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Functional Description
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CONTENT
GENERAL ...........................................................................................................................3
Introduction.......................................................................................................................................... 3
About this manual ................................................................................................................................ 3
Operating principle............................................................................................................................... 3
Measurement ...................................................................................................................................... 4
Pulse measurement (flow measurement) ............................................................................................. 4
Meter reset .......................................................................................................................................... 4
INPUTS ...............................................................................................................................5
Pulse inputs ......................................................................................................................................... 5
LF-LF .................................................................................................................................................. 5
Analogue Inputs................................................................................................................................... 6
Alarm input .......................................................................................................................................... 7
Functionality: ....................................................................................................................................... 7
OUTPUTS
............................................................................................................................................9
Pulse outputs ....................................................................................................................................... 9
Alarm output ........................................................................................................................................ 9
Serial outputs .................................................................................................................................... 12
PRESSURE SENSOR .......................................................................................................14
TEMPERATURE SENSOR ...............................................................................................15
LOGGINGS .......................................................................................................................15
Interval log ......................................................................................................................................... 16
24 hours log....................................................................................................................................... 16
Alarm triggered log ............................................................................................................................ 17
Snapshot log ..................................................................................................................................... 17
Configuration log ............................................................................................................................... 17
Alarm log ........................................................................................................................................... 18
MENU SYSTEM ................................................................................................................19
Standard display ................................................................................................................................ 19
SECURITY ........................................................................................................................20
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GENERAL
Introduction
The gAVC 1200 is a new generation of High-End Gas Volume Energy Converters, designed with special
consideration to a quick and easy user interface for the gas company personnel as well as end users and
test laboratories.
The gAVC 1200 is a very flexible product which can be built up individually from a battery supplied unit, TZ
or PTZ converter, to a multi-functional, mains powered (HF pulse input, analogue output etc.) converter with
graphic - user configurable - display.
The system contains a large number of option boards (extension modules) for remote data monitoring, live
gas data update etc.
E.g. modem (GSM cellular phone), gas chromatograph, extra pulse inputs and outputs etc.
In that way, e.g. water and electrical meters can be connected and the counter values can be logged. The
modules can be mounted without breaking the metrological seal.
The functionality of the various option boards, gAVC Configuration Program, other accessories etc., are
explained in separate documents.
Operating principle
gAVC 1200 records all volume pulses, that is received from the gas meter. If any pulses are registered, the
temperature and pressure are measured. After this, the system makes a conversion calculation and an
energy calculation, consequently updating all parameters.
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Measurement
The interval between each measurement, may be set from 0…254 seconds; resolution = 2 seconds. 0 = no
measurement.
- 0 sec.: No measurement
- 2 sec.: Measurement every 2 seconds
- 60 sec.: Measurement every 60 second (every minute) - 254 sec.: Measurement every 254 seconds.
Note: Only even numbers may be used (0,2,4,6……). Uneven numbers will be ignored. If the interval is set to
“1”, the interval will automatically be set to “2”, intervals “3” will be set to “4” etc.
The measurement interval is set in the gAVC Config. Program in section “Miscellaneous”.
Every measurement consists of a pressure- and a temperature measurement. After this, the system makes a
correction calculation and an energy calculation (basic energy x conversion factor). When these values are
calculated, the parameter values are updated.
The min. and max. pressure are recorded for use in the interval and the 24-hour log.
Flow stop:
If the system does not detect pulses, there is no flow. Under “Flow stop”, you can set up a time that the
system must “wait” before flow stop is acknowledged. This feature is used to avoid unnecessary stops due to
flow deviations.
If no pulses are detected within the set-up time, there is a flow stop.
Flow stop is set up as a time. When this time is exceeded, the flow is set to 0 (no pulses).
If the time for the last pulse exceeds the time for the actual flow (faulty flow measurement), the flow is
adjusted at each measurement.
Meter reset
The gAVC 1200 meter may be completely reset.
x Disconnect the power supply.
x Connect the power supply; at the same time press the “Left” and “Right” arrow keys on the unit.
The standard display now shows “1”, followed by 120003.
Note: All volume and flow data are reset (set to “0”) and all logs, display and alarm settings are set with
default values, which means that they must re-configured. ´
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INPUTS
Pulse inputs
There are 2 available LF-inputs on the gAVC 1200 unit. These inputs can be used separately or as a LF-LF
pulse check. This function is configured in the gAVC Config. program,
The inputs can be connected to a reed-contact, opto a.o. (See "Technical data" for more information).
Configuration
The pulse inputs are configured in gAVC Config.
PULSE INPUTS
In the gAVC config program a max. pulse error is typed: The maximum number of pulses.
Then is typed pulse check: The number of pulses to be measured.
When there is a difference on the 2 pulse inputs more than [Max. pulse error] measured over [Pulse check]
time, an alarm is activated. The alarm is shown after “Max. pulse error” + 1. It is indifferent in which order the
pulses arrive.
Example: 10/1: 9 pulses on LF1, 9 pulses on LF 2. The pulses are recorded after pulse no. 10. No matter if
the pulses are counted displaced, for/after or on the same time.
[Max. pulse error] can be adjusted between 0-255, where 0 is equal to no LF-LF comparison. [Pulse check]
can be adjusted between 1-65535 pulses.
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Max. pulse error is set to 3.
If the deviation on the 2 pulse inputs are bigger than 3 pulses, there is an alarm.
The deviation on
Input 1 the 2 pulse inputs = 4
pulses.
There is an alarm.
Input 2
Flow stop
If no pulses are received from the flow meter, all flow values are set at a value of “0". The time to pass
before all flow values are set at 0 can be adjusted under (flow stop after). The time can be set at 2-255
seconds.
Alarm limits
Alarm limit values can be adjusted for respectively max. uncorrected flow (flow max. limit) and maximum
converted flow (converted flow max. limit)
Analogue Inputs
The system has two galvanic isolated analogue inputs. The input may be set up as “passive” (4-20 mA) or as
“Active” (4-20 mA) inputs.
The input can monitor either temperature or pressure.
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Alarm input
When an alarm occurs, a flag/bit is set in the alarm log (register). The alarm is activated when the input is
“opened”.
The alarm is set up in the gAVC Config. program.
Functionality:
- The alarm is OFF (normal), when the circuit between terminal IN and GND is closed.
- The alarm is ON when the circuit is opened.
Note: Remember to set up the Tamper alarm in the gAVC Config. section “Installation data”, “Alarm”. The
system can also record when the alarm disappears.
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Note: Remember to set up the alarm in gAVC Config. “Installation data”, “Alarm”. The system can also be set
to record
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OUTPUTS
Pulse outputs
gAVC 1200 has two, galvanic isolated, outputs. The output can be set up to show converted volume,
unconverted volume and energy.
The pulse output cycle time = 30…500 m sec.
If the pulse length = 0, the output is not activated.
Volume/Energy output:
The following parameter can be shown:
a) Vol. corrected (m3) = Corrected volume
b) Vol. conv. (Nm3) = Converted volume
c) Energy (MJ)
d) Vol. Measured (m 3) = Measured volume
e) Vol. meas. at error (m 3)
PULSE OUTPUTS
Max. current 60 mA
Uin 30 V *
Iin 100 mA *
Pmax 0.5 W *
1)
Ex data
Alarm output
The alarm output may be connected to an external alarm transmitter.
Current alarms:
As long as the origin of the alarm persists, the current alarm is present. When the fault has been corrected,
you may clear the alarms in gAVC Config. If the alarm is still present, after clearing the log, it will show again
in gAVC Config.
Stored alarm:
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All alarms are stored in the alarm log, with time stamp, alarm type and status (if the alarm is “ON” (Active) or
“OFF” (not active”)). From here the alarm is cleared.
In gAVC Config. you may categorize the alarms, set up whether to detect both when the alarm occurs and
when the alarm disappears.
ALARM OUTPUTS
Max. current 60 mA
Uin 30 V *
Iin 100 mA *
Pmax 0.5 W *
Alarms
The following alarms may trigger the alarm output:
Tamper alarm The gAVC 1200 alarm input is also called a "Tamper alarm". This input can be
used for connecting an alarm circuit. The alarm input is set "ON", when the
alarm circuit is opened.
This function may be used to secure the pressure and temperature sensor
wire from being cut or damaged a.o.
EEprom error Alarm if there is a read/write error on the EEPROM at start up (power on).
Pressure sensor error Alarm is ON if the pressure value is outside the valid range (e.g. 0.9…6 bar).
The alarm may also occur if one of the pressure sensor wires are damaged.
Temperature sensor error Alarm is on when the temperature sensor value is outside the valid range (-
30°C to +60°C).
Pulse count error A LF-pulse control error. The alarm is ON, if the two LF inputs has a deviation
higher than the set value in “Installation data” → “Flow” → “Max. pulse error”.
Pressure sensor EEprom An alarm, that indicate, that the gAVC does not communicate with the
error pressure sensor (at start up). The error can be that one of the wires, “Serial
clock” (black wire) or “Serial data” (Orange wire), is disconnected.
Door alarm This alarm is activated when the gAVC lid is removed (a magnet is removed
from the reed-contact).
Mains power error An alarm that occurs, if there is an error on the external power supply.
Temperature low limit Alarm, if the temperature, is lower than the typed in value in “Installation data”
→ “Temp.” → “Temperature low limit”.
Temperature high limit Alarm, if the temperature is higher than the typed in value in “Installation data”
→ “Temp.” → “Temperature high limit”.
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Pressure high limit Alarm, if the measured pressure value is higher than the typed in value in
“Installation data” → “Pressure” → “Pressure high limit”.
Alarm, if the measured flow value is higher than the value in “Installation data”
Flow high limit → “Flow” → “Conv. flow high limit”.
This alarm occurs, when the calculated energy, is higher than the typed in
Energy high value in “Installation data” → “Energy” → “Energy high limit”.
Low battery warning This alarm occurs when “Battery remaining” (set up in GAVC Config.) reaches
“0”.
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Standard battery autonomy time
Under reference conditions the battery has a typical autonomy time of 4000
days (10-11 years). The number of days is programmed to 4000 upon
delivery or after replacing the battery. The counter is decremented every day
by one and when it reaches 90 days, the "Low battery warning" is activated.
When the battery has been replaced, remember to change the battery
autonomy time in gAVC Config.
Conversion error Alarm, that occurs, if measured pressure or temperature is outside the typed
in range in “Pressure Range” and “Temperature Range. These parameters
are part of the Gas condition in section “Installation data” → “Conversion”.
Serial outputs
gAVC 1200 has two ways of data communication:
1) IR interface (optical interface) placed on the front of the unit.
2) Two serial output ports:
a) Serial A: Serial port A, negative (when not activated), RX data positive
b) Serial B: Serial port B, positive (when not activated), RX data negative
Protocol
The data communication protocol = MODBUS RTU.
Data format: 1 start bit
8 data bits
No parity
1 stop bit
Fast, 2400 Baud
There is no format check of the data on the communication ports.
IR-interface/Uniwire
IR-INTERFACE
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Protocol MODBUS RTU
Data spec.: 1 start bit, 8 data bits, 1 stop bit and no parity.
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PRESSURE SENSOR
The pressure is calculated according to a formula delivered by the pressure sensor manufacturer.
PRESSURE SENSOR
Serial no. Contains serial no. read from the pressure sensor. Writing is not possible in
this field.
Date of calibration Contains “date of calibration” data read from the pressure sensor. Writing is
not possible in this field.
Range [bar] Contains data read from the pressure sensor. It specifies the pressure range
(0.9-6 bar A, 2.5-14 bar A etc.).
Fallback press. used on error The fallback value, is the value, that is shown on the display, in case of a
pressure sensor error. Max. range = 0-99999999 (the figure may contain
comma). Can be adjusted at a pressure of e.g. 1,0132.
Pressure low limit The alarm limit for the min. pressure. Max. range = 0…99999999 (the figure
may contain comma).
Pressure high limit The alarm limit for the max. pressure. Max. range = 0…99999999 (the figure
may contain comma).
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TEMPERATURE SENSOR
The temperature sensor is a highly accurate Pt100 sensor. Temperature errors, that is caused by the
electronics or by the sensor itself, is corrected according to a table that is measured and programmed at the
final factory test.
The data used for table calculations, are saved in the converter. Electronic errors are saved in 3 sets, one for
count (16 bit), one for temperature error (32-bit float).
Sensor errors are saved in 2 sets, one for temperature (32-bit float), and temperature error (32-bit float).
TEMPERATURE SENSOR
Temperature code Error correction data for the temperature sensor element (can be read on the
label placed on the temperature sensor cable).
LOGGINGS
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There are 6 different log functions in the gAVC 1200. The logs can be configured to read a broad range of
registers in gAVC 1200. With these it is possible to get a very accurate “picture” of status in the installation.
All the logs are of the barrel type, which means that when the log is full a new log value will overwrite the
oldest log value in the log.
Interval log
The interval log is used to read up to 20 values (registers) with fixed time intervals
The log can be set to log with the following intervals:
Settings: A) Select the number of registers to be logged. (The number of logs is automatic calculated).
B) Set the log interval
C) Select the registers to log
24 hours log
The "24-hour log" is used to read up to 20 values (registers) with fixed intervals of 24 hours. The time of the
log can be set with hour and minutes in the interval of 00:00 to 23:59.
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Alarm triggered log
Alarm triggered log is used for reading up to 20 values (registers) at the time an alarm changes status.
It could e.g. be a great help when solving an error, if you also know the value for e.g. pressure, temperature,
at the moment an alarm arose.
Which alarms that triggers the log are specified under alarms (See general alarm description).
Settings: A) Select the number of registers to be logged. (The number of logs is automatic calculated).
B) Select the registers to log
C) Set the alarms to trigger the log
Snapshot log
The snapshot log expresses a “snapshot picture” of the actual registers in GAVC 1200. A reading with the
snapshot log can be activated manually from GAVC Config or from the graphical menu, using the puss
buttons. The snapshot log can with advantage be used e.g. during test of a unit.
In this case it can be useful to read the actual values for pressure, temperature, converting factor etc.
Settings: A) Select the number of registers to be logged. (The number of logs is automatic calculated).
B) Select the registers to log
Configuration log
The configuration log is used to register the “changes” executed from GAVC Config that affects the
metrological part of the registers. The configuration log can log the last 100 changes.
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-
Alarm log
Up to 100 alarms can be logged.
A) Date + time
B) Alarm type
C) Status:
- “ON”. The alarm is active
- “OFF” the alarm is not active
The alarms are divided into 3 groups: System alarms, limit alarms and input alarms.
System alarms: - Battery
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MENU SYSTEM
Standard display
In the gAVC 1200 display the system values are shown. The values are updated with the same rate as the
calculations inside the gAVC 1200.
Further are shown if there is an alarm in the system, if any pulses are counted etc.
1) Symbol for the displayed value.
E.g.: Vb = Converted volume
2) Measured value
3) The unit of the measured value.
E.g.: Nm3/h = Converted volume.
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SECURITY
gAVC 1200 is “secured” in the best possible way. The unit has a “hardware” password which specifies the
max. allowed "software" password level.
The hardware password to each single register in gAVC 1200, is decided by two DIP switches placed in the
gAVC 1200 unit. These are factory set and shall normally not be changed.
The DIP switches are placed behind the gAVC 1200 metrological seal.
Hardware passwords
Switch 1 Switch 2 Password level Function
OFF OFF 0 Only reading of the unit (No password or not valid password)
OFF ON 1 Configuration of a few parameters.
ON OFF 2 Configuration of all parameters except metrological.
ON ON 3 Configuration of all parameters.
Software passwords User password
When gAVC Config. is started, you are asked to type in a User password. This password is set up in the
program. The first time GAVC Config. is started the "Super user" must set up the passwords (only the Super
user can set up the initial passwords).
Getting started
The first time the system is started, the username is default = admi (administrator). The password is empty.
We recommend typing in a super-user password when all users are specified.
User set up
The different users can be set up under “User” in the menu line. Here the super-user may create new users,
delete users and set up user rights and user password.
Rights:
[ Set up]: The user is allowed to make create/change configurations.
[ Write to GAVC]: The user is allowed to write the configurations to the GAVC unit.
[ User management]: The user is allowed to set up new users, delete users and change user rights.
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We recommend that only one/a few users are allowed to make user management.
Next time the GAVC Config. is started, the “new” user may log on to the system.
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