I1lUSTIMTID

PfNITS
11ST
MODEL NAME
EAGER BEAVER@ McCULLOCH
&OO16~02 “17-1% 600123-02 11-12 100 SERIES & 160S
600016-03 17-18 600123-03 11-12
6ooo16-04 17-18 600123-04 11-12
60i)O16-05 17 600123-05 11-12 EAGER BEAVER” &
600016-06 17 600123-06 11-12
600016-07 17-16 600123-07 11-12
EAGER BEAVER@
600016-06
600016-11
18
17-18
600123-08
600123-09
12
12
SUPER 16
600016-12 17 600123-10 12
600016-13 17-18
600016-14 17-18
600016-15 17
600016-17 17
600016-20 17-18
MODEL NAME
600016-27 18
EAGER BEr$VER@
SUPER 16
600124-04 12
600124-06 12
600124-09 12

Eager Beaver@ and McCulloch Chakr Sawa are identified by a

modal number (In this instance 600016, 600123, or 600124) fol-
lowed by a suffix number (02, 03,04, etc.). Suffix numbers denote —
variations In parts or assembles used In the manufacture of this CONTENTS PAGE
product.
FIGURE 1 Generel Aseembly . . . . . . . . . .
. . . ...2
Part numbers Iletad In thla I.P.L. which havea circled number@ or FIGURE 2 Servkxlools . . . . . . . . . . . . . .
. . . ..3
numbers preceding the descrlptlon, are used only on the modal or FIGURE 3 Carburetor Assembly (Zama) . . .
. . . . . . 4
models identified by a circled number @ or numbers. FIGURE 4 carburetor Assamtrly (Walbro) . . . .
. . . . . . 5
FIGURE 5 PowerlmaciAsaambly.. . . . . . . . . . ...6
Part numbem which have one or more dots (.) preceding their
FIGURE 6 Chain Broke Assembiy . .. . . . . . . . . . ..8
descrtptlons may be ordered Individually, but they are also ln-
FIGURE 7 Spectilcstlons . . . . . . . . . . . . . . . . ...9
duded In the kit or assembly whose description begins directly
above the dot(s).
Part number(s) In title IPL which were not in the previous IPL cover-
ing these aevva, are Indicated by e dash (-) preceding the new pert
number(s).
The poflcy of McCulkrch Corporation is one of continual improve-
ment in design, manufacturing and engineering advancement
wherever poesibie to assure stiil finer power tools. Hence,
specifications, equipment, colors, design and manufacturer’s sug-
gested iist prices are subject to change without notice and Mc-
Cuiioch Corporation resewes the right to make such changes
M
Mdmnsl
sssbtmlw
Is
mlwkd,
Ca
IMhot-em:
td-hee
L
without prior notification or obilgatlon to becirfil or supply backfit (600) 42 S-W302
components for units previously shipped from the factory. Arllma ,e,ldmt, CM C099Ct (602) 453-3= t

.—— —.. —— ..- ..-. .—. -J

A’-
JULY 1988
McCULLOCH
CORPORATION 219239-01
900 Lake Havaau Ave. ● Lake Havasu City, AZ 86403-2891
@ U.S.A. - McCulloch Corporation, 198e Printed In U.S.A.

253
- ● ✍ GENERAL ASSEMBLY

254
 FIGURE1 GENERAL ASSEMBLY

ITEM PART UNITS PER ITEM PART UNITS PER

NO. NUMBER DESCRIPTION ASY . NO. NUMBER DESCRIPTION ASY .

1 110676 Nut-Hex Head 1/4-28 2 39 93437 @ Latch Assembly-Throttle 1

(65-75 in. lb. torque) 40 216440 . Screw-Throttle Lock 1
110972 Screw-Hex 114-28x.75 1 -- -- . Latch-Throttle 1
: Fig. 6 Brake Assembly-Chain 1 :; -- -- Spring-Compression 1
4 -- --0 Chain-Saw 1 43 218130 @ ;andle/Trigger/Throttle Asy
5 -- --@ Bar-Guide 44 -222992 @ . . Kit-Throttle Latch fw-# ;
6 21S886 @ Grinder Assembly : 45 -- -- @ . . . Knob-Throttle Latch w 1
7 215447 @ Knob-Auto Sharp 46 -- --@ . . . Spring-Throttle Latch ~ 1
8 110583 @ Screw-Pn Hd 8-32x.44 ; 47 -- -- @ . . . Rivet~Flat 1
(35-40 in. lb. torque) 48 21790S@@. Handle/Safety Trigger Asy 1
9 215209 @ Bracket-Auto Sharp 49 68566 Screw-idle Adjustment
10 110639 Screw-Hex Hd 12-24x1 : 50 11OBO7 Screw-Pan Hd 8-32x.312
(55-60 in. lb. torque) (35-50 in. lb. torque)
11 218867 Cover-Fuel/Oil Tank 1 51 9329o @ Oeflector-Sawdust
93194-01 Washer-Rubber 1 52 217015 @ Shroud-Using Auto Sharp
i: 92479 Lever/Handguard 1 216963 Shroud-Non Auto Sharp
14 213278 Kit-Clutch 1 53 -91B53 Cover-Air Filter
15 213276 . Shoe-Cl utch 2 54 91796 Screw-Filter Cover
16 9360S Spring-Assembly 55 216905 Filter-Air
17 -- -- : Rivet-Fit. l/8x.547 ; 56 84918 Washer-Air Seal
18 -- — Plate 2 57 216490 Screw-Hex Hd 12-24x.76
19 -- — ~ Rotor 1 (70-BO in. lb. torque)
20 94244 . Nut-Clutch 1 5B 110959 Screw-Hex Hd 8-32x.50
(160-170 in. lb. torque) (25-30 in. lb. torque)
21 94243 Plate-Dust 1 59 -213255 Starter AsY
22 215252 &um/Sprocket/8earing Assembly 1 60 90425 Housi rig-Starter
23 91222 . Bearing-Needle 1 61 110041 . Screw-Pan Hd B-32x.50
24 215259 Spacer-Drum 1 (20-25 in. lb. torque)
25 110953 ;crew-Hx Hd 12-24x.625 1 62 . Washer-Special 1
(70-80 in. lb. torque) 63 213%7 . Drum/Rope Assembly 1
26 1106S6 Screw-Hx Hd 13-16x2 1 64 83203 . . Rope-Starter 1
(35-45 in. lb. torque) 65 8307B Spring-Rewind 1
27 214505 Frame/Grip Assembly 66 91255 ~andle Asy-Starter 1
28 *217761 Kit-Fuel/Oil Tank wkfi : 67 105490 . Washer-Starter Handle 1
29 9114s Seal-Fuel Vent 1 68 110953 Screw-Hex Hd 12-24x.625 2
30 84956 : Pickup-Fuel 1 (20-25 in. lb. torque)
31 217755 Piston-Manual Oi 1er 1 69 S4520-01 Plate-Washer 1
32 83946 : Spri rig-Piston 1 70 84519 Sleeve-Handle
33 B5557 8ody-Oiler 1 71 217909 Trigger-Throttle
34 216668 ~ap-Fuel /Oi 1 2 72 83940 Spring-Trigger Return
35 -217762 Rod/Oiler Asy 1 73 83935 Contact-Switch 1
36 217759 Rod-Manual Oi 1er 1 14 83936 Protector-Switch 1
217755 : Piston-Manual Oiler 1 83934 Button- Switch 1
;: B3946 Spri rig-Piston 1 ;; 21SS53 Decal-2.O Cu. In. 1
110672 ;crew-Oval Hd 4-40x1 1 77 219058 Label-Safety
: 83870 Knob-Choke 1 18 Fig. 5 Powerhead AsY

(l) Refer to Chain, Bar and Accessories Catalog @Used on models with throttle latch on handle.
180119-RI .
@Used on units equipped with Sawdust Shield as
@Used on units equipped with Auto Sharp. original equipment.

@Used on models with Throttle Latch on

Carburetor.

SERVICETOOLS

68915-01 Kit-Piston Pm installation/

Removal Tool
93900 Kit-Cylinder/C’Case PresureTest
215432 Tool-PresureTest
214219 Wrench/Screwdriver
216063 Key-Socket5/32
255
-CARBURETOR
● ✍ ASSEMBLY

/7
fa
F 6

=4
1—8

5
:Ar ‘—-----3

1
2

2MA -M1-M7

TEM PART UNITSA:;R ITEM PART UNITS PEI

10. NUMBER DESCRIPTION . NO. NU4BER DESCRIPTION ASY

- 214082-01 @Carburetor Assy-Zama Ml -M7 1 15 -- . Cover - Pump 1

Screw - Plate 2 16 -- Screen 1
; :: : Valve - Choke 1 17 -- & Kit - Pump diaphragm 1
3 ..- . Valve - Throttle 1 18 -- Body - PunP 1
4 -- . Spring - Choke 1 19 -- @@: Diaphragm - Main 1
5 -- . Bal 1 - Friction 1 20 -- @@. Gasket - Main 1
6 -- . “E” Ring 21 -- @. Disk 1
7 -- . Shaft Assembly - Throttle ; 22 -- @. w rew 1
8 -- Spring - Throttle Return 1 23 -- @. Pin - Arm 1
9 -- 0: Screw - Idle Adjustment 1 24 -- @. Ann - Needle Valve 1
10 -- @. Screw - Main Adjustment 1 25 -- ~. Spring - Ann 1
11 -- @. Spring - Screw 2 Valve - Needle 1
12 -- . screw - Cover 4 :! :: % P1 Ug - Welch 1
13 -- “C” Ring 1 28 -- @. Valve Asy - Main Nozzle 1
14 -- @: Strainer 1

NOTE
Individual parts are shown for identification and
disassembly sequence purposes only and are not
available as service replacement parts. The only
items available for service are those parts listed
in respective repair kits.

@ One of two carburetors used alternately. @ Contained in Repair Kit, P/N 217079.
Identify carburetor before ordering repair @ Contained in Gasket/Diaphragm Kit, P/N216722.
kits. @ Contained in Needle Kit, P/N 217086.

256
 CARBURETOR ASSEMBLY - 0 ●

u-
I Wal bro - MDC 16

ITEM PART UNITS PER m PART UNITS PER

NO. NUMBER DESCRIPTION ASY . o. NUMBER DESCRIPTION ASY.

214082-02(0 CARBURETOR ASSY - WALBRO MDC 16 17 -- --@@. GASKET -METERING DIAPHRAGM 1

1 -- --G. SCREW - PLATE 18 -- -- - FUEL P(JNP 1
2 -- -- PLATE - CHOKE 19 -- --~: !!!JHRAGMASSEt48Ly -METERING 1
--@: 8ALL - CHOKE FRICTION 20 -- --@@ . GASKET - FUEL PUMP
: :: -- @ . SPRING - CHOKE FRICTIOh 21 -- --@@. SCREW - METERING LEVER PIN ;
5 -- -- . PLATE - THROTTLE 22 -- --@@. PIN - METERING LEVER
6 -- -- . SCREW - CLIP 23 -- --@@. VALVE - INLET NEEDLE ;
7 -- -- . CLIP - THROTTLE SHAFT 24 -- --@@. LEVER - METERING 1
8 -- -- SHAFT ASSEM8LY - THROTTLE 25 -- --@@. SPRING -METERING LEVER 1
-. --@: NEEDLE - IDLE 26 -- --@@. PLUG - WELCH 7/1 6 1
1: ----@. NEEDLE - HIGH SPEED 27 -- --@@. SCREEN - INLET 1
-- --@. SPRING - NEEDLE 28 -- -- @ . RING - INLET SCREEN
:! -- -- @ . SCREW ASSEMBLY - 80DY --@@. PLUG - WELCH 1/2 :
13 -- -- . COVER ASSEMBLY - PUMP :: :: --@@. SCREEN 1
--~. RING - VENT SCREEN 31 -- --@@. RING - RETAINING 1
;: =: --@@ . VENT - SCREEN ; 32 -- -- . SPRING - THROTTLE RETURN 1
16 -- --@@ . DIAPHRAGM - FUEL PUMP 1

One of two Carburetors were used alternately.

When Ordering Repair Kits identify Carburetor.
NOTE Because Walbro Carburetor, P/N 214082-02, is
Individual parts are shown for identification and nolonger available, it is necessary to order
disassembly sequence purposes only and are not Zama Carburetor, PIN 214082-01 as service
available as service replacement parts. The only replacement.
items available for service are those listed in
respective repair kits. Contained in Major Repair Kit, P/N 217084. ”
Contained in Minor Repair Kit, P/N 216727.

257
~ ●
o -i POWERHEAD ASSEMBLY

258
 FIGURE5 POWERHEADASSEMBLY

ITEM PART UNITS PER ITEM PART UNITS PER

NO. NUMBER DESCRIPTION MY. NO. NUMBER DESCRIPTION A.SY:

86438 @) Valve-Check 1 56 -- -- ~ Screw-Hex HO 8-32xl/2 1

: 217156 @Connector-Oil Tank/Bar Pad 1 57 -- -- @ Connector-Stop Switch 1
105603 @Ring- “O” Spacer 1 58 -- -- @ Eyel et-Connector 1
: 217168 @Connector-Pump/Bar Pad 1 90714 Gasket- Insulator
5 217167 @Connector-Pump/Oil Tank :: 84957@ Coil-Lamination Assembly ;
6 83896 @Bail-Pump Retaining i 61 215351 @ . Wire Assembly-Spark P1 ug 1
7 -219989 @Pump Assembly-Oil 1 62 -95266@ . . Boot 1
8 83891 @. Spring-Return 63 -102556@@.. COIIneCtOr 1
9 l10651@. Screw-Oil Flow Adjustment ; 64 110364 @ Screw-Pan Head 6-32x.625 1
10 -- --@. Body-Pump 1 65 69344 @Wire Assembkbi 1 1
11 216426@. Kit-Oil Pump Repair 1 66 110041 @ Screw-Pan Head 8-32x.50
12 105603 @.. Ring- “O” .114x .070 1 85358 @ Condenser :
13 -- -- @.. Ring-Oi? Pump Piston I :; lfX)035 @ Nut-Hex 6-32 1
14 -- --@.. Piston Assembly-Oiler 1 69 84502 0 Connector-StoP Switch 1
15 -216423 @ . . Sleeve-Oil Pump 1 70 67841 @ Cover-Breaker Box 1
16 -216422 @.. Eyelet 1 71 69323 @ Seal-Breaker 80X
17 110653 @Ring- “O” 1 72 213032 @) Screw-Hex Head 8-32x.50 ;
18 215411 @Muffler Assembly 1 73 69322 @ Washe~Special 1
19 l10681@. Screw-Skt. Hd. 1O-24X.25O 2 74 105976 @ Washer-Flat 11/64” 1
(40-45 in. lb. torque) 75 88811 @ Breaker-Assembly 1
20 92961 @ . Oeflector-Exhaust 1 76 @84505-01 Ki t-Sreaker Box 1
21 215394@ . Screw-Special 2 77 92037 @ . Washer
(70-80 in. lb. torque) 78 217033@@Igniti on Assembl y-CO I :
22 214204 @Kit-Spark Arrestor Screen 1 -95266 ~. Boot 1
23 101987@ . Screw-6-32x.250 :; - 10255B. Connector 1
24 215871 @ Nut-Muff 1er ; 79 -- -- @ . Wire-Spark Plug 1
(40-60 in. lb. torque) 80 217190 @Wire Assembly-StoP Switch 1
25 215471 @ PI ate-Lock 1 S1 217165 @ Cyl i rider/Crankcase 1
26 215472 @ Deflector-Exhaust 1 Using Auto Sharp
216805 @Screen-Spark Arrestor 1 82 83856 . Bol t-8ar Mounting
;: 215774 @ Cover 1 83 110914 . P1 Ug-cup i
29 215776 @ Baffle 1 81 216935 @ Cyli rider/Crankcase 1
30 2i3369 @Screw-Hex Wsh M6 1 Using Automatic Oiler
(70-85 in. lb. torque) 82 83856 Bolt-8ar Mounting
31 215757 @ Bolt-Shoulder 2 83 110914 : Plug-cup ;
(65-85 in. lb. torque) 81 217067 @ Cylinder/Crankcase 1
32 215773 @ Base 1 Without Automatic Oiler
33 62345 Plug-Spark OJ8J Champion S2 83856 Bolt-8ar Mounting 1
92879 Plug-Spark RDJB Champion ; B3 110914 : Plug-cup 4
34 -89274 Rod-Throttle 1 84 120097 . Screw-Hex M5x25 4
35 89059 Hose-Fuel 1 (70-80 in. lb. torque)
36 90660 Adaptor-Fuel Hose 1 B1 216950 @Cylinder/Crankcase (Plated) 1
37 110908 Ring- “O” Adaptor 1 Using Automatic Oi 1 er
35A -90661 @Kit-Fuel Hose 1 82 83856 8olt-8ar Mounting 1
36 90660 @ . Adaptor-Fuel Hose 1 83 110914 : P1 Ug-cup 4
37 1109O8CZ) . Ring- “O” 1 84 120097 . Screw-Hex M5x25 4
38 -87826 0. Clamp-Fuel Hose 1 (70-80 in. lb. torque)
39 216640 Nut-Hex 5/16-24 1 85 213327 @ . Screw_ Special 2
(200-220 in. lb. torque) S6 94662 Piston Assembly
40 94737 Flywheel /Pawl Assembly 1 S7 95143 . Ring-Piston ;
2169846. Pin-Pawl 2 B8 92836 . Pin-Piston ‘1
:; 2169820. Spring-Pawl 2 B9 111026 . .Ring-Snap 2
43 93469 @. Washer-Pawl 2 86 216713 @ PI ston Assembly (Non-Pi atefi) 1
44 216983 @ . Pawl -Starter 2 87 216705 . Ri rig-Piston 1
45 102164 Key-Woodruff 88 92836 . Pin-Piston
46 -222866 Screw-Pan Head 8-32x1.75 : 89 111026 Ring-Snap ;
47 105976 Washer-Flat 11/64” 3 90 94135 ~od Assembly-Connecting 1
48 67117 Washer-Insulating 3 91 94654 Screw-Connecting Rod 2
68198 Tube-Insulating 3 92 68095 : Roller-Needle (set of 20) 1
:; Fig. 3,4 Carburetor Assemblies 1 110984 Bearing-Needle
51 68197 Gasket-Carburetor 1 ;: 213282 @ ;eari rig-Crankshaft ;
52 219389 @Connector/Insulator Assy 1 95 83859 @ Seal-Crankshaft 2
219754 Insulatof-Carburetor 1 96 -217042@Xrankshaf t 1
:: -- --@: ScrewConnector 1 -91932 @Crankshaft 1
55 219390 . Connector-Stop Switch 1

~ Usadonunl@wlth msnualoller only. @ Usad on units equlppad with COI Igrdtlon.

@ Used on units equlppad with eutomatlc oiler @Usad on units equipped wlfh Auto Sham.
2??574
.

@ One of two Muffler Assembles used. ldenMy which one you have prior @ USed on Mac 160S and Eagar Beaver Super 16 only.
to orrferlng replacement parta.
@ If the Crankshaft Beerfng end S.s1 have been installed MO a h4.fal
@ Used with Walbro Carburetors only. Sleeve, order part number 93763 which Incdudaa the Sleeve arrdkern
numbers 94 and 86
@See Sewfce BulletlnlS33, When replacing metal pav.lswlthp[sstlc .
pawls, order these components. @ Used as original equipment only.

@ One of two 8top Svdtch Connectors Instslled by the factory. @l ~Jg~mJatlom Assembly, P/N S4957 can only be usad with Ctankahaft,
NOTE: Itsm 52, PIN 2 183s0 IS usad as repiacament for item numbers 64, 259
56, 57, and 5e.
@ :y;ylc IgnitionW 217031 can o.lY be used with Cmnksfwdt, PIN ...
@ Used on units equipped with Points and C@,
.
 BRAKE HOUSING ASSEMBLIES

ITEM PART UNITS PER ITEM PART UNITS PER

NO. NUMBER DESCRIPTION ASY . NO. NUMBER DESCRIPTION ASY .

A 216551 @Brake Assembly-Chain 1 8 .92867 . Lever 1

B 216416 @Brake Assembly-Chain 1 9 213907 . Pin-Roller 1
111047 . Screw-Pan Hd 8-32x.625 1 10 214368 . Bearing-Roller 1
i 94709 Band-Brake 1 11 90656 . Screw-Adjusting 1
215758 ; Kit-Latch 1 12 110907 . Ring-Retaining
: 216755 . . Latch 1 13 84929 Nut-Bar Adjusting :
5 -215721 Spring-Compression 14A 2165530: Housing-Brake 1
6 93602 :“Pivot-Latch : 14B 2164140. Housing-Brake 1
7 216549 . Pivot-Lever 1

@One of two Brake Housings used. Identify which Brake you have prior to
ordering replacement parts.
SERVICE NOTE:
This Brake Housing Assembly is now made with the Sawdust Deflector molded into
the Housing. If your Chain Saw was originally equipped with the Sawdust
Deflector attached to the Powerhead, it must be removed and discarded prior to
installation of your replacement Brake Housing.

- ● ✍ SPECIFICATIONS
Displacement . . . . . . . . . . . . . . . . . . . .2.Ocu.in.
Bore&Stroke . . . . . . . . . . . . . . . . . . . .1.430 x 1.201 in. (36.5x 30.5mm)
Bearings-Main &ConRod . . . . . . . . . . . . .Needle
Intake System . . . . . . . . . . . . . . . . . . . .3rdPort,PistonTimed
Fuel Capacity . . . . . . . . . . . . . . . . . . ..1O.8OZ.(32OCC)
Oil Capacity . . . . . . . . . . . . . .
. . . . . ..3.20z.(95cc)
ClutchE ngagingSpeed . . . . . . . . . . . . . .3800t04200r.p.m.
IdleSpeed . . . . . . . . . . . . . . . . . .
..2700t02900r.p.m. . .
Ignition . . . . . . . . . . . . . . . . . . . . .
..SoiidStateEiectronic .
Carburetor . , . . . . . . . . . . . . . . . . .
. .0taphragmType,2Needie.
FuelType . . . . . . . . . . . . . . . . . . . .
. .Regular Grade LeadedorUnieaded
Fuei/OiiMixture .. . . . . . . . . . . . . . . . .
. .40:l UsingMcCuilochOil
FilterSystem-Fuei . . . . . . . . . . .
. .Feit . . . . .
FNterSystem-Air . .FiockedScreen
LsminationGap.IIIIjIl j:::::::: . ..006” to .012 (.203 to .304m@
Piston Rings (2) . . . . . . . . . . . . . . . . . . . Cast Iron Compression
Weight (Power Unit oniy) . . . . . . . . . . . . . .10.1 it)s (4.6 kg)

260