Beruflich Dokumente
Kultur Dokumente
Service manual
BL70B
CONTENT
3 Electrical and
Information Systems
3:1 Description and
troubleshooting
Foreword
This booklet is part of a complete service manual. Read the
foreword in the service manual.
WARNING
Always read the booklet Safety before proceeding.
1
Table of contents
30 GENERAL
300 Comprehensive info, electrical system
Electrical system, work instructions ............................................................ 7
Electrical system, description ..................................................................... 8
Electronic control system, description ...................................................... 10
Vehicle control unit V-ECU, description .................................................... 12
Instrument control unit I-ECU, description ................................................ 13
Transmission control unit T-ECU, description .......................................... 14
CareTrack W-ECU, description ................................................................ 15
V-ECU, software functions ........................................................................ 16
Starter motor engagement ........................................................................ 16
Fuel shut-off .............................................................................................. 17
Air filter clogged ........................................................................................ 18
Engine coolant temperature ...................................................................... 19
Engine speed ............................................................................................ 21
Working lights ........................................................................................... 22
Direction indicators ................................................................................... 23
Hazard lights ............................................................................................. 24
Hour meter ................................................................................................ 25
Service light .............................................................................................. 26
Code lock (option) ..................................................................................... 27
Forward / Reverse / Neutral ...................................................................... 28
Forward activation .................................................................................. 28
Forward deactivation .............................................................................. 29
Reverse activation .................................................................................. 30
Reverse deactivation .............................................................................. 31
Neutral activation .................................................................................... 32
Differential lock ......................................................................................... 33
Limp-home operation ................................................................................ 34
Four–wheel drive ...................................................................................... 35
Loader lever lock ...................................................................................... 36
Transmission oil temperature ................................................................... 37
Parking brake ............................................................................................ 38
Seat belt .................................................................................................... 39
Hydraulic oil temperature .......................................................................... 40
Hydraulic pump flow regulation ................................................................. 41
Boom suspension system ......................................................................... 43
Stabilisers ................................................................................................. 44
Hydraulic attachment bracket, backhoe (option) ...................................... 45
Hydraulic attachment bracket, loader (option) .......................................... 46
V-ECU inputs and outputs ........................................................................ 47
I-ECU inputs and Outputs ......................................................................... 49
T-ECU, Inputs and outputs ....................................................................... 51
301 Software documents, complete vehicle
Service mode, description ........................................................................ 54
Information display, general ...................................................................... 55
Anti-theft system (optional equipment) ................................................... 55
Entering service mode ............................................................................ 56
Exit service mode ................................................................................... 57
Service mode main display ..................................................................... 58
Diagram, information display .................................................................. 59
Information display, vehicle information (Vehicle information) .................. 60
Submenu Time to service (Time to service) ........................................... 61
Submenu Reset time (Reset time) .......................................................... 62
Submenu Product model (Product model) .............................................. 63
Submenu Set options (Set options) ........................................................ 64
Submenu Select options ......................................................................... 65
3
Submenu Tire size (Tire size) ................................................................. 67
Submenu Set tire size ............................................................................. 68
Submenu IECU part number (IECU part number) .................................. 69
Submenu VECU part number (VECU part number) ............................... 70
Information display, engine (Engine) ........................................................ 72
Submenu Engine speed (Engine speed) ................................................ 73
Submenu Fuel level (Fuel level) ............................................................. 74
Submenu Engine coolant temp ( Engine coolant temp) ......................... 75
Information display, hydraulics (Hydraulic) ............................................... 76
Submenu Hydraulic oil temp (Hydraulic oil temp) ................................... 77
Submenu 4in1 option (4in1) .................................................................... 78
Submenu Ext. dipper option (Ext. dipper) ............................................... 79
Submenu Auxiliary X3 option (Auxiliary X3) ........................................... 80
Information display, electrical system (Electrical system) ......................... 82
Submenu System voltage (System voltage) ........................................... 83
Submenu Fault codes (Fault codes) ....................................................... 84
Submenu fault codes list ......................................................................... 85
Submenu Clear fault codes (Clear fault codes) ...................................... 86
Clear fault codes (Clear fault codes) confirmation .................................. 87
Submenu Digital in/out VECU (Digital in/out VECU) .............................. 88
Digital input/output list VECU ................................................................. 89
Submenu Digital in/out IECU1 (Digital in/out IECU–1) ........................... 90
Digital input/output list IECU1 ................................................................ 91
Submenu Digital in/out IECU2 (Digital in/out IECU–2) ........................... 92
Digital input/output list IECU2 ................................................................ 93
Fault code list ............................................................................................ 94
V-ECU inputs and outputs ...................................................................... 100
I-ECU inputs and Outputs ....................................................................... 102
T-ECU, Inputs and outputs ..................................................................... 104
302 Faulttracing
Troubleshooting, general ........................................................................ 106
Collection of basic data ........................................................................... 107
General ................................................................................................. 107
General information .............................................................................. 107
Description of malfunction or symptom ................................................. 107
Engine data ........................................................................................... 108
Power transmission, data ..................................................................... 108
Lead and connector checks .................................................................... 109
General ................................................................................................. 109
Connector and cable terminal checks ................................................... 109
Open circuit, check ............................................................................... 109
Short circuit to ground, check ............................................................... 110
Short circuit to voltage, check ............................................................... 110
Contact resistance and oxidation, check .............................................. 111
Pins and sleeves, cleaning ................................................................... 111
Electrical troubleshooting, Powershift transmission ................................ 113
Solenoids, checking resistance .............................................................. 114
Powershuttle transmission (standard) .................................................. 114
Solenoids, checking resistance .............................................................. 115
Powershift transmission (option) ........................................................... 115
Solenoids, checking resistance .............................................................. 117
Powershift transmission (option) ........................................................... 117
Wires, testing .......................................................................................... 119
Powershift transmission (option), checking gear shift modulation
and forward/reverse solenoids .............................................................. 119
Gear selector switch, testing ................................................................... 121
Powershift transmission (option) ........................................................... 121
Loader lever, electrical measuring .......................................................... 122
4
31 BATTERY
311 Battery
Battery, description ................................................................................. 126
Battery, charging ..................................................................................... 127
Battery, storage ...................................................................................... 128
Batteries, replacing ................................................................................. 129
Battery, checking electrolyte ................................................................... 130
33 STARTING SYSTEM
330 General, common info about 331 - 334
Starter motor, description ....................................................................... 133
333 Electric air pre-heater, excluding element
Preheating, description ........................................................................... 134
35 LIGHTING
350 General, common info about 351 - 356
Lighting, description ................................................................................ 135
5
ELEC. SYSTEM; WARNING
SYSTEM; INFORMATION
SYSTEM; INSTRUMENTS
30 GENERAL
7
Electrical system, description
V1096584
All fuses and relays are located either in the battery compartment
or on a printed circuit board in the cabin. The printed circuit board
is located in the right hand console behind a cover.
NOTICE
For working on the electrical system, follow the instructions in
section Electrical system, work instructions page 7.
8
1 2
5
4
V1103658
9
Electronic control system, description
The vehicle control unit V-ECU is located under the right hand
console and is the main control unit of the machine. It contains
software for controlling components and handling information
from sensors, operating controls and the other ECUs. The V-ECU
is connected to the other control units via the databus.
10
1 Fuses T-ECU
3 Sensors and
I-ECU2
Actuators
V1103661
11
Vehicle control unit V-ECU, description
Functions
• Monitoring fuel level
V1047231
• Monitoring of starter motor engagement
Fig.5 Vehicle control unit V-ECU
• Monitoring of system voltage
• Monitoring of pressure, temperature, level and filter for
transmission oil
• Monitoring of level and temperature for hydraulic oil
• Calculation of vehicle travel speed
• Parking brake
• Request for engine rpm and/or torque limitation
• Transmission disengagement
• Engagement of differential lock
• Boom Suspension System
• Attachment locking
See also section V-ECU inputs and outputs page 47 for input/
output pin assignment of the V-ECU.
12
Instrument control unit I-ECU, description
See also section I-ECU inputs and Outputs page 49 for input/
output pin assignment of the I-ECUs.
13
Transmission control unit T-ECU, description
V1103686
1 2 3 4
Fig.8 T-ECU/pin assignment (from right to left)
1 pins 43 – 56
2 pins 15 – 28
3 pins 29 – 42
4 pins 1 – 14
See also sections T-ECU, Inputs and outputs page 51 for input/
output pin assignment and 432, T-ECU, replacing for changing
the T-ECU.
14
CareTrack W-ECU, description
Fig.9
1 W-ECU
2 Satellite modem
15
V-ECU, software functions
Input signals
Input Wire Signal Condition/ Description
From ignition key switch SW3301 (position 528 12 V Ignition on + crank signal
IV) to VECU pin 11
From Alternator D+ to IECU1 pin 8 607 0V Engine is not running
Internal conditions from VECU - - Code lock OK
Output signals
Output Wire Signal Description
From VECU pin 31 to starter relay RE3301 601 12 V Starter relay engages starter motor
From starter relay RE3301 to starter motor 600 12 V
MO3301
The VECU will stop the starting impulse when:
- the engine has started to run
- the starting impulse has exceeded 30 seconds
16
Fuel shut-off
This function controls the fuel supply to the engine. The fuel line
is opened when the engine stop valve is energized by the ignition
key. The fuel line is closed by the valve when the ignition key is
switched off, or when the V-ECU deactivates the engine for safety
reasons.
Input signals
Input Wire Signal Condition/ Description
From ignition key switch SW3301 (position 528 12 V Activation:
IV) to V-ECU pin 11 When the ignition key is switched to position
If the code lock option is installed the entered IV (Ignition on + crank signal)
pin code must be correct Deactivation:
When ignition key is switched to position
OFF or when V-ECU deactivates the valve
for safety reasons
Output signals
Output Wire Signal Description
From V-ECU pin 45 to engine stop valve 605 12 V Engine stop valve opens the fuel line to the
MA2307 engine
17
Air filter clogged
This function controls the engine air filter. If the air filter is clogged,
a warning symbol is shown in the information display which has
to be confirmed by pressing ESC.
Input signals
Input Wire Signal Condition/ Description
From engine air filter clogging sensor 612 12 V Activation:
SE2502 to I-ECU1 pin 2 When engine is running and the air filter
clogged signal is active for more than 5
seconds
Deactivation:
When the warning message on the
information display is confirmed by pressing
ESC
Output signals
Output Wire Signal Description
Internal signal - - Information symbol is shown in the
information display
V1093156
See section 370, Wiring diagram SCH03 for wiring diagram of this
function.
18
Engine coolant temperature
Input signals
Input Wire Signal Condition/ Description
From engine coolant temperature sensor 608 V Voltage is depending on measured coolant
SE2706 to I-ECU1 pin 22 temperature
Output signals
Output Wire Signal Description
Internal signal - Engine coolant temperature is monitored on
the side panel (see table below)
V1092568
V1096363
Activation:
When the engine coolant temperature is
above 101°C (213.8 °F) for more than 30
seconds
Deactivation:
When engine coolant temperature is going
below 98°C (208.4 °F)
19
Engine coolant Output voltage to I-ECU1 Engine coolant Output Voltage to I-ECU1
temperature (°C) temperature (°C)
-40 4.96 65 1.90
-35 4.94 70 1.70
-30 4.92 75 1.52
-25 4.90 80 1.36
-20 4.86 85 1.21
-15 4.81 90 1.07
-10 4.75 95 0.95
-5 4.67 100 0.84
0 4.57 105 0.76
5 4.46 110 0.68
10 4.32 115 0.60
15 4.16 120 0.53
20 3.98 125 0.48
25 3.77 130 0.43
30 3.55 135 0.38
35 3.32 140 0.35
40 3.08 145 0.31
45 2.83 150 0.28
50 2.58 155 0.25
55 2.35 160 0.24
60 2.12
See section 370, Wiring diagram SCH03 for wiring diagram of this
function.
20
Engine speed
s=60f/r
s=engine speed
f=rounds per second (rps)
r=ratio alternator/crankshaft pulley
Input signals
Input Wire Signal Condition/ Description
From alternator W to I-ECU1 pin 16 606 12 V Alternator W=0 V (engine is not running)
Alternator W=AC signal (engine is running)
Output signals
Output Wire Signal Description
I-ECU1 (internal) - - Engine speed information in the information
display
From I-ECU1 to V-ECU CAN J1939 Lamp on front panel is alight when the
differential lock is engaged
21
Working lights
This function controls the front and rear working lights. The
standard machine is equipped with two front and two rear working
lights. As an option the machine can be equipped with two
additional front and rear working lights.
When the optional working lights are installed, the switches for
front and rear working lights are three-position switches.
Switch in upper position = Off
Switch in middle position = two lights On
Switch in lower position = four lights On
Input signals
Input Wire Signal Condition/ Description
Front working lights switch SW3504 Activation:
When front working lights switch is pressed
in position ON
Deactivation:
When front working lights switch is pressed
in position OFF
Rear working lights switch SW3505 Activation:
When rear working lights switch is pressed in
position ON
Deactivation:
When rear working lights switch is pressed in
position OFF
Lights switch SW3501/RE3507 Condition:
The lights switch must be in upper or middle
position to enable the working lights
switches.
Output signals
Output Wire Signal Description
Front working lights switch SW3504, 708 12 V Left and right front working lights (LA3521
position: two lights ON and LA3522)
Front working lights switch SW3504, 708 12 V Left and right front working lights (LA3521
position: four lights ON (option) and LA3522)
707 12 V Left and right front working lights (LA3523
and LA3524) (option)
Rear working lights switch SW3505, 712 12 V Left and right rear working lights (LA3525
position: two lights ON and LA3526)
Rear working lights switch SW3505, 712 12 V Left and right rear working lights (LA3525
position: four lights ON and LA3526)
711 12 V Left and right rear working lights (LA3527
and LA3528) (option)
See section 370, Wiring diagram SCH13 for wiring diagram of this
function.
22
Direction indicators
Input signals
Input Wire Signal Condition/ Description
Direction indicator switch SW3605 (on right Activation:
combi switch FX1003) Direction indicator switch LEFT ON
Flasher Relay RF3601 Deactivation:
Direction indicator switch OFF
Activation:
Direction indicator switch RIGHT ON
Deactivation:
Direction indicator switch OFF
Output signals
Output Wire Signal Description
Direction indicator switch SW3605 (on right 718 12 V Direction indicators front left LA3602 and
combi switch FX1003) rear left LA3606
I-ECU2 pin 8 (direction indicator left, front
panel)
719 12 V Direction indicators front right LA3603 and
rear right LA3607
I-ECU2 pin 15 (direction indicator right, front
panel)
See section 370, Wiring diagram SCH14 for wiring diagram of this
function.
23
Hazard lights
Input signals
Input Wire Signal Condition/ Description
Hazard lights switch SW3606 Activation:
Flasher Relay RF3601 Hazard lights switch pressed in position ON
Deactivation:
Hazard lights switch pressed in position OFF
Output signals
Output Wire Signal Description
Hazard lights switch SW3606 718 12 V Direction indicators front left LA3602 and
rear left LA3606
I-ECU2 pin 8 (direction indicator left, front
panel)
719 12 V Direction indicators front right LA3603 and
rear right LA3607
I-ECU2 pin 15 (direction indicator right, front
panel)
See section 370, Wiring diagram SCH14 for wiring diagram of this
function.
24
Hour meter
Input signals
Input Wire Signal Condition/ Description
From Alternator D+ to I-ECU1 pin 8 607 12 V Alternator D+ = 0 V (engine not running)
D+ up to 14 V (engine is running)
Output signals
Output Wire Signal Description
Internal signal CAN J1939 The working hours of the machine are
displayed in the information display (total and
daily)
00455,0h
455,0h
V1077635
250 h
V1077636
25
Service light
Input signals
Input Wire Signal Condition/ Description
Internal signal from hour meter, see section CAN J1939 The service warning appears every 500
300, Hour meter hours
Output signals
Output Wire Signal Description
Internal signal CAN J1939 The service warning is displayed in the
information display
30 h
V1093159
26
Code lock (option)
The code lock is an optional function that disables the starter relay
function unless a correct code is entered. The machine can´t be
started without entering the correct code.
The code has not to be entered each time the machine is started,
the pin code will remain active for a configurable time after
stopping the engine.
After too many incorrect pin code entries, the machine will be
locked.
Input signals
Input Wire Signal Condition/ Description
Keypad on information display - When entered pin code is correct, machine
can be started
Output signals
Output Wire Signal Description
Internal signal V-ECU - Code lock OK
27
Forward / Reverse / Neutral
Forward activation
Input signals
Input Wire Signal Condition/ Description
From F/R lever SW4208 to V-ECU pin 32 (if 504 12 V Enable forward drive
forward is selected) (Powershuttle
transmission) The F/R lever has priority to the forward
From F/R lever SW4205 (on left combi switch switch on the loader lever
FX1016) to V-ECU pin 32 (if forward is
selected) (Powershift option)
From forward switch SW4229 (on loader 525 12 V Enable forward drive
joystick) to V-ECU pin 20
From forward/reverse joystick authorisation 500 12 V loader joystick button can be used if:
switch SW4232 to I-ECU1 pin 6 - F/R lever is in neutral position
- joystick authorisation switch is activated
Internal condition from V-ECU: parking brake - - Forward gear can only be enabled, if the
not activated parking brake is not activated
Output signals
Output Wire Signal Description
From V-ECU pin 21 to forward gear solenoid 509 12 V Forward drive enabled in transmission
MA4221 (Powershuttle transmission)
From V-ECU pin 21 to T-ECU pin 18
(Powershift option)
From T-ECU pin 3 to PWM4213 forward gear 520 12 V
proportional valve (Powershift option)
Internal signal to I-ECU2 CAN J1939 Lamp on front panel is alight when forward
drive is engaged
28
Forward deactivation
Input signals
Input Wire Signal Condition/ Description
From F/R lever SW4208 to V-ECU pin 32 (if 504 0V Disable forward drive
forward is not selected) (Powershuttle
transmission)
From F/R lever SW4205 (on left combi switch
FX1016) to V-ECU pin 32 (if forward is not
selected) (Powershift option)
From F/R lever SW4208 to V-ECU pin 22 (if 503 12 V
reverse is selected) (Powershuttle
transmission)
From F/R lever SW4205 (on left combi switch
FX1016) to V-ECU pin 22 (if reverse is
selected) (Powershift option)
From transmission disconnect switch 501 12 V
SW4226 on gear shift lever (Powershuttle
transmission) to I-ECU2 pin 14
From transmission disconnect switch 541 12 V Disable forward drive
SW4231 on loader joystick to V-ECU pin 19
From reverse switch SW4230 (on loader 527 12 V loader joystick buttons can be used if:
joystick) to V-ECU pin 27 - F/R lever is in neutral position
- joystick authorisation switch is activated
From neutral switch SW4228 (on loader 526 12 V
joystick) to V-ECU pin 23
From forward/reverse joystick authorisation 500 12 V
switch SW4232 to I-ECU1 pin 6
Output signals
Output Wire Signal Description
From V-ECU pin 21 to forward gear solenoid 509 0V Forward drive disabled in transmission
MA4221 (Powershuttle transmission)
From V-ECU pin 21 to T-ECU pin 18
(Powershift option)
From T-ECU pin 3 to PWM4213 forward gear 520 0V
proportional valve (Powershift option)
29
Reverse activation
Input signals
Input Wire Signal Condition/ Description
From F/R lever SW4208 to V-ECU pin 22 (if 503 12 V Enable reverse drive
reverse is selected) (Powershuttle
transmission) The F/R lever has priority to the reverse
From F/R lever SW4205 (on left combi switch switch on the loader lever
FX1016) to V-ECU pin 22 (if reverse is
selected) (Powershift option)
From reverse switch SW4230 (on loader 527 12 V Enable reverse drive
joystick) to V-ECU pin 27
From forward/reverse joystick authorisation 500 12 V loader joystick button can be used if:
switch SW4232 to I-ECU1 pin 6 - F/R lever is in neutral position
- joystick authorisation switch is activated
Internal condition from V-ECU: parking brake - - Reverse gear can only be enabled, if the
not activated parking brake is not activated
Output signals
Output Wire Signal Description
From V-ECU pin 25 to reverse gear solenoid 510 12 V Reverse drive enabled in transmission
MA4220 (Powershuttle transmission)
From V-ECU pin 25 to T-ECU pin 46
(Powershift option)
From T-ECU pin 4 to PWM4214 reverse gear 522 12 V
proportional valve (Powershift option)
From V-ECU pin 25 to reversing alarm 510 12 V Activate reversing alarm
SA3604
Internal signal to I-ECU2 CAN J1939 Lamp on front panel is alight when reverse
drive is engaged
30
Reverse deactivation
Input signals
Input Wire Signal Condition/ Description
From F/R lever SW4208 to V-ECU pin 32 (if 504 12 V Disable reverse drive
forward is selected) (Powershuttle
transmission)
From F/R lever SW4205 (on left combi switch
FX1016) to V-ECU pin 32 (if forward is
selected) (Powershift option)
From F/R lever SW4208 to V-ECU pin 22 (if 503 0V
reverse is not selected) (Powershuttle
transmission)
From F/R lever SW4205 (on left combi switch
FX1016) to V-ECU pin 22 (if reverse is not
selected) (Powershift option)
From transmission disconnect switch 501 12 V
SW4226 on gear shift lever (Powershuttle
transmission) to I-ECU2 pin 14
From transmission disconnect switch 541 12 V Disable reverse drive
SW4231 on loader joystick to V-ECU pin 19
From forward switch SW4229 (on loader 525 12 V loader joystick buttons can be used if:
joystick) to V-ECU pin 20 - F/R lever is in neutral position
- joystick authorisation switch is activated
From neutral switch SW4228 (on loader 526 12 V
joystick) to V-ECU pin 23
From forward/reverse joystick authorisation 500 12 V
switch SW4232 to I-ECU1 pin 6
Output signals
Output Wire Signal Description
From V-ECU pin 25 to reverse gear solenoid 510 0V Reverse drive disabled in transmission
MA4220 (Powershuttle transmission)
From V-ECU pin 25 to T-ECU pin 46
(Powershift option)
From T-ECU pin 4 to PWM4214 reverse gear 522 0V
proportional valve (Powershift option)
From V-ECU pin 25 to reversing alarm 510 0V Deactivate reversing alarm
SA3604
31
Neutral activation
Input signals
Input Wire Signal Condition/ Description
From F/R lever SW4208 to V-ECU pin 32 (if 504 0V Disable forward/reverse drive
forward is not selected) (Powershuttle
transmission)
From F/R lever SW4205 (on left combi switch
FX1016) to V-ECU pin 32 (if forward is not
selected) (Powershift option)
From F/R lever SW4208 to V-ECU pin 22 (if 503 0V
reverse is not selected) (Powershuttle
transmission)
From F/R lever SW4205 (on left combi switch
FX1016) to V-ECU pin 22 (if reverse is not
selected) (Powershift option)
From neutral switch SW4228 (on loader 526 12 V Disable forward/reverse drive
joystick) to V-ECU pin 23
From forward/reverse joystick authorisation 500 12 V Neutral switch on loader joystick can be used
switch SW4232 to I-ECU1 pin 6 if:
- F/R lever is in neutral position
- joystick authorisation switch is activated
Output signals
Output Wire Signal Description
From V-ECU pin 21 to forward gear solenoid 509 0V Forward drive disabled in transmission
MA4221 (Powershuttle transmission)
From V-ECU pin 21 to T-ECU pin 18
(Powershift option)
From T-ECU pin 3 to PWM4213 forward gear 520 0V
proportional valve (Powershift option)
From V-ECU pin 25 to reverse gear solenoid 510 0V Reverse drive disabled in transmission
MA4220 (Powershuttle transmission)
From V-ECU pin 25 to T-ECU pin 46
(Powershift option)
From T-ECU pin 4 to PWM4214 reverse gear 522 0V
proportional valve (Powershift option)
From V-ECU pin 25 to reversing alarm 510 0V Deactivate reversing alarm
SA3604
See section 370, Wiring diagram SCH10 for wiring diagram of the
switches on the loader joystick and the forward/reverse joystick
authorisation switch.
See section 370, Wiring diagram SCH11 for wiring diagram of the
F/R lever and the forward/reverse valves (Powershift option).
See section 370, Wiring diagram SCH12 for wiring diagram of the
F/R lever, the forward/reverse valves and the transmission
disconnect switch (Powershuttle transmission) .
32
Differential lock
This function controls the differential lock on the rear axle and the
indicator for the differential lock.
Input signals
Input Wire Signal Condition/ Description
From differential lock switch SW4601 to V- 513 12 V Activation: When differential lock switch is
ECU pin 28 pressed and vehicle speed is below 6 km/h
(3.72 mph)
Deactivation: When differential lock switch is
depressed or machine speed is above 12
km/h (7.45 mph)
Output signals
Output Wire Signal Description
From V-ECU pin 09 to differential lock valve 512 12 V Differential lock valve engages the
MA4601 differential lock in the rear axle
Internal signal to I-ECU1 CAN J1939 Lamp on front panel is alight when the
differential lock is engaged
See section 370, Wiring diagram SCH09 for wiring diagram of this
function.
33
Limp-home operation
V 1093 573
NOTICE
Operation with activated Limp-home mode is only allowed to
move the machine to the nearest service location and it is not
allowed to drive the machine on public roads.
34
Four–wheel drive
This function controls the 4WD valve on the transmission and the
indicator for the 4WD.
Input signals
Input Wire Signal Condition/ Description
4WD switch SW4401 to I-ECU1 pin 10 515 0V Activation:
When 4WD switch is switched to position ON
and vehicle speed is below 10 km/h (6.2
mph)
Deactivation:
When 4WD switch is switched to position
OFF or when 4WD switch is in position ON
and vehicle speed goes above 20 km/h (12.4
mph)
Brake switches SW5503 and SW5504 to I- 720 12 V Activation:
ECU1 pin 15 Powershuttle: When the brake pedals are
pressed and the vehicle speed is above 20
km/h (12.4 mph)
Powershift (option): When the brake pedals
are pressed and the vehicle speed is above
10 km/h (6.2 mph)
Deactivation:
When the brake pedals are depressed
Powershuttle: Transmission speed sensor 531 up to See above
SE4307 to V-ECU pin 3 1kHz
Powershift (option): Transmission speed 511
sensor SE4307 to T-ECU pin 53
Output signals
Output Wire Signal Description
From V-ECU pin 33 to 4WD valve MA4409 541 0V 4WD valve activates the 4WD shaft in
transmission
I-ECU1 Internal Lamp on front panel is alight when 4WD is
engaged
See section 370, Wiring diagram SCH09 for wiring diagram of this
function.
See section 370, Wiring diagram SCH15 for wiring diagram of the
brake pedals.
35
Loader lever lock
Input signals
Input Wire Signal Condition/ Description
From forward/reverse joystick authorisation 500 12 V Activation:When authorisation switch is
switch SW4232 to I-ECU1 pin 6 pressed
Deactivation: When authorisation switch is
depressed
Output signals
Output Wire Signal Description
Internal signal to V-ECU CAN J1939 V-ECU enables/disables all switches and
loader controls on the loader lever
See section 370, Wiring diagram SCH10 for wiring diagram of this
function.
36
Transmission oil temperature
Input signals
Input Wire Signal Condition/ Description
From transmission oil temperature switch 505 12 V Activation:
SE4202 to I-ECU2 pin 10 (Powershuttle When the transmission oil temperature is
standard) above 115 °C (239 °F)
From transmission oil temperature switch 533 12 V Deactivation:
SE4202 to T-ECU pin 43 (Powershift option) When transmission oil temperature is going
below 115 °C (239 °F)
Output signals
Output Wire Signal Description
Internal signal I-ECU2 (Powershuttle High transmission oil temperature:
standard) - internal buzzer sounds
Internal signal from T-ECU to I-ECU2 - transmission oil temperature warning is
(Powershift option) shown in the information display
V1104616
See section 370, Wiring diagram SCH12 for wiring diagram of this
function if your machine is equipped with Powershuttle
transmission (standard).
See section 370, Wiring diagram SCH11 for wiring diagram of this
function if your machine is equipped with Powershift transmission
(option).
37
Parking brake
Input signals
Input Wire Signal Condition/ Description
From parking brake switch SW5501 to I- 502 12V Activation: If parking brake is engaged
ECU1 pin 9 Deactivation: If parking brake is disengaged
Output signals
Output Wire Signal Description
I-ECU1 Internal Lamp on front panel is alight when the
parking brake is activated
V1085792
See section 370, Wiring diagram SCH15 for wiring diagram of this
function.
38
Seat belt
Input signals
Input Wire Signal Condition/ Description
From seat belt sensor SE8501 to I-ECU1 pin 433 12 V When seat belt is fastened
4
Output signals
Output Wire Signal Description
Internal signal to I-ECU2 CAN J1939 A warning symbol is shown in the front
display when the engine is running and the
seat belt is not fastenend
See section 370, Wiring diagram SCH03 for wiring diagram of this
function.
39
Hydraulic oil temperature
Input signals
Input Wire Signal Condition/ Description
From hydraulic oil temperature sensor 424 V Voltage is depending on measured coolant
SE9105 to V-ECU pin 4 temperature
Output signals
Output Wire Signal Description
Internal signal from V-ECU to I-ECU1 CAN J1939 High hydraulic oil temperature:
- internal buzzer sounds
- hydraulic oil temperature warning is shown
in the information display
V1093 195
Activation:
When the hydraulic oil temperature is above
97°C (206.6 °F)
Deactivation:
When hydraulic oil temperature is going
below 94°C (201.2 °F)
Internal signal from V-ECU to I-ECU1 CAN J1939 Low hydraulic oil temperature:
- internal buzzer sounds 4 times
- hydraulic oil temperature check symbol is
shown in the information display
V1093166
Activation:
When the hydraulic oil temperature is below
10°C (50 °F)
Deactivation:
When hydraulic oil temperature is going
above 10°C (50 °F)
Hydraulic oil temperature Output voltage to V-ECU Hydraulic oil temperature Output voltage to V-ECU
(°C) (°C)
97 0.78 > 10 4.14
94 0.82 10 4.15
See section 370, Wiring diagram SCH07 for wiring diagram of this
function.
40
Hydraulic pump flow regulation
This function decreases the oil flow of the hydraulic pump when
roading and/or if the hydraulic oil is overheated.
Input signals
Input Wire Signal Condition/ Description
From forward/reverse lever SW4208, 503 12 V Activation:
steering column (Powershuttle transmission) When forward or reverse gear is selected
or Deactivation:
from forward/reverse lever SW4205, When the transmission is in neutral position
steering column (Powershift option) to V-
ECU pin 22 (if reverse is selected)
From forward/reverse lever SW4208, 504
steering column (Powershuttle transmission)
or
from forward/reverse lever SW4205,
steering column (Powershift option) to V-
ECU pin 32 (if forward is selected)
From forward switch SW4229 (on loader 525
joystick) to V-ECU pin 20 (if forward is
selected)
From reverse switch SW4230 (on loader 527
joystick) to V-ECU pin 27 (if reverse is
selected)
From hydraulic oil temperature sensor 424 V Voltage is depending on measured oil
SE9105 to V-ECU pin 4 temperature
Activation:
When hydraulic oil temperature is above 95
°C (203 °F)
Deactivation:
When hydraulic oil temperature is below 85
°C (185 °F)
From engine coolant temperature sensor 608 V Voltage is depending on measured coolant
SE2706 to I-ECU1 pin 22 temperature
Activation:
When engine coolant temperature is above
98 °C (208.4 °F)
Deactivation:
When engine coolant temperature is below
95 °C (203 °F)
Engine speed information from V-ECU Internal information Activation:
See section Engine speed page 21 for further When engine speed is below 1200 rpm
informations Deactivation:
When engine speed is above 1050 rpm
Output signals
Output Wire Signal Description
From V-ECU pin 29 to power mode solenoid 434 12 V Close power mode solenoid, loader mode
MA9116 (30 kW) activated
0V Open power mode solenoid, excavator mode
(46 kW) activated
See section 370, Wiring diagram SCH11 for wiring diagram of the
forward/reverse lever.
41
See section 370, Wiring diagram SCH10 for wiring diagram of the
forward/reverse switches on the loader joystick.
See section 370, Wiring diagram SCH07 for wiring diagram of the
hydraulic oil temperature sensor.
See section 370, Wiring diagram SCH03 for wiring diagram of the
engine coolant temperature sensor.
See section 370, Wiring diagram SCH06 for wiring diagram of the
power mode solenoid.
42
Boom suspension system
Input signals
Input Wire Signal Condition/ Description
From BSS switch SW9148 to V-ECU pin 15 406 12 V Activation:
Powershuttle: Transmission speed sensor 531 up to When BSS switch is switched to position ON
SE4307 to V-ECU pin 3 1kHz and vehicle speed is above 7 km/h (4.3 mph)
and craning switch is in position OFF
Powershift (option): Transmission speed 511 Deactivation:
sensor SE4307 to T-ECU pin 53 When BSS switch is switched to position
From craning switch SW9128 to V-ECU pin 468 0V OFF or when machine speed is below 5 km/
24 h (3.1 mph) or when the craning switch is
switches to position ON
Output signals
Output Wire Signal Description
From V-ECU pin 46 to boom suspension 403 12 V open boom suspension vales
relay RE9102
From boom suspension relay RE9102 to 404 12 V
boom suspension solenoids MA9103 and
MA9114
Internal signal to I-ECU1 CAN J1939 Lamp on front panel is alight when the boom
suspension is activated
V10 93016
See section 370, Wiring diagram SCH06 for wiring diagram of this
function.
43
Stabilisers
Input signals
Input Wire Signal Condition/ Description
From left stabiliser switch SW9155 and right 411 and 0V Activation:
stabiliser switch SW9156 to I-ECU1 pin 14 412 When one or both stabiliser(s) is/are not
From F/R lever SW4208 to V-ECU pin 32 504 12 V retracted completely and forward or reverse
(neutral position) (Powershuttle gear is selected
503 12 V Deactivation:
transmission)
When both stabilisers are retracted
From F/R lever SW4205 (on left combi switch 504 12 V completely or the transmission is put in
FX1016) to V-ECU pin 32 (neutral position) 503 12 V neutral position
(Powershift option)
From forward switch SW4229 (on loader 525 12 V
joystick) to V-ECU pin 20
From reverse switch SW4230 (on loader 537 12 V
joystick) to V-ECU pin 27
Output signals
Output Wire Signal Description
Internal signal - - Information symbol is shown in the
information display
V 10931 97
See section 370, Wiring diagram SCH09 for wiring diagram of this
function.
44
Hydraulic attachment bracket, backhoe (option)
Input signals
Input Wire Signal Condition/ Description
From quick attach switch SW9104 to V-ECU 410 12 V Activation:
pin 30 When the red safety catch is lifted up and the
switch is depressed
Deactivation:
When the switch is released
Output signals
Output Wire Signal Description
From V-ECU pin 5 to quick attach switch 436 12 V The solenoid opens the quick attach bracket
SW9104
From quick attach switch SW9104 to quick 409 12 V
attach solenoid MA9109
Internal signal to I-ECU1 CAN J1939 - quick attach switch is illuminated red
- internal buzzer sounds
- a warning signal is shown in the information
display
V1077640
When the attachment bracket is closed again, the operator has to confirm the following message in the information
display by pressing the ESC key.
V1093157
See section 370, Wiring diagram SCH08 for wiring diagram of this
function.
45
Hydraulic attachment bracket, loader (option)
Input signals
Input Wire Signal Condition/ Description
From quick attach switch SW9105 to V-ECU 408 12 V Activation:
pin 31 When the red safety catch is lifted up and the
switch is depressed
Deactivation:
When the switch is released
Output signals
Output Wire Signal Description
From V-ECU pin 41 to quick attach switch 435 12 V The solenoid opens the quick attach bracket
SW9105
From quick attach switch SW9105 to quick 407 12 V
attach solenoid MA9191
Internal signal to I-ECU1 CAN J1939 - quick attach switch is illuminated red
- internal buzzer sounds
- a warning signal is shown in the information
display
V10931 98
When the attachment bracket is closed again, the operator has to confirm the following message in the information
display by pressing the ESC key.
V1093160
See section 370, Wiring diagram SCH08 for wiring diagram of this
function.
46
V-ECU inputs and outputs
47
37 12V = on starter relay RE3301
38 - CAN1 L -
39 - CAN2 H -
40 - CAN2 L -
41 0V = on quick attach switch, loader MA9191
42 0V = 4in1 4in1/extendable dipper (X1 primary/secondary), MA9136
selector valve
43 - SAE J1708 SAE J1587 -
44 - SAE J1708 SAE J1587 -
45 12V = on injection solenoid MA2307
46 12V = on BSS (boom suspension) RE9102
47 - 5V sensors supply -
48 - 5V sensors supply -
49 - X3 proportional valve (right), GND -
50 - 4in1/extendable dipper (X1 primary/secondary) -
proportional valve (right), GND
51 - 4in1/extendable dipper (X1 primary/secondary) -
proportional valve (left), GND
52 - X3 proportional valve (left), GND -
53 see component X3 proportional valve (right) PWM9145
54 see component 4in1/extendable dipper (X1 primary/secondary) PWM9124
proportional valve (right)
55 see component 4in1/extendable dipper (X1 primary/secondary) PWM9123
proportional valve (left)
56 see component X3 proportional valve (left) PWM9146
57 see component Ignition key switch, position I (DR) -
58 12V = on main relay RE3101
59 - LIN -
60 - BATT -
61 - AGND -
62 - GND -
48
I-ECU inputs and Outputs
49
IECU2, side instrument panel
Pin number On condition Description Component
1 - analog sensors, GND -
2 0V = on X1 secondary authorisation switch SW9402
3 N/A
4 N/A
5 N/A
6 12V = on high beam SW3502
7 N/A
8 12V = on direction indicator switch, left SW3605
9 N/A
10 0V = on transmission oil temperature sensor (Powershuttle) SE4202
11 N/A
12 N/A
13 N/A
14 0V = on transmission disconnect switch SW4226
15 12V = on direction indicator switch, right SW3605
16 N/A
17 - 12V from main relay -
18 - GND -
19 N/A
20 - CAN A / LIN -
21 - CAN B -
22 N/A
23 N/A
24 N/A
25 N/A
26 N/A
50
T-ECU, Inputs and outputs
51
301 Software documents, complete
vehicle
52
Service mode, description
B
V 109 3080
V1101076
Fig.12 keypad
Key Function
ESC:
Escape the current menu or submenu
V1101095
ARROW-UP:
Navigate upwards in the current menu or submenu
Increase selected value
V1101096
ARROW-DOWN:
Navigate downwards in the current menu or submenu
Decrease selected value
V1101097
SELECT:
Enter selected menu or submenu
Activate/deactivate functions
V1101098 Activate changes
54
Information display, general
When starting the machine the drive mode will be active in the
information display, automatically.
V1102184
Fig.13
Key Function
No function
V1101095
V1101096
V1101097
Store the selected pin code character (the next character will be selected)
If the last pin code character is already selected, the main display of the drive mode is shown
V1101098
NOTICE
See the Operator´s manual for further informations about the
drive mode and entering the anti-theft system pin code.
55
Entering service mode
Use the ARROW-UP and ARROW-DOWN keys until the engine
speed display is shown.
Press the SELECT key for at least 5 seconds to activate the pin
code display.
V1102183
Fig.14
The pin code display is shown. Enter the correct pin code to
activate the service mode.
V1102184
Fig.15
Key Function
No function
V1101095
V1101096
V1101097
Store the selected pin code character (the next character will be selected)
If the last pin code character is already selected, the service mode will be activated
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
56
Exit service mode
The exit function is available in all menus and submenus of the
service mode.
Press the SELECT key longer than 5 seconds to exit the service
mode.
Key Function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
57
Service mode main display
4 menus are available in the main display of the service mode:
1 Vehicle information (Vehicle information )
2 Engine (Engine)
3 Hydraulic (Hydraulic)
4 Electrical system (Electrical system)
V1101100 Each menu displays parameters about the machine status and
Fig.16 machine configurations.
The keys of the keypad are used to navigate between the menus
and submenus and to change parameters in this menus.
The arrows in the upper right and lower right corner of the display
indicates, that the ARROW-UP and ARROW-DOWN keys can be
used to access a further entry in the current menu.
V1102365
Fig.17
Key Function
No function
V1101095
V1101096
V1101097
V1101098
58
Diagram, information display
V1102192
59
Information display, vehicle information (Vehicle
information)
V1102238
60
Following submenus are available in the menu Vehicle
information (Vehicle information):
1 Time to service (Time to service)
2 Product model (Product model)
3 Set options (Set options)
4 Tire size (Tire size)
V1101100
5 IECU part number (IECU part number)
Fig.20 6 VECU part number (VECU part number)
V1101101
Fig.21
Key Function
Return to the main display
V1101095
No function
V1101096
V1101097
Enter the Reset time submenu (Reset time) (see description below)
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
61
Submenu Reset time (Reset time)
In this submenu the hours left to next service can be reset to the
default value.
V1101108
Fig.22
Key Function
Return to submenu Time to service (Time to service) without resetting to default value
V1101095
No function
V1101096
No function
V1101097
Reset the hours left to next service to the default value and return to submenu Time to service
(Time to service)
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
62
Submenu Product model (Product model)
In this menu the product model is shown.
The selected model should not be changed.
V1101102
Fig.23
Key Function
Return to the main display
V1101095
V1101096
V1101097
V1101098
63
Submenu Set options (Set options)
This submenu shows the number of activated options. Options
installed on the machine can be enabled/disabled in this
submenu, e.g. when the VECU has to be changed.
V1101103
Fig.24
Key Function
Return to the main display
V1101095
V1101096
V1101097
V1101098
64
Submenu Select options
This submenu shows a list of options that can be enabled/
disabled. Only enable options that are installed on your machine.
V1101109
Fig.25
Key Function
Return to submenu Set options (Set options) without saving changes
V1101095
Select the option list entry above (the selected entry will be highlighted)
V1101096
Select the option list entry below (the selected entry will be highlighted)
V1101097
Enable or disable the highlighted option and return to the submenu Set options (Set options)
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
65
Following options are available in the list:
Option Description
X3 Enable/disable the auxiliary hydraulic function
Anti theft (Anti Enable/disable the anti theft device
theft)
Air condition (Air Enable/disable the air condition
condition)
V1101109
66
Submenu Tire size (Tire size)
This submenu shows the rear tire size. It is mandatory to enter
the correct tire size, because the travel speed of the machine is
calculated on the tire size entered here and the transmission
output rotation.
V1101104
Fig.26
Key Function
Return to the main display
V1101095
V1101096
Select the menu item IECU part number (IECU part number)
V1101097
V1101098
67
Submenu Set tire size
In this menu the rear tire size can be changed. It is mandatory to
enter the correct tire size, because the travel speed of the
machine is calculated on the tire size and the transmission output
rotation.
V1101236
Fig.27
Key Function
Enter service mode submenu Tire size without saving changes
V1101095
V1101096
V1101097
68
Submenu IECU part number (IECU part number)
This submenu shows the part number of the IECU.
V1101105
Fig.28
Key Function
Return to the main display
V1101095
V1101096
Select the menu item VECU part number (VECU part number)
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
69
Submenu VECU part number (VECU part number)
This submenu shows the part number of the VECU.
The lower number is the part number of the VECU, the upper
number is the part number of the installed software.
V1101106
Fig.29
Key Function
Return to the main display
V1101095
Select the menu item IECU part number (IECU part number)
V1101096
No function
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
70
Information display, engine (Engine)
V1102293
72
Following submenus are available in the menu Engine (Engine):
1 Engine speed (Engine speed)
2 Fuel level (Fuel level)
3 Engine coolant temp ( Engine coolant temp)
Fig.31
V1101111
Fig.32
Key Function
Return to the main display
V1101095
No function
V1101096
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
73
Submenu Fuel level (Fuel level)
This submenu shows the fuel tank level in percent and also the
corresponding voltage information from the fuel level sensor
SE2303.
V1101110
Fig.33
Key Function
Return to the main display
V1101095
V1101096
Select the menu item Engine coolant temp ( Engine coolant temp)
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
74
Submenu Engine coolant temp ( Engine coolant temp)
This submenu shows the engine coolant temperature in degrees
(Celsius/Fahrenheit) and also the corresponding voltage
information from the coolant temperature sensor SE2702.
V1101107
Fig.34
Key Function
Return to the main display
V1101095
V1101096
No function
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
75
Information display, hydraulics (Hydraulic)
V1102307
76
Following submenus are available in the menu Hydraulic
(Hydraulic):
1 Hydraulic oil temperature (Hydraulic oil temp)
2 4in1 option (4in1)
3 Ext. dipper option (Ext. dipper)
4 Auxiliary X3 option (Auxiliary X3)
V1102146
V1102308
Fig.37
Key Function
Return to the main display
V1101095
No function
V1101096
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
77
Submenu 4in1 option (4in1)
This submenu shows the electrical input and output values of the
4in1 function.
V1101112
Fig.38
Key Function
Return to the main display
V1101095
Select the menu item Hydraulic oil temp (Hydraulic oil temp)
V1101096
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
78
Submenu Ext. dipper option (Ext. dipper)
This submenu shows the electrical input and output values of the
extendable dipper function.
V1102305
Fig.39
Key Function
Return to the main display
V1101095
V1101096
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
79
Submenu Auxiliary X3 option (Auxiliary X3)
This submenu shows the electrical input and output values of the
bidirectional auxiliary function.
V1102306
Fig.40
Key Function
Return to the main display
V1101095
V1101096
No function
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
80
Information display, electrical system (Electrical
system)
V1102337
82
Following submenus are available in the menu Electrical system
(Electrical system):
1 System voltage (System voltage)
2 Fault codes (Fault codes)
3 Clear fault codes (Clear fault codes)
4 Digital in/out VECU (Digital in/out VECU)
V1102147
5 Digital in/out IECU–1 (Digital in/out IECU–1)
Fig.42 6 Digital in/out IECU–2 (Digital in/out IECU–2)
V1102144
Fig.43
Key Function
Return to the main display
V1101095
No function
V1101096
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
83
Submenu Fault codes (Fault codes)
This submenu shows a list with fault codes, that have appeared
during machine operation.
V1102316
Fig.44
Key Function
Return to the main display
V1101095
V1101096
Select the menu item Clear fault codes (Clear fault codes)
V1101097
V1101098
84
Submenu fault codes list
This submenu shows a list with the last 10 fault codes, that have
appeared during machine operation. The fault codes are shown
in chronological order with the most recent fault code on top.
Key Function
Return to the submenu Fault codes (Fault codes)
V1101095
V1101096
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
85
Submenu Clear fault codes (Clear fault codes)
In this submenu the fault codes list can be cleared.
V1102317
Fig.46
Key Function
Return to the main display
V1101095
V1101096
Select the menu item Digital in/out VECU (Digital in/out VECU)
V1101097
Enter the Clear fault codes (Clear fault codes) confirmation (see description below)
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
86
Clear fault codes (Clear fault codes) confirmation
V1102319
Fig.47
Key Function
Return to the submenu Clear fault codes (Clear fault codes) without clearing the fault codes list
V1101095
No function
V1101096
No function
V1101097
Clear the fault code list and return to the submenu Clear fault codes (Clear fault codes)
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
87
Submenu Digital in/out VECU (Digital in/out VECU)
In this submenu all input and output signals of the VECU are
shown.
V1102320
Fig.48
Key Function
Return to the main display
V1101095
Select the menu item Clear fault codes (Clear fault codes)
V1101096
Select the menu item Digital in/out IECU–1 (Digital in/out IECU–1)
V1101097
V1101098
88
Digital input/output list VECU
In this list all digital input and output numbers of the VECU are
listed. Each input/output number consists of 2 digits and has a
corresponding pin on the VECU.
The first two digits of each row are defining, if the row consists of
input or output signals.
V1102323 DI = Digital Input
Fig.49 DO = Digital Output
Key Function
Return to the submenu Digital in/out VECU (Digital in/out VECU)
V1101095
V1101096
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
89
Submenu Digital in/out IECU1 (Digital in/out IECU–1)
In this submenu all input and output signals of the IECU1 are
shown.
V1102321
Fig.50
Key Function
Return to the main display
V1101095
Select the menu item Digital in/out VECU (Digital in/out VECU)
V1101096
Select the menu item Digital in/out IECU–2 (Digital in/out IECU–2)
V1101097
V1101098
90
Digital input/output list IECU1
In this list all digital input and output numbers of the IECU1 are
listed. Each input/output number consists of 2 digits and has a
corresponding pin on the IECU1.
The first two digits of each row are defining, if the row consists of
input or output signals.
V1102324 DI = Digital Input
Fig.51 V1102324 DO = Digital Output
Key Function
Return to the submenu Digital in/out IECU1 (Digital in/out IECU–1)
V1101095
V1101096
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
91
Submenu Digital in/out IECU2 (Digital in/out IECU–2)
In this submenu all input and output signals of the IECU2 are
shown.
V1102322
Fig.52
Key Function
Return to the main display
V1101095
Select the menu item Digital in/out IECU–1 (Digital in/out IECU–1)
V1101096
No function
V1101097
V1101098
92
Digital input/output list IECU2
In this list all digital input and output numbers of the IECU2 are
listed. Each input/output number consists of 2 digits and has a
corresponding pin on the IECU2. See also section I-ECU inputs
and Outputs page 102.
The first two digits of each row are defining, if the row consists of
V1102325 input or output signals.
Fig.53 DI = Digital Input
DO = Digital Output
Key Function
Return to the submenu Digital in/out IECU2 (Digital in/out IECU–2)
V1101095
V1101096
V1101097
No function
If pressed longer than 5 seconds, the information display will return to the drive mode
V1101098
93
Fault code list
94
NOTICE
The following diagnostic informations are supported by the
VECU:
Alternator
Component FMI codes Description
name
AL3201 0 Alternator W (P)
See section 370, Component list, Alternator, batteries, code lock, radio for component locations and wiring
diagrams.
Compressor
Component FMI codes Description
name
MO8701 5 Compressor
See section 370, Component list, Motors for component locations and wiring diagrams.
Relays
Component FMI codes Description
name
RE2501 2, 5 Preheat relay
RE3101 0, 1 Battery potential
RE3101 5, 6 Main relay
RE3301 5 Starter relay
RE3601 5 Wiper intermittent relay
RE9112 5, 6 Boom Suspension System
See section 370, Component list, Relays for component locations and wiring diagrams.
95
Sensors
Component FMI codes Description
name
SE2303 3, 4 Fuel level sensor
SE2502 0 Air filter clogging sensor
SE2706 0, 3, 4 Engine coolant circuit, temperature sensor
SE3201 1 Alternator D+ (L) Battery charge
SE4307 3, 4 Transmission, speed sensor (output rotation) (Powershuttle)
SE9105 3, 4 Hydraulic oil temperature sensor
SE9106 3 Hydraulic oil filter clogging sensor
See section 370, Component list, Sensors for component locations and wiring diagrams.
Switches
Component FMI codes Description
name
SW9113 3, 4 4in1 roller switch (X1 primary)
SW9114 3, 4 Extendable dipper roller switch (X1 secondary)
SW9161 3, 4 Auxiliary roller switch (X3)
See section 370, Component list, Switches for component locations and wiring diagrams.
Solenoid valves
Component FMI codes Description
name
MA2307 6 Engine stop solenoid
MA4220 5 Gear shifting, reverse (Powershuttle standard)
MA4221 5 Gear shifting, forward (Powershuttle standard)
MA4409 5 4WD disconnect
MA4601 5 Differential lock
MA9116 5 Pump, power regulation
MA9136 5, 6 X1 selector
PWM9145 3, 4, 5, 6 X3 left (hammer/aux option)
PWM9146 3, 4, 5, 6 X3 right (hammer/aux option)
PWM9123 3, 4, 5, 6 X1 left (4in1/Extendable dipper)
PWM9124 3, 4, 5, 6 X1 right (4in1/Extendable dipper)
See section 370, Component list, Solenoid valves for component locations and wiring diagrams.
96
NOTICE
The following diagnostic informations are supported by the VECU
if the machine is equipped with a Powershift transmission
(option):
Battery
Component FMI codes Description
name
BA3201 0 TECU, pin 34: Battery voltage above 16 volts for 2.5 seconds
BA3201 1 TECU, pin 34: Battery voltage below 10 volts for 2.5 seconds
See sections 370, Component list, Distribution boxes and control units and 370, Component list, Alternator,
batteries, code lock, radio for component locations and wiring diagrams.
Fuses
Component FMI codes Description
name
FU20 4 Main Power supplies (pin 1,2,5) not powered
FU43 2 No electric signal from gearshift lever
FU43 4 Power supply for digital outputs (Pin 8) not powered
See section 370, Component list, Fuses for component locations and wiring diagrams.
Sensors
Component FMI codes Description
name
SE4202 2 Temperature signal erratic or incorrect
SE4202 4 TECU, pin 43: Temperature sensor input is shorted to a ground
SE4202 6 TECU, pin 43: Temperature sensor input is open circuited or shorted to a voltage
above 5 volts
SE4214 2 Charge pressure is not detected when engine speed is above 700 rpm for 10
seconds
SE4214 2 Charge pressure switch is closed with no engine speed detected by the VECU
controller
SE4214 7 Charge pressure is not detected and vehicle speed is over 10 km/h
SE4307 8 Transmission output shaft frequency above 3000 Hz detected
See section 370, Component list, Sensors for component locations and wiring diagrams.
97
Switches
Component FMI codes Description
name
SW4208 2 Erratic signals from gearshift lever
SW4208 2 Erratic signals from gearshift lever: transmission in neutral receives forward and
neutral together
SW4208 2 Erratic signals from gearshift lever: transmission in forward receives forward and
reverse together.
SW4208 2 Erratic signals from gearshift lever: transmission in reverse receives forward and
reverse together.
SW4208 10 Erratic signals from gearshift lever: transmission in neutral receives reverse and
neutral together
SW4208 10 Erratic signals from gearshift lever: transmission in forward receives neutral and
forward together
SW4208 10 Erratic signals from gearshift lever: transmission in reverse receives neutral and
reverse together
See sections 370, Component list, Switches and 370, Component list, Distribution boxes and control units for
component locations and wiring diagrams.
98
Solenoid valves
Component FMI codes Description
name
MA4232 6 1st/3rd gear solenoid shorted to ground
MA4233 6 2nd/4th gear solenoid shorted to ground
PWM4213 0 Forward solenoid valve is drawing more current then commanded
PWM4213 1 Forward solenoid valve is drawing less current then commanded
PWM4213 3 TECU, pin 12: forward input feedback circuit is reading current without command
PWM4213 5 TECU, pin 12: forward input current is too low with command present
PWM4213 6 TECU, pin 3 or 4: forward drive shorted to ground
PWM4214 0 Reverse solenoid valve is drawing more current then commanded
PWM4214 1 Reverse solenoid valve is drawing less current then commanded
PWM4214 3 TECU, pin 40: Reverse input feedback circuit is reading current without
command
PWM4214 5 TECU, pin 40: Reverse input current is too low with command present
PWM4221 0 1st/3rd gear modulation solenoid is drawing more current then commanded
PWM4221 1 1st/3rd gear modulation solenoid is drawing less current then commanded
PWM4221 3 TECU, pin 13: 1st/3rd gear modulation solenoid input feedback circuit is reading
current without command.
PWM4221 5 TECU, pin 13: 1st/3rd gear modulation solenoid input current is too low with
command present.
PWM4221 6 TECU, pin 5 or 6: PWM 1 drive shorted to ground
PWM4222 0 2nd/4th gear modulation solenoid is drawing more current then commanded
PWM4222 1 2nd/4th gear modulation solenoid is drawing less current then commanded
PWM4222 3 TECU, pin 41: 2nd/4th gear modulation solenoid input feedback circuit is reading
current without command.
PWM4222 5 TECU, pin 41: 2nd/4th gear modulation solenoid input current is too low with
command present.
See section 370, Component list, Solenoid valves and 370, Component list, Distribution boxes and control
units for component locations and wiring diagrams.
99
V-ECU inputs and outputs
100
37 12V = on starter relay RE3301
38 - CAN1 L -
39 - CAN2 H -
40 - CAN2 L -
41 0V = on quick attach switch, loader MA9191
42 0V = 4in1 4in1/extendable dipper (X1 primary/secondary), MA9136
selector valve
43 - SAE J1708 SAE J1587 -
44 - SAE J1708 SAE J1587 -
45 12V = on injection solenoid MA2307
46 12V = on BSS (boom suspension) RE9102
47 - 5V sensors supply -
48 - 5V sensors supply -
49 - X3 proportional valve (right), GND -
50 - 4in1/extendable dipper (X1 primary/secondary) -
proportional valve (right), GND
51 - 4in1/extendable dipper (X1 primary/secondary) -
proportional valve (left), GND
52 - X3 proportional valve (left), GND -
53 see component X3 proportional valve (right) PWM9145
54 see component 4in1/extendable dipper (X1 primary/secondary) PWM9124
proportional valve (right)
55 see component 4in1/extendable dipper (X1 primary/secondary) PWM9123
proportional valve (left)
56 see component X3 proportional valve (left) PWM9146
57 see component Ignition key switch, position I (DR) -
58 12V = on main relay RE3101
59 - LIN -
60 - BATT -
61 - AGND -
62 - GND -
101
I-ECU inputs and Outputs
102
IECU2, side instrument panel
Pin number On condition Description Component
1 - analog sensors, GND -
2 0V = on X1 secondary authorisation switch SW9402
3 N/A
4 N/A
5 N/A
6 12V = on high beam SW3502
7 N/A
8 12V = on direction indicator switch, left SW3605
9 N/A
10 0V = on transmission oil temperature sensor (Powershuttle) SE4202
11 N/A
12 N/A
13 N/A
14 0V = on transmission disconnect switch SW4226
15 12V = on direction indicator switch, right SW3605
16 N/A
17 - 12V from main relay -
18 - GND -
19 N/A
20 - CAN A / LIN -
21 - CAN B -
22 N/A
23 N/A
24 N/A
25 N/A
26 N/A
103
T-ECU, Inputs and outputs
104
302 Faulttracing
105
Troubleshooting, general
WARNING
During troubleshooting and all work with the electrical system,
carefully follow all instructions in Electrical system, work
instructions.
Example
Related components:
Fuses FU12, FU13
Relays RE02
Switches SW3607, SW3301 (Ignition key
switch)
Other SE2203, D2, BA3101 (Battery)
106
Collection of basic data
General
Collection of basic data is the first step in all troubleshooting. This
is done to get a quick and improved overall picture of how the
malfunction shows up.
General information
• Customer information
• Dealer information
• Operator
• Machine specifications:
- Machine
- Serial number
- Machine hours
- Engine type
- Engine number
- Model year
- Delivery date
- Transmission type
- Transmission serial number
• Have you detected any error messages?
• Has any new electrical equipment been installed on the
machine?
107
• Does the operator have any idea of what the probable cause
of the problem may be?
• Does the problem still exist?
Engine data
• Under what operating conditions does the problem occur?
• External circumstances that affect the problem?
• Is the engine difficult to start?
• Is there abnormal smoke?
• Is there any abnormal engine noise?
• Have you detected/confirmed any changes in fuel
consumption, oil consumption or engine power?
• What type of fuel is used?
• Any additives used in the fuel? If yes, which ones?
• What repairs or other work has been performed on the engine?
• Other information?
108
Lead and connector checks
General
An important part of electrical system trouble-shooting is lead and
connector checks, which can indicate the cause of malfunctions
in the form of loose connections or damaged electrical leads.
NOTICE
Before troubleshooting leads and connectors is conducted, the
appropriate fuses should be checked.
CAUTION
The following should be observed when working on electrical
systems.
109
3 Conduct a resistance test between the lead ends. The
resistance should be ∞ Ω for a faultily open circuit.
L67454A
L67457A
110
6 Dismantle the appropriate connector in both ends of the cable
harness.
Resistance test between the leads that can be short-circuited
with each other. The resistance should be ≈ 0 Ω for defective
leads which are short-circuited.
L67458A
CAUTION
Shake the cable harness and pull lightly on the connectors while
measuring to find eventual loose connections.
L67457A
Fig.59
L67460A
111
112
Electrical troubleshooting, Powershift
transmission
113
Solenoids, checking resistance
Op. no.
Tools:
9990008 Measuring equipment
Multimeter
V1094146
114
Solenoids, checking resistance
Op. no.
Tools:
9990008 Measuring equipment
Multimeter
V1094146
115
5 Remove the electrical connector from the solenoid.
6 Measure the electrical resistance between the two poles of
a solenoid. See section 302, Solenoid valves, specification
for resistance specification.
See also sections 370, Wiring diagram SCH09 and 370,
Wiring diagram SCH11 for wiring diagrams.
V1104013
Fig.65 Solenoid
7 Reconnect the electrical connector to the solenoid.
8 Perform the last three steps for the other solenoids.
9 Fit the cab floor plate in front of the seat.
10 Fit the floor mat in the cab.
116
Solenoids, checking resistance
Op. no.
Tools:
88830171 Break out harness
88830182 Cable
9998699 Adapter
Multimeter
V1094146
NOTICE
Take care of the connectors and harnesses on the rear of
the panel.
V1103768
117
6 Remove the connector (2) from the T-ECU (1).
7 Connect the break out harness to the connector.
88830171 Break out harness
8 Connect the adapter cable to the break out harness.
88830182 Cable
9 Connect the break out box to the adapter cable. Use the
template for further pin identification.
9998699 Adapter
88890019 Template
10 Measure the electrical resistance between the two poles of
a solenoid (see table below). See section 302, Solenoid
valves, specification for resistance specification.
NOTICE
Take care of the connectors and harnesses on the rear of
the panel.
14 Assemble and fasten the retaining screws of the side panel.
15 Assemble the knob of the hand throttle.
118
Wires, testing
Op. no.
Tools:
88830171 Break out harness
88830182 Cable
9998699 Adapter
9990008 Measuring equipment
Multimeter
V1094146
NOTICE
Take care of the connectors and harnesses on the rear of
the panel.
V1103768
119
Fig.73 powershift transmission, checking wires
1 gear shift modulation, 2nd/4th gear (PWM4222)
2 reverse gear shift (PWM4214)
3 forward gear shift (PWM4213)
4 gear shift modulation, 1st/3rd gear (PWM4221)
12 Remove the electrical connector from the solenoid.
13 Measure the resistance of both ends of each connector wire.
Measure between the connector and the T-ECU. Each wire
should have an electrical resistance of approximately 0 Ω.
14 Measure resistance between wires. There should be no
electrical connection between wires.
15 Reconnect the connector to the solenoid.
16 Repeat the last 4 steps for all solenoid connectors and
cables.
17 Remove the measuring equipment and reassemble the
connector (2) to the T-ECU (1).
18 Carefully assemble the side panel.
NOTICE
Take care of the connectors and harnesses on the rear of
the panel.
19 Assemble and fasten the retaining screws of the side panel.
20 Assemble the knob of the hand throttle.
120
Gear selector switch, testing
Op. no.
1 2 3 4 5 6 7 8
F1 X X X X
F2 X X X
F3 X X X
F4 X X X X
N1 X X X
N2 X X
N3 X X
N4 X X X
R1 X X X X
R2 X X X
R3 X X X
R4 X X X X
H X X
F=Forward, R=Reverse, N=Neutral
1–4=gear that should be engaged for measurement
121
Loader lever, electrical measuring
Tools:
9998699 Adapter
88890019 Template
88890016 Break out harness
Multimeter
V1102320
The 4in1 switch can be checked in the submenu 4in1 option. See
section Information display, hydraulics (Hydraulic) page 76.
V1101112 Preparation
Fig.77 submenu 4in1 option 1 Place the machine in service position 2, see section 191,
Service position 2.
2 Turn off the battery disconnect switch.
1
V1094146
122
3 Remove the switch cover (1) from the joystick housing.
4 Loosen and remove the retaining screw (2).
5 Carefully remove the joystick housing.
Fig.80
Connector SW9113
Pin Function
1 Supply voltage SW9113 from V-ECU (5V)
2 Output signal SW9113 to V-ECU
V1070722 neutral position ca 2.5 V
Fig.81 forwards position ca. 4.3 V
1 roller for 4in1 bucket backwards position ca.0.7 V
3 Ground
4 Not used
123
Checking connector CN12
1 2 3 4 5 11 Press the buttons for forward, reverse, neutral, transmission
disconnect and transmission kick-down one after another
and perform a continuity check for each function. Measure
the regarding pin of the function (see table below) against
pin 1.
Connector CN12
Pin Function
1 + after key
V1070730
2 Neutral SW4228
Fig.82 3 Not used
1 transmission kick-down 4 Transmission disconnect SW4231
2 transmission disconnect
3 forward 5 Kick-down SW4220
4 reverse 6 Not used
5 neutral
7 Not used
8 Not used
9 Reverse SW4230
10 Not used
11 Forward SW4229
12 Not used
Reassembly
12 Turn the key switch in position 0.
13 Turn off the battery disconnect switch.
14 Remove the measuring equipment and reassemble the
connectors CN12 and SW9113.
15 Assemble the joystick housing and fasten the retaining
screw (2).
16 Assemble the switch cover (1) to the housing.
124
31 BATTERY
311 Battery
125
Battery, description
1 2
The standard battery is located in the battery compartment on the
left side of the machine.
V1096584
Fig.84
1 Standard battery
2 Battery disconnect switch
126
Battery, charging
WARNING
Hydrogen gas is formed during battery charging. Hydrogen gas
is flammable and may be explosive. A short circuit, open flame or
spark near the battery can cause a powerful explosion. Therefore,
ventilate well. Never smoke near batteries.
CAUTION
Always turn off the current to the battery charger before
disconnecting the charging clamps.
WARNING
Corrosive sulphuric acid
The battery electrolyte includes corrosive sulphuric acid.
Electrolyte spilled on bare skin must be removed immediately.
Wash with soap and plenty of water. If electrolyte gets into your
eyes or any other sensitive body part, rinse immediately with
plenty of water and seek immediate medical attention.
127
Battery, storage
128
Batteries, replacing
WARNING
Explosion hazard.
V1060041
Fig.85
1 disconnect switch
2 battery
129
Battery, checking electrolyte
Op. no.
130
32 ALTERNATOR; CHARGE
REGULATOR
If the charging voltage is too low or too high, the charging warning
indicator on the side instrument panel is lit.
6
5
4
3
2
1
V1019907
131
4 Alternator
5 Regulator
6 Bracket
132
33 STARTING SYSTEM
Related components
Fuses FU01 (fuse for starter
relay)
Relays RE3301 (starter relay)
Switches SW3301 (ignition key)
Other Battery, V–ECU
133
333 Electric air pre-heater, excluding
element
Preheating, description
Related components
Fuses FC1, FU02
Relays RE2501
Switches SW3301 (ingnition
key)
Glow plugs HE2501
134
35 LIGHTING
High and low beam are controlled with the right multifunctional
lever on the steering column.
V1095050 - Lever in neutral position: low or high beams on.
Fig.92 multifunctional lever on the steering column - Lever downwards: High beam on and the control light for high
beam is lit.
135
The rear working lights are controlled with switch SW3505,
located on the side console, if the light switch SW3501 is in it's
middle or lower position.
- Switch in upper position: lights off.
- Switch in middle position: two lights on.
- Switch in lower position: four lights on (optional equipment).
136
36 OTHER ELECTRICAL
EQUIPMENT
Disassembly
1 Place the machine in service position 2, see section 191,
Service position 2.
2 Turn off the battery disconnect switch.
1 3 Remove the knob of the hand throttle lever.
V1094146
NOTICE
Take care of the connectors and harnesses on the rear of
the panel.
V1103768
137
8 Loosen the retaining screws and remove them together with
the cable (1).
9 Remove the mounting bracket (1).
Assembly
13 Assemble the V-ECU and the retaining screws, fasten the
retaining screws.
14 Reassemble the connector (2) to the V-ECU.
138
15 Assemble the mounting bracket (2).
16 Assemble the retaining screws and the cable (1), fasten the
retaining screws.
17 Assemble the T-ECU, if the machine is equipped with a
Powershift transmission (option). See section 432, T-ECU,
replacing.
NOTICE
Take care of the connectors and harnesses on the rear of
the panel.
20 Assemble and fasten the retaining screws of the side panel.
V1103768
21 Assemble the knob of the hand throttle.
Fig.104 side panel, removal
139
I-ECU, replacing
V1094146
NOTICE
Take care of the connectors and harnesses on the rear of
the panel.
V1103768
140
Assembly I-ECU 1 (side panel)
8 Assemble the I-ECU 1 and the retaining screws, fasten the
retaining screws.
9 Connect the connector to the I-ECU 1.
NOTICE
Take care of the connectors and harnesses on the rear of
the panel.
11 Assemble and fasten the retaining screws of the side panel.
V1103768
12 Assemble the knob of the hand throttle.
Fig.109 side panel, removal
141
I-ECU, replacing
V1094146
V1098891
142
Assembly I-ECU 2 (front instrument panel)
7 Connect the connector to the I-ECU 2.
8 Assemble the I-ECU 2 and the retaining screws, fasten the
retaining screws.
V1098891
143
T-ECU, replacing
144
USER FEEDBACK
To From
Volvo Construction Equipment AB ....................................................................................
Customer Support Division
Dept. 45110, RLA 0301 ....................................................................................
SE-631 85 Eskilstuna
Sweden ....................................................................................
e-mail: servicemanuals@volvo.com
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Ref. no. PUB 20026874-A English
2011.09 CST
Volvo, Konz