BOSCH EP test values diesel fuel-injection equipment Page: 1

Test date 17-09-2019 Time: 07:22:57 PM Job. no.: ____________________

Customer ID No. KOEL
Serial no.: ____________________

ASSEMBLY UND CUSTOMER DATA

ASSEMBLY DATA
Edition 17.01.2012
Combination no. F 002 A0Z 362
Fuel-injection pump
Pump designation PES6A95D320RS3500
EP type number F 002 A10 437
Governor
Controller designation RSV325...750A7C1252R
Controller type number F002A20086
Customer ident number KOEL

CUSTOMER DATA
Customer KIRLOSKAR
Engine 6R1080TAG-154HP

TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Inlet line 3.1
Calibrating oil inlet temp. °C 40.0 38.0 42.0
Overflow restrictor (type number) F 002 A10 627
Inlet press. bar 1.5 1.4 1.6
Test nozzle holder assembly 0 681 343 009
Opening pressure bar 173.5 172.0 175.0
Test pressure line 1 680 750 014
Outside diameter mm 6.0
x Inside diameter mm 2.0
x Length mm 600

INJECTION PUMP SETTINGS

START OF DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D Test pressure bar 26.0 25.0 27.0
D Rack travel mm 19.50 18.00 21.00
S Prestroke (as of BDC) mm 3.20 3.15 3.25
C Prestroke (as of BDC) mm 3.20 3.10 3.30
Cam sequence 1-5-3-6-2-4
Port-closing difference °NW 0-60-120-180
240-300
S Tolerance °NW 0.50
Cylinder 1 °NW 0
Cylinder 5 °NW 60 10 110
Cylinder 3 °NW 120 70 170
Cylinder 6 °NW 180 130 230
Cylinder 2 °NW 240 190 290
Cylinder 4 °NW 300 250 350
C Check tolerance °NW 0.75

BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SETTING
D speed rpm 720 720
D Rack travel mm 13.20 13.15 13.25
S Delivery cm3/1000S. 155.00 154.00 156.00
S Spread cm3/1000S. 3.00
C Spread cm3/1000S. 6.00
D speed rpm 325 325
D Rack travel mm 4.80 4.70 4.90
S Delivery cm3/1000S. 8.00 6.00 10.00
S Spread cm3/1000S. 4.00
C Spread cm3/1000S. 5.50

SETTINGS FOR INJECTION PUMP WITH GOVERNOR

CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 2

Customer ID No. KOEL

Combination ID No. F002A0Z362

SLIDING SLEEVE TRAVEL/POSITION

CAT Designation Unit Set value min. max. Actual values OT
GUIDE SLEEVE POSITION
D Control lever position ° -3 -3
D speed rpm 700 700
S Rack travel mm 0.50 0.30 0.70
Governor spring pre-tension click setting x 4.00

FULL-LOAD DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 720 720
D Aneroid pressure hPa 0 0
S Delivery cm3/1000S. 155.00 154.00 156.00
C Delivery cm3/1000S. 155.00 152.00 158.00
S Spread cm3/1000S. 3.00
C Spread cm3/1000S. 6.00

FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR

CAT Designation Unit Set value min. max. Actual values OT
D Control lever position ° 95.00 91.00 99.00
FULL-LOAD SPEED REGULATION
S Rack travel mm 12.20
S speed rpm 755 752.0 758.0
D Rack travel mm 4.00 4.00
S speed rpm 790 780.0 800.0
D Rack travel mm 0.85 0.30 1.40
S speed rpm 950
D Rack travel mm 4.00 4.00 4.00
S speed rpm 810

IDLE
CAT Designation Unit Set value min. max. Actual values OT
S Control lever position ° 72.00 68.00 76.00
IDLE WITHOUT AUXILIARY SPRING
D speed rpm 325 325
S Rack travel mm 4.30 4.25 4.35
D speed rpm 100 100
S CRT min. mm 19.00
C CRT min. mm 19.00
TESTING
D speed rpm 325 325
S Rack travel mm 4.80 4.70 4.90
D Rack travel mm 2.00 2.00
S speed rpm 370 340.0 400.0

TORQUE CONTROL
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 720 720
S Rack travel mm 13.20 13.15 13.25
C Rack travel mm 13.20 13.15 13.25

IDLE DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 325 325
S Delivery cm3/1000S. 8.00 6.00 10.00
C Delivery cm3/1000S. 8.00 4.50 11.50
S Spread cm3/1000S. 4.00
C Spread cm3/1000S. 5.50
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)