Ultimate analysis - Slop

Solid% 100% 49.84%

C 37.85 18.86 Slop 218.8275 12.40119 4.85641
H 4.27 2.13
N 2.6 1.30 2.36 Kg air/kg of slop
A 24.59 12.26
S 2.24 1.12 Theoretical air 25821.81 Kg/hr
O2 28.44 14.17
Moist 0 50.16
GCV 3683 1836

Ultimate analysis - Coal

Solid 100% 92.59%
C 42.36 39.22 Coal 454.965 58.28031 0.886086
H 3.07 2.84
N 0.74 0.69 5.14 Kg air/kg of coal
A 43.52 40.30 Theoretical air 26272.12
S 0.22 0.20
O2 10.09 9.34 Total Theoretical air required 52093.92 Kg/hr
Moist 0 7.41
GCV 4238 3924

2190.96 O2% in flue gas based on Actual air supplied by Fans

O2 8%
Excess Air 61.54 %

Actual mass of 84151.72 Kg/hr

Air Supplied
84.15 TPH

O2% in flue gas shown on DCS

O2 10 %
Excess Air 90.91 %

Actual mass of
99452.04 Kg/hr
Air Supplied
 99.45 TPH

Optimum O2% in flue gas

O2 4%
Excess Air 23.53 %

Actual mass of 64351.32 Kg/hr

Air Supplied
64.35 TPH

5. Radiation and Convection loss

6 heat loss due to unburnt in fly ash

Amount of fly ash in spent

7. Bottom ash
 Fuel consumption on 29-07-2019
Coal Slop
TPD 122.64 263
TPH 5110.000 10937.500
% 31.84 68.157
Total 16047.500

Actual Air supplied

pplied by Fans Main boiler Super Boiler
M3/sec 14 6
M3/Hr 50400 21600
kg/hr 58968 25272 Air density 1.17
TPH 58.968 25.272
Total 84.24

Coal Savings -
Air ingress 15.21 TPH Dry flue gas M*Cp*(T2- T1)/4600

99.2 Kg/hr
Moisture M*Humid*Cp*(T2- T1)/4600
1.39 Kg/hr
100.60

Supplied air difference 19.89 TPH Dry flue gas M*Cp*(T2- T1)/4600

129.7 Kg/hr
Moisture M*Humid*Cp*(T2- T1)/4600
1.82 Kg/hr
131.52
Total Savings 232.1 Kg/hr
5570.94 kg/day
5.57 Tons/day
Kg/M3
T2 160
T1 35
Coal GCV 4600

Humidity factor 0.014

T2 160
T1 35
Coal GCV 4600

Humidity factor 0.014

 Fuel consumption on 29-07-2019
Coal Slop
TPD 122.64 263
TPH 5110.000 10937.50
% 31.84 68.157
Total 16047.50

Steam Generation per day 618

Enthalpy of Steam 806
Feed water enthalpy 110
Coal GCV 4600
Slop GCV 1200
*expected slop GCV 1700
Efficiency 48.93 %
Efficiency 42.57 %

Heat value of Steam 430128000

Useful heat value of coal 276011814
Useful heat value of Slop 154116186

% Useful heat value of coal 64.17

% Useful heat value of Slop 35.83

Normally, It is in vice versa

Nozzle Diameter 0.006 m

CSA 0.00002826 m2
Slop Traveling Time From Nozzle point to Bed
Distance Between Nozzle to bed 6.6 M
VSPL Sivaganga
Slop Tons per hr per Nozzle 3.64583333 2
M3 per hr per Nozzle 2.91666667 1.6
M3 per Sec per Nozzle 0.000810 0.00044444

Velocity M/sec 28.6689733 15.7269796

Traveling time Sec 0.23 0.42

Due to less travel time
Undried spent on the bed affect Combustion
and increase the unburnt
Tons
Kcal/Kg
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Kcal/Kg
Kcal/Kg

Kcal
Kcal
Kcal

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