Design result - PIDesign2 Page 1 of 7

Design Warning (Optimization Done)

Design Report

Design Results

Power Supply Input

Var Value Units Description

VACMIN 85 V Minimum Input AC

Voltage

VACMAX 265 V Maximum Input AC

Voltage

FL 50 Hz Line Frequency

TC 2.36 ms Diode Conduction Time

Z 0.52 Loss Allocation Factor
ŋ 75.0 % Efficiency Estimate
IAVG 0.18 A Average Diode Bridge Current
Input 1N4007GP Recommended Input Diodes
Rectifier

Power Integrations 19/01/2010

Design result - PIDesign2 Page 2 of 7

VMIN 90.8 V Minimum DC Input Voltage

VMAX 374.8 V Maximum DC Input Voltage

EMI Filter
Var Value Units Description
CIN1 18.00 µF Input Bulk Capacitor
CIN2 22.00 µF Input Bulk Capacitor
LCM 6.00 mH Common Mode Choke

Device Variables
Var Value Units Description

Device TOP243YN PI Device Name

PO 12.17 W Total Output Power

VDRAIN 612.24 V Actual Estimated Drain Voltage

Estimated

VDS 9.04 V On state Drain to Source Voltage

FS 132000 Hz Switching Frequency

KP 0.63 Continuous/Discontinuous Operating

Ratio

KI 0.91 Current Limit Reduction Factor

ILIMITEXT 0.76 A Programmed Current Limit

ILIMITMIN 0.84 A Current Limit Minimum

ILIMITMAX 0.96 A Current Limit Maximum

IP 0.51 A Peak Primary Current (at VMIN)
IRMS 0.26 A Primary RMS Current (at VMIN)
P_NO_LOAD 500 mW Estimated No Load Input Power
DMAX 0.51 Maximum Duty Cycle
RIL 7.15 kΩ Current Limit Resistor
RLS 2.0 MΩ Line sense resistor

Clamp Components
Var Value Units Description

DB FR106 Recommended
Blocking Diode

VCLAMP 200.00 V Estimated average

clamping voltage

VRZ P6KE200A Recommended Zener

Clamp

Clamp Loss 0.61 W Clamp Dissipation

Power Integrations 19/01/2010

Design result - PIDesign2 Page 3 of 7

Bias Variables
Var Value Units Description

VB 12.0 V Bias Voltage

IB 0.006 A Bias Current

VDB 0.95 V Bias Diode Forward

Voltage Drop

PIVB 73 V Bias Rectifier Max Peak Inverse Voltage

NB 15 Bias Winding Number of Turns
Wire Size 31 AWG Wire size of Bias windings
Winding Bifilar (x2) Wire type of Bias windings
Type
Layers 0.60 Bias Winding Layers
Start Pin(s) 4 Starting pin(s) for Bias winding
Termination 3 Termination pin(s) for Bias winding
Pin(s)

Transformer Construction Parameters

Var Value Units Description
Core Type EEL19 Core Type
Core NC-2H Core Material
Material (Nicera) or
Equivalent
Bobbin Generic, 5 Bobbin Reference
Reference pri. + 5
sec.
Bobbin Vertical Bobbin type
Orientation
Primary 4 Number of Primary pins used
Pins
Secondary 7 Number of Secondary pins used
Pins See Warnings section for detail
LP 952 µH Primary Inductance
NP 92.5 Calculated Primary Winding Total Number of Turns
NSM 6 Secondary Main Number of Turns
CMA 311 Cmils/A Primary Winding Current Capacity
VOR 84.84 V Reflected Output Voltage
BW 19.70 mm Bobbin Winding Width
ML 3.20 mm Safety Margin on Left Width
MR 3.20 mm Safety Margin on Right Width
FF 96 % Actual Transformer Fit Factor. 100% signifies fully utilized winding window
AE 24.50 mm² Core Cross Sectional Area
ALG 111 nH/T² Gapped Core Effective Inductance
BM 2154 Gauss Maximum Flux Density
BP 3695 Gauss Peak Flux Density
BAC 680 Gauss AC Flux Density for Core Loss
LG 0.234 mm Estimated Gap Length
L_LKG 31.4 µH Primary Leakage Inductance
LSEC 15 nH Secondary Trace Inductance

Primary Winding Section 1

Var Value Units Description
NP1 93 Rounded (Integer) Number of Primary winding turns in the first section of primary
Wire Size 31 AWG Wire size of primary winding

Power Integrations 19/01/2010

Design result - PIDesign2 Page 4 of 7

Winding Single (x1) Primary winding number of parallel wire strands

Type
L 1.86 Primary Number of Layers
DC Copper 0.09 W Primary DC Losses
Loss
PIN_S 2 Starting pin(s) for first section of primary winding
PIN_T 1 Termination pin(s) for first section of primary winding

Output 1
Var Value Units Description

VO 24.00 V Output Voltage

IO 0.25 A Output Current

VOUT_ACTUAL 24.37 V Actual Output Voltage

NS 14 Secondary Number of Turns

Wire Size 30 AWG Wire size of secondary winding

Winding Single Output winding number of parallel strands
Type (x1)
L_S_OUT 0.31 Secondary Output Winding Layers
DC Copper 0.04 W Secondary DC Losses
Loss
Start Pin(s) 9 Starting pin(s) for Output winding
Termination 6 Termination pin(s) for Output winding
Pin(s)
VD 1.30 V Output Winding Diode Forward Voltage Drop
PIVS 137 V Output Rectifier Maximum Peak Inverse Voltage
ISP 0.81 A Peak Secondary Current
ISRMS 0.40 A Secondary RMS Current
DO BYV26B Recommended Output Diode
CO 56 x 1 µF Output Capacitor
IRIPPLE 0.32 A Output Capacitor RMS Ripple Current
Expected 20974 hr Expected Lifetime of Output Capacitor
Lifetime
LPF 2.2 - 10 µH Post Filter Inductor
CPF 100 - 680 µF Post Filter Capacitor

Output 2
Var Value Units Description

VO 5.00 V Output Voltage

IO 0.20 A Output Current

VOUT_ACTUAL 5.00 V Actual Output Voltage

NS 6 Secondary Number of Turns

Wire Size 31 AWG Wire size of secondary winding

Winding Single Output winding number of parallel strands

Power Integrations 19/01/2010

Design result - PIDesign2 Page 5 of 7

Type (x1)
L_S_OUT 0.12 Secondary Output Winding Layers
DC Copper 0.02 W Secondary DC Losses
Loss
Start Pin(s) 11 Starting pin(s) for Output winding
Termination 10 Termination pin(s) for Output winding
Pin(s)
VD 0.50 V Output Winding Diode Forward Voltage Drop
PIVS 29 V Output Rectifier Maximum Peak Inverse Voltage
ISP 0.65 A Peak Secondary Current
ISRMS 0.32 A Secondary RMS Current
DO SB140 Recommended Output Diode
CO 220 x 1 µF Output Capacitor
IRIPPLE 0.25 A Output Capacitor RMS Ripple Current
Expected 24419 hr Expected Lifetime of Output Capacitor
Lifetime
LPF 2.2 - 10 µH Post Filter Inductor
CPF 100 - 680 µF Post Filter Capacitor

Output 3
Var Value Units Description

VO 12.00 V Output Voltage

IO 0.20 A Output Current

VOUT_ACTUAL 11.98 V Actual Output Voltage

NS 8 Secondary Number of Turns

Wire Size 28 AWG Wire size of secondary winding

Winding Single Output winding number of parallel strands
Type (x1)
L_S_OUT 0.22 Secondary Output Winding Layers
DC Copper 0.05 W Secondary DC Losses
Loss
Start Pin(s) 6 Starting pin(s) for Output winding
Termination 7 Termination pin(s) for Output winding
Pin(s)
VD 0.85 V Output Winding Diode Forward Voltage Drop
PIVS 68 V Output Rectifier Maximum Peak Inverse Voltage
ISP 0.65 A Peak Secondary Current
ISRMS 0.32 A Secondary RMS Current
DO SB1100 Recommended Output Diode
CO 100 x 1 µF Output Capacitor
IRIPPLE 0.25 A Output Capacitor RMS Ripple Current
Expected 24419 hr Expected Lifetime of Output Capacitor
Lifetime
LPF 2.2 - 10 µH Post Filter Inductor
CPF 100 - 680 µF Post Filter Capacitor

Output 4
Var Value Units Description

VO -12.00 V Output Voltage

IO 0.10 A Output Current

Power Integrations 19/01/2010

Design result - PIDesign2 Page 6 of 7

VOUT_ACTUAL -11.98 V Actual Output Voltage

NS 14 Secondary Number of Turns

Wire Size 34 AWG Wire size of secondary winding

Winding Single Output winding number of parallel strands
Type (x1)
L_S_OUT 0.20 Secondary Output Winding Layers
DC Copper 0.02 W Secondary DC Losses
Loss
Start Pin(s) 8 Starting pin(s) for Output winding
Termination 12 Termination pin(s) for Output winding
Pin(s)
VD 0.85 V Output Winding Diode Forward Voltage Drop
PIVS 68 V Output Rectifier Maximum Peak Inverse Voltage
ISP 0.32 A Peak Secondary Current
ISRMS 0.16 A Secondary RMS Current
DO SB1100 Recommended Output Diode
CO 47 x 1 µF Output Capacitor
IRIPPLE 0.13 A Output Capacitor RMS Ripple Current
Expected 26799 hr Expected Lifetime of Output Capacitor
Lifetime

Output 5
Var Value Units Description

VO 5.00 V Output Voltage

IO 0.30 A Output Current

VOUT_ACTUAL 5.00 V Actual Output Voltage

NS 6 Secondary Number of Turns

Wire Size 26 AWG Wire size of secondary winding

Winding Single Output winding number of parallel strands
Type (x1)
L_S_OUT 0.20 Secondary Output Winding Layers
DC Copper 0.06 W Secondary DC Losses
Loss
Start Pin(s) 7 Starting pin(s) for Output winding
Termination 8 Termination pin(s) for Output winding
Pin(s)
VD 0.50 V Output Winding Diode Forward Voltage Drop
PIVS 29 V Output Rectifier Maximum Peak Inverse Voltage
ISP 0.97 A Peak Secondary Current
ISRMS 0.48 A Secondary RMS Current
DO SB140 Recommended Output Diode
CO 220 x 1 µF Output Capacitor
IRIPPLE 0.38 A Output Capacitor RMS Ripple Current

Power Integrations 19/01/2010

Design result - PIDesign2 Page 7 of 7

Expected 17417 hr Expected Lifetime of Output Capacitor

Lifetime
LPF 2.2 - 10 µH Post Filter Inductor
CPF 100 - 680 µF Post Filter Capacitor

Feedback Circuit
Var Value Units Description

RF1 4.99 kΩ Feedback Resistor to bias the error

Amplifier

RF2 4.99 kΩ Compensation resistor

RF3 118.00 Ω Gain limiting Resistor

RF5 6.81 Ω TOPSwitch Control Pin Resistor

CF1 680.00 nF Compensation Capacitor

CF3 47.00 µF TOPSwitch Control Pin Capacitor
Opto CTR 80.00 Optocoupler Current Transfer Ratio
Error Amp 55.00 dB Error Amplifier Open Loop Gain
Gain
PM 105.93 Deg Estimated Phase Margin
FC_ACTUAL 1037.9 Hz Estimated Crossover Frequency

The regulation and tolerances do not account for thermal drifting and component tolerance of the output diode forward voltage drop and voltage
drops across the LC post filter. The actual voltage values are estimated at full load only.

Please verify cross regulation performance on the bench.

Errors, Warnings, Information

Description Fix Show Ref.
me #
Actual number of pins available on
Select or Add a bobbin to the component database with sufficient
bobbin is not enough to build the
pins, or reassign pins on the existing bobbin.
transformer. 570

Power Integrations 19/01/2010