132-E007 tube leak repair Fri 13/12/19

ID ID Task Name Dur Day 5 Day 6 Day 7 Day 8 Day 9 Day 10 Day 11 Day 12 Day 13 Day 14 Day 15 Day 16 Day 17 Day 18
4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8
1 12 240 h

2 2 Preparatory Jobs 96 h

3 3 Erect scaffolding 16 h

5 5 Install drain and N2 fittings as required, operations to give requirements 6h

4 4 Remove Insulation from Blind Locations 8h

6 6 Operations Handover to Maintenance 0d 10/11

7 7 Inspection of 132-E007 Feed Preheater for Tube Leak 144 h

8 8 Loosen Bolts on Inlet channel head 4h Torquing crew

10 10 Install smaller Blinds (#3 - #13) 12 h Mech Tech[200%],Helper[200%]

11 11 Loosen Bolts on Outlet Elbow & Channel Head 3h Torquing crew

12 12 Remove Outlet Elbow & Install Blank Flange on outlet isolation valve u/s 9h Crane Operator,Mech Tech[200%],Rigger[200%],60Tonne Crane,Helper
flange (#2)

9 9 Remove Inlet channel head & Install 28" End Blind on inlet isolation 10 h Crane Operator,Mech Tech[400%],Rigger[200%],Helper[200%],60Tonne Crane
valve d/s spool (#1)

13 13 Remove Outlet channel head 6h Crane Operator,Mech Tech[200%],Rigger[200%],60Tonne Crane,Helper,Torquing crew[50%]

14 14 Clean tube sheet and tube internals ( Night Shift ) 8h CMS&A

15 15 Carryout EDDY current testing 24 h Eddy,CMS&A

16 16 Dye pen seal welds, both side of shell 6h Inspector,CMS&A

17 17 Plug the tubes 6h Mech Tech[200%],CMS&A

18 18 Seal weld the plugs 6h CMS&A

19 19 Pressure test -Shell side@ 29bar 12 h CMS&A

20 20 Hold pressure test 4hours 4h CMS&A

21 21 Depressurize and blow dry tubes 12 h CMS&A

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 132-E007 tube leak repair Fri 13/12/19
ID ID Task Name Dur Day 5 Day 6 Day 7 Day 8 Day 9 Day 10 Day 11 Day 12 Day 13 Day 14 Day 15 Day 16 Day 17 Day 18
4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8 12 4 8
22 22 Reinstall Downstream Channel head 8h Crane Oper

23 23 Remove Upstream Blind Flange & Reinstall Upstream Channel head 12 h

25 25 Remove Outlet Blind Flange & Reinstall Outlet elbow 12 h

27 27 Deblind Smaller Blinds (#3 - #13) 8h

28 28 Torque Smaller Blinds 4h

29 29 Remove fittings 4h

24 24 Re-torque Upstream Channel Head and spools pieces 6h

26 26 Re-torque Outlet Channel Head and spools pieces 6h

30 30 Leak Test 4h

31 31 QA/QC Checks 4h

32 32 House keeping 2h

33 33 Maintenance handover to Operation 0h

34 34 Remove scaffolding 12 h

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