be identified with element numbers. The element numbers corresponds to
the physical terminal numbers.
Structure of element numbers of SI bus is shown below.
%Ynnu1mm
%Y: Process I/O identifier (fixed as %Y)
nn: Nest number (01 to 05)
u: Slot number (1 to 8)
1: Always 1
mm: Terminal number (01 to 64)
SEE
ALSO Structure of ESB bus terminal number is the same as in KFCS/KFCS2.
For more information about structure of ESB bus terminal number, see the following:
“l Format of Terminal Number : KFCS2/KFCS” of “n Identifiers of Process Inputs/Outputs” of A2, “Outline
of Input and Output Interfaces” in PART-A “FCS Common” of Reference (IM 33M01A30-40E)
Since plant operation may require to identify all the I/O signals with unique names, so that all
the I/O signals can be tagged or assigned with a user-defined label, thus as to assign a contact
input or output with a tag name or to assign an analog input or output channel with a user-defined
label.
Process I/O can be accessed from a SEBOL program or Windows applications such as Visual
Basic programs by specifying the element numbers, tag names, or user-defined labels of the I/O.

A2.1.1 Analog I/O

Using analog I/O with SI bus, an FCS can receive analog signal from or output analog
signal to field equipment.
SEE
ALSO For more information about Analog I/O with ESB bus, see the following:
“n Analog Inputs/Outputs : KFCS2/KFCS/FFCS” of A3.1, “Analog Inputs/Outputs” in PART-A “FCS
n Analog I/O
Analog I/O may be used to handle analog signals of process such as the variables of DC voltage,
current or Pulse. I/O range for each I/O card for each type of I/O and the raw data obtained from
the input analog signals are shown in the table below.
The range for analog I/O cards is fixed.
Table Analog I/O Specifications
I/O Card Type Name I/O Type I/O Range Raw Data
Voltage Input 1 to 5 V 0 to 100 %
MAC2
Current output 4 to 20 mA 0 to 100 %
Number of Pulse Number of Pulse by
Pulse Input
PAC 0 to 65535 Time Stamp (1 msec)
Current output 4 to 20 mA 0 to 100 %
VM1 Voltage Input 1 to 5 V 0 to 100 %
Voltage Input 1 to 5 V 0 to 100 %
VM2
Voltage Output 1 to 5 V 0 to 100 %
VM4 Voltage Output 1 to 5 V 0 to 100 %
Number of Pulse Number of Pulse by
PM1 Pulse Input
0 to 65535 Time Stamp (1 msec)
A020201E.ai

A2.1.2 Contact I/O

Using contact I/O with SI bus, an FCS can receive contact signal from or output contact
signal to field equipment.
SEE
ALSO For more information about Contact I/O via ESB bus, see the following:
“n Contact Inputs/Outputs : KFCS2/KFCS/FFCS” of A3.2, “Contact Inputs/Outputs” in PART-A “FCS
n Contact I/O
Contact I/O may be used to handle ON/OFF signals of process such as the ON/OFF signals of
DC voltage or current.
The following types of contact I/O cards are available.
Table Types of Contact I/O Cards
I/O Card Type Name I/O Card Name
ST2 Multipoint Status I/O Card (I/O Points : 16 each)
ST3 Multipoint Status Input Card (Input Points : 32)
ST4 Multipoint Status Output Card (Output Points : 32)
ST5 Multipoint Status I/O Card (I/O Points : 32 each)
ST6 Multipoint Status Input Card (Input Points : 64)
ST7 Multipoint Status Output Card (Output Points : 64)
PB5 Multipoint Pushbutton Input Card (Input Points : 16)
A020202E.ai
Contact input cards are classified into the following two types according to the input signals.
• Status input card
Used for monitoring the status of contact inputs. ON/OFF status of contact input signals is
used as the measured value (raw data).
• Pushbutton input card
Used for the input signal from pushbutton switches where the signal status change from ON
to OFF or vice versa is momentary.

A2.1.3 Configuring Process I/O

The process I/O must be configured on IOM Builder of System View before they can be
used. In this section, items concerning IOM with SI bus on IOM Builder for configuration
will be explained.
SEE
ALSO For more information about Process I/O Definition with FIO bus, see the following:
A3.4, “Configuring Process I/O of KFCS2, KFCS and FFCS” in PART-A “FCS Common” of Reference (IM
33M01A30-40E)
n Setting Items for Process I/O

The setting items for process I/O, classified by models of modules, are listed as follows:
Table Setting Items for Process I/O
VM1 ST2, ST3
MAC2 PAC VM2 PM1 ST4, ST5 PB5 LCS
VM4 ST6, ST7
Signal Direction (*1) (*1) (*1) (*1) (*1) (*1)
Service Comment X X X X X
Low Limit (*1) (*1) (*1) (*1)
High Limit (*1) (*1) (*1) (*1)
Unit (*1) (*1) (*1) (*1)
Set Detail X X X X
P&ID Tag Name X X X X X X X
Label X X X X X
Tag Name X X
Tag Comment X X
Switch Position Label X X
Label Format X X
Button Color X X
Sequrity Level X X
Tag Mark X X
Upper Window X X
Help X X
Set IOP Detection Level X(*2) X(*2)
A020203E.ai
X: Possible
*1: Display only
*2: Setting is allowed only for input card.

n Conversion
The functions of Signal Conversion are fixed. A signal channel is used for input or output is fixed
in accordance with its terminal number.
n Service Comment
These items are defined in the IOM Builder. The default is null. A character string consisting of up
to 40 characters can be entered. The service comment setting is optional and can be left blank.
n Low Limit
It is fixed for each type model of I/O card.
n High Limit
n Unit

n Set Details
▼ Set Details
Sets the output direction of the analog output signal.
The output direction has two options; [Direct Output] and [Reverse Output].
The relationship of a value output from a function block (MV) and the value output from the I/O
card is shown in the following figure.
Actual Output
Mf Mf
20 mA / 5 V
Direct
Reverse
4 mA / 1 V Mf : Output Value for Full-open
0% 100 %
MV Ms : Output Value for Tight-shut
Ms Ms
A020204E.ai
Figure Relationship of MV and the Output from I/O Card
l Direct Output
When [Direct Output] is selected, the output value from a function block will be output to the field
device in the same direction.
The items for setting Full-Open output value and Tight-Shut output value can be specified on the
Function Block Detail Builder as follows;
• Output Value for Full-Open (Mf):
Output Value for Full-Open can be specified in the range of 100 % to 106.25 %.
The physical output will be 20 mA to 21 mA or 5 V to 5.25 V.
• Output Value for Tight-Shut (Ms)
Output Value for Tight-Shut can be specified in the range of -17.19 % to 0 %.
The physical output will be 1.25 mA to 4 mA or 0.3125 V to 1 V.
l Reverse Output
When [Reverse Output] is selected, the output value from a function block will be output to the
field device in the reversed direction.
The items for setting Full-Open output value and Tight-Shut output value can be specified on the
Function Block Detail Builder as follows;
• Output Value for Full-Open (Mf):
Output Value for Full-Open can be specified in the range of -6.25 % to 0 %.
The physical output will be 20 mA to 21 mA or 5 V to 5.25 V.
• Output Value for Tight-Shut (Ms)
Output Value for Tight-Shut can be specified in the range of 100 % to 117.19 %.
The physical output will be 1.25 mA to 4 mA or 0.3125 V to 1 V.

n Upper Window
Defining this window name, the designated upper window can be called up by pushing a graphic
button or a graphic key.
n Help
Defining a help message number, the designated help message dialog box can be called up by
pushing a HELP button or a HELP key.
n Set IOP Detection

For MAC2, VM1 and VM2 cards, IOP Detection level can be set for each input channel by
checking the option [Set IOP detection]. Then High-Limit Detection Level and Low-Limit
Detection Level can be specified on IOM builder.
l High-Limit Detection Level

High-Limit Detection Level can be set in the range of (-1000.0 to 1000.0 %). The default setting is
105.5 %. High-Limit Detection Level can not be set with a value smaller than Low-Limit Detection
Level.
l Low-Limit Detection Level

Low-Limit Detection Level can be set in the range of (-1000.0 to 1000.0 %). The default setting is
-5.5 %. Low-Limit Detection Level can not be set with a value greater than High-Limit Detection
Level.

n Other Setting Items

Just like other type of FCSs, the I/O modules connected to SI buses have the following setting
items:
• P&ID Tag Names
• Label
• Tag Name
• Tag Comment
• Switch Position Label
• Label Format
• Btn1, Btn2
• Security Level
• Tag Mark
SEE
ALSO • For more information about P&ID tag names, see the following:
“n P&ID Tag Names” of F1.1, “Names” in PART-F “Engineering” of Reference (IM 33M01A30-40E)
• For more information about label, see the following:
“n User-Defined Labels” of F1.1, “Names” in PART-F “Engineering” of Reference (IM 33M01A30-40E)
• For more information about tag names, see the following:
“n Tag Names” of F1.1, “Names” in PART-F “Engineering” of Reference (IM 33M01A30-40E)
• For more information about comment, see the following:
“n Tag Comment” of F1.2, “Comment” in PART-F “Engineering” of Reference (IM 33M01A30-40E)
• For more information about switch position label, see the following:
E6.2, “Switch Position Label” in PART-E “Human Interface Station” of Reference (IM 33M01A30-40E)
• For more information about label format, see the following:
“n Label Format – Switch Position Label” of E6.2, “Switch Position Label” in PART-E “Human Interface
Station” of Reference (IM 33M01A30-40E)
• For more information about Btn1, Btn2, see the following:
“n Button Color – Switch Position Label” of E6.2, “Switch Position Label” in PART-E “Human Interface
Station” of Reference (IM 33M01A30-40E)
• For more information about security level, see the following:
F3.4, “Function Block Security” in PART-F “Engineering” of Reference (IM 33M01A30-40E)
• For more information about tag mark, see the following:
“n Tag Mark – Status Display Area” of E6.1, “Components of Instrument Faceplate” in PART-E “Human
Interface Station” of Reference (IM 33M01A30-40E)

A2.2 Software I/O

Just like process I/O, software I/O can be referred to or set from a function block or other
application function.
Software Input/Output
Internal Status Switch
Common Switch (%SW)
Global Switch (%GS)
Message Output
Annunciator Message (%AN)
Sequence Message
Print Message (%PR)
Operator Guide Message (%OG)
Multimedia Start Message (%VM)
Sequence Message Request (%RQ)
Supervisory Computer Event Message (%CP)
Supervisory Computer Event Message for PICOT (%M3)
Signal Event Message (%EV)
SFC/SEBOL Return Event Message (%RE)
A020101E.ai
Figure Software I/O
n Common Switches
Common switches can be applied when passing the logic values of function blocks in a Control
Station. The system common switches can be used to indicate the running state of the field
control station. The system common switches in migrated type FCS are the same as the
common switches in KFCS2/KFCS.
SEE
ALSO For more information about Common switches, see the following:
A4.1, “Common Switch” in PART-A “FCS Common” of Reference (IM 33M01A30-40E)
n Global Switches
A global switch is an internal switch with the same logical value on all stations in the same
domain.
SEE
ALSO For more information about Global Switch, see the following:
A4.2, “Global Switch” in PART-A “FCS Common” of Reference (IM 33M01A30-40E)

n Annunciator Message Output

The annunciators in an HIS are functioning in the same manner of the annunciators on an
instrument panel. An annunciator may indicate the occurrence of an alarming state or recovery
from the alarming state.
SEE
ALSO For more information about Annunciator Message Output, see the following:
A4.3, “Annunciator Message Output (%AN)” in PART-A “FCS Common” of Reference (IM 33M01A30-40E)
n Annunciator Message with Data

Annunciator message with data is an annunciator message that output with a process datum.
SEE
ALSO For more information about Annunciator Message with Data, see the following:
A4.5, “Annunciator Message with Data” in PART-A “FCS Common” of Reference (IM 33M01A30-40E)
n Sequence Message
The sequence messages can be used to pass the occurred events to the operator or to other
applications.
The following types of sequence messages are available.

• Print message output
• Operator guide message output
• Multimedia function start message output
• Sequence message request
• Supervisory computer event message output
• Supervisory computer event message output for PICOT
• Signal event message output
• SFC/SEBOL return event message output
SEE
ALSO For more information about Sequence Messages, see the following:
A4.4, “Sequence Message” in PART-A “FCS Common” of Reference (IM 33M01A30-40E)

<A3. Function Block> A3-1
A3. Function Block

Function Blocks applicable in Migrated-FCS are explained in this chapter.

A3.1 Common Features of Function Blocks

Common Features of the Function Blocks applied in Migrated-FCS are explained in the
following section.
n Comparison of Features
The function blocks’ features in Migrated-FCS and the function blocks’ features in CENTUM V or
in CENTUM-XL are different when processing the input signals. The input signal is processed as
a 0% to 100% datum in CENTUM V and CENTUM-XL, while the signal is processed as a value
against its engineering unit in Migrated-FCS.
l Input Processing
Line Segment Conversion and Correction Computation are not supported by Input Processing of
function blocks in Migrated-FCS.
If Line Segment Conversion is required, a Variable Line-Segment Function Block (FUNC-VAR)
can be applied for conversion.
If Correction Computation is required, a General-Purpose Calculation Block (CALCU) can be
applied for correction.
Moreover, when the Process Variable Range needs to be changed, the High Limit Value and
Low Limit Value can be changed into the values against the engineering unit as SH and SL of the
function block process input.
l Output Processing
Output Processing of the function blocks in Migrated-FCS behaves the same as in CENTUM V
and CENTUM-XL Field Control Stations.
The Status Contact Output, Flashing Contact Output and Pulse Width Output signals can be
combined in one card when applying contact I/O cards (ST2/ST4/ST5/ST7) connected on SI bus.
Outputting one Pulse Width Output signal requires two terminals. The terminal number assigned
for the Pulse Width Output can be either an odd number or an even number. However, the two
terminals have to be continuous and in the same card.
Moreover, the number of the pulse-width output and the number of time-proportioning ON/OFF
output can be used in a same control station at the same time subject to the following restriction:
Number of pulse-width output (*1) + Number of time-proportioning ON/OFF output ≤ 255
*1: One pulse-width signal requires two outputs.
l Alarm Processing
Input Open Check is performed by Input Processing of Function Blocks.
While the Output Open Check is performed in I/O card. When wiring or I/O card abnormalities
occur, Output Fail Check will initiate an Output Open alarm.
n Creating a Function Block

In Migrated-FCS, a Function Block can be created on Control Drawing Builder or on Function
Block Overview Builder.
SEE
ALSO For more information about Control Drawing Builder or Function Block Overview Builder, see the following:
F4, “Control Drawing Builder” in PART-F “Engineering” of Reference (IM 33M01A30-40E)

A3.2 Regulatory Control

In RFCS2 and RFCS5, Regulatory Control Blocks can be applied in the same way as
applied in KFCS and KFCS2. Nevertheless, the YS Block behaves differently when
connected via LCS (Loop Communication Card) and via ALR121.
SEE
ALSO For more information about Regulatory Control Blocks, see the following:
D1, “Regulatory Control” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)
l Output Processing
The pulse width output processing converts the changes of MV to a pulse-width signal and sends
it to contact terminals of output module. A pulse-width signal requires two contact terminals.
When using ESB bus contact output module, it needs to designate pulse-width output (PW)
on IOM builder and connect the signal to the odd numbered terminal. If it connects to an even
numbered terminal, an error occurs.
For SI bus contact output cards (ST2, ST4, ST5, ST7), status output, flashing outputs and pulse-
width outputs can be arranged in the same card. For outputting a pulse-width signal, connect the
output signal to the first of the two terminals, either odd or even numbered terminal is valid.
The function blocks can be used for pulse-width output are the same as those in CENTUM VP
KFCS/KFCS2.
l FOUNDATION fieldbus Faceplate Block
SEE
ALSO For more information about FOUNDATION fieldbus Faceplate Block, see the following:
B2, “FF Faceplate Block Common Operations” of PART-B “FCS Fieldbus Support” in “FOUNDATION
fieldbus Reference” (IM 33M20T10-40E)
B3, “Individual FF Faceplate Block Operation” of PART-B “FCS Fieldbus Support” in “FOUNDATION
fieldbus Reference” (IM 33M20T10-40E)

n Comparison of Regulatory Control Blocks

The regulatory control blocks in CENTUM V and CENTUM-XL Field Control Station and the
regulatory control blocks in Migrated-FCS have the following relations.
Moreover, Migrated-FCS does not support 13-Step Program Set Unit (7PG-SP, PG-S13) or the
equivalent type of function blocks.
Table Comparison of Regulatory Control Blocks (1/2)
Station Type
Category EFCD, EFCS
CFCD2, CFCS2
EFCD-H2, EFCS-H2 RFCS2, RFCS5
CFSD, CFSS
EFCD-H4, EFCS-H4
7PV PVI PVI
Input Indicator
7PV-DV PVI-DV PVI-DV
7DC-D5 (*1 )
7DC-N5 (*1 )
PID PID
7DC-D6 (*1 )
7DC-N6 (*1 )
– PI-HLD PI-HLD
7DC-B5 PID-BSW PID-BSW
Controller
7DC-C2 ONOFF ONOFF
7DC-C3 ONOFF-G ONOFF-G
7DC-C9 PID-TP PID-TP
7DC-D3 PD-MR PD-MR
7DC-D9 PI-BLEND PI-BLEND
– PID-STC PID-STC
7ML-ND MLD MLD
7ML MLD-PVI MLD-PVI
Manual Loader 7ML-SW MLD-SW MLD-SW
7MC-C2 MC-2 MC-2
7MC-C3 MC-3 MC-3
7RS RATIO RATIO
7PG
PG-L13
7PG-BR PG-L13
Signal Setter 7PG-SP PG-S13
7BS BSETU
BSETU-2
– BSETU-2
– BSETU-3 BSETU-3
A030201E.ai
– : The equivalent type of function block does not exist

*1 : For PID Block, equivalent performance can be realized by adjusting the settings for PID Control Computation and Gap Action.

Table Comparison of Regulatory Control Blocks (2/2)
Station Type
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
Signal Limiter – VELLIM VELLIM
7SS-S-H/M/L SS-H/M/L SS-H/M/L
Signal Selector 7SS-A-H/M/L AS-H/M/L AS-H/M/L
– SS-DUAL SS-DUAL
– – FOUT
Signal – – FFSUM
Distributor – – XCPL
– – SPLIT
Alarm – ALM-R ALM-R
Pulse Count
– – PTC
Input Block
SLCD SLCD SLCD
SLPC SLPC SLPC
SLMC SLMC SLMC
YS80
SMST-111 SMST-111 SMST-111
SMST-121 SMST-121 SMST-121
SMRT SMRT SMRT
SBSD SBSD SBSD
SLCC SLCC SLCC
YS BCS
SLBC SLBC SLBC
STLD STLD STLD
A030202E.ai
–: The equivalent type of function block does not exist

A3.3 Sequence Control

In RFCS2 an RFCS5, Sequence Control Blocks can be applied in the same way as in KFCS
and KFCS2.
SEE
ALSO For more information about Sequence Control Blocks, see the following:
D3, “Sequence Control” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)

n Comparison of Sequence Control Blocks

The sequence control blocks in CENTUM V and CENTUM-XL Field Control Station and the
sequence control blocks in Migrated-FCS have the following relations.
Moreover, Migrated-FCS does not support calculation elements (NCL, %CL). The general-
purpose calculation blocks (CALCU, CALCU-C) can be applied when equivalent type of
calculation is required.
Table Comparison of Sequence Control Blocks
Station Type
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
NST %ST ST16, M_ST16, L_ST16
Sequence
Table (*1) ST16E, M_ST16E,
– –
L_ST16E
Logic Chart – %IBD LC64
– SI-1 SI-1
– SI-2 SI-2
– SO-1 SO-1
– SO-2 SO-2
Switch – SIO-11 SIO-11
Instrument – SIO-12 SIO-12
– SIO-21 SIO-21
– SIO-22 SIO-22
– SIO-12P SIO-12P
– SIO-22P SIO-22P
NTM %TM TM
CTS
NCT %CT
CTP
Sequence NCI %CI CI
Element NCO %CO CO
NRL %RL RL
NCL %CL –
– %RM RS
Valve Pattern
– (*2) – (*2) VLVM
Monitor
Batch Status
– BSI BSI
Indicator
EFCD, EFCS
CFCD2, CFCS2
Category CFSD, CFSS
EFCD-H4, EFCS-H4
Station Type
A030301E.ai
– : The equivalent type of function block does not exist.

*1 : In CENTUM V and in CENTUM-XL, the step number is an integer type datum while in Migrated-FCS, step number is a character
type datum.
*2 : In CENTUM V and CENTUM-XL, though internal instrument for valve monitoring is not provided, valve output monitoring function
is available.

n Comparison of Condition Signal Descriptions

Comparison of Sequence Table Condition Signal Descriptions is shown in the following tables.
Table Condition Signal Descriptions (1/3)
EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
Category EFCD-H4, EFCS-H4
Condition Condition Condition
Input Signal Input Signal Input Signal
Specification Specification Specification
Contact Input,
Element ON
Pushbutton NDInnn %DInnnn
Symbol.PV OFF
Input
Element ON
Contact Output NDOnnn %DOnnnn
Symbol.PV OFF
Element ON
Common Switch NSWnnn %SWnnnn
Symbol.PV OFF
Annunciator NANnnn %ANnnn Element ON
Message Symbol.PV OFF
HI HI CTUP
LO LO Element PALM
Timer Block NTMnnn NR %TMnnn NR Symbol RUN
IO IO .BSTS STOP
PS PS PAUS
HI HI CTUP
Element
Software LO LO PALM
NCTnnn %CTnnn Symbol
Counter Block NR NR RUN
.BSTS
IO IO STOP
NR NR
Element
Code Input LO LO
%CInnn Symbol
Block HI HI
.BSTS
IOP ERR
NR NR
Element
Code Output LO LO
%COnnn Symbol
Block HI HI
.BSTS
IOP ERR
Referencing an Element
Entire Sequence NSDnnn %STnnn.SD N/A Symbol R
Table .SD
Referencing a
Element
Sequence Table
NSDnnn C %STnnn.SD C Symbol C
Corresponding
.SD
Rule Number
Referencing a
Element
Particular Step mm: mm:
NSDnnn %STnnn.SD Symbol mm:Step Number
in a Sequence Step Number Step Number
.SA
Table
Sequence Table Element
mm: mm:
Step Label NSTnnn %STnnn.PV Symbol mm:Step Number
Step Number Step Number
Reference .PV
Sequence Table Element O/S
Block Mode %STnnn.S ON Symbol MAN
Reference .MODE AUT
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
A030302E.ai

EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
MA MAN MAN
AU AUT AUT
CA CAS CAS
PR PRD PRD
DD DDC ROUT
CM SPC Element RCAS
BM BUM Symbol MAN(ROUT/RCAS)
BA BUA .MODE AUT(ROUT/RCAS)
BC BUC BUM
CB CBM BUA
CU CBA BUC
Internal Instrument CC CBC BUM
Tag Name Tag Name.S
Loop Status BUA
BUC
Element
OO OOP OOP
Symbol.ALRM
PC CLP+ =CLP+
Element
MC CLP- =CLP-
Symbol.MV
CD CND =IMAN
OFF OFF
LOCK Element LOCK
SIM Symbol.BSTS SIM
EMST EMST
Internal Instrument Element
Tag Name ON Tag Name.S ON O/S
Scan Status Symbol.MODE
NR NR NR
Element
HI/LO HI/LO HI/LO
Symbol.ALRM
PD/MD +DV/-DZ DV+/DV-
VEL/VEL- Element
VE Symbol.ALRM VEL+/VEL-
Element IOP/IOP-
Symbol.XALRM
Element
IO IOP IOP
Symbol.XALRM
Element
CL CAL =CAL
Symbol.PV
Internal Instrument MH/ML MHI/MLO Element MHI/MLO
Alarm Status HH/LL Symbol.ALRM HH/LL
("Y" is true when Tag Name Tag Name.S
instrument is in Element
AOF AOF
alarm status.) Symbol.AOFS
TRIP TRIP
ANS+/ANS- ANS+/ANS-
PERR PERR/IOP
PRE/END BPRE
BPRE/BEND BEND
LEAK Element LEAK
LDV/HDV Symbol.ALRM LDV/HDV
ALM HALM/MALM
/LALM/RALM
INT INT
+BDV/-BDV BDV+/BDV-
NPLS NPLS
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
A030303E.ai

EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
IOP Element
IOP
Symbol.XAF
Internal IOP/IOP-
Instrument HH/LL HH/LL
Alarm Detection HI/LO HI/LO
Status
Tag Name.AF +DV/-DV DV+/DV-
("Y" is true when VEL/VEL- VEL+/VEL-
instrument does Element
MHI/MLO MHI/MLO
not detect alarm Symbol.AF
+BDV/-BDV BDV+/BDV-
staus.) LEAK LEAK
BPRE/BEND BPRE/BEND
NPLS NPLS
Switch
Instrument Element
Tag Name.PV 0, 1, 2 0, 1, 2
Answerback Symbol.PV
Status
Switch
Element
Instrument Tag Name.MV 0, 1, 2 0, 1, 2
Symbol.MV
Output Status
MAN MAN
Switch AUT AUT
Element
Instrument Tag Name.S CAS CAS
Symbol.MODE
Loop Status DDC ROUT
BUM TRK
NR NR
PERR Element PERR/IOP
ANS+/ANS- Symbol.ARLM ANS+/ANS-
Switch OOP OOP
Instrument Tag Name.S
Element
Alarm Status CAL =CAL
Symbol.PV
Element
AOF AOF
Symbol.AOFS
Element
Tag Name.PV 0 to 15 1 to 99
Symbol.SV
Batch Status
Indicator Element
Tag Name.SV 0, 1, 2 Symbol 0, 1
.PV01 to PV10
EQ EQ (*1) EQ
GT GT GT
Element
Relational GE GE GE
NRLnnn %RLnnn Symbol
Expression LT LT LT
.X01 to X16
LE LE LE
AND
Element
0, 1
%RMnnn.RQ 1 to 32 Symbol
Resource .RQ01 to RQ32
Scheduler Element
%RMnnn.PM 1 to 32 Symbol. 0, 1
PM01 to PM32
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
A030304E.ai
*1: Even if an AND logic product is used in the EQ formula, the formula can be still used as condition specification.

n Comparison of Action Signal Descriptions

Comparison of Sequence Table Action Signal Descriptions is shown in the following tables.
Table Action Signal Description (1/3)
EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
Action Action Action
Output Signal Output Signal Output Signal
H H H
L L Element L
Contact Output NDOnnn %DOnnnn
P P Symbol.PV P
F F
H H Element H
Common Switch NSWnnn %SWnnnn
L L Symbol.PV L
Annuncciator H H Element H
NANnnn %ANnnn
Message L L Symbol.PV L
Element START, STOP,
Timer Block NTMnnn PS %TMnnn PS
Symbol.OP RSTR, WAIT
Software Element
NCTnnn %CTnnn ON
Counter Block Symbol.XACT
Pulse Train
Element STOP, START,
Input Counter NCTnnn %CTnnn
Symbol.OP RSTR, WAIT
Block
Code Input Element
NCInnn %CInnn ON
Block Symbol.ACT
Code Output Element
NCOnnn %COnnn ON
Block Symbol.ACT
Execution of the
Element
Entire Sequence NSDnnn %STnnn.SD N/A ON
Symbol.ACT
Table
Execution of the
Corresponding
Element
Rule Number in NSDnnn C %STnnn.SD C C
Symbol.SD
the Sequence
Table
Executing of a
Particular Step mm: mm: Element mm:
NSDnnn %STnnn.SD
in the Sequence Step Number Step Number Symbol.SA Step Number
Table
Setting
Execution Step mm: mm: Element mm:
NSTnnn %STnnn.PV
Number in the Step Number Step Number Symbol.PV Step Number
SequenceTable
Rstarting the Element
NSTnnn HH %STnnn.S ON ON
SequenceTable Symbol.XS
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
A030305E.ai

EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
MA MAN MAN
AU AUT AUT
Internal
CA CAS Element CAS
Instrument Tag Name Tag Name.S
DD DDC Symbol.MODE ROUT
Loop Status
SPC RCAS
PRD PRD
Internal
Element
Instrument Tag Name ON Tag Name.S ON O/S
Symbol.MODE
Scan Status
CL CAL Element
Internal =CAL
Symbol.PV
Instrument Tag Name Tag Name.S
Alarm Status AO AOF Element
AOF
Symbol.AOFS
Element
IOP IOP
Symbol.XAF
IOP+/IOP- IOP/IOP-
Internal HH/LL HH/LL
Instrument HI/LO HI/LO
Alarm Detection +DV/-DV DV+/DV-
Status Tag Name.AF VEL/VEL- VEL+/VEL-
("Y" is cancel Element
MHI/MLO MHI/MLO
specified alarm Symbol.AF
+BDV/-BDV BDV+/BDV-
detection.) LEAK LEAK
BPRE BPRE
BEND BEND
NPLS NPLS
Internal 0 1
Element
Instrument Tag Name MV, MC Tag Name.MV 100 2
Symbol.PSW
Preset MV PMV 3
Internal
Instrument Tag Name Element
Tag Name PW 1
Reset Pulse .PW Symbol.RSW
with Output
0 0, 1, 2
Switch
1 Element P0
Instrument Tag Name.MV
2 Symbol.CSV P1
Output Status
P2
MAN MAN
AUT Element AUT
Switch CAS Symbol.MODE CAS
Instrument Tag Name.S DDC ROUT
Loop Status
Element
BUM 1
Symbol.TSW
Element =CAL
Switch CAL
Symbol.PV
Instrument Tag Name.S
Alarm Status Element
AOF AOF
Symbol.AOFS
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
A030306E.ai

EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
Element
Tag Name.PV 0 to 15 1 to 99
Symbol.PV
Batch Status
Indicator Element Symbol
Tag Name.SV 0, 1, 2 0, 1
.PV01 to PV10
Relational Element
NCLnnn %CLnnn ON
Expression Symbol.ACT
Element
0 ON, OFF
Symbol.ACT
%RMnnn.RQ
Resource Element Symbol
1 to 32 0, 1
Scheduler .RQ01 to RQ32
Element
%RMnnn.N 0 to 32 0 to 32
Symbol.PMH
%PRnnn
%OGnnn
NON
m : Message %VMnnn
Sequence m Element m
NSMnnn m Device %RQnnn
Message Output (0 to 65534) Symbol.PV (-32768 to
Number %PDnnn
32767)
%M3nnn
%M6nnn
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
A030307E.ai

A3.4 Arithmetic Calculation, Logic Operation

The same types of Arithmetic Calculation Blocks and Logic Operation Blocks of KFCS
and KFCS2 can be applied in RFCS2 and RFCS5.
SEE
ALSO For more information about Arithmetic Calculation Blocks and Logic Operation Blocks, see the following:
D2, “Arithmetic Calculation, Logic Operation” in PART-D “Function Block Details” of Reference (IM
33M01A30-40E)
n Comparison of Arithmetic Calculation Blocks, Logic Operation Blocks

The Arithmetic Calculation Blocks, Logic Operation Blocks in CENTUM V and CENTUM-XL Field
Control Station and in Migrated-FCS have the following relations.
Table Comparison of Arithmetic Calculation Blocks, Logic Operation Blocks (1/2)
Station Type
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
– – ADD
Arithmetic – – MUL
Calculation – – DIV
– – AVE
– – SQRT
– – EXP
7CM-EX LAG LAG
– – INTEG
7CM-DR LD LD
7CM-UP RAMP RAMP
7CM-LL LDLAG LDLAG
7CM-LA DLAY DLAY
Analog
7CN-LC DLAY-C DLAY-C
Calculation
7CM-AV AVE-M AVE-M
7CM-IA AVE-C AVE-C
7CM-NL (*1)
FUNC (*1)
7CM-XY (*1) FUNC-VAR
– FUNC-VAR
– TPCFL TPCFL
– ASTM1 ASTM1
– ASTM2 ASTM2
A030401E.ai

*1 : FUNC-VAR can be used instead of 7CM-NL, 7CM-XY and FUNC.

Table Comparison of Arithmetic Calculation Blocks, Logic Operation Blocks (2/2)
Station Type
Category EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
– – AND
– – OR
– – NOT
– – SRS1-S
– – SRS1-R
– – SRS2-S
– – SRS2-R
– – WOUT
Logic – – OND
Calculation – – OFFD
– – TON
– – TOFF
– – GT
– – GE
– – EQ
– – BAND
– – BOR
– – BNOT
General- CALCU
Purpose 7CM-CL CALCU
Calculation CALCU-C
7SW-33 SW-33 SW-33
7SW-D7 (*1) –
SW-91
– SW-91
Calculation
DSW-16
Auxiliary 7SW-DE (*2) DSW-14 (*2)
DSW-16C
7DS-ND DSET DSET
7DS DSET-PVI DSET-PVI
BDSET-1L
7BD BDSET-1
BDSET-1C
Batch Data Set BDSET-2L
7BD-B2 BDSET-2
BDSET-2C
BDA-L
7BC BDA
BDA-C
Inter-Station 7SL-DT SDL
ADL (*3)
Data Link – SDL-2
EFCD, EFCS
CFCD2, CFCS2
Category CFSD, CFSS
EFCD-H4, EFCS-H4
Station Type
A030402E.ai

*1 : SW-91 can be used instead of 7SW-D7
*2 : DSW-16 or DSW-16C can be used instead of 7SW-DE and DSW-14.
*3 : ADL block will be created automatically when Inter-Station Data Link is configured.

n Comparison of General-Purpose Calculation Blocks

The functions may be applied in the General-Purpose Calculation Blocks of CENTUM V and
CENTUM-XL Field Control Station and the functions may be applied in General-Purpose
Calculation Blocks of Migrated-FCS have the following relations.
Table Comparison of Functions
Station Type
Item EFCD, EFCS
CFCD2, CFCS2
CFSD, CFSS
EFCD-H4, EFCS-H4
SQRT SQRT sqrt
– EXP power
Arithmetic – LN log
Function – LOG –
– SIN sin
– COS cos
AVR2 to AVR6 AVR2 to AVR6 –
SHM (*1) – –
SMHC (*1) – –
SMM (*1) – –
Arithmetic
SMMC (*1) – –
SMS (*1) – –
SMSC (*1) – –
– SC –
IOR IOR Operator “or”
Logic IAND IAND Operator “and”
Operation IEOR IEOR Operator “eor”
NOT NOT Operator “not”
labs
Absolute Vaule ABS ABS
dabs
Round Off ROUD ROUD –
lmax
CPGT CPGT
dmax
lmin
Extraction CPLT CPLT
dmin
CPAG CPAG –
CPAL CPAL –
TPC TPC TPC
TC TC TC
Auxiliary
PC PC PC
Calculation
– ASTM1 ASTM1
– ASTM2/3/4 ASTM2/3/4
EFCD, EFCS
CFCD2, CFCS2
Item CFSD, CFSS
EFCD-H4, EFCS-H4
Station Type
A030403E.ai
– : The equivalent function does not exist.

*1 : Equivalent to Integration function in Function Blocks.

A3.5 Faceplate Blocks

The same types of Faceplate blocks for KFCS and KFCS2 can be applied in RFCS2 and
RFCS5. Control Action of Batch Status Indicator Block (BSI) is a faceplate block.
SEE
ALSO For more information about Faceplate Blocks, see the following:
D4, “Faceplate Blocks” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)

A3.6 SFC
The same types of SFC Blocks for KFCS and KFCS2 can be applied in RFCS2 and RFCS5.
SEE
ALSO For more information about SFC Blocks, see the following:
D5, “Sequential Function Chart” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)

A3.7 Unit Supervision

The same types of Unit Instrument and Operation for KFCS and KFCS2 can be applied in
RFCS2 and RFCS5.
SEE
ALSO For more information about Unit supervision, see the following:
D6, “Unit Supervision” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)

A3.8 Offsite Blocks

The same types of Offsite Blocks for KFCS and KFCS2 can be applied in RFCS2 and
RFCS5.
SEE
ALSO For more information about Offsite Block, see the following:
D8, “Offsite Block” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)

A3.9 Valve Pattern Monitor

The same types of Valve Pattern Monitor for KFCS and KFCS2 can be applied in RFCS2
and RFCS5.
SEE
ALSO For more information about Offsite Block, see the following:
D7, “Valve Pattern Monitors” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)

A3.10 Enhanced MC/Switch Instrument

Enhanced MC/Switch Instrument blocks can be applied to RFCS2 and RFCS5 just like
they can be applied in KFCS and KFCS2.
SEE
ALSO For more information about Enhanced MC/Switch Instrument blocks, see the following:
D1.8, “Two-Position ON/OFF Controller Block (ONOFF), Enhanced Two-Position ON/OFF Controller Block
(ONOFF-E)” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)
D1.9, “Three-Position ON/OFF Controller Block (ONOFF-G), Enhanced Three-Position ON/OFF Controller
Block (ONOFF-GE)” in PART-D “Function Block Details” of Reference (IM 33M01A30-40E)
D1.17, “Motor Control Blocks (MC-2, MC-2E, MC-3, and MC-3E)” in PART-D “Function Block Details” of
D3.4, “Switch Instrument Block and Enhanced Switch Instrument Block” in PART-D “Function Block Details”
of Reference (IM 33M01A30-40E)

<A4. Reliability> A4-1
A4. Reliability
Migrated-FCS is provided with same features as KFCS/KFCS2 to guarantee the Reliability
of the ESB buses. This document describes the reliability of the I/O modules regarding to
SI buses.
SEE
ALSO For more information about Reliability of KFCS/KFCS2, see the following:
PART-B “Reliability-FCS” in “Field Control Station Basics” of Reference (IM 33M01A30-40E)

A4.1 Error Detection

Migrated-FCS performs Error Detection in the same manner as in KFCS/KFCS2.
SEE
ALSO For more information about Error Detection Operation, see the following:
B1, “Error Detection” in PART-B “Reliability-FCS” of Reference (IM 33M01A30-40E)

A4.2 FCS Start Operation

In a Migrated-FCS, FCS Start Operation can be carried out in the same manner as in an
KFCS/KFCS2. In this chapter, the start operations for the I/O cards connected to SI bus
will be explained.
SEE
ALSO For more information about FCS Start Operation, see the following:
B2, “Start Operations” in PART-B “Reliability-FCS” of Reference (IM 33M01A30-40E)
n Status of Process I/O at Start Operation

The table below lists the statuses of the process I/O card connected on SI Bus at Initial Cold Start
and Restart.
Table Out Status of Process I/O
Item Initial Cold Start Restart
Analog input Read new
Hold previous value
Status input
Read new for initialization block only
Read new
Hold previous value
Push button input (Input during
momentary power failure is invalid. )
Reset pulse output value Continue pluse count
Pulse input
PV = Previous Value PV = Previous Value
Analog output Tracking of field output value to MV Re-Output MV
Re-Output MV
Status output Tracking of field output value to MV
Except for pulse-width output
Pulse-width output Output reset
Output reset Output reset at power failure
Time-proprtioning
Restart time-proprtioning ON/OFF output
ON/OFF output
at the start operation of function blocks.
A040201E.ai

A4.3 Operation at Error Occurrence

Migrated-FCS performs the same operations as an KFCS/KFCS2 when errors occurred. In
this chapter, the operations performed by Migrated-FCS for SI Bus related errors will be
explained.
SEE
ALSO For more information about operation at error occurrence, see the following:
B3, “Operation at Error Occurrence” in PART-B “Reliability-FCS” of Reference (IM 33M01A30-40E)
n Operation when I/O Nest Abnormal

When Nest Common Card (NC4) does not response, it may be caused by any of the following
abnormalities in I/O Nest.
• Power failure in I/O Nest alone
• Maintenance Switches on both Nest Common Cards are at ON position.
• Both Nest Common Cards are in FAIL state.
• Both of the SI Buses of the I/O Nest are broken.
When errors occur and when I/O nest recovers from the error, the behavior of I/O Nest varies with
the settings for FCS Start Condition.
When the FCS Start Condition is Initial Cold Start, the data statuses of process data will become
BAD (abnormal) statuses. While if the FCS Start Condition is Restart, the data statuses of
process data will become BAD statuses when the I/O nest becomes abnormal for more than 1
second.
I/O nest tolerance time for abnormality is fixed as 1 second. It is irrelevant with the setting for FCS
Momentary Power Failure Detection Time.
Behaviors of Process Data and Connected Function Blocks during I/O Nest Abnormal are shown
as follows.
Table Behaviors of Process I/O during I/O Nest Abnormal
Abnomal Recovery
FCS
Start Condition Function Block Function Block
Process Data Process Data
Action Action
Refresh all Input/ Track MV to field
Initial cold start Data status is BAD MAN fallback Output output
Hold previous input Return to normal
Hold previous value output and continuous
Tp<1sec No output value
Data status is NRDY processing
Re-Output MV
Restart
Refresh all Input/ Track MV to field
Tp1sec Data status is BAD MAN fallback
Output output
A040301E.ai
TP : Time of No-Response Tolerance from I/O Nest

n Status of I/O Card when I/O Nest Recovers from Power Failure
The output statuses of I/O cards right after recovery from power failure are shown as follows.
Table Status of I/O Card when I/O Nest Recovers from Power Failure
I/O Card Output State
MAC2 Holds the previous output value when recovers from the momentary power
PAC failure within 2 seconds. After 2 seconds, value for tight-shut (*1) will be output.
Analog output
VM2
Value for tight-shut (*1) will be output.
VM4
ST2
ST4
Contact output Resets to zero
ST5
ST7
YS instrument Status changes to FRZ, all data become zero.
LCS
output Communication to the YS instrument return to the status prior power failure.
A040302E.ai
*1 : Output value for tight-shut can be set on Function Block Detail Builder.
When recovered from power failure, the function blocks start the output processing to the I/O
cards right after recovery of the functions.
SEE
ALSO For the details of output status right after the function block start operation, see the following:
A4.2, “FCS Start Operation”
n Statuses of I/O Cards when FCU Abnormal

The statuses of I/O cards when FCU abnormal are shown as follows.
Table Statuses of I/O Cards when FCU Abnormal
I/O Card Output State
MAC2
PAC
Analog output Holds the output value
VM2
VM4
ST2
ST4 Holds the output or reset the output is selectable according
Contact output
ST5 to hardware settings on I/O card.
ST7
YS instrument When data can not be refreshed for more than 4 seconds,
LCS
output FCU error message will be sent to YS instruments.
A040303E.ai

A4.4 FCS Dual-Redundancy

FCS Dual-Redundancy for Migrated-FCS can be configured in the same manner as for
KFCS/KFCS2. In this chapter, FCS Dual-Redundancy related to SI buses will be explained.
SEE
ALSO For more information about FCS Dual-Redundancy, see the following:
“n Dual-Redundant Structure in FCD : KFCS2/KFCS” of B4, “Making FCS Dual-Redundant” in PART-B
“Reliability-FCS” of Reference (IM 33M01A30-40E)

n Dual-Redundant Structure of Migrated-FCS

A dual-redundant structure can be implemented into the field control unit area (FCU), Nest area,
PIO node area and their power supply units.
The following figure shows an example of signal line connections for implementing dual-
redundancy in each part of Migrated-FCS.
V net 1
V net 2
FCU
V net coupler V net coupler
(AIP502) (AIP502)
PW PW
301/ 301/
Processor Unit PW PW Processor Unit
CP345(L) 302/ 302/ CP345(R)
PW PW
304 304
EN bus
EN bus
ESB bus ESB bus

Interface Unit Interface Unit
(SB301/SB302) (SB301/SB302) SI bus SI bus
(SI301) (SI301)
ESB bus coupler ESB bus coupler

(AIP532) (AIP532)
ESB bus 1 SI bus 1

ESB bus 2 SI bus 2
PI/O Node I/O Nest

PW PW Nest Common Nest Common
481/ 481/ Card Card
Node Node
PW PW (NC4) (NC4)
482/ 482/
(SB401) (SB401)
PW PW
484 484
I/O Card
I/O Card
IOM
I/O Module I/O Module I/O Card

bus 1 bus 2
IOM
PW301/PW302/PW304 : FCU Power Supply Unit

PW481/PW482/PW484 : Node Power Supply Unit
IOM : I/O Module
I/O Card : I/O Card
A040401E.ai
Figure Example of Signal Line Connection for Implementing Dual-Redundancy in Each Part of
RFCS2/RFCS5

n Switching the Control Privilege of CPU Nesting

To make the CPU nest dual-redundant, a CPU card, an SB301/SB302 card and an SI301 card
are mounted to each of the control side and the standby side. If a failure occurs such as because
one of the cards on the control side broke down, the control privilege will be switched to the other
card mounted to the opposite side on the standby side. Since control continues by this operation,
the access to the IOM connected to the SB301/SB302 card and the SI301 card will also be
continued.
l Operation of Each Card when Switching the Control Privilege

The following describes the operation performed by each card when switching the control
privilege of the CPU nest.
• When either the SB301/SB302 card or the SI301 card broke down
Both the SB301/SB302 card and the SI301 card on the same side fail, and the control
privilege will be switched to the SB301/SB302 card, the SI301 card, or the CPU card on the
standby side. If the CPU card fails, the control privilege will be switched, and the SB301/
SB302 card and the SI301 card on the standby side will be started up as the standby side.
• During single operation
Single operation is performed for the single configuration CPU card, when the CPU card
on the standby side has failed or is performing APC (All Parameter Copy), or when both the
SB301/SB302 card and the SI301 card on the standby side have failed. If the SB301/SB302
card or the SI301 card on the control side becomes abnormal, only that card will fail.
• If the cause of an SI301 card failure is transitional
The card is restarted and becomes the standby side. However, if the same card fails twice
consecutively, the card will not be restarted.
• If both SI buses are abnormal
If the abnormal SI buses on both sides status is detected, the control privilege of the SI301
card is switched to the opposite SI301 card. If the abnormal SI buses on both sides status
is also detected in the opposite SI301 card, the control privilege of the SI301 card will be
switched again to the original SI301 card (i.e., returning to the original state). Afterward,
even if the abnormal SI buses on both sides status continues, the control privilege of the
SI301 card will not be switched.
The following shows the switching status of the control privileges when a breakdown occurs on a
card on the control side during steady dual-redundant operation:
Table Switching Status of the Control Privileges when a Breakdown Occurs on a Card on the Control
Side during Steady Dual-Redundant Operation
Initial status SI301 SB301 CPU CPU SB301 SI301
Cause
of breakdown X X X Δ Δ Δ
CPU card breakdown on
Δ Δ X X X
the control side
SB301 card breakdown
Δ X X X
on the control side
SI301 card breakdown
Δ X X X
on the control side
A040402E.ai
X: CTL (control side)

Δ: STBY (standby side)
blank: FAIL

l Operation of Each Card when the CPU Card on the Standby Side Fails or is
Performing APC
In general, the control privileges of the CPU card, the SB301/SB302 card, and the SI301 card are
arranged in either side of the CPU nest. However, if the SB301/SB302 card or the SI301 card on
the control side breaks down when the CPU card on the standby side has failed or is performing
APC, the CPU card on the control side will continue to maintain control. At this time, the control
privileges of both the SB301/SB302 card and the SI301 card are switched; so, the control
privilege of the CPU card and those of other cards are divided between the control and standby
sides.
However, when the CPU card on the standby side completes the APC, it starts up normally as
the standby side, and at the same time the control privilege of the CPU is switched. Therefore,
the control privileges of all three cards–CPU card, SB301/SB302 card and SI301 card–will be
arranged on the same side of the CPU nest.
Table Switching Status of the Control Privileges when a Breakdown Occurs on a Card on the Control
Side while the CPU on the Standby Side has Failed or is Performing APC
SB301/ SB301/
Initial status SI301 CPU CPU(*1) SI301
Cause SB302 SB302
of breakdown X X X Δ Δ
SB301/SB302 card breakdown
X X X
on the control side
SI301 card breakdown on the
X X X
control side
A040403E.ai
X: CTL (control side)

Δ: STBY (standby side)
blank: FAIL
*1: Failed or performing APC
n Dual-Redundancy of SI Bus
When Processor Unit is in dual-redundant configuration, SI bus, I/O Nest, Power Unit and Nest
Common Card can also be put into dual-redundant configuration.
When SI bus is in dual-redundant configuration, bus1 and bus2 are substituting each other at
each second for communication. If one of the two buses is abnormal, the other bus will take over
the whole communication.
Switching access between bus1 and bus2 is controlled by each I/O nest.
n Dual-Redundancy of I/O Card

The MAC2 and PAC card can be applied in dual-redundant configuration when connected via SI
buses. When the I/O card in control becomes abnormal, the control right can be switched to the
standby card, the I/O connection with field devices will not be jeopardized.
When connecting the I/O to function blocks, the I/O card with odd slot number should be
designated.

Blank Page
Toc B-1
CENTUM VP
Migrated-FCS (FIO)
CONTENTS
PART-B Operation and Monitoring
B1. Process Data Management....................................................................B1-1
B2. Trend Recording......................................................................................B2-1
B3. Migrated-FCS Status Display View........................................................B3-1
B4. System Alarm Messages........................................................................B4-1
No. 0463 Notification of Control Right Change of SI Bus Communications
Card .................................................................................................B4-1
No. 0464 Notification of SI Bus Communication Card Change to Stand-by
Status................................................................................................B4-1
No. 0465 Inn service notification of IO card of SI bus......................................B4-1
No. 0466 Out service notification of IO card of SI bus......................................B4-1
No. 0771 Failure of SI bus communication card of control unit........................B4-2
No. 0772 Normal recovery of SI bus communication card of control unit........B4-2
No. 0773 Failure of nest common card of SI bus.............................................B4-2
No. 0774 Normal recovery of nest common card of SI bus.............................B4-2
No. 0775 Failure of SI bus................................................................................B4-3
No. 0776 Normal recovery of SI bus................................................................B4-3
No. 0777 Burnt fuse of SI bus communication card.........................................B4-3
No. 0778 Normal recovery of Fuse of SI bus communication card..................B4-4
No. 0779 Burnt fuse of nest common card of SI bus........................................B4-4
No. 0780 Normal recovery of fuse of nest common card of SI bus..................B4-4
No. 0781 Failure of IO card of SI bus...............................................................B4-4
No. 0782 Normal recovery of IO card of SI bus................................................B4-5
No. 0783 Failure of nest power supply card of SI bus......................................B4-5
No. 0784 Normal recovery of nest power supply card of SI bus......................B4-5
No. 0785 Cabinet environment error................................................................B4-5
No. 0786 Cabinet environment recovery..........................................................B4-5
No. 0787 IO communication card self-diagnostic error....................................B4-6

Blank Page
<B1. Process Data Management> B1-1
B1. Process Data Management

This chapter explains the functions related to process I/O among the Process Data
Management.
n Process I/O
Process I/O transmits/receives signals between the field devices and the FCSs. The Regulatory
Control, the Numerical Arithmetic Operation, and the Sequence Control handle the process I/O
signals.
Process I/O points are identified by terminal No. The structure of terminal number for SI bus is
different from the structure for ESB bus.
The structure of the terminal No. for SI Bus is as follows:
%Ynnusmm
%Y : process I/O identifier (fixed)
nn : nest No. (01 to 05)
u : slot No. (1 to 8)
s : fixed at 1
mm : terminal No. (01 to 64)
SEE
ALSO Element number of ESB bus has the same structure in KFCS2/KFCS.
For more information about the structure of element number of ESB bus, see the following:
“l Format of Terminal Number : KFCS2/KFCS” of “n Identifiers of Process Inputs/Outputs” of A2, “Outline
of Input and Output Interfaces” in PART-A “FCS Common” of Reference (IM 33M01A30-40E)
n Process Report
The Process Report acquires information regarding to system operating status for display in a
window or printing out on a printer upon the user’s request. The current status is displayed or
printed out.
Data acquired by the Process Report is displayed in the Process Report window. The Process
Report window displays the following two kinds of report:
• Tag report
• I/O report
SI bus process I/O is identified by the element name “%Y” while ESB bus process I/O is identified
by the element name “%Z”.
The methods of calling up the Process Report window and displaying reports are the same as
those for KFCS/KFCS2.
SEE
ALSO For detailed information on the Process Report window, see the following:
E8.1, “Process Report View” in PART-E “Human Interface Station” of Reference (IM 33M01A30-40E)

<B1. Process Data Management> B1-2
n Setting the Operation Mark

The CENTUM VP system does not allow the setting of an operation mark, while the Migrated-
FCS allows it for contact I/O (DI/DO).
SEE
ALSO For detailed information on the operation mark, see the following:
F3.5, “Operation Mark” in PART-F “Engineering” of Reference (IM 33M01A30-40E)

<B2. Trend Recording> B2-1
B2. Trend Recording

The Trend Recording acquires on the HIS process data including temperatures,
pressures, and flowrates imported onto the FCS, and then displays the fluctuation of the
process data in a trend graph.
The Trend Recording includes the following functions:
• Trend Data Acquisition
• Trend Data Display
This chapter explains the acquisition cycle covered by the Trend Recording.
n Trend Data Acquisition Cycle

Designate the trend data acquisition cycle for each trend block. One second, ten seconds, one
minute, two minutes, five minutes, or ten minutes can be designated.
The process I/O elements are identified differently in Migrated-FCS depends on the buses of
the I/O. If the signal is from the SI bus, the identifier %Y is used for assigning the trend data. If
the signal is from ESB bus, the identifier %Z is used for assigning trend data. The methods of
assignment are the same as KFCS/KFCS2.
SEE
ALSO For detailed information on the Trend Data Acquisition, see the following:
E5.1, “Trend Data Acquisition” in PART-E “Human Interface Station” of Reference (IM 33M01A30-40E)

Blank Page
<B3. Migrated-FCS Status Display View> B3-1
B3. Migrated-FCS Status Display View

The Migrated-FCS Status Display view displays an overview of the operating status of
the control stations. The method of calling up this view is the same as that for the status
display view in the CENTUM VP system.
SEE
ALSO For how to call up the Migrated-FCS status display view, see the following:
E2.7, “Calling up and Closing Operation and Monitoring Windows” in PART-E “Human Interface Station” of

<B3. Migrated-FCS Status Display View> B3-2
n Outline of the Migrated-FCS Status Display View

The Migrated-FCS status display view displays the control station hardware configuration and
its status, and the normal/abnormal status of the communication bus using different colors to
facilitate the grasp of the system status at a glance. In addition, the displayed control stations
can be started or stopped, and the node status can be displayed in this view.
The figure below shows the Migrated-FCS Status Display view:
.SF FCS0101 FCS Status Display
FCS
FCS
IOM
MYPJT Domain : 01 V net1 V net2

KFCS2-XL
MAN L R Not Ready
Distillation column A
Stand-By
Station No : 01
Control
Type : AFG82D Hard Ready
P S S C C S S P Maintenance
Revision : R4.01. 00 S I B P P B I S
U 3 3 U U 3 3 U
Generation : 0 0 0 0
03/23/2008 16 : 08 1 2 2 1
CPU Idle Time : 34 sec

Comm Load Ave : 0%
Cur : 0% 1 2
Test Mode : OFF
01 02 03 04 05 06
Control Status : RUN COM COM COM COM COM COM COM COM COM COM COM COM
PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU
Comm I/O : ON TEMP
I/O FAIL
TEMP
Air in
Air out
Battery ( L, R )
FAN
FCU ( N1, N2 )
1 2
Battery ( L, R ) 01 04
M M M M V V S S N N P P M M N N P P
A A A A M M T T C C S S A A C C S S
-TBC- C C C C 1 1 2 2 4 4 U U C C 4 4 U U
TEMP
02 05
Air in
M M V V V S N N P P M M V S N N P P
Air out A A M M M T C C S S A A M T C C S S
FAN C C 2 2 2 3 4 4 U U C C 2 3 4 4 U U
Door ( 1, 2, 3, 4) 03
AFG82D ETBC M M V S N N P P
TEMP TEMP A A M T C C S S
C C 2 3 4 4 U U
FAN FAN
PS40 R PS40 R
PS40 L PS40 L
Ready
B030101E.ai
Figure Migrated-FCS AFG82D Status Display View
SEE
ALSO FCS Status Display View of Migrated-FCS is the same as the view of KFCS/KFCS2.
For more information about Migrated-FCS Status Display View, see the following:
E4.8, “KFCS Status Display View” in PART-E “Human Interface Station” of Reference (IM 33M01A30-40E)

<B4. System Alarm Messages> B4-1
B4. System Alarm Messages

This chapter explains the system alarm messages regarding to SI buses output from the
Migrated-FCS.
SEE
ALSO For other system alarm messages, see the following:
Operating Messages (IM 33M05D20-40E)
n System Alarm Messages Output from the Migrated-FCS
No. 0463
Message name Notification of Control Right Change of SI Bus Communications Card
Print Example STN01 SI-BUS Controller Control IO2 RIGHT
Meaning SI bus communication card on right side of the control station (station name =
STN01) was set as the control side. The number followed to IO shows the line. SI
bus is always two line.
No. 0464
Message name Notification of SI Bus Communication Card Change to Stand-by Status
Print Example STN01 SI-BUS Controller Stand-by IO2 RIGHT
STN01) was set as the standby side. The number followed to IO shows the line. SI
bus is always two line.
No. 0465
Message name Inn service notification of IO card of SI bus
Print Example STN01 Card In Service IO2 NEST1 CARD01
Meaning Card 01 of nest 1 of the control station (station name = STN01) became the output
permission state.
The number followed to IO shows the line. SI bus is always two line.
No. 0466
Message name Out service notification of IO card of SI bus
Print Example STN01 Card Out Service IO2 NEST1 CARD01
Meaning Card 01 of nest 1 of the control station (station name = STN01) became the output
stand-by state.

No. 0771
Message name Failure of SI bus communication card of control unit
Print Example STN01 SI-BUS Controller Fail IO2 RIGHT
Meaning A failure occurred in the SI bus communication card on right side of the control
station (station name = STN01). The number followed to IO shows the line. SI bus
is always two line.
Action If it is operated normally after automatic restart, it can be used continuously. If it

remains in the stopped state, SI bus communication card is exchanged.
No. 0772
Message name Normal recovery of SI bus communication card of control unit
Print Example STN01 SI-BUS Controller Recover IO2 RIGHT
STN01) returned normally. The number followed to IO shows the line. SI bus is
always two line.
No. 0773
Message name Failure of nest common card of SI bus
Print Example STN01 NCM Fail IO2 NEST1 RIGHT
Meaning A failure occurred in the nest common card on right side of nest 1 of the control
is always two line.
Action Switch the maintenance switch of nest common card to the NORM side.
Exchange the nest common card if it is not recovered.
No. 0774
Message name Normal recovery of nest common card of SI bus
Print Example STN01 NCM Recover IO2 NEST1 RIGHT
Meaning Nest common card on right side of nest 1 of the control station (station name =
STN01) returned normally. The number followed to IO shows the line. SI bus is
always two line.

No. 0775
Message name Failure of SI bus
Print Example STN01 SI-BUS Fail IO2 BUS1
Meaning A failure occurred in SI bus 1 of the control station (station name = STN01).
Cause/Action It is thought the failure of SI bus communication card or the nest common card.
• Pull out each nest common card that relates to the relevant bus from IO nest
one by one.
Wait for one second or more, if Recover is not printed, insert it in the nest again
and pull the nest common card of the following nest out.
If Recover is printed, exchange the card because it is a failure of the nest
common card pulled out at that time.
• When it is not recovered even if the checking of pulling-out all nest common
cards is ended, it is thought the failure of SI bus communication card. Change
the control authority of CPU card by pushing the START/STOP switch twice
on the front panel of CPU card on the control side, and restart it. After that,
exchange SI bus communication card.
• It is thought the failure of SI bus cable when it is not recovered even if the
above-mentioned Actions are executed. Exchange the corresponding bus.
No. 0776
Message name Normal recovery of SI bus
Print Example STN01 SI-BUS Recover IO2 BUS1
Meaning SI bus 1 of the control station (station name = STN01) returned normally. The
number followed to IO shows the line. SI bus is always two line.
No. 0777
Message name Burnt fuse of SI bus communication card
Print Example STN01 SI-BUS Controller VTT Fuse Blown IO2 RIGHT
Meaning The VTT fuse fused in SI bus communication card on right side of the control
is always two line.
Action Exchange SI bus communication card.

No. 0778
Message name Normal recovery of Fuse of SI bus communication card
Print Example STN01 SI-BUS Controller VTT Fuse Recover IO2 RIGHT
Meaning The VTT fuse returned normally in SI bus communication card on right side of the
control station (station name = STN01). The number followed to IO shows the line.
SI bus is always two line.
No. 0779
Message name Burnt fuse of nest common card of SI bus
Print Example STN01 NCM VTT Fuse Blown IO2 NEST1 RIGHT
Meaning The VTT fuse fused in Nest common card on right side of nest 1 of the control
is always two line.
Action Exchange the nest common card.
No. 0780
Message name Normal recovery of fuse of nest common card of SI bus
Print Example STN01 NCM VTT Fuse Recover IO2 NEST1 RIGHT
Meaning The VTT fuse returned normally in Nest common card on right side of nest 1 of the
control station (station name = STN01). The number followed to IO shows the line.
No. 0781
Message name Failure of IO card of SI bus
Print Example STN01 Card Fail IO2 NEST1 CARD01
Meaning When it is accessed card 01 of nest 1 of the control station (station name = STN01),
an error (no response) was detected. The number followed to IO shows the line.
Cause/Action
Table Message No. 0781 - Causes and Actions
Cause Action
The card is not mounted. Mount the card.
The I/O card slot specified by the builder function Specification must be matched to the
and the slot position where the card was actually mounting.
mounted are different.
Defect of card. Exchange the card.
The power supply in the card is below a regulated Check the power supply, and exchange
value. the I/O card.
The connector of the backboard and the printed- Exchange the nest.
circuit board are defective.
B040101E.ai

No. 0782
Message name Normal recovery of IO card of SI bus
Print Example STN01 Card Recover IO2 NEST1 CARD01
Meaning Card 01 of nest 1 of the control station (station name = STN01) returned
normally.
No. 0783
Message name Failure of nest power supply card of SI bus
Print Example STN01 PSU Fail IO2 NEST1 RIGHT
Meaning A failure occurred in Power supply card on right side of nest 1 of the control station
(station name = STN01). The number followed to IO shows the line. SI bus is always
two line.
Action Exchange the power supply card.
No. 0784
Message name Normal recovery of nest power supply card of SI bus
Print Example STN01 PSU Recover IO2 NEST1 RIGHT
Meaning Power supply card on right side of nest 1 of the control station (station name =
STN01) returned normally.
No. 0785
Message name Cabinet environment error
Print Example STN01 Cabinet Error IO2 ADDR=ll-mm CODE=nnnn
Meaning Refer to message No.0173.
SEE
ALSO For the Message details, No. 0173, see the following:
Operating Messages (IM 33M05D20-40E)
No. 0786
Message name Cabinet environment recovery
Print Example STN01 Cabinet Recover IO2 ADDR=ll-mm CODE=nnnn
Meaning The cabinet environment error occurred at the message number 0785 has
recovered.

No. 0787
Message name IO communication card self-diagnostic error
Print Example STN01 I/O Diagnosis Error IO2 RIGHT CODE=xxxxxxxx yyyyyyyy
Meaning IO communication card on right side of the control station (station name = STN01)
detected an error with the self-diagnostic. The number followed to IO shows the
line. SI bus is always two line.
Cause/Action It shows with CODE. Refer to the table below for details.
Table Message No.0787 – Details Code List
CODE (HEX16 digits)
Error Code Error Details Cause Action
xxxxxxxx yyyyyyyy
00003801 00000000 The SI bus communication card is not Mount the SI bus communication card.
mounted.
Defect of SI bus communication card Exchange the SI bus communication card.
00003802 00000000 Defective connection between the SI bus Connect the SI bus with the SI bus
communication card and the SI bus. communication card.
Defect of SI bus communication card Exchange the SI bus communication card.
Not listed 00000000 The diagnostic of SI bus communication If it is operated normally after automatic restart,
above card is abnormal. it can be used continuously.
If it remains in the stopped state,
SI bus communication card is exchanged.
B040102E.ai

Toc C-1
CENTUM VP
Migrated-FCS (FIO)
CONTENTS
PART-C Hardware
C1. Overview...................................................................................................C1-1
C1.1 Configuration of the Migrated-FCS............................................................... C1-2
C1.2 Migration Kits.................................................................................................. C1-4
C1.3 Field Monitoring Station................................................................................. C1-6
C1.4 Field Control Unit (FIO Compatible).............................................................. C1-8
C2. Function and Configuration of the Migrated-FCS...............................C2-1
C2.1 Field Control Unit............................................................................................ C2-2
C2.1.1 Power Supply Unit........................................................................... C2-3
C2.1.2 Battery Unit...................................................................................... C2-5
C2.1.3 Processor Card................................................................................ C2-6
C2.1.4 V net Coupler Unit.......................................................................... C2-10
C2.1.5 External Interface Unit....................................................................C2-11
C2.1.6 FCU Fan Unit................................................................................. C2-12
C2.1.7 SI Bus Interface Card..................................................................... C2-13
C2.1.8 ESB Bus Interface Card................................................................. C2-14
C2.1.9 ESB Bus Coupler Unit.................................................................... C2-15
C2.2 Power Distribution Board............................................................................ C2-16
C2.2.1 Power Distribution Board for the CENTUM V................................ C2-17
C2.2.2 Power Distribution Board for the CENTUM-XL............................. C2-18
C2.3 Bus Unit.......................................................................................................... C2-19
C3. Cable Connection....................................................................................C3-1
C3.1 Power Supply Wiring...................................................................................... C3-2
C3.2 Grounding........................................................................................................ C3-3
C3.3 Wiring of Control Bus..................................................................................... C3-4
C3.3.1 V net Wiring...................................................................................... C3-6
C3.3.2 V net Grounding..............................................................................C3-11
C3.4 Connection at the Operation Monitoring Unit Side................................... C3-13
C3.4.1 Front Panel of the Control Bus Interface Card............................... C3-14
C3.4.2 Installing the Control Bus Interface Card to a PC.......................... C3-15
C3.4.3 Connecting Control Bus Cables to the Control Bus Interface
Card............................................................................................... C3-16
C3.4.4 Setting the Control Bus Station Address....................................... C3-18

Toc C-2
C3.5 Extended SB Bus.......................................................................................... C3-22
C3.6 ER Bus............................................................................................................ C3-25
C4. Maintenance and Parts Replacement ..................................................C4-1
C4.1 Daily Maintenance - Status Display View..................................................... C4-3
C4.2 Daily Check and Migrated-FCS Status Display Lamps.............................. C4-5
C4.3 FCU Components Replacement Procedure................................................ C4-6
C4.4 How to Replace the Unit................................................................................. C4-7
C4.4.1 Replacing the Power Unit of FCU.................................................... C4-8
C4.4.2 Replacing the Processor Card, SI Bus Interface Card and
ESB Bus Interface Card................................................................. C4-10
C4.5 Procedure for Replacing the V net Coupler Unit....................................... C4-12
C4.6 Parts Requiring Periodical Replacement
(Parts Having Defined Life Spans).............................................................. C4-13
C4.6.1 Replacing the Air Filter................................................................... C4-15
C4.6.2 Replacing the FCU Fan Unit.......................................................... C4-16
C4.6.3 Replacing the Battery Pack........................................................... C4-18
C4.6.4 Replacing the Fuses...................................................................... C4-20
Customer Maintenance Parts List (AFG8xx)....................CMPL 33Q06W30-31E

<C1. Overview> C1-1
C1. Overview
Migrated-FCS is a type of field control station in which the station control nest of CENTUM
V and CENTUM-XL can be replaced with field control unit of CENTUM VP.
• Existing FCS: Field Control Station
The models are represented as the CFCS2 (CENTUM V) and the EFCS (CENTUM-XL).
• SCN: Station Control Nest
This component will be replaces.
Migrated-FCS will be referred to as FCU (Field Control Unit).
Moreover, the existing main power distribution board requires certain modification. This
part of document mainly describes the differences between FCU of Migrated-FCS and that
of CENTUM V and CENTUM-XL.

<C1. Overview> C1-2
C1.1 Configuration of the Migrated-FCS

The Migrated-FCS uses the existing cubicle, input/output (I/O) nest, signal conditioner
(SC) nest, and terminal board. The station control nest (SCN) is replaced with the
CENTUM VP version. An SI bus interface card (SI301) that connects the existing I/O card
and CPU card is then added to the system. A V net type control bus is used; V net is used
as control bus to connect with other types CENTUM VP stations. Furthermore, ESB bus
(Extended SB bus) interface cards (CENTUM V:SB301; CENTUM-XL:SB302) are used, thus
the existing I/O module can be used together with newly added modules.
Hereinafter, the I/O modules connected on V net are referred to as SIO while the I/O
modules connected on ESB bus are referred to as FIO (Fieldnetwork I/O).
n Hardware Configuration of the Field Control Station

The field control unit (FCU) for the Migrated-FCS has a different height from that of the existing
SCN. It is higher by 2U than the CFCS2 and by 3U than the EFCS; thus, the position of the I/O
nest must be moved downward (1U equals 44.45 mm).
Existing FCS Migrated-FCS
SCN
FCU
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
1 2 3 4 5 6 7 8 9 10 11 G 24 V 24 V
5V 5V
G G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
NEST NEST
ADRS ADRS
5A 5A
24 V 24 V
5V 5V
G G
1 2 3 4 5 6 7 8 9 10 11 G
NEST NEST
ADRS ADRS
RDY NORM RDY NORM
I/O nest
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
1 2 3 4 5 6 7 8 9 10 11 G
24 V 24 V
5V 5V
G G
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
NEST NEST
ADRS ADRS
5A 5A
I/O nest
24 V 24 V
5V 5V
G G
NEST NEST
1 2 3 4 5 6 7 8 9 10 11 G
ADRS ADRS
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
1 2 3 4 5 6 7 8 9 10 11 G
24 V 24 V
5V 5V
RDY RDY
NORM NORM G G
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
NEST NEST
5A 5A ADRS ADRS
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
1 2 3 4 5 6 7 8 9 10 11 G 5A 5A
24 V 24 V
5V 5V
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ G G
RSP RSP
MAINT MAINT
5A 5A NEST NEST
ADRS ADRS
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
1 2 3 4 5 6 7 8 9 10 11 G
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
TM2
AC OUT
TM2
AC OUT POWER
POWER
CN1
L
CN1 HKU RDY
L N
CN2
HKU RDY TEMP ALM
N
CN2 L
TEMP ALM CN3 PS ALM
L N
CN3 PS ALM FAN ALM
N L 125V 1.0A
FAN ALM AUX ALM
L 125V 1.0A N
PDB
AUX ALM
N READY
READY L N
AUX IN
HF bus coupler
L N
NO NC C + -
AUX IN TM1
NO NC C + -
TM1 TM3
TM3
PDB (power PDB interface card

distribution board)
C010101E.ai
Figure Migration of Field Control Station

<C1. Overview> C1-3
The following is a detailed configuration drawing of the front view of the FCS before and after the
migration:
For the CENTUM V
Remove the components inside
Existing FCS Migrated-FCS
the front area of the FCS
SCN FCU
71 71
7U 67 66
FAN 64
9U
60 61 FAN
1U 57
RDY
SEL
RSP
NORM RDY
SEL
RSP
NORM
V.ADJ V.ADJ
55 56
53
MAINT MAINT
5U 1U
5U
5A 5A
24 V 24 V
5V 5V
51
G G
48
NEST NEST
ADRS ADRS RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G G G
45 44
NEST NEST
RDY RDY ADRS ADRS
NORM NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5U
5A 5A
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
G G
NEST
ADRS
NEST
ADRS
38 41 RDY
SEL
RSP
NORM
MAINT
RDY
SEL
RSP
NORM
MAINT
V.ADJ
5A
V.ADJ
5A
5U
35
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G G G
34
NEST NEST
ADRS ADRS
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
I/O Nest
MAINT MAINT
I/O Nest
5U
5A 5A
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
31
G G
28
NEST NEST
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
5U
24 V 24 V
5V 5V
25
1 2 3 4 5 6 7 8 9 10 11 G G G
NEST NEST
24
RDY RDY ADRS ADRS
NORM NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
5U
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
G G
18 21
NEST NEST
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
5U
24 V 24 V
15
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G G G
NEST NEST
RDY RDY ADRS ADRS
NORM NORM
14
SEL SEL
V.ADJ V.ADJ
RSP RSP
Cable area
MAINT MAINT
5A 5A
5U
Cable area
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
G G
8 11
NEST NEST
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
1U 5U
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G G G
NEST NEST
ADRS ADRS
4
3U
1 2 3 4 5 6 7 8 9 10 11 G
0 0 POWER
POWER
4U
4U
L N
+ - + + -
Installation location Installation location L N
TM1
+ - + -
+ -
of the existing popnut

-
TM1

CPL PDB
PDB PDB Interface card
For the CENTUM-XL
Existing FCS Remove the components inside Migrated-FCS

the front area of the FCS
SCN
FCU
73 73
70
6U
FAN 67 68
9U
64 FAN
63
61
1U
RDY
SEL
RSP
NORM RDY
SEL
RSP
NORM
V.ADJ V.ADJ
59 58
55
MAINT MAINT
5U 1U
5U
5A 5A
24 V 24 V
5V 5V
53
G G
52
NEST NEST
ADRS ADRS
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
49
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
G G
46
RDY RDY NEST NEST
NORM NORM ADRS ADRS
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5U
5A 5A
24 V 24 V
5V 5V
G G 1 2 3 4 5 6 7 8 9 10 11 G
NEST
ADRS
NEST
ADRS
42 43 RDY
SEL
RSP
NORM
MAINT
RDY
SEL
RSP
NORM
MAINT
V.ADJ
5A
V.ADJ
5A
5U
39
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
G G
36
NEST NEST
RDY NORM RDY NORM ADRS ADRS
SEL SEL
V.ADJ V.ADJ
RSP RSP
I/O Nest
MAINT MAINT
I/O Nest
5U
5A 5A
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
33
G G
32
NEST NEST
ADRS ADRS
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
5U
24 V 24 V
29
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
G G
NEST NEST
26
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
5U
24 V 24 V
5V 5V
G G 1 2 3 4 5 6 7 8 9 10 11 G
22 23
NEST NEST
ADRS ADRS
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
5U
24 V 24 V
19
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
G G
NEST NEST
16
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
Cable area
5U
24 V 24 V
Cable area
5V 5V
G G 1 2 3 4 5 6 7 8 9 10 11 G
12 13
NEST NEST
ADRS ADRS
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
1U 5U
24 V 24 V
5V 5V
1 2 3 4 5 6 7 8 9 10 11 G
G G
NEST NEST
6
ADRS ADRS
4U
1 2 3 4 5 6 7 8 9 10 11 G
0 0
Installation location
TM2
TM2 AC OUT
AC OUT
POWER
POWER
CN1
4U
L
CN1
L
HKU RDY
4U
N
HKU RDY CN2
N
CN2 TEMP ALM
Installation location
TEMP ALM L
L CN3 PS ALM
PS ALM N
CN3
N FAN ALM

FAN ALM L 125V 1.0A
L 125V 1.0A AUX ALM
AUX ALM N
N
READY
READY
L N
L N AUX IN
AUX IN NO NC C + -
NO NC C + - TM1

TM1
TM3
TM3
PDB
CPL PDB Interface card
PDB C010102E.ai
Figure Front FCS View Before and After the Migration

<C1. Overview> C1-4
C1.2 Migration Kits

Migration kits are available to migrate the existing FCS. The existing FCS is modified to
the Migrated-FCS using the migration kits.
n Types of Migrated-FCS Migration Kits

The following Migrated-FCS migration kits are available:
l Systems Composed of SIO and FIO

• Field Control Station Migration Kit (for CENTUM V) (Model: AFG81S)
• Duplexed Field Control Station Migration Kit (for CENTUM V) (Model: AFG81D)
• Field Control Station Migration Kit (for CENTUM-XL) (Model: AFG82S)
• Duplexed Field Control Station Migration Kit (for CENTUM-XL) (Model: AFG82D)
l Systems Composed of FIO

• Field Control Station Migration Kit (for CENTUM V) (Model: AFG83S)
• Duplexed Field Control Station Migration Kit (for CENTUM V) (Model: AFG83D)
• Field Control Station Migration Kit (for CENTUM-XL) (Model: AFG84S)
• Duplexed Field Control Station Migration Kit (for CENTUM-XL) (Model: AFG84D)

<C1. Overview> C1-5
n Structure of the Migrated-FCS Migration Kits

The Migrated-FCS migration kits consist of the units listed in the table below. For the duplex type,
each of the units is used in duplicate.
Table Structure of the Migrated-FCS Migration Kits
Name Model or parts name Remarks
Field control unit
Power supply unit PW301, PW302, PW304 100-120 V AC, 220-240 V AC, 24 V DC
Processor card CP345 For single/duplexed processor card
SI bus interface card SI301 Interface with the existing I/O nest
ESB bus interface card SB301 (for CENTUM V) Interface with the node connected to the ESB bus
ESB bus interface card SB302 (for CENTUM-XL) Interface with the node connected to the ESB bus
V net coupler unit AIP502 or AIP501 AIP501 : for single CPU system
ESB bus coupler unit AIP532 For single/duplexed ESB bus
External interface unit S9866UK Displays the CPU RDY contact output and the
FCU fan status
Cable
SI bus cable A1361WL SI bus connection cable for CENTUM V
SI bus cable A1134WL SI bus connection cable for CENTUM-XL
Contact output cable S9511UV Connection cable from the external interface unit
to the PDB interface card
PDB contact output cable S9920UW (for CENTUM V) Cable from the PDB interface card to the PDB
PDB contact output cable S9665UV (for CENTUM-XL) Cable from the PDB interface card to the PDB
PDB interface card
For CENTUM V S9838UK Relay card for connecting from the contact
output cable to the PDB
For CENTUM-XL S9839UK Relay card for connecting from the contact
output cable to the PDB
C010201E.ai

<C1. Overview> C1-6
C1.3 Field Monitoring Station

When migrate a field monitoring station (FMS), the existing I/O cards can not be used.
Connect the node units with different I/O and devices to ESB bus, then set the FCU as the
master of ESB bus and connect to ESB bus interface cards (SB301 or SB302).
n Hardware Components of Field Monitoring Station

Replace the monitoring station control unit (MCU), the multiplexer card nests and I/O cards with
the CENTUM VP nodes, and apply the Migrated-FCS ESB bus for signal communication.
The nodes are the devices where the field process signals are converted and transmitted to
FCU. A node unit consists of power supply module, ESB bus interface module (SB401) and I/O
modules.
When migrate a FCS with dual-redundant configuration, the ESB bus should also be dual-
redundantly configured.
Existing FMS Migrated FMS
NEST FAN
ANB10D
P MCU Node unit
LL NN F
S Monitoring station
CC MP C
1
AA 61 1
1 control unit
P
M MA N
S
ANB10D
X XD C Multiplexer card nest Node unit
1
3 35 2
1
P
M MA N
S Multiplexer card nest
X XD C ANB10D
1
3 35 2
1 Node unit
TM2
AC OUT
POWER
CN1
L
PDB
TM2
AC OUT HKU RDY
N
CN2
POWER TEMP ALM
L
PDB
CN1 CN3 PS ALM
L N
HKU RDY FAN ALM
N L 125V 1.0A
CN2
TEMP ALM AUX ALM
L N
CN3 PS ALM READY
N
FAN ALM L N
L 125V 1.0A
AUX IN
AUX ALM NO NC C + -
N TM1
READY
TM3
L N
AUX IN
NO NC C + -
TM1
TM3
C010301E.ai
Figure Migration of Field Monitoring Station

<C1. Overview> C1-7
n Types of Migrated-FMS Auxiliary Parts Kit

The tools and the power cables for migrating FMS are available in the following Auxiliary Parts
Kit.
The following Migrated-FMS Auxiliary Parts Kit are available:
• Auxiliary Parts Kit for Field Monitoring Station Migration: For Single Node (Model: AKT801)
• Auxiliary Parts Kit for Field Monitoring Station Migration: For Dual Nodes (Model: AKT802)
• Auxiliary Parts Kit for Field Monitoring Station Migration: For Three Nodes (Model: AKT803)
l I/O Modules to be Used after Migration

The multiplexer cards and I/O cards in existing systems are migrated. The table below shows I/O
modules to be used after migration, which are equivalent to existing I/O cards.
Table I/O Modules to be Used after Migration
I/O Modules to be
Existing I/O Cards Used after Migration
MX2 (Non-insulated multiplexer card : mV, TC) AAT145 x2
MX3 (Insulated multiplexer card : mV, TC) AAT145
MX4 (Non-insulated multiplexer card : V) AAV142 x2
MX5 (Insulated multiplexer card : V) AAV142 (Non-isolated)
MX6 (Non-insulated multiplexer card : RTD) AAR145 x2
VM1 (Multipoint analog input card) AAV141
VM2 (Multipoint analog input/output card) AAB841
PM1 (Multipoint pulse train input card) AAP149
ST2 (Multipoint status input/output card) ADV859
C010302E.ai

<C1. Overview> C1-8
C1.4 Field Control Unit (FIO Compatible)

When upgrading CENTUM V or CENTUM-XL to Migrated-FCS, if a certain quantity of loops
needs to be added to the existing control system, it is recommended to purchase a new
CENTUM VP FCS for the added loops.
Migrated-FCS stations can be used together with the CENTUM VP FIO Compatible field
control stations.
n Components of FIO Compatible Field Control Unit

The following figure shows a CENTUM VP FCS with cabinet.
In the I/O area, five units are installed.
Front Rear
FCU
Node unit
Node unit
C010401E.ai
Figure FCS for FIO

<C2. Function and Configuration of the Migrated-FCS> C2-1
C2. Function and Configuration of the

Migrated-FCS
The Migrated-FCS contains the following units within the cabinet:
New hardware:
• Field control unit (FCU)
• Power distribution board (PDB: Modified version of the existing PDB)
Existing hardware:
• DC power supply unit for input/output devices
• Bus unit
• Cooling fan
• I/O nest (process input/output card nest) and I/O card
• Signal conditioner nest (SC nest), SC card, relay board, and terminal board

C2.1 Field Control Unit

The Migrated-FCS directly controls processes; thus, it requires high operability, data
security and reliability. In addition to the proven duplex technology, by synchronously
executing the processor cards of both the control side and the standby side, the Migrated-
FCS can execute various control functions and user programs without any interruption
while the control is being switched between these processor cards.
n FCU Configuration and Names

The figure below shows the configuration of the FCU and the names of its parts.
Power supply unit
SI bus interface card
ESB bus interface card
Processor card
V net coupler
RDY
SEL
RSP
NORM
MAINT
RDY
SEL
RSP
NORM
MAINT
V.ADJ
5A
24 V
V.ADJ
5A
24 V
unit
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
Battery
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
unit
5V 5V
G G
NEST NEST
ADRS ADRS
Battery unit
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
External interface
unit
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
ESB bus FCU Fan unit
POWER
coupler unit
L N
+ - + + -
-
TM1
C020101E.ai
Figure Field Control Unit
The names of the units in the FCU are as follows.

• 100-120 V AC power supply unit: PW301 (1 or 2 units)
• 220-240 V AC power supply unit: PW302 (1 or 2 units)
• 24 V DC power supply unit: PW304 (1 or 2 units)
• Processor card: CP345 (1 or 2 unit)
• SI bus interface card: SI301 (1 or 2 units)
• ESB bus interface card: SB301 (for CENTUM V, 1 or 2 units)
• ESB bus interface card: SB302 (for CENTUM-XL, 1 or 2 units)
• V net coupler unit: AIP501 or AIP502 (2 units)
• ESB net coupler unit: AIP532 (1 or 2 units)
• FCU Fan unit: AIP601 (2 units)
• External interface unit (1 unit)

C2.1.1 Power Supply Unit

The power supply unit receives the specified type of power from the distribution board,
converts it to floating (isolated) DC, and supplies it to each unit in the FCU.
n Power Supply Unit Configuration

• RDY lamp: green when status normal, OFF when status abnormal.
• CHK connector: For maintenance use.
• Battery unit: Used for memory backup.
RDY RDY lamp

CHK
CHK connector
BATTERY
ON
Battery ON/OFF switch
OFF (Toggle switch)
Battery unit
BATTERY LIFE
(AVE.ROOM TEMP 30 deg.C MAX.)
Battery life label
Power supply cable
C020102E.ai
Figure Power Supply Unit

n Power Supply Unit Settings

• Battery ON/OFF switch:
Switch for battery which backs up contents of processor card main memory if power fails.
ON;
Backup status, set to this (ON) position during normal operation.
OFF;
No backup. If power is likely to be off for 72 hours or more, backup battery will be
exhausted (and memory contents lost). Turn battery switch OFF to preserve memory.
A locking toggle switch is used.
To operate the toggle switch, pull the end towards you before switching.

C2.1.2 Battery Unit

The battery unit provides memory backup if processor card power fails.
l Battery Backup Specifications

Backup time: Up to 72 hours
Battery shelf life: Depends on room temperature
• 3 yrs. at average temperature of 30 deg.C
• 1.5 yrs. at average temperature of 40 deg.C
• 9 months at average temperature of 50 deg.C
n Battery Unit Configuration

The battery unit is inside the power supply unit. The battery voltage is converted to 5 V DC inside
the power supply unit and applied via the backplane to the processor card.
Mounting screws
(Connect to power unit)
Battery pack
(with connectors)
Connector
(Wired to power unit)
Battery life label

C020103E.ai
Figure Battery Unit

C2.1.3 Processor Card

The processor card performs control computations.
The processor card consists of CPU and power supervisory functions. If there is any
abnormality, the processor card makes an output at a contact from the alarm input/output
terminal of the power distribution board via the external interface unit.
n Processor Card Configuration
l Status Lamps
HRDY:
If processor card self-diagnostics determine that processor card hardware is normal, then this
lamp is green; otherwise it is OFF.
RDY:
If both hardware and software are operating normally, then this lamp is green; if either or both are
abnormal then it is OFF.
CTRL:
For the processor that is performing online control, this lamp is green; for the standby processor
it is OFF. When a dual-redundant system is started up, then the rightmost processor is given
online control right.
COPY:
For a dual-redundant configuration, this is green when program is being copied between the
processor cards, and OFF when copying ends.
When processor card is swapped, or when the stopped processor is started, the program is
automatically copied from the online card to the standby processor. When copying ends, the
lamp is turned OFF.
START/STOP:
This switch stops the processor card CPU for maintenance, or restarts it. If you operate this
switch while the processor card is running, the processor is stopped. If you operate it while the
processor card is stopped, the processor is restarted. This switch is recessed in the
1-2 mm dia. Hole beside the START/STOP label. Use a thin object to operate the switch.

HRDY HRDY lamp

RDY RDY lamp
CTRL CTRL lamp
COPY
COPY lamp
START
/STOP START/STOP switch
CN1
CN1 connector (for maintenance use)
V Net STATION
ADDRESS
0 1
ODD PARTY
V net Station Address setting DIP switch
0
0 Domain no. setting
MSB
DOMAIN No.
LSB
0 1
ODD PARTY
MSB
Station no. setting
STATION No.
LSB
C020104E.ai
Figure Processor Card

n Domain Number Setting

A domain includes all the stations on a V net. Domain numbers may be set in the range 1 to 16.
Set the DIP switches according to the domain number, as per the figure below. Bit number 2 and
3 are normally set to 0.
0 1
ODD PARITY Domain no. parity (one bit, odd parity)
1 2 3 4 5 6 7 8
0
Set to 0
0
(MSB)
DOM
Domain number (5 bits)
NO.
(LSB)
MSB: Most significant bits

LSB: Least significant bits C020105E.ai
Figure Domain Number Setting DIP Switch
Table Domain Number and Setting Switch Position
Domain number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Bit no. 1 0 0 1 0 1 1 0 0 1 1 0 1 0 0 1 0
Bit no. 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit no. 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit no. 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Bit no. 5 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
Bit no. 6 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0
Bit no. 7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
Bit no. 8 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
C020106E.ai
DIP switch setting

0: In the above figure, switch is down (left position)
1: In the above figure, switch is up (right position)

n Station Number Setting

Station numbers within a domain are set to different numbers in the range 1 to 64. Set the DIP
switches according to the station number, as per the figure below.
0 1
ODD PARITY Station no. parity (one bit, odd parity)
1 2 3 4 5 6 7 8
(MSB)
STA
Station number
NO.
(LSB)
MSB: Most significant bits

LSB: Least significant bits C020107E.ai
Figure Station Number Setting DIP Switch
Table Station Number and Setting Switch Position

Station number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Bit no. 1 0 0 1 0 1 1 0 0 1 1 0 1 0 0 1 0
Bit no. 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit no. 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit no. 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Bit no. 5 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
Bit no. 6 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0
Bit no. 7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
Bit no. 8 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
Station number 17 18 30 31 32 33 60 61 62 63 64
Bit no. 1 1 1 1 0 0 1 1 0 0 1 0
Bit no. 2 0 0 0 0 0 0 0 0 0 0 1
Bit no. 3 0 0 0 0 1 1 1 1 1 1 0
Bit no. 4 1 1 1 1 0 0 1 1 1 1 0
Bit no. 5 0 0 1 1 0 0 1 1 1 1 0
Bit no. 6 0 0 1 1 0 0 1 1 1 1 0
Bit no. 7 0 1 1 1 0 0 0 0 1 1 0
Bit no. 8 1 0 0 1 0 1 0 1 0 1 0
C020108E.ai
DIP switch setting

0: In the above figure, switch is down (left position)
1: In the above figure, switch is up (right position)

C2.1.4 V net Coupler Unit

The V net coupler unit connects the processor card with FCU to the V net cable, and both
isolates the V net signal and converts the signal levels.
n V net Coupler Unit Configuration

In the dual-redundant FCU with dual CPU cards, the FCU contains two V net couplers of AIP502.
The upper one is bus1 and the lower is bus 2. In the non-redundant FCU with single CPU card,
the FCU contains two V net couplers of AIP501.
l Status Lamp
• RCV:
Lit in green when receiving a communication carrier from the V net; is not lit in other cases.
• SND (for AIP501):
Lit in green when sending data to the V net; is not lit in other cases.
• SND-L (for AIP502):
Lit in green while the processor card in the left side of the FCU is sending data to the V net;
is not lit in other cases.
• SND-R (for AIP502):
Lit in green while the processor card in the right side of the FCU is sending data to the V net;
is not lit in other cases.
When the communication switch is set to DSBL (disable), all lamps are off.
Attaching screw
V Net V Net
RCV lamp RCV RCV
SND-L lamp SND-L

SND-R SND
SND-R lamp
CN1 CN1
ENBL ENBL
Communication switch
DSBL DSBL
CN2 CN2
Connector assembly
Attaching screw
AIP502 (for duplexed processor unit) AIP501 (for single processor unit)
C020109E.ai
Figure V net Coupler Unit
l Communications Switch Settings

ENBL: Enables V net communications. Use this setting for normal communications.
DSBL: Use this setting to disable V net communications.
A locking toggle switch is used. To operate the toggle switch, pull the end towards you before
switching. Up is ENBL, Down is DSBL.

C2.1.5 External Interface Unit

The external interface processor card self-diagnostic signal is output from the power
distribution board contacts. If the rotating speed of the FCU fan becomes abnormal, the
fan status display lamp that corresponds to the abnormal fan will light up in red.
n External Interface Unit Configuration
l Fuses
RL1: Power fuse for left side CPU Ready contact repeater relay.
RL2: Power fuse for fan rotation control signal relay.
RL3: Power fuse for right side CPU Ready contact repeater relay.
N1: FCU fan (left side: N1) power fuse.
N2: FCU fan (right side: N2) power fuse.
l Lamps
N1: If N1 fan fails or its rotation is abnormal, lamp is red; normally OFF.
N2: If N2 fan fails or its rotation is abnormal, lamp is red; normally OFF.
l Connector
Performs self-diagnostics of the left processor card, right processor card, and the power supply
unit. Then it outputs the result as a CPU READY contact to the power distribution board via the
attached cable.
Relay power fuse
Fan power fuse
RL1 RL2 RL3 N1 N2
FUSE
Fan status lamp
CN1
Connector
C020110E.ai
Figure External Interface Unit

C2.1.6 FCU Fan Unit

FCU fan unit operates to prevent FCU internal temperature rise; this prevents
maloperation due to overheating and also helps increase component life.
n FCU Fan Unit Configuration

Two FCU fan units are mounted in the bottom of the FCU.
Air flow direction
C020111E.ai
Figure FCU Fan Unit
The fan has two speeds; the high speed is set in the following cases:
• When the suction air temperature increases beyond 35 deg C
• When the exhaust air temperature increases beyond 40 deg C
• When any one of the fan units is stopped or the speed of any one fan becomes abnormal.
If a fan speed drops due to a failure, the corresponding fan status lamp on the external interface
unit lights in red.

C2.1.7 SI Bus Interface Card

The SI bus interface card (SI301) is used by the FCU to communicate with the I/O nest. The
I/O card of the existing FCS can be accessed.
n SI Bus Interface Card Configuration

• Status lamp
RDY lamp: green when SI bus interface card is normal, or is initialized otherwise OFF.
CTRL lamp: green when SI bus interface card is on line, OFF when standby.
• SI bus connector
Used for linking the I/O nest NC cards and bus unit. (*2)
RDY RDY lamp

CTRL
CTRL lamp
SI BUS
CN1(BUS1)
Connector
for SI bus
CN2(BUS2)
C020112E.ai
Figure SI bus Interface Card
*1: Only when the processor card starts control actions, the RDY lamp turns on. So that before the system software is downloaded,
the RDY lamp of SI301 is not lit even when the SI301 card is correctly installed and supplied with power.
*2: During the operation, it is necessary to use SI bus cable to connect the SI301 to the bus unit in the cabinet. Otherwise, the SI bus
interface card may fail.

C2.1.8 ESB Bus Interface Card

ESB bus interface card (SB301 or SB302) is installed to FCU, as a master to perform
communication via SB401 cards with I/O modules in the FIO node units.
n ESB Bus Interface Card Configuration

• Status lamp
RDY lamp : When SB301 or SB302 is in normal status, the RDY (ready) lamp is lit in green.
Otherwise, the lamp is off.
CTRL lamp : When SB301 or SB302 is in control status, the CTRL (control) lamp is lit in
green. When the card is in standby status, the lamp is off.
• HK bus connector
For migrating CENTUM-XL, if HK-bus interface is required, SB302 should be used. SB301
does not have HK-bus interface. A housekeeping unit (HKU) can be used for collecting the
setting information of signal conditioners and the alarms of the ambient temperature and the
alarms of the ventilation fan as well as for changing the settings.
Use a cable to link the HK bus connector (CN2) of the SB302 card and the SI301 connector
on the upper part of the Bus Unit.
SEE
ALSO For more information about the Bus Unit, see the following:
C2.3, “Bus Unit”
RDY RDY lamp RDY RDY lamp

CTRL CTRL
CTRL lamp CTRL lamp
CN1 CN1
CN1 connector CN1 connector

(for maintenance) (for maintenance)
CN2
HK bus connector
SB301 SB302
C020113E.ai
Figure ESB Bus Interface Card

C2.1.9 ESB Bus Coupler Unit

The ESB bus coupler unit (AIP532) couples the ESB bus interface unit installed in the FCU
to the ESB bus by modulating and demodulating the signals.
n ESB Bus Coupler Unit Configuration

For an FCU with duplexed ESB bus, two ESB bus coupler units (AIP532) are installed. On the left
is for bus 1, and on the right for bus 2.
• Status lamp
RCV:
Lit in green when receiving a communication carrier from the ESB bus; is not lit in other
cases.
SND-L :
Lit in green while the ESB bus interface unit in the left side of the FCU is sending data to the
ESB bus; is not lit in other cases.
SND-R :
Lit in green while the ESB bus interface unit in the right side of the FCU is sending data to
the ESB bus; is not lit in other cases.
RCV lamp
SND-L lamp Connector
SND-R lamp for ESB bus
C020114E.ai
Figure ESB Bus Coupler Unit

C2.2 Power Distribution Board

In addition to a function to distribute the supply power, the power distribution board (PDB)
has the following functions: a function to amplify the relay and output the RDY signal of
the FCU, and a function to collect various alarm signals in the cabinet and transfer them
to the built-in housekeeping unit.

C2.2.1 Power Distribution Board for the CENTUM V

A circuit breaker (including the main ON/OFF switch function) and a noise filter are
attached to the power supply input section. The output is supplied to the I/O nest and the
FCU through the power supply output terminal via the bus unit on the front of the cabinet.
It is also supplied to power supply unit for the input/output device.
n Structure of the Power Distribution Board for the CENTUM V

The external view diagram of the PDB for the CENTUM V is shown below.
Label text (connection destination is
shown inside parentheses)
CN1 CN2
Circuit breaker (PDB) (FCU)
FRONT REAR
Rated voltage
display label
U V
G U V U V U V
Power supply input terminals Power supply output terminal PDB interface card
for the frontal bus unit
C020201E.ai
Figure Power Distribution Board for the CENTUM V
n Cable Connection of the PDB Interface Card

The cable connection destinations of the PDB interface card are as follows:
l CN1 Connector
1. Remove the cable that is connected to the RDY connector on the back of the existing PDB.
This cable is found directly below the backboard in the back of the existing SCN.
2. Connect the supplied cable to the RDY connector on the back of the existing PDB.
3. Discard the removed old cable.
l CN2 Connector
Connect to the external interface unit of the FCU using a 50-pin cable. The cable should be
routed between the right side of the I/O nest and the bus when viewed from the front of the
cabinet.

C2.2.2 Power Distribution Board for the CENTUM-XL

The function of the input/output section of the power distribution board (PDB) for the
CENTUM-XL is the same as those for the CENTUM V.
n Structure of the Power Distribution Board for the CENTUM-XL

The power supply for the input/output devices and the fan unit that are mounted on the back of the
cabinet is converted to 24 V DC by the input/output device power supply unit (PS40: 100-120 V AC;
PS41: 220-240 V AC). It is then supplied via the bus unit at the back of the cabinet.
The following diagram shows the structure of the power distribution board for the CENTUM-XL:
Connector for communication
card within the station Label text (connection destination is
Connector for DC shown inside parentheses)
power supply PDB CN3 CN1 CN2
Circuit breaker Status display
Not used (PDB) (FRONT BUS) (FCU)
lamp
TM2
AC OUT
POWER
CN1
L
HKU RDY
N
CN2
TEMP ALM
L
CN3 PS ALM
N
FAN ALM
L 125V 1.0A
AUX ALM
N
READY
L N
AUX IN
NO NC C + -
TM1
TM3
Power supply input terminal Fuse Alarm input/output terminal PDB interface card
Power supply output terminal
Alarm output relay
C020202E.ai
Figure Power Distribution Board for the CENTUM-XL
n Cable Connection of the PDB Interface Card

The cable connection destinations of the PDB interface card are as follows:
l CN1 Connector
Remove the cable that is connected to the CN1 connector of the existing PDB from the bus
assembly. Connect it to the CN1 connector of the PDB interface card.
l CN2 Connector
Connect to the external interface unit of the FCU using a 50-pin cable. The cable should be
routed between the right side of the I/O nest and the side bus when viewed from the front of the
cabinet.
l CN3 Connector
Connect to the CN1 connector of the existing PDB using the supplied cable.

C2.3 Bus Unit

The bus unit is located at the right side on front of the cabinet. It contains a power supply
bus, a ground bus and a communication bus within the station (SI bus).
l Bus Unit
The existing bus unit is used without any modifications. For the FCU power cable, use the
existing connector that is currently used for the power supply unit of the existing SCN.
SI bus connector
for left SI301
SI bus connector
for right SI301
FCU power connector
Left PW301 or PW302 to bottom connector, CN2
Right PW301 or PW302 to top connector, CN1
Connector for F1 I/O nest NC4 card

Left NC4 to left connector CN1
Right NC4 to right connector CN2
Connector for PS31 or PS35
Left PS31 or PS35 to bottom connector, CN4
Right PS31 or PS35 to top connector, CN3
Ground connection screws (5)
Run ground for each device from
bus unit front panel to nearest
ground screw (M4 screw)
Bus unit front panel
C020301E.ai
Figure Bus Unit

Blank Page
<C3. Cable Connection> C3-1
C3. Cable Connection

This chapter explains the connection of the V net which is the control bus for the CENTUM VP
system. Since the HF bus is used as the control bus for both the CENTUM V and the CENTUM-
XL, the bus must be replaced completely.
The CENTUM VP Human Interface Station (HIS) consists of the following types; Enclosed
Display Style Console type and Open Display Style Console type as well as the general-
purpose PC type.
WARNING
• It’s possible that the laid control bus cable is electrified.
• Discharge electricity before connecting coaxial cable to V net branch connector (N type
or BNC type) as procedure below. Be sure to put on wrist strap beforehand. However, if
the other terminal of this cable has already been connected to another unit, there is no
possibility of electrical charge, following procedure is unnecessary.
Connect the central conductor and the external one of the cable side connector one so as to
touch the ground wire.
Connect to the coupler soon after discharging electricity.

C3.1 Power Supply Wiring

The existing power supply cables can be used after migrating. However, if the power
cables are reconstructed completely, the following cautions need to be noted.
CAUTION
• Wire the power cable through the conduit at the desk entrance for the following reasons:
To prevent damage to the cable due to contact with a metal plate.
To avoid applying excessive weight on the solderless lugs or power connection
terminals due to the weight of the cable.
• Turn off the main power supply, and perform work after confirming with a tester that there is
no power in the power cable to be connected.
• After the power cable has been connected, turn on the power to the power cable with the
breaker in the power panel turned OFF. Then, confirm with a tester that normal power is
being supplied to the power connection terminal.
• Wire the power cable so that a distance of 1 cm or more is maintained from other signal
lines.

C3.2 Grounding
Be sure to ground the equipment in order to avoid the electric shock of the operator and
maintenance engineers and to prevent the influence of external noise.
CAUTION
For grounding, connect cable to the protective-ground terminal next to the power source
connection terminal (100 ohms or less).
SEE
ALSO For details on power supply cable connection and earth connection, see the CENTUM VP Installation Guidance
(TI 33M01J10-40E).

C3.3 Wiring of Control Bus

This section describes V net cable wiring as the control bus for CENTUM VP.
n V net
The figure below shows the connection HIS to Migrated-FCS with V net.
Ethernet
HIS
HIS HIS
V net
Migrated-FCS
Human Interface Station (HIS):

• Enclosed display style console type HIS
• Open display style console type HIS
• HIS Function-installed PC
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
TM2
AC OUT
POWER
CN1
L
HKU RDY
N
CN2
TEMP ALM
L
CN3 PS ALM
N
FAN ALM
L 125V 1.0A
AUX ALM
N
READY
L N
AUX IN
NO NC C + -
TM1
TM3
C030301E.ai
Figure V net, Ethernet Configuration
IMPORTANT
In this document, 10BASE-5 and 10BASE-2, terminology of Ethernet, are use to describe the V
net cables for easier understanding. Actually, V net is different from Ethernet.
Yokogawa’s YCB111 and YCB141 cables should be used instead of 10BASE-5 and 10BASE-2
cables.

n V net Cable Connection
V net coupler
FCU shield terminal 1. Slide the bottom panel at the right edge
to make space for the V net cables.
2. Connect the V net cables to the V net coupler.
FCU 3. Attach the supplied cable tie bracket near
the center of the right side of the cabinet, bundle the
V net cables with a tie wrap, and fix them in place.
Bus unit
Connect the V net cables to the grounding bar

at the bottom of the cabinet with the FCU
shield terminal and the supplied shield cable.
Shield bar
Cabinet front
C030302E.ai
Figure V net Cable Connection of Migrated-FCS
VF701
HIS rear Control bus interface card

C030303E.ai
Figure V net Cable Connection of HIS

C3.3.1 V net Wiring

This section describes how to connect V net.
n Bus Wiring
Figure below shows configuration example connecting HIS with Migrated-FCS by using V net.
1. Connect “Bus 1” to “Bus 1,” “Bus 2” to “Bus 2” between the HIS and Migrated-FCS. Never
connect “Bus 1” to “Bus 2” or “Bus 2” to “Bus 1.”
2. If the V net wiring is to the last station, attach the V net terminator to the connector that the
Connector Unit for the V net is not being wired to.
V net
Bus 1 Bus 2
FCU V net coupler

(bus 1)
Clamp filters
V net coupler
(bus 2)
V net cable (YCB111)

(10BASE-5)
Clamp filters
V net cable (YCB141) YCB147

(10BASE-2)
YCB111/
HIS
YCB141
convert
PRINTER EXT
RS232C-A RS232C-B SLOT1 SLOT2 SLOT3 SLOT4 SLOT5 SLOT6 SLOT7
(COM2) (COM1)
C030304E.ai
Figure V net Cable Connections

IMPORTANT
Disconnecting Migrated-FCS from the V net
• To disconnect Migrated-FCS from the V net while the CENTUM system is in operation, be
sure to demount the V net connector assembly as a unit.
• Keep the V net cable plugged into the V net connector unit. If the V net cable is unplugged,
the V net would be disrupted, resulting in a network error and affecting the performance of
communication between other stations connected to the V net.
l V net Cable Connection

Connect the V net Coupler Unit on the right side of the FCU to the two V net cables Bus 1 and
Bus 2.
1. Separate the connector assembly (V net cable linkage) from the V net coupler unit.
Loosening the two mounting screws on the connector assembly, one upper and one lower,
pull the assembly towards you to release it out of position (60 mm deep).
2. Loosen the screw on the right-hand side of the cable cover and slide the left-and right-
side units of the cover in opposite directions, you can dismantle the cable and the branch
connector as the figure below.
3. Plug the V net cable into the branch connector (type N connector). Allow a bending radius of
100 mm at least.
4. Fit the rail on the left-hand side of the cable cover into the grooves on the V net connector
unit, to which the V net cable has been connected, and slide the cable cover to the center.
5. Likewise, fit the rail on the right-hand side of the cable cover into the grooves on the V net
connector unit to clamp the V net cable.
V net branch connector
V Net
Cable cover
Connector assembly
RCV mounting screw
SND-L
SND-R
CN1
ENBL
DSBL Connector assembly

CN2 Cable cover
Connector assembly
mounting screw
V net cable
V net coupler
Connector assembly
C030305E.ai
Figure V net Coupler Unit and Connector Assembly

6. Tighten the screw on the right-hand side of the cable cover with a recommended tightening
torque of 0.6 N•m or so. The connector assembly mounting is now completed.
7. If the FCU is positioned at the end of the V net, terminate the V net cable with a terminator
by connecting to the V net cable connector not in use (model name: YCB118).
V net Branch connector
V net terminator
C030305aE.ai
Figure V net Terminator
l Installing the Connector Assembly

When V net cabling is complete, install the connector assembly in the V net coupler unit. Follow
these steps:
1. Slide the connector assembly deep into the V net coupler unit along the upper and lower
guide rails, so the connector assembly and the V net coupler unit will be joined together by
the connector.
2. Secure the connector assembly to the V net coupler unit by tightening the two mounting
screws, one upper and one lower, to the recommended tightening torque of o.25N•m or so.
Connector assembly
Connector assembly mounting screw
V net branch connector
Connector assembly mounting screw

C030306E.ai
Figure V net Cable Connector

n Mounting Clamp Filters (Ferrite Cores)

When V net cabling is complete, mount the supplied clamp filters on the covering of each end of
the V net cable to provide enhanced immunity to noises.
l Clamp Filter Parts

Core (Part number: A1179MN with cable fastener). Six per V net cable
Cable fastener (attachment for cores)
l Clamp Filter Location

Mount three clamp filters in succession on the V net cable starting at the position 20 cm away
from the connector at each end of the cable if such mounting does not interfere with cabling work.
If mounting clamp filters at these positions are difficult, mount them at any appropriate position
on the cable not exceeding 1m from the connector at each cable end. The clamp filters should
be located as close to the V net couplers as possible to preclude the entry of noise between the
filters and couplers.
V net cable
Clamp filters
About 20 cm
C030307E.ai
Figure Mounting Clamp Filters

l Mounting Clamp Filters
1. Unlock the two core lock claws with finger, and the core will open about 150 degree to split
into two pieces as shown in the following figure.
Core lock claw
Core
V net cable Lock two claws
Cable fastener Clamp with cable fastener

C030308E.ai
Figure Mounting Clamp Filter
2. Put the V net cable into the cylindrical part of the core opened.
3. Close the core with the V net cable put in it, and lock the clamp filter with two core lock
claws.
4. Pass a cable fastener into either hole in the clamp filter and secure the V net cable by
clamping the cable fastener over the cable coating.
5. Proceed to mount the other two clamp filters in a similar manner.
IMPORTANT
The clamp filters are ferrite magnets. Do not give them any mechanical shock such as dropping
them. Also, observe the operating and storage temperature ranges.

C3.3.2 V net Grounding

V net cable needs grounding.
CAUTION
• The V net grounding unit grounds devices interconnected by a V net at one point for safety
(V net grounding in one place of the segment is sufficient.)
(The term segment refers to a coverage of repeater-free communication among units on the
same bus.)
• For added safety, the coaxial cable in each segment should be grounded at about the center
of the segment.
n V net Grounding Unit Components

Table V net Grounding Unit Components
Part Number Component
Metallic block x 2
M4 bolt x 2
A1485JT
M4 washer x 2
(main unit)
Solderless lug x 1
Insertion claw x 1
Grounding conductor 800 mm x 1
S9027UV M4 terminal side (for connection to A1485JT)
M5 terminal side (for connection to grounding bar)
C030309E.ai
n V net Grounding Unit Connection

Following is explanation how to connect V net cable to V net grounding unit.
1. Remove two bolts from V net grounding unit.
2. Split the V net grounding unit into two. It is no need to use the solderless lug attached to the
metallic blocks.
3. Insert insertion claw to the metallic blocks.
Insertion claw
Bolt
Bolt
V net
grounding unit
C030310E.ai
Figure Inserting an Insertion Claw

4. Put the V net cable between the two V net grounding units. Next, clamp the two bolts
alternately. Attach the M4 terminal screw end of the grounding conductor to one of the bolts.
Clamping the bolts will cause the insertion claw to penetrate the cable sheath to reach the
external conductor.
Bolt
Insertion claw
Washer
V net grounding unit
V net cable
Bolt
M4 end
Washer
Grounding cable M5 end

C030311E.ai
Figure Assembly of V net Grounding Unit
5. When bolt clamping is complete, cut the pin of the insertion claw protruding from the metallic
blocks.
6. Connect the M5 solderless lug terminal end of the grounding cable to the grounding bar of
the cabinet.
7. Make sure that the metallic blocks do not come into contact with any conductor having a
different potential from the destination of the grounding cable.
n Installing the V net Grounding Unit

Install the V net grounding unit inside the cabinet or at the bottom of the HIS (there is no need to
secure it) and connect the grounding cable from the V net grounding unit to the grounding bar.
V net cable
V net grounding unit

Grounding cable
Grounding bar for shield in

Migrated-FCS or HIS cabinets
C030312E.ai
Figure Example of Installation of V net Grounding Unit

C3.4 Connection at the Operation Monitoring

Unit Side
If HIS is used as the operation and monitoring console for Migrated-FCS, a control bus
interface card VF701 (VF701 is described in the later part of this document) should be
used.
VF701 is a communication card which is installed to a PC/AT-compatible personal
computer.
The VF701 has two ports in order support dual communication. The operation and
monitoring functions by personal computer are feasible by installing a VF701 to the PCI
slot of a personal computer with the HIS software installed and by connecting a control
bus (10BASE-2) cable to the VF701.

C3.4.1 Front Panel of the Control Bus Interface Card

The front panel of the control bus interface card is illustrated below.
• RCV lamp:
This lamp illuminates when a signal is received.
• SND lamp:
This lamp illuminates when a signal is sent.
• BNC connector:
This connector is used for connecting the control bus cable to the VF701.
It is necessary to connect a T-type connector to this BNC connector.
BUS 2 side BUS 1 side
RCV lamp RCV lamp
BNC connector SND lamp SND lamp BNC connector
VF701
C030401E.ai
Figure Front Panel of the Control Bus Interface Card
IMPORTANT
Installing or Removing VF701 :
• The control bus driver can be installed even the VF701 card is not installed in the PC.
However, if the VF701 card is installed to the PC after installing the control bus driver, the
PC cannot recognize the VF701 card. Under this circumstance, it is necessary to uninstall
the control bus driver first, and then install the control bus driver after installing VF701 card
in the PC.
• When removing VF701 card from the PC, it is necessary to uninstall the control bus driver
first. Otherwise, when the PC is started, an error dialog box will be displayed and the
communication may fail.
• When moving the VF701 card to another PCI slot, it is necessary to uninstall the control bus
driver first, and then install the control bus driver after moving the VF701 card.

C3.4.2 Installing the Control Bus Interface Card to a PC

The control bus interface card (VF701) is installed in the expansion PCI slot of a general-
purpose personal computer (PC/AT compatible). The VF701 connects the computer to the
control bus.
This section explains how to install the control bus interface card.
SEE
ALSO The explanations given here are based on a general PC/AT-compatible unit. For details, see the instruction
manual for the personal computer being used.
IMPORTANT
When installing a control bus interface card to a personal computer with a built-in PCI-PCI bridge,
install the card in the PCI slot for the PCI bus closest to the CPU (PCI bus No. 0).
l Installation Procedure
1. Set the station address for the control bus interface card.
2. Turn off the power for the personal computer. For safety, remove the power plug from the
outlet.
3. Remove the cover for the computer.
4. Loosen the screws holding the expansion card slot cover in place and remove the slot
cover.
5. Insert the control bus interface card in the PCI expansion slot and check that the control bus
interface card is inserted straight in the expansion slot.
6. Fix the control bus interface card with the screws removed in step 4.
7. Replace the cover for the computer.
8. Record the station address on the label that comes with the VF701 and stick it on the front
of the computer or other readily visible place.

C3.4.3 Connecting Control Bus Cables to the Control Bus

Interface Card
This section explains how to connect the control bus cables to the control bus interface
card.
l Control Bus Cable Connection

• For dual communication, connect optional T-type connectors (BNC coaxial connector:
YCB146) to the BUS1 and BUS2 connectors of the VF701.
For single communication, it is not necessary to connect a T-type connector to the BUS2
connector. Do not remove the dust cap (part number: A1054JA).
• Connect the BUS1 control bus cable from the previous station to one side of the T-type
connector of the BUS1.
• Connect a control bus cable for the next station to the other side. Connect a control bus
terminator (part number: YCB148) if this is a terminal station.
• Perform the same connections to BUS2 for a dual control bus.
Control bus cable from
the previous station
BUS1
When a T-type connector

is connected
BUS2
Control bus cable to Dust cap (when there is no BUS2)

the next station.
Connect a terminator
to terminate.
C030402E.ai
Figure Connecting Control Bus Cables (with T-type connector Installed)

l Installing the Insulation Sheets
After the control bus is connected to the control bus interface card, cover the T-type connector
with insulation sheets to prevent damage in case the connect comes into contact with metal. The
insulation sheets have IN side and OUT side.
The steps to cover the T-connect with insulation sheets are explained below. The insulation
sheets are provided with the T-type connector (2 sheets).
• Sandwich the T-type connector with the insulation sheets with their IN sides facing each
other.
• Make sure the metal part of the T-type connector is not exposed, then press the two
insulation sheets with your fingers firmly so there are no space in between.
Insulation sheets
T-type connector
C030403E.ai
Figure Installing the Insulation Sheets

C3.4.4 Setting the Control Bus Station Address

The station address of a control bus is defined by a combination of a domain number and
a station number.
The DIP switches for setting the domain number and station number are located on the printed
circuit board of the VF701. (See the figure.)
DIP switches
DOMAIN
SW1 Domain number
DOM
SW2 Station number

STN
STATION
C030404E.ai
Figure Location of DIP Switches on VF701
If necessary, set the domain number and station number as follows:

SW1
DOM DOMAIN
1
2
1
6
7
5
8
4
P 0 MSB LSB
DIP Switches
for Domain Number Setting
SW2
STN
1
2
1
6
7
5
8
4
P MSB LSB
STATION
DIP Switches
for Station Number Setting
C030405E.ai
Figure DIP Switches for Station Address Setting

l Setting the Domain Number
Set it to 1 for a single network system.
Unless other specified, all bits are set to 0 (OFF) at shipment from the factory.
Domain is a range of stations connected by a single control bus. Set the domain number in
the range of 1 to 16. Set the DIP switches as shown in the following table to set the necessary
domain number.
Bit 2 and 3 of the DIP switches are always 0.
Parity of the domain number (1 bit, odd parity)
Fixed to 0 (2 bits)
Domain number (5 bits)
1
1
2
3
4
5
6
7
8
0
P 0 0 MSB LSB
MSB: Most Significant Bit

LSB: Least Significant Bit
C030406E.ai
Figure DIP Switches for Domain Number Setting
Table Domain Numbers and Switch Positions

Domain DIP switch bit number
number 1 2 3 4 5 6 7 8
1 0 0 0 0 0 0 0 1
2 0 0 0 0 0 0 1 0
3 1 0 0 0 0 0 1 1
4 0 0 0 0 0 1 0 0
5 1 0 0 0 0 1 0 1
6 1 0 0 0 0 1 1 0
7 0 0 0 0 0 1 1 1
8 0 0 0 0 1 0 0 0
9 1 0 0 0 1 0 0 1
10 1 0 0 0 1 0 1 0
11 0 0 0 0 1 0 1 1
12 1 0 0 0 1 1 0 0
13 0 0 0 0 1 1 0 1
14 0 0 0 0 1 1 1 0
15 1 0 0 0 1 1 1 1
16 0 0 0 1 0 0 0 0
C030407E.ai
Setting of the DIP switch

0: The switch is flipped to the down in the diagram above.
1: The switch is flipped to the up in the diagram above.

l Setting the Station Number
Set the station number in the range of 1 to 64. Set the DIP switches as shown in the following
table to set the necessary station number.
Parity of the station number (1 bit, odd parity)
Station number (7 bits)
1
1
2
3
4
5
6
7
8
0
P MSB LSB
MSB: Most Significant Bit

LSB: Least Significant Bit
C030408E.ai
Figure DIP Switches for Station Number Setting
Table Station Numbers and Switch Positions

Station DIP switch bit number Station DIP switch bit number
number 1 2 3 4 5 6 7 8 number 1 2 3 4 5 6 7 8
1 0 0 0 0 0 0 0 1 22 0 0 0 1 0 1 1 0
2 0 0 0 0 0 0 1 0 23 1 0 0 1 0 1 1 1
3 1 0 0 0 0 0 1 1 24 1 0 0 1 1 0 0 0
4 0 0 0 0 0 1 0 0 25 0 0 0 1 1 0 0 1
5 1 0 0 0 0 1 0 1 26 0 0 0 1 1 0 1 0
6 1 0 0 0 0 1 1 0 27 1 0 0 1 1 0 1 1
7 0 0 0 0 0 1 1 1 28 0 0 0 1 1 1 0 0
8 0 0 0 0 1 0 0 0 29 1 0 0 1 1 1 0 1
9 1 0 0 0 1 0 0 1 30 1 0 0 1 1 1 1 0
10 1 0 0 0 1 0 1 0 31 0 0 0 1 1 1 1 1
11 0 0 0 0 1 0 1 1 32 0 0 1 0 0 0 0 0
12 1 0 0 0 1 1 0 0 33 1 0 1 0 0 0 0 1
13 0 0 0 0 1 1 0 1 .. ..
.. ..
14 0 0 0 0 1 1 1 0 .. ..
.. ..
15 1 0 0 0 1 1 1 1 .. ..
.. ..
16 0 0 0 1 0 0 0 0
17 1 0 0 1 0 0 0 1 60 1 0 1 1 1 1 0 0
18 1 0 0 1 0 0 1 0 61 0 0 1 1 1 1 0 1
19 0 0 0 1 0 0 1 1 62 0 0 1 1 1 1 1 0
20 1 0 0 1 0 1 0 0 63 1 0 1 1 1 1 1 1
21 0 0 0 1 0 1 0 1 64 0 1 0 0 0 0 0 0
C030409E.ai
Setting of the DIP switch

0: The switch is flipped to the down in the diagram above.
1: The switch is flipped to the up in the diagram above.

n Control Bus Cable Conversion Adapter

Control bus for Migrated-FCS is V net (YCB111:10BASE-5), while V net (YCB141:10BASE-2)
are used as bus cable for HIS.
Control bus adapter is necessary to connect these different-sized cables.
Following figure shows how to connect YCB111 and YCB141 cables.
BNC type connector
YCB141 cable
YCB111 cable
N type connector
C030410E.ai
Figure Control Bus Cable Conversion Adapter
n Attaching the Control Bus Station Address Label

Once the domain number and station number have been determined, the user should record the
numbers on the station address label provided with the VF701 and attach the label on the front or
other visible place of the personal computer with the VF701 installed.
STATION ADDRESS
DOMAIN NO. STATION NO.
C030411E.ai
Figure Station Address Label

C3.5 Extended SB Bus

Migrated-FCS can migrate the existing HF bus into V net for connecting I/O units and use
Extended SB bus (ESB bus) for connecting ESB bus compatible I/O units.
TIP
For migration type FCS, it cannot be placed in the cabinet with the existing I/O nests and node units. So that it
should be placed in a expansion cabinet (Model:ACB41) or in a rack that installed in a field cabinet.
n System Configuration and Bus

A system connected with ESB bus is shown as follows. In the following figure, SI bus is used
together with ESB bus. Node units (ANB10D and ANR10D) are installed in extended cabinets.
FCU
ESBbus (YCB301)
EB401 SB401
ANB10D ANB10D ANB10D
SI bus ER bus (YCB141)
EB501
ANR10D
S.C
I/O
nest
C030501E.ai
Figure Applying SI Bus and ESB Bus Together

n Connecting ESB Bus Cables : KFCS2/KFCS

ESB bus cable (YCB301) is specific cable used for connecting the ESB bus coupler unit (AIP532)
on FCU and the ESB bus slave interface module (SB401) on local node unit.
WARNING
For the connector on the ESB bus coupler, the torque for fixing the ESB bus cable should be
around 0.3 N•m.
For the T-type connector on the model SB401, the torque for fixing the ESB bus cable should
also be around 0.3 N•m.
l Connection : KFCS2/KFCS
1. Connect the ESB bus cable to the connector of ESB bus coupler unit on the lower-left of
FCU.
2. If the ESB bus is in dual-redundant configuration, the left side ESB bus coupler unit is for
bus 1, the right side is for bus 2.
3. The ESB bus T-type connector (Part No. S9879UK) should be used. At the end of the ESB
bus node, the T-type connector (Part No. S9880UK) on SB401 with terminator should be
used.
ESB cable connection is illustrated in the following figure.
SEE
ALSO For more information about connecting ANB10 local node units, see the following:
PART-B “Input & Output Modules for FIO” in “Input & Output Modules” (IM 33M50G10-40E)
ESB bus coupler unit

(AIP532)
ANB10
Local node unit
ESB bus cable
(YCB301)
T-type connector
T-type connector
SB401 SB401
C030502E.ai
Figure Connection of ESB Bus Cables : KFCS2/KFCS

l ESB Bus
Either ESB bus branching connector or the branching connector that has a built-in ESB bus
terminator must be mounted to SB401 installed in ESB bus node unit. If a node unit is connected
next, select ESB bus branching connector. If the node unit is the last one, select the branching
connector that has a built-in ESB bus terminator.
AFG30D
ESB Bus ESB Bus

CN1 CN1
MODEL MODEL
AIP532 AIP532
STYLE1 SI STYLE1 SI
YOKOGAWA YOKOGAWA
RCV RCV
SND-L SND-L
SND-R SND-R
REVISION REVISION
U H1 H2 U H1 H2
ESB Bus ESB Bus

Screw tightening
MODEL
CN1
MODEL
CN1 torque: 0.3 N•m
AIP532 AIP532
STYLE1 SI STYLE1 SI
YOKOGAWA YOKOGAWA
RCV RCV
SND-L SND-L
SND-R SND-R
REVISION REVISION
U H1 H2 U H1 H2
ESB bus cable (YCB301)
Bus1 Bus 2
SB401 with SB401 with

S9879UK S9879UK
ESB bus (in case of dual redundant;

use bus 1 when not dual redundant)
To next node
Bus 2
Bus 1
Connector unit for Connector unit

ESB bus(S9879UK) with terminator for ANB10D
ESB bus (S9880UK)
C030503E.ai
Figure ESB Bus

C3.6 ER Bus
An input/output communication bus used in a standard FCS for FIO. The ER bus connects
Local Node Units to Remote Node Units.
n Connecting ER Bus Cables

The Connection of ER bus is illustrated below. At the end of the bus, a terminator (YCB148)
needs to be connected.
Avoid using ER bus cable with other cables and also avoid wiring its cable in parallel with others.
l Connection
1. Connect the ER bus cable to the connector of EB401 on the left side (odd slot) of local node
unit.
2. If the ER bus is in dual-redundant configuration, the left side (odd slot) EB401 is for bus 1,
the right side (even slot) is for bus 2.
3. At the end of the ER bus node, the T-type connector (Model: YCB148) on SB501 with
terminator should be used.
ER cable connection is illustrated in the following figure.
Local node unit

(ANB10D)
EB401 ER bus
(YCB141)
Remote node unit

(ANR10D)
To next node
(Install a terminator if the connection ends.)
C030601E.ai
Figure Connection of ER Bus Cables (10BASE-5)

l ER Bus Wiring
The figure shown below describes how to wiring ER bus:
ANB10D
EB401
Terminator (*1)
(YCB148)
Clamp filter (*2)

(A1193MN)
Fix with using a cable fastener

at the front right edge of cable tray
ANR10D
YCB141
Separate from other cables
For the ER bus cable, adjust the

cable length on the cable tray and
fix by using a cable fastener.
Separate from other cables
wherever possible.
Connect to the next
ER bus node unit
C030602E.ai
*1: Regarding EB401 and a remote node, if one side of T-type connector is terminal, mount a terminator. Two terminators are
supplied with EB401.
*2: Regarding EB401 and a remote node, mount clamp filters to both side of T-type connector. If one of the sides is terminal, mount a
clamp filter to only the cable side. Two (four for dual-redundant) clamp filters are supplied with the remote node. For EB401, use
the clamp filter supplied with the terminal remote node.
Figure ER Bus Wiring

l Procedure of ER Bus Cable Connection
An ER bus cable is equivalent to a 10BASE-2 Ethernet cable (model YCB141). The following
explains how to connect it:
1. Connect a T-type connector to the BNC connector located at the bottom part of the EB401
or EB501 module.
2. Connect an ER bus cable to both sides of the T-type connector. If the corresponding ER bus
interface module is position at the end, connect a terminal resistor (provided with EB401 : 50
ohm) to one side of the T-type connector.
Terminator
ER bus cable
ER bus cable
T-type connector T-type connector

C030603E.ai
Figure ER Bus Cable Connection
3. When the ER bus cable is connected, put the T-type connector between insulation sheets to
prevent it from touching other metals. The surfaces of the insulation sheets that come with
the T-type connector (2 sheets) are adhesive. The figure below shows how to attach them.
• Place two pieces of insulation sheets so that the adhesive surfaces face the T-type
connector and sandwich the T-type connector between them.
• Press the two pieces of insulation sheets together tightly with your fingers, making sure that
the sheets cover the metal part of the T-type connector.
4. Place clamp filters on both sides of the T-type connector at positions as close as possible
to the connector. Fix the clamp filters (provided with remote node) to the cables using a tie
wrap.
Insulation sheet
T-type connector
C030604E.ai
Figure Insulation Sheet
Within 10 cm
C030605E.ai
Figure Clamp Filter

Blank Page
<C4. Maintenance and Parts Replacement> C4-1
C4. Maintenance and Parts Replacement

This explains the symptoms when Migrated-FCS is abnormal, and the method of replacing
parts.
CAUTION
• If dust or dirt is found in Migrated-FCS devices, clean with a vacuum cleaner or dry soft
cloth.
• When power is ON, do not install or remove the cards, cables, connectors not listed in this
manual.
• During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge)
measures.
• Opening a cabinet door during operation increases the radiation noise; immunity against the
radiation noise cannot be guaranteed.
IMPORTANT
Only the parts specified in this document can be changed while the system is running. The
parts not specified in this document should not be changed on the fly. Otherwise, errors or
abnormalities may occur.

n Cautions about Static Electricity

Note the following to prevent faults due to static electricity:
• When storing or carrying a maintenance part, put it in an anti-static bag. (Such parts are
packed in anti-static bags with a label describing precautions for static electricity, when
delivered.)
• During maintenance, wear a wrist strap with grounding wire and ground the wire via a 1 M
ohm resistor.
• When carrying out maintenance at a desk; 1) do it on a conductive sheet that is grounded
via a 1 M ohm resistor, 2) wear a wrist strap, and 3) keep away things which may be
charged, such as plastic.
• Do not touch maintenance parts without first putting on a wrist strap and placing the parts on
a conductive sheet.
Wrist strap
Conductive sheet
1 M ohm
Grounding resistance
1 M ohm of 1 M ohm
Wrist strap
When working with a card with battery (power

supply unit) on a conductive sheet, set the
BATTERY ON/OFF switch to the OFF position
or remove the battery
Connect to the earth terminal or
unpainted area of the cabinet (grounded)
C040001E.ai
Figure Using a Wrist Strap
The wrist strap and conductive sheet are available from Yokogawa’s sales agents.

C4.1 Daily Maintenance - Status Display View

The HIS constantly monitors the status of the Migrated-FCS. The status display view of
the Migrated-FCS displays the operating status of the control station.
n Migrated-FCS Status Display View

The Migrated-FCS status display view displays the control station information, hardware
configuration and status, and communication bus status using color representation. Thus, the
system’s operating status can easily be checked in this view. In addition, the control station can
be started or stopped, or the node status can be displayed in this view.
The following shows an example of the Migrated-FCS status view display:
.SF FCS0101 FCS Status Display
FCS
FCS
IOM
MYPJT Domain : 01 V net1 V net2

KFCS2-XL
MAN L R Not Ready
Distillation column A
Stand-By
Station No : 01
Control
Type : AFG81D Hard Ready
Maintenance
P S S C C S S P
Revision : R4.01. 00 S I B P P B I S
Generation : U 3 3 U U 3 3 U
0 0 0 0
03/23/2008 16 : 08 1 1 1 1
CPU Idle Time : 34 sec

Comm Load Ave : 0%
Cur : 0% 1 2
Test Mode : OFF
01 02 03 04 05 06
Control Status : RUN COM COM COM COM COM COM COM COM COM COM COM COM
PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU
Comm I/O : ON TEMP
I/O FAIL
TEMP
Air in
Air out
Battery ( L, R )
FAN
FCU ( N1, N2 )
1 2
Battery ( L, R ) 01 04
M M M M V V S S N N P P M M N N P P
A A A A M M T T C C S S A A C C S S
-TBC- C C C C 1 1 2 2 4 4 U U C C 4 4 U U
TEMP
02 05
Air in
M M V V V S N N P P M M V S N N P P
Air out A A M M M T C C S S A A M T C C S S
FAN C C 2 2 2 3 4 4 U U C C 2 3 4 4 U U
Door ( 1, 2, 3, 4) 03
AFG81D ETBC M M V S N N P P
TEMP TEMP A A M T C C S S
C C 2 3 4 4 U U
FAN FAN
PS40 R PS40 R
PS40 L PS40 L
Ready
C040101E.ai
Figure Control Station Status Display View

l Control Station Information Display
Displays the information related to the control station system. The following items are displayed:
control station name, control station comment, station model, project name, system software
revision number, date and time of system generation, and CPU free time. The latest information
loaded is displayed for the date and time of system generation.
l Control Station Status Display

Displays the following status: each of cards in the FCU of the control station, cards in the I/O
nest, and temperature and fan in the cabinet.
The temperatures of air intake, exhaust air and battery, as well as the FCU fan status are
displayed as temperature status.
SEE
ALSO For details on the Migrated-FCS status display view, see the following:
B3, “Migrated-FCS Status Display View”

C4.2 Daily Check and Migrated-FCS Status

Display Lamps
For each unit, the operating status is displayed by lamps; if the power is on, and the unit
is operating normally, then the lamp is green (communication status lamps blink). The
figure shows where the units with lamps are installed. The meaning of the lamp status is
shown in the table below.
Power supply unit
Processor card
V net coupler
RDY
SEL
RSP
NORM
MAINT
RDY
SEL
RSP
NORM
MAINT
V.ADJ
5A
24 V
V.ADJ
5A
24 V
unit
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
External interface
unit
RDY NORM RDY NORM
SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
1 2 3 4 5 6 7 8 9 10 11 G
RDY NORM RDY NORM

SEL SEL
V.ADJ V.ADJ
RSP RSP
MAINT MAINT
5A 5A
24 V 24 V
5V 5V
G G
NEST NEST
ADRS ADRS
ESB bus
1 2 3 4 5 6 7 8 9 10 11 G
POWER
coupler unit
L N
+ - + + -
-
TM1
C040201E.ai
Figure FCU Units with Status Lamps
Table Lamp Status Display

Card or unit Lamp Lit Not Lit Note
Power unit RDY Normal Abnormal Unit status display
HRDY Normal Abnormal Unit hardware status display
RDY Normal Abnormal Unit status display
Processor card
CTRL Online control Standby For dual-redundant FCU, lit for one unit
COPY Program copy Normal Lit only when copying, Normally off.
CTRL Communicating Standby For dual-redundant FCU, lit for one unit
CTRL Communicating Standby For dual-redundant FCU, lit for one unit
RCV Receive Not receive Lit: normal comm. status
V net coupler unit SND-L Sending (lit) Standby
Normal if either lamp shows comm. status OK
SND-R Sending (lit) Standby
RCV Receive Not receive Lit: normal comm. status
ESB bus coupler unit SND-L Sending (lit) Standby
Normal if either lamp shows comm. status OK
SND-R Sending (lit) Standby
N1 Abnormal Normal Red if fan speed abnormal
External interface unit
N2 Abnormal Normal Red if fan speed abnormal
C040202E.ai

C4.3 FCU Components Replacement Procedure

Follow the FCU components replacement procedure described below.
n Procedure for Removing Unit

Use the following procedure to remove the unit.
1. Loosen (do not remove) the two or four screws (ISO M2.5, black color) that hold the unit in
the nest.
2. Hold the handles at top and bottom (or only at top) and pull the unit towards you horizontally.
3. Pullout the SI301 card without disconnecting the cable.
n Mounting the Unit

1. When you finish replacing or checking the unit, place the nest on the guide rails and push it
to the back of the cabinet, making sure that it seats properly in the back plane connectors.
2. Connect the cable to the SI301 card then insert the card and make sure that the card is
connected to the backboard connector.
3. Fix unit front-panel screws (M2.5, black) to the nest.
IMPORTANT
When mounting each unit in the nest, use the correct type of screwdriver (Phillips head or
regular). Tighten screws with a torque of about 0.25 N • m.
TIP
Check that unit front-panel status lamps display normal status.

C4.4 How to Replace the Unit

When replacing units, you can “hot swap” them, but the procedure requires care. See
below.

C4.4.1 Replacing the Power Unit of FCU

The power unit replacement procedure is explained below.
n Replacement when Power is Off
WARNING
If you pull out a power unit, the memory contents of the processor unit on the same side as the
power unit will be lost. Where necessary, back up the memory contents before pulling out the
power supply. Note that if the memory contents of the processor unit on the other side are not
lost, they are copied to the processor on this side when it is replaced.
l Procedure for Removing Power Unit

1. Remove the power cable connector from the bus unit of the power unit to be removed.
2. Remove the power unit.
3. Turn the battery ON/OFF switch of the removed power supply unit OFF, to prevent battery
drain.
l Procedure for Installing Power Unit

1. Mount the power unit.
2. Connect the bus unit connector and power unit cable connector.
3. Turn the power unit battery ON/OFF switch ON.
SEE
ALSO For more information about removing and installing the power unit, see the following:
C4.3, “FCU Components Replacement Procedure”

n Hot Swap Replacement
CAUTION
To remove an operating Power Unit: to prevent this affecting other operating power units or
connected operating units, and to minimize danger of sparks, unplug the power unit cable
connector from the bus unit before removing the power unit.
l Procedure for Removing Power Unit

1. Check that the status display lamps are normal for the power unit, the processor card, the
SI bus interface card and the ESB bus interface cards at the opposite side of the to be
removed power unit.
2. When it’s the standby unit that is to be removed, skip to step 3 below.
When removing the control-side unit, press its processor card START/STOP switch, putting
the control side processor card and SI bus, ESB bus interface card in standby status.
Check that the processor and SI bus, ESB bus interface card that were in standby status
are now in online control status.
3. Remove the power cable connector of the power unit to be removed from the bus unit.
4. Remove the power unit.
5. Turn the battery ON/OFF switch of the removed power supply unit OFF, to prevent battery
drain.
l Procedure for Installing Power Unit

1. Mount the power unit.
2. Connect the bus unit connector and power unit cable connector.
3. Turn the power unit battery ON/OFF switch ON.
SEE
ALSO For more information about removing and installing the power unit, see the following:

C4.4.2 Replacing the Processor Card, SI Bus Interface Card

and ESB Bus Interface Card
This explains the procedure for replacing the processor card, SI bus interface card and
ESB bus interface card.
l Procedure for Removing

1. The removing procedure can be found in C4.3 “FCU Components Replacement Procedure”
l Procedure for Installing

1. Check that the installed unit’s domain number and station number are set the same as the
operating unit’s settings.
2. Plug in the unit
Confirm that the just-installed unit operates normally, by checking that the lamps on the front
panel are lit. For the processor unit, the COPY lamp will light to show that program copying
is being performed.
SEE
ALSO For more information about removing and installing the processor card, SI bus interface card and ESB bus
interface card, see the following:

WARNING
If you pull out the processor unit then the memory contents will be lost. As necessary, save the
memory contents before removing the card. Note that if the memory contents of the processor
card on the other side are not lost, they are copied to the processor on this side when it is
replaced.
l Procedure for Removing Processor

1. Check that the status display lamps are normal for the power unit, the processor card, the
SI bus interface card and the ESB bus interface cards at the opposite side of the to be
removed power unit.
2. When it’s the standby unit that is to be removed, skip to step 3 below.
When removing the control-side unit, press its processor card START/STOP switch, putting
the control side processor card and SI bus, ESB bus interface card in standby status.
Check that the processor and SI bus, ESB bus interface card that were in standby status
are now in online control status.
3. The removing procedure can be found in C4.3 “FCU Components Replacement Procedure”
l Procedure for Installing

1. Check that the installed unit’s domain number and station number are set the same as the
operating unit’s settings.
2. Plug in the unit
Confirm that the just-installed unit operates normally, by checking that the lamps on the front
panel are lit. For the processor card, the COPY lamp will light to show that program copying
is being performed.
SEE
ALSO For more information about removing and installing the processor card, SI bus interface card and ESB bus
interface card, see the following:

C4.5 Procedure for Replacing the V net Coupler

Unit
The procedure for replacing the V net coupler unit is as described below.

The V net coupler unit can be replaced “as-is”. However, when the V net coupler unit is attached
to working stations, do not remove the V net cable from both V net buses at the same time.
l Procedure for Removing Coupler Unit

1. Confirm that the operating status lamps of the coupler unit that you won’t replace are
normal, and that its ENBL/DSBL switch is set to ENBL.
2. Switch the ENBL/DSBL switch to DSBL.
3. Leaving the V net cable connected to the connector assembly inside the coupler unit, open
the coupler unit and remove the connector assembly.
4. Remove the coupler unit.
l Procedure for Installing Coupler Unit

1. Turn the ENBL/DSBL switch of the coupler unit to be installed to DSBL.
2. Leaving the V net cable connected to the connector assembly, install it in the coupler unit.
3. Install the coupler unit in the Field Control Unit.
4. Switch the ENBL/DSBL switch of the just-installed coupler unit to ENBL.
SEE
ALSO For more information about removing and installing the V net coupler unit, see the following:

C4.6 Parts Requiring Periodical Replacement

(Parts Having Defined Life Spans)
Migrated-FCS has components with a defined life and need to be replaced periodically.
The parts having defined life spans to be replaced by the user are available as spare parts
and consumables. Purchase and replace as necessary.
Read the following cautions on the parts with defined life spans.
IMPORTANT
Precautions for parts having defined life spans
• The term “Parts having defined life spans” refers to parts that are expected to wear out or
break down within 10 years from initial use under normal conditions of use and storage.
Therefore, parts with expected life spans of 10 years or more are excluded here.
• The recommended replacement cycle is the cycle indicated for preventive maintenance. It
provides no guarantee against the accidental failures.
• The recommended replacement cycle is merely a guideline. The actual replacement cycle
depends on the usage conditions.
• The recommended replacement cycle is subject to change according to actual field results.

n Parts Having Defined Life Spans

The table below shows the recommended part replacement cycles for preventive maintenance.
Parts indicated by a “Yes” in the “Replacement by user” column of the table can be replaced by
the user. Parts indicated by a “No” in the “Replacement by user” column cannot be replaced by
the user, so please contact the Yokogawa’s sales agents for replacement.
Table Periodic Replacement Parts Having Defined Life Spans
Recommended Used in :
Part Replacement
Part name number replacement ANB10x/ Remarks
cycle(*1) AFG8xx by user
ANR10x
(PW301) 8 years Yes – No 100 - 120 V AC. At the ambient

temperature of 30 deg. C or lower (*2)
– 220 - 240 V AC. At the ambient

(PW302) 8 years Yes No
Aluminum (PW304) 8 years Yes – No 24 V DC. At the ambient temperature
electrolytic of 30 deg. C or lower (*2)
capacitor
(in a power (PW481) 8 years – Yes No 100 - 120 V AC. At the ambient
supply unit) temperature of 30 deg. C or lower (*2)
(PW482) – 220 - 240 V AC. At the ambient
8 years Yes No
(PW484) 24 V DC. At the ambient temperature
8 years – Yes No
of 30 deg. C or lower (*2)
Fan unit AIP601 4 years Yes – Yes
Air filter T9070CK 1 year Yes – No Clean every 3 month
– At the ambient temperature of 30

3 years Yes Yes
deg. C or lower

Battery pack S9400UK 1.5 years Yes Yes
deg. C or lower

9 months Yes Yes
deg. C or lower
S9502VK 3 years Yes – No PW301
Fuse built in a S9580VK 3 years Yes – No PW302
power supply
unit or a S9504VK 3 years Yes – No PW304
power supply 8 years
S9109VK – No No PW481, PW482
module
A1546EF 8 years – No No PW484
C040601E.ai
*1: The recommended replacement cycle is when the ambient temperature is 30 deg. C.
*2: The ambient temperature varies with FCS installation conditions. When FCS is installed in the cabinet, the ambient temperature
means the temperature inside the cabinet, not outside the cabinet.

C4.6.1 Replacing the Air Filter

The air filter is housed in a bracket and held by two nylon latches beneath the nest fans as
shown below, and can be replaced during operation.
n Replacing the Air Filter
IMPORTANT
Periodically (about every three months) wash the air filter using water and neutral detergent, and
dry it before replacing it.
Use the procedure below to replace the air filter.

1. Pull the nylon latches to unlock them and draw off the bracket.
2. Remove the air filter from the bracket. If the bracket is dirty, use a dry cloth or vacuum
cleaner to remove stains and dust.
3. Put a clean air filter in the bracket, and insert the bracket to the bottom. It is recommended
to use the air filter that was installed when delivered and the one that same as an accessory,
in turns.
4. Push to lock the nylon latches.
5. Clean the dirty air filter using neutral detergent and store it after it has dried.
This completes the replacement.
As a guideline, clean air filters every three months.
Air filter
Bracket
Nylon latches
C040602E.ai
Figure Replacing the Air Filter

C4.6.2 Replacing the FCU Fan Unit

The two nest fan units are beneath the Migrated-FCS.
n Replacing the FCU Fan Unit
WARNING
When online replacing the fan unit (AIP601) while the FCS is running, check if the seal with
character “1” enclosed in a rectangular is stuck at the fan unit.
If the seal is not stuck on the fan unit, replacing the fan unit should not be performed online. If
the seal is not stuck on the fan unit and replacing the fan unit is performed online, the FCS may
unexpectedly stop.
1 seal
C040610E.ai
Figure Seal Stuck on Fan Unit (AIP601)
IMPORTANT
If fan speed is abnormal, then the external interface unit Fan Alarm lamp turns red. There are
separate lamps for each fan (left one is N1 and right one is N2). The fan unit can be replaced
while Migrated-FCS is operating. In this case, replace fan units one at a time, don’t remove two or
more at the same time.

The figure shows how the fan unit is installed in the FCU.
Latch Puller
(Outside)
Air flow direction

1
Fan unit
C040603E.ai
Figure Replacing the Fan Unit
The procedure for replacing the fan unit is as follows:

1. The fan unit consists of fan, power supply connector and fan mounting bracket; replaced
these as one unit.
2. Grip the puller in your fingers, and squeeze the latch (on the outside of the puller).
Pull towards you, and you can remove the fan unit.
3. To install the fan unit, place it on the guide rails and push it fully in to connect with the nest
connector.
The above actions should be performed carefully so as to prevent the fan unit from strikes.

C4.6.3 Replacing the Battery Pack

A battery ‘‘to backup the processor unit main memory contents when power is off” is
installed in the power unit.
CAUTION
• Use the battery type specified by Yokogawa.
• Use a wrist strap when handling the battery pack.
• If you intend to replace the battery unit while power is turned on, be very careful not to touch
live parts inside the power unit.
• If you desire to preserve memory contents when replacing the battery, be sure to turn FCU
power on. If you turn the battery switch off while the power supply is off, the main memory
contents of the processor unit will be lost.
A label, indicating when the battery should be replaced, is attached to the front panel of the
battery unit. The projected battery life assumes an environmental temperature of no more than
30 deg.C. Replace the battery before its projected end of life.
The figure below shows the battery unit.
Battery
ON/OFF switch
Battery unit
BATTERY LIFE mounting screws
(AVE.ROOM TEMP 30 °C MAX.)
Battery holder bracket
Connector
Battery life label
Battery pack
C040607E.ai
Figure Power Unit and Battery Unit

Connector
Top
Unused pin
Connector
Black wire When mounting
Battery pack connector on battery unit,
red wire must be down.
Red wire
Battery pack
Connector orientation C040608E.ai
Figure Battery Pack and Connector
l Method of Replacement
Replace the battery using the procedure set out below.
1. Confirm that power is applied to Migrated-FCS.
2. Turn the power unit battery ON/OFF toggle switch OFF.
The toggle switch is a self-locking type. Pull the switch lever towards you, then toggle it.
3. Loosen battery unit mounting screw, and pull towards you.
If you pull it out a distance of 10 mm, then the power unit internal connector comes
unplugged.
4. If you continue pulling it towards you (about 150 mm), the battery unit comes out of the
power unit.
5. Remove the rear battery holder bracket. (Two M3 screws).
6. The connector is held by two lever-clips at its top and bottom (see figure above), press
these inwards (towards center of connector) and remove it via the hole. The connector can
be easily pulled out by using a pair of long-nose pliers to claw the connector softly and push
it slightly.
7. The procedure for installing the new battery pack is the reverse of the procedure for
removal.
Refer to the figure above for connector orientation.
8. When power unit is mounted, turn battery ON/OFF toggle switch ON.
IMPORTANT
• Replace a battery pack when the validity period expires.
• Order a new battery at least one month before the validity period expires.
• Wear a wrist strap when handling a battery pack.
• Do not short-circuit the battery terminals.
• Do not throw a battery pack in a fire.
• Do not disassemble a battery pack.
• A battery pack contains nickel-cadmium batteries, and hence it must be discarded very
carefully to prevent environmental pollution.

C4.6.4 Replacing the Fuses

Although fuses are not mandatory-replacement parts, the following describes the
replacement procedure.
WARNING
When online replacing the fuses of the fan unit while the FCS is running, check if the seal with
character “1” enclosed in a rectangular is stuck at the fan unit.
If the seal is not stuck on the fan unit, replacing the fuses of the fan unit should not be performed
online. If the seal is not stuck on the fan unit and replacing the fuses of the fan unit is performed
online, the FCS may unexpectedly stop.
1 seal
C040610E.ai
Figure Seal Stuck on Fan Unit (AIP601)

n Replacing Fuses for Fan and Relay

A fuse for each fan is mounted on the external interface unit.
Relays for the CPU ready signal from the processor unit and speed control of fans are mounted
on the external interface unit.
The figure below shows fuses on the external interface units.
RL1 RL2 RL3 N1 N2
FUSE
CN1
Relay
(Part No. S9528VK 1.6 A)
C040609E.ai
Figure Fuses for Fans and Relays on External Interface Unit
n Replacement Procedure
The fuse can be hot-replaced while the FCS is running. Before replacing the fuse while the FCS
is running, check if a seal with 1 enloased in a rectangular is stuck at the fan unit.
1. Pull out the fuse. It may be too tight to pull out by hand; it is easier to use a pair of long-nose
pliers to clip the fuse and pull it out.
2. Confirm that the new fuse has the same rating and install it. Make sure that the letters on
the fuse case are not upside down.
3. Confirm that the corresponding fan runs normally.

Blank Page
CMPL C-1
Customer Field Control Station Migration Kit

Auxiliary Parts Kit
Maintenance for Field Monitoring Station Migration
Parts List
CMPL 33Q06W30-31E
Models
AFG81S, AFG81D,
AFG82S, AFG82D,
AFG83S, AFG83D,
AFG84S and AFG84D
W3031F01E.ai
Item Model Qty Description

1 Below 1 Field Control Station Migration Kit
AFG81S Field Control Station Migration Kit (for SIO/FIO, for CENTUM V)
AFG81D Duplexed Field Control Station Migration Kit (for SIO/FIO, for CENTUM V)
AFG82S Field Control Station Migration Kit (for SIO/FIO, for CENTUM-XL)
AFG82D Duplexed Field Control Station Migration Kit (for SIO/FIO, for CENTUM-XL)
AFG83S Field Control Station Migration Kit (for FIO, for CENTUM V)
AFG83D Duplexed Field Control Station Migration Kit (for FIO, for CENTUM V)
AFG84S Field Control Station Migration Kit (for FIO, for CENTUM-XL)
AFG84D Duplexed Field Control Station Migration Kit (for FIO, for CENTUM-XL)
— AKT801*1 — Auxiliary Parts Kit for Field Monitoring Station Migration (for one ANR10*2)
— AKT802*1 — Auxiliary Parts Kit for Field Monitoring Station Migration (for two ANR10*2)
— AKT803*1 — Auxiliary Parts Kit for Field Monitoring Station Migration (for three ANR10*2)
IM 33Y06K01-90E 1 Explosion Protection Manual
Note*1: See page C-8

*2: For suffix code details, refer to YOKOGAWA GS sheets.
W3031PL01E.ai
CAUTION
• The Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should not
assemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa’s sales agents for parts replacement.
YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
• Parts numbers on the Parts Lists are subjected to change.
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06W30-31E
1st Edition : Sep. 2001(YK)
9th Edition : Mar. 2008(YK)
CMPL C-2
19
17
22 B
16
1
22
21
To B
18
10
11
4 20
12
5 3
2
13
To A
15
14
15
W3031F02E.ai
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06W30-31E 8th Edition Dec. 2007-00
CMPL C-3
Qty
AFG81S-H2*
AFG81S-H4*
AFG82S-H2*
AFG82S-H4*
AFG83S-H2*
AFG83S-H4*
AFG84S-H2*
AFG84S-H4*
AFG81D*
AFG82D*
AFG83D*
AFG84D*
Model
Model or
Item Part No. Description
1 T9070CK 1 1 1 1 1 1 1 1 Filter
2 T9080JT 1 1 1 1 1 1 1 1 Bracket Assembly
3 S9024PB 2 2 2 2 2 2 2 2 Plunger
4 S9022PB 2 2 2 2 2 2 2 2 Grommet
5 AIP601 2 2 2 2 2 2 2 2 Fan Unit Assembly
9 T9080KW 1 1 1 1 1 1 1 1 Bracket
10 Y9306LE 2 2 2 2 2 2 2 2 B.H. Screw, M3 x 6
11 Y9406LB 1 1 1 1 1 1 1 1 B.H. Screw, M4 x 6
12 S9866UK 1 1 1 1 1 1 1 1 Printed Board Assembly (EXT interface unit)
13 S9528VK 5 5 5 5 5 5 5 5 Fuse
14 T9080JQ 1 1 1 1 1 1 1 1 Cover
15 Y9306LB 2 2 2 2 2 2 2 2 B.H. Screw, M3 x 6
16 T9080MM 1 1 1 1 1 1 1 1 Dummy Plate
17 AIP532 1 1 1 1 ESB Bus Coupler Assembly
18 T9080MK 1 1 1 1 Dummy Plate
19 AIP532 1 1 1 1 1 1 1 1 ESB Bus Coupler Assembly

20 T9082KD 2 2 2 2 2 2 2 2 Bracket
21 Y9306TY 8 8 8 8 8 8 8 8 Tapping Screw
22 A1139JP 1 2 1 2 Dust Cover
Note*: For suffix code details, refer to YOKOGAWA GS sheets.

W3031PL02E.ai
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06W30-31E 9th Edition Mar. 2008-00
CMPL C-4
11
10
12
To A and B
4
1
2 W3031F03E.ai
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06W30-31E 4th Edition Dec. 2003-00
CMPL C-5
Qty
AFG81S-H2*
AFG81S-H4*
AFG82S-H2*
AFG82S-H4*
AFG83S-H2*
AFG83S-H4*
AFG84S-H2*
AFG84S-H4*
AFG81D*
AFG82D*
AFG83D*
AFG84D*
Model
Model or
1 AIP501 2 2 2 2 V net Coupler Assembly
AIP502 2 2 2 2 V net Coupler Assembly
2 S9628UK 2 2 2 2 2 2 2 2 Connector Unit for V net
3 Below Power Supply Unit
PW301 1 2 1 2 1 2 1 2 for 100 to 120 V AC Power Supply
PW302 1 2 1 2 for 220 to 240 V AC Power Supply

PW304 1 2 1 2 1 2 1 2 for 24 V DC Power Supply
4 S9325UK 1 2 1 2 1 2 1 2 Battery Assembly
5 S9400UK 1 1 1 1 1 1 1 1 Battery Kit
6 Y9306LB 2 2 2 2 2 2 2 2 B.H. Screw, M3 x 6
7 SI301 1 2 1 2 SI Bus Interface Card

8 SB301 1 2 1 2 ESB Bus Interface Master Module
9 SB302 1 2 1 2 ESB Bus Interface Master Module
10 CP345 1 2 1 2 1 2 1 2 Processor Card
11 T9080LP 1 1 1 1 Dummy Plate
12 T9080LK 1 2 1 2 Dummy Plate
Note* : For suffix code details, refer to YOKOGAWA GS sheets.

W3031PL03E.ai
CMPL C-6
1 2 3
4 5 6 11, 12
7
13 14 15 16 17
9
10
9
10 19
21
18 20
W3031F04E.ai
CMPL C-7
Qty
AFG81S-H2*
AFG81S-H4*
AFG82S-H2*
AFG82S-H4*
AFG83S-H2*
AFG83S-H4*
AFG84S-H2*
AFG84S-H4*
AFG81D*
AFG82D*
AFG83D*
AFG84D*
Model

1 A1361WL 1 4 1 4 SI Bus Cable (L= 800 mm)
2 A1134WL 1 4 1 4 SI Bus Cable (L= 800 mm)
3 S9511UV 1 1 1 1 1 1 1 1 Cable Assembly (L= 2100 mm)
4 S9715UV 5 5 5 5 5 5 5 5 Wire (for ground cable of I/O nest, L= 200 mm)
5 S9920UW 1 1 1 1 PDB to PDB Interface Cable (L= 800 mm)
S9665UV 1 1 1 1 Cable Assembly (L= 200 mm)

6 S9667UV 1 1 1 1 Cable Assembly (L= 300 mm)
(for 220 to 240 V AC power supply)
7 S9838UK 1 1 1 1 PDB Interface Unit
8 S9839UK 1 1 1 1 PDB Interface Unit
9 T9080JX 1 1 1 1 1 1 1 1 Bracket
10 Y9306LB 1 1 1 1 1 1 1 1 B.H.Screw, M3 x 6
11 T9028SC 2 2 2 2 2 2 2 2 Label (station number label)
12 — 1 1 1 1 1 1 1 1 Label (as required)
13 T9042BN 1 1 1 1 1 1 1 1 Label (migrated label)
14 T9042ME 1 1 1 1 1 1 1 1 Emblem(as required)
15 T9042BK 1 1 1 1 1 1 1 1 Label (for front bus label)

16 G9320FJ 1 1 1 1 1 1 1 1 Clamp
17 S9062PB 35 35 35 35 35 35 35 35 Clip Nut
18 T9933VF 1 1 1 1 Bracket
19 S9841UK 1 1 1 1 1 1 1 1 Accessory Assembly
20 T9070CK 1 1 1 1 1 1 1 1 Air Filter

21 S9528VK 1 1 1 1 1 1 1 1 Fuse
Note* : For suffix code details, refer to YOKOGAWA GS sheets.

W3031PL04E.ai
CMPL C-8
Models AKT801, AKT802 and AKT803
1 2 3
4 5 6 7
W3031F05E.ai
Qty
AKT801
AKT802
AKT803
Model

1 Below 1 2 3 Cable Assembly
S9281UV for 100 to 240 V AC Power Supply
(L= 400 mm)
S9282UV for 24 V DC Power Supply
(L= 400 mm)
2 S9820UB 2 2 2 Ready Short Plug

3 S9177UG 1 1 1 Fan Alarm Short Plug
4 T9042BN 1 1 1 Label (migrated label)
5 T9042ME 1 1 1 Emblem (as required)
6 G9320FJ 1 1 1 Clamp
7 S9062BP 4 8 12 Clip Nut

8 T9082EX 1 1 1 Bracket
W3031PL05E.ai
Subject to change without notice. Printed in Japan
Ind-1
CENTUM VP
Migrated-FCS (FIO)
INDEX
A F
Analog I/O............................................................A2-4 Faceplate Blocks............................................... A3-17
Arithmetic Calculation....................................... A3-14 FCU Components Replacement Procedure...... C4-6
FCU Fan Unit.................................................... C2-12
B Field Control Unit................................................ C2-2
Battery Unit......................................................... C2-5 Function and Configuration of the Migrated-FCS
.......................................................................... C2-1
Bus Unit............................................................. C2-19
Function Block.....................................................A3-1
C
G
Cable Connection............................................... C3-1
Grounding........................................................... C3-3
Cautions about Static Electricity......................... C4-2
Clamp Filters (Ferrite Cores).............................. C3-9
Common Features of Function Blocks................A3-2
H
Configuration of the Migrated-FCS..................... C1-2 How to Replace the Unit..................................... C4-7
Connecting Control Bus Cables to the Control
Bus Interface Card.......................................... C3-16 I
Connecting ER Bus Cables.............................. C3-25 Installing the Control Bus Interface Card to a PC
Connection at the Operation Monitoring ........................................................................ C3-15
Unit Side.......................................................... C3-13
Contact I/O...........................................................A2-5 L
Control Bus Cable Conversion Adapter............ C3-21 Logic Operation................................................. A3-14
Creating an I/O Card......................................... A1-19
Creating an I/O Nest......................................... A1-18 M
Maintenance and Parts Replacement................ C4-1
D
Migrated-FCS
Daily Check and Migrated-FCS Status Display Creating a Migrated-FCS............................A1-6
Lamps............................................................... C4-5
Overview......................................................A1-1
Daily Maintenance - Status Display View........... C4-3
System with Migrated-FCS.........................A1-3
Domain Number Setting..................................... C2-8
Migrated-FCS Status Display View.....................B3-1
Migration Kits...................................................... C1-4
E
ESB Bus Coupler Unit....................................... C2-15 O
ESB Bus Interface Card.................................... C2-14
Offsite Blocks.................................................... A3-20
External Interface Unit.......................................C2-11

Ind-2
P T
Parts Requiring Periodical Replacement.......... C4-13 Trend Recording..................................................B2-1
Power Distribution Board.................................. C2-16
Power Distribution Board for the CENTUM-XL U
........................................................................ C2-18
Unit Supervision................................................ A3-19
Power Distribution Board for the CENTUM V
........................................................................ C2-17
V
Power Supply Unit.............................................. C2-3
Power Supply Wiring........................................... C3-2 Valve Pattern Monitor........................................ A3-21
Procedure for Replacing the V net Coupler Unit V net Coupler Unit............................................. C2-10
........................................................................ C4-12 V net Grounding.................................................C3-11
Process Data Management V net Wiring......................................................... C3-6
Process I/O..................................................B1-1
Process Report............................................B1-1 W
Setting the Operation Mark.........................B1-2 Wiring of Control Bus.......................................... C3-4
Process I/O..........................................................A2-3
Processor Card................................................... C2-6
R
Regulatory Control...............................................A3-3
Reliability
Error Detection............................................A4-2
FCS Dual-Redundancy...............................A4-6
FCS Start Operation....................................A4-3
Operation at Error Occurrence....................A4-4
Replacing the Air Filter...................................... C4-15
Replacing the Battery Pack.............................. C4-18
Replacing the FCU Fan Unit............................. C4-16
Replacing the Fuses......................................... C4-20
Replacing the Power Unit of FCU....................... C4-8
Replacing the Processor Card, SI Bus Interface
Card and ESB Bus Interface Card.................. C4-10
S
Sequence Control................................................A3-6
Setting the Control Bus Station Address........... C3-18
Setting the Domain Number............................. C3-19
Setting the Station Number............................... C3-20
Setting the Terminal Board Cabinet.................. A1-16
SFC................................................................... A3-18
SI Bus Interface Card........................................ C2-13
Software I/O.......................................................A2-11
Station Number Setting....................................... C2-9
System Alarm Messages.....................................B4-1

Rev-1
Revision Information
l Title : CENTUM VP Migrated-FCS (FIO)
l Manual No. : IM 33M50W10-40E
Jun. 2009/2nd Edition

Safety Precautions
Descriptions regarding to standard are modified.
Mar. 2008/1st Edition/R4.01 or later*

* : Denotes the release number of the software corresponding to the contents of this user’s manual. The
revised contents are valid until the next edition is issued.
Newly published
n For Questions and More Information

If you have any questions, you can send an E-mail to the following address.
E-mail: support-CENTUM@csv.yokogawa.co.jp
n If you want more information about Yokogawa products, you can visit Yokogawa’s
homepage at the following web site.
Homepage: http://www.yokogawa.com/
n Written by Process Automation Product Marketing Dept.
Industrial Automation Systems Business Div.
Yokogawa Electric Corporation
n Published by Yokogawa Electric Corporation
2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN
n Printed by KOHOKU PUBLISHING & PRINTING INC.

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Migrated-FCS (FIO)

In this document, Migrated-FCS (FIO), the detailed functionality of Migrated-FCS is explained.

PART-B Operation and Monitoring

CENTUM VP Document Map

Engineering Engineering Reference

 Operation and Operating

Communication Field Control

IM 33M50W10-40E 1st Edition : Mar.23,2008-00

Indicates that the main switch is ON.

Indicates that the main switch is OFF.

IM 33M50W10-40E 1st Edition : Mar.23,2008-00

n Notes on Handling User’s Manuals

n Warning and Disclaimer

l Appearance and Accessories

: Label located on the power distribution board.

l Model and Suffix Codes

IM 33M50W10-40E 1st Edition : Mar.23,2008-00

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

l Commonly used conventions throughout user’s manuals:

Character string to be entered:

Character string enclosed by brackets ({ }):

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

Characters enclosed by brackets ([ ]):

l Conventions used in command syntax or program statements:

Characters enclosed by angle-brackets:

Characters enclosed by brackets ([ ]):

Characters enclosed by separators (| |):

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

Identifies a source to be referred to.

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

n Cautions for Safely Applying the Device

• Safety standards (*1)

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

l Requirements for Installation

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

l Wiring Power Cable

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

l Wiring Power Cables inside of Cabinet

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

l Power Distribution Board

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

l Cards, Cables, Connectors

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

n Selecting a Power Unit

l Source Output Capacity

Power consumption: Both VA and W data should be studied.

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

Input current waveform Approx. 5 ms

l Common Method to Determine Power Unit Capacity

Capacity coefficient = Device crest factor/Power unit crest factor specification

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

l Suppressing High-frequency Current

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

Copyright and Trademark Notices

IM 33M50W10-40E 1st Edition : Mar.23,2008-00

IM 33M50W10-40E 2nd Edition : Jun.05,2009-00

A1. Configuring Migrated-FCS

IM 33M50W10-40E 1st Edition : Mar.23,2008-00

IM 33M50W10-40E 1st Edition : Mar.23,2008-00

n A System with Migrated-FCS

KFCS KFCS2 LFCS LFCS2 SFCS RFCS2 RFCS5

Figure A System with Migrated-FCS

Process I/O Communication I/O (1) Fieldbus I/O (1)