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3-Absorption of Gases
7 December 2015 2
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Introduction
When oxides of nitrogen are absorbed in water to give nitric
acid, or when carbon dioxide is absorbed in a solution of sodium
hydroxide, a chemical reaction occurs, the nature of which
influences the actual rate of absorption.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
In absorption:
the feed is a gas introduced
at the bottom of the column
solvent is fed to the top, as a
liquid;
the absorbed gas and
solvent leave at the bottom,
the unabsorbed components
leave as gas from the top.
7 December 2015 4
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Gas Absorption vs Distillation
7 December 2015 6
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Conditions of Equilibrium between
Liquid and Gas
Three types of gases may be considered:
a very soluble one, such as ammonia,
a moderately soluble one, such as sulphur dioxide, and
a slightly soluble one, such as oxygen.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Conditions of Equilibrium between
Liquid and Gas
In an ammonia–air mixture containing 13.1 per cent of ammonia,
the partial pressure of the ammonia is 13.3 kN/m2 and the
maximum concentration of the ammonia in the water at 303 K is
93 kg per 1000 kg of water
7 December 2015 8
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The solubility of a gas is not substantially affected by the total
pressure in the system for pressures up to about 500 kN/m2 .
It is important to note that the solubility falls with a rise of
temperature. Thus, for a concentration of 25 per cent by mass
of ammonia in water, the equilibrium partial pressure of the
ammonia is 30.3 kN/m2 at 293 K and 46.9 kN/m2 at 303 K.
For dilute concentrations of most gases, and over a wide range
for some gases, the equilibrium relationship is given by Henry’s
law. This law can be written as:
7 December 2015 9
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The Mechanism of Absorption
The two-film theory
The most useful concept of the process of absorption is given
by the two-film theory
A mixture of ammonia or
hydrogen chloride and air
which is in equilibrium with an
aqueous solution, the
concentration in the water is
many times greater than that
in the air.
There is, therefore, a very large concentration gradient across
the interface, although this is not the controlling factor. The
controlling factor will be the rate of diffusion through the two
films where all the resistance is considered to lie.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The Mechanism of Absorption
Diffusion through a stagnant gas
The absorption of a gas consisting of a soluble component A and
an insoluble component B is a problem of mass transfer through
a stationary gas to which Stefan’s law applies:
7 December 2015 11
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The Mechanism of Absorption
Diffusion through a stagnant gas
Since CT = P/RT, where R is the gas constant, T the absolute
temperature, and P the total pressure. For an ideal gas, then:
Writing PBm as the log mean of the partial pressuresPB1 and PB2 ,
then:
7 December 2015 12
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The Mechanism of Absorption
Diffusion through a stagnant gas
Hence the rate of absorption of A per unit time per unit area is
given by:
7 December 2015 13
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The Mechanism of Absorption
Diffusion in the liquid phase
The rate of diffusion in liquids is much slower than in gases, and
mixtures of liquids may take a long time to reach equilibrium
unless agitated. This is partly due to the much closer spacing of
the molecules, as a result of which the molecular attractions are
more important.
Whilst there is at present no theoretical basis for the rate of
diffusion in liquids comparable with the kinetic theory for gases,
the basic equation is taken as similar to that for gases, or for
dilute concentrations:
On integration:
7 December 2015 14
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The Mechanism of Absorption
Diffusion in the liquid phase
Since the film thickness is rarely known:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Rate of Absorption
7 December 2015 16
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Rate of Absorption
ABF is the equilibrium curve for the soluble component A
Point D (CAL,PAG) represents
conditions in the bulk of the gas
and liquid.
Point A (CAe,PAG) represents a
concentration of CAe in the liquid
in equilibrium with PAG in the gas
Point B (CAi,PAi) represents the
concentration of CAi in the liquid in
equilibrium withPAi in the gas, and
gives conditions at the interface
Point F (CAL,PAe) represents a partial
pressure PAe in the gas phase in
equilibrium withCAL in the liquid.
7 December 2015 17
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Rate of Absorption
then
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Rate of Absorption
Overall coefficients
In order to obtain a direct
measurement of the values of kL
and kG the measurement of the
concentration at the interface
would be necessary.
Similarly:
Thus:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Rate of Absorption
Relation between film and overall coefficients
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Rate of Absorption
Rates of absorption in terms of mole fractions
The mass transfer equations can be written as:
7 December 2015 22
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Factors influencing the transfer coefficient
The influence of the solubility of the gas on the shape of the
equilibrium curve, and the effect on the film and overall
coefficients, may be seen by considering three cases in turn
very soluble
almost insoluble
moderately soluble gases
Very soluble gas
Here the equilibrium curve lies
close to the concentration-axis and
the points E and F are very close to
one another. The driving force over the gas film (DE) is then
approximately equal to the overall driving force (DF), so that
kGis approximately equal to KG
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Factors influencing the transfer coefficient
Almost insoluble gas
Here the equilibrium curve rises
very steeply so that the driving
force(CAi−CAL) (EB) in the liquid
film becomes approximately
equal to the overall driving
force(CAe−CAL) (AD). In this case kL will be approximately equal to KL.
Moderately soluble gas
Here both films offer an appreciable resistance, and the point B
at the interface must be located by drawing a line through D of
slope −(kL/kG)= −(PAG−PAi)/(CAi−CAL)
In most experimental work, the concentration at the interface
cannot be measured directly, and only the overall coefficients
are therefore found.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Determination of Transfer Coefficients
In the design of an absorption tower, the most important single
factor is the value of the transfer coefficient or the height of
the transfer unit.
If the total flowrates of the gas and liquid streams are fixed
by the process:
It is necessary to determine the most suitable flow per unit
area through the column.
The gas flow is limited by the fact that the flooding rate must
not be exceeded and there will be a serious drop in
performance if the liquid rate is very low.
It is convenient to examine the effects of flowrates of the gas
and liquid on the transfer coefficients, and also to investigate
the influence of variables such as temperature, pressure, and
diffusivity.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Determination of Transfer Coefficients
Wetted-wall columns
In the laboratory, wetted-wall
columns have been used extensively
and proved to be valuable in
determining the importance of the
various factors, and have served as a
basis from which correlations have
been developed for packed towers.
In many early studies, the rate of
vaporization of liquids into an air
stream was measured in a wetted-
wall column, similar to that shown in
Figure.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Logarithmic plots of d/zG and Re = duρ/µ gave a series of
approximately straight lines and d/zG was proportional to Re0.83
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
To allow for the variation in the physical properties, the Schmidt
Group Sc is introduced, and the general equation for mass
transfer in a wetted-wall column is then given by:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Mechanism
In a packed absorption column, the flow pattern is similar to that
in a packed distillation column but the vapor stream is replaced
by a mixture of carrier gas and solute gas. The solute diffuses
through the gas phase to the liquid surface where it dissolves
and is then transferred to the bulk of the liquid. In this case there
is no mass transfer of the carrier Fluid and the transfer rate of
solute is supplemented by bulk flow.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The conditions existing in a
column during the steady state
operation of a counter current
Process are shown in Figure.
The molar rates of flow of the
two streams are GI and G2
,which will be taken as constant
over the whole column.
Suffixes 1 and 2 denote the
two phases, and suffixes t and
b relate to the top and bottom
of the column.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
If the height of the column is Z, its
total cross-sectional area is S, and a
is the interfacial area between the
two phases per unit volume of
column, then the rate of transfer of
a component in a height dZ of
column is given by:
7 December 2015 31
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Where G’1 is the molar rate of flow per unit cross- section of
column. The exact interfacial area can not normally be
determined independently of the transfer coefficient, and
therefore values of the product hD1a are usually quoted for any
particular system.
The left-hand side of the above equation is the rate of change
of concentration with height for unit driving force, and is
therefore a measure of the efficiency of the column and, in this
way, a high value of (hD1aCT)/G’1 is associated with a high
efficiency. The reciprocal Of this quantity is G’1/ (hD1aCT) which
has linear dimensions and is known as the height of the
transfer unit H1 (HTU).
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Rearranging the above equation and integrating gives:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Problems with High Gas Velocity
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Design of Packed Towers
A common apparatus used in gas absorption and certain other
operations is the packed tower:
The device consists of a cylindrical column, or tower, equipped
with a gas inlet and distributing space at the bottom; a liquid
inlet and distributor at the top; gas and liquid outlets at the top
and bottom, respectively;
A supported mass of inert solid shapes, called tower packing.
The packing support is typically a screen, corrugated to give it
strength, with a large open area so that flooding does not occur
at the support.
The inlet liquid, which may be pure solvent or a dilute solution of
solute in the solvent
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Design of Packed Towers
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Design of Packed Towers
Packing Material
• The packing provides a large area of contact between the
liquid and gas and encourages intimate contact between the
phases.
• Tower packings are divided into three principal types:
• those that are dumped at random into the tower,
• those that must be stacked by hand, and
• those known as structured or ordered packings.
• Dumped packings consist of units 6 to 75 mm (i to 3 in.) in
major dimension; packings smaller than 25 mm are used
mainly in laboratory or pilot-plant columns.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Packed VS Tray Columns
Absorption and stripping are usually conducted in packed columns or
in trayed towers.
Packed columns are preferred when:
the required column diameter is less than 60 cm
the pressure drop must be low, as for a vacuum service
corrosion considerations favor the use of ceramic or polymeric
materials
low liquid holdup is desirable.
Tray towers are preferred when:
the liquid/gas ratio is very low, and
frequent cleaning is required
If there is no overriding consideration, cost is the major factor to be
taken into account when choosing between packed columns and
tray towers for absorption or stripping.
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7 December 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Design of Packed Towers
7 December 2015 39
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Design of Packed Towers
Factors affecting the performance of Packed Towers
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Design of Packed Towers
Factors affecting the performance of Packed Towers
Pressure Drop and Limiting Flow Rates
Loading Point
The pressure drop per unit packing depth comes from fluid friction
When the packing is dry, the line so obtained is straight and
has a slope of about 1.8. The pressure drop therefore increases
with the 1.8th power of the velocity.
If the packing is irrigated with a constant flow of liquid, the
relationship between pressure drop and gas flow rate initially
follows a line parallel to that for dry packing.
The pressure drop is greater than that in dry packing, because
the liquid in the tower reduces the space available for gas flow.
The void fraction, however, does not change with gas flow.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
At moderate gas velocities the line for irrigated packing
gradually becomes steeper, because the gas now impedes the
down flowing liquid and the liquid holdup increases with gas
rate.
The point at which the liquid holdup starts to increase, as
judged by a change in the slope of the pressure-drop line, is
called the loading point.
With stilI further increase in gas velocity, the pressure drop
rises even more rapidly, and the lines become almost vertical.
In local regions of the column, the liquid becomes the
continuous phase, and the flooding point has been reached.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The gas velocity in an operating
packed column must obviously be
lower than the flooding velocity.
The gas velocity is sometimes
chosen as one-half the predicted
flooding velocity obtained from a
generalized correlation.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Capacity of packed towers
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The general equation, for mass transfer can be written as:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Height of column based on conditions in the gas film
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
It may be noted that, in a gas absorption process, gas and liquid
concentrations will decrease in the upwards direction and both
dX and dY will be negative. PA
Partial Pressure of Solute
Y
P PA Partial Pressure of Solvent
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
which for dilute mixtures may be written as:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Height of column based on conditions in liquid film
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The transfer equation (above) may now be written as:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Equations for dilute concentrations
As the mole fraction is approximately equal to the molar ratio at
dilute concentrations then considering the gas film:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The operating line and graphical integration
for the height of a column
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The operating line represents the conditions at any point in
the column.
The equilibrium curve is represented by the line FR, and the
operating line is given by AB
A, concentrations at
the bottom of the
column and B to at
the top of the
column.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
D represents the condition of the bulk of the liquid and gas at
any point in the column, and has coordinates X and Y.
If the gas film is controlling the process, Yi equals Ye, and is
given by a point F on the equilibrium curve, with coordinates X
and Yi.
The driving force
causing transfer is
then given by the
distance DF.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
It is possible to evaluate the expression
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
taking a material balance over the lower portion of the
columns gives:
From
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
From and
We get
thus
In mole ratios
For concentrated solutions:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Capacity of tower in terms of partial pressures
for high concentrations
A material balance taken between the bottom of the column and
some plane where the partial pressure in the gas phase is PAG and
the concentration in the liquid is X gives:
7 December 2015 62
Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The advantage of using k’G instead of kG is that k’G is independent
of concentration, although this equation is almost
unmanageable in practice.
If a substantial amount of the gas is absorbed from a
concentrated mixture, k’G will still change as a result of a reduced
gas velocity, although it is independent of concentration
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The transfer unit
The transfer unit
The group ʃ(dy/ye−y), is defined as the number of overall gas
transfer units NOG.
Over a small height dZ, the partial pressure of the diffusing
component A will change by an amount dPAG. Then the moles of A
transferred are given by:
(change in mole fraction)×(total moles of gas)
Therefore:
Thus:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The concept in the analysis of packed column centred on the
method of transfer units. This method is more appropriate
because the changes in compositions of the liquid and vapor
phases occur differentially in a packed column rather than in
stepwise fashion as in trayed column.
In this method, height of packings required can be evaluated
either based on the gas-phase or the liquid-phase. The packed
height (z) is calculated using the following formula:
z=NxH
where
N = number of transfer units (NTU) - dimensionless
H = height of transfer units (HTU) - dimension of length
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
The number of transfer units (NTU) required is a measure of the
difficulty of the separation. A single transfer unit gives the change
of composition of one of the phases equal to the average driving
force producing the change. The NTU is similar to the number of
theoretical trays required for trayed column. Hence, a larger
number of transfer units will be required for a very high purity
product.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Solution Problem 12.1
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Solution Problem 12.1
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Solution Problem 12.1
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Problem 12.2
An acetone–air mixture containing 0.015 mole fraction of
acetone has the mole fraction reduced to 1 per cent of this value
by countercurrent absorption with water in a packed tower. The
gas flow rate G’ is 1 kg/m2s of air and the water enters at 1.6
kg/m2s. For this system, Henry’s law holds and ye =1.75x,where
ye is the mole fraction of acetone in the vapor in equilibrium
with a mole fraction x in the liquid. How many overall transfer
units are required?
Solution
As the system is dilute, mole fractions are approximately equal
to mole ratios
At the bottom of the tower: y1=0.015,G’=1.0 kg/m2s,x1 is unknown
At the top of the tower: y2=0.00015,x2=0 and L’=1.6 kg/m2
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Solution of Problem 12.2
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Solution of Problem 12.2
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
PROBLEM 12.3
An oil containing 2.55 mole per cent of a hydrocarbon is stripped
by running the oil down a column up which live steam is passed, so
that 4 kmol of steam are used/100 kmol of oil stripped. Determine
the number of theoretical plates required to reduce the
hydrocarbon content to 0.05 mole per cent, assuming that the oil
is non-volatile. The vapour–liquid relation of the hydrocarbon in
the oil is given by ye = 33x, where ye is the mole fraction in the
vapour and x the mole fraction in the liquid. The temperature is
maintained constant by internal heating, so that steam does not
condense in the tower.
Solution
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Solution to Problem 12.3
This is the equation of the operating line and as the equilibrium data
are ye = 33x, then:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Solution to Problem 12.3
Using these data, the equilibrium and lines may be drawn as shown
in Figure shown below. The number of theoretical plates is then
found from a stepping-off procedure as employed for distillation as 8
plates.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Problem 12.4
Gas, from a petroleum distillation column, has a concentration of
H2S reduced from 0.03 (kmol H2S/kmol of inert hydrocarbon gas)
to 1 per cent of this value by scrubbing with a triethanolamine–
water solvent in a countercurrent tower, operating at 300 K and
atmospheric pressure. The equilibrium relation for the solution
may be taken as Ye = 2X. The solvent enters the tower free of H2S
and leaves containing 0.013 kmol of H2S/kmol of solvent. If the
flow of inert gas is 0.015 kmol/s m2 of tower cross-section,
calculate:
(a) the height of the absorber necessary, and
(b) the number of transfer units NOG required.
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Solution to Problem 12.4
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
PROBLEM 12.5
It is known that the overall liquid transfer coefficient KLa for
absorption of SO2 in water in a column is 0.003 kmol/s m3 (kmol/m3).
Obtain an expression for the overall liquid-film coefficient KLa for
absorption of NH3 in water in the same equipment using the same
water and gas rates. The diffusivities of SO2 and NH3 in air at 273 K are
0.103 and 0.170 cm2/s. SO2 dissolves in water, and Henry’s constant H
is equal to 50 (kN/m2)/(kmol/m3). All the data are expressed for the
same temperature.
Solution
As the overall liquid phase mass transfer resistance is:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
Solution to Problem 12.5
For the absorption of a moderately soluble gas it is reasonable to
assume that the liquid and gas phase resistances are of the same
order of magnitude, assuming them to be equal:
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan
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Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan