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1. Wires – are single insulated conductors No. 8 AWG (American Wire Gauge or
smaller; for the English System, it is the B & S Gauge or Browne and Sharpe Gauge. The
smallest size of wire permitted is No. 14.
2. Cable – are single insulated conductors No. 6 AWG or larger; or they may be several
conductors of any size assembled into a single unit.
Wires and cables are either solid or stranded. A stranded wire consists of a group of wires
twisted to form a metallic string. A cord is an insulated stranded wire, such as the cord of a
flat iron.
3. Bus Bars – large conductors which are not circular in cross section and usually found
only to supply the main switch boards.
All conductor sizes from No. 18 (or AWG 1) to No. 10 (AWG No. 0000, also designated 4/0)
are expressed in AWG. Beyond AWG No. 4/0, a different designation, MCM (or thousand
circular mil) is used. In this designation, the smallest MCM size is 250 MCM or ½” and
the biggest is 500 MCM.
A circular MIL is an artificial area measurement, representing the square of the cable
diameter (diam2) when the diameter is expressed in mils (thousands of an inch). Thus a
solid conductor ½ inch in diameter is 500 mils in diameter, or 250,000 circular mils in area,
(500)2 or 250 MCM; thus;
CM/1000 = diam2 = (500)2/1000 = 250,000/1000 = 250 MCM
In the metric system, conductor sizes are given simply as the diameter in millimeters (mm).
Conductor current carrying capacity or ampacity is the maximum operating temperature that
its insulation can stand continuously. Heat is generated as a result of the current flowing
and the conductor resistance. When conductors are placed in an enclosed conduit, the heat
generated is not as easily dissipated as it would be if the conductor were free in the air.
Thus, the current rating of a conductor in free air is much higher than that for the same were
it in a conduit.
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4. Non-Metallic Sheathed Cable (Type NM or NMC) – also known by the trade name
ROMEX, is a factory assembly of two or more
insulated conductors having a moisture resistant,
flame retardant, and non-metallic material outer
sheath. For Type NMC, the jacket is additionally
corrosion resistant. Since it is non-metallic, it is
easier to handle but more vulnerable to physical
damage and therefore limited in use to small buildings.
6. Underground Feeder and Branch Circuit Cable (Type UF) – a moisture resistant cable
used for underground connections including direct burial in the ground as feeder or branch
circuit.
8. Power and Control Tray Cable (Type TC) – a factory assembled two or more insulated
conductors with or without associated bare or covered grounding under a metallic sheath
and is used for installation in cable trays, raceways, or where supported by wire.
9. Flat Cable Assemblies (Type FC) – an assembly of parallel conductors formed integrally
with an insulating material web designed specially for field installation in square structural
channels.
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11. Medium Voltage4 Cable (MV) – a single or multi-conductor solid dielectric insulated
cable rated at 2,000 to 35,000 volts. Trade name is Medium Voltage Solid Dielectric.
3.2 INSULATORS – are materials which prevent the flow of electrons through them.
Glass, mica, rubber, oil, porcelain, and certain synthetics such as phenolic
compounds exhibit this insulating property and are therefore used to insulate electric
conductors. Common examples are rubber and plastic wire coverings, porcelain lamp
sockets and oil immersed switches.
In general there are the unjacketed and the jacketed types. The unjacketed
conductors are those which consist of a copper conductor covered with
insulation T (thermoplastic) or TW (Moisture-resistant Thermoplastic). The
jacketed ones are the THHN (Heat-resistant thermoplastic) and the THWN
(Moisture and heat-resistant thermoplastic) both of which have a nylon jacket
designated as N. The common types of insulation are:
3.3 CONDUITS – are circular raceways used to enclose wires and cables and are of
metal or plastic (PVC).
3.3.2 TYPES OF STEEL CONDUITS – There are three types of steel conduits that
differ basically in their wall thicknesses, these are:
RSCs and IMCs use the same fitting, called condulets, and are threaded alike at the joints.
EMTs are not threaded but use set screw and pressure fitting and are not recommended for
embedding in concrete nor permitted in hazardous areas. IMCs yield a larger inside
diameter (ID) for easier wire pulling and is lighter than the RSC.
When steel conduits are installed in direct contact with the earth, it is advisable to use the
hot-dip galvanized type and to coat the joints with asphaltum.
3.4 RACEWAYS – are channels or wiring accessories so designed for holding wires,
cables and busbars that are either made of metal, plastic, or any insulating medium.
1. FLOOR RACEWAYS
a.) underfloor raceways
b.) cellular metal floor raceways
c.) cellular concrete floor raceways (precast)
2. CEILING RACEWAYS
a.) Header ducts (wireways)
b.) Distribution ducts (laterals)
1
Wiring Device – includes all devices that are normally installed in wall outlets boxes, including receptacles, switches,
dimmers, pilot light, attachment plugs and wall plates..
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1. Service Switch – intended to disconnect all the electric service in the building except
emergency equipment. This may comprise one to six properly rated switches that are
assembled into a switchboard.
2. Power Switches –
a) General –purpose switches – are intended for use in general distribution and branch
circuits.
b) Disconnecting or isolating switches – are intended for disconnecting or isolating
circuits; used for circuits rated at more than 600 volts.
3. Wiring Switches – include all the relatively small switches that are employed in interior
wiring installations for the control of branch circuits, individual lamps or appliances.
a) General–purpose switches – are single-pole or double-pole switches for the general
purpose use of connecting or cutting-off circuits for the control of lamps or other loads
from a single point.
b) Three-way switches – are used where it is desired to control lamps from two different
points, as in a stairwell.
c) Four-way switches – are used in conjunction with two 3-wire switches where it is
desired to control lamps from three or more desired points.
d) Electrolier or multi-circuit switches – are used for the control of lights in multi-lamp
fixtures so that one lamp or set of lamps may be turned on alone or in combination
with other lamps.
2
Receptacle – A contact device installed at the outlet for the connection of a single attachment plug. (NEC)
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Wiring switches may either be the flush type, surface type or the pendant type.
1. Rotary switch
2. Push-button switch
3. Toggle or tumbler switch
1. Poles – that part of the switch which is used for making or breaking of a connection and
which is electrically insulated from other contact making or breaking parts. Switches are
available in 1, 2, 3, 4 and 5 pole construction.
2. Throws - a single throw switch is one which will make a closed circuit only when the
switch is thrown in one position. A double throw switch will make a closed circuit when
thrown in either of two positions. Double throw switches are often used to transfer a load
from one source to another as for example from normal to emergency supply or from one
feeder to an alternate.
1. Time Controlled Switches – This device comprises a precision low speed miniature drive
motor (timer) to which some type of electric contact-making device is connected.
2. Remote Control (RC) Switches – A contactor4, or more specifically, a
relay5, that latches after being operated wireless from a distance.
3. Air Switch – a switch in which the interruption of a circuit occurs in air.
4. Knife Switch – a form of air switch in which a hinged copper blade is
placed between two contact clips.
5. Float Switch – a switch controlled by a conductor floating in a liquid.
6. Mercury Switch – an especially quiet switch that opens and closes an
electric circuit by shifting a sealed glass tube of mercury so as to uncover or cover the
contacts.
7. Key Switch – a switch operated only by inserting a key or a card. Also called a card
switch.
8. Automatic Transfer Switch (ATS) – This device, an essential part of an emergency or
standby service, is basically a double throw switch, generally 3-pole, so arranged that on
failure of normal power, emergency service is automatically supplied.
3
Rheostat – a resistor for regulating a current by means of variable resistances.
4
Contactor – is a switch device. Instead of handle-operated, movable blade and a fixed grip, a contactor uses two
contact blocks of silver coated copper, which are forced together to make or break a circuit. The common wall light
switch is a small mechanically-operated contactor.
5
Relay - is a small electrically- operated contactor.
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These are coverings for switches and wall outlets usually made of metal or of phenollic
compound (Bakelite). Wall plates are single gang, two-gang and three-gang.
3.8 OVER-CURRENT CIRCUIT PROTECTIVE DEVICES – are devices whose sole purpose
is to protect insulation, wiring, switches and other apparatus from overheating or burning, due
to overloads, to faults or to short circuits, by automatically cutting off the circuit. The two most
common devices used are the fuse and the circuit breaker. While panel boards and
switchboards or switchgears compose an assembly of fuses or circuit breakers.
TYPES OF FUSES –
1. Plug Fuse – type enclosed in a porcelain cap used in circuits not exceeding 125 volts.
Current rating is from 10 – 30 amperes.
2. Cartridge Fuse – type enclosed in an insulating fiber tube.
a) Cartridge type with ferrule contacts - 250 to 600 volts; current rating of from 5 – 60
amperes.
b) Cartridge type with knife blade contacts – 250 to 600 volts; current rating from 70 to
600 amperes.
c) Cartridge type with bolted knife blade contacts – 600 volts; current ratings fro 800 to
6000 amperes.
3. Open Link Fuse – This consists of a wire or strip of easily melted metal. It has the
disadvantage of disrupting violently when a short circuit occurs. It is allowed only on sizes
smaller than 600 amps and must be placed in a cabinet.
Fuses may also be classified as “one-time use” and “renewable”. The renewable fuse may
be disassembled and a new fuse link inserted to replace the one within.
The general rule is that a wire rated to carry a definite number of amperes should be
protected by a fuse of lower or similar rating.
6
Faceplate – a protective plate surrounding an electric outlet or light switch.
7
Fuse – an overall current protective device with a circuit opening fusible element which breaks when there is an over
current in the circuit.
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TRIPPING
Most circuit breakers are equipped with both thermal and magnetic trips.
1. Overcurrent devices must be placed on the line side11 (or supply side) of the equipment
being protected.
2. Overcurrent devices must be placed in all ungrounded conductors of the protected circuit.
3. All equipment should be protected in accordance with their respective current-carrying
capacity.
8
Circuit Breaker – a switch that automatically interrupts an electric circuit to prevent excess current from damaging
apparatus in the circuit or from causing a fire.
9
Trip or tripping – refers to the cutting-off or disconnection of the current electric supply.
10
Thermostat – an instrument which responds to the changes in temperature and consists of sensitive elements which
expands and contracts according to the degree of heat. The movement may make or break an electric current or may
close and open a small port in a compressed air line.
11
Line Side – refers to the upstream side of a load or device; or it refers to where the current will come from. The
downstream side of the device is called the “Load Side”.
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There are many formats of panel schedule (or specifications layout of the panel) and this is
called the “Schedule of Choice”.
TYPES OF PANELBOARDS –
PANELBOARD LOCATION
TYPES OF SWITCHBOARDS
1. Live Front – all the current carrying parts of the switching equipment are mounted on the
exposed face or front of the panel.
2. Dead Front – all live parts are installed behind the panel, the
operator controls the switches, breakers and other devices by
means of insulated handles extending through holes in the
front face.
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WIRING SYSTEMS
Rigid Non-Metallic Conduit – A separate classification for rigid conduits are those that are
of such materials as fiber, asbestos-cement, soapstone, rigid polyvinyl chloride (PVC),and
high density polyethylene.
12
Knockout – a panel in a casing or box that can readily be removed, as by punching, hammering, or cutting, to provide
an opening into the interior.
13
Connector – any of various devices for joining two or more conductors bundled together, without a permanent splice,
and inserting them into a small clip-like tube tightened with a screw.
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3.1.3 FLEXIBLE METAL CONDUIT WIRING – Its installation is much easier and
quicker than that of rigid metal conduits. Unlike the rigid conduits which come in short
lengths of 10 ft. (3 M), flexible metal conduit wiring comes in length of 25 ft – 250 ft (8 M –
83 M) depending on the size of the conduit. The conduit is easily fixed with pipe straps or
clamps when turns are required and requires no elbow fittings.
Liquid-tight Flexible Metal Conduit – same construction as the flexible conduit, except
that it is covered with a liquid-tight jacket. The trade name “Sealtite” refers to this product.
1. Underfloor Ducts (UF) installed beneath or flush with the floor and are available in two
basic designs – the single level, where system components such as the feeder ducts, the
distribution ducts, the junction boxes and the floor outlets are on the same level; and the
two-level system, where the feeder and distribution ducts are on different levels thus
eliminating the necessity for complex junction boxes. These underfloor ducts usually
requires a triple duct system for power, telephone and signal cabling.
3. Precast Cellular Concrete – made of concrete cells15 fed from header ducts, which are
normally installed in concrete fill above the hollow core structural slab or fed from the ceiling
void below. The cells can be used for air distribution and for piping.
14
Busway – a rigid metal housing for a group of buses insulated from each other and the enclosure. Also called a “bus
duct”.
15
Cell – a single, enclosed, tubular space in a floor made of precast cellular concrete slabs, the direction of the cell
being parallel to the direction of the floor member.
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House Wiring Installation has been addressed by the NEC under the following specific
provisions:
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REFRIGERATOR OUTLET
ref
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