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JOB SPECIFICATION No.

PIPING MATERIAL
B240-000-83-41-SP-0001-0
SPECIFICATION
Page 39 of 59

Client : GAIL (INDIA) LIMITED Dept./Sect. : 83-41


Project : GANDHAR COMPRESSOR PROJECT
Location : GUJARAT Pipe Class : DA1A Sheet 1 of 7

PIPE CLASS : DA1A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 50 65 100 150
PRESS 104.11 104.11 102.17 100.03 95.03 91.97

SERVICE
NATURAL GAS

NOTES
101 PIPING DESIGN SHALL BE AS PER PNGRB REGULATIONS, OISD-226 AND ASME B31.8.
102 ALL VENTS AND DRAINS SHALL BE PROVIDED WITH BALL VALVE (WITH PUP-PIECE) WITH BLIND FLANGE
ASSEMBLY UNLESS OTHERWISE INDICATED IN P&ID.
103 ALL ABOVE GROUND PIPING BRANCH CONNECTIONS SHALL BE AS PER BRANCH CONNECTION TABLE GIVEN ON
THE NEXT PAGE. IN BURIED PIPING O'LETS SHALL NOT BE USED AND BRANCH CONNECTION SHALL BE DONE BY
USING 'TEES' & REDUCERS AS REQUIRED. THE BRANCH DETAILS INDICATED IN APPLICABLE STANDARDS SHALL BE
IGNORED.
104 MATERIAL GRADE & WALL THICKNESS FOR MAINLINES SHALL BE AS MENTIONED IN ANNEXURE-I OF THIS
SPECIFICATION.
105 IN ORDER TO MINIMISE POTENTIAL LEAK SOURCES, VALVES USED IN OR CONNECTED TO MAINLINE SHALL HAVE
BUTT WELDED ENDS.
106 MAINLINE WELDING AND NDT REQUIREMENTS OF WELDS SHALL AS PER WELDING SPECIFICATION.
107 FOR PIPELINE SPECIALITY ITEMS( SCRAPER TRAP, FLOW TEE, IJ, LR BENDS etc) & THEIR MATERIAL DESCRIPTION,
REFER ANNEXURE-I OF THIS DOCUMENT.
108 CHARPY V NOTCH TEST AND HARDNESS TEST SHALL BE CONDUCTED FOR SIZE 2 INCH AND ABOVE PIPES,
FITTINGS, O'LETS AND FLANGES. THE AVERAGE ABSORBED ENERGY OF THREE FULL SIZED SPECIMENS SHALL BE
27J. THE MINIMUM IMPACT ENERGY VALUE OF ANY ONE OF THE THREE SPECIMENS ANALYZED ABOVE SHALL NOT
BE LESS THAN 22J.
109 NDT OF WELDS WITHIN TERMINALS (EXCLUDING MAINLINE) SHALL BE AS FOLLOWS:-
RADIOGRAPHY: ALL BUTT WELDS 100%
MPI: SOCKET WELDS 100%
ALL OTHER REQUIREMENTS SHALL BE AS PER NDT SPECIFICATION.
111 FOR MATERIAL DESCRIPTION OF VALVES APPLICABLE DATA SHEETS SHALL BE REFERRED.
113 FOR DIMENSIONS OF HANDLE PROJECTION FOR SPACER & BLIND, REFER EIL STD. NO. 7-44-0166.
114 THESE WELDOLETS SHALL BE USED WHEN WELDOLET IS DIRECTLY WELDED TO MAIN PIPELINE IN ABOVEGROUND
SECTION
115 THESE FLANGES SHALL BE USED FOR WELDING WITH MAIN PIPELINE IN ABOVEGROUND SECTION, NEAR SCRAPER
TRAPS
116 THIS ITEM REFERS TO MAIN 12" PIPELINE FROM NTPC-JHANORE TO GPU-GANDHAR
117 THIS ITEM REFERS TO MAIN 14" PIPELINE FROM VEMAR TO NTPC-JHANORE
119 THIS ITEM REFERS TO MAIN 36" HVJ PIPELINE FROM HAZIRA TO VIJAIPUR
120 THIS ITEM REFERS TO MAIN 42" DVPL-1 PIPELINE FROM DAHEJ TO VIJAIPUR
121 THIS ITEM REFERS TO MAIN 48" DVPL-2 PIPELINE FROM DAHEJ TO VIJAIPUR
124 ALL NUTS & BOLTS SHALL BE HOT DIP GALVANIZED AS PER ASTM A153
125 DETAILS OF STRAINER INDICATED HERE SHALL BE APPLICABLE ONLY FOR THOSE SIZES FOR WHICH SEPARATE
DATASHEETS ARE NOT ATTACHED. FOR SIZES FOR WHICH SEPARATE DATASHEETS HAVE BEEN ATTACHED,
DETAILS INDICATED HERE SHALL BE IGNORED.

DA1A
Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 694 of 1224


JOB SPECIFICATION No.
PIPING MATERIAL
B240-000-83-41-SP-0001-0
SPECIFICATION
Page 40 of 59

Client : GAIL (INDIA) LIMITED Dept./Sect. : 83-41


Project : GANDHAR COMPRESSOR PROJECT
Location : GUJARAT Pipe Class : DA1A Sheet 2 of 7

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED (TO BE KEPT MINIMUM)
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

PIPE JOINTS 2.0" & ABOVE BUTTWELDED

DRAINS 0.75" AS PER JOB STANDARD, DOC. NO. B240-910-83-41-45001

VENTS 0.75" AS PER JOB STANDARD, DOC. NO. B240-910-83-41-45001

TEMPERATURE 1.5" "FLANGED TYPE'' AS PER EIL STD 7-44-0353.


CONN. "WELDED TYPE"& "SKIN TYPE"AS PER INSTRUMENTATION
STANDARD
PRESSURE 0.75" AS PER JOB STANDARD, DOC. NO. B240-910-83-41-45001
CONNECTION

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 695 of 1224


JOB SPECIFICATION No.
PIPING MATERIAL
B240-000-83-41-SP-0001-0
SPECIFICATION
Page 41 of 59

Client : GAIL (INDIA) LIMITED Dept./Sect. : 83-41


Project : GANDHAR COMPRESSOR PROJECT
Location : GUJARAT Pipe Class : DA1A Sheet 3 of 7

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T T T W 8.0
6.0 T T T T T T W W W 6.0
5.0 5.0
4.0 T T T T W W W W W W 4.0
3.5 3.5
3.0 T T T W W W W W W W W 3.0
2.5 2.5
2.0 T T T W W W W W W W W W 2.0
1.5 T T S S S S S S S S S S S 1.5
1.25 1.25
1.0 T T T S S S S S S S S S S S 1.0
0.75 T T T T S S S S S S S S S S S 0.75
0.5 T T T T S S S S S S S S S S S S 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 DA1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 696 of 1224


JOB SPECIFICATION No.
PIPING MATERIAL
B240-000-83-41-SP-0001-0
SPECIFICATION
Page 42 of 59

Client : GAIL (INDIA) LIMITED Dept./Sect. : 83-41


Project : GANDHAR COMPRESSOR PROJECT
Location : GUJARAT Pipe Class : DA1A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Item Lower Upper Sch/ Commodity Note


Input Dmn. STD Material
Type Size Size Thk Description Code No
Id. (Inch) (Inch) (mm)

Pipe Group
PIP PIPE .5 .75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1 1.5 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2 6 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI2H717Z0


(CHARPY)
PIP PIPE 8 8 12.7 API 5L API 5L GR.B PSL2 BE, SEAMLESS PIAF817Z0

PIP PIPE 10 10 14.3 API 5L API 5L GR.B PSL2 BE, SEAMLESS PIAF817Z0

PIP PIPE 12 14 14.3 API 5L API 5L GR.X-52 BE, SEAMLESS PIAG517Z0


PSL2
PIP PIPE 16 16 17.5 API 5L API 5L GR.X-52 BE, SAW PIAG516Z0
PSL2
PIP PIPE 18 18 19.1 API 5L API 5L GR.X-52 BE, SAW PIAG516Z0
PSL2
PIP PIPE 20 20 20.6 API 5L API 5L GR.X-52 BE, SAW PIAG516Z0
PSL2
PIP PIPE 24 24 20.6 API 5L API 5L GR.X-52 BE, SAW PIAG516Z0
PSL2
PIP/6 PIPE 48 48 25.4 API 5L API 5L GR.X-70 BE, SAW PIAH416Z0 121
PSL2
PIP/5 PIPE 42 42 23.8 API 5L API 5L GR.X-70 BE, SAW PIAH416Z0 120
PSL2
PIP/4 PIPE 36 36 20.6 API 5L API 5L GR.X-70 BE, SAW PIAH416Z0 119
PSL2
PIP/2 PIPE 14 14 9.5 API 5L API 5L GR.X-60 BE, E.R.W PIAG914Z0 117
PSL2
PIP/1 PIPE 12 12 11.1 API 5L API 5L GR.X-60 BE, E.R.W PIAG914Z0 116
PSL2
NIP NIPPLE .5 .75 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z0

NIP NIPPLE 1 1.5 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z0

Flange Group
FLG FLNG.SW .5 1.5 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0

FLG FLNG.WN 2 10 M B-16.5 ASTM A 105 600, RF/125AARH FWC9867Z0


(CHARPY)
FLG FLNG.WN 12 24 M B-16.5 ASTM A 694 GR.F- 600, RF/125AARH FWCA267Z0
52 (CHARPY)
FLG/60 FLNG.WN 14 14 9.5 B-16.5 ASTM A 694 GR.F- 600, RF/125AARH FWCA467Z0 115
0 60 (CHARPY)
FLG/60 FLNG.WN 12 12 11.1 B-16.5 ASTM A 694 GR.F- 600, RF/125AARH FWCA467Z0 115
0 60 (CHARPY)

Package
Report No.
: IPMCS
: 50 DA1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 697 of 1224


JOB SPECIFICATION No.
PIPING MATERIAL
B240-000-83-41-SP-0001-0
SPECIFICATION
Page 43 of 59

Client : GAIL (INDIA) LIMITED Dept./Sect. : 83-41


Project : GANDHAR COMPRESSOR PROJECT
Location : GUJARAT Pipe Class : DA1A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Item Lower Upper Sch/ Commodity Note


Input Dmn. STD Material
Type Size Size Thk Description Code No
Id. (Inch) (Inch) (mm)

Flange Group
FLB FLNG.BLIND .5 1.5 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0

FLB FLNG.BLIND 2 24 B-16.5 ASTM A 105 600, RF/125AARH FBC9867Z0


(CHARPY)
FEF FLNG.FIG.8 .5 1.5 ASME- ASTM A 105 600, FF/125AARH FGK0161Z0
B16.48
FEF FLNG.FIG.8 2 8 ASME- ASTM A 105 600, FF/125AARH FGK9861Z0
B16.48 (CHARPY)
FEF SPCR&BLND 10 24 ASME- ASTM A 105 600, FF/125AARH FCK9861Z0
B16.48 (CHARPY)
Fitting Group
ELB90 ELBOW.90 .5 .75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1 1.5 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2 10 M B-16.9 ASTM A 234 BW, 1.5D WAGM84Z10


GR.WPB
(CHARPY)
ELB90 ELBOW.90 12 14 M B-16.9 MSS SP-75 BW, 1.5D WAGG24Z10
GR.WPHY-52
ELB90 ELBOW.90 16 24 M MSS-SP75 MSS SP-75 BW, 1.5D WAUG24Z10
GR.WPHY-52
ELB45 ELBOW.45 .5 .75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1 1.5 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2 10 M B-16.9 ASTM A 234 BW, 1.5D WBGM84Z10


GR.WPB
(CHARPY)
ELB45 ELBOW.45 12 14 M B-16.9 MSS SP-75 BW, 1.5D WBGG24Z10
GR.WPHY-52
ELB45 ELBOW.45 16 24 M MSS-SP75 MSS SP-75 BW, 1.5D WBUG24Z10
GR.WPHY-52
TEQ T.EQUAL .5 .75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1 1.5 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2 10 M B-16.9 ASTM A 234 BW WEGM84ZZ0


GR.WPB
(CHARPY)
TEQ T.EQUAL 12 14 M B-16.9 MSS SP-75 BW WEGG24ZZ0
GR.WPHY-52
TEQ T.EQUAL 16 24 M MSS-SP75 MSS SP-75 BW WEUG24ZZ0
GR.WPHY-52
TRED T.RED .5 .75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

Package
Report No.
: IPMCS
: 50 DA1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 698 of 1224


JOB SPECIFICATION No.
PIPING MATERIAL
B240-000-83-41-SP-0001-0
SPECIFICATION
Page 44 of 59

Client : GAIL (INDIA) LIMITED Dept./Sect. : 83-41


Project : GANDHAR COMPRESSOR PROJECT
Location : GUJARAT Pipe Class : DA1A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Item Lower Upper Sch/ Commodity Note


Input Dmn. STD Material
Type Size Size Thk Description Code No
Id. (Inch) (Inch) (mm)

Fitting Group
TRED T.RED 1 1.5 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2 10 M, M B-16.9 ASTM A 234 BW WRGM84ZZ0


GR.WPB
(CHARPY)
TRED T.RED 12 14 M, M B-16.9 MSS SP-75 BW WRGG24ZZ0
GR.WPHY-52
TRED T.RED 16 24 M, M MSS-SP75 MSS SP-75 BW WRUG24ZZ0
GR.WPHY-52
REDC REDUC.CONC 2 10 M, M B-16.9 ASTM A 234 BW WUGM84ZZ0
GR.WPB
(CHARPY)
REDC REDUC.CONC 12 14 M, M B-16.9 MSS SP-75 BW WUGG24ZZ0
GR.WPHY-52
REDC REDUC.CONC 16 24 M, M MSS-SP75 MSS SP-75 BW WUUG24ZZ0
GR.WPHY-52
REDE REDUC.ECC 2 10 M, M B-16.9 ASTM A 234 BW WVGM84ZZ0
GR.WPB
(CHARPY)
REDE REDUC.ECC 12 14 M, M B-16.9 MSS SP-75 BW WVGG24ZZ0
GR.WPHY-52
REDE REDUC.ECC 16 24 M, M MSS-SP75 MSS SP-75 BW WVUG24ZZ0
GR.WPHY-52
SWGC SWAGE.CONC .5 3 M, M BS-3799 ASTM A 105 PBE WNHM76ZZ0
(CHARPY)
SWGE SWAGE.ECC .5 3 M, M BS-3799 ASTM A 105 PBE WPHM76ZZ0
(CHARPY)
CAP CAP .5 .75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1 1.5 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2 10 M B-16.9 ASTM A 234 BW WFGM84ZZ0


GR.WPB
(CHARPY)
CAP CAP 12 14 M B-16.9 MSS SP-75 BW WFGG24ZZ0
GR.WPHY-52
CAP CAP 16 24 M MSS-SP75 MSS SP-75 BW WFUG24ZZ0
GR.WPHY-52
PLG PLUG .5 .75 B-16.11 ASTM A 105 SCRM, 6000 WH60293Z0

PLG PLUG 1 1.5 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL .5 .75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1 1.5 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

Package
Report No.
: IPMCS
: 50 DA1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 699 of 1224


JOB SPECIFICATION No.
PIPING MATERIAL
B240-000-83-41-SP-0001-0
SPECIFICATION
Page 45 of 59

Client : GAIL (INDIA) LIMITED Dept./Sect. : 83-41


Project : GANDHAR COMPRESSOR PROJECT
Location : GUJARAT Pipe Class : DA1A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Item Lower Upper Sch/ Commodity Note


Input Dmn. STD Material
Type Size Size Thk Description Code No
Id. (Inch) (Inch) (mm)

Fitting Group
CPLH CPLNG.HALF .5 .75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1 1.5 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH .5 .75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1 1.5 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED .5 .75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1 1.5 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

O'let Group
SLT SOCKOLET .5 .75 MSS-SP97 ASTM A 105 SW, 6000 YSS02D3Z0

SLT SOCKOLET 1 1.5 MSS-SP97 ASTM A 105 SW, 3000 YSS02D2Z0

WLT WELDOLET 2 8 M, MSS-SP97 ASTM A 105 BW YWSM74ZZ0


XXS (CHARPY)
WLT/1 WELDOLET 2 6 M, MSS-SP97 ASTM A 694 GR.F- BW YWSN74ZZ0 114
XXS 70 (CHARPY)
Bolt Group
BOS BOLT.STUD .5 36 B-18.2 BOLT:A193 GR.B7, BS40404Z0 124
NUT:A194 GR.2H
Gasket Group
GAS GASKET .5 24 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 28 36 B-16.20- SP.WND SPIRAL, 600 GK44976Z0
ANSI SS316L+GRAFIL
B16.47A
Trap/Strainer Group
TSR STRNR.TEMP .5 24 EIL'STD B:A285GR.C;INT:S CONETYPE, ST1443IZ0 125
S304 600,FF/125AARH
PSR STRNR.PERM .5 1.5 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510 125

PSR STRNR.PERM 2 24 M EIL'STD B:A234GR.WPB;IN BW, Y-TYPE SP13345Z0 125


T:SS304

Package
Report No.
: IPMCS
: 50 DA1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 700 of 1224

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