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The Difference Between Residential
And Commercial Electrical Wiring
Posted on Dec 01, 2014 by Grant Oesch | Comments (0)
- Residential electrical wiring is always completely covered within sheath insulation. This
is meant to protect residents from electrical shock. From a technical aspect, most
residential wiring are single phase and 120 Volts, consisting of three wires, positive,
negative, and neutral. For some more demanding appliances, such as air conditioning
units, refrigerators, washers, and dryers use a two phase circuit of 240 Volts. In
commercial applications this wiring is normally run through conduits or ceiling rafters
where it is easily accessible to service. For residential applications, the wiring is normally
hidden from view within walls and attic crawl spaces.
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Home / Technical Articles / Testing and commissioning of HV power transformers, circuit breakers, CTs and VTs
Table of content:
1. Power transformers
1. Pre-commissioning tests on transformer
2. Testing of auxiliary protective devices
3. Testing OLTC (On Load Tap Changer)
4. Tests for reference (Signature)
5. Tests on main protective relays
2. Circuit breakers
3. Current transformers (CTs)
4. Voltage transformers (CVTs / IVTs)
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1. Power transformers
After installation of transformer on the plinth, accessories viz. radiators,
headers, bushings, air blowers, oil pumps with connecting pipes, OLTC drive
mechanism and the connecting pipes to diverter switch compartments,
marshalling box, etc. have to be mounted on the transformer as per the
manufacturers’ drawings.
Oil should be admitted into the transformer from its bottom valve and suction
side to be connected to the top valve to evacuate nitrogen/dry air inside the
transformer as the oil fills from the bottom.
It is preferable to fill the oil received from the works (in barrels) into an oil tanker
of sufficient capacity and filter this oil separately. This helps in removing
moisture absorbed in the oil during transport and storage. Fairly moisture free
filtered oil now can be admitted from the oil tanker to the transformer.
The following check list provides various checks to be conducted for
transformer assembly.
3 Rinsed all the piping, radiators, conservator etc. with 60kV tested oil and blocked with dummy Yes/No
plates.
4 Filtered the oil for 60kV BDV and recorded in the erection register. Yes/No
5 Measured the IR values of HV, MV condenser type bushings(with a 5kV Megger testing device) and Yes/No
observed more than 5000 MΩ after removing coverings, wrappers etc and cleaning.
6 Washed with hot oil (in case of other bushings of plain porcelain type). Yes/No
7 Assembled the bushing after fixing corona shield and removing links and bends in pull through Yes/No
leads, on the turret at proper incline.
8 Complete assembly of HV, LV, Ter. & Neutral bushings done correctly. Yes/No
9 Completed all piping work, conservator, explosion vent, equalizer pipes etc. as per the drawing and Yes/No
filled with oil , Bucholz relay checked.
10 Filled radiator after washing individually and ensuring removal of blanking plates and free Yes/No
movement of butterfly valves both top and bottom.
11 Measured IR values with temperature after filling of oil and compared with factory test value and Yes/No
recorded in the register.
Applied proper lagging around the transformer. Fire fighting equipment kept at site. Yes/No
Filter connected with outlet into the conservator and inlet from the bottom tank. Yes/No
Filter heaters switched on and the filter temperature maintained less than 60°C and filter vacuum Yes/No
maintained at 755 mm of mercury.
Dehydration process for 7 days maintained oil temperature 60°C in the transformer (thermometer Yes/No
pockets filled with oil).
13 Filled the radiators with 60kV BDV tested oil. Opened the bottom butterfly valve provided between Yes/No
main tank and radiators after opening top air release valve to communicate with main tank.
14 All gases released from different release points in the order of ascending heights. Yes/No
15 HV, LV, Tertiary Neutral earthing provided. Body earthing at two sides, earthing of DM and FCC Yes/No
provided.
16 Petroleum jelly applied in clamps and connectors in the transformer bushing studs and checked the Yes/No
tightness.
17 Blue silica gel crystals of 2.5 to 4mm size filled in the breather. Breather filled with oil after Yes/No
removing bottom cup, transit protection cover, cork packing etc.
18 Removed blanking plates on explosion vent pipe and fixed diaphragm. Yes/No
19 In case of transformers provided with thermo-siphon filter and air-cell (pronol bag) breathing Yes/No
arrangement checked up as per manufacturers recommendations.
20 All air release points and other points thoroughly checked to ensure that there is no oil leakage. Yes/No
1. Ratio
2. Polarity and vector group
3. Measurement of magnetizing current and no load losses (3-phase 415V to
be supplied on low voltage side of the transformer)
4. Measurement of short circuit current, load losses and impedance at all taps
(3-phase 415V supply to be given on the high voltage side and the other side
shorted)
5. Magnetic balance test
6. Measurement of winding resistance at all taps
7. Insulation Resistance and polarization index
Go back to Content Table ↑
You might find interesting reading an article about the most important alarms
coming from a substation.
2. Circuit breakers
Physical checks for any damages to components of the circuit breaker should
be made. Tightness of connections at all jumpers, flanges, joints in pipes,
valves etc. should be checked. Check for oil/ gas/ air leakages at concerned
valves/pipes and all oil seals, gaskets should be made. Checking and tightening
of all foundation bolts should be done.
8. Check for proper working of carrier inter trip and auto-reclose features (for
feeder breakers).
9. Check for capacitor tripping device where provided.
10. Measurement of resistance and current drawn by close coil and trip coils I
and II.
11. Checking of interconnecting cables to bay marshalling box.
12. Checking of operating mechanism.
13. Checking of operation counter and all mechanical indications.
14. Checking of all Non-return valves/ Safety valves.
15. Checking of local/remote breaker operations.
Check for correct operation of following operational lockouts at set
pressures:
1.
1. Checking of tightness of all electrical connections including connections
made in the marshalling box.
2. Checking for tightness of CT secondary terminals and checking
healthiness of secondary terminal bushings.
3. Checking for short circuiting the secondary terminals of such CT
secondary windings which are not required. Shorting should be done at
secondary terminals in the CT secondary terminal box.
4. Checking for earthing of common point of three phases of each
secondary winding at one point only, preferably at the marshalling box.
5. Measurement of IR values including Di-electric absorption ratio and
Polarization index of primary to body and primary to secondary with a 5
kV Megger testing device.
6. Measurement of IR values between secondary winding of each core to
body and between different secondary windings of the CT with a 0.5 kV
Megger testing device.
1. Measurement of capacitance and tan∂ of the CT.
2. Measurement of secondary winding resistance of each secondary winding.
3. Testing for Magnetization characteristics (knee point voltage) of CT cores.
4. Ratio test for approved CT ratios in all the cores including complete wiring in
the secondary side to ensure correct ratio and continuity of the wiring.
5. Check for polarity of CTs, to ensure correct directional sensitivity of metering
and protection system.
Each CT should be individually tested to verify the polarity markings on primary
and secondary windings. Test circuit is given below.
Figure 1 – CT
polarity test
Ammeter “A” is a robust moving coil permanent magnet center zero type
instrument. Primary winding is given DC supply momentarily from a low voltage
battery through a push button. When push button is pressed with the above
markings on CT and ammeter, the ammeter should give a +ve flick, indicating
correct polarity.
Multi meters and Digital ammeters can also be used. CT secondary connections
to transformers, busbars, and feeders:
Where CT secondary connections are to be made in star, the star point should
be made as follows.
Irrespective of the polarity on the primary side, star point on secondary side
shall be on line side for feeders and on the equipment side for the bus bars, and
transformers as shown in the figures above. In case of a feeder protection, if P1
is towards the bus, then S2s’ are to be shorted and if P2 is towards bus then
S1s’ are to be shorted.
5 Comments
1.
TAPAN KUMAR DAS
SE P 1 1 , 2 0 1 9
2.
Satyender Kumar
SE P 1 1 , 2 0 1 9
Sir please update all pre commissioning tests results table of each equipment
like CTS pts,transformers , relays,cb
(reply)
3.
Mukund Pawar
SE P 1 1 , 2 0 1 9
Portal very much good and informative
(reply)
4.
Georgios Kafes
SE P 1 1 , 2 0 1 9
Edvard
SE P 1 1 , 2 0 1 9
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Home / Technical Articles / Protection scheme for the substation with a single supply from the utility
Single-transformer, single-bus
configuration
The utility supply voltage depends on both availability and consumer
requirements. The consumer transformer is connected delta on the high-voltage
side and grounded wye on the low-voltage side.
Protection scheme for the substation with a single supply from the utility
Contents:
1. Transformer protection
2. Transformer low-side bus and feeder protection
3. Protection of the supply line
4. Selective coordination and transformers (VIDEO)
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1. Transformer protection
Several factors are involved in selecting the transformer high-side fuses.
If two transformers are involved, as in Figure 2, the fuse size and relay setting
or fuse coordination should be selected based on the normal maximum loading
level of both transformers.
Figure 4 – Transformer
neutral and zero-sequence ground relaying applications for
resistance-grounded systems
On short feeders, where the magnitude of fault current does not decrease
significantly from the bus to the end of the feeder, coordination of the
instantaneous relays with downstream protective devices may be difficult, if not
impossible. The time-overcurrent relays should coordinate with the largest
protective device on the feeder.
The following are two different methods for setting ground relays:
a. Maximum coordination
b. Maximum ground fault sensitivity
a) Maximum coordination
The ground relay has a setting identical to that of the phase relays. This
ensures the same degree of coordination with downstream protective devices
as the phase relay.
The ground relay will provide redundancy in the event of phase relay failure
for a line-to-ground fault.
For greater sensitivity, the ground relay may also be set with a time-overcurrent
relay pickup of about one-half that of the phase relay but with a high time-dial
setting to coordinate with downstream fuses over a reasonable range of
fault current.
Go back to contents ↑
3. Protection of the supply line
Different supply voltage levels generally dictate different levels of utility line
protection. These systems will normally trip instantaneously for all line
faults. The utility’s instantaneous relaying may reach into the consumer’s
transformer, but not completely through it.
Normally, the supply line will also be protected with time-delayed relays.
These relays may reach completely through the transformer, depending on
other relay setting restraints on the utility system. If the relays do respond to
low-side faults, coordination is necessary with the transformer fuses.
If coordination between the fuses and the supply line protection is not possible,
the consumer may be required to use relay protection (connected to high-
voltage CTs) for the transformer, instead of fuses.
Go back to contents ↑
Part 2
Selectively coordination circuit breakers around a transformer.
Part 3
Achieving selective coordination between fuses and circuit breakers when
protecting transformers.
Go back to contents ↑
Sources:
1. IEEE Std C37.95 – IEEE Guide for Protective Relaying of Utility-Consumer
Interconnections
2. System Protection by Bill Brown at Square D Engineering Services
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for
design of LV/MV switchgears and LV high power busbar trunking (<6300A) in
power substations, commercial buildings and industry facilities. Professional in
AutoCAD programming.
2 Comments
1.
Rahul Jadhav
SE P 1 5 , 2 0 1 9
I really like it our goal. Your information is very important to me. Thank you so
much for your support of the online.
(reply)
2.
Dennis Chee
JA N 0 7 , 2 0 1 9
I wonder why the power outtage happen all the time in my native country capital
in Ysngon, Myanmar. That why i am interesting reading power related article.
(reply)
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Home / Technical Articles / Major components you can spot while looking at HV/EHV GIS (Gas-insulated
switchgear)
Major components you can spot while looking at MV/HV GIS (Gas-insulated
switchgear)
GIS are available internationally, covering the complete voltage range from 11
kV to 800 kV. The thermal current-carrying capacities and the fault-withstanding
capabilities are tailored to meet all the substation requirements. More than
200,000 GIS bays have been in service all over the world since the introduction
of such substation systems in the transmission and distribution field.
The high voltage conductors (bus bars) are supported on simple disc insulators.
Figure 2 – Cross-section of a double bus GIS section
GIS components
The following are the principle gas insulated modules for a substation:
1. Busbar
2. Disconnecting switch
3. Circuit breaker
4. Current transformer and
5. Earth switch
6. Accessories
The auxiliary gas insulated module or accessories, excluding control panel, that
are required to complete a substation are terminations, instrument voltage
transformer and surge and lightning arrester.
1.1 Connectors
The high voltage and high current electrical connections from one module to
another in a gas insulated substation system are carried out with the help of
the spring loaded plug-in contacts. Plug-in contact systems impart the
maximum flexibility during assembly and dismantling. These contacts offer plug-
in features and are suitable for tubular conductors.
The connections made are reliable without the need for any additional hardware
to secure their location.
Figure 3
– An example of busbar module for switchgear type 8DN9 up to 245 kV (three-
phase encapsulated passive busbar)
Stable polymers like PTFE (poly tetra fluoroethane) are selectively used in
GIS and associated accessories.
Insulating materials like PTFE (teflon) with very high volume resistivity retain
electrical charges for long durations. This material property is sometimes
undesirable and causes a deterioration in the performance of GIS (critically for
direct current applications).
The stagnation of charge locally modifies local potential and the electrical field.
The electrical stresses in the system thus get modified unpredictably from the
designed values. In an AC system, this trapped charge concentration also
varies with time and adversely affects the electric field intensities. The use of
materials promoting charge concentration is thus avoided in gas insulated
systems.
2. Disconnectors
Disconnectors (or disconnect switches) are placed in series with the circuit
breaker to provide additional protection and physical isolation. In a circuit, two
disconnectors are generally used, one on the line side and the other on the
feeder side. Disconnect switches are designed for the interruption of small
currents, induced or capacitively coupled.
During the closing operation, this gap is bridged by the moving contact. The
moving contact is attached to a suitable drive, which imparts the desired linear
displacement to the moving contact at a pre-determined design speed.
A firm contact is established between the two contacts with the help of spring-
loaded fingers or the multi-lam contacts. The isolation gap is designed for the
voltage class of the isolator and the safe dielectric strength of the gas.
An insulator is used to drive the moving contact and to isolate the drive from the
high voltage components of the disconnector. The shape and size of the
insulator are controlled by the electrical and mechanical requirements of the
isolator. In three-phase ac systems, the individual phase isolators are ganged
together to operate simultaneously.
Leak-tight rotary seals are used in gas insulated isolators for transferring motion
from external drive to the gas. Disconnectors in high voltage GIS operate at
SF6 pressures of 0.38 MPa to 0.45 MPa.
This is how disconnectors are operated inside SF6 filled switchgears (GIS).
The operating speed of the disconnector moving contact ranges from 0.1 to 0.3
m/sec. The design of electrostatic shields on two fixed contacts and the earth
side of the drive insulator plays an important role in ensuring the satisfactory
performance of a gas insulated diconnector.
Note that there are a lot of variations of disconnectors and that visually they
could be visually different.
3. Circuit breaker
The circuit breaker is the most critical part of a gas insulated substation system.
The circuit breaker in a gas insulated system is metal-clad and utilises SF6
gas, both for insulation and fault interruption.
The SF6 gas pressure in a circuit breaker is around 0.65 MPa. The circuit
breaker is directly connected to either current transformers or the isolators in
gas. A barrier is maintained between the circuit breaker and the other
connected equipment, operating at lower gas pressure, to maintain a pressure
difference.
Puffer SF6 circuit breakers are commonly used to accomplish fault current
interruption in gas insulated substation systems. In three-phase common
modules of circuit breakers, hot gas mix-up is checked to prevent inter-phase
short-circuit by electrically conducting hot gas.
Spring, spring-hydraulic and pure hydraulic are the preferred drives for the
circuit breakers of gas insulated substations.
Figure 5 – An example of Siemens Type 8DQ1 circuit breaker interrupter
module (The central element of a switchgear bay within the gasinsulated
switchgear is the single-phase encapsulated circuit breaker. The circuit breaker
is designed for singlepole automatic reclosure. It consists of two main
components: interrupter unit and stored-energy spring mechanism.)
Hydraulic drives are reliable, robust and compact as compared to their spring
counterparts. Hydraulic drives can be interfaced to the circuit breaker directly
without any intermediate motion seals and linkages. The spring drives are
relatively cheaper and can be used only with the state-of-the-art self-blast or
hybrid circuit breakers.
Opening speeds in the range of 6.0-8.0 m/sec and operating energies in the
range of 4500-8500 Nm are common for operating the GIS circuit breakers.
Note that mentioned values can be different depending on the manufacturer.
The circuit breaker enclosure also serves as the main support element for the
individual GIS bay. The GIS circuit breakers are oriented both in horizontal and
vertical configurations, depending on the system requirements and ease of
installation.
4. Current transformer
The conventional substations use either live-tank or dead-tank type current
transformers with oil/SF6 insulation. A porcelain insulator is used to insulate the
low potential section of the current transformer from the high voltage zone.
Ribbon or cut silicon steel cores are used for the magnetic circuit of the current
transformer for obtaining the desired ratio and accuracy. Hairpin shaped
primary conductor is the standard geometry for a dead-tank type current
transformer. The current transformers in gas insulated systems are essentially
in-line current transformers.
The length of the current transformer module thus changes with the number
and types of current transformers specified. The magnetic core and the
secondary winding assembly of the current transformer are supported in gas by
an enclosure or a grounded support enveloping the core and the winding.
Figure 7 – Location of current transformer in GIS
5. Earth switch
Fast earth switch and maintenance earth switch are the two types of earth
switches used for gas insulated substation systems. The maintenance earth
switch is a slow device used to ground the high voltage conductors during
maintenance schedules, in order to ensure the safety of the maintenance
staff.
The fast earth switch, on the other hand, is used to protect the circuit-
connected instrument voltage transformer from core saturation caused by
direct current flowing through its primary as a consequence of remnant charge
(stored online during isolation/switching off of the line).
In such a situation, the use of a fast earth switch provides a parallel (low
resistance) path to drain the residual static charge quickly, thereby protecting
the instrument voltage transformer from the damages that may otherwise be
caused. The basic construction of these earth switches is identical.
1. Fixed contact, which is located at the live bus conductor and which forms a
part of the main gas insulated system;
2. Moving contact system mounted on the enclosure of the main module and
aligned to the fixed contact.
6. Accessories
Incomer and feeder connections are the main accessories of a substation. At
the incomer, the supply is received from a higher level substation or from a ring
main.
The power is received and delivered through either the underground cables or
the overhead lines, at a substation. If they are economically viable,
underground cables are also employed for other similar power installations. In
either case, interfaces are required to receive/deliver the power.
Cable-to-gas and Air-to-gas terminations are employed as an interface to the
two media in GIS installations. Conventional as well as the dry terminations are
now available for such applications up to 170 kV voltage class.
Beyond this voltage level, conventional terminations, with capacitive foil grading
and liquid insulation, are employed. For air-to-gas termination, the use of
composite insulator for bushings has been gaining importance because they
are light-weight, and offer better mechanical and seismic performances. Figure
5.16 shows a gas-to-air bushing featuring a composite insulator.
In exceptional cases, lower kV class substations are also equipped with surge
arresters to provide additional safety and reliability. The conventional yard
surge/lighting arresters are used for gas insulated substation systems, where
overhead lines are used to source/deliver the energy.
A dedicated local control panel for each bay is a common specification. The
local control panel essentially features interlocks, operating buttons and a single
line diagram.
Figure 8
– Gas-insulated switchgear control panel
The operator can verify the status of the circuit through a glass panelled clear
door, containing the mimicked single line diagram, indicators and push buttons.
The circuit operations are possible only by the authentication and authorisation
process based on physical issuance of the ‘clear door key’ by the concerned
authority.
Sources:
1. Switchgears book by BHEL – Bharat Heavy Electricals Limited
2. Gas-insulated switchgear up to 550 kV, 63 kA, 5000 A, Type 8DQ1 –
SIEMENS
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for
design of LV/MV switchgears and LV high power busbar trunking (<6300A) in
power substations, commercial buildings and industry facilities. Professional in
AutoCAD programming.
One Comment
1.
Shaik.Gudubhai
SE P 1 8 , 2 0 1 9
Spread the electrical engineering knowledge throughout the world, great sir
(reply)
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Home / Technical Articles / The principles of differential protection you MUST understand
Differential protection
Although nowadays differential protection is achieved numerically, in order to
understand the principles of differential protection it is useful to analyze the
ubiquitous electromechanical relay.
In this simple scheme, we can assume that under normal operating conditions,
the current entering into the piece of equipment under protection is equal (or in
the case of a transformer, proportional) to its exiting current. In this example
we will assume that the entry and exit currents are equal. A circuit breaker
either side of the equipment under protection is controlled by an overcurrent
relay.
Current transformers of identical types and turns ratio are installed on either
side of the equipment. These current transformers induce identical secondary
currents, because their primary currents are identical and they have the same
turns ratio.
You can see that in this case, the current exiting the equipment, albeit large, is
still the same as the current entering it, therefore the relay will not trip. This is
exactly as how we want it, because faults external to the equipment are in a
different protection zone and are protected within another scheme.
In this case, the current transformers must be balanced with an equivalent turns
ratio differential.
The differential scheme creates a well-defined protection zone,
encompassing everything between the two current transformers. Any fault
existing in this protection zone is regarded as an internal fault, while any fault
existing outside this protection zone is an external fault.
4 Comments
1.
Electrical
AUG 22, 2018
Dear Sir,
We Have Transformer plus Cable differential protection achieved through
7SD610 Numerical Relay.
Recently We have observed that R phase outzone fault in other feeder cause
activation of B phase differential protection without any fault. can u tell why?
(reply)
2.
Beryl
FE B 2 7 , 2 0 1 8
Earlier I had asked few questions to Edward, but till date I didn’t get any reply
from him. Is there any unwritten protocol that no replies shall be given, is that
so??
(reply)
4.
Emmanuel
DE C 0 9 , 2 0 1 6
Could you, please, clarify how does thr alghorithim of the digital relay computes
reading the fault?
With the static and electromechanic relays the basis was angle measurement.
Static used the coincidence+ anti-coincidence principle of the formulae and
integrated them so that by triggering the integrated value you would be able to
tripp the switching device.
/as far as I know, digital devices use the DFT Discrete Fourier Transformation
but I would be pleased if you could develop it so that it can be more
´´digestible´´.
I thank you in advance.
Kind regards
emmanuel
(reply)
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Home / Technical Articles / Five protection relay types used to detect grid disturbances and isolating
Four protection relay types used to detect grid disturbances and isolate (on
photo: Micom protection relay P633; credit: Edvard Csanyi)
The following relays are used to detect such disturbances, its severity and
isolate the inplant system from the grid.
Undervoltage relay
Whenever there is an uncleared fault on the grid close to the plant, the plant
generators tend to feed the fault, and the voltages at the supply point
drops. This can be used as a signal for isolating from the grid.
This plant may still remain connected with downstream loads as shown in
figures 3 and 4. Consequently, power will flow from the plant generator to
these loads.
If in the prefault state, power was being fed to the plant, then this reversal of
power flow can be used to island the plant generation and load from the
remaining system.
Example
In figure 4, consider that the plant imports at all times a minimum power of 5
MW. Studies indicate that for various faults in utility side, minimum power export
from the plant generator is 0.5 MW. Deduce the setting of reverse power relay.
ANSWER: Reverse power flow relay can be set to 0.4 MW. Since minimum
reverse power flow is 1% of plant capacity, it is quite likely, that utility
disconnection may not be noticed by underfrequency or the rate of change of
frequency relays.
Dynamical nature of the power
system
Usually, system protection requires study of the system dynamics and
control. To understand issues in system protection, we overview dynamical
nature of the power system. Power system behaviour can be described in terms
of differential and algebraic system of equations.
Figure 5 shows the various time scales involved in modelling system dynamics.
The dynamics involved in switching, lightning, load rejection, etc. have a high
frequency component which die down quickly. In analysis of such dynamics,
differential equations associated with inductances and capacitances of
transmission lines have to be modelled. Such analysis is restricted to a few
cycles.
Transient stability studies are required to determine the post fault system
stability. In practice, out-of-step relaying, underfrequency load shedding,
islanding etc are the measures used to enhance system stability and prevent
blackouts.
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for
design of LV/MV switchgears and LV high power busbar trunking (<6300A) in
power substations, commercial buildings and industry facilities. Professional in
AutoCAD programming.
2 Comments
1.
Shanmugam
SE P 3 0 , 2 0 1 9
Does the relay settings/group to be changed for export and import breakers
every time or the IED can manage itself.
(reply)
2.
Geresu
APR 02, 2017
Well come
(reply)
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