Beruflich Dokumente
Kultur Dokumente
TABLE OF CONTENTS
1.0 SCOPE
2.0 MATERIALS
9.1 Tension
9.2 Compression
9.3 Shear
9.4 Bending
9.5 Combined Stresses
10.1 Tension
10.2 Shear
10.3 Bearing
10.4 Combined Stress
11.1 Diameter
11.2 Length of Embedment
11.3 Nuts for Anchor Bolts
12.0 WELDMENTS
14.0 SPLICES
17.0 BIBLIOGRAPHY
APPENDIX 1
1.0 SCOPE
This standard covers various design considerations to be adopted in the design of self
supporting galvanized steel pole structures for use in the overhead transmission line
system of National Grid Saudi Arabia.
2.0 MATERIALS
The pole body, brackets, cross arms and accessories/fittings shall be fabricated
from structural steel made by either open hearth, basic oxygen or electric
furnace process and shall conform to the provisions of latest
revision/amendments of any combination of the following standards or
equivalent:
Anchor bolts and nuts shall conform to steel per ASTM A615/A615M (Grade
420 MPa or 520 MPa) and ASTM A563M Grade C minimum or equivalent
respectively. Alternatively ASTM F1554 Grade 380 MPa or ASTM
A572/A572M Grade 350 MPa may be used for anchor bolts provided.
Bolts, nuts and locknuts shall conform to latest revision of ASTM A307, ASTM
A325M, ASTM A354, ASTM A490 and ASTM A563M or equivalent.
2.3 Galvanizing
Transmission lines are subjected to various types of loads during their lifetime. These loads
are broadly classified into three distinct categories:
- Climatic loads - Loads imposed on line supports and line components by the action
of wind and coincident temperature
- Longitudinal and Torsion Loads - Loads imposed on line supports due to breakage
of line components, sabotage, etc
Poles shall be designed to withstand factored loads arising out of above loading conditions,
per details given below for each category:
These are random loads imposed on poles, insulator strings, hardware, conductors
and ground wires due to action of wind and do not act continuously. Loads due to
climatic effects shall be considered for the following wind and coincident
temperature conditions and applied on poles and line components (conductors,
ground wires, hardware, insulators, etc.):
Basic wind pressure values and wind pressure values inclusive of shape
factors for heights above 10m are given in Table 05-1 for guidance.
Notes: i. The word “wire” shall mean conductor and ground wire when
used as “intact wire”, “wire tension”, “wire loading”, etc.
ii. The word “ground wire” shall mean OHGW and OPGW.
Designing a pole for longitudinal and torsional loads ensures adequate strength of
steel pole in longitudinal direction and provides margin for containment of failure
due to cascading effect. Longitudinal loads may be imposed on steel poles due to
failure of line components like hardware, conductors, ground wires or
reduction/removal of tension on one side.
Stringing loads are imposed on poles during stringing and pulling operations.
These loads shall be assumed to act at wire (conductors/ground wires)
attachment points.
This loading condition represents the pick up load during stringing. The
cross-arms are subjected to heavy stresses due to heavy vertical loads during
construction activities and are required to be adequately sized for the safety
of workmen.
Under this loading condition, loads shall be considered acting at any one
conductor or ground wire attachment point at a time and the following shall
be assumed:
a. A vertical load equal to twice the vertical load resulting from intact
maximum design weight span plus weight of insulator string and 1500
Newtons to account for the weight of linemen and tools
Where:
= (0.613 * V ) 2
10
V10 = Wind velocity at 10 meters above ground. For high wind loading
V10 = 150 km/hr = 41.67 m/sec.
The above shape factors are based on Table 2.6.3 of Guidelines for Electrical Transmission
Line Structural Loading, ASCE Manual No. 74.
Wind pressure values for high wind conditions for heights above 10 meters are given in
Table 05-1 for guidance.
The overload capacity factors to be applied to various loads under different loading
conditions shall be as given in Table 05-2.
In general 1.10
Longitudinal
1.10 1.50 2.0 2.0
Loads
At dead-ends 1.65
The types of steel poles generally used in National Grid Saudi Arabia system are listed in
20-TMSS-02. The limitations on base dimensions have also been shown therein.
Unless crucially needed for a sensitive location, the designer shall select the design spans
and wire tensions in such a way that the loading arrived at shall not cause excessive bending
moment requiring wider base width or increase in wall thickness, which cannot be
fabricated. As a guide, the plate thickness shall not exceed 25 mm from fabrication
consideration.
The following broken wire conditions shall be assumed for the design of poles:
7.1 Single Circuit Poles - Any one phase or ground wire broken, whichever is more
stringent for a particular section
b. Angle (Tension) and Dead End Poles - Any two phases broken on the same
side and same span or any one phase and one ground wire broken on the same
side and same span, whichever combination is more stringent for a particular
section
Notes:
i. Phase shall mean all the sub-conductors in the case of bundled conductors.
Three types of loads act on transmission poles, namely transverse, vertical and
longitudinal. Poles shall be designed to withstand simultaneous action of these
loads multiplied by overload factors specified in Clause 5.0, depending on design
condition.
Sag and tension values for conductors and ground wires shall be determined for
various loading conditions keeping in mind the tension limiting conditions specified
in TES-P-122 for computing steel pole loads.
Transverse, vertical and longitudinal loads for various loading conditions specified
in this standard shall be determined in accordance with the procedure given in
Clause 8.4, 8.5 and 8.6 and tabulated, or loading trees prepared before proceeding
with stress calculations and design.
Where:
Note: Wind Span for broken conductor is generally in the range of sixty
percent (60%) of intact wind span.
Where:
Where:
Where:
Loads due to weight of hardware and insulator strings, Vi, in Newtons, shall
be applied at wire attachment points. Weight of insulator strings shall be
taken as the sum of weight of all the insulators and hardware in a
string/multi-strings.
Self-weight of pole is the weight of all the structural members, plates, nuts,
bolts, washers, step bolts, ladders and all other accessories mounted on it.
Total vertical load at each wire attachment point is the algebraic sum of Vc,
Vi and VL.
a. Tangent/Suspension Poles
ii. Longitudinal loads for broken ground wires shall be without any
reduction in tension.
Longitudinal loads due to one sided tensions for Dead End pole structures
shall be equal to full tension of conductors and ground wires under worst
loading condition. These loads shall be applied simultaneously at all wire
attachment points in one direction only.
Transmission structures are designed based on factored loads. The design approach
outlined in this standard is based on strength methods where the loads are inclusive of
desired overload capacity factors.
The equations given hereunder are applicable for determining allowable stresses in tubular
members with cross sectional shapes as described in ASCE/SEI 48-11, and for elliptical and
rectangular members with cross sections that have maximum major and minor dimension
ratios of 2 to 1.
The increase in allowable design stresses due to cold working resulting from bending of
steel plates shall not be considered.
9.1 Tension
P
≤ Ft = Fy (Eq. 05-8)
Ag
P
≤ Ft = 0.83Fu (Eq. 05-9)
An
Where
P
≤ Ft , Ft shall be limited to maximum of 248 MPa for all types of steels.
A
9.2 Compression
Members subjected to compressive forces shall be checked for general stability and
local buckling tendencies. The actual compressive stresses shall not exceed those
allowed by the following criteria:
y n − y ( n −1)
< 0.001
yn
Since the beam members are not permitted to yield, inelastic buckling
is not required to be checked.
This is not applicable for National Grid Saudi Arabia System and
hence the compression formulae for the same are not covered in this
document.
a. Polygonal Members
w 683
≤ (Octagonal Section, Bend Angle > 45°) (Eq. 05-11)
t Fy
w 630
≤ (Dodecagonal Section, Bend Angle = 30°) (Eq. 05-12)
t Fy
w 565
≤ (Hexdecagonal Section,BendAngle = 22.5°) (Eq. 05-13)
t Fy
or falls between the values associated with above equations, the equation for
a bend angle immediately less than the required bend angle shall be used.
If the bend angle is less than 22.5°, the equations as applicable to round
members shall be used.
b. Round Members
i. Axial Compression:
Do 26180
Fa = Fy, When ≤ (Eq. 05-14)
t Fy
ii. Bending:
Do 41340
Fb = Fy, When ≤ (Eq. 05-16)
t Fy
12450 41340 Do 82670
Fb = 0.7 Fy + , When < ≤ (Eq. 05-17)
Do t Fy t Fy
fa f b
+ ≤ 1.0 (Eq. 05-18)
Fa Fb
Where:
82670
For any kind of round tube, the Do/t ratio shall not exceed
Fy
c. Rectangular Members
Equations 05-11 and 05-14 shall be used for rectangular members. The
flat width associated with each side shall be treated separately. If the
axial stress, fa, is greater than 6.9 MPa, then equations 05-12 and 05-15
shall be used.
d. Elliptical Members
The bend angle and flat width of elliptical cross sections are not
constant. The smallest bend angle associated with a particular flat
should be used to determine which of the equations 05-11, 05-12, 05-
13 or 05-14, 05-15, 05-16 should be used. If the bend angle is greater
than or between the values associated with equations 05-11, 05-12, 05-
13 and 05-14, 05-15, 05-16, the equation for a bend angle immediately
less than the required bend angle shall be used. If the bend angle is less
than that for equations 05-13 or 05-16, equations applicable to round
sections shall be used.
9.3 Shear
The yield stress in shear, torsional shear or the combination of the two based on
Fy
distortion-energy yield criterion is ≈ 0.578Fy .
3
The direct and torsional shear shall satisfy the condition:
VQ TC
+ ≤ F v = 0.58Fy (Eq. 05-19)
It J
Where:
t = Wall thickness, mm
9.4 Bending
MC
≤ Ft , Where Ft = allowable tensile stress (Eq. 05-20)
I
MC
≤ Fa , Where Fa = allowable compressive stress (Eq. 05-21)
I
2
⎛ P M xC y M yCx ⎞ 2
⎜ + + ⎟ + 3⎛⎜ VQ + TC ⎞⎟ ≤ Ft 2 or Fb2
⎜A Ix Iy ⎟ ⎝ It J ⎠
⎝ ⎠
(Round members) (Eq. 05-23)
10.1 Tension
P Proof Load
≤ Ft = , (If a proof load is known) (Eq. 05-24)
At At
OR
P
≤ Ft = Fy , (If yield stress is known) (Eq. 05-25)
At
OR
P
≤ Ft = 0.6Fu , (If neither proof load nor yield stress is known) (Eq. 05-26)
At
Where:
Proof Load = ASTM Specified force found by the Length Measurement Method,
Newtons
The proof load, tensile strength (Fu) and yield strength (Fy) shall be the minimum
specified values as per ASTM specifications of the material involved. Any of the
above equations can be used depending upon the information available for the bolts.
10.2 Shear
Average shear stress at failure for ASTM A325M and A490 bolts is taken as 65% of
the ultimate tensile stress of the bolt. Of this value, 70 % has been used for
approximating a level at which deformation rate begins to increase significantly.
V
≤ Fv =0.45Fu (Eq. 05-27)
A
Where:
When plane of shear does not enter the threaded portion, Ag shall be used and when
threaded portion enters into plane of shear, Ar shall be used.
10.3 Bearing
Bearing stress shall be limited to the weaker of the bearing stress of bolt or member
connected by it.
Where:
Anchor bolts shall be designed for tension, shear and combined tension and shear loads in
accordance with Standard ASCE/SEI 48-11.
11.1 Diameter
The diameter of Anchor Bolts shall be such that the tension stress in the bolts under
combined bending and direct load does not exceed allowable tension stress given
by:
4M P
+ ≤ Ft (Eq. 05-29)
A r DcN A r N
Where:
P
Ld ≥ (Eq. 05-30)
πdσ
Where:
P = Ft x Ar
Ld = length of embedment, mm
Nuts for anchor bolts shall conform to the ASTM requirements for the bolts on
which they are to be used. All nuts shall have an ASTM specified proof load
capable of developing the tensile strength of the bolt.
12.0 WELDMENTS
The nominal strength of weld metals shall be based on minimum values as listed in
AWS D1.1, Structural Welding Code.
Flanges, vangs and other connection plates shall be designed such that maximum allowable
stresses are not exceeded. Further, the maximum allowable stresses shall not be increased
by 33% due to “wind only” loading conditions, as transmission line structure’s loading are
primarily due to wind effect on line components and structures.
All the three conditions given below shall be met for the joint/connection
Ft = 0.75Fy
Fv = 0.375Fu
Fp = 1.35Fu
Where:
Ls = Minimum distance, perpendicular to the load, from the center of the hole
to the member edge, mm
Le = Minimum distance, parallel to the load, from the center of the hole to the
member edge, mm
dh = Hole diameter, mm
t = Member thickness, mm
For the above equations to be valid, the ratio dh/d shall be less than 2.0
Pin connections are those in which the attachment is free to rotate, at least about one
axis, while under load. Single bolt framing connections and insulator attachments
are considered to be pin connections and shall be sized to meet the above
requirements.
A lower allowable stress value in bearing (Fp = 1.35Fu) has been adopted to account
for movement, which is typical of pin connections. A higher bearing stress of 1.5Fu
is recommended for other bolted connections such as multi-bolt connections.
Ft = 0.83Fu
Fv = 0.58Fy
Fp = 1.5Fu
Minimum edge distance values have not been specified. However, the same are
taken care of by the above equations and will meet the requirements of structural
joints using ASTM A325M or A490 bolts.
14.0 SPLICES
Telescoping (slip) splices for joining the sections shall be detailed for a nominal lap
of 1.5 times the largest inside diameter of the female section with a tolerance of
minus ten percent (-10%) on the final assembled lap length.
The use slip splices shall be so designed and detailed that the minimum clearance
between cross-arms and minimum height of the assembled pole is obtained. The
slip splice shall not interfere with climbing devices.
The use of slip splices is recommended only if the initial jacking force exceeds the
maximum design compressive force at the joint. Supplementary locking devices
shall be provided where relative movement of the joint is critical. Pole subjected to
uplift loads shall be provided with locking devices capable of resisting 100% of the
maximum uplift loads.
The female section longitudinal seam welds in the splice area shall be of complete-
penetration welds for at least a length equal to the maximum lap dimension.
The welded joints between pole shafts and base plates, flange plates and arms to arm
brackets fall under the category of T joint connections. Where the primary loads
carried by the pole or arm are flexural in nature, a groove weld with reinforcing fillet
is recommended to satisfy the requirements for through-thickness stresses in the
attachment plate.
Hole diameters shall be typically 3.0 mm more than the nominal diameter of bolts, except
for anchor boltholes. Anchor boltholes in the base plate shall be 10 mm oversize.
For double circuit steel poles, the design shall be suitable both for single circuit and double
circuit strung conditions.
17.0 BIBLIOGRAPHY
17.1 IEC 60826: "Design criteria of overhead transmission lines", Third Edition 2003.
17.2 Holland H. Farr, "Transmission Line Design Manual", United States Department of
the Interior.
17.3 ASCE/SEI 48-11 " Design of Steel Transmission Pole Structures ", American
Society of Civil Engineers.
17.4 ASCE Manual – 74 “Guidelines for Electrical Transmission Line Structural Loading,
American Society of Civil Engineers.
17.7 ASTM A325M Standard Specification for Structural Bolts, Steel, Heat Treated 830
MPa Minimum Tensile Strength (Metric)
17.8 ASTM A490M Standard Specification for High-Strength Steel Bolts, Classes
10.9 and 10.9.3, for Structural Steel Joints (Metric)
APPENDIX – 1
(Sheet 1 of 2)
Design Span (m) Wind Span (m) Max. Weight Span (m) Min/Uplift Weight Span (m)
Normal: Normal: Normal:
Line Angle (Deg): Broken: Broken: Broken:
LOADING CONDITION (Tick as Applicable)
Standard Wind High Wind Broken Wire Stringing HeavyVertical
NOTE: Loads due to wind on poles shall be calculated and applied in transverse direction.
Continued on sheet 2
APPENDIX – 1
(Sheet 2 of 2)
Design Span (m) Wind Span (m) Max. Weight Span (m) Min./Uplift Weight Span (m)
Normal: Normal: Normal:
Line Angle (Deg): Broken: Broken: Broken:
LOADING CONDITION (Tick as Applicable)
Standard Wind High Wind Broken Wire Stringing HeavyVertical
NOTE: Loads due to wind on poles shall be calculated and applied in transverse direction.