Beruflich Dokumente
Kultur Dokumente
Signature Sheet:
Plan Preparer:
Kirk Wagoner – Corporate Safety Coordinator
Plan Approval:
Luke Blomfield – Project Manager
Plan Approval:
Ken Parmenter – Project Superintendent
Title Page
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TABLE OF CONTENTS
TITLE PAGE
PREFACE
TABLE OF CONTENTS
1. Emergency Contacts, Jobsite Maps, Phases of Work
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TABLE OF CONTENTS
24. FORMS
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
Preface
This Site Specific Safety Plan (the working core of this manual) is by design a
flexible tool for developing detailed, task specific hazard analysis and safe work
plans. JHA’s are included in this version for the early, predictable phases of
work on this project. They include mobilization, clearing and initial site prep,
excavation, and concrete forming and placement. Even these initial JHA’s may
be modified prior to dissemination at the specific prep when more detailed
information about equipment, tools, soils, etc. becomes available.
The format will be consistent with the samples provided at this time. Task
specific JHA’s will be developed and submitted prior to each prep in compliance
with any timeline indicated by contract or mutual agreement. Like any written
safety program, the strength and level of effectiveness are vested in the JHA’s,
inspection programs, and the willingness of workers at all levels to participate
in, contribute to, and abide by the procedures and rules in place.
A critical issue discussed in more detail in some task specific JHA’s, work
plans and programs, is OSHA’s definition of a designated “Competent Person”
in some specific construction activities. The definition is: “Competent Person
means one who is capable of identifying existing and predictable hazards in the
surroundings, or working conditions which are unsanitary, hazardous, or
dangerous to employees, and who has authorization to take prompt corrective
measures to eliminate them.” OSHA’s intent is to provide a distinct separation
of the responsibility for safety from production.
Comments and suggestions about the format and content of this plan are
welcome. Contact the Davis Constructors Safety Department.
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PSCA - Range Facilities Reconstruction
EMERGENCY PHONE NUMBERS
911 Emergency
Address: Pasagshak Rd. Kodiak Island, AK
486-4536 KODIAK FIRE DEPARTMENT
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 1– EMERGENCY CONTACTS &
BACKGROUND INFORMATION
1- Launch Service Structure 2,833 sf (17 story, open interior with catwalks,
170 feet tall)
Works consist of replacement of 13 damaged structural members,
overhead and interior doors, replacement of damaged MEP systems,
upgrade to thermal envelope and replacement of exterior metal panels.
2- Integration and Processing Facility 7,105 sf (5 Story, open area from 0-50’)
Work consists of installation of a new pre-engineered metal building,
overhead doors and repair/upgrades to MEP systems. The building
foundation is existing.
5- Spacecraft Assembly and Transfer 3,700 sf (5 Story, open area from 0-50’)
Work consists of installation of a siding to an existing pre-engineered
metal building, overhead doors, and repair/upgrades to MEP systems.
The building foundation and structure is existing.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 1– EMERGENCY CONTACTS &
BACKGROUND INFORMATION
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 2 – STATEMENT OF POLICY
Davis firmly believes that the individual employee has the right to derive
personal satisfaction from their job. Consequently, the prevention of
occupational injury or illness will be considered as a top priority at all times.
Davis has developed and will maintain a complete accident prevention plan as
well as the necessary safety training programs. Each individual, from top
management to the job site craftsman, is responsible for the safety and health
of those persons in their charge as well as their co-workers. By accepting
mutual responsibility to operate safely, we will all contribute to the safety,
health and well being of all personnel. Active participation in and support of
our safety commitment is essential for its success. This accident prevention
written program is a living document that can and will be amended to reflect
any and all changes in conditions that develop as this project progresses. Davis
Staff and Employees are aware of the potential for new hazards to develop as a
project progresses, and have been trained to notify management of any such
circumstances or conditions as soon as they are identified. In addition, Staff
and Employees understand that there is also an obligation to ask questions
when they do not fully understand what hazards may be associated with a
specific task or procedure. Davis is committed to the belief that there is no
such thing as a “stupid question” relative to safety and health issues.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Attitude, behavior, and control are the three most important aspects of
personal safety both on and off the job.
Safety is more than just following your company’s guidelines while on the job.
Safety is actually a combination of safe attitude, behavior and control both on
and off the job. Attitude means your frame of mind – the way in which you
approach a given situation. Behavior means what you do about it – how you
react to a situation. Control refers to making you surroundings (where you do
what you do) safe. Safe attitude, behavior and control add up to a safer more
productive you.
A safe attitude means staying alert and focused on the job at hand.
When it comes to safety, attitude isn’t exactly everything, but it’s close. A safe
attitude means staying alert and focused on the job at hand, taking safety
guidelines and practices seriously, never horsing around on the job and not
letting emotions like anger and frustration get in the way of job performance.
Control means taking responsibility – keep you work area clean and orderly.
Control means taking responsibility for making your work site, home or
recreational facility a safe place to be. You can help keep you surroundings
safe from potential hazards by keeping them clean and orderly. Keep machines
in good repair, clean up spills and debris (or report them to the appropriate
person) and make sure that walkways are free from obstacles. Store chemicals
properly (both at home and on the job) and never switch containers. At work,
be sure to report faulty equipment, ventilation problems, or any potential
hazards to your supervisor.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Davis Constructors & Engineers (Davis) Safety and Health Policies require that
all personnel follow all safety and health rules on Davis projects. Below are the
minimum basic rules of conduct required by all personnel entering our
projects.
For identification purposes the hard hats should visibly display the workers
name and the name of the company in which the employee is working for.
Note:
Hard hats must be worn. No hard hat, no entry.
Safety glasses
Davis’ standing policy requires safety glasses to be worn at all times on the job
site. Glasses must be ANSI Z-.87.1 approved. No sunglasses are allowed
without proper documentation showing the above ANSI criteria is met. Safety
glass lenses are to be kept clean and free from scratching, pitting, etc.
Damaged glasses must be replaced immediately.
Footwear
Heavy work boots that cover the ankle and rubber boots approved for
construction use are the only authorized footwear on site.
No work shoes, tennis type shoes or slippers will be allowed on site. Do not
wear slippers onto site; change before entering and after exiting the site.
Work clothing
Substantial work pants must be worn. No sweatpants or excessively damaged
or loose clothing is permitted. Shirts must cover all of the shoulder and have 6
inch sleeves and conceal the stomach. No tank tops or shorts will be allowed.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Hearing protection
All personnel on site must have hearing protection on their person at all times.
Note:
We have a No Tolerance Policy regarding fall protection violations. Please refer to the
disciplinary policy for further information.
Conduct
The following general rules of conduct apply to all personnel on all Davis
Projects.
Housekeeping
Housekeeping is a major concern, and must be maintained at the highest level.
Daily clean-up is mandatory, especially for food rubbish. Left over or scrap
materials, pallets, etc. must be removed promptly, but no later than the end of
the workday in which they accumulate. If a subcontractor does not perform
adequate housekeeping, Davis will do it and issue a back-charge.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Note:
At a minimum all OSHA (State/Federal) regulations must be complied with on all sites.
Workers that fail to comply with Davis safety policies are subject to disciplinary action in
accordance with our policy.
PRESIDENT
The President is the leader in a very important chain of individuals that sets
the tone for a successful safety and health program within the company. The
President must clearly communicate his strong commitment and support for
the program. This commitment will ensure that the Managers under him will
support and pass the importance of the safety and health program down the
chain of command with no loss of importance in his message.
The following are some ways that the President may communicate his views on
the importance a strong company commitment to the safety and health of the
working men and women on our projects. These suggested ways are intended
to allow the President to be highly visible as a safety and health leader without
reducing the number of hours he must commit to other critical functions
requiring his attention.
Site Visits
When the President visits a project it is a prime opportunity for him to
communicate his commitment to the safety and health program to those
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
supervisors and craft employees who actually implement and carry out the
company’s safety and health policies and procedures.
Asking questions about safety pre-planning, observations made during the site
walk-through, setting the example by wearing the required PPE and speaking
to employees about safety are excellent ways to show his concern and interest.
OFFICERS/DEPARTMENT HEADS
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
PROJECT MANAGERS
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Site Meetings
The Project Manager shall set aside time at weekly progress meetings to
discuss safety and health progress/concerns. Attendees should discuss pre-
planning efforts for upcoming activities, current concerns, recent accidents,
preventative recurrence requirements and any other matters relating to the
safety and health of persons affected by the project activities.
Some of the items that may be discussed are listed below as an example of
functions specific to this phase of the meeting:
1. Formulate job site policy and/or operating rules.
2. Promote the adoption and use of job site safety rules.
3. Establish a schedule of job site safety self-inspections.
4. Plan ahead for needed safety controls as job progresses through various
phases.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Listed below are “Best Practices” used by Project Managers who have
consistently experienced low incidence rates on their project sites. Project
Managers will incorporate these practices at their project sites.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
When you ignore safety during a production crunch you destroy everything
you’ve done in the past to build your people’s confidence in your commitment.
The negative effects will be hard to overcome. They’ll read it as - Safety is O.K.
as long as it doesn’t interfere with production, but as soon as production falls
behind — forget safety.
SUPERINTENDENTS
Active participation in and support of safety and health programs are essential.
Supervisory officials will display their interest in safety and health matters at
every opportunity. Each superintendent will establish goals for implementing
safety instructions. It is mandatory for each sub- to have his employees attend
Davis weekly safety meetings. If unavoidable circumstances, such as off site
preparation activities, prevent subcontractor employees from attending the
Davis Meeting, that employer shall conduct their own meeting and submit
copies of meeting records, including the justification for missing the Davis
meeting to the Davis Safety Manager immediately following the meeting.
A primary responsibility of the superintendent is ensuring the safety and
health of the employees he supervises. To accomplish this obligation, the
following rules apply:
1. Assure that all safety and health rules, regulations, policies and
procedures are understood, observed and practiced.
2. Require the proper care and use of all needed protective equipment.
7. Ensure each employee, under all trades, will participate in this program.
If any employee misses this program he or she may be subject to
disciplinary action by the foreman or superintendent.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Accident Investigation
The Safety Manager, in conjunction with the Superintendent shall personally
participate and coordinate investigation of all accidents and near-miss
incidents and determine the root cause. They must assure that immediate
corrective action is taken to ensure accidents do not re-occur.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Safety Inspections
The Safety Manager, in conjunction with the Superintendent, is responsible for
implementing and monitoring a site safety inspection program at the job site.
The Safety Manager, analyzes inspection requirements for the site, delegate
areas of daily inspection responsibility to foremen and ensure that the program
is aggressively carried out. The superintendent shall conduct a formal
inspection of the site at least daily, giving particular attention to safe and
unsafe behavior patterns.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Safety Discipline
The Superintendent and Safety Manager, in their role as coordinators of the
Safety Contact Program must ensure maintenance of the safety and health
program through corrective discipline where necessary. Applied firmly, fairly
and consistently, it will give assurance of employee commitment to the safety
and health program. The superintendent must take appropriate disciplinary
action in accordance with the disciplinary policy.
Note: The following activities will be regarded as “Zero Tolerance” relative to
safety compliance:
1.) Confined Space Entry
2.) Trenching and Excavation
3.) Fall Protection
4.) Lockout / Tagout – Hazardous Energy Control.
Dissemination
A copy of this document will be issued to all employees, project
superintendents and project managers. A copy of the policy statement will be
posted on the company safety and health bulletin board.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
3. Plan ahead for safety issues and communicate your plans with everyone
affected. Being proactive is critical for a successful safety program.
4. Use the Safety Department as a resource.
5. Hold your foremen accountable and responsible for the safety of their
crews.
6. Match your personnel - build a team that works well together.
7. When hiring craft people - take time to meet each one, ensure the Safety
Officer gives them an orientation. Provide an overview of the project and
let them know they can contact you with problems.
8. Get feedback from foremen. Are they well matched with their crews?
9. Focus on how safety can work, not why it can’t.
10. Learn from past experience. Don’t be a dinosaur and keep doing the
same thing expecting different results.
11. Always address and immediately correct safety violations or hazards you
observe or that are brought to your attention (especially the small
things). This is one of the most powerful statements you can make to the
workers on site and it avoids negligence on your part.
12. Be aware of your own attitude! It always flows throughout the group. You
set the tone. Set the example by your actions first, and then use words if
you need to.
13. Bring safety issues up at all meetings and support the safety policies and
procedures. If you don’t understand why something is a rule, find out.
14. Take time to contact at least five craft people daily regarding safety
issues. The personal touch has a significant impact.
15. Make your people proud to be Davis employees. Keep a clean site and set
your standards high - they will take ownership of the project, do a better
job and watch out for one another.
16. Assign craft people to do job site inspections with the Safety Manager.. It
helps them to be aware of safety concerns/problems, feel a part of the
program, and take ownership of the program.
17. Communicate! Communicate! Communicate!
When you ignore safety during a production crunch you destroy everything
you’ve done in the past to build your people’s confidence in your commitment
The negative effects will be hard to overcome. They’ll read it as -Safety is O.K.
as long as it doesn’t interfere with production, but as soon as production falls
behind — forget safety.
PROJECT ENGINEERS
Engineers are in daily contact with our field employees. Further, they are
responsible for planning, coordinating, and scheduling upcoming work. They
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
communicate constantly with Subs and therefore are the personnel in a key
position to see “The Big Picture”.
Project Engineers can assist with safety planning as the various job phases
develop and communicate equipment and training needs to the Project
Manager and the Safety Manager. They can also, through their regular contact
with Subs, communicate our corporate commitment to the safety and health of
all workers. Project and Safety Managers can be alerted regarding Subs that
resist complying with our high standards before someone is injured.
During their regular travel throughout the work site, Project Engineers have an
excellent opportunity to act as another set of management’s eyes to look for
unsafe conditions and acts. Further, they can look for ways to “do it better”
both during the planning and building phases.
FOREMEN
The activities of the first line supervisor are of major importance to the success
of the safety and health program. In order to prevent accidents, employees
must be trained to work safely. They must become “Safety Minded” through
regular counseling and safety/training meetings. Employee’s tools, equipment
and work areas should be inspected daily for unsafe conditions.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Area Housekeeping
Foremen have the responsibility for maintaining acceptable standards of
housekeeping in their area of responsibility. They are responsible for the use of
construction tape, barricades, cones, etc. to alert employees and/or visitors of
any temporary safety hazard until corrected.
Safety Inspections
Foremen must conduct daily safety inspections in their assigned area of
responsibility. Safety inspections, findings and corrective actions must be
documented and transmitted to the Safety Manager for closing action. When
the situation is beyond their power to react, they must immediately report the
condition or behavior to their Superintendent and/or the Safety Manager with
recommendation(s) to correct the problem.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Accident Investigations
Foremen should be prepared to assist in all accident investigations occurring in
their area of responsibility. Foremen should be prepared to provide names of
witnesses and a description of how the accident occurred. They should also
“freeze” the scene of all accidents that involve serious injuries that may result
in lost time or death.
Safety Observations/Contacts
The purpose of safety observations/contacts is to promote “safety mindedness”
through regular communication with employees and to determine whether or
not the employees are working safely. When positive or negative safety behavior
is observed, the foreman will make an appropriate contact to either reinforce
positive behavior or counsel negative behavior. Since positive contacts are more
desirable and effective than negative contacts it is more productive to catch
someone doing something right and tell them about it.
Remember- silence means consent. When safety hazards or unsafe acts are
observed, take immediate corrective action.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
treatment of injuries by their employees and should not give such treatment
themselves, except where emergency first aid is required.
Emergency Readiness
It is the responsibility of the Foremen to know the proper procedure for
emergency evacuation and to be prepared to act. They must know how to
operate emergency equipment on the job site, such as, fire extinguishers and
rescue baskets.
Listed below are “Best Practices” used by Foremen who have consistently
experienced low incidence rates on their project sites. Foremen will incorporate
these practices at their project sites.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
10. Be aware of your own attitude! It always flows throughout the group. You
set the tone. Set the example by your actions first, and then use words if
you need to.
11. Bring safety issues up at all meetings and support the safety policies and
procedures. Get your crew up close at the meetings and get involved!
12. Make your people proud to be Davis employees. Keep a clean site and set
your standards high - they will take ownership of the project, do a better
job and watch out for one another.
13. Assign people to do job site inspections of your area before you start each
day. Use the Safety Manager to help come up with and implement with
corrective action. It helps your crew to be aware of their personal
responsibility for safety and gets you into the habit of looking ahead for
safety concerns, rather than cleaning-up after them.
14. Communicate! Communicate! Communicate!
When you ignore safety during a production crunch you destroy everything
you’ve done in the past to build your people’s confidence in your commitment
The negative effects will be hard to overcome. They’ll read it as - Safety is O.K.
as long as it doesn’t interfere with production, but as soon as production falls
behind — forget safety.
SAFETY MANAGER
The Company President assigns the Safety Manager to the job, with input from
the Project Manager and Superintendent. The Safety Manager acts with the
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
authority of the Project Manager in matters relating to safety and health and
with the support of the President the Safety Manager is the final authority on
“Serious and IDLH (Immediate Danger to Life and Health)” issues in Safety and
Health.
Record Keeping
The Safety Manager is responsible for coordinating and filing, at minimum, the
following reports at the project. All filing systems should be maintained in
accordance with Company Policy.
1. State Workman’s Compensation Accident Report Safety Citations; Red
Flag Notices; Near Miss & Incident Reports
2. Daily Site Inspection Reports
3. Monthly Project Status Reports
4. Safety Meeting Minutes
5. Required Construction Training Documentation
6. Worker Orientations
7. Sub Documentation/Orientations
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
Training Meetings
The Safety Manager will attend monthly training meetings conducted by the
Environmental Safety and Health Department. The purpose of these meetings
is to increase knowledge regarding regulatory requirements, policies and
procedures, program administration techniques, trends and lessons learned.
These meetings also include frequent job site tours and exchange of
information regarding alternative methods of program management used by
other administrators within the group. Safety Manager must maintain
certifications in First Aid, CPR and OSHA rules and regulations, as they are the
designated competent safety person for the project.
Accident Investigations
The Superintendent’s responsibility is to assist in conducting accident
investigations to determine root cause. The Safety Manager coordinates and
participates in all accident and near miss investigations.
Daily inspections
The Safety Manager will conduct daily environmental, safety and health
inspections. They will ensure project management is involved in the routing of
the inspection reports and participates in the resolution process in a timely
manner. The Safety Manager will maintain copies of all inspection/action
reports, and monitor action forms. When conditions have not been abated by
the proposed date, the Safety Manager follows-up with the responsible
individual.
When responsible parties fail to take action after being contacted by the Safety
Manager, the Superintendent will be notified and held accountable for ensuring
immediate corrective action. Inspection action forms will be used to conduct
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
trend analysis to identify problem areas and target training, enforcement and
other reduction efforts.
Site Orientations
The Safety Manager coordinates and conducts new employee orientations.
Orientations are critical to the success of the safety program because they
communicate expected employee conduct
During the orientation process, the Safety Manager will issue any required
personal protective equipment and site- specific rules. All orientations will be
documented on the company orientation form.
In addition, the ESH Department will notify all projects when a worker has
been removed from site for disciplinary purposes. All managers are to ensure
that the worker does not participate in job activities on any site during the
disciplinary period
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 3 – ABC’S OF SAFETY
ALL EMPLOYEES
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 4 – SAFETY POLICY & PROCEDURES
1.0 Introduction
1.1 General Information
A Site-Specific Safety Plan is a requirement of the OSHA
Standard for Construction 29 CFR 1926. This plan is designed
to identify, evaluate, and control health and safety hazards for
the purpose of protecting employees. The plan provides for
emergency response activities at the jobsite as well as covering
site hazard analysis, training requirements, engineering
controls, materials handling, and safe construction operations.
This Site-Specific Plan is intended to provide guidance and
information in dealing with the hazards that may be faced on
the job by Davis Constructors & Engineers Inc. (Davis)
employees. This plan is a site specific document. Technical,
Contract and/or Operational Managers are responsible for
ensuring all aspects of employee safety are addressed in this
plan. Health and safety personnel are available to assist
management with the contents of the plan. The health and
safety personnel help ensure the plan complies with all
applicable federal, state, and corporate regulations and policy.
The Health and Safety Department has final authority for this
plan’s contents and provisions.
1.2 Policy
Davis has a strong commitment to providing a safe and
productive workplace. To this end Davis seeks to establish
policies promoting high standards of employee health and safety
while delivering to our customer the highest quality product. In
keeping with this commitment Davis intends to maintain a
positive Safety Program and a Substance-Abuse Program. Our
employees conduct themselves and work in a safe manner
with good construction practices.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 4 – SAFETY POLICY & PROCEDURES
1.3 Purpose
The purpose of this Site-Specific Safety Plan is to illustrate
safety issues specific to the PSCA Range Facilities
Reconstruction Project. This site safety plan is consistent with
the Safety Program and Policies located in the Davis Corporate
Safety Plan.
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TAB 4 – SAFETY POLICY & PROCEDURES
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 4 – SAFETY POLICY & PROCEDURES
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Site Specific Safety Plan
TAB 4 – SAFETY POLICY & PROCEDURES
3.5 Foreman
• Be familiar with, explain, and enforce health and safety
regulations applying to Davis operations within areas of
responsibility.
• Direct and coordinate health and safety activities within
area or responsibility.
• Ensure safety devices and proper PPE are used by
employees under supervision.
• Instruct and train all employees within area of
responsibility in job health and safety requirements,
including (but, not limited to) hazard recognition and
avoidance. Also, foreman/front line supervisors must
require compliance by employees with the established
safety rules.
• Direct the correction of unsafe conditions.
• Ensure safety equipment is available, maintained, used,
and stored correctly.
• Ensure injuries are treated promptly and reported
properly.
• Participate in post-accident investigations.
• Coordinate daily jobsite inspection.
• Implement Davis Safety Program and Policy.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 4 – SAFETY POLICY & PROCEDURES
3.7 Subcontractors
By contract subcontractors comply with and ensure the
compliance of their employees with the provisions of this policy
as well as their own safety program. Failure to fulfill this
requirement is a failure to meet the conditions of the
subcontract.
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 4 – SAFETY POLICY & PROCEDURES
4.4 Conduct
The following conduct is prohibited and may result in discipline
up to and including termination:
♦ Horseplay and scuffling on the job.
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Site Specific Safety Plan
TAB 4 – SAFETY POLICY & PROCEDURES
Stage 1
A formal verbal warning may be given to the employee by the
immediate supervisor, along with a warning that this is the first
stage in the disciplinary procedure and any repetition within
one month will lead to the second stage in the procedure.
Stage 2
If the offense(s) addressed in Stage1 is repeated and/or
continued or a more serious offense committed, the employee
may be given a formal written warning, setting out the details of
the offense(s) and stating if the offense(s) is (are) repeated within
one month the third stage in this procedure will be invoked. In
addition to the written warning the employee is suspended—
without pay—for a period of one day. Upon returning to work
the employee must undergo additional formal training in the
area of the offense(s) before being permitted to work. This is to
prevent injury to the employee or co-worker.
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 4 – SAFETY POLICY & PROCEDURES
Stage 3
If an offense written up under Stage 2 is repeated within three
months, the employee may be terminated. An employee so
terminated is ineligible for rehire for 24 months.
5.2 Training
Training and education are necessary for the success of this
policy. Employees are trained to recognize jobsite hazards and
the procedures to follow to minimize these hazards. Training may
consist of (but is not limited to) the following:
• Weekly jobsite safety meetings.
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TAB 4 – SAFETY POLICY & PROCEDURES
aspects of safety were developed for each day of the week. The
sheets are intended as a guide. Any safety concern found
during the inspection is reported. If a worker is unclear about
any item on the inspection sheet, a Davis foreman or safety
officer helps. If the area being inspected requires a competent
person, the employee conducts the inspection with the
competent person. Also, if time allows, the foreman for the
worker conducting the inspection is encouraged to walk
through it with them.
Safety inspection documents are located in Tab 24 – FORMS of this
SSP binder.
5.5 Hazard Communication
Davis developed a written hazard communication plan. It’s
explained to each employee during the new-hire orientation.
This plan is located in the site-specific safety plan appendices
and is available upon request to the superintendent. The
purpose of the hazard communication plan is to provide
employees information on the chemical and physical hazards that
may be present at the jobsite.
5.7 Housekeeping
Housekeeping is one of the most important factors for a safe
jobsite. Form material should be scraped and all protruding nails
pounded down. All other debris is cleared from work areas,
passage ways, and stairs. Excess materials are stacked neatly
out of the way. Tools should be stored in the tool van so they’re
available for all employees to use.
Combustible scrap and debris are removed at regular intervals
during the course of construction. Containers with covers are
provided for the collection and separation of waste, trash, oily
and used rags, and other such refuse, which is removed safely
and on a regular basis.
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TAB 4 – SAFETY POLICY & PROCEDURES
5.10 Tools
Davis provides tools for employees to use. These tools meet
applicable OSHA standards for safety. Only trained employees
are allowed to use such tools. The safe use of tools may consist
of, but is not limited to the following:
• Unsafe or defective tools are removed from service and
tagged out.
• Power tools are turned off and motion stopped before
setting down.
• Tools are disconnected from the power source before
changing drills, blades, or bits and before any repair or
adjustment is made. Power saws, table saws, and radial
arm saws shall have operational blade guards installed
and used.
• Portable abrasive grinders have guards installed covering
the upper and back portions of the abrasive wheel.
5.11 Scaffolds
Scaffolds are erected, moved, dismantled, or altered under the
supervision of a competent person for scaffolding. Scaffold use
consists of, but is not limited to, the following procedures:
• Standard guardrails are installed on all open sides and
ends of scaffold platforms and/or work levels more than
ten feet above the ground, floor, or lower level.
• Scaffolds four to ten feet in height with a minimum
horizontal dimension in any direction less than 45 inches
have standard railings installed on all open sides/ends.
• Platforms at all working levels are fully planked. Planking
is laid tight with no more than one inch space between
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TAB 4 – SAFETY POLICY & PROCEDURES
5.13 Ladders
Ladders are inspected during the weekly inspections to identify
any unsafe conditions. Any ladders found to be unsafe are taken
out of service. Extension ladders extend three feet above the work
surface and are 100 percent tied off. Step ladders are only used in the
open position. Ladders are stored lying down.
Ladder Safety is detailed in TAB 15 – LADDER SAFETY PROGRAM of
this SSSP binder.
5.14 Illumination
Construction areas, aisles, stairs, ramps, runways, corridors,
offices, shops, and storage areas where work is in progress are
lighted with either natural or artificial illumination.
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TAB 4 – SAFETY POLICY & PROCEDURES
and other safety precautions are taken as required for the type of
equipment such as placing the forks flat on the ground.
5.17 Accidents
All accidents and near misses must be reported immediately to
the foreman or superintendent. An accident report is then filled
out by the employee and the supervisor. Filling out an accident
report does not require the delay of medical attention. Any
injury is treated first. Employees file such reports without fear
of reprisal by management.
The accident or incident may be discussed at weekly safety
meetings or in the Safety Alert to talk about how to avoid that
sort of accident in the future.
Accident prevention and investigation procedures and documents are
located in TAB 7 – ACCIDENT PREVENTION and REPORTING
PROCEDURES of this SSSP binder.
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Page 17 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 5 – SUBCONTRACTOR HEALTH & SAFETY
PROCEDURES
1.0 Policy
Davis Constructors & Engineers, Inc. (Davis) policy is to select, contract
with, and oversee subcontractors with the same priority and emphasis
on safety as we practice. It’s a contractual requirement that
subcontractors comply with Davis, client, state, and federal safety and
health regulations.
3.0 Definitions
Term Definition
Subcontractor Any person, partnership, or corporation with a contract
with Davis and/or their subcontractor(s) to furnish
labor, material, or equipment as part of the work
Work The total of the contractor’s responsibilities as set forth
in the contract documents.
Superintendent The highest-ranking representative of Davis whose
regular work location/office is on the project site.
4.0 Responsibilities
The Project Manager, project engineer, and superintendent are
responsible for the selection of subcontractors. The Safety Department is
available as a resource to interpret safety data and provide assistance in
the selection of subcontractors as required. The Project Manager and
superintendent and the project staff are responsible for assuring the
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Site Specific Safety Plan TAB 5 – SUBCONTRACTOR HEALTH & SAFETY
PROCEDURES
5.0 Training
Subcontract employees must complete safety training complying with all
applicable federal, state, local, client, and Davis safety requirements.
Documentation of all safety training is maintained on the project by the
subcontractor and provided to Davis upon request.
7.0 Procedure
Requesting and evaluating subcontractor general safety plan:
• The Project Manager, Superintendent or Project Safety Manager
will request a subcontractor general safety plan from all potential
subcontractors in conjunction with a request for quotation for
services.
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PROCEDURES
Note: Due to the vast number of variables that may impact safety
measurement systems, Davis has no standard minimum or set safety
criteria for disqualifying potential subcontractors.
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PROCEDURES
Subcontractors are also responsible for and comply with all federal
and state accident reporting and recordkeeping requirements for
their employees.
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PROCEDURES
Rules:
• Hard hats are worn at all times. This includes welders when
using welding hoods, and all visitors.
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Site Specific Safety Plan TAB 5 – SUBCONTRACTOR HEALTH & SAFETY
PROCEDURES
Davis Drug and Alcohol Policy is posted at the jobsite and on the
“Subcontractor” page of Davis website, www.davisconstructors.com
this page is password protected. The password is: subp@ge.
7.4 Equipment
All equipment brought onto the project will, at a minimum, comply
with Davis, state, and federal OSHA regulations. All equipment
inspections shall be properly documented and maintained on site.
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PROCEDURES
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PROCEDURES
Stage One
A formal verbal warning may be given to the employee by
his/her immediate supervisor, along with a warning that this
is the first stage in the disciplinary procedure and any
repetition within one month will lead to the second stage in
the procedure.
Stage Two
If the offense(s) addressed in Stage 1 is repeated and/or
continued or a more serious offense is committed, the
employee may be given a formal written warning setting out
the details of the offense(s) and stating that if the offense(s)
is (are) repeated within one month, the third stage in this
procedure is invoked. In addition to the written warning, the
employee is suspended without pay, for a period of one day.
Upon his/her return to work the employee must undergo
additional formal training in the area of the offense(s) before
being permitted to work in order to prevent injury to the
employee or co-workers.
Stage Three
If an offense identified in Stage 2 is repeated within three
months, the employee may be terminated. An employee so
terminated is ineligible for rehire for 24 months.
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PROCEDURES
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
1.0 Purpose
The purpose of this Emergency Action Plan (EAP) is to ensure employee
safety from fire and other emergencies. This written document is
prepared to demonstrate compliance with 29 CFR 1910.38. It provides a
written document detailing the actions and procedures to be followed in
case of an emergency.
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
The training may include the use of floor plans and workplace maps
which clearly show the emergency escape routes included in the
Emergency Action Plan.
Activate:
1. If the injured person has serious injuries or is not respond-
ing, immediately call or direct a person to call 911. The
caller needs to stay on the line and give responder pertinent
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
Site management:
• Management sends personnel to direct emergency respond-
ers to the accident scene: one person at the street and one
at building entrance.
• Moves excess equipment out of the way.
• Secures the scene for an accident.
Verify:
1. Verify the extent of injury.
2. Stabilize and prevent movement (if necessary).
3. Render first aid using proper PPE e.g. protective gloves, CPR,
mouth shield.
4. Treat for shock (keep injured worker warm).
5. Stay with the injured worker until emergency services arrive.
6. Assist emergency personnel upon arrival.
Evaluate:
Investigate the accident. (See Accident Reporting in site safety
manual.)
Note: Davis Safety Policy requires a post-accident/incident
investigation be performed for all injuries beyond first aid.
Drug testing is required when the injury:
1. Involved circumstances leading to a reasonable suspicion of
the employee’s drug use.
2. Results in or causes the release of hazardous waste or
materials, or
3. Involves an on-the-job injury or potentially serious accident,
injury, or incident in which safety precautions were violated,
equipment or property was damaged, or unusually careless
acts were performed. Such testing is required of any
employee directly involved in such an incident and whose
action or inaction may have been a causative factor.
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
1. Stay calm! Your example can influence others and thereby aid the
emergency response.
2. Employees proceed to the nearest available and safe exit and leave
the building as quickly as possible in the event of a fire or other
emergency requiring evacuation to achieve safety.
7. No one is allowed onto the jobsite during this time without consent
from Davis supervisory personnel.
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
________________________ ________________________
________________________ ________________________
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
Air Horns will be located on each fire extinguisher stand. Five (5)
_____________________________________________________
_____________________________________________________
____________________________________________________
3. The local fire department performs all emergency rescue and fire
fighting duties. The evacuation coordinator meets with the fire
department to notify them of any missing persons.
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
TBD_____________________________________________
________________________________________________
________________________________________________
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
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TAB 6 – EMERGENCY ACTION, EVACUATION
AND FIRE PREVENTION
Appendix 1
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TAB #7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
1.0 Introduction
Accidents are unplanned events sometimes resulting in injury or
damage to property. Good companies learn from accidents especially
those that don’t result in injury. This Accident and Loss Prevention
Program is Davis Constructors & Engineers, Inc. (Davis) approach to
reducing or eliminating accidents at the home office and jobsites.
This plan can be used alone or in conjunction with other safety plans
and programs.
2.0 Responsibility
Management at all levels and the Safety Department are responsible
for implementation of this Program. Each Safety Manager in
conjunction with the Superintendent is responsible for carrying out
these provisions. Employees are responsible for understanding the
safety aspects and hazard controls and using these controls properly
throughout their workplace. This Site-Specific Safety Plan and/or
activity hazard analysis is used to evaluate the hazards and identify
suitable controls.
3.0 Communication
Project management and the Safety Department communicates with
workers continually on health and safety matters including providing
the incentive and mechanism for employees to report jobsite hazards,
near misses, and accidents without fear of reprisal. The field crew is
totally involved in all aspects of Davis Safety Programs, primarily
through open communications. Anyone in our organization can call
the corporate safety office (907-562-2336) for advice on a safety issue
anytime, although supervisors should be aware of all communica-
tions.
4.0 Compliance
Davis makes available to all employees this Site-Specific Safety Plan
and communicates requirements of each employee. Failure to comply
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TAB #7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
o Near misses
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TAB #7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
o Occupational deaths
Death:
You must record an injury or illness resulting in death by
entering a check mark on the OSHA 300 Log in the space for
cases resulting in death. You must also report any work-related
fatality to OSHA within eight (8) hours, as required by Part
1904.39.
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TAB #7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
• bandages
• antiseptic
• pain reliever
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TAB #7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
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TAB #7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
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TAB #7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
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TAB #7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
• Complete:
DOL – Report of Occupational Injury or
Illness to Employer form
Authorization for Release of Information
Accident Investigation form
• Call 911.
• Secure accident scene and don’t let anyone leave. Get
witness names, company name, address, and phone
number.
• Don’t talk to the media. Refer media to Josh.
• Notify family members of the location and condition of the
injured employee(s)
• Call Josh at 529-8031
• Call Kirk at 952-3816
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TAB #7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
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TAB 7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
Date:
Project Name/Location:
Superintendent:
Superintendent/Foremen Signature:
Employee Signature:
1. Background Information:
a. Where and when the accident occurred:
c. Witnesses:
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TAB 7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
b. Extent of damage:
c. Personal or property:
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TAB 7 – ACCIDENT PREVENTION
AND REPORTING PROCEDURES
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AND REPORTING PROCEDURES
Employees may use this form to report a workplace hazard or provide safety
suggestions.
Optional:
Date:_____________
Employee Name:________________________________________
Remarks: ___________________________________________________________________
______________________________________________________________________________
_____________________________________________________________________________
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TAB 7– ACCIDENT PREVENTION
AND REPORTING PROCEDURES
Date _______________________
Location of Incident_____________________________________________________
Incident Report
Please provide a brief description of the type of damage:
Damage to Property______________________________________________________________
Address (include complete address, with street address, city, state and zip)
_________________________________________________________________________________
_________________________________________________________________________________
Phone _____________________________
Phone _________________________
Page 1 of 1
RECORDKEEPING DECISION TREE
NO
Did the employee experience an injury or illness?
YES
YES YES
Does the injury or illness meet the Medical treatment does not include
general recording criteria or the the following (1904.7(b)(5)(i)
application to specific cases? A. Observation or counseling
General Recording Criteria B. Diagnostic procedures
(1904.7): C. First aid (all inclusive)
• Death (1904.5(b)(5)(ii):
• Non-prescription medication at
• Days away from work
non-prescription strength
• Restricted work or job transfer
• Tetanus immunization
• Medical treatment beyond • Cleaning, flushing or soaking
NO first aid wounds on skin surface
• Loss of consciousness • Wound coverings such as
bandages, gauze pads, butterfly,
• Significant injury or illness:
steri-strip
– Cancer
• Hot or cold therapy
– Chronic irreversible disease • Non-rigid support
– Fractured or cracked bone • Temporary immobilization
– Punctured eardrum devices for transport to medical
Specific circumstances criteria: facility
• Needle sticks and sharps injuries • Drilling of fingernail or toenail
(1904.8) • Eye patches
• Medical removal (1904.9) • Removing foreign bodies from
eye by simple means
• Hearing loss (1904.10)
• Removing splinters or foreign
• Tuberculosis (1904.11)
material from other than the eye
by simple means
YES • Finger guards
DO NOT RECORD
• Massages
THE INJURY RECORD THE
• Drinking Fluids for heat stress
OR ILLNESS INJURY OR ILLNESS
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
1.0 Introduction
The Davis Constructors & Engineers, Inc. (Davis) Hazard Communication
Program is designed to transmit information regarding the hazards of
chemical and physical agents present in the workplace to those employees
who may be affected.
2.0 Procedures
Employee exposures to hazardous chemicals and/or physical agents can
lead to serious and permanent injuries and illnesses. Certain operations
conducted by Davis require employees to handle hazardous chemicals
and/or expose employees to physical agents.
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3.0 Definitions
Term Definition
Any element, chemical compound, or mixture of elements
Chemical
and/or compounds.
A liquid having a flash point at or above 100 degrees
Combustible Liquid
Fahrenheit (°F) but below 200°F.
A gas or mixture of gases in a container having an absolute
pressure exceeding 40 pounds per square inch (psi) at
70°F; or
Compressed Gas a gas or mixture of gases in a container having an absolute
pressure exceeding 104 psi at 130°F regardless of the
pressure at 70°F; or
a liquid having a vapor pressure exceeding 40 psi at 100°F.
Any bag, barrel, bottle, can, cylinder, drum, reaction
Container vessel, storage tank, or the like containing a hazardous
chemical.
A chemical that when subjected to sudden shock, pressure,
Explosive or high temperature causes a sudden, almost
instantaneous release of pressure, gas, and heat.
An aerosol that yields a flame projection exceeding 18
inches at full valve opening or a flashback (a flame
Flammable Aerosol
extending back to the valve) at any degree of valve
opening.
A gas that at ambient temperature and pressure forms a
flammable mixture with air at a concentration of 13% by
volume or less; or,
Flammable Gas
a gas at ambient temperature and pressure forms a range
of flammable mixtures with air wider than 12% by volume
regardless of the lower limit.
Flammable Liquid A liquid having a flashpoint below 100°F.
A solid, other than a blasting agent or explosive, that is
liable to cause fire through friction, absorption of
moisture, spontaneous chemical change, or retained heat
Flammable Solid
from manufacturing or processing, or which can be ignited
readily. And, when ignited burns so vigorously and
persistently it creates a serious hazard.
The minimum temperature at which liquid gives off a
Flashpoint
vapor in sufficient concentration to ignite.
Hazardous Chemical Any chemical that is a physical hazard or a health hazard.
Any words, pictures, symbols, or combination thereof
appearing on a label or other appropriate form of warning
Hazard Warning conveying the specific physical and health hazard(s),
including target organ effects, of the chemical(s) in the
container(s).
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• Hazard(s) identification.
• Composition/information on ingredients.
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• First-aid measures.
• Toxicological information.
• Ecological information
• Disposal considerations
• Transportation information
• Regulatory information
• Other information
• Supplier Identification.
• Hazard Statement.
• Supplemental Information.
Labels supplied by the manufacturer are not defaced or removed from the
containers. Labels are in English and prominently displayed on the
containers.
• Product Identifier
• Supplier Identification
• Precautionary Statements
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• Hazard Statement
• Supplemental Information
The contents of the training program will (at a minimum) include the
following:
• The requirements of the OSHA Hazard Communication
Standard.
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Davis with copies of SDS and PADS for hazardous chemicals or physical
agents they intend introducing at a Davis worksite. Affected Davis and
subcontractor employees are trained on the hazardous chemicals or
physical agents for the new hazards they may be exposed to.
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NOISE
Description:
Health Effects:
Excessive noise can destroy the ability to hear, and may also put stress on
other parts of the body, including the heart.
Hearing:
The damage done by noise depends on how loud it is and on the length of
exposure. The frequency or pitch can also have some effect, since high-pitched
sounds are more damaging than low-pitched sounds.
Noise may tire out the inner ear, causing temporary hearing loss. After a
period of time away from the noise hearing may be restored. Some workers
who suffer temporary hearing loss may find that by the time their hearing
returns to normal, it is time for another work shift, so, in that sense, the
problem is “permanent”.
With continual noise exposure, the ear will lose its ability to recover from
temporary hearing loss, and the damage will become permanent. Permanent
hearing loss results from destruction of cells in the inner ear – cells which can
never be replaced or repaired. Such damage can be caused by long-term
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TAB 8 – HAZARD COMMUNICATION PROGRAM
exposure to loud noise or, in some cases, by brief exposures to very loud
noises.
Normally, the workplace noise first affects the ability to hear high frequency
(high-pitched) sounds. This means that even though a person can still hear
some noise, speech or other sounds may be unclear or distorted.
Other effects:
Although research on the effects of noise is not complete, it appears that noise
can cause quickened pulse rate, increased blood pressure and narrowing of the
blood vessels. Over a long period of time, these may place added burden on the
heart.
Noise may also put stress on other parts of the body by causing the abnormal
secretion of hormones and tensing of muscles. Workers exposed to noise
sometimes complain of nervousness, sleeplessness and fatigue. Excessive
noise exposure also can reduce job performance and may cause high rates of
absenteeism.
The Action Level for noise is an average noise level of 85 dB for an eight hour
day. When employees are exposed to noise levels which exceed that Action
Level, a Hearing Conservation Program must be established.
Protective Measures:
eight hour day. Employees are required to wear hearing protectors when noise
levels exceed an average of 90 dB for an eight hour day. Employees must be
given the opportunity to select from three different types of appropriate hearing
protectors.
Hearing test (audiometric exams) must be given to employees who are exposed
to an average of 85 dB or greater for an eight hour day. Hearing tests will show
whether employees are experiencing any hearing losses. Hearing test are also
useful in showing how well the ear plugs and earmuffs are working. Hearing
test must be given annually.
Employees should also receive training in the effects of noise and hearing, an
explanation of the hearing tests, and instruction on the proper fitting and care
of ear plugs or muffs.
Noise away from work can also cause hearing loss. Hearing protectors should
be worn when operating noisy equipment or tools such as chain saws, brush
cutters, power lawn mowers or when using firearms.
HEAT STRESS
Description
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The body has several methods of maintaining the proper internal body
temperature. When internal body temperature increases the circulatory
system reacts by increasing the amount of blood flow to the skin so the extra
heat can be given off.
Heat stroke, the most serious health problem for workers in hot environments
is caused by the failure of the body’s internal mechanism to regulate its core
temperature. Sweating stops and the body can no longer rid itself of excess
heat. Signs include (1) mental confusion, delirium, loss of consciousness,
convulsions or coma; (2) a body temperature of 106 degrees Fahrenheit or
higher; and (3) hot dry skin which may be red mottled or bluish. Victims of
heat stroke will die unless treated promptly. While medical help should be
called, the victim must be removed immediately to a cool area and his or her
clothing soaked with cool water. He or she should be fanned vigorously to
increase cooling. Prompt first aid can prevent permanent injury to the brain
and other vital organs.
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Heat cramps, painful spasms of the bone muscles are caused when workers
drink large quantities of water but fail to replace their bodies’ salt loss. Tired
muscles, those used for performing the work, are usually the ones most
susceptible to cramps. Cramps ma occur during or after working hours and
may be relieved by taking salted liquids by mouth or saline solutions
intravenously for quicker relief if medically determined to be required.
Heat rash, also known as prickly heat, may occur in hot and humid
environments where sweat is not easily remove from the surface of the skin by
evaporation. When extensive or complicated by infection, heat rash can be so
uncomfortable that it inhibits sleep and impairs a worker’s performance or
even results in temporary total disability. It can be prevented by showering,
resting in a cool place and allowing the skin to dry.
Persons with heart or circulatory diseases or those who are on “low salt” diets
should consult with their physicians prior to working in hot environments.
One of the best ways to reduce heat stress on workers is to minimize heat in
the workplace. However, there are some work environments where heat
production is difficult to control, such as when furnaces or sources of steam or
water are present in the work area or when the workplace itself is outdoors and
exposed to varying warm weather conditions.
Acclimatization:
On the first day of work in a hot environment, the body temperature, pulse
rate, and general discomfort will be higher. With each succeeding daily
exposure, all of these responses will gradually decrease, while the sweat rate
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will increase. When the body becomes acclimated to the heat, the worker will
find it possible to perform work with less strain and distress.
Gradual exposure to heat gives the body time to become accustomed to higher
environmental temperatures. Heat disorders in general are more likely to occur
among workers who have not been given time to adjust to working in the heat
or among workers who have been away from hot environments and who have
gotten accustomed to lower temperatures. Hot weather conditions of the
summer are likely to affect the worker who is not acclimatized to heat.
Likewise, workers who return to work after a leisurely vacation or extended
illness may be affected by the heat in the work environment. Whenever such
circumstances occur, the worker should be gradually re-acclimated to the hot
environment.
Rather than be exposed to heat for extended periods of time during the course
of a job, workers should, whenever possible, be permitted to distribute the
workload evenly over the day and incorporate work-rest cycles. Work-rest
cycles give the body an opportunity to get rid of excess heat, slow down the
productions of internal body heat, and provide greater blood flow to the skin.
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HEAT STRESS:
Providing cool rest areas in hot work environments considerably reduces the
stress of working in those environments. There is no conclusive information
available on the ideal temperature for a rest area. However, a rest area with a
temperature near 76 degrees Fahrenheit appears to be adequate and may even
feel chilly to a hot, sweating worker until acclimated to the cooler environment.
The rest area should be as close to the workplace as possible. Individual work
periods should not be lengthened on favor of prolonged rest periods. Shorter
but frequent work-rest cycles are the greatest benefit to the worker.
Drinking Water:
In the course of a day’s work in the heat, a worker may produce as much as 2
to 3 gallons of sweat. Because so many heat disorders involve excessive
dehydration of the body, it is essential that water intake during the workday be
about equal to the amount of sweat produced. Most workers exposed to hot
conditions drink less fluid than needed because of an insufficient thirst drive.
A worker, therefore, should not depend on thirst to signal when and how much
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There is no optimum temperature of drinking water, but most people tend not
to drink warm or very cold fluids as readily as they will cool ones. Whatever
the temperatures of the water, it must be palatable and readily available to the
worker. Individual drinking cups should be provided – never use a common
drinking cup.
Heat acclimatized workers lost much less salt in their sweat than do workers
who are not adjusted to the heat. The average American diet contains
sufficient salt for acclimatized workers even when sweat production is high. If,
for some reason, salt replacement is required, the best way to compensate for
the loss is to add a little extra salt to the food. Salt tablets should not be used.
CAUTION: Persons with heart problems or those on a “Low Sodium” diet
who work in hot environments should consult a physician about what to
do under these conditions.
Clothing inhibits the transfer of heat between the body and the surrounding
environment. Therefore, in hot jobs where the air temperature is lower than
skin temperature, wearing clothing reduces the body’s ability to lose heat into
the air.
Another type of garment is a plastic jacket which has pockets that can be filled
with dry ice or containers of ice.
These Threshold Limit Values (TLVs) refer to heat stress conditions under
which it is believed that nearly all workers may be repeatedly exposed without
adverse health effects. The TLVs shown in Table 1 are based on the
assumption that nearly all acclimatized, fully clothed workers with adequate
water and salt intake should be able to function effectively under the given
working conditions without exceeding a deep body temperature of 38 degrees
Celsius (100.4 degrees Fahrenheit).
Higher heat exposures than shown in Table 1 are permissible if the workers
have been undergoing medical surveillance and it has been established that
they are more tolerant to work in heat than the average worker. Workers
should not be permitted to continue their work when their body temperature
exceeds 38.0 degrees Celsius (100.4 degrees Fahrenheit)
Table 1
Permissible Heat Exposure Threshold Limit Values
(values are given in degrees Centigrade WBGT (Fahrenheit))
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COLD STRESS
Hypothermia occurs when a person’s body loses heat faster than it can be
produced. The body’s normal deep body temperature is 99.2 degrees
Fahrenheit. If your body temperature drops to 95 degrees Fahrenheit,
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Hypothermia impairs your judgment. You may not be able to make good
decisions about your situation. Preventing hypothermia is the best way to
avoid being a victim.
Wet clothing draws heat very quickly away from the body. Whenever you may
be away from shelter, or your vehicle, carry warm, waterproof and windproof
clothing. Put this clothing on before you get wet. Wear inner clothing which
retains warmth even when it’s wet such as wool or polypropylene. Avoid cotton
clothing. Down clothing is good for cold, dry weather but it loses almost all
insulating value if it gets wet. Wear layers of clothing which may be removed
or put back on depending on the degree of physical activity. Being wet from
sweat is just as dangerous as being wet from rain or snow.
Terminate Exposure:
If you do not have adequate clothing to stay warm and dry, get out of the wind
and rain or snow. Return to shelter or make camp while you still have a
reserve of energy. Build a fire. Make your camp as secure and as comfortable
as possible.
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Treatment of Hypothermia:
Frostbite:
Frostbite is the freezing of some part of the body. Fingers, toes, and even whole
arms and legs can be lost as a result of frostbite. Such injuries have happened
in cities and villages as well as in more isolated areas of Alaska.
In extreme cold it is important to prevent heat loss form as many areas of the
body as possible. Exposed limbs and head are major areas of heat loss, but
keeping enough blood flowing to the hands and feet is the key to preventing
frostbite. The trunk and the head, then, should be warm enough so that the
brain is able to command the blood vessels in the hands and feet to open up.
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Traveling:
Don’t touch cold metal with bare or wet hands. You will freeze to the metal
and tear away skin. If necessary, thaw gently with heat, warm water or urine.
Remember that frostbite is more likely to occur when you are injured,
frightened or careless.
Tall or thin persons are more likely to get frostbite than those of stocky build.
People in poor physical condition are more susceptible than those in good
health.
Certain diseases slow down the blood flow in the hands and feet especially in
elderly people, and encourage frostbite.
Heavy smokers often have poor circulation in the vital organs and to the arms
and legs, and are also susceptible.
Children and elderly people, unable to produce large amounts of body heat for
long periods of time, may experience a lowering of deep body temperature and
ultimately, frostbite.
Alcohol causes the blood vessels to dilate (become larger). This lends a sense
of warmth but it also insures a faster loss of body heat. More important,
people act with poor judgment after drinking.
In short, poor circulation and poor production of body heat will lower
resistance to frostbite.
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Pain in the hands and feet is felt only when temperature of the tissue is
changing very rapidly. There may be no pain with gradual frostbite.
Loss of the sensations of touch, pressure, and pain may occur without
awareness of any numbness or other sensation. Therefore, it is important to
test these sensations often and to wear clothing that is lose and does not
restrict the flow of the blood to the limbs.
Exposed parts of the body should be inspected routinely. This is done best by
a partner. Just before freezing, the skin, especially the face with its many
blood vessels, becomes bright red.
The skin also becomes less elastic. This is best noted in the finger pads, which
remain pitted when touched or squeezed. Any further cooling will surely result
in frostbite.
Serious freezing is most common in the feet because of less awareness of them,
poor circulation and sensation, and inadequate foot gear. Hands are next in
order of serious injury. Exposed head parts are less likely to become
frostbitten than feet because they are conditioned to exposure and have a
better blood supply.
1. In many cases re-warming cannot be done without the part again becoming
frozen. For example, removing clothing from other parts of the body to
warm a frozen part may only result in the loss of more body heat, greater
extent of injury, and the ultimate re-freezing of the afflicted part. Thawing
and re-freezing should always be avoided. It is best to continue, even if it
means walking on a frozen foot, until shelter is available and re-warming
can be done satisfactorily.
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3. If the major part of the limb is frozen when re-warming is started, deep body
temperature will fall as the cooled blood begins to flow through the body. To
prevent such cooling, warm liquids by mouth should be given. Even total
immersion of the body in a warm bath may be necessary.
5. The affected part should be moved gently and voluntarily during re-
warming.
6. A dull purple color indicates more serious injury and requires medical
attention. So does swelling or blisters. Other means for improving
circulation are available but must be administered by medical personnel.
Summary:
If freezing does occur, proper re-warming in warm water will give maximum
benefit. The injured limb should be handled gently and a medical judgment
made of the extent of the injury and the need for further treatment.
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HAND-ARM VIBRATION
Description:
Health Hazards:
Vibration Syndrome and Vibration-Induced White Finger (VWF) are the major
health hazards related to the use of vibrating tools. Carpal Tunnel Syndrome
is another health problem that has been linked in one study to the use of
smaller hand-held vibrating tools.
Vibration Syndrome:
The harmful health effects of vibrating tools are related to the length of time
that a worker has been using vibrating tools and to the frequency ( how fast the
tool goes back and forth). The longer a person uses a vibrating tool, and the
faster the tool vibrates, the greater the risk of health effects. The length of the
initial symptom-free period of vibration exposure, (i.e. from first exposure to the
first appearance of a white finger) is known as latent interval. It is related to
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the intensity to the vibration. The shorter the latent period, the more severe
the resulting VWF if vibration exposure continues.
TABLE 1
Stages of Vibration White Finger
(Taylor-Pemear System)
It is important that people with Raynaud’s Syndrome avoid the extensive use of
vibrating tools because they can develop the most severe complications of VWF
very quickly.
Carpal Tunnel Syndrome (CTS) is a group of symptoms in the hand which arise
from pressure on one of the nerves which passes through the palm side of the
wrist. The early symptoms are similar to the early symptoms of white finger
and consist of tingling in the fingers. For the most part only the thumb, index
and middle fingers are affected in CTS. Later, symptoms can progress to
numbness. Pain in the wrist and fingers may also develop. CTS may occur in
people using small hand tools like pneumatic screwdrivers. CTS also occurs
among people having repetitive motion of the wrist or fingers, such as using a
cash register, or picking fish from a net; or with forceful motion of the wrist,
such as in using a wrench. Pinching or flexing with the wrist bent upwards,
downwards or sideways increases the occurrence of CTS.
The symptoms of CTS are frequently worse at night and a person may be
awakened from sleep by pain or the feeling of pins and needles in fingers, hand
or wrist.
Carpal Tunnel Syndrome may improve if diagnosed in the early stages and
exposure to the type of activity which caused it is stopped. In moderate cases
most of the symptoms of CTS can be relieved by a surgical operation which
relieves the pressure on the nerve which causes the CTS symptoms. If the
surgery is performed too late, only some of the symptoms may be relieved. In
very severe cases the symptoms are irreversible and may include weakness of
the hand due to loss of muscle function.
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Medical Evaluation:
Workers whose occupations place them at risk for developing VWF should have
a pre-employment physical and thereafter should be checked at least annually,
by doctors who know about the diagnosis and treatment of VWF. Diagnostic
tests which can be used include plethysmography, ateriography, skin
thermography, and sensory test, such as two point discrimination depth sense,
pinprick touch and temperature sensation. X-rays may also be useful.
Work Practices:
Workers using vibrating hand-held tools should wear multiple layers of warm
gloves and should wear anti-vibration gloves whenever possible. Before
starting the job, warm the hands. This is especially important when it is cold.
Workers using vibration tools should not allow the hands to become chilled. If
the hands of a worker using vibrating tools become wet or chilled, he should
dry them and put on dry, warm gloves before resuming exposure to vibration.
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Workers exposed to cold should dress adequately to keep the whole body warm
because low body temperature can make a worker more susceptible to VWF.
A worker using a vibrating hand-held tool should let the tool do the work by
grasping it as lightly as possible, consistent with safe work practice. The
tighter the tool is held, the more vibration is transmitted to the finger and
hand. The tool should rest on a support or on the work piece as much as
possible. The tool should be operated only when necessary and at the
minimum speed (and impact force) to reduce vibration exposure.
Tools should be regularly maintained to keep vibration to a minimum. Keeping
chisels and chain saws sharp, for example, will reduce vibration. Using new
grinder wheels will also reduce vibration.
Education:
Employees who use or will be using vibrating hand-held tools should receive
training about the hazards of vibration and they should be taught how to
minimize the ill effects of vibration.
Smokers are much more susceptible to VWF than nonsmokers, and VWF in
smokers is usually more severe, therefore workers who use vibrating hand-held
tools should not smoke.
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Description:
These forms of energy are transmitted by waves. The distance between wave
peaks is the “wavelength”. The number of wave peaks passing a given point in
one second is the “frequency”.
Microwaves are actually just radio waves of higher frequencies. Microwaves are
used for radar and satellite communications, for telephone and TV
transmissions, for microwave ovens, and for diathermy in medical clinics.
Electromagnetic radiation can interact with objects (or people) in three different
ways. The energy waves can pass through an object without being changed,
like light through a window. It can be reflected, like light off a mirror, or it can
be absorbed and cause the object to heat up, like a sidewalk in the sun.
Health Hazards:
Cataracts, clouding of the lens of the eye, may occur at the very high energy
levels encountered close to radiating radar antennas. Heat damage to tissues
is caused by high levels of exposure for short periods of time.
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The health effects of low levels of exposure to radio waves or microwaves for
long periods of time are much harder to find and to prove. Some scientific
studies show health effects from long-term, low-level exposure. Other studies
do not.
The following list includes health effects which some researchers suspect may
be related to excessive radiofrequency/microwave exposure:
Of course, many of these health effects are relatively common, and most people
having these problems have NOT had excessive exposure to
radiofrequency/microwave radiation.
Radiofrequency sealers and heaters have been among the major sources of
employee exposure to radiofrequency/microwave radiation. When these
machines are used, employees should use mechanical or electrical devices that
allow them to stay as far away from the source of radiation as possible.
Whenever, possible, these sealers should be turned off when not being used.
Maintenance and adjustment of this type of equipment should be performed
only by trained technicians and only when the machines are turned off.
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Warnings should be posted to keep everyone away from the source of radiation
except for those workers who are absolutely essential to performing the job.
Microwave ovens used for heating food, when used in accordance with
manufacturer’s instructions, do not expose personnel to microwave radiation.
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ULTRAVIOLET RADIATION
Description
Health Hazards
SKIN
UV from the sun causes sunburns and skin cancer. UV from other
sources can also cause skin burns varying in degree from mild reddening
of the skin (first degree burns) to more severe and painful blistering
(second degree burns). Long term skin exposure to UV can cause actinic
skin (a dry, brown, inelastic wrinkled skin) and skin cancer.
Some drugs, such as the antibiotic tetracycline, can cause skin burns
from UV to happen faster and to be more severe. Products containing
coal tar can also cause this reaction. These substances are called
photosensitizers.
EYES
feels like grit in the eyes and may make the eyes water and very sensitive
to light. The condition usually occurs 6-12 hours after exposure and
may last 6-24 hours. The painful injury may make a person unwilling or
unable to open his/her eyes during this time period. However, most
discomfort is gone within 48 hours with no lasting injury. The maximum
sensitivity of the eye occurs at a UV wavelength of 270 nanometers.
Cataracts or clouding of the lens of the eye can occur during high
exposures to wavelengths in the range of 295-300 nanometers.
Skin burns from high, short-term exposure to UV and skin cancer from long-
term exposure can be prevented by covering exposed skin with clothing and
protective equipment such as gloves and face shields.* Barrier creams or
lotions with sun protection factors (SPF) of 15-18 will also help prevent skin
burns.
*Welders’ helmets should provide protection for the neck area as well as the
face and eyes.
EYES
Tinted goggles and/or face shields should be worn to prevent burns of
the cornea and eyelids. Selection of the appropriate degree of tint should
be based on the anticipated wavelength and intensity of the UV source.
(see Table 1)
Table 1
Shade No. 4.0 & 5.0: are for light acetylene cutting and
welding; light electric spot welding.
Shade No. 6.0 & 7.0: are for gas cutting, medium gas welding,
and non-gas-shielded arc welding using current values up to
amperes.
Shade No. 8.0 & 9.0: are for heavy gas cutting and non-gas-
shielded arc welding and cutting using current values from 30 to
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75 amperes.
Shade No. 10.0 & 11.0: are for arc welding and cutting using
current values from 75 to 200 amperes.
Shade No. 12.0 & 13.0: are for arc welding and cutting using
current values from 200 to 400 amperes.
Shade No. 14.0: is for arc welding and cutting using current
values over 400 amperes (including carbon arc welding and
cutting), and for atomic hydrogen welding.
SKIN BURNS: Immediate application of cold (cold water, ice, cold clean cloths)
to the affected area will reduce the severity and relieve the pain associated with
first and second degree burns. Do not apply any burn ointments, creams, or
butter to skin burns.
EYES: Place sterile dressings over the eyes of a person suffering from UV
burns of the eyes and seek medical attention.
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IONIZING RADIATION
Description
All matter is made up of molecules which are chains of atoms hooked together
in various combinations of shapes. An atom is the smallest unit of an element
(like helium, oxygen or carbon) that still has all the properties of that element.
Atoms are so small they can not be seen with even the most powerful
microscope.
All atoms are made up of three major subatomic particles: protons, neutrons,
and electrons. Protons have a positive electric charge but neutrons have no
electric charge. Electrons circle the nucleus and have a negative charge. In
most atoms the negative charges of the electrons exactly balance the positive
charges of the protons in the nucleus. If an atom has too many or too few
electrons in orbit to balance the protons, the atom is called an ion.
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Other forms of energy, like visible light, radio waves and infrared light do not
have enough power to knock electrons out of their orbits so they are called
non-ionizing radiation.
Amounts of ionizing radiation can be expressed in several different units. A
roentgen (R) is an amount of ionization among the atoms and molecules in a
cubic centimeter of air. Another unit is the RAD which applies to all ionizing
radiation. It is a measure of the amount of energy absorbed from radiation in a
specific volume of material.
A third unit which is more useful and used more commonly is the REM
(Roentgen Equivalent Man). Measuring radiation in REMs or millirems (one
thousandth of a REM) allows direct comparison of the biological effects of
different types of radiation. Alpha particles, beta particles and x-rays or
gamma radiation differ in their ability to cause damage in the tissues due to
their differences in ionizing and penetrating ability. Alpha particles are 20
times more damaging in tissue as the same amount of x-rays. Measuring
radiation in REMs takes this difference into account so that one REM of alpha
radiation or one REM of x-rays. A REM is a relatively large quantity of
radiation so most human exposures so most human exposures are measured
in millirems. An easy way to remember the difference between these units is
that a roentgen is a measure of how much you are exposed to, the RAD is how
much you absorb, and the REM is how much damage it does.
Medical and dental uses of x-rays can also contribute to a person’s yearly
radiation exposure. A typical well conducted chest x-ray involves an exposure
of 10-30 milliroentgens.
With the use of radioactive isotopes in industry and the increasing use of x-ray
sources, ionizing radiation exposures may occur in a wide variety of
occupations. The following examples show the diversity of occupations
potentially exposed to ionizing radiation.
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Health Effects
The health risks and effects of exposure to ionizing radiation are dependent on
the type of radiation (alpha, beta, gamma or x-ray), the energy, the dose rate,
the quantity, and the body part exposed.
Alpha particles, due to their relatively large size and mass, do not travel very
far in air (a few centimeters) and cannot pass through skin or even a sheet of
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X-rays (and gamma) are the most penetrating and least damaging to tissue.
Their penetrating capability makes them useful for medical diagnosis.
Some body parts are more sensitive to damage from ionizing radiation than
other body parts. The reproductive and blood forming organs and the eyes are
the most sensitive while the extremities such as arms, hands, and feet are less
sensitive.
Table 1 briefly outlines the health effects of a single acute dose of whole body
radiation.
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Table 1
The health effects of long term exposure to low levels of ionizing radiation are
less easily studied and documented. The concern about possible health effects,
cancer and genetic effects in particular, from low level radiation stems from the
known health effects of high doses of radiation and the assumption that the
degree of risk is directly related to the degree of exposure. It is assumed (not
proven) for safety sake, that any exposure to radiation above natural
background levels contributes to small increases in the risk of developing
cancer. Reducing exposure to the lowest level possible will, therefore, reduce
the risk to the lowest level possible.
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Emergency Procedures
A. SPILLS
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material is covered and bystanders are kept a few feet away, there is little
or not danger from the radiation.
8. If any of the spilled material has splashed onto a person or clothing,
immediate steps should be taken to remove it. Laboratory coats or outer
garments should be taken off and left in the contaminated area. Hands
or other skin areas should be washed thoroughly with soap. If it is
certain that shoes or feet are not contaminated, it is permissible to walk
to a washing facility, which subsequently, however, must be treated as a
contaminated area until cleared by the Radiation Protection Supervisor.
If there is doubt about contamination of the feet, a washbowl and soap
should be brought to the suspect area for cleaning them.
9. The Radiation Protection Supervisor should bring decontamination
materials and a survey meter, and the cleanup operation will proceed
under the supervision of the RSP.
10. If the RPS is not immediately available, or clean-up must proceed with
him or her, one person should do the work. This person should put on
waterproof gloves, shoe covers and a surgical face mask if it is available.
He will then take up the spilled material with absorbent paper, which
must be handled with forceps or tongs, and deposit it immediately in a
waterproof container. After as much as possible has been removed in
this way, the surface should be washed with damp, not wet, rags held in
forceps, always working toward the center of the contaminated area
rather than away from it.
11. A survey meter should have been obtained from the office of the
Radiation Protection Supervisor, and careful monitoring carried out
during this procedure, on area and personnel. The meter should
preferable be operated by someone who is not involved in the spill, so
that the instrument is not likely to be contaminated.
12. Reduction of counting rate to five times background, over an area of 1 or
2 square feet or to ten times background over a few square inches is
usually satisfactory, especially for short-lived nuclides. Eventually, the
Radiation Protection Supervisor should check the area and give it
clearance.
13. When the operation is finished, gloves and other protective garments
should be carefully checked for residual contamination. If any is found,
the garments should be left with the other contaminated material for
ultimate clearance or disposal by the RPS.
Page 42 of 49
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 8 – HAZARD COMMUNICATION PROGRAM
Page 43 of 49
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 8 – HAZARD COMMUNICATION PROGRAM
5. (907) 465-3019
Medical Treatment
When the source of radiation is outside the body, and treatment is considered
necessary, it is started after the entire radiation dose has been received. The
dose cannot be lessened, therefore the objective of the treatment is to lessen
the acute effect of radiation sickness, prevent secondary infections and provide
transfusions to supplement weaken and damage blood cells.
When the source of the radiation (the emitter) has been inhaled or swallowed,
radiation exposure will continue and the goal of treatment is to reduce the
quantity of the emitter in the body. This may be accomplished by speeding up
the excretion of the emitter by chelation therapy. A chelating agent is a
chemical which binds with radioactive heavy metals enabling the body to
excrete them faster. Chelation therapy is effective for internal emitters which
are soluble in body fluids. Insoluble emitting substances which have been
inhaled can be removed to some extent by bronchiopulmonary lavage, a
procedure which rinses out the lung’s air sacs and air ways.
Page 44 of 49
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 8 – HAZARD COMMUNICATION PROGRAM
SHIELDING: The selection of materials and designs for shielding will depend
on the type of radiation, the use factor of the equipment, occupancy times, and
work load.
Page 45 of 49
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 8 – HAZARD COMMUNICATION PROGRAM
TABLE 1-18
REMs per calendar quarter
Whole body:
1. During any calendar quarter the dose to the whole body shall not exceed
three REMs; and
Page 46 of 49
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 8 – HAZARD COMMUNICATION PROGRAM
whole body, gonad, active blood-forming organs, head and trunk, or lens
of the eye.
Page 47 of 49
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
The FPPP applies to all Davis Constructors & Engineers, Inc. (Davis)
projects and activities when working within the scope of our Health and
Safety Policies.
2.0 Policy
Anytime employees are working from an unprotected elevation of six (6)
feet or more above the ground or next lower level, fall protection must be
used. Working (as just described) means while traveling, stationary or at
anytime exposed to a fall from a surface not protected by a standard
guardrail or other approved fall prevention device.
3.0 References
• 29 CFR 1926.500-.503: Fall Protection
• 29 CRF 1910.66 Appendix C: Personal Fall Arrest System
• ANSI Z359.1 – 1992: Fall Protection in General Industry
4.0 Definitions
Term Definition
A secure point of attachment to which the fall
Anchorage
protection system is ultimately connected.
One who is capable of identifying hazardous and
dangerous conditions regarding fall protection
Competent Person equipment, is knowledgeable in the application and
the use of the equipment, and has the authority to
take prompt corrective actions.
Deceleration Device Any device which serves to dissipate a substantial
(Shock Absorber) amount of the energy during fall arrest or otherwise
Page 1 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
free falls.
A self-closing, self-locking connector used for
Snap Hook attaching lanyard devices to the full-body harness D-
ring and to the anchorage.
5.0 Responsibilities
5.3 Employees
Employees performing work tasks covered by this procedure must:
• Be aware of potential fall hazards associated with their work
and ensure these hazards are properly addressed prior to the
work beginning.
Page 3 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
6.0 Training
Employees are trained in the proper use, care, and limitations of fall-
protection equipment prior to using the equipment.
Page 4 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
• Fall prevention.
7.2 Inspections
Prior to each use the employee/user inspects all fall-protection
equipment.
• Harness components:
o Stitching
o Rivets
o Buckle tabs
Page 5 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
o Snap hooks
• “D” Rings
• Connectors
• No tears or cuts
• No burns
• No abrasion
• No rust or corrosion
• No mildew
Page 6 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
8.0 Procedure
8.1 Fall Hazards: General Discussion/Information
The key factor in protecting against falls is the recognition of the
hazard. Falls are generally a result of inadequate planning, poor
work practices, poor work conditions, or a combination of these.
Page 8 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
Page 9 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
8.7.2 Snaphooks
Only self-closing, self-locking snap-hooks are allowed for fall
protection use on Davis projects.
8.7.5 Lanyards
• The shortest length lanyard possible should always be
used.
Page 12 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
Page 13 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
Page 14 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
9.1 Guardrails
Must be constructed and surfaced in a way to prevent punctures,
lacerations, and snags.
9.1.2 Mid-rails
• Capable of 150 lbs. with no permanent deformation.
• Maximum opening of 19 inches between rails.
Page 15 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
9.3.1 Stanchions
• Capable of 16 lbs. tipping strength horizontally.
9.3.2 Line/Rope
• Capable of 500 lbs. break or tensile strength between
34″ and 39″ above the work surface.
Page 16 of 17
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
Page 17 of 17
Davis Constructors & Engineers, Inc.
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Site Specific Safety Plan
TAB 9 – FALL PROTECTION AND
EMERGENCY RESUCE
1.0 Purpose
The purpose of this Emergency Action and Rescue Plan (EARP) is to
ensure employee safety whenever fall-arrest systems are in use and
when personnel may not be able to self-rescue, if a fall occur. This
written document is prepared to demonstrate compliance with 29 CFR
1926.500. It provides a written document detailing the actions and
procedures to be followed in case of a fall emergency.
Page 1 of 3
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION AND
EMERGENCY RESUCE
4.0 Communication
In the event of a fall the Emergency Activation Plan or Man Down
Procedure is initiated. Evaluate the emergency to decide whether the
emergency responders should be contacted (911). If emergency
responders are called (911) all foremen in the EAP should immediately
proceed to the locations assigned to guide responders to the
emergency site. The foremen assigned to the work area where the fall
occurred are in charge of rescue coordination.
Page 2 of 3
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 9 – FALL PROTECTION AND
EMERGENCY RESUCE
1. Can you safely gain access with ladders, man lifts, crane basket
or hoists? If yes, move equipment into place and carefully
secure and rescue victim. If no, go to next option.
Page 3 of 3
Davis Constructors & Engineers, Inc. Appendix 1 - 4
Site Specific Safety Plan TAB 9 – FALL PROTECTION
Full-Body Harness
Annual Inspection Checklist
Comments: _______________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Accepted/ Supportive
General Factors
Rejected Details/Comments
1. Hardware: includes D-rings,
buckles, keepers and back pads. Accepted
Inspect for damage, distortion,
sharp edges, burrs, cracks and Rejected
corrosion.
2. Webbing: Inspect for cuts, Accepted
burns, tears, abrasions, frays,
excessive soiling and Rejected
discoloration.
3. Stitching: Inspect for pulled or Accepted
cut stitches.
Rejected
4. Labels: Inspect, making certain Accepted
all labels are securely held in
place and are legible. Rejected
5. Other: Accepted
Rejected
6. Other: Accepted
Rejected
7. Overall Disposition: Accepted Inspected by: __________________
Lanyards
Annual Inspection Checklist
Comments: ________________________________________________________________
______________________________________________________________________
Page 2 of 4
Davis Constructors & Engineers, Inc. Appendix 1- 4
Site Specific Safety Plan TAB 9 – FALL PROTECTION
Snaphooks/Carabiners
Annual Inspection Checklist
Comments: _________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Rejected
5) Other: Accepted
Rejected
6) Other: Accepted
Rejected
7) Overall Disposition: Accepted Inspected by: ________________
Page 3 of 4
Davis Constructors & Engineers, Inc. Appendix 1- 4
Site Specific Safety Plan TAB 9 – FALL PROTECTION
Self-Retracting Lanyard/Lifeline
Annual Inspection Checklist
Self-retracting Lanyard/Lifeline Model Name: _________________________________
Department/Location: ______________________________________________________
Comments: _________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Accepted/ Supportive Details/
General Factors
Rejected Comments
1) Impact Indicator: Inspect indicator Accepted
for activation (rupture of red
stitching, elongated indicator, etc.) Rejected
2) Screws/Fasteners: Inspect for Accepted
damage and make certain all screws
and fasteners are tight. Rejected
3) Housing: Inspect for distortion, Accepted
cracks and other damage. Inspect
anchoring loop for distortion or Rejected
damage.
4) Laynard/Lifeline: Inspect for cuts, Accepted
burns, tears, abrasion, frays,
excessive soiling and discoloration. Rejected
(See impact indicator section.)
5) Locking Action: Inspect for proper Accepted
lock-up of brake mechanism.
Rejected
6) Retraction/Extension: Inspect Accepted
spring tension by pulling lanyard out
fully and allowing it to retract fully Rejected
(lifeline must be taut with no slack).
7) Hooks/Carabiners: Inspect for Accepted
physical damage, corrosion, proper
orientation and markings. Rejected
8) Labels: Inspect making certain all Accepted
labels are securely held in place and
are legible. Rejected
9) Overall Disposition: Accepted Inspected by: _______________
Page 4 of 4
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
1. Identify all fall hazards 1.83 m (6 ft) or more in the work area:
3. Describe the correct procedure for assembly, maintenance, inspection, and disassembly of the fall
protection system to be used:
4. Describe the correct procedure for handling, storage, and securing of tools and material:
5. Describe the method of providing overhead protection for workers who may be in, or pass through, the
area below the work site:
Initiate emergency response (911) Use drop lines or retraction Use ladders
devices
Utilize lift truck or personnel Utilize scaffolds
platform
Other (describe):
Page 1 of 2
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 9 – FALL PROTECTION
AND EMERGENCY RESCUE
10. Justify selecting controlled access zone and/or safety monitor (if used – or N/A):
Approvals
Page 2 of 2
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
Tab 10 – Trenching and
Excavation Procedures
1.0 Introduction
Anytime Davis Constructors & Engineers, Inc. (Davis) or a Davis
subcontractor’s employees are working near or in an excavation it’s
considered a trenching and excavation activity. An excavation is a
trench, hole, pit, or other circumstance where an engulfment or cave-
in hazard may exist. This program provides the safety requirements
for activities involving excavations in accordance with 29 CFR 1926,
Subpart P – Excavations.
2.0 Scope
The purpose of the Trenching and Excavation Procedures (TEP) is to
establish basic criteria for safe trenching and excavation during earth
moving operations. Variances in site conditions, project scope, and
design features may warrant alterations to these general safety
procedures. The TEP will apply to all Davis and Davis subcontractor’s
projects and activities when working within the scope of our Health
and Safety Policies.
3.0 Definitions
Term Definition
Is a method of protecting employees from cave-ins by
excavating the sides of an excavation forming one set of
Benching
horizontal levels or steps usually vertical or near vertical
surfaces between levels. Benching is prohibited in “C” soils.
A competent person is capable of identifying existing and
predictable hazards in the surroundings or working
Competent Person conditions that are unsanitary, hazardous, or dangerous to
employees, and who has authorization to take prompt
corrective measures to eliminate hazards.
Any man-made cut, cavity, trench, or depression in an earth
Excavation
surface formed by earth removal.
An atmosphere that by reason of being explosive, flammable,
Hazardous poisonous, corrosive, oxidizing, irritating, oxygen deficient,
Atmosphere toxic or otherwise harmful, may cause death, illness, or
injury.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
Tab 10 – Trenching and
Excavation Procedures
4.0 Responsibilities
4.1 Competent Person
The competent person(s) is responsible for:
• Day-to-day oversight of open excavations and trenches.
Page 2 of 7
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
Tab 10 – Trenching and
Excavation Procedures
5.0 Procedures
The following sections provide general requirements governing
activities in and around open excavations and trenches as well as the
requirements for the selection and use of protective systems. The
requirements are presented in Section 5.1 and 5.2 respectively.
Page 3 of 7
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
Tab 10 – Trenching and
Excavation Procedures
Page 4 of 7
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
Tab 10 – Trenching and
Excavation Procedures
Page 5 of 7
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
Tab 10 – Trenching and
Excavation Procedures
Page 6 of 7
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
Tab 10 – Trenching and
Excavation Procedures
6.0 Training
Competent person has an adequate combination of experience and
training to classify soil types and select protective systems as outlined
in 29 CFR 1926.652. Training and experience pertaining to
qualification as a competent person is documented and include the
following:
7.0 References
OSHA (U.S. Department of Labor, Occupational Safety and Health
Administration) 29 CFR 1926, subpart P, Excavations.
Page 7 of 7
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan Appendix 1
TAB 10: TRENCHING AND EXCAVATION
Daily Trench/Excavation Inspection
Site Name: __________________________________________ Date: _________ Time: _______
Excavation Location_________________________________________________________________
Site Evaluation
Ok Unsafe Ok Unsafe
___ ___ Surface encumbrances ___ ___ Warning system for mobile equipment
___ ___ Underground installations ___ ___ Protection from water accumulation
___ ___ Access and egress ___ ___ Stability of adjacent structures
___ ___ Exposure to vehicular traffic ___ ___ Employee protection - loose rock/soil
___ ___ Exposure to falling loads ___ ___ Inspections
___ ___ Hazardous atmospheres ___ ___ Fall protection
___ ___ % Oxygen (O2) ___ ___ % Flammables (L.E.L.)
Note: The air is tested in excavations deeper than 4 feet and in areas where oxygen
deficiency or gaseous conditions. Air samples are taken prior to each shift or more often if
required. A log is maintained on site. Samples are taken for oxygen deficiency, toxicity and
explosive environment.
Soil Classification
Soil classification is made based on the results of at least one visual, and one manual test.
_____ Stable rock _____ Type A _____ Type B _____ Type C
Visual Tests Manual Tests
Inspect worksite for: Analyze soil for:
_____ Fissured ground _____ Plasticity
_____ Layered soil _____ Dry strength
_____ Previously disturbed earth _____ Thumb penetration
_____ Seepage _____ Pocket penetrometer
_____ Vibration _____ Sherevane
_____ Poor drainage _____ Drying test
This checklist must be completed when soil analysis is made to determine the
soil type(s) present in the excavation. A separate analysis is performed on each
layer of soil in excavation walls. A separate analysis is also performed, if the
excavation (trench) is stretched over a distance where soil type may change.
VISUAL TEST
Page 1 of 3
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan Appendix 2
TAB 10 – TRENCHING AND EXCAVATION
MANUAL TEST
THUMB TEST
_____ Type C (soil with unconfined compressive strength of 1.5 tsf or less). Soil is
submerged, seeping water, subject to surface water, runoff, exposed to
wetting.
Type A (clay, silty clay, sandy clay, clay loam, and in some cases silty clay,
loam and silty clay loam)
Type B (angular gravel [similar to crushed rock], silt, silt loam, sandy loam,
and in some cases clay loam and sandy clay loam)
Page 2 of 3
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan Appendix 2
TAB 10 – TRENCHING AND EXCAVATION
NOTE about Type A: No soil is Type “A” if soil is fissured, subject to vibration,
previously disturbed, layered, dipping into the excavation on a slope of 4H:1V.
Soil Classification:
Type A
Type B
Type C
Timber Shoring
NOTE: Although Federal OSHA accepts the above tests in most cases,
some states do not. Check Alaska’s safety requirements for trenching
regulations.
Page 3 of 3
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 10 – TRENCHING AND EXCAVATION PROCEDURES
1.0 Introduction
Davis Constructors & Engineers, Inc. (Davis) established control proce-
dures to protect all personnel entering a permit-required confined space
(PRCS) and to comply with applicable regulatory standards. (29CFR
1910.146) These include planning, general precautions, evaluations of
hazards, ventilation requirements, personal protection and isolation
responsibilities.
Note: Confined Space OSHA Regulations for CFR 1926 have been revised
and fall under 1926.1201-1213. Any confined space work on this site will
follow the new regulation. A new procedure for confined space work is
currently under revision and will be available to replace this procedure
before work on project begins.
2.0 Definitions
Term Definition
Any space with a limited means of entry and egress, is
large enough to enter and perform work, and is not
Confined Space
intended for human occupancy or, has unfavorable
natural ventilation.
Is a confined space not containing or (with respect to
Non-Permit atmospheric hazards) having the potential to contain
Required Con- any hazard capable of causing death or serious physical
fined Space harm. Design or historical records are used to docu-
ment no potential hazard(s) exists.
(PRCS) A confined space with a known or potentially
hazardous atmosphere, is subject to accumulation of
Permit-Required toxic or flammable contaminants, has an oxygen-
Confined Space deficient atmosphere, engulfs hazards, inwardly sloping
walls, dangerously sloping floors, or has any other
serious safety hazard.
Flammable atmospheres are atmospheres with readings
Flammable
in excess of 10% of the lower explosive limit (LEL) for
Atmospheres
the chemical sampled.
Oxygen-deficient atmospheres are deemed to exist if the
Oxygen-Deficient
atmospheres contain less than 19.5% oxygen by
Atmospheres
volume.
Oxygen- Oxygen enriched atmospheres are deemed to exist if the
Page 1 of 4
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 11 – CONFINED SPACE PROCEDURES
3.0 Responsibilities
3.1 Employer
It’s the employer’s responsibility to train its supervisors and crafts
for the hazards of working in a confined space and the procedures
that must be followed for such work. The employer’s procedures
address general precautions, evaluation of hazards, including
ventilation requirements, personal protection requirements, etc.
3.2 Employee
It’s the employee’s responsibility to follow the confined-space entry
programs and procedures to the fullest extent possible and report
any deviations from this policy to the entry supervisor, project
safety manager, or foreman immediately.
3.4 Superintendent/Foreman
The superintendent uses an employee selection process ensuring
employees are physically able to perform the job. This means
they’re able to gain entry and egress and able to work with
respiratory and other required equipment.
4.0 Training
Through safety meetings and orientations employees receive periodic
training on confined-space work. It includes hazards they’re likely to
encounter, permitting procedures, personal protective equipment
Page 2 of 4
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 11 – CONFINED SPACE PROCEDURES
Page 3 of 4
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 11 – CONFINED SPACE PROCEDURES
8.0 Rescue
Fire department dispatch is contacted prior to entry into a PRCS. The
fire department dispatch is notified of the location of entry, the number
of workers entering and any other information they require. Entry
proceeds once the dispatch verified the entry. The attendant calls the
dispatch every hour to update the status of the entry. When entry is
complete the dispatch is notified.
Page 4 of 4
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan Appendix 1
TAB 11 – CONFINED SPACE PROCEDURES
Overview:
• Anticipated hazards
• Type of incidents
• Response plan
• Training of personnel (confined space workers, attendants, and
rescuers)
All confined space rescue and other emergencies will be provided by the UAF
Fire and Police Departments. At this time an agreement has been reached but
written documentation has not occurred.
Page 1 of 1
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan Appendix 2
TAB 11 – CONFINED SPACE PROCEDURES
All applicable items shall be ‘YES’ or ‘N/A’ for the permit to be valid.
Yes No N/A
1. Procedure provided, reviewed, and enforced?
a. Purged?
b. Flanges and access doors removed or manholes opened?
c. Continuous ventilation provided?
d. Oxygen level maintained over 19.5% but less than 23%?
e. Air monitoring equipment provided?
5. PPE provided and specific instructions giving for its use?
Supervisor Date
Supervisor Date
Page 1 of 1
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan Appendix 3
TAB 11 – CONFINED SPACE PROCEDURES
2. Description of Space
5. Purpose of authorization
8. Authorized entrants
9. Authorized attendants(s)
8. The following personal protective equipment have been assigned to, and shall be worn by
entrants:
9. Hot work [ may | shall not ] be conducted in this space. If hot work is permitted, the following
controls shall be utilized:
Page 1 of 2
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan Appendix 3
TAB 11 – CONFINED SPACE PROCEDURES
2. The space has been monitored and contains the following concentrations of toxic hazards:
Other (specify)
3. The space has been tested and contains the following percentages of lower flammable limit of
flammable/explosive chemicals (specify):
Authorization: All actions and conditions necessary for safe entry to, work
in, and exit from the confined space have been performed. Entry is permitted
on the date and time, and for the duration, specified above.
Time
(Signature of individual authorizing entry)
Cancellation: All entrants have exited the confined spaces and this permit is cancelled.
Time
(Signature of individual canceling entry)
Page 2 of 2
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan Appendix 4
TAB 11 – CONFINED SPACE PROCEDURES
Date: ________________
1. Review the confined space policy in the Site Specific Safety Plan.
2. Verify that there have not been any changes to the space since the
hazard evaluation.
Will there be any activities conducted inside the confined space (e.g.,
welding, line breaking) or any chemicals (e.g., solvents) brought into the
confined space that could create a hazardous atmosphere inside the space?
Are there conditions in or around this confined space that could adversely
affect anyone entering the confined space?
Page 1 of 1
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 12 – LOCK OUT/TAG OUT PROGRAM
Lockout/Tagout Program
Purpose
Isolating hazardous energy to prevent sudden and unexpected energization of
machines, equipment and processes is an important component in our safety
and health program.
Scope
This program will apply to all project personnel engaged in activities where the
release of hazardous energy is a possibility. Only lockout / tagout (LO/TO)
procedures will be allowed. Tagout procedures are prohibited and shall not be
used.
Procedure
This procedure established the minimum level of protection and ensures that
all machinery or equipment is isolated from all sources of energy until the work
I complete.
Responsibility
Appropriate employees shall be instructed in the safety significance of the
LO/TO procedure. Each new or transferred employee and other employees
whose work operations are or may be in the area shall be instructed in the use
and purpose of the procedure.
Preparation for LO / TO
Conduct and document a survey of all isolating devices for the equipment to be
locked and tagged out. More than one energy source may be involved.
Sequence
Page 1 of 2
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 12 – LOCK OUT/TAG OUT PROGRAM
All equipment shall be lock and tagged out to protect against accidental or
inadvertent operation when such operation could cause injury to personnel. Do
not attempt to operate any switch, valve or other energy-isolating device where
it is locked or tagged out.
Page 2 of 2
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan Appendix 1
TAB 12: LOCK OUT/TAG OUT PROGRAM
Date Time Lock/Tag Location Device Secured System Primary Installer Name Primary Installer
Number Signature
Authorized Secondary Name Authorized Removal Name Authorized Removal Signature Removal Date
Date Removal
Procedure Verification By Designated
Authority Authority For Transfer of Removal Authority Superintendent or Project Safety Manager
Date
Transferred Signature
Date Time Lock/Tag Location Device Secured System Primary Installer Name Primary Installer
Number Signature
Authorized Secondary Name Authorized Removal Name Authorized Removal Signature Removal Date
Page 1 of 1
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
1.0 Introduction
Material handling is a significant safety concern. Numerous
possibilities for personal injury and property damage exist when
moving products and materials, if proper procedures and cautions are
not used. This information applies to all forklifts, powered-industrial
trucks, hoists, and lifting gear. This information is for training
prospective industrial-truck operators and for providing the basis for
refresher and annual retraining. OSHA reference for Powered-
Industrial Trucks is 1910.178.
2.0 Responsibilities
2.1 Management
• Provide adequate training in safe operation of all
equipment used to move or access materials.
2.2 Superintendents
• Monitor safe operations of material-handling equipment.
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
2.3 Employees
• Employees operate only equipment they’re specifically
trained and authorized to operate.
3.0 Hazards
• Falling loads.
• Overloading of equipment.
• Piercing of containers.
• Planning tasks.
• Seat belts.
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
5.0 Pre-qualification
All candidates for powered-industrial truck (PIT) operators must meet
the following basic requirements prior to starting initial or annual
refresher training:
6.0 Training
6.1 Training for Forklifts and PITs
Training is conducted by an experienced operator selected by
management. All operational training is conducted under close
supervision. All training and evaluation is completed before an
operator is permitted to use a powered-industrial truck (forklift,
etc) without continual and close supervision. See Appendix 1-
3 for Training Program, Training Outline and Operator
Evaluation.
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
• Vehicle capacity.
• Vehicle stability.
• Operating limitations.
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
• Loads are tilted back and carried not more than six inches from
the ground. Loads restricting operator’s vision are transported
backwards.
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
• Tool and other metallic objects are kept away from the top
of uncovered batteries.
7.2 Operations
• If at anytime a powered-industrial truck is found to need
repair, is defective, or in any way unsafe, the truck is
taken out of service until it’s restored to safe operating
condition.
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
7.3 Traveling
• All traffic regulations are observed including authorized
speed limits. A safe distance is maintained approximately
three truck lengths from the truck ahead, and the truck
is kept under control at all times.
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
7.4 Loading
• Only stable or safely arranged loads are handled.
Caution is exercised when handling off-center loads
which cannot be centered.
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Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
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Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
• Lights
• Horn
• Brakes
• Leaks
• Warning beacon
• Fire extinguisher
If any deficiencies are noted, the unit is placed “Out of Service” until
the problem is corrected. Additionally, it’s the operator’s
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13 – FORKLIFT PROCEDURES
AND TRAINING
Page 14 of 14
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13: FORKLIFT PROCEDURES
AND TRAINING
Trainers
Training and evaluation of forklift operators is conducted by persons with
the knowledge, training, and experience to train forklift operators and
evaluate their competence.
Initial Training
Forklift operators receive initial training, are evaluated, and found
competent in the following topics:
2. Workplace-related topics:
a. Surface conditions where the vehicle operates,
b. Composition of loads carried and load stability,
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13: FORKLIFT PROCEDURES
AND TRAINING
c. Load manipulation, stacking, and unstacking,
d. Pedestrian traffic in areas where the vehicle operates,
e. Narrow aisles and other restricted places where the vehicle
operates,
f. Hazardous (classified) locations where the vehicle operates,
g. Ramps and other sloped surfaces that could affect the vehicle’s
stability,
h. Closed environments and other areas where insufficient
ventilation or poor vehicle maintenance could cause a buildup
of carbon monoxide or diesel exhaust,
i. Other unique or potentially hazardous environmental
conditions in the workplace that could affect safe operation.
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 13: FORKLIFT PROCEDURES
AND TRAINING
capabilities first. Documentation will be maintained in the jobsite safety
files.
Recordkeeping
Davis will certify each forklift operator is trained and evaluated as required
by this program.
These lists are forwarded periodically to the Safety Coordinator for the
master training log.
Page 3 of 3
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
2.0 Responsibilities
General responsibilities for SSSP implementation are stated in Tab 4 –
Safety Policy and Procedures of this document. Additional management,
staff, specific to this topic is stated in this procedure.
2.2 Supervisors
• Ensure all employees operating aerial devices are trained in
accordance with this SSSP and relevant national legislation and
other regulatory requirements.
• Ensure approved lifts are used and that they’re properly
inspected and maintained.
• Monitor aerial and scissor lift operations to assure compliance
with this safety plan.
2.3 Employees
• Successfully complete the aerial lift operator training required
by this SSSP prior to operating an aerial or scissor lift.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
3.0 Definitions
Term Definition
A manually or self-propelled aerial device consisting of a
single or multiple section extensible ladder with a
Aerial Ladder
personnel platform.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
4.0 Procedure
Only trained, qualified, and authorized employees are to operate lifts
and, where necessary, the employees are named in the work plan.
Plan the work! Inspect work area for hazards, such as overhead and
ground-level obstructions and electrical hazards, other lifts,
conflicting work operations, traffic, potholes, and wind speeds above
manufacturer limits. Do not operate above 30 mph (45 kmh).
Always select the proper type of lift based on the intended use.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
the platform, the vehicle engine must be shut off and the key
removed before using the platform.
Never use the boom to push or pull the aerial lift base or any
other object.
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
Lifts have:
• Top rails, mid-rails, and toe boards unless completely
enclosed on the sides,
• Anchor points for fall-arrest equipment (see TAB ### in
SSSP), and
• Provision for storage of the equipment manual and the
manual are available on each machine.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
4.7 Inspections
All lifts are inspected by a competent person:
• Upon arrival at a jobsite and
• Quarterly or every 200 hours, whichever comes first.
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
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Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
4.8 Maintenance
A preventive maintenance program is established ensuring
manufacturer maintenance requirements are met. Maintenance
personnel assist with periodic inspections.
5.1 Training
A valid motor vehicle license is used as proof of adequate vision
and is substituted for the vision-screening requirement on the
medical questionnaire.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 14 – AERIAL LIFT AND
SCISSOR LIFT PROCEDURE
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 15 – LADDER SAFETY PROGRAM
Purpose
To set forth rules and regulations that will give direction in the building of ladders
that not only meet Federal and State OSHA regulations but also provide a safe
access and work area for Davis’ employees.
Background
Falls from ladders account for a very large number of injuries and deaths in the
construction industry each year. It is the goal of Davis to eliminate these hazards
from our projects.
Procedure
Ladders are used on most construction projects. They may be fixed or portable
and be either manufactured or job-made. Ladders can be made of wood,
aluminum, steel, fiberglass or a combination of these materials.
The regulations covering the construction, components and use of ladders are
contained in OSHA (federal/State) Standards and ANSI Standards A14.l, A14.2,
and Al4.3, and they should be referred to for complete details and specifications.
2. Stepladders shall be used only in the full open position and never be leaned
up against something and used as an extension ladder.
3. All other types of ladders, except for some special fixed ladders, must be
used in a position that is no less than one-fourth the distance from the
ladder base to the top support.
5. Aluminum and steel ladders shall not be used when electrical power
sources are present.
6. Personnel should always face the ladder when they are using it and they
should use both hands while climbing.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 15 – LADDER SAFETY PROGRAM
7. If materials are needed for work tasks, they should be placed in a work belt
or be raised to the work point using ropes or cables.
9. Ladders should not be placed in front of doors or other devices that may be
moved into the ladder.
10. The maximum length of a single cleat ladder must not exceed 30’.
11. Permanent fixed ladders over 20’ in length should be equipped with safety
cages (121-5(j)). They may also require platforms at twenty-foot intervals.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 15 – LADDER SAFETY PROGRAM
LADDER PLACEMENT
• Feet shall be placed on a substantial base and the area around the top and
bottom kept clear.
• Pitch shall be 1/4 of the working length.
• Side rails shall extend 36 inches above the landing or grab rails provided.
• Ladders shall be tied, blocked or otherwise secured to prevent their being
displaced.
• Ladders shall not be used in a horizontal position as platforms, runways, or
scaffolds
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 15 – LADDER SAFETY PROGRAM
CLEATS
Cleats shall be inset into the edges of the side rails V2 inch, or filler blocks used
between the cleats.
Cleats shall be secured with three 10d common wire nails (or equivalent). Double
headed nails shall not be used.
Single cleat ladders, for use by 24 or less employees, shall not exceed 30 feet in
length.
Width shall be between 15 and 20 inches at the top and side rails shall be
parallel or flared top to bottom not more than 1/4 inch for each two feet of
length.
2 x 4 inch lumber shall be used for side rails up to 16 feet long; 3 x 6 inch
lumber shall be used for ladders 16 to 30 feet long.
Page 5 of 6
Davis Constructors & Engineers, Inc.
UAF Life Science Facility 2010100LRF
Site Specific Safety Plan 10-322 TAB 15– LADDER SAFETY PROGRAM
Double cleat ladders shall be provided for 25 or more employees or tvvo way
traffic and shall not exceed 24 feet in length.
Side and middle rails shall be 2 x 4 inch lumber up to 12 feet in length and 2 x
6 inch lumber from 12 to 24 feet in length.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
1.0 Introduction
The Respiratory Protection Plan described in this document is intended
to conform to the current OSHA Regulations, 29 CFR 1910.134.
2.0 Program
2.1 Selection and Use of Respirators
Appropriate types of administrative and engineering controls are
used to reduce the levels of exposure to hazardous and toxic
materials before selecting respirators. These controls may include
establishing policies such as appropriate air monitoring of areas
prior to entering, using wet techniques for dust control, and
effective use of ventilation, negative air machines, enclosures, or
sprays, and wind direction when applicable.
When such controls are not feasible or the containment level after
use of controls is still potentially above the permissible exposure
level, appropriate respiratory protection is provided by Davis
Constructors & Engineers, Inc. (Davis) and used by the employee.
Employees are required to sign a respirator fit test (Appendix 2)
and training form (Appendix 4) stating they’ve read and
understand this program prior to using respiratory equipment.
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
The units are air dried overnight in a clean area. If not being used
again immediately, units are:
• inspected and any worn or defective parts replaced,
• reassembled and placed in clean, marked Ziploc® plastic
bags for storage in a cool, dry place.
• inserted in the storage bag so the unit’s unique number is
visible.
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
2.6 Storage
Respirators are stored in a cool, dry, dark location inside plastic
bags and/or boxes clearly marked with the unique number, the
brand name, model number, and the unit size.
The unit is stored with the face piece down to protect the rubber
from assuming an abnormal shape and essentially ruining it. The
storage location affords protection against dust, chemicals,
sunlight, and extreme heat or cold, like inside a metal or wood
cabinet. Cartridges are not stored in bags with face pieces.
The inhalation valve of each mask is taped over with duct tape
during temporary or long-term storage, if not kept in a Ziploc® bag
to prevent dust or fibers from entering the unit.
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
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PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
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Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
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Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
Section 2 Yes No
1. Do you currently smoke tobacco or have you smoked in the last
month? If “yes,” explain:
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
problems?
a. Heart attack
b. Stroke
c. Angina
d. Heart failure
e. Swelling in your legs or feet (not caused by walking)
f. Heart arrhythmia (heart beating irregularly)
g. High blood pressure
h. Any other heart problem that you’ve been told about
If “yes,” explain:
8. If you’ve used a respirator, have you ever had any of the following
problems?
a. Eye irritation
b. Skin allergies or rashes
c. Anxiety
d. General weakness or fatigue
e. Any other problem that interferes with your use of a respirator
If “yes,” explain:
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
9. Would you like to talk to the health care professional who will review
this questionnaire about your answers to this questionnaire
10. Have you ever lost vision in either eye (temporarily or permanently)
If “yes,” explain:
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Davis Constructors & Engineers, Inc.
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
Section 3 Yes No
1. In your present job, are you working at high altitudes (over 5,000
feet) or in a place that has lower than normal amounts of oxygen
If "yes," do you have feelings of dizziness, shortness of breath,
pounding in your chest, or other symptoms when you're working
under these conditions
2. At work or at home, have you ever been exposed to hazardous
solvents, hazardous airborne chemicals (e.g., gases, fumes, or dust),
or have you come into skin contact with hazardous chemicals
If "yes," name the chemicals if you know them:
3. Have you ever worked with any of the materials, or under any of the
conditions, listed below:
a. Asbestos
b. Silica (e.g., in sandblasting)
c. Tungsten/cobalt (e.g., grinding or welding this material)
d. Beryllium
e. Aluminum
f. Coal (for example, mining)
g. Iron
h. Tin
i. Dusty environments
j. Any other hazardous exposures
If "yes," describe these exposures:
10. Will you be using any of the following items with your respirator(s)
a. HEPA Filters
b. Canisters (for example, gas masks)
c. Cartridges
11. How often are you expected to use the respirator(s) (circle "yes" or
"no" for all answers that apply to you)
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Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
Yes No
b. Emergency rescue only
c. Less than 5 hours per week
d. Less than 2 hours per day
e. 2 to 4 hours per day
f. Over 4 hours per day
12. During the period you are using the respirator(s), is your work effort
a. Light (less than 200 kcal per hour)
If "yes," how long does this period last during the average
shift:____________hrs.____________mins.
Examples of a light work effort are sitting while writing, typing,
drafting, or performing light assembly work; or standing while
operating a drill press (1-3 lbs.) or controlling machines.
b. Moderate (200 to 350 kcal per hour)
If "yes," how long does this period last during the average
shift:____________hrs.____________mins.
Examples of moderate work effort are sitting while nailing or filing;
driving a truck or bus in urban traffic; standing while drilling,
nailing, performing assembly work, or transferring a moderate load
(about 35 lbs.) at trunk level; walking on a level surface about 2 mph
or down a 5-degree grade about 3 mph; or pushing a wheelbarrow
with a heavy load (about 100 lbs.) on a level surface.
c. Heavy (above 350 kcal per hour)
If "yes," how long does this period last during the average
shift:____________hrs.____________mins.
Examples of heavy work are lifting a heavy load (about 50 lbs.) from
the floor to your waist or shoulder; working on a loading dock;
shoveling; standing while bricklaying or chipping castings; walking
up an 8-degree grade about 2 mph; climbing stairs with a heavy load
(about 50 lbs.).
13. Will you be wearing protective clothing and/or equipment (other
than the respirator) when you're using your respirator
If "yes," describe this protective clothing and/or equipment:
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Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
18. Provide the following information, if you know it, for each toxic
substance that you'll be exposed to when you're using your
respirator(s):
a. Name of the first toxic substance:
b. Estimated maximum exposure level per shift:
c. Duration of exposure per shift:
Yes No
d. Name of the second toxic substance:
e. Estimated maximum exposure level per shift:
f. Duration of exposure per shift:
g. Name of the third toxic substance:
h. Estimated maximum exposure level per shift:
i. Duration of exposure per shift:
j. The name(s) of any other toxic substances that you'll be exposed to
while using your respirator:
19. Describe any special responsibilities you'll have while using your
respirator(s) that may affect the safety and well-being of others (for
example, rescue, security):
Page 7 of 7
Davis Constructors & Engineers I nc.
Appendix 2
Name: License or SS #
Address:
Restrictions:
Test
Type of Test Quantitative Qualitative
(Circle) Test Device: Isoamyl Acetate
Saccharin
Bitrex
Results Pass Fail Pass Fail
Test Given By: Test Subject:
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
Appendix 3
This program is designed to protect employee health even though it has been
determined that respirators are not required. Filtering face-piece dust masks
will be allowed for those employees who wish to use them. This program is
designed for compliance with OSHA Standard 29 CFR 1910.134(c)(2)(i) with the
exception in 1910.134(c)(2)(ii).
The position title has determined that respirators are not required for the
following jobs, tasks, or departments:
The position title will provide and employees are to read Appendix D of the
OSHA Respirator Standard 29 CFR 1910.134, a copy of which follows:
1. Read and heed all instructions provided by the manufacturer on use, maintenance,
cleaning and care, and warnings regarding the respirators limitations.
2. Choose respirators certified for use to protect against the contaminant of concern.
NIOSH, the National Institute for Occupational Safety and Health of the U.S.
Department of Health and Human Services, certifies respirators. A label or
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Site Specific Safety Plan
TAB 16 – RESPIRATORY PROTECTION PLAN
Appendix 3
3. Do not wear your respirator into atmospheres containing contaminants for which
your respirator is not designed to protect against. For example, a respirator
designed to filter dust particles will not protect you against gases, vapors, or very
small solid particles of fumes or smoke.
4. Keep track of your respirator so that you do not mistakenly use someone else’s
respirator.
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Davis Constructors and Engineers, inc.
Appendix 4 Tab 16 - Respiratory Protection Plan
Respiratory Equipment and Training
Jobsite: Date:
Time:
Instructor:
* Signing this form is acknowledging you've received DCE Respiratory Protection Plan and
understand the procedures and equipment discussed as noted below.
ATTENDEES:
Name Signature
Items Discussed
Davis Constructors and Engineers Respiratory Protection Program
Medical requirements
Part 1 General
1.1 Section Includes:
A. Construction procedures to promote adequate indoor air quality after
construction.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 17 – INDOOR AIR QUALITY CONTROLS
1.5 Definitions
A. Adsorptive Materials: Gypsum board, acoustical ceiling tile and
panels, carpet and carpet tile, fabrics, fibrous insulation, and other
similar products.
1.6 Submittals
A. See Section 013000, Administrative Requirements for submittal
procedures.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 17 – INDOOR AIR QUALITY CONTROLS
Page 3 of 7
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 17 – INDOOR AIR QUALITY CONTROLS
Part 2 Products
2.1 Materials
A. Low VOC Materials: See Section 016116.
Part 3 Execution
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 17 – INDOOR AIR QUALITY CONTROLS
1. Operate HVAC system on 100 percent outside air with 1.5 air
changes per hour, minimum, or as required for adjacent
occupied spaces outside construction areas as applicable.
2. Ensure that air filters are correctly installed prior to starting
use; replace filters when they lose efficiency.
3. Do not use return-air ductwork for ventilation.
4. Seal return air inlets or otherwise positively isolate return air
system to prevent recirculation of air; provide alternate return-
air pathways.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 17 – INDOOR AIR QUALITY CONTROLS
Page 6 of 7
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 17 – INDOOR AIR QUALITY CONTROLS
Page 7 of 7
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 18 – ELECTRICAL SAFETY PROGRAM
Purpose
To prevent injury to employees due to the inadvertent contact with energized
tools and cords. To ensure a system that will de-energize electrical equipment
before it can create a danger to employees.
Background
This policy and procedure has been promulgated to ensure compliance with
OSHA (federal/state) regulations and to provide a safe and healthful work
place.
Responsibility
All supervisors and employees of Davis are required to comply fully with this
policy and procedure. Failure to do so will result in disciplinary action up to
and including termination of employment
Definitions
A Ground-Fault Circuit Interrupter is a device for the protection of personnel
that functions to de-energize a circuit or portion thereof within an established
period of time when a current to ground exceeds some predetermined value
that is less than that required to operate the overcurrent protective device of
the supply circuit
Procedures
This ground- fault circuit interrupter procedure shall meet the requirements
set forth in Safety Standards for Construction Work.
2. Visual inspection of all power tools prior to use and at the start of each
workday shall be the responsibility of the tool operator. If the tool shows
signs of cord-plug separation, pins missing, etc., it must be removed
from service, and tagged with a “DO NOT USE” notice until it has been
repaired by a person qualified to make such repairs. The condition of the
tool should be brought to the attention of a supervisor and/or the Project
Safety Manager.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 18 – ELECTRICAL SAFETY PROGRAM
Page 2 of 2
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
Purpose
To set forth rules and regulations that will give direction in the building of
scaffolds that not only meet Federal and State OSHA regulations but also
provide a safe access and work area for Davis employees.
Background
Falls from scaffolds account for a very large number of injuries and deaths in
the construction industry each year. It is the goal of Davis to eliminate these
hazards from our projects.
Procedure
Each scaffold must be inspected prior to initial use and after alteration or
moving by a competent person.
Capacity
• Each scaffold and scaffold component shall be capable of supporting,
without failure, its own weight and at least 4 times the maximum
intended load applied or transmitted to it.
• Each suspension rope, including connecting hardware, used on
adjustable suspension scaffolds shall be capable of supporting, without
failure, at least 6 times the maximum intended load applied or
transmitted to that rope with the scaffold operating at either the rated
load of the hoist, or 2 (minimum) times the stall load of the hoist,
whichever is greater.
• Scaffolds shall be designed by a qualified person and shall be
constructed and loaded in accordance with that design.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
2. The front edge of all platforms shall not be more than 14 inches (36 cm)
from the face of the work, unless guardrail systems are erected along the
front edge and/or personal fall arrest systems are used to protect
employees from falling.
3. The maximum distance from the face for outrigger scaffolds shall be 3
inches (8 cm);
4. The maximum distance from the face for plastering and lathing
operations shall be 18 inches (46 cm).
6. Each end of a platform 10 feet or less in length shall not extend over its
support more than 12 inches (30 cm) unless the platform is designed and
installed so that the cantilevered portion of the platform is able to
support employees and/or materials without tipping, or has guardrails
which block employee access to the cantilevered end.
7. Each platform greater than 10 feet in length shall not extend over its
support more than 18 inches (46 cm), unless it is designed and installed
so that the cantilevered portion of the platform is able to support
employees without tipping, or has guardrails which block employee
access to the cantilevered end.
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Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
10. At all points of a scaffold where the platform changes direction, such as
turning a corner, any platform that rests on a bearer at an angle other
than a right angle shall be laid first, and platforms which rest at right
angles over the same bearer shall be laid second, on top of the first
platform.
11. Wood platforms shall not be covered with opaque finishes, except that
platform edges may be covered or marked for identification. Platforms
may be coated periodically with wood preservatives, fire-retardant
finishes, and slip-resistant finishes; however, the coating may not
obscure the top or bottom wood surfaces.
Page 3 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
from the top. Such guys, ties and braces shall be installed at each end
of the scaffold and at horizontal intervals not to exceed 30 feet (9.1 m)
(measured from one end [not both] towards the other).
• Ties, guys, braces, or outriggers shall be used to prevent the tipping of
supported scaffolds in all circumstances where an eccentric load,
such as a cantilevered work platform, is applied or is transmitted to
the scaffold.
2. Supported scaffold poles, legs, posts, frames, and uprights shall bear on
base plates and mudsills or other adequate firm foundation.
7. Forklifts shall not be used to support scaffold platforms unless the entire
platform is attached to the fork and the forklift is not moved horizontally
while the platform is occupied and meets the following criteria: The
platform has been manufactured and supplied by the manufacturer of
the forklift and is machine specific, or the platform is constructed per the
design of a registered professional engineer who is experienced in such
designs. Said design must specify as a minimum that the overall width of
the platform does not extend more than 9 inches beyond the stabilized
width of the forklift (extended stabilizers for machines so equipped or the
outside dimension of the front tire spread for machines not equipped
with stabilizers); the weight of the platform and its maximum intended
load multiplied by a factor of 4, do not exceed the capacity of the
machine at its maximum extension. In addition, workers may not ride on
the platform except during raising and lowering operation.
Page 4 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
by the scaffold operating at the rated load of the hoist (or at least 1.5
times the load imposed on them by the scaffold at the stall capacity of
the hoist, whichever is greater).
Page 5 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
15. When an outrigger beam is used, the shackle or clevis with which the
rope is attached to the outrigger beam shall be placed directly over the
centerline of the stirrup.
16. Suspension scaffold support devices such as cornice hooks, roof hooks,
roof irons, parapet clamps, or similar devices shall be:
• Made of steel, wrought iron, or materials of equivalent strength
• Supported by beating blocks; and
• Secured against movement by tiebacks installed at right angles to the
face of the building or structure, or opposing angle tiebacks shall be
installed and secured to a structurally sound point of anchorage on
the building or structure. Sound points of anchorage include
structural members, but do not include standpipes, vents, other
piping systems, or electrical conduit.
• Tiebacks shall be equivalent in strength to the hoisting rope.
17. When winding drum hoists are used on a suspension scaffold, they shall
contain not less than four wraps of the suspension rope at the lowest
point of scaffold travel. When other types of hoists are used, the
suspension ropes shall be long enough to allow the scaffold to be lowered
to the level below without the rope end passing through the hoist, or the
rope end shall be configured or provided with means to prevent the end
from passing through the hoist.
Page 6 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
19. Wire suspension ropes shall not be joined together except through the
use of eye splice thimbles connected with shackles or coverplates and
bolts.
20. The load end of wire suspension ropes shall be equipped with proper size
thimbles and secured by eyesplicing or equivalent means.
21. A competent person prior to each work shift shall inspect ropes for
defects and after every occurrence which could affect a rope’s integrity.
Ropes shall be replaced if any of the following conditions exist:
• Any physical damage that impairs the function and strength of the
rope.
• Kinks that might impair the tracking or wrapping of rope around the
drum(s) or sheave(s).
• Six randomly distributed broken wires in one rope lay or three broken
wires in one strand in one rope lay.
• Abrasion, corrosion, scrubbing, flattening or peening causing loss of
more than one-third of the original diameter of the outside wires.
• Heat damage caused by a torch or any damage caused by contact
with electrical wires.
• Evidence that the secondary brake has been activated during an
overspeed condition and has engaged the suspension rope.
22. Swaged attachments or spliced eyes on wire suspension ropes shall not
be used unless the wire rope manufacturer or a qualified person makes
them.
Page 7 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
28. Manually operated hoists shall require a positive crank force to descend.
30. Devices whose sole function is to provide emergency escape and rescue
shall not be used as working platforms. This provision does not preclude
the use of systems, which are designed to function both as suspension
scaffolds and emergency systems.
Access
1. When scaffold platforms are more than 2 feet (0.6 m) above or below a
point of access, portable ladders, hook-on ladders, attachable ladders,
stair towers (scaffold stairways/towers), stairway-type ladders (such as
ladder stands), ramps, walkways, integral prefabricated scaffold access,
or direct access from another scaffold, structure, personnel hoist, or
similar surface shall be used. Crossbraces shall not be used as a means
of access.
Page 8 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
Page 9 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
Page 10 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
Use
1. Scaffolds and scaffold components shall not be loaded in excess of their
maximum intended loads or rated capacities, whichever is less.
3. A competent person before each work shift shall inspect scaffolds and
scaffold components for visible defects, and after any occurrence which
could affect a scaffolds structural integrity.
4. Any part of a scaffold damaged or weakened such that its strength is less
than that required by paragraph (a) of this section shall be immediately
repaired or replaced, braced to meet those provisions, or removed from
service until repaired.
Page 11 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
7. Scaffolds and materials may be closer to power lines than specified above
where such clearance is necessary for performance of work, and only
after the utility company, or electrical system operator, has been notified
of the need to work closer and the utility company, or electrical system
operator, has deenergized the lines, relocated the lines, or installed
protective coverings to prevent accidental contact with the lines.
10. Where swinging loads are being hoisted onto or near scaffolds such that
the loads might contact the scaffold, tag lines or equivalent measures to
control the loads shall be used.
Page 12 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
15. Makeshift devices, such as but not limited to boxes and barrels, shall not
be used on top of scaffold platforms to increase the working level height
of employees.
16. Ladders shall not be used on scaffolds to increase the working level
height of employees, except on large area scaffolds where employers have
satisfied the following criteria:
17. When the ladder is placed against a structure which is not a part of the
scaffold, the scaffold shall be secured against the sideways thrust exerted
by the ladder;
18. The platform units shall be secured to the scaffold to prevent their
movement;
19. The ladder legs shall be on the same platform or other means shall be
provided to stabilize the ladder against unequal platform deflection; and
20. The ladder legs shall be secured to prevent them from slipping or being
pushed off the platform.
21. Platforms shall not deflect more than 1/60 of the span when loaded.
Page 13 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
Fall protection
• Each employee on a scaffold more than 6 feet above a lower level shall
be protected from falling to that lower level.
Page 14 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
Page 15 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB #19 SCAFFOLD PROGRAM
• Canopies shall be installed between the falling object hazard and the
employees.
• When canopies are used on suspension scaffolds for falling object
protection, the scaffold shall be equipped with additional independent
support lines equal in number to the number of points supported,
and equivalent in strength to the strength of the suspension ropes.
• Independent support lines and suspension ropes shall not be
attached to the same points of anchorage.
• Where used, toeboards shall be:
• Capable of withstanding, without failure, a force of at least 50 pounds
(222 n) applied in any downward or horizontal direction at any point
along the toeboard (toeboards built in accordance with Appendix A to
this subpart will be deemed to meet this requirement); and
• At least three and one-half inches (9 cm) high from the top edge of the
toeboard to the level of the walking/working surface. Toeboards shall
be securely fastened in place at the outermost edge of the platform
and have not more than ¼ inch (0.7 cm) clearance above the
walking/working surface. Toeboards shall be solid or with openings
not over one inch (2.5 cm) in the greatest dimension.
Note:
Page 16 of 16
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan
TAB 20 – STEEL ERECTION PROCEDURE
2.0 Responsibilities
General responsibilities for HSE procedures implementation and position
descriptions are stated in Tab 2 of this plan. Additional responsibilities
specific to this procedure include the following.
Project Manager
The Project Manager is responsible for assuring that the engineering
requirements are followed and that the site manager and steel erection
subcontractors are in compliance with this HSEP.
Site Superintendent
The Site Superintendent is responsible for assuring implementation of
and compliance with this procedure. Site Superintendent must be
familiar with these procedures and utilize the expertise at their disposal
to ensure that employees are protected during steel erecting and/or
dismantling operations.
Where required by this procedure, the Steel Erection Superintendent
must designate a competent person to supervise steel work activities.
When Davis Constructors is the Controlling Contractor, the
Superintendent shall ensure that the following is provided and
maintained:
• Adequate access roads into and through the site for the safe delivery
and movement of derricks, cranes, trucks, other necessary
equipment, the material to be erected, and means and methods for
pedestrian and vehicular control.
• A firm, properly graded, drained area, readily accessible to the work,
with adequate space for the safe storage of materials, and the safe
operation of the erector's equipment.
• All hoisting operations in steel erection shall be pre-planned to ensure
that employees and others are not exposed to overhead loads.
• All requirements for Mobile Cranes, must be followed.
• Before authorizing the commencement of steel erection, the
controlling contractor shall ensure that the steel erector is provided
with the following written notifications:
− The concrete in the footings, piers, and walls and the mortar in the
masonry piers and walls has attained, on the basis of an
appropriate ASTM standard test method of field-cured samples,
either 75 percent of the intended minimum compressive design
strength or sufficient strength to support the loads imposed during
steel erection.
− Any repairs, replacements, and modifications to the anchor
rods/bolts are adequate and have been approved by the Project
Structural Engineer.
Project Structural Engineer
The Project Structural Engineer responsible for ensuring that the design
of the structure meets the requirements of all applicable codes,
standards, and this Procedure and for issuing special instructions, where
additional guying, bracing, bolting, etc. are required during erection
operations.
Supervisor/Foreman
Supervisors/Foreman responsible for employees performing steel
erection/dismantling work must:
• Ensure that employees have received training on the requirements of
Steel Erection Regulations.
• Confirm that each job has been properly evaluated for hazards
associated with steel work and be certain that their employees know
exactly what part each plays in the operation.
• Continuously monitor the work to assure compliance with this
procedure.
Employee
Employees shall perform work based on instructions received from
supervision and training received on this procedure.
Competent Person
Competent Persons shall be designated by the steel erection contractor to
ensure that work proceeds in accordance with this Procedure and OSHA
Steel Erection Regulations. The Site Manager will also assign competent
person(s) to provide oversight and guidance, when Davis is the named
controlling contractor.
In addition to the basic steel erection/dismantling safety requirements
established by this Procedure, Competent Persons shall be relied upon
for instructions regarding completing specific steel erection/dismantling
tasks safely such as where plumbing-up guys and related equipment are
used to maintain stability.
Site HSE Supervisor
The Site HSE Supervisor shall assist site management with his/her duty
to implement the requirements set forth in this Procedure.
The HSE Supervisor shall monitor field activities for compliance with this
Procedure and shall keep site management informed of these monitoring
results.
3.0 Definitions
Term Definition
Means that the steel joist bridging is connected to a
Anchored Bridging
bridging terminus point.
Bolted Diagonal Diagonal bridging that is bolted to a steel joist or
Bridging joists.
A device that is attached to the steel joist to allow the
Bridging Clip bolting of the bridging to the steel joist.
Bridging Terminus A wall, a beam, tandem joists (with all bridging
Point installed and a horizontal truss in the plane of the
top chord) or other element at an end or intermediate
point(s) of a line of bridging that provides an anchor
point for the steel joist bridging.
Column A load-carrying vertical member that is part of the
primary skeletal framing system. (Columns do not
include posts.)
Competent Person One who is capable of identifying existing and
predictable hazards in the surroundings or working
conditions which are unsanitary, hazardous, or
dangerous to employees, and who has the
authorization to take prompt corrective measures to
eliminate them.
Connector An employee who, working with hoisting equipment,
is placing and connecting structural members
and/or components.
Constructability The ability to erect structural steel members per the
drawings and this procedure without having to alter
the over-all structural design.
Construction Load (For joist erection.) Any load other than the weight of
the employee(s), the joists, and the bridging bundle.
Controlled Decking An area in which certain work (for example, initial
Zone (CDZ) installation and placement of metal decking) may
take place without the use of guardrail systems,
personal fall arrest systems, fall restraint systems, or
safety net systems where access to the zone is
controlled.
Controlled Load Lowering a load by means of mechanical hoist drum
Lowering device using gear train or hydraulic components of
the hoist mechanism.
Controlling A prime contractor, general contractor, construction
Contractor manager, or any other legal entity, which has overall
responsibility for the construction of the project, its
planning, quality, and completion.
Critical Lift Note per this procedure, a critical lift is also one,
which exceeds 75% of the lifting equipment’s
capacity.
Decking Hole A gap or void more than 2 inches (5.1 cm) in its least
dimension and less than 12 inches (30.5 cm) in its
greatest dimension in a floor, roof, or other
walking/working surface.
Derrick Floor An elevated floor of a building or a structure that has
been designated to receive hoisted pieces of material
prior to final placement.
Double Connection An attachment method where the connection point is
intended for two pieces of steel which share common
bolts on either side of a central piece.
Double Connection A structural attachment that, during the installation
Seat of a double connection, supports the first member
while the second member is connected.
Erection Bridging The bolted diagonal bridging that is required to be
installed prior to releasing the hoisting cables from
the steel joists.
Fall Restraint A fall prevention system that prevents the user from
System falling any distance. The system is comprised of a
full-body harness, along with an anchorage,
connectors, and other necessary equipment. The
system prevents and/or restrains the user from
reaching the open edge of the structure or platform.
Anchorage shall be capable of resisting 400 lbs. (1.82
kN) of force minimum (same as two times force
required for a barricade/handrail) or two times the
employee’s weight, whichever is greater.
Girt For Systems-Engineered Metal Buildings. A “Z” or
“C” shaped member formed from sheet steel
spanning between primary framing and supporting
wall material.
Leading Edge The unprotected side and edge of a floor, roof, or
formwork for a floor or other walking and/or working
surface, such as deck, which changes locations as
additional floor, roof, decking, or formwork sections
are placed, formed, or constructed.
Metal Decking Metal floor and roof decks, standing seam metal
roofs, other metal roof systems, and other products
such as bar grating, checker plate, expanded metal
panels, and similar products.
Multiple Lift Rigging A rigging assembly of wire rope that facilitates the
(Christmas Treeing) attachment of up to five independent loads to the
hoist rigging of a crane. Jacobs does not allow
multiple lift rigging without written approval by a
Senior HSE Manager and a site-specific plan to
prevent exposure to overhead loads.
Opening A gap or void 12 inches (30.5 cm) or more in its least
dimension in a floor, roof, or other walking and/or
working surface. Unguarded or un-reinforced
skylights are considered openings.
Permanent Floor A structurally completed floor at any level or
elevation.
Personal Fall Arrest A system used to arrest an employee in a fall from a
System working level. It includes anchorage, connectors, a
full body harness, and may include a lanyard,
deceleration device, lifeline or suitable combination
of these.
Positioning Device A full body harness rigged to allow an employee to be
supported on an elevated, vertical surface, such as a
wall or column and work with both hands free while
leaning.
Post A structural member with the longitudinal axis that
is essentially vertical that:
(1) Weighs 300 pounds or less and is axially loaded
(a load presses down on the top end), or
(2) Is not axially loaded, but is laterally restrained by
the above member. Posts typically support stair
landings, wall framing, mezzanines, and other
substructures.
Project Structural The registered, licensed professional responsible for
Engineer of Record the design of structural steel framing and whose seal
appears on the structural contract documents.
Qualified Person One who, by possession of a recognized degree,
certificate, or professional standing, or who by
extensive knowledge, training, and experience, has
successfully demonstrated the ability to solve or
resolve problems relating to the subject matter, the
work, or the project.
Safety Deck An initial attachment that is used to secure an
Attachment initially placed sheet of decking to keep proper
alignment and bearing with structural support
members.
Shear Connector Headed steel studs, steel bars, steel lugs or similar
devices, which are attached to a structural member
for the purpose of achieving composite action with
concrete.
Steel Erection The construction, alteration, or repair of steel
buildings, bridges, and other structures including
the installation of metal decking and all planking
used during the process of erection. It does not
include electrical transmission towers,
communication and broadcast towers, or tanks.
Steel Joist Open web, secondary load-carrying member of 144
feet (43.9 m) or less, designed by the manufacturer,
to be used for the support of floors and roofs. This
does not include structural steel trusses or cold-
formed joists.
Steel Joist Girder An open web, primary load carrying member,
designed by the manufacturer, used for the support
of floors and roofs. This does not include structural
steel trusses.
Steel Truss An open web member designed of structural steel
components by the project structural engineer of
record. For this procedure, a steel truss is
considered equivalent to a solid web structural
member.
Structural Steel A steel member, or a member made of a substitute
material such as, but not limited to fiberglass,
aluminum, or composite members. These members
include, but are not limited to, steel joists, joist
girders, purlins, columns, beams, trusses, splices,
seats, metal decking, girts, and all bridging, and cold
formed metal framing which is integrated with
structural steel framing of a building.
Systems-Engineered A metal, field-assembled building system consisting
Metal Building of framing, roof, and wall coverings. The engineering
design of the system is normally the responsibility of
the systems-engineered metal building
manufacturer.
Unprotected Sides Any side or edge, except at entrances to points of
and Edges access, of walking and/or working surfaces, such as
a floor, roof, ramp, or runway, where there is no wall
or guardrail system at least 39 inches (1.0 m) high.
4.0 Engineering Requirements
7.0 Training
All employees involved in steel erection and/or dismantling shall be
trained in the safe work requirements of this procedure and Tab 9, Fall
Protection, prior to work. Employees shall also have training in all
pertinent aspects of other activities associated with steel erection such as
rigging, aerial lifts, ladders, welding hazards, hazard communication,
and any other equipment use.
Figures
Erection Bridging for Short Span Joists
Erection Bridging for Long Span Joists
Figure 1
Erection Bridging for Short Span Joists
Joist Span
18LH02 33-0
18LH03 Thru
NM
LH09
20LH02 33-0
20LH03 38-0
20LH04 thru
NM
LH10
24LH03 35-0
24LH04 39-0
24LH05 40-0
24LH06 45-0
24LH07 thru
NM
LH11
28LH05 42-0
28LH06 46-0
28LH07 thru
NM
LH13
47-0
32LH06 &
through
LH07
60-0
55-0
32LH08 through
60-0
NM
32LH09 thru
through
LH15
60-0
47-0
36LH07 &
through
LH08
60-0
57-0
36LH09 through
60-0
NM
36LH10 thru
through
LH15
60-0
Davis Constructors & Engineers, Inc.
UAF CPHR Power Plant
Site Specific Safety Plan 14-411 TAB 20 – STEEL ERECTION PROCEDURE
Page 1 of 26
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 21 – ENVIRONMENTAL PROTECTION PLAN
& CONTROL OF HAZARDOUS MATERIALS
1.0 Purpose
This is the written Hazardous Material Control Plan for the control,
prevention, management, containment, cleanup, and disposal of
petroleum products or other hazardous substances which may be
generated on this project.
Page 1 of 5
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 21 – ENVIRONMENTAL PROTECTION PLAN
& CONTROL OF HAZARDOUS MATERIALS
Page 2 of 5
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 21 – ENVIRONMENTAL PROTECTION PLAN
& CONTROL OF HAZARDOUS MATERIALS
3.8 Explosives
Explosives are securely stored and accounted for in accordance
with regulations covering the storage and handling of
explosives. Transport is only in approved equipment. Handling
is by licensed explosive handlers. Surplus explosives are
returned to the vendor.
3.9 Antifreeze
Antifreeze is stored in the same manner as liquid petroleum.
Spent antifreeze is recovered and retained until proper
disposal is accomplished. Antifreeze accidentally discharged is
recovered with absorbent materials.
Page 3 of 5
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 21 – ENVIRONMENTAL PROTECTION PLAN
& CONTROL OF HAZARDOUS MATERIALS
5.2 Pads
Absorbent pads are carried in all maintenance vehicles
readily available to clean any oil discharges.
5.3 Bags
Plastic bags are carried in all maintenance vehicles readily
available for storage of absorbent pads and/or contaminated
soil that must be removed from the jobsite.
6.0 Housekeeping
6.1 Housekeeping Practices
Good housekeeping practices are continually followed.
Refueling and maintenance areas are kept clean and free of
debris and are monitored daily for compliance. Additional
housekeeping items are as follows:
• Hazardous and non-hazardous wastes are not mixed. This
will keep the total volume of hazardous waste to a minimum.
Waste oil is not mixed with non-hazardous material. It’s
separated and properly labeled until it’s demobilized and
disposed of offsite.
• Original containers of hazardous products are completely
used before discarding the container.
• Excess amounts of hazardous products are not used; only
enough for the job intended.
• Original product labels and Material Safety Data Sheets
(MSDS) are kept onsite for each produce in use.
Page 4 of 5
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 21 – ENVIRONMENTAL PROTECTION PLAN
& CONTROL OF HAZARDOUS MATERIALS
7.2 Written
Written notification is required within 15 days after the cleanup
is completed or, if no cleanup occurs, within 15 days after the
discharge.
7.3 Documentation
Written documentation in the form of the Oil and Hazardous
Materials Incident Final Report must be submitted to the State
of Alaska Department of Environmental Conservation.
Page 5 of 5
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 22 – CAST IN PLACE CONCRETE
Initial plan review and staff discussions relative to special considerations for
concrete placement on this project have revealed the following issues which will
be resolved prior to the Preparatory Meeting.
Simply put, foundation wall heights vary but in some areas extend up to 17
feet, creating special hazards relative to blow-out potential, form stability and
safe work positions for employees. Although no final specific decisions relative
to form design or types have been made, several system engineered form
designs with integrated scaffold are being evaluated. Typically, these systems
are available for rent or purchase with engineering included. The decision
making process will include use of the Davis “SPA” planning system that can
be found in the “Forms” section of this program.
Davis Engineering, Construction and Safety Departments will be included in
this process.
Page 1 of 1
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 22– CAST IN PLACE CONCRETE
Scope
The OSHA fall protection standard contains several requirements for protecting
against falls from elevated work areas. Concrete wall and deck forming
compromise a variety of tasks that require special fall protection solutions.
Purpose
This guide describes some fall protection solutions for wall and deck forming.
Gang and flying forms present additional hazards that are not addressed in
this plan.
Wall Framing
Setting Forms
During wall form erection, retractable lines are anchored to the wall panels. A
crane is used to set the wall panels. While the crane is still hooked onto the
panel, the worker climbs a ladder to release the hook. The worker performing
this task is tied off to a retractable life line and positioning hooks while he/she
braces the wall form. The hooks but not the retractable may be released while
changing positions. After the form has been braced, the crane hook is released.
(Note: Stakes and lower level braces may be installed prior to the upper braces
subject to alignment)
Placing Wales
Workers hook their full body harnesses to retractable lines anchored to the top
of the form. After the workers are off ground, they use positioning hooks in
conjunction with their fall protection as they Wale the forms.
Stripping Forms
A cast in place concrete anchor is placed of top of wall when concrete is being
placed. When stripping the wall forms, the retractable lines are hooked to the
anchors throughout the process.
Page 1 of 2
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 22– CAST IN PLACE CONCRETE
Piers
Piers are framed and stripped using the same procedures as in wall framing.
Full platforms and handrails shall be placed top of elevated piers and walls to
assist the crew in placing concrete.
Decking
Forming
Workers shall use fall protection when forming is being done above 6 feet.
Retractable lines anchored to engineered anchors in the columns or walls, or
horizontal static lines shall be used.
Workers setting the shoring frames shall be tied off to retractable lines
anchored to the columns, walls or horizontal static lines during the placement
of U-heads and stringers. Aluminum or steel beams are set on the stringers
with a crane and then are spread by hand. Workers are anchored with
retractable lines to engineered anchors in the columns or walls. Workers laying
plywood also are tied off to acceptable anchors in the columns or walls with
retractable life lines or static lines.
Perimeter guard rails shall follow the deck as it is completed. Leading edge
protection at least 6 feet back from the edge follows the deck as it progresses.
This moving, temporary edge indicator shall be a substantial rope on posts that
designates a “controlled access Zone.” No other trades are allowed onto the
deck until the fall protection is completed.
Stripping
The area to be stripped shall be flagged off prior to the start of the operation.
All workers shall be tied off to the horizontal static line when stripping at a
height of 6 feet or greater. A work platform with a guard rail shall be used
when practical.
Page 2 of 2
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 22– CAST-IN-PLACE CONCRETE
Safe Plan of Action
Job/Task Work Area Date
Crew Members:
Supervisor: Date
Instructions: 1. Write the name of the job or task in the space provided. 2. In the 1st column, write the steps of the task. 3. In the 2nd column, list material needed to complete task at
hand. 4. In the third column, identify the hazards that the crew will be exposed to. 5. In the Safe Plan column, provide the corrective actions that will be taken to prevent the hazards
and injury from reaction to failure. 6. Review the Work Plan at the end of the task for improvements. (NOTE THE WORK SHALL STOP IF CONDITIONS CHANGE, JOB CHANGES, OR
DEFICIENCY IN PLAN IS NOTED.)
Page 1 of 2
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 22 – CAST IN PLACE CONCRETE
Page 2 of 2
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan T
1.0 Purpose
One way to increase knowledge of hazards in the workplace is by
conducting a job hazard analysis on individual tasks. A job hazard
analysis (JHA) is a procedure which helps integrate accepted safety
and health principles and practices into a particular operation. In a
JHA each basic step of the job is examined to identify potential
hazards and to determine the safest way to do the job. The analysis
process may identify previously undetected hazards and increase the
job knowledge of those participating.
2.0 Procedure
Four basic steps are used in conducting a job hazard analysis. The
JHA is documented by using the appropriate JHA forms or tablets.
Page 1 of 4
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 23 – JOB HAZARD ANALYSIS
Page 2 of 4
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 23 – JOB HAZARD ANALYSIS
7.0 Communication
JHA is a useful technique for identifying hazards so measures can be
taken to eliminate or control them. Once the analysis is completed
the results must be communicated to all workers performing that job.
JHA can also be used for review when repetitive tasks are performed.
Page 3 of 4
Davis Constructors & Engineers, Inc.
PSCA – Range Facilities Reconstruction
Site Specific Safety Plan TAB 23 – JOB HAZARD ANALYSIS
Appendices
Page 4 of 4
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 23– JHA
Safe Plan of Action
Job/Task Work Area Date
Crew Members:
Supervisor: Date
Instructions: 1. Write the name of the job or task in the space provided. 2. In the 1st column, write the steps of the task. 3. In the 2nd column, list material needed to complete task at
hand. 4. In the third column, identify the hazards that the crew will be exposed to. 5. In the Safe Plan column, provide the corrective actions that will be taken to prevent the hazards
and injury from reaction to failure. 6. Review the Work Plan at the end of the task for improvements. (NOTE THE WORK SHALL STOP IF CONDITIONS CHANGE, JOB CHANGES, OR
DEFICIENCY IN PLAN IS NOTED.)
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan
SPA Checklist Review
Review the following after the Task Hazard Assessment has been completed to ensure all hazards have been identified and a safe plan has
been noted.
Permit Supplements Hazards Safe Plan
High Work Inspect for trip hazards Hazards marked Tools & mat. properly stored
Slips, Trips Falls
Hot Work Extension cords properly secured Work zone free of debris Addnl. info
below
Pipe Opening Pinch Points List potential pinch points: ____________________________________________
Confined Space Working near mobile equip. Hand/Body positioning Ad d
Limited Lift Hand Hazards List sharp tools, material, equipment: ___________________________________
Critical Lift PPE Protected sharp edges as necessary Addnl. info below
Excavation
Water Blasting
Required PPE Working near Traffic Barricades Cones Signs Flagmen Lane closure
Vehicular
Hard Hat Traffic or Heavy Equip. Communication with equipment operator Addnl. info below
Safety Vest Potential for Fire Permit (2) 10lb (or equiv.) Fire Extinguishers Fire watch
Eye Protection: or Sparks Adj. area protected Unnecessary flammable mat. removed Addnl. info
below
Safety Glasses Heavy Lifting Reviewed proper lifting tech. Identified material requiring lifting equipment
Face Shield Hand protection required Back support belts Addnl. info below
Chemical Goggles Power Tools: Inspect general cond. GFCI in use Identified PPE required for each tool
Welding Hood Reviewed safety requirements in operators manual(s) Addnl. info below
Hand Protection: List:
Cloth Gloves Hand Tools: Inspect general condition Identified PPE required for each tool
Leather Gloves Reviewed hand tool safety Addnl. info below
Nytrel Gloves List:
Cut Resistant Gloves Working on electrical Lock Out/Tag Out -energized
C h e c k e q u ip . d e
Rubber Gloves Equip. Reviewed electrical safety procedures Ad d n l. in fo b e low
Surgical Gloves Heat Stress Potential Heat stress monitoring (>70o) Proper amount of liquids avail
Foot Protection: Sun Screen Reviewed Heat Stress symptoms Addnl. info below
Safety Toe Boots Cold Stress Potential Proper clothing (i.e.. gloves, coat, coveralls) Wind chill <32o
Rubber Boots Reviewed Cold Stress symptoms Addnl. info below
Neoprene Boots Lifting with Crane Signalman assigned Tag lines in use Area around crane barricaded
Metatarsal Guard or Lifting Equipment Lifting equip. inspected Personnel protected from overhead load
Respiratory Protection: Noise >85 Db Hearing protection is required: Ear plugs Ear Muffs Both Addnl. info
below
Dust Mask Working on ladder Inspect general cond. before use Ladder inspected with in last quarter
Respirator Ladder tied off Proper angle and placement Reviewed ladder safety
SCBA Excavations Permits Inspected prior to entering Proper sloping/shoring
Coveralls: Pedestal Access/egress provided Protection from accumulated water
Cotton Coveralls Working w/ Chemicals Reviewed MSDS for each chemical form PPE requirements and precautions
Tyvek Suit Overhead Utilities Power outage req'd Insulation blankets req'd Additional spotters req'd
Tychem Suit Required clearance distance = _______ Ft. Safe work zone Marked
Fall Protection: Additional Information:
Harness
Double Lanyard
Anchorage Point
Cross Arm Strap
Retractable Device
HLL System
Miller Hook
Clearance Distance
Rescue
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 24 – FORMS
Safety Orientation
Policy for Before a new employee or subcontractor may begin work they must
Safety participate in a Site Safety Orientation which explains the policies and
Orientation mandatory safety requirements for working on a Davis construction project.
Site Specific 1. Fall protection is required for any activity that exposes an employee to a
Safety fall of six or more feet, if employees need to use fall protection they must
Procedures attend specific training.
Page 1 of 2
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 24 – FORMS
Acts That Are 1. The use of alcohol or narcotics on the job or arrival on the job under the
Grounds For influence of these substances.
2. No gambling, fighting, inciting riots, practical joking, horseplay, or
Immediate
sexual/racial harassment.
Dismissal 3. Carrying firearms or dangerous weapons to the job site.
4. Theft of material, equipment, or supplies.
5. Unauthorized use of company vehicles, reckless driving, and operating
tagged out equipment.
6. Repeated minor, or a major violation of safety regulations
Page 2 of 2
DAVIS CONSTRUCTORS & ENGINEERS, INC.
SITE SPECIFIC SAFETY PLAN TAB # – NAME OF TAB
Safety Observation Report
Date: Superintendent:
Day: General Foreman:
---Notes---
Time Observed: (am) (pm) Description:
1 Location:
Safety Deficiency:
Safety Deficiency:
Safety Deficiency:
Safety Deficiency:
Safety Deficiency:
The above safety deficiencies were observed on the jobsite as indicated. Please ensure the safety
deficiencies are corrected and have the person verifying the correction sign and date where
indicated.
Project Safety Manager:__________________________________________________ Date: __________________________________________
PAGE 1 OF 1
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan TAB 2: FORMS
Safe Plan of Action
Job/Task Work Area Date
Crew Members:
Supervisor: Date
Instructions: 1. Write the name of the job or task in the space provided. 2. In the 1st column, write the steps of the task. 3. In the 2nd column, list material needed to complete task at
hand. 4. In the third column, identify the hazards that the crew will be exposed to. 5. In the Safe Plan column, provide the corrective actions that will be taken to prevent the hazards
and injury from reaction to failure. 6. Review the Work Plan at the end of the task for improvements. (NOTE THE WORK SHALL STOP IF CONDITIONS CHANGE, JOB CHANGES, OR
DEFICIENCY IN PLAN IS NOTED.)
Davis Constructors & Engineers, Inc.
Site Specific Safety Plan
SPA Checklist Review
Review the following after the Task Hazard Assessment has been completed to ensure all hazards have been identified and a safe plan has
been noted.
Permit Supplements Hazards Safe Plan
High Work Inspect for trip hazards Hazards marked Tools & mat. properly stored
Slips, Trips Falls
Hot Work Extension cords properly secured Work zone free of debris Addnl. info
below
Pipe Opening Pinch Points List potential pinch points: ____________________________________________
Confined Space Working near mobile equip. Hand/Body positioning Ad d
Limited Lift Hand Hazards List sharp tools, material, equipment: ___________________________________
Critical Lift PPE Protected sharp edges as necessary Addnl. info below
Excavation
Water Blasting
Required PPE Working near Traffic Barricades Cones Signs Flagmen Lane closure
Vehicular
Hard Hat Traffic or Heavy Equip. Communication with equipment operator Addnl. info below
Safety Vest Potential for Fire Permit (2) 10lb (or equiv.) Fire Extinguishers Fire watch
Eye Protection: or Sparks Adj. area protected Unnecessary flammable mat. removed Addnl. info
below
Safety Glasses Heavy Lifting Reviewed proper lifting tech. Identified material requiring lifting equipment
Face Shield Hand protection required Back support belts Addnl. info below
Chemical Goggles Power Tools: Inspect general cond. GFCI in use Identified PPE required for each tool
Welding Hood Reviewed safety requirements in operators manual(s) Addnl. info below
Hand Protection: List:
Cloth Gloves Hand Tools: Inspect general condition Identified PPE required for each tool
Leather Gloves Reviewed hand tool safety Addnl. info below
Nytrel Gloves List:
Cut Resistant Gloves Working on electrical Lock Out/Tag Out -energized
C h e c k e q u ip . d e
Rubber Gloves Equip. Reviewed electrical safety procedures Ad d n l. in fo b e low
Surgical Gloves Heat Stress Potential Heat stress monitoring (>70o) Proper amount of liquids avail
Foot Protection: Sun Screen Reviewed Heat Stress symptoms Addnl. info below
Safety Toe Boots Cold Stress Potential Proper clothing (i.e.. gloves, coat, coveralls) Wind chill <32o
Rubber Boots Reviewed Cold Stress symptoms Addnl. info below
Neoprene Boots Lifting with Crane Signalman assigned Tag lines in use Area around crane barricaded
Metatarsal Guard or Lifting Equipment Lifting equip. inspected Personnel protected from overhead load
Respiratory Protection: Noise >85 Db Hearing protection is required: Ear plugs Ear Muffs Both Addnl. info
below
Dust Mask Working on ladder Inspect general cond. before use Ladder inspected with in last quarter
Respirator Ladder tied off Proper angle and placement Reviewed ladder safety
SCBA Excavations Permits Inspected prior to entering Proper sloping/shoring
Coveralls: Pedestal Access/egress provided Protection from accumulated water
Cotton Coveralls Working w/ Chemicals Reviewed MSDS for each chemical form PPE requirements and precautions
Tyvek Suit Overhead Utilities Power outage req'd Insulation blankets req'd Additional spotters req'd
Tychem Suit Required clearance distance = _______ Ft. Safe work zone Marked
Fall Protection: Additional Information:
Harness
Double Lanyard
Anchorage Point
Cross Arm Strap
Retractable Device
HLL System
Miller Hook
Clearance Distance
Rescue
Davis Constructors and Engineers, Inc.
Jobsite: Date:
Time:
Jobsite: Date:
Time:
Action to be Taken
SAFETY PROGRAM
1 of 100 1
Table of Contents
2 of 100 2
Safety Policy
Our goal is to have ZERO accidents. It is the policy of Swanson Steel Erectors, Inc. to perform
work in the safest manner possible and consistent with good construction practices. In order to
fulfill this policy, certain responsibilities, rules, forms and practices have been initiated.
Quality Policy
Our goal is to meet all contract requirements and have ZERO nonconformance.
3 of 100 3
Responsibility For The Job Safety Program
The Job Superintendent has direct responsibility for the safety of our employees, the safe
operation of our equipment, and protection of the general public. Supervisory personnel at all
levels have a responsibility to report unsafe conditions and implement corrective action to
eliminate safety hazards.
In carrying out his safety related duties, the Job Superintendent must:
A. Study the plans and specifications, lay out a tentative plan arrangement and determine a
plan of operation.
B. Determine and list potential hazards. Indicate possible hazard locations such as:
1. People and equipment working in the same area.
2. Equipment crossing public roads.
3. Obstructions that interfere with equipment operations.
C. Consider change of layout, the installation of suitable guards or barricades and other
methods to minimize hazards.
D. Provide for adequate lighting.
E. Consider the need for dust control to prevent obscured vision, damage to equipment,
occupational diseases and third-party claims for dust damage.
F. Check noise levels and provide hearing protection as necessary.
G. Make sure that the job is adequately supplied with personal protective equipment, such
as: hard hats, safety harnesses, safety belts, flagman vest, goggles, face shields and
respirators.
H. See that approved hard hats are worn by all personnel on the project. Additional eye
protection, such as goggles and face shields, will be worn whenever employees are
involved in operations which present a hazard to the eyes, i.e., chipping, cutting or
grinding.
I. Insure that Weekly Safety Meetings are held by the foremen and attended by all
employees.
J. Insure that a “Report of Occupational Injury or Illness Form” is filled out on all accidents
requiring the attention of a doctor. The Foreman’s Report of Injury will be sufficient for
first aid cases (obtain from office).
K. Verify that all new employees are indoctrinated in our Company Safety Program and Job
Working Rules.
4 of 100 4
Supervision Of Safety
(Assignment for specific job responsibility will be made upon the starting of each new project.)
A. Job sill be inspected by King & Neel, Inc.’s personnel, as requested, to verify the
effectiveness of our safety program. King & Neel, Inc. is a full service insurance and
surety bonds carrier. They provide professional services in all phases of safety for the
construction industry.
B. Job Superintendent will inspect the jobsite daily to insure full compliance with Federal,
State and Local regulations.
Indoctrination In Safety
Job Superintendent is responsible for the new employee indoctrination to job safety rules and
procedures as outlined in this booklet and employment package.
Meetings will be conducted by the Superintendent and will be held every week. The minutes of
the meeting will be recorded on a Company form: Weekly Safety Meeting (reference jobsite
book). One copy will be kept on the job and another copy will be forwarded to the Honolulu
office.
A. All supervisory personnel, including Foremen, will be given instructions in first aid
training and will maintain a valid first aid card.
B. Foremen will instruct employees in the proper use and care of respirators, fall protection
devices and other personal protective equipment.
C. All operators will be instructed in the safe operation of their equipment by their Foreman.
D. Other training, as specified in Federal and State regulations, will be implemented as the
need arises.
A. Newly hired employees will be instructed to report all injuries to their foreman,
regardless of severity.
B. The Foreman is responsible for investigating accidents which occur under his
jurisdiction. Corrective measures necessary to prevent reoccurrence of the accident are
also the Foreman’s responsibility. However, he is normally assisted by the Job
Superintendent and King & Neel, Inc.
C. The Job Superintendent is responsible for reviewing the facts, approving corrective
measures instituted by the Foreman, and following up to see that corrective actions are
accomplished.
5 of 100 5
Drinking Water
A. Proper means of obtaining, storing and dispensing drinking water will be maintained per
Federal, Stet and/or Local Health Standards.
B. Outlets which are not suitable for drinking water will be properly marked.
Toilet Facilities
Portable sanitary toilets will be provided in sufficient numbers to accommodate crew size.
Toilets will be services regularly and their use will be in accordance with Federal, State and
Local codes.
Medical Facilities
Personal protective equipment will be worn by all employees as required by State and Federal
standards. Equipment will be periodically inspected and maintained in a ready to use condition
(see pg. 23 for more info.).
Protective Headgear
All employees and visitors on the construction site will be required to wear and approved hard
hat rated Class “A” and Class “B”.
A. All new employees will be required to fill out a Health Questionnaire to aid in
determining their ability to handle assigned tasks.
B. Equipment operators will be required to read and understand signs, signals and operating
instructions.
6 of 100 6
Material Handling
A. Work areas are to be kept free of debris and in a reasonably clean condition at all times.
B. Safety clips shall be used on all hooks.
C. Skip boxes will be used to store scrap material until it can be removed from the site and
disposed of properly.
To insure that information about the dangers of all hazardous chemicals used by Swanson Steel
Erectors, Inc. are known by all affected employees, a Hazard Communication Program has been
implemented (see page 71).
Fire Prevention
A. Fire prevention program shall comply with applicable Federal, State and Local
regulations.
B. The program shall be flexible to meet the changing character of the construction project.
A. Fire extinguisher rated at 20B units shall be located not less than 25 feet nor more than 75
feet from any flammable liquid storage area located outside.
B. Interior flammable liquid storage areas shall be well ventilated.
C. Safety containers with a flame arrestor shall be used for dispensing all flammable liquids.
D. Further requirements for the handling of flammable and combustible liquids shall be in
accordance with Federal, State and Local fire codes.
Fire Protection
A. All cranes and company vehicles shall be equipped with at least a 1A:10 B:C unit fire
extinguisher.
B. Combustible materials shall be adequately protected when in close proximity to welding
operations.
C. Skip boxes or other containers are to be used for rubbish, including scrap lumber,
sawdust and other materials. Skip boxes shall be emptied on a periodic basis to prevent
accumulation.
D. All oils spills will be cleaned up immediately following the Hazardous Materials Program
specifications.
E. Fire extinguisher rated not less than 4A:60 B:C units shall be provided for every 3,000
square feet of building area. All fire extinguisher locations shall be clearly marked.
F. Gasoline shall not be used to wash or clean parts.
G. Lock out procedures shall be followed for maintenance and repair of equipment and
electrical systems.
H. Good housekeeping will be practiced at all times.
I. No smoking will be allowed in shops and other hazardous areas.
J. Fire protection rules shall conform with all Federal, State and Local codes.
7 of 100 7
Welding And Cutting
A. All welding and cutting equipment and operations shall be in accordance with the
standards and recommended practices of the “American Welding Society, Safety in
Welding and Cutting ANSI Z49.1” and the recommendations of the National Fire
Protection Association.
B. Proper protection shall be provided for employees involved in welding operations.
C. Compressed gas cylinders shall be stored, handled and used in accordance with the
Hazardous Materials Programs.
A. All work shall be performed by persons familiar with code requirements and qualified for
the class of work to be performed.
B. Electrical wire shall be located to minimize the exposure to damage.
C. Electrical boxes shall be properly marked.
A. All hand tools shall be kept in good repair and used only for the purpose for which
designed.
B. Tools shall be kept away from the edge of scaffolds or floor openings and returned to
storage when not in use.
C. Power tools shall be operated only by designated personnel.
D. All tolls and their operations and maintenance shall conform to applicable Federal, State
and Local codes.
Ropes, Slings, Chains And Hooks
Use of ropes, slings, chains and hooks shall be in accordance with manufacturer’s specifications
and Federal, State and Local standards.
Scaffolds
A. Scaffold use will be in accordance with all State and Federal requirements.
B. Scaffolds shall have all proper guardrails and planking in place before use.
C. Workers using scaffolds shall be trained in proper scaffold use and material handling on
scaffolds.
D. Guardrails/ perimeter structure shall not be used for anything other than their intended
purposes.
8 of 100 8
Guarding and Safety Devices
A. Seat belts are to be installed in all company cars, pickups and trucks (driver’s seat only
on hauling units where no riders are allowed- use “No Rider” decals).
B. All roll-over protection shall meet with Federal, State and Local codes for the type of
unit.
C. Overhead protection shall be provided on equipment working around falling hazards.
Scissorlifts
A. All hoisting equipment shall be in proper operating condition before being placed into
service on the project.
B. Equipment shall not be modified without manufacturer’s written consent.
Crane Testing
A. Testing shall conform to manufacturer’s and Federal, State and Local codes.
B. Load capacities shall be enforced and posted where clearly visible.
C. A positive backstop will be used on all crane booms.
D. Boom stops will be in accordance with manufacturer’s specifications and Federal, State
and Local codes.
A. Cylinders shall be stored in well ventilated locations. Oxygen, acetylene or other fuel gas
shall not be taken into confined spaces.
B. No smoking signs shall be posted wherever cylinders are stored.
C. Cylinders in storage shall be separated from flammable or combustible material by at
least 40 feet or by a fire resistant partition.
D. Cylinder valve caps shall be in place when cylinders are in storage, in transit, not in use,
or empty.
E. Cylinders shall be secured in an upright position at all times.
All load bearing structures shall be installed, erected, used, maintained and disassembled
according to applicable Federal, State and Local codes.
9 of 100 9
Launches, Motorboats And Skiffs
Safety skiffs will be used in accordance with Federal, State and Local codes.
Noise Control
A. Administrative or engineering controls shall first be utilized to reduce the sound level to
those allowed by Federal, State and Local codes. If this does not remedy the situation,
some type of ear protection will be required.
B. Ear protection shall be used when the noise level is at an injurious level over an extended
period of time. Protection shall be in accordance with ANSI A24.22.62.
Overhead Protection
Leading edge
Perimeter edge
Elevator openings
Stairway openings
Vent, mechanical openings
Steel skeleton structure
Open-sided floors- platforms
Articulated snorkel lifts
Scaffolds
Stairways
Ladders
Fall Protection
A. Erection gangs on structural steel erection shall work under the direction of an
experienced foreman.
B. Workers shall not ride on steel being hoisted, nor slide down ropes, columns or ladders.
C. Wire rope slings shall be used when lifting loads.
D. If float scaffolds are used during steel erection, they shall be used in accordance with
Federal, State and Local codes.
Flooring Requirements
11 of 100 11
Erection Contract Review
Responsibility: President
General:
3. The company must have the capability to meet the technical contract
requirements.
12 of 100 12
Preparation of the Project Specific Erection and Fall Protection Plan
Responsibility: President
Procedure:
A Project Specific Erection and Fall Protection Plan is developed for all projects.
If possible, a pre-construction conference and site inspection are held between the erector
and the controlling contractor, and others such as the project engineer and fabricator
before the start of steel erection. The purpose of the conference is to develop and review
the site-specific erection plan.
A description of the crane and derrick selection and placement procedures, including the
following:
1. Site preparation
2. Path for overhead loads
3. Critical lifts, including rigging supplies and equipment
A description of the fall protection procedures that will be used to comply with §
1926.760.
A description of the procedures that will be used to comply with § 1926.759 Falling
Objects
A certification for each employee who has received training for performing steel erection
operations as required by § 1926.761.
The plan shall be signed and dated by the qualified person(s) responsible for its
preparation and modification.
Records:
14 of 100 14
Required Training for Steel Erectors
Connector procedures
Training shall include:
The nature of the hazards associated with connecting.
The establishment, access, proper connecting techniques and work practices required by
the Beams and Columns procedure section for Double connections at columns and/or at
beam webs over a column and Fall Protection procedure section for Connectors.
Training Documentation
All training shall be documented and conducted by a qualified instructor.
Training documentation shall contain each employee's name, the signatures or initials of
the trainers, and the dates of training.
Records:
Training Records
15 of 100 15
Procedure For Approval To Begin Steel Erection
Procedure:
The jobsite foreman shall receive the following written notification from the controlling
contractor before he begins any steel erection.
o Written notification that the concrete in the footings, piers and walls and the mortar in
the masonry piers and walls has attained, on the basis of an appropriate ASTM
standard test method of field-cured samples, either 75 percent of the intended
minimum compressive design strength or sufficient strength to support the loads
imposed during steel erection.
o Written notification that any repairs, replacements and modifications to the anchor
bolts were conducted only with the approval of the project structural engineer of
record.
When this document is received, it shall be filed in the office file and in the project file at the
jobsite.
The document shall be signed by the controlling contractor’s project manager or the project
structural engineer of record.
If there is any doubt of the strength of the concrete or the condition of the anchor rods, the
foreman shall communicate to the management of Swanson Steel Erectors, Inc. in writing
describing his concerns, who may ask for the concrete data test record and compare it to the
intended minimum compressive design strength or strength to support the loads imposed
during steel erection.
Records:
16 of 100 16
Pre-Installation Verification
General:
A representative sample of not fewer than three complete fastener assemblies of each
combination of diameter, length, grade and lot to be used in the work shall be checked at
the site of installation in a tension calibrator to verify that the pretensioning method
develops a pretension that is equal to or greater than 1.05 times that specified for
installation and inspection in Table 8.1.
If the actual pretension developed in any of the fastener assemblies is less than 1.05 times
that specified for installation and inspection in Table 8.1, the cause(s) shall be determined
and resolved before the fastener assemblies are used in the work.
17 of 100 17
Installation of High Strength Bolts
General:
Snug Tight:
All bolt holes shall be aligned to permit insertion of the bolts without undue damage to
the threads. Bolts shall be placed in all holes with washers positioned as required in
Section 6.1 of RCSC “Specification for Structural Joints Using ASTM A325 or A490
Bolts” Date June 30, 2004 and nuts threaded to complete the assembly.
Compacting the joint to the snug-tight condition shall progress systematically from the
most rigid part of the joint.
The snug-tightened condition is the tightness that is attained with a few impacts of an
impact wrench or the full effort of an ironworker using an ordinary spud wrench to bring
the connected plies into firm contact.
Turn-of-Nut:
All bolts shall be installed in accordance with the requirements in Section 8.1, with
washers positioned as required in Section 6.2. of RCSC Specification for Structural
Joints Using ASTM A325 or A490 Bolts” Date June 30, 2004.
Subsequently, the nut or head rotation specified in Table 8.2 shall be applied to all
fastener assemblies in the joint, progressing systematically from the most rigid part of the
joint in a manner that will minimize relaxation of previously pretensioned bolts.
The part not turned by the wrench shall be prevented from rotating during this operation.
18 of 100 18
Calibrated Wrench Pretensioning:
Torque values determined from tables or from equations that claim to relate torque to
pretension without verification shall not be used.
All bolts shall be installed in accordance with the requirements in Section 8.1, of RCSC
“Specification for Structural Joints using ASTM A325 or A490 Bolts” Date June 30,
2004 with washers positioned as required in Section 6.2 of RCSC “Specification for
Structural Joints using ASTM A325 or A490 Bolts” Date June 30, 2004.
The part not turned by the wrench shall be prevented from rotating during this operation.
Application of the installation torque need not produce a relative rotation between the
bolt and nut that is greater than the rotation specified in Table 8.2.
Twist-off-type tension control bolt assemblies that meet the requirements of ASTM
F1852 shall be used.
All fastener assemblies shall be installed snug tight in accordance with the requirements
in Section 8.1 of RCSC “Specification for Structural Joints using ASTM A325 or A490
Bolts” Date June 30, 2004 without severing the splined end and with washers positioned
as required in Section 6.2 of RCSC “Specification for Structural Joints using ASTM
A325 or A490 Bolts” Date June 30, 2004.
If a splined end is severed during this operation, the fastener assembly shall be removed
and replaced.
Subsequently, all bolts in the joint shall be pretensioned with the twist-off-type tension-
control bolt installation wrench, progressing systematically from the most rigid part of
the joint in a manner that will minimize relaxation of previously pretensioned bolts.
19 of 100 19
Direct-Tension-Indicator Pretensioning:
Direct tension indicators that meet the requirements of ASTM F959 shall be used. The
pre-installation verification procedures specified in Section 7 of RCSC “Specification for
Structural Joints using ASTM A325 or A490 Bolts” Date June 30, 2004 shall
demonstrate that, when the pretension in the bolt reaches 1.05 times that specified for
installation and inspection in Table 8.1, the gap is not less than the job inspection gap in
accordance with ASTM F959.
All bolts shall be installed in accordance with the requirements in Section 8.1, with
washers positioned as required in Section 6.2 of RCSC “Specification for Structural
Joints using ASTM A325 or A490 Bolts” Date June 30, 2004.
The installer shall verify that the direct-tension-indicator protrusions have not been
compressed to a gap that is less than the job inspection gap during this operation, and if
this has occurred, the direct tension indicator shall be removed and replaced.
Subsequently, all bolts in the joint shall be pretensioned, progressing systematically from
the most rigid part of the joint in a manner that will minimize relaxation of previously
pretensioned bolts.
The installer shall verify that the direct tension indicator protrusions have been
compressed to a gap that is less than the job inspection gap.
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Pre Tensioned Bolt Inspection
All point numbers refer to the RCSC “Specification for Structural Joints Using
Procedure:
Prior to the start of work, it shall be ensured that all fastener components to be used in the work meet the
following requirements
2.3.3. Reuse:
ASTM A490 bolts and galvanized ASTM A325 bolts shall not be reused. When approved by the
Engineer of Record, black ASTM A325 bolts are permitted to be reused. Touching up or re-tightening
bolts that may have been loosened by the installation of adjacent bolts shall not be considered to be a
reuse.
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The nominal dimensions of standard, oversized, short-slotted and long-slotted holes for high-strength
bolts shall be equal to or less than those shown in Table
3.1
3.4. Burrs
Burrs that extend 1/16 in. or less above the surface are permitted to remain on the faying surfaces of snug-
tightened joints as defined in Section 4.1 and pretensioned joints as defined in Section 4.2. Burrs that
extend over 1/16 in. above the surface shall be removed from all joints. Burrs that would prevent solid
seating of the connected plies prior to the pretensioning of slip-critical joints as defined in Section 4.3
shall be removed.
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9.1. Snug-Tightened Joints
After the connections have been assembled, it shall be visually ensured that the plies of the connected
elements have been brought into firm contact and that washers have been used as required in Section 6.
No further evidence of conformity is required for snug-tightened joints. The magnitude of the clamping
force that exists in a snug-tightened joint is not a consideration.
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Nonconformance
General:
The jobsite foreman is notified of the nonconforming material and records the pieces
affected and nature of the nonconformance.
Records:
Nonconformance Log
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Erection Equipment Inspection
General:
The list will show the schedule for each piece of equipment that is to be inspected.
The record will show the person performing the inspection and note what was done on
the inspection record.
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Reference Standards
The current edition of the following standards and specification shall be maintained.
The following references will be made available if needed for contract requirements.
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Fall Protection
General:
Any employee engaged in a steel erection activity who is on a walking/working surface with an
unprotected side or edge more than 10 feet (4.6 m) above a lower level shall be protected from
fall hazards by guardrail systems, safety net systems, personal fall arrest systems, positioning
device systems or fall restraint systems.
Any Connector or employee working at heights over 10 feet above a lower level where metal
decking is initially being installed shall comply with the section below for Connectors and
Controlled Decking Zones (CDZ).
Perimeter safety cables. On multi-story structures, perimeter safety cables shall be installed at
the final interior and exterior perimeters of the floors as soon as the metal decking has been
installed.
Connectors
For fall hazards of more than two stories or 10 feet (9.1 m) above a lower level, whichever is
less;
Each connector shall be protected from fall hazards by guardrail systems, safety net
systems, personal fall arrest systems, positioning device systems or fall restraint systems.
Each connector shall have completed connector training in accordance with 29CFR 1926.761
and the Training procedure of this manual.
For fall hazards of 10 feet above a lower level, one of the following two provisions will be
required.
Each connector shall be provided with a personal fall arrest system, positioning device
system or fall restraint system and wear the equipment necessary to be able to be tied off.
Each connector shall be provided with protection from fall hazards by guardrail systems,
safety net systems, personal fall arrest systems, positioning device systems or fall
restraint systems.
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Controlled Decking Zone (CDZ)
A controlled decking zone may be established in that area of the structure over 15 and up to 30
feet above a lower level where metal decking is initially being installed and forms the leading
edge of a work area. In each CDZ, the following shall apply:
Each employee working at the leading edge in a CDZ shall be protected from fall hazards of
more than two stories or 30 feet (9.1 m), whichever is less.
Access to a CDZ shall be limited to only those employees engaged in leading edge work.
Boundaries
The boundaries of a CDZ shall be designated and clearly marked. The CDZ shall not be more
than 90 feet (27.4 m) wide and 90 (27.4 m) feet deep from any leading edge. The CDZ shall be
marked by the use of control lines or the equivalent. Examples of acceptable procedures for
demarcating CDZ's can be found in Appendix D to this subpart.
Required Training
Each employee working in a CDZ shall have completed CDZ training in accordance with 29CFR
1926.761 and the Training procedure of this manual.
Unsecured Decking
Unsecured decking in a CDZ shall not exceed 3,000 square feet (914.4 m 2).
Safety deck attachments shall be performed in the CDZ from the leading edge back to the control
line and shall have at least two attachments for each metal decking panel.
Final deck attachments and installation of shear connectors shall not be performed in the CDZ.
Fall protection provided by the erector shall remain in the area where steel erection activity has
been completed, to be used by other trades, only if the controlling contractor or its authorized
representative:
Has directed the steel erector to leave the fall protection in place; and
Has inspected and accepted control and responsibility of the fall protection prior to
authorizing persons other than steel erectors to work in the area.
Records:
Inspection record
28 of 100 28
Falling Object Protection
General:
All materials, equipment, and tools, which are not in use while aloft, shall be secured
against accidental displacement.
The controlling contractor shall bar other construction processes below steel erection
unless overhead protection for the employees below is provided.
Records:
Inspection record
29 of 100 29
Control and Protection of Openings
General:
Metal decking at roof and floor holes and openings shall be installed as follows:
Framed metal deck openings shall have structural members turned down to allow
continuous deck installation except where not allowed by structural design constraints or
construct-ability.
Roof and floor holes and openings shall be decked over. Where large size, configuration
or other structural design does not allow openings to be decked over (such as elevator
shafts, stair wells, etc.) employees shall be protected in accordance with the Fall
Protection procedure of this manual.
Metal decking holes and openings shall not be cut until immediately prior to being
permanently filled with the equipment or structure needed or intended to fulfill its
specific use.
The equipment or structure needed or intended to fulfill the decking hole or opening’s
specific use shall be capable of supporting, without failure, twice the weight of the
employees, equipment and materials that may be imposed on the cover at any one time.
Covers for roof and floor openings shall be capable of supporting, without failure, twice
the weight of the employees, equipment and materials that may be imposed on the cover
at any one time.
All covers shall be secured when installed to prevent accidental displacement by the
wind, equipment or employees.
All covers shall be painted with high-visibility paint or shall be marked with the word
"HOLE" or "COVER" to provide warning of the hazard.
Smoke dome or skylight fixtures that have been installed, are not considered covers for
the purpose of this section unless they are capable of supporting, without failure, twice
the weight of the employees, equipment and materials that may be imposed on the cover
at any one time.
Wire mesh, exterior plywood, or equivalent, shall be installed around columns where
planks or metal decking do not fit tightly. The materials used must be of sufficient
strength to provide fall protection for personnel and prevent objects from falling through.
Records:
Inspection record
30 of 100 30
Personal Protection Equipment
General:
Foot Protection
The Jobsite Foremen shall ensure that each affected employee uses protective footwear
when working in areas where there is a danger of foot injuries due to falling or rolling
objects, or objects piercing the sole, and where such employee's feet are exposed to
electrical hazards.
Safety-toe footwear for employees shall meet the requirements and specifications in
American National Standard for Men's Safety-Toe Footwear, Z41.1-1967
Head Protection
Employees working in areas where there is a possible danger of head injury from impact,
or from falling or flying objects, or from electrical shock and burns, shall be protected by
protective helmets.
The employer shall ensure that a protective helmet designed to reduce electrical shock
hazard is worn by each such affected employee when near exposed electrical conductors
which could contact the head.
Helmets for the protection of employees against impact and penetration of falling and
flying objects shall meet the specifications contained in American National Standards
Institute, Z89.1-1969, Safety Requirements for Industrial Head Protection.
Helmets for the head protection of employees exposed to high voltage electrical shock
and burns shall meet the specifications contained in American National Standards
Institute, Z89.2-1971.
Employees shall be provided with eye and face protection equipment when machines or
operations present potential eye or face injury from physical, chemical, or radiation agents.
Eye and face protection equipment required by this Part shall meet the requirements specified in
American National Standards Institute, Z87.1-1968, Practice for Occupational and Educational
Eye and Face Protection.
Employees whose vision requires the use of corrective lenses in spectacles, when required by
this regulation to wear eye protection, shall be protected by goggles or spectacles of one of the
following types:
Face and eye protection equipment shall be kept clean and in good repair. The use of this type
equipment with structural or optical defects shall be prohibited. Protectors shall meet the
following minimum requirements:
1. They shall provide adequate protection against the particular hazards for which
they are designed.
2. They shall be reasonably comfortable when worn under the designated
conditions.
3. They shall fit snugly and shall not unduly interfere with the movements of the
wearer.
4. They shall be durable.
5. They shall be capable of being disinfected.
6. They shall be easily cleanable.
7. Every protector shall be distinctly marked to facilitate identification only of the
manufacturer.
8. When limitations or precautions are indicated by the manufacturer, they shall be
transmitted to the user and care taken to see that such limitations and precautions
are strictly observed.
The following shall be used as a guide in the selection of face and eye protection for the hazards
and operations noted.
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Selection of shade numbers for welding filter
The Following shall be used as a guide for the selection of the proper shade numbers of filter
lenses or plates used in welding. Shades more dense than those listed may be used to suit the
individual's needs.
Carbon-arc welding...................................…………………………………………….14
Soldering...................................……………………………………………….………..2
Torch brazing....................................……………………………………….……..3 or 4
34 of 100 34
Hearing protection
Wherever it is not feasible to reduce the noise levels or duration of exposures to those
specified in Table D-2, Permissible Noise Exposures, in 1926.52, ear protective devices
shall be provided and used.
Ear protective devices inserted in the ear shall be fitted or determined individually by
competent persons.
Plain cotton is not an acceptable protective device.
__________________________________________________
|
| Sound level
Duration per day,hours | dBA slow
| response
___________________________________|______________
|
8..................................| 90
6..................................| 92
4..................................| 95
3..................................| 97
2..................................| 100
1 1/2..............................| 102
1..................................| 105
1/2................................| 110
1/4 or less........................| 115
___________________________________|______________
Records:
Inspection record
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Identification of Smoke, Fumes and Dust
Responsibility:
The jobsite foremen are responsible for inspecting the site conditions for smoke, dust or fumes
that can cause a hazard to personnel or to site operations. This inspection may be delegated to a
competent person.
General:
Any smoke dust or fumes found on site will be reported to job site foremen and evaluated for
hazardous conditions. PPE will be utilized when necessary in accordance the appropriate
procedure. For smoke, dust and fumes that are highly flammable, or in a confined space, refer to
the appropriate procedures.
Records:
The site evaluations are to be documented. Any special instructions for site operations
concerning smoke, dust or fumes will be documented in the Site Specific Erection and Safety
Plan
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Removal of Rivets
Responsibility:
The jobsite foremen are responsible for selecting and following the proper method for rivet
removal. An engineer will be consulted on structural stability before rivets are removed.
General:
Before work begins, a thorough examination for lead is conducted. If lead is present, the
Lead Exposure procedure in this manual will be followed.
Rivets shall be removed either by drilling and shearing off the head or completely drilling
the shank.
Replacement of rivets with bolts should be simultaneous with their removal to prevent
structural instability.
Barricades shall be use to prevent anyone from walking below the area where the work is
being performed. If necessary, a person shall be assign to guard the area.
Records:
37 of 100 37
Lead Exposure
Responsibility:
General:
The employers shall assure that no employee is exposed to lead at concentrations greater than
fifty micrograms per cubic meter of air (50 ug/m(3)) averaged over an 8-hour period.
If an employee is exposed to lead for more than 8 hours in any work day the employees'
allowable exposure, as a time weighted average (TWA) for that day, shall be reduced according
to the following formula:
Allowable employee exposure (in ug/m(3)) = 400 divided by hours worked in the day.
When respirators are used to limit employee exposure as required under paragraph (c) of this
section and all the requirements of paragraphs (e)(1) and (f) of this section have been met,
employee exposure may be considered to be at the level provided by the protection factor of the
respirator for those periods the respirator is worn. Those periods may be averaged with exposure
levels during periods when respirators are not worn to determine the employee's daily TWA
exposure.
Exposure assessment
The employer shall initially determine if any employee may be exposed to lead at or above the
action level.
Employee exposure is that exposure which would occur if the employee were not using a
respirator.
The employer shall collect personal samples representative of a full shift including at least one
sample for each job classification in each work area either for each shift or for the shift with the
highest exposure level.
Full shift personal samples shall be representative of the monitored employee's regular, daily
exposure to lead.
With any task where lead is present, until The employer performs an employee exposure
assessment and documents that the employee performing any of the listed tasks is not exposed
above the PEL, The employer shall treat the employee as if the employee were exposed above
the PEL, and not in excess of ten (10) times the PEL, and shall implement employee protective
measures prescribed in this procedure
38 of 100 38
Until The employer performs an employee exposure assessment as required, The employer shall
provide to employees protection as follows:
3. Change areas.
Methods of compliance
The employer will subcontract all Lead removal. The subcontractor will be required to comply
with all requirements of 29CFR 1926.62
Respiratory protection
2. Work operations for which engineering and work-practice controls are not
sufficient to reduce employee exposures to or below the PEL.
If an employee has breathing difficulty during fit testing or respirator use, The employer must
provide the employee with a medical examination to determine whether or not the employee can
use a respirator while performing the required duty.
Respirator selection
The employer must select the appropriate respirator or combination of respirators from Table I of
this section.
The employer must provide a powered air-purifying respirator when an employee chooses to use
such a respirator and it will provide adequate protection to the employee.
39 of 100 39
Protective work clothing and equipment
"Provision and use". Where an employee is exposed to lead above the PEL without regard to the
use of respirators, where employees are exposed to lead compounds which may cause skin or eye
irritation (e.g. lead arsenate, lead azide), and as interim protection for employees, The employer
shall provide at no cost to the employee and assure that the employee uses appropriate protective
work clothing and equipment that prevents contamination of the employee and the employee's
garments such as, but not limited to:
3. Face shields, vented goggles, or other appropriate protective equipment which complies
with 1910.133 of this chapter.
The employer shall provide the protective clothing in a clean and dry condition at least weekly,
and daily to employees whose exposure levels without regard to a respirator are over 200
ug/m(3) of lead as an 8-hour TWA.
The employer shall provide for the cleaning, laundering, and disposal of protective clothing and
equipment
The employer shall repair or replace required protective clothing and equipment as needed to
maintain their effectiveness.
The employer shall assure that all protective clothing is removed at the completion of a work
shift only in change areas provided for that purpose.
The employer shall assure that contaminated protective clothing, which is to be cleaned,
laundered, or disposed of, is placed in a closed container in the change area which prevents
dispersion of lead outside the container.
40 of 100 40
The employer shall inform in writing any person who cleans or launders protective clothing or
equipment of the potentially harmful effects of exposure to lead.
The employer shall assure that the containers of contaminated protective clothing and equipment
are labeled as follows:
Caution: Clothing contaminated with lead. Do not remove dust by blowing or
shaking. Dispose of lead contaminated wash water in accordance with applicable
local, state, or federal regulations.
The employer shall prohibit the removal of lead from protective clothing or equipment by
blowing, shaking, or any other means, which disperses lead into the air.
Housekeeping
Clean-up of floors and other surfaces where lead accumulates shall wherever possible, be
cleaned by vacuuming or other methods that minimize the likelihood of lead becoming airborne.
Shoveling, dry or wet sweeping, and brushing may be used only where vacuuming or other
equally effective methods have been tried and found not to be effective.
Where vacuuming methods are selected, the vacuums shall be equipped with HEPA filters and
used and emptied in a manner, which minimizes the reentry of lead into the workplace.
Compressed air shall not be used to remove lead from any surface unless the compressed air is
used in conjunction with a ventilation system designed to capture the airborne dust created by the
compressed air.
The employer shall assure that in areas where employees are exposed to lead above the PEL
without regard to the use of respirators, food or beverage is not present or consumed, tobacco
products are not present or used, and cosmetics are not applied.
Change areas
The employer shall provide clean change areas for employees whose airborne exposure to lead is
above the PEL, and as interim protection for employees without regard to the use of respirators.
The employer shall assure that change areas are equipped with separate storage facilities for
protective work clothing and equipment and for street clothes, which prevent cross-
contamination.
The employer shall assure that employees do not leave the workplace wearing any protective
clothing or equipment that is required to be worn during the work shift.
Showers
41 of 100 41
The employer shall provide shower facilities, where feasible, for use by employees whose
airborne exposure to lead is above the PEL.
The employer shall assure, where shower facilities are available, that employees shower at the
end of the work shift and shall provide an adequate supply of cleansing agents and towels for use
by affected employees.
Eating facilities
The employer shall provide lunchroom facilities or eating areas for employees whose airborne
exposure to lead is above the PEL, without regard to the use of respirators.
The employer shall assure that lunchroom facilities or eating areas are as free as practicable from
lead contamination and are readily accessible to employees.
The employer shall assure that employees whose airborne exposure to lead is above the PEL,
without regard to the use of a respirator, wash their hands and face prior to eating, drinking,
smoking or applying cosmetics.
The employer shall assure that employees do not enter lunchroom facilities or eating areas with
protective work clothing or equipment unless surface lead dust has been removed by vacuuming,
downdraft booth, or other cleaning method that limits dispersion of lead dust.
The employer shall provide adequate hand washing facilities for use by employees exposed to
lead.
Where showers are not provided The employer shall assure that employees wash their hands and
face at the end of the work-shift.
Medical surveillance
The employer shall make available initial medical surveillance to employees occupationally
exposed on any day to lead at or above the action level. Initial medical surveillance consists of
biological monitoring in the form of blood sampling and analysis for lead and zinc
protoporphyrin levels.
The employer shall assure that all medical examinations and procedures are performed by or
under the supervision of a licensed physician.
The employer shall make available the required medical surveillance including multiple
physician review without cost to employees and at a reasonable time and place.
The employer shall remove an employee from work having an exposure to lead at or above the
action level on each occasion that a periodic and a follow-up blood sampling test conducted
pursuant to this section indicate that the employee's blood lead level is at or above 50 ug/dl
42 of 100 42
Temporary removal due to a final medical determination
The employer shall remove an employee from work having an exposure to lead at or above the
action level on each occasion that a final medical determination results in a medical finding,
determination, or opinion that the employee has a detected medical condition which places the
employee at increased risk of material impairment to health from exposure to lead.
"final medical determination" means the written medical opinion on the employees' health status
by the examining physician or, where relevant, the outcome of the multiple physician review
mechanism or alternate medical determination mechanism used pursuant to the medical
surveillance provisions of this section.
Where a final medical determination results in any recommended special protective measures for
an employee, or limitations on an employee's exposure to lead, The employer shall implement
and act consistent with the recommendation.
The employer shall return an employee to his or her former job status:
For an employee removed due to a blood lead level at or above 50 ug/dl when two
consecutive blood sampling tests indicate that the employee's blood lead level is at or
below 40 ug/dl;
The employer shall provide an employee up to eighteen (18) months of medical removal
protection benefits on each occasion that an employee is removed from exposure to lead or
otherwise limited pursuant to this section.
"Definition of medical removal protection benefits". For the purposes of this section, the
requirement that an employer provide medical removal protection benefits means that, as long as
the job the employee was removed from continues, The employer shall maintain the total normal
earnings, seniority and other employment rights and benefits of an employee, including the
employee's right to his or her former job status as though the employee had not been medically
removed from the employee's job or otherwise medically limited.
If a removed employee files a claim for workers' compensation payments for a lead-related
disability, then The employer shall continue to provide medical removal protection benefits
pending disposition of the claim. To the extent that an award is made to the employee for
earnings lost during the period of removal, The employer's medical removal protection
obligation shall be reduced by such amount. The employer shall receive no credit for workers'
compensation payments received by the employee for treatment-related expenses.
The employer shall communicate information concerning lead hazards according to the
requirements of OSHA's Hazard Communication Standard for the construction industry, 29 CFR
43 of 100 43
1926.59, including but not limited to the requirements concerning warning signs and labels,
material safety data sheets (MSDS), and employee information and training. In addition,
employers shall comply with the following requirements:
For all employees who are subject to exposure to lead at or above the action level on any day or
who are subject to exposure to lead compounds which may cause skin or eye irritation (e.g. lead
arsenate, lead azide), The employer shall provide a training program in accordance with
paragraph (l)(2) of this section and assure employee participation.
The employer shall provide the training program as initial training prior to the time of job
assignment or prior to the start up date for this requirement, whichever comes last.
The employer shall also provide the training program at least annually for each employee who is
subject to lead exposure at or above the action level on any day.
The employer shall assure that each employee is trained in the following:
5. Instructions to employees that chelating agents should not routinely be used to remove
lead from their bodies and should not be used at all except under the direction of a
licensed physician; and
Signs
The employer may use signs required by other statutes, regulations or ordinances in addition to,
or in combination with, signs required by this paragraph.
The employer shall assure that no statement appears on or near any sign required by this
paragraph which contradicts or detracts from the meaning of the required sign.
The employer shall post the following warning signs in each work area where an employees
exposure to lead is above the PEL.
44 of 100 44
WARNING
LEAD WORK AREA
POISON
NO SMOKING OR EATING
The employer shall assure that signs required by this paragraph are illuminated and cleaned as
necessary so that the legend is readily visible.
Recordkeeping
The employer shall establish and maintain an accurate record of all monitoring and other data
used in conducting employee exposure assessments.
The employer shall maintain monitoring and other exposure assessment records in accordance
with the provisions of 29 CFR 1910.20.
The employer shall establish and maintain an accurate record for each employee subject to
medical surveillance.
The employer shall keep, or assure that the examining physician keeps, the following medical
records:
1. A copy of the medical examination results including medical and work history required
under paragraph (j) of this section;
2. A description of the laboratory procedures and a copy of any standards or guidelines used
to interpret the test results or references to that information;
3. A copy of the results of biological monitoring.
4. The employer shall maintain or assure that the physician maintains medical records in
accordance with the provisions of 29 CFR 1910.20.
The employer shall establish and maintain an accurate record for each employee removed from
current exposure to lead.
45 of 100 45
Each record shall include:
1. The name and social security number of the employee;
2. The date of each occasion that the employee was removed from current exposure to lead
as well as the corresponding date on which the employee was returned to his or her
former job status;
3. A brief explanation of how each removal was or is being accomplished; and
4. A statement with respect to each removal indicating whether or not the reason for the
removal was an elevated blood lead level.
The employer shall maintain each medical removal record for at least the duration of an
employee's employment.
Observation of monitoring
Whenever observation of the monitoring of employee exposure to lead requires entry into an area
where the use of respirators, protective clothing or equipment is required, The employer shall
provide the observer with and assure the use of such respirators, clothing and equipment, and
shall require the observer to comply with all other applicable safety and health procedures.
2. Observe all steps related to the monitoring of lead performed at the place of exposure;
3. Record the results obtained or receive copies of the results when returned by the
laboratory.
46 of 100 46
LO/TO of Circuits
Responsibility:
Jobsite foremen
General:
This procedure sets requirements for the lockout and tagging of circuits in accordance to 29CFR
1926.417
Controls
Controls that are to be deactivated during the course of work on energized or de-
energized equipment or circuits shall be tagged.
Tags
Tags shall be placed to identify plainly the equipment or circuits being worked on.
47 of 100 47
Confined Space
General
The Safety Director and Jobsite Forman shall evaluate the jobsite to determine if any spaces are
permit-required confined spaces.
If the jobsite contains permit spaces, the Safety Director and Jobsite Forman shall inform
exposed employees, by posting danger signs or by any equally effective means, of the existence
and location of and the danger posed by the permit spaces.
If the Safety Director and Jobsite Forman decide that that a written permit space program is
required to protect the employees entering the permit space, the pre-entry checklist shall be
completed and the following procedure shall apply.
Equipment
The following equipment will be provided when needed:
Testing and monitoring equipment
Ventilating equipment needed to obtain acceptable entry conditions;
Communications equipment
Personal protective equipment
Lighting equipment needed to enable employees to see well enough to work safely and to
exit the space quickly in an emergency;
Barriers and shields
Equipment, such as ladders, needed for safe ingress and egress by authorized entrants;
Rescue and emergency equipment
Any other equipment necessary for safe entry into and rescue from permit spaces.
Before Entry
Pre-entry testing shall be performed to the extent feasible before entry is authorized.
Provide at least one attendant outside the permit space into which entry is authorized for the
duration of entry operations;
During Entry
Test or monitor the permit space as necessary to determine if acceptable entry conditions are
being maintained during the course of entry operations.
Program Review
Review the permit space program, using the canceled permits retained and revise the program as
necessary, to ensure that employees participating in entry operations are protected from permit
space hazards.
Permit Duration
The entry supervisor shall terminate entry and cancel the entry permit when:
The entry operations covered by the entry permit have been completed.
A condition that is not allowed under the entry permit arises in or near the permit space.
Training Requirements
All Affected employees shall acquire the understanding, knowledge, and skills necessary for the
safe performance of the duties assigned under this section.
Training Documentation
The employer shall certify that the above has been accomplished. The certification shall contain
each employee's name, the signatures or initials of the trainers, and the dates of training.
Duties of attendants
The employer shall ensure that each attendant:
Knows the hazards that may be faced during entry, including information on the mode,
signs or symptoms, and consequences of the exposure.
Is aware of possible behavioral effects of hazard exposure in authorized entrants.
Continuously maintains an accurate count of authorized entrants in the permit space and
ensures that the means used to identify authorized entrants accurately identifies who is in
the permit space.
Remains outside the permit space during entry operations until relieved by another
attendant.
Communicates with authorized entrants as necessary to monitor entrant status and to alert
entrants of the need to evacuate the space.
Monitors activities inside and outside the space to determine if it is safe for entrants to
remain in the space and orders the authorized entrants to evacuate the permit space
immediately under any of the following conditions;
o If the attendant detects a prohibited condition.
o If the attendant detects the behavioral effects of hazard exposure in an authorized
entrant.
o If the attendant detects a situation outside the space that could endanger the
authorized entrants.
o If the attendant cannot effectively and safely perform all the duties required.
Summon rescue and other emergency services as soon as the attendant determines that
authorized entrants may need assistance to escape from permit space hazards.
Takes the following actions when unauthorized persons approach or enter a permit space
while entry is underway.
Warn the unauthorized persons that they must stay away from the permit space;
Advise the unauthorized persons that they must exit immediately if they have entered the
permit space.
Inform the authorized entrants and the entry supervisor if unauthorized persons have
entered the permit space.
Performs non-entry rescues as specified by the employer's rescue procedure.
Performs no duties that might interfere with the attendant's primary duty to monitor and
protect the authorized entrants.
50 of 100 50
Verifies that rescue services are available and that the means for summoning them are
operable.
Removes unauthorized individuals who enter or who attempt to enter the permit space
during entry operations.
Determines, whenever responsibility for a permit space entry operation is transferred and
at intervals dictated by the hazards and operations performed within the space, that entry
operations remain consistent with terms of the entry permit and that acceptable entry
conditions are maintained.
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Definitions Confined Space
"Acceptable entry conditions" means the conditions that must exist in a permit space to allow
entry and to ensure that employees involved with a permit-required confined space entry can
safely enter into and work within the space.
"Attendant" means an individual stationed outside one or more permit spaces who monitors the
authorized entrants and who performs all attendant's duties assigned in the employer's permit
space program.
"Authorized entrant" means an employee who is authorized by the employer to enter a permit
space.
"Blanking or blinding" means the absolute closure of a pipe, line, or duct by the fastening of a
solid plate (such as a spectacle blind or a skillet blind) that completely covers the bore and that is
capable of withstanding the maximum pressure of the pipe, line, or duct with no leakage beyond
the plate.
(1) Is large enough and so configured that an employee can bodily enter and perform assigned
work; and
(2) Has limited or restricted means for entry or exit (for example, tanks, vessels, silos, storage
bins, hoppers, vaults, and pits are spaces that may have limited means of entry.); and
"Double block and bleed" means the closure of a line, duct, or pipe by closing and locking or
tagging two in-line valves and by opening and locking or tagging a drain or vent valve in the line
between the two closed valves.
"Emergency" means any occurrence (including any failure of hazard control or monitoring
equipment) or event internal or external to the permit space that could endanger entrants.
"Engulfment" means the surrounding and effective capture of a person by a liquid or finely
divided (flowable) solid substance that can be aspirated to cause death by filling or plugging the
respiratory system or that can exert enough force on the body to cause death by strangulation,
constriction, or crushing.
"Entry" means the action by which a person passes through an opening into a permit-required
confined space. Entry includes ensuing work activities in that space and is considered to have
occurred as soon as any part of the entrant's body breaks the plane of an opening into the space.
"Entry permit (permit)" means the written or printed document that is provided by the
employer to allow and control entry into a permit space and that contains the information
specified in paragraph (f) of this section.
"Entry supervisor" means the person (such as the employer, foreman, or crew chief)
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responsible for determining if acceptable entry conditions are present at a permit space where
entry is planned, for authorizing entry and overseeing entry operations, and for terminating entry
as required by this section.
NOTE: An entry supervisor also may serve as an attendant or as an authorized entrant, as long as
that person is trained and equipped as required by this section for each role he or she fills. Also,
the duties of entry supervisor may be passed from one individual to another during the course of
an entry operation.
"Hazardous atmosphere" means an atmosphere that may expose employees to the risk of
death, incapacitation, impairment of ability to self-rescue (that is, escape unaided from a permit
space), injury, or acute illness from one or more of the following causes:
(1) Flammable gas, vapor, or mist in excess of 10 percent of its lower flammable limit (LFL);
(2) Airborne combustible dust at a concentration that meets or exceeds its LFL;
NOTE: This concentration may be approximated as a condition in which the dust obscures vision
at a distance of 5 feet (1.52 m) or less.
(3) Atmospheric oxygen concentration below 19.5 percent or above 23.5 percent;
(4) Atmospheric concentration of any substance for which a dose or a permissible exposure limit
is published in Subpart G, Occupational Health and Environmental Control, or in Subpart Z,
Toxic and Hazardous Substances, of this Part and which could result in employee exposure in
excess of its dose or permissible exposure limit;
NOTE: An atmospheric concentration of any substance that is not capable of causing death,
incapacitation, impairment of ability to self-rescue, injury, or acute illness due to its health
effects is not covered by this provision.
(5) Any other atmospheric condition that is immediately dangerous to life or health.
NOTE: For air contaminants for which OSHA has not determined a dose or permissible exposure
limit, other sources of information, such as Material Safety Data Sheets that comply with the
Hazard Communication Standard, section 1910.1200 of this Part, published information, and
internal documents can provide guidance in establishing acceptable atmospheric conditions.
"Hot work permit" means the employer's written authorization to perform operations (for
example, riveting, welding, cutting, burning, and heating) capable of providing a source of
ignition.
"Immediately dangerous to life or health (IDLH)" means any condition that poses an
immediate or delayed threat to life or that would cause irreversible adverse health effects or that
would interfere with an individual's ability to escape unaided from a permit space.
NOTE: Some materials -- hydrogen fluoride gas and cadmium vapor, for example -- may
produce immediate transient effects that, even if severe, may pass without medical attention, but
are followed by sudden, possibly fatal collapse 12-72 hours after exposure. The victim "feels
normal" from recovery from transient effects until collapse. Such materials in hazardous
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quantities are considered to be "immediately" dangerous to life or health.
"Isolation" means the process by which a permit space is removed from service and completely
protected against the release of energy and material into the space by such means as: blanking or
blinding; misaligning or removing sections of lines, pipes, or ducts; a double block and bleed
system; lockout or tagout of all sources of energy; or blocking or disconnecting all mechanical
linkages.
"Line breaking" means the intentional opening of a pipe, line, or duct that is or has been
carrying flammable, corrosive, or toxic material, an inert gas, or any fluid at a volume, pressure,
or temperature capable of causing injury.
"Non-permit confined space" means a confined space that does not contain or, with respect to
atmospheric hazards, have the potential to contain any hazard capable of causing death or serious
physical harm.
"Oxygen deficient atmosphere" means an atmosphere containing less than 19.5 percent oxygen
by volume.
"Oxygen enriched atmosphere" means an atmosphere containing more than 23.5 percent
oxygen by volume.
"Permit-required confined space (permit space)" means a confined space that has one or
more of the following characteristics:
(2) Contains a material that has the potential for engulfing an entrant;
(3) Has an internal configuration such that an entrant could be trapped or asphyxiated by
inwardly converging walls or by a floor which slopes downward and tapers to a smaller cross-
section; or
"Permit-required confined space program (permit space program)" means the employer's
overall program for controlling, and, where appropriate, for protecting employees from, permit
space hazards and for regulating employee entry into permit spaces.
"Permit system" means the employer's written procedure for preparing and issuing permits for
entry and for returning the permit space to service following termination of entry.
"Prohibited condition" means any condition in a permit space that is not allowed by the permit
during the period when entry is authorized.
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"Rescue service" means the personnel designated to rescue employees from permit spaces.
"Retrieval system" means the equipment (including a retrieval line, chest or full-body harness,
wristlets, if appropriate, and a lifting device or anchor) used for non-entry rescue of persons from
permit spaces.
"Testing" means the process by which the hazards that may confront entrants of a permit space
are identified and evaluated. Testing includes specifying the tests that are to be performed in the
permit space.
NOTE: Testing enables employers both to devise and implement adequate control measures for
the protection of authorized entrants and to determine if acceptable entry conditions are present
immediately prior to, and during, entry.
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Pre- Entry Checklist
Date and Time Issued: _______________ Date and Time Expires: ________
Job site/Space I.D.: ________________ Job Supervisor:________________
Equipment to be worked on: __________ Work to be performed: _________
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Oxygen ____% Time ____ Oxygen ____% Time ____
Explosive ____% Time ____ Explosive ____% Time ____
Explosive ____% Time ____ Explosive ____% Time ____
Toxic ____% Time ____ Toxic ____% Time ____
Toxic ____% Time ____ Toxic ____% Time ____
Entrance Log
Name Entrance time Exit Time
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Respirator Program
Permissible practice
In the control of those occupational diseases caused by breathing air contaminated with
harmful dusts, fogs, fumes, mists, gases, smokes, sprays, or vapors, the primary objective
shall be to prevent atmospheric contamination. This shall be accomplished as far as
feasible by accepted engineering control measures (for example, enclosure or
confinement of the operation, general and local ventilation, and substitution of less toxic
materials). When effective engineering controls are not feasible, or while they are being
instituted, appropriate respirators shall be used pursuant to this section.
Program Contents
Procedures for selecting respirators for use in the workplace;
Medical evaluations of employees required to use respirators;
Fit testing procedures for tight-fitting respirators;
Procedures for proper use of respirators in routine and reasonably foreseeable emergency
situations;
Procedures and schedules for cleaning, disinfecting, storing, inspecting, repairing,
discarding, and otherwise maintaining respirators;
Procedures to ensure adequate air quality, quantity, and flow of breathing air for
atmosphere-supplying respirators;
Training of employees in the respiratory hazards to which they are potentially exposed
during routine and emergency situations;
Training of employees in the proper use of respirators, including putting on and removing
them, any limitations on their use, and their maintenance; and
Procedures for regularly evaluating the effectiveness of the program.
General requirements
The employer shall select and provide an appropriate respirator based on the respiratory
hazard(s) to which the worker is exposed and workplace and user factors that affect
respirator performance and reliability.
The employer shall select a NIOSH-certified respirator. The respirator shall be used in
compliance with the conditions of its certification.
The employer shall identify and evaluate the respiratory hazard(s) in the workplace; this
evaluation shall include a reasonable estimate of employee exposures to respiratory
hazard(s) and an identification of the contaminant's chemical state and physical form.
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Where the employer cannot identify or reasonably estimate the employee exposure, the
employer shall consider the atmosphere to be IDLH.
The employer shall select respirators from a sufficient number of respirator models and
sizes so that the respirator is acceptable to, and correctly fits, the user.
Abrasive-blasting
Employers must use only respirators approved by the National Institute for Occupational
Safety and Health (NIOSH) under 42 CFR part 84 to protect employees from dust
produced during abrasive-blasting operations.
The respirator is to be constructed so that it covers the wearer's head, neck, and shoulders
to protect him from rebounding abrasive.
All oxygen-deficient atmospheres shall be considered IDLH. The respirator selected shall be
appropriate for the chemical state and physical form of the contaminant.
For protection against gases and vapors, the employer shall provide:
An atmosphere-supplying respirator or an air-purifying respirator provided that the
respirator is equipped with an end-of-service-life indicator (ESLI) certified by NIOSH
for the contaminant. If there is no ESLI appropriate for conditions in the employer's
workplace, the employer implements a change schedule for canisters and cartridges that
is based on objective information or data that will ensure that canisters and cartridges are
changed before the end of their service life. The employer shall describe in the respirator
program the information and data relied upon and the basis for the canister and cartridge
change schedule and the basis for reliance on the data.
For contaminants consisting primarily of particles with mass median aerodynamic diameters
(MMAD) of at least 2 micrometers:
An air-purifying respirator equipped with any filter certified for particulates by NIOSH.
Medical Evaluation
The employer shall provide a medical evaluation to determine the employee's ability to
use a respirator, before the employee is fit tested or required to use the respirator in the
workplace. The employer may discontinue an employee's medical evaluations when the
employee is no longer required to use a respirator.
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Medical evaluation procedures
The employer shall identify a physician or other licensed health care professional
(PLHCP) to perform medical evaluations using a medical questionnaire or an initial
medical examination that obtains the same information as the medical questionnaire.
The medical evaluation shall obtain the information requested in the Medical Evaluation
Checklist.
The follow-up medical examination shall include any medical tests, consultations, or
diagnostic procedures that the PLHCP deems necessary to make a final determination.
The employer shall provide the employee with an opportunity to discuss the
questionnaire and examination results with the PLHCP.
When a PLHCP is replaced, the employer must ensure that the new PLHCP obtains this
information, either by providing the documents directly to the PLHCP or having the documents
transferred from the former PLHCP to the new PLHCP. However, OSHA does not expect
employers to have employees medically reevaluated solely because a new PLHCP has been
selected.
Medical determination
In determining the employee's ability to use a respirator, the employer shall:
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Obtain a written recommendation regarding the employee's ability to use the respirator
from the PLHCP. The recommendation shall provide only the following information:
Any limitations on respirator use related to the medical condition of the employee, or
relating to the workplace conditions in which the respirator will be used, including
whether or not the employee is medically able to use the respirator;
The need, if any, for follow-up medical evaluations; and
A statement that the PLHCP has provided the employee with a copy of the PLHCP's
written recommendation.
If the respirator is a negative pressure respirator and the PLHCP finds a medical condition that
may place the employee's health at increased risk if the respirator is used, the employer shall
provide a PAPR if the PLHCP's medical evaluation finds that the employee can use such a
respirator; if a subsequent medical evaluation finds that the employee is medically able to use a
negative pressure respirator, then the employer is no longer required to provide a PAPR.
An employee reports medical signs or symptoms that are related to ability to use a
respirator;
A PLHCP, supervisor, or the respirator program administrator informs the employer that
an employee needs to be reevaluated;
Information from the respiratory protection program, including observations made during
fit testing and program evaluation, indicates a need for employee reevaluation; or
A change occurs in workplace conditions (e.g., physical work effort, protective clothing,
temperature) that may result in a substantial increase in the physiological burden placed
on an employee.
Fit testing
This procedure requires that before an employee may be required to use any respirator
with a negative or positive pressure tight-fitting face piece, the employee must be fit
tested with the same make, model, style, and size of respirator that will be used. This
paragraph specifies the kinds of fit tests allowed, the procedures for conducting them, and
how the results of the fit tests must be used.
The employer shall ensure that employees using a tight-fitting face piece respirator pass
an appropriate qualitative fit test (QLFT) or quantitative fit test (QNFT) as stated in this
paragraph.
The employer shall ensure that an employee using a tight-fitting face piece respirator is
fit tested prior to initial use of the respirator, whenever a different respirator face piece
(size, style, model or make) is used, and at least annually thereafter.
The employer shall conduct an additional fit test whenever the employee reports, or the
employer, PLHCP, supervisor, or program administrator makes visual observations of,
changes in the employee's physical condition that could affect respirator fit. Such
conditions include, but are not limited to, facial scarring, dental changes, cosmetic
surgery, or an obvious change in body weight.
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If after passing a QLFT or QNFT, the employee subsequently notifies the employer,
program administrator, supervisor, or PLHCP that the fit of the respirator is unacceptable,
the employee shall be given a reasonable opportunity to select a different respirator face
piece and to be retested.
The fit test shall be administered using an OSHA-accepted QLFT or QNFT protocol. The
attached OSHA-accepted QLFT and QNFT protocols and procedures are attached at the
end of this section.
QLFT may only be used to fit test negative pressure air-purifying respirators that must
achieve a fit factor of 100 or less.
Quantitative fit testing of these respirators shall be accomplished by modifying the face
piece to allow sampling inside the face piece in the breathing zone of the user, midway
between the nose and mouth. This requirement shall be accomplished by installing a
permanent sampling probe onto a surrogate face piece, or by using a sampling adapter
designed to temporarily provide a means of sampling air from inside the face piece.
Any modifications to the respirator face piece for fit testing shall be completely removed,
and the face piece restored to NIOSH-approved configuration, before that face piece can
be used in the workplace.
Use of respirators
This paragraph requires employers to establish and implement procedures for the proper use of
respirators. These requirements include prohibiting conditions that may result in face piece seal
leakage, preventing employees from removing respirators in hazardous environments, taking
actions to ensure continued effective respirator operation throughout the work shift, and
establishing procedures for the use of respirators in IDLH atmospheres or in interior structural
firefighting situations.
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Cleaning and disinfecting
The employer shall provide each respirator user with a respirator that is clean, sanitary, and in
good working order. The employer shall ensure that respirators are cleaned and disinfected using
the procedures attached to this section, or procedures recommended by the respirator
manufacturer, provided that such procedures are of equivalent effectiveness. The respirators shall
be cleaned and disinfected at the following intervals:
Respirators issued for the exclusive use of an employee shall be cleaned and disinfected
as often as necessary to be maintained in a sanitary condition;
Respirators issued to more than one employee shall be cleaned and disinfected before
being worn by different individuals;
Respirators maintained for emergency use shall be cleaned and disinfected after each use;
and
Respirators used in fit testing and training shall be cleaned and disinfected after each use.
Storage
The employer shall ensure that respirators are stored as follows:
All respirators shall be stored to protect them from damage, contamination, dust, sunlight,
extreme temperatures, excessive moisture, and damaging chemicals, and they shall be
packed or stored to prevent deformation of the face piece and exhalation valve.
In addition to the requirements of this section, emergency respirators shall be:
o Kept accessible to the work area;
o Stored in compartments or in covers that are clearly marked as containing
emergency respirators;
o Stored in accordance with any applicable manufacturer instructions.
Inspection
The employer shall ensure that respirators are inspected as follows:
o All respirators used in routine situations shall be inspected before each use and
during cleaning;
The employer shall ensure that respirator inspections include the following:
o A check of respirator function, tightness of connections, and the condition of the
various parts including, but not limited to, the face piece, head straps, valves,
connecting tube, and cartridges, canisters or filters; and
o A check of elastomeric parts for pliability and signs of deterioration.
In addition to the requirements of paragraphs (h)(3)(i) and (ii) of this section, self-
contained breathing apparatus shall be inspected monthly. Air and oxygen cylinders shall
be maintained in a fully charged state and shall be recharged when the pressure falls to
90% of the manufacturer's recommended pressure level. The employer shall determine
that the regulator and warning devices function properly.
For respirators maintained for emergency use, the employer shall:
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o Certify the respirator by documenting the date the inspection was performed, the
name (or signature) of the person who made the inspection, the findings, required
remedial action, and a serial number or other means of identifying the inspected
respirator; and
o Provide this information on a tag or label that is attached to the storage
compartment for the respirator, is kept with the respirator, or is included in
inspection reports stored as paper or electronic files. This information shall be
maintained until replaced following a subsequent certification.
Repairs
The employer shall ensure that respirators that fail an inspection or are otherwise found to be
defective are removed from service, and are discarded or repaired or adjusted in accordance with
the following procedures:
Repairs or adjustments to respirators are to be made only by persons appropriately trained
to perform such operations and shall use only the respirator manufacturer's NIOSH-
approved parts designed for the respirator;
Repairs shall be made according to the manufacturer's recommendations and
specifications for the type and extent of repairs to be performed; and
Reducing and admission valves, regulators, and alarms shall be adjusted or repaired only
by the manufacturer or a technician trained by the manufacturer.
Compressed and liquid oxygen shall meet the United States Pharmacopoeia requirements
for medical or breathing oxygen; and
Compressed breathing air shall meet at least the requirements for Grade D breathing air
described in ANSI/Compressed Gas Association Commodity Specification for Air, G-
7.1-1989, to include:
o Oxygen content (v/v) of 19.5-23.5%;
o Hydrocarbon (condensed) content of 5 milligrams per cubic meter of air or less;
o Carbon monoxide (CO) content of 10 ppm or less;
o Carbon dioxide content of 1,000 ppm or less; and
o Lack of noticeable odor.
The employer shall ensure that compressed oxygen is not used in atmosphere-supplying
respirators that have previously used compressed air.
The employer shall ensure that oxygen concentrations greater than 23.5% are used only
in equipment designed for oxygen service or distribution.
The employer shall ensure that cylinders used to supply breathing air to respirators meet
the following requirements:
o Cylinders are tested and maintained as prescribed in the Shipping Container
Specification Regulations of the Department of Transportation (49 CFR part 173
and part 178);
o Cylinders of purchased breathing air have a certificate of analysis from the
supplier that the breathing air meets the requirements for Grade D breathing air;
and
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o The moisture content in the cylinder does not exceed a dew point of -50 deg.F (-
45.6 deg.C) at 1 atmosphere pressure.
The employer shall ensure that compressors used to supply breathing air to respirators are
constructed and situated so as to:
o Prevent entry of contaminated air into the air-supply system;
o Minimize moisture content so that the dew point at 1 atmosphere pressure is 10
degrees F (5.56 deg.C) below the ambient temperature;
o Have suitable in-line air-purifying sorbent beds and filters to further ensure
breathing air quality. Sorbent beds and filters shall be maintained and replaced or
refurbished periodically following the manufacturer's instructions.
o Have a tag containing the most recent change date and the signature of the person
authorized by the employer to perform the change. The tag shall be maintained at
the compressor.
For compressors that are not oil-lubricated, the employer shall ensure that carbon
monoxide levels in the breathing air do not exceed 10 ppm.
For oil-lubricated compressors, the employer shall use a high-temperature or carbon
monoxide alarm, or both, to monitor carbon monoxide levels. If only high-temperature
alarms are used, the air supply shall be monitored at intervals sufficient to prevent carbon
monoxide in the breathing air from exceeding 10 ppm.
The employer shall ensure that breathing air couplings are incompatible with outlets for
nonrespirable worksite air or other gas systems. No asphyxiating substance shall be
introduced into breathing air lines.
The employer shall use breathing gas containers marked in accordance with the NIOSH
respirator certification standard, 42 CFR part 84.
Program evaluation
The employer shall conduct evaluations of the workplace as necessary to ensure that the
provisions of the current written program are being effectively implemented and that it continues
to be effective.
The employer shall regularly consult employees required to use respirators to assess the
employees' views on program effectiveness and to identify any problems. Any problems that are
identified during this assessment shall be corrected. Factors to be assessed include, but are not
limited to:
Respirator fit (including the ability to use the respirator without interfering with effective
workplace performance);
Appropriate respirator selection for the hazards to which the employee is exposed;
Proper respirator use under the workplace conditions the employee encounters; and
Proper respirator maintenance.
Record Keeping
Medical evaluations
Records of medical evaluations required by this section must be retained and made available.
Fit testing
The employer shall establish a record of the qualitative and quantitative fit tests administered to
an employee including:
The name or identification of the employee tested;
Type of fit test performed;
Specific make, model, style, and size of respirator tested;
Date of test; and
The pass/fail results for QLFTs or the fit factor and strip chart recording or other
recording of the test results for QNFTs.
Fit test records shall be retained for respirator users until the next fit test is administered.
A written copy of the current respirator program shall be retained by the employer.
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User Seal Check Procedures
The individual who uses a tight-fitting respirator is to perform a user seal check to ensure that an
adequate seal is achieved each time the respirator is put on. Either the positive and negative
pressure checks listed in this appendix, or the respirator manufacturer's recommended user seal
check method shall be used. User seal checks are not substitutes for qualitative or quantitative fit
tests.
A. Positive pressure check. Close off the exhalation valve and exhale gently into the facepiece.
The face fit is considered satisfactory if a slight positive pressure can be built up inside the
facepiece without any evidence of outward leakage of air at the seal. For most respirators this
method of leak testing requires the wearer to first remove the exhalation valve cover before
closing off the exhalation valve and then carefully replacing it after the test.
B. Negative pressure check. Close off the inlet opening of the canister or cartridge(s) by covering
with the palm of the hand(s) or by replacing the filter seal(s), inhale gently so that the facepiece
collapses slightly, and hold the breath for ten seconds. The design of the inlet opening of some
cartridges cannot be effectively covered with the palm of the hand. The test can be performed by
covering the inlet opening of the cartridge with a thin latex or nitrile glove. If the facepiece
remains in its slightly collapsed condition and no inward leakage of air is detected, the tightness
of the respirator is considered satisfactory.
The respirator manufacturer's recommended procedures for performing a user seal check may be
used instead of the positive and/or negative pressure check procedures provided that the
employer demonstrates that the manufacturer's procedures are equally effective.
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Respirator Cleaning Procedures
B. Wash components in warm (43 deg. C [110 deg. F] maximum) water with a mild detergent or
with a cleaner recommended by the manufacturer. A stiff bristle (not wire) brush may be used to
facilitate the removal of dirt.
C. Rinse components thoroughly in clean, warm (43 deg. C [110 deg. F] maximum), preferably
running water. Drain.
D. When the cleaner used does not contain a disinfecting agent, respirator components should be
immersed for two minutes in one of the following:
1. Hypochlorite solution (50 ppm of chlorine) made by adding approximately one milliliter of
laundry bleach to one liter of water at 43 deg. C (110 deg. F); or,
2. Aqueous solution of iodine (50 ppm iodine) made by adding approximately 0.8 milliliters of
tincture of iodine (6-8 grams ammonium and/or potassium iodide/100 cc of 45% alcohol) to one
liter of water at 43 deg. C (110 deg. F); or,
E. Rinse components thoroughly in clean, warm (43 deg. C [110 deg. F] maximum), preferably
running water. Drain. The importance of thorough rinsing cannot be overemphasized. Detergents
or disinfectants that dry on facepieces may result in dermatitis. In addition, some disinfectants
may cause deterioration of rubber or corrosion of metal parts if not completely removed.
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Respirator Medical Evaluation Questionnaire
To the employee:
Your employer must allow you to answer this questionnaire during normal working hours, or at a
time and place that is convenient to you. To maintain your confidentiality, your employer or
supervisor must not look at or review your answers, and your employer must tell you how to
deliver or send this questionnaire to the health care professional who will review it.
Part A. Section 1. (Mandatory) The following information must be provided by every employee
who has been selected to use any type of respirator (please print).
1. Today's date:_______________________________________________________
2. Your name:__________________________________________________________
8. A phone number where you can be reached by the health care professional who reviews this
questionnaire (include the Area Code): ____________________
10. Has your employer told you how to contact the health care professional who will review this
questionnaire (circle one): Yes/No
11. Check the type of respirator you will use (you can check more than one category):
a. ______ N, R, or P disposable respirator (filter-mask, non- cartridge type only).
b. ______ Other type (for example, half- or full-facepiece type, powered-air purifying, supplied-
air, self-contained breathing apparatus).
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Part A. Section 2. (Mandatory) Questions 1 through 9 below must be answered by every
employee who has been selected to use any type of respirator (please circle "yes" or "no").
1. Do you currently smoke tobacco, or have you smoked tobacco in the last month: Yes/No
3. Have you ever had any of the following pulmonary or lung problems?
a. Asbestosis: Yes/No
b. Asthma: Yes/No
c. Chronic bronchitis: Yes/No
d. Emphysema: Yes/No
e. Pneumonia: Yes/No
f. Tuberculosis: Yes/No
g. Silicosis: Yes/No
h. Pneumothorax (collapsed lung): Yes/No
i. Lung cancer: Yes/No
j. Broken ribs: Yes/No
k. Any chest injuries or surgeries: Yes/No
l. Any other lung problem that you've been told about: Yes/No
4. Do you currently have any of the following symptoms of pulmonary or lung illness?
5. Have you ever had any of the following cardiovascular or heart problems?
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a. Heart attack: Yes/No
b. Stroke: Yes/No
c. Angina: Yes/No
d. Heart failure: Yes/No
e. Swelling in your legs or feet (not caused by walking): Yes/No
f. Heart arrhythmia (heart beating irregularly): Yes/No
g. High blood pressure: Yes/No
h. Any other heart problem that you've been told about: Yes/No
6. Have you ever had any of the following cardiovascular or heart symptoms?
8. If you've used a respirator, have you ever had any of the following problems? (If you've never
used a respirator, check the following space and go to question 9:)
9. Would you like to talk to the health care professional who will review this questionnaire about
your answers to this questionnaire: Yes/No
Questions 10 to 15 below must be answered by every employee who has been selected to use
either a full-facepiece respirator or a self-contained breathing apparatus (SCBA). For employees
who have been selected to use other types of respirators, answering these questions is voluntary.
10. Have you ever lost vision in either eye (temporarily or permanently): Yes/No
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b. Wear glasses: Yes/No
c. Color blind: Yes/No
d. Any other eye or vision problem: Yes/No
12. Have you ever had an injury to your ears, including a broken ear drum: Yes/No
Part B Any of the following questions, and other questions not listed, may be added to the
questionnaire at the discretion of the health care professional who will review the questionnaire.
1. In your present job, are you working at high altitudes (over 5,000 feet) or in a place that has
lower than normal amounts of oxygen: Yes/No
If "yes," do you have feelings of dizziness, shortness of breath, pounding in your chest, or other
symptoms when you're working under these conditions: Yes/No
2. At work or at home, have you ever been exposed to hazardous solvents, hazardous airborne
chemicals (e.g., gases, fumes, or dust), or have you come into skin contact with hazardous
chemicals: Yes/No
3. Have you ever worked with any of the materials, or under any of the conditions, listed below:
a. Asbestos: Yes/No
b. Silica (e.g., in sandblasting): Yes/No
c. Tungsten/cobalt (e.g., grinding or welding this material): Yes/No
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d. Beryllium: Yes/No
e. Aluminum: Yes/No
f. Coal (for example, mining): Yes/No
g. Iron: Yes/No
h. Tin: Yes/No
i. Dusty environments: Yes/No
j. Any other hazardous exposures: Yes/No
If "yes," were you exposed to biological or chemical agents (either in training or combat):
Yes/No
9. Other than medications for breathing and lung problems, heart trouble, blood pressure, and
seizures mentioned earlier in this questionnaire, are you taking any other medications for any
reason (including over-the-counter medications): Yes/No
10. Will you be using any of the following items with your respirator(s)?
11. How often are you expected to use the respirator(s) (circle "yes" or "no" for all answers that
apply to you)?:
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12. During the period you are using the respirator(s), is your work effort:
If "yes," how long does this period last during the average
shift:____________hrs.____________mins.
Examples of a light work effort are sitting while writing, typing, drafting, or performing light
assembly work; or standing while operating a drill press (1-3 lbs.) or controlling machines.
If "yes," how long does this period last during the average
shift:____________hrs.____________mins.
Examples of moderate work effort are sitting while nailing or filing; driving a truck or bus in
urban traffic; standing while drilling, nailing, performing assembly work, or transferring a
moderate load (about 35 lbs.) at trunk level; walking on a level surface about 2 mph or down a
5-degree grade about 3 mph; or pushing a wheelbarrow with a heavy load (about 100 lbs.) on a
level surface.
If "yes," how long does this period last during the average
shift:____________hrs.____________mins.
Examples of heavy work are lifting a heavy load (about 50 lbs.) from the floor to your waist or
shoulder; working on a loading dock; shoveling; standing while bricklaying or chipping
castings; walking up an 8-degree grade about 2 mph; climbing stairs with a heavy load (about 50
lbs.).
13. Will you be wearing protective clothing and/or equipment (other than the respirator) when
you're using your respirator: Yes/No
14. Will you be working under hot conditions (temperature exceeding 77 deg. F): Yes/No
16. Describe the work you'll be doing while you're using your respirator(s):
_______________________________________________________________________
_______________________________________________________________________
17. Describe any special or hazardous conditions you might encounter when you're using your
respirator(s) (for example, confined spaces, life-threatening gases):
_______________________________________________________________________
_______________________________________________________________________
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18. Provide the following information, if you know it, for each toxic substance that you'll be
exposed to when you're using your respirator(s):
19. Describe any special responsibilities you'll have while using your respirator(s) that may
affect the safety and well-being of others (for example, rescue, security):
_____________________________________________________________________________
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Respiratory Protection Program Definitions
The following definitions are important terms used in the respiratory protection standard in this
section.
Atmosphere-supplying respirator means a respirator that supplies the respirator user with
breathing air from a source independent of the ambient atmosphere, and includes supplied-air
respirators (SARs) and self-contained breathing apparatus (SCBA) units.
Demand respirator means an atmosphere-supplying respirator that admits breathing air to the
facepiece only when a negative pressure is created inside the facepiece by inhalation.
Emergency situation means any occurrence such as, but not limited to, equipment failure,
rupture of containers, or failure of control equipment that may or does result in an uncontrolled
significant release of an airborne contaminant.
End-of-service-life indicator (ESLI) means a system that warns the respirator user of the
approach of the end of adequate respiratory protection, for example, that the sorbent is
approaching saturation or is no longer effective.
Escape-only respirator means a respirator intended to be used only for emergency exit.
Filter or air purifying element means a component used in respirators to remove solid or liquid
aerosols from the inspired air.
Filtering facepiece (dust mask) means a negative pressure particulate respirator with a filter as
an integral part of the facepiece or with the entire facepiece composed of the filtering medium.
Fit factor means a quantitative estimate of the fit of a particular respirator to a specific
individual, and typically estimates the ratio of the concentration of a substance in ambient air to
its concentration inside the respirator when worn.
Fit test means the use of a protocol to qualitatively or quantitatively evaluate the fit of a
respirator on an individual. (See also Qualitative fit test QLFT and Quantitative fit test QNFT.)
Helmet means a rigid respiratory inlet covering that also provides head protection against impact
and penetration.
High efficiency particulate air (HEPA) filter means a filter that is at least 99.97% efficient in
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removing monodisperse particles of 0.3 micrometers in diameter. The equivalent NIOSH 42
CFR 84 particulate filters are the N100, R100, and P100 filters.
Hood means a respiratory inlet covering that completely covers the head and neck and may also
cover portions of the shoulders and torso.
Interior structural firefighting means the physical activity of fire suppression, rescue or both,
inside of buildings or enclosed structures which are involved in a fire situation beyond the
incipient stage. (See 29 CFR 1910.155)
Loose-fitting facepiece means a respiratory inlet covering that is designed to form a partial seal
with the face.
Negative pressure respirator (tight fitting) means a respirator in which the air pressure inside
the facepiece is negative during inhalation with respect to the ambient air pressure outside the
respirator.
Oxygen deficient atmosphere means an atmosphere with an oxygen content below 19.5% by
volume.
Physician or other licensed health care professional (PLHCP) means an individual whose
legally permitted scope of practice (i.e., license, registration, or certification) allows him or her
to independently provide, or be delegated the responsibility to provide, some or all of the health
care services required by paragraph (e) of this section.
Positive pressure respirator means a respirator in which the pressure inside the respiratory inlet
covering exceeds the ambient air pressure outside the respirator.
Powered air-purifying respirator (PAPR) means an air-purifying respirator that uses a blower
to force the ambient air through air-purifying elements to the inlet covering.
Qualitative fit test (QLFT) means a pass/fail fit test to assess the adequacy of respirator fit that
relies on the individual's response to the test agent.
Quantitative fit test (QNFT) means an assessment of the adequacy of respirator fit by
numerically measuring the amount of leakage into the respirator.
Respiratory inlet covering means that portion of a respirator that forms the protective barrier
between the user's respiratory tract and an air-purifying device or breathing air source, or both. It
may be a facepiece, helmet, hood, suit, or a mouthpiece respirator with nose clamp.
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Self-contained breathing apparatus (SCBA) means an atmosphere-supplying respirator for
which the breathing air source is designed to be carried by the user.
Service life means the period of time that a respirator, filter or sorbent, or other respiratory
equipment provides adequate protection to the wearer.
Tight-fitting facepiece means a respiratory inlet covering that forms a complete seal with the
face.
User seal check means an action conducted by the respirator user to determine if the respirator is
properly seated to the face.
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OSHA-Accepted Fit Test Protocols
The employer shall conduct fit testing using the following procedures. The requirements in this
appendix apply to all OSHA-accepted fit test methods, both QLFT and QNFT.
1. The test subject shall be allowed to pick the most acceptable respirator from a sufficient
number of respirator models and sizes so that the respirator is acceptable to, and correctly fits,
the user.
2. Prior to the selection process, the test subject shall be shown how to put on a respirator, how it
should be positioned on the face, how to set strap tension and how to determine an acceptable fit.
A mirror shall be available to assist the subject in evaluating the fit and positioning of the
respirator. This instruction may not constitute the subject's formal training on respirator use,
because it is only a review.
3. The test subject shall be informed that he/she is being asked to select the respirator that
provides the most acceptable fit. Each respirator represents a different size and shape, and if
fitted and used properly, will provide adequate protection.
4. The test subject shall be instructed to hold each chosen facepiece up to the face and eliminate
those that obviously do not give an acceptable fit.
5. The more acceptable facepieces are noted in case the one selected proves unacceptable; the
most comfortable mask is donned and worn at least five minutes to assess comfort. Assistance in
assessing comfort can be given by discussing the points in the following item A.6. If the test
subject is not familiar with using a particular respirator, the test subject shall be directed to don
the mask several times and to adjust the straps each time to become adept at setting proper
tension on the straps.
6. Assessment of comfort shall include a review of the following points with the test subject and
allowing the test subject adequate time to determine the comfort of the respirator:
(a) Position of the mask on the nose
9. The test shall not be conducted if there is any hair growth between the skin and the facepiece
sealing surface, such as stubble beard growth, beard, mustache or sideburns which cross the
respirator sealing surface. Any type of apparel which interferes with a satisfactory fit shall be
altered or removed.
10. If a test subject exhibits difficulty in breathing during the tests, she or he shall be referred to a
physician or other licensed health care professional, as appropriate, to determine whether the test
subject can wear a respirator while performing her or his duties.
11. If the employee finds the fit of the respirator unacceptable, the test subject shall be given the
opportunity to select a different respirator and to be retested.
12. Exercise regimen. Prior to the commencement of the fit test, the test subject shall be given a
description of the fit test and the test subject's responsibilities during the test procedure. The
description of the process shall include a description of the test exercises that the subject will be
performing. The respirator to be tested shall be worn for at least 5 minutes before the start of the
fit test.
13. The fit test shall be performed while the test subject is wearing any applicable safety
equipment that may be worn during actual respirator use which could interfere with respirator fit.
(2) Deep breathing. In a normal standing position, the subject shall breathe slowly and deeply,
taking caution so as not to hyperventilate.
(3) Turning head side to side. Standing in place, the subject shall slowly turn his/her head from
side to side between the extreme positions on each side. The head shall be held at each extreme
momentarily so the subject can inhale at each side.
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(4) Moving head up and down. Standing in place, the subject shall slowly move his/her head up
and down. The subject shall be instructed to inhale in the up position (i.e., when looking toward
the ceiling).
(5) Talking. The subject shall talk out loud slowly and loud enough so as to be heard clearly by
the test conductor. The subject can read from a prepared text such as the Rainbow Passage, count
backward from 100, or recite a memorized poem or song.
Rainbow Passage
When the sunlight strikes raindrops in the air, they act like a prism and form a rainbow. The
rainbow is a division of white light into many beautiful colors. These take the shape of a long
round arch, with its path high above, and its two ends apparently beyond the horizon. There is,
according to legend, a boiling pot of gold at one end. People look, but no one ever finds it. When
a man looks for something beyond reach, his friends say he is looking for the pot of gold at the
end of the rainbow.
(6) Grimace. The test subject shall grimace by smiling or frowning. (This applies only to QNFT
testing; it is not performed for QLFT)
(7) Bending over. The test subject shall bend at the waist as if he/she were to touch his/her toes.
Jogging in place shall be substituted for this exercise in those test environments such as shroud
type QNFT or QLFT units that do not permit bending over at the waist.
1. General
(a) The employer shall ensure that persons administering QLFT are able to prepare test solutions,
calibrate equipment and perform tests properly, recognize invalid tests, and ensure that test
equipment is in proper working order.
(b) The employer shall ensure that QLFT equipment is kept clean and well maintained so as to
operate within the parameters for which it was designed.
2. Isoamyl Acetate Protocol
Note: This protocol is not appropriate to use for the fit testing of particulate respirators. If used
to fit test particulate respirators, the respirator must be equipped with an organic vapor filter.
(a) Odor Threshold Screening
Odor threshold screening, performed without wearing a respirator, is intended to determine if the
individual tested can detect the odor of isoamyl acetate at low levels.
(1) Three 1 liter glass jars with metal lids are required.
(2) Odor-free water (e.g., distilled or spring water) at approximately 25 deg. C (77 deg. F) shall
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be used for the solutions.
(3) The isoamyl acetate (IAA) (also known at isopentyl acetate) stock solution is prepared by
adding 1 ml of pure IAA to 800 ml of odor-free water in a 1 liter jar, closing the lid and shaking
for 30 seconds. A new solution shall be prepared at least weekly.
(4) The screening test shall be conducted in a room separate from the room used for actual fit
testing. The two rooms shall be well-ventilated to prevent the odor of IAA from becoming
evident in the general room air where testing takes place.
(5) The odor test solution is prepared in a second jar by placing 0.4 ml of the stock solution into
500 ml of odor-free water using a clean dropper or pipette. The solution shall be shaken for 30
seconds and allowed to stand for two to three minutes so that the IAA concentration above the
liquid may reach equilibrium. This solution shall be used for only one day.
(6) A test blank shall be prepared in a third jar by adding 500 cc of odor-free water.
(7) The odor test and test blank jar lids shall be labeled (e.g., 1 and 2) for jar identification.
Labels shall be placed on the lids so that they can be peeled off periodically and switched to
maintain the integrity of the test.
(8) The following instruction shall be typed on a card and placed on the table in front of the two
test jars (i.e., 1 and 2): "The purpose of this test is to determine if you can smell banana oil at a
low concentration. The two bottles in front of you contain water. One of these bottles also
contains a small amount of banana oil. Be sure the covers are on tight, then shake each bottle for
two seconds. Unscrew the lid of each bottle, one at a time, and sniff at the mouth of the bottle.
Indicate to the test conductor which bottle contains banana oil."
(9) The mixtures used in the IAA odor detection test shall be prepared in an area separate from
where the test is performed, in order to prevent olfactory fatigue in the subject.
(10) If the test subject is unable to correctly identify the jar containing the odor test solution, the
IAA qualitative fit test shall not be performed.
(11) If the test subject correctly identifies the jar containing the odor test solution, the test subject
may proceed to respirator selection and fit testing.
(b) Isoamyl Acetate Fit Test
(1) The fit test chamber shall be a clear 55-gallon drum liner suspended inverted over a 2-foot
diameter frame so that the top of the chamber is about 6 inches above the test subject's head. If
no drum liner is available, a similar chamber shall be constructed using plastic sheeting. The
inside top center of the chamber shall have a small hook attached.
(2) Each respirator used for the fitting and fit testing shall be equipped with organic vapor
cartridges or offer protection against organic vapors.
(3) After selecting, donning, and properly adjusting a respirator, the test subject shall wear it to
the fit testing room. This room shall be separate from the room used for odor threshold screening
and respirator selection, and shall be well-ventilated, as by an exhaust fan or lab hood, to prevent
general room contamination.
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(4) A copy of the test exercises and any prepared text from which the subject is to read shall be
taped to the inside of the test chamber.
(5) Upon entering the test chamber, the test subject shall be given a 6-inch by 5-inch piece of
paper towel, or other porous, absorbent, single-ply material, folded in half and wetted with 0.75
ml of pure IAA. The test subject shall hang the wet towel on the hook at the top of the chamber.
An IAA test swab or ampule may be substituted for the IAA wetted paper towel provided it has
been demonstrated that the alternative IAA source will generate an IAA test atmosphere with a
concentration equivalent to that generated by the paper towel method.
(6) Allow two minutes for the IAA test concentration to stabilize before starting the fit test
exercises. This would be an appropriate time to talk with the test subject; to explain the fit test,
the importance of his/her cooperation, and the purpose for the test exercises; or to demonstrate
some of the exercises.
(7) If at any time during the test, the subject detects the banana-like odor of IAA, the test is
failed. The subject shall quickly exit from the test chamber and leave the test area to avoid
olfactory fatigue.
(8) If the test is failed, the subject shall return to the selection room and remove the respirator.
The test subject shall repeat the odor sensitivity test, select and put on another respirator, return
to the test area and again begin the fit test procedure described in (b) (1) through (7) above. The
process continues until a respirator that fits well has been found. Should the odor sensitivity test
be failed, the subject shall wait at least 5 minutes before retesting. Odor sensitivity will usually
have returned by this time.
(9) If the subject passes the test, the efficiency of the test procedure shall be demonstrated by
having the subject break the respirator face seal and take a breath before exiting the chamber.
(10) When the test subject leaves the chamber, the subject shall remove the saturated towel and
return it to the person conducting the test, so that there is no significant IAA concentration
buildup in the chamber during subsequent tests. The used towels shall be kept in a self-sealing
plastic bag to keep the test area from being contaminated.
3. Saccharin Solution Aerosol Protocol
The entire screening and testing procedure shall be explained to the test subject prior to the
conduct of the screening test.
(a) Taste threshold screening. The saccharin taste threshold screening, performed without
wearing a respirator, is intended to determine whether the individual being tested can detect the
taste of saccharin.
(1) During threshold screening as well as during fit testing, subjects shall wear an enclosure
about the head and shoulders that is approximately 12 inches in diameter by 14 inches tall with at
least the front portion clear and that allows free movements of the head when a respirator is
worn. An enclosure substantially similar to the 3M hood assembly, parts # FT 14 and # FT 15
combined, is adequate.
(2) The test enclosure shall have a 3/4-inch (1.9 cm) hole in front of the test subject's nose and
mouth area to accommodate the nebulizer nozzle.
(3) The test subject shall don the test enclosure. Throughout the threshold screening test, the test
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subject shall breathe through his/her slightly open mouth with tongue extended. The subject is
instructed to report when he/she detects a sweet taste.
(4) Using a DeVilbiss Model 40 Inhalation Medication Nebulizer or equivalent, the test
conductor shall spray the threshold check solution into the enclosure. The nozzle is directed
away from the nose and mouth of the person. This nebulizer shall be clearly marked to
distinguish it from the fit test solution nebulizer.
(5) The threshold check solution is prepared by dissolving 0.83 gram of sodium saccharin USP in
100 ml of warm water. It can be prepared by putting 1 ml of the fit test solution (see (b)(5)
below) in 100 ml of distilled water.
(6) To produce the aerosol, the nebulizer bulb is firmly squeezed so that it collapses completely,
then released and allowed to fully expand.
(7) Ten squeezes are repeated rapidly and then the test subject is asked whether the saccharin can
be tasted. If the test subject reports tasting the sweet taste during the ten squeezes, the screening
test is completed. The taste threshold is noted as ten regardless of the number of squeezes
actually completed.
(8) If the first response is negative, ten more squeezes are repeated rapidly and the test subject is
again asked whether the saccharin is tasted. If the test subject reports tasting the sweet taste
during the second ten squeezes, the screening test is completed. The taste threshold is noted as
twenty regardless of the number of squeezes actually completed.
(9) If the second response is negative, ten more squeezes are repeated rapidly and the test subject
is again asked whether the saccharin is tasted. If the test subject reports tasting the sweet taste
during the third set of ten squeezes, the screening test is completed. The taste threshold is noted
as thirty regardless of the number of squeezes actually completed.
(10) The test conductor will take note of the number of squeezes required to solicit a taste
response.
(11) If the saccharin is not tasted after 30 squeezes (step 10), the test subject is unable to taste
saccharin and may not perform the saccharin fit test.
Note to paragraph 3. (a): If the test subject eats or drinks something sweet before the screening
test, he/she may be unable to taste the weak saccharin solution.
(12) If a taste response is elicited, the test subject shall be asked to take note of the taste for
reference in the fit test.
(13) Correct use of the nebulizer means that approximately 1 ml of liquid is used at a time in the
nebulizer body.
(14) The nebulizer shall be thoroughly rinsed in water, shaken dry, and refilled at least each
morning and afternoon or at least every four hours.
(b) Saccharin solution aerosol fit test procedure.
(1) The test subject may not eat, drink (except plain water), smoke, or chew gum for 15 minutes
before the test.
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(2) The fit test uses the same enclosure described in 3. (a) above.
(3) The test subject shall don the enclosure while wearing the respirator selected in section I. A.
of this appendix. The respirator shall be properly adjusted and equipped with a particulate
filter(s).
(4) A second DeVilbiss Model 40 Inhalation Medication Nebulizer or equivalent is used to spray
the fit test solution into the enclosure. This nebulizer shall be clearly marked to distinguish it
from the screening test solution nebulizer.
(5) The fit test solution is prepared by adding 83 grams of sodium saccharin to 100 ml of warm
water.
(6) As before, the test subject shall breathe through the slightly open mouth with tongue
extended, and report if he/she tastes the sweet taste of saccharin.
(7) The nebulizer is inserted into the hole in the front of the enclosure and an initial
concentration of saccharin fit test solution is sprayed into the enclosure using the same number
of squeezes (either 10, 20 or 30 squeezes) based on the number of squeezes required to elicit a
taste response as noted during the screening test. A minimum of 10 squeezes is required.
(8) After generating the aerosol, the test subject shall be instructed to perform the exercises in
section I. A. 14. of this appendix.
(9) Every 30 seconds the aerosol concentration shall be replenished using one half the original
number of squeezes used initially (e.g., 5, 10 or 15).
(10) The test subject shall indicate to the test conductor if at any time during the fit test the taste
of saccharin is detected. If the test subject does not report tasting the saccharin, the test is passed.
(11) If the taste of saccharin is detected, the fit is deemed unsatisfactory and the test is failed. A
different respirator shall be tried and the entire test procedure is repeated (taste threshold
screening and fit testing).
(12) Since the nebulizer has a tendency to clog during use, the test operator must make periodic
checks of the nebulizer to ensure that it is not clogged. If clogging is found at the end of the test
session, the test is invalid.
4. BitrexTM (Denatonium Benzoate) Solution Aerosol Qualitative Fit Test Protocol
The BitrexTM (Denatonium benzoate) solution aerosol QLFT protocol uses the published
saccharin test protocol because that protocol is widely accepted. Bitrex is routinely used as a
taste aversion agent in household liquids which children should not be drinking and is endorsed
by the American Medical Association, the National Safety Council, and the American
Association of Poison Control Centers. The entire screening and testing procedure shall be
explained to the test subject prior to the conduct of the screening test.
(a) Taste Threshold Screening.
The Bitrex taste threshold screening, performed without wearing a respirator, is intended to
determine whether the individual being tested can detect the taste of Bitrex.
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(1) During threshold screening as well as during fit testing, subjects shall wear an enclosure
about the head and shoulders that is approximately 12 inches (30.5 cm) in diameter by 14 inches
(35.6 cm) tall. The front portion of the enclosure shall be clear from the respirator and allow free
movement of the head when a respirator is worn. An enclosure substantially similar to the 3M
hood assembly, parts # FT 14 and # FT 15 combined, is adequate.
(2) The test enclosure shall have a \3/4\ inch (1.9 cm) hole in front of the test subject's nose and
mouth area to accommodate the nebulizer nozzle.
(3) The test subject shall don the test enclosure. Throughout the threshold screening test, the test
subject shall breathe through his or her slightly open mouth with tongue extended. The subject is
instructed to report when he/she detects a bitter taste
(4) Using a DeVilbiss Model 40 Inhalation Medication Nebulizer or equivalent, the test
conductor shall spray the Threshold Check Solution into the enclosure. This Nebulizer shall be
clearly marked to distinguish it from the fit test solution nebulizer.
(5) The Threshold Check Solution is prepared by adding 13.5 milligrams of Bitrex to 100 ml of
5% salt (NaCl) solution in distilled water.
(6) To produce the aerosol, the nebulizer bulb is firmly squeezed so that the bulb collapses
completely, and is then released and allowed to fully expand.
(7) An initial ten squeezes are repeated rapidly and then the test subject is asked whether the
Bitrex can be tasted. If the test subject reports tasting the bitter taste during the ten squeezes, the
screening test is completed. The taste threshold is noted as ten regardless of the number of
squeezes actually completed.
(8) If the first response is negative, ten more squeezes are repeated rapidly and the test subject is
again asked whether the Bitrex is tasted. If the test subject reports tasting the bitter taste during
the second ten squeezes, the screening test is completed. The taste threshold is noted as twenty
regardless of the number of squeezes actually completed.
(9) If the second response is negative, ten more squeezes are repeated rapidly and the test subject
is again asked whether the Bitrex is tasted. If the test subject reports tasting the bitter taste during
the third set of ten squeezes, the screening test is completed. The taste threshold is noted as thirty
regardless of the number of squeezes actually completed.
(10) The test conductor will take note of the number of squeezes required to solicit a taste
response.
(11) If the Bitrex is not tasted after 30 squeezes (step 10), the test subject is unable to taste Bitrex
and may not perform the Bitrex fit test.
(12) If a taste response is elicited, the test subject shall be asked to take note of the taste for
reference in the fit test.
(13) Correct use of the nebulizer means that approximately 1 ml of liquid is used at a time in the
nebulizer body.
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(14) The nebulizer shall be thoroughly rinsed in water, shaken to dry, and refilled at least each
morning and afternoon or at least every four hours.
(b) Bitrex Solution Aerosol Fit Test Procedure.
(1) The test subject may not eat, drink (except plain water), smoke, or chew gum for 15 minutes
before the test.
(2) The fit test uses the same enclosure as that described in 4. (a) above.
(3) The test subject shall don the enclosure while wearing the respirator selected according to
section I. A. of this appendix. The respirator shall be properly adjusted and equipped with any
type particulate filter(s).
(4) A second DeVilbiss Model 40 Inhalation Medication Nebulizer or equivalent is used to spray
the fit test solution into the enclosure. This nebulizer shall be clearly marked to distinguish it
from the screening test solution nebulizer.
(5) The fit test solution is prepared by adding 337.5 mg of Bitrex to 200 ml of a 5% salt (NaCl)
solution in warm water.
(6) As before, the test subject shall breathe through his or her slightly open mouth with tongue
extended, and be instructed to report if he/she tastes the bitter taste of Bitrex.
(7) The nebulizer is inserted into the hole in the front of the enclosure and an initial
concentration of the fit test solution is sprayed into the enclosure using the same number of
squeezes (either 10, 20 or 30 squeezes) based on the number of squeezes required to elicit a taste
response as noted during the screening test.
(8) After generating the aerosol, the test subject shall be instructed to perform the exercises in
section I. A. 14. of this appendix.
(9) Every 30 seconds the aerosol concentration shall be replenished using one half the number of
squeezes used initially (e.g., 5, 10 or 15).
(10) The test subject shall indicate to the test conductor if at any time during the fit test the taste
of Bitrex is detected. If the test subject does not report tasting the Bitrex, the test is passed.
(11) If the taste of Bitrex is detected, the fit is deemed unsatisfactory and the test is failed. A
different respirator shall be tried and the entire test procedure is repeated (taste threshold
screening and fit testing).
5. Irritant Smoke (Stannic Chloride) Protocol
This qualitative fit test uses a person's response to the irritating chemicals released in the
"smoke" produced by a stannic chloride ventilation smoke tube to detect leakage into the
respirator.
(a) General Requirements and Precautions
(1) The respirator to be tested shall be equipped with high efficiency particulate air (HEPA) or
P100 series filter(s).
(2) Only stannic chloride smoke tubes shall be used for this protocol.
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(3) No form of test enclosure or hood for the test subject shall be used.
(4) The smoke can be irritating to the eyes, lungs, and nasal passages. The test conductor shall
take precautions to minimize the test subject's exposure to irritant smoke. Sensitivity varies, and
certain individuals may respond to a greater degree to irritant smoke. Care shall be taken when
performing the sensitivity screening checks that determine whether the test subject can detect
irritant smoke to use only the minimum amount of smoke necessary to elicit a response from the
test subject.
(5) The fit test shall be performed in an area with adequate ventilation to prevent exposure of the
person conducting the fit test or the build-up of irritant smoke in the general atmosphere.
(b) Sensitivity Screening Check
The person to be tested must demonstrate his or her ability to detect a weak concentration of the
irritant smoke.
(1) The test operator shall break both ends of a ventilation smoke tube containing stannic
chloride, and attach one end of the smoke tube to a low flow air pump set to deliver 200
milliliters per minute, or an aspirator squeeze bulb. The test operator shall cover the other end of
the smoke tube with a short piece of tubing to prevent potential injury from the jagged end of the
smoke tube.
(2) The test operator shall advise the test subject that the smoke can be irritating to the eyes,
lungs, and nasal passages and instruct the subject to keep his/her eyes closed while the test is
performed.
(3) The test subject shall be allowed to smell a weak concentration of the irritant smoke before
the respirator is donned to become familiar with its irritating properties and to determine if
he/she can detect the irritating properties of the smoke. The test operator shall carefully direct a
small amount of the irritant smoke in the test subject's direction to determine that he/she can
detect it.
(c) Irritant Smoke Fit Test Procedure
(1) The person being fit tested shall don the respirator without assistance, and perform the
required user seal check(s).
(2) The test subject shall be instructed to keep his/her eyes closed.
(3) The test operator shall direct the stream of irritant smoke from the smoke tube toward the
faceseal area of the test subject, using the low flow pump or the squeeze bulb. The test operator
shall begin at least 12 inches from the facepiece and move the smoke stream around the whole
perimeter of the mask. The operator shall gradually make two more passes around the perimeter
of the mask, moving to within six inches of the respirator.
(4) If the person being tested has not had an involuntary response and/or detected the irritant
smoke, proceed with the test exercises.
(5) The exercises identified in section I.A. 14. of this appendix shall be performed by the test
subject while the respirator seal is being continually challenged by the smoke, directed around
the perimeter of the respirator at a distance of six inches.
(6) If the person being fit tested reports detecting the irritant smoke at any time, the test is failed.
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The person being retested must repeat the entire sensitivity check and fit test procedure.
(7) Each test subject passing the irritant smoke test without evidence of a response (involuntary
cough, irritation) shall be given a second sensitivity screening check, with the smoke from the
same smoke tube used during the fit test, once the respirator has been removed, to determine
whether he/she still reacts to the smoke. Failure to evoke a response shall void the fit test.
(8) If a response is produced during this second sensitivity check, then the fit test is passed.
C. Quantitative Fit Test (QNFT) Protocols
The following quantitative fit testing procedures have been demonstrated to be acceptable:
Quantitative fit testing using a non-hazardous test aerosol (such as corn oil, polyethylene glycol
400 [PEG 400], di-2-ethyl hexyl sebacate [DEHS], or sodium chloride) generated in a test
chamber, and employing instrumentation to quantify the fit of the respirator; Quantitative fit
testing using ambient aerosol as the test agent and appropriate instrumentation (condensation
nuclei counter) to quantify the respirator fit; Quantitative fit testing using controlled negative
pressure and appropriate instrumentation to measure the volumetric leak rate of a facepiece to
quantify the respirator fit.
1. General
(a) The employer shall ensure that persons administering QNFT are able to calibrate equipment
and perform tests properly, recognize invalid tests, calculate fit factors properly and ensure that
test equipment is in proper working order.
(b) The employer shall ensure that QNFT equipment is kept clean, and is maintained and
calibrated according to the manufacturer's instructions so as to operate at the parameters for
which it was designed.
2. Generated Aerosol Quantitative Fit Testing Protocol
(a) Apparatus.
(1) Instrumentation. Aerosol generation, dilution, and measurement systems using particulates
(corn oil, polyethylene glycol 400 [PEG 400], di-2-ethyl hexyl sebacate [DEHS] or sodium
chloride) as test aerosols shall be used for quantitative fit testing.
(2) Test chamber. The test chamber shall be large enough to permit all test subjects to perform
freely all required exercises without disturbing the test agent concentration or the measurement
apparatus. The test chamber shall be equipped and constructed so that the test agent is effectively
isolated from the ambient air, yet uniform in concentration throughout the chamber.
(3) When testing air-purifying respirators, the normal filter or cartridge element shall be replaced
with a high efficiency particulate air (HEPA) or P100 series filter supplied by the same
manufacturer.
(4) The sampling instrument shall be selected so that a computer record or strip chart record may
be made of the test showing the rise and fall of the test agent concentration with each inspiration
and expiration at fit factors of at least 2,000. Integrators or computers that integrate the amount
of test agent penetration leakage into the respirator for each exercise may be used provided a
record of the readings is made.
(5) The combination of substitute air-purifying elements, test agent and test agent concentration
shall be such that the test subject is not exposed in excess of an established exposure limit for the
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test agent at any time during the testing process, based upon the length of the exposure and the
exposure limit duration.
(6) The sampling port on the test specimen respirator shall be placed and constructed so that no
leakage occurs around the port (e.g., where the respirator is probed), a free air flow is allowed
into the sampling line at all times, and there is no interference with the fit or performance of the
respirator. The in-mask sampling device (probe) shall be designed and used so that the air sample
is drawn from the breathing zone of the test subject, midway between the nose and mouth and
with the probe extending into the facepiece cavity at least 1/4 inch.
(7) The test setup shall permit the person administering the test to observe the test subject inside
the chamber during the test.
(8) The equipment generating the test atmosphere shall maintain the concentration of test agent
constant to within a 10 percent variation for the duration of the test.
(9) The time lag (interval between an event and the recording of the event on the strip chart or
computer or integrator) shall be kept to a minimum. There shall be a clear association between
the occurrence of an event and its being recorded.
(10) The sampling line tubing for the test chamber atmosphere and for the respirator sampling
port shall be of equal diameter and of the same material. The length of the two lines shall be
equal.
(11) The exhaust flow from the test chamber shall pass through an appropriate filter (i.e., high
efficiency particulate filter) before release.
(12) When sodium chloride aerosol is used, the relative humidity inside the test chamber shall
not exceed 50 percent.
(13) The limitations of instrument detection shall be taken into account when determining the fit
factor.
(14) Test respirators shall be maintained in proper working order and be inspected regularly for
deficiencies such as cracks or missing valves and gaskets.
(b) Procedural Requirements.
(1) When performing the initial user seal check using a positive or negative pressure check, the
sampling line shall be crimped closed in order to avoid air pressure leakage during either of these
pressure checks.
(2) The use of an abbreviated screening QLFT test is optional. Such a test may be utilized in
order to quickly identify poor fitting respirators that passed the positive and/or negative pressure
test and reduce the amount of QNFT time. The use of the CNC QNFT instrument in the count
mode is another optional method to obtain a quick estimate of fit and eliminate poor fitting
respirators before going on to perform a full QNFT.
(3) A reasonably stable test agent concentration shall be measured in the test chamber prior to
testing. For canopy or shower curtain types of test units, the determination of the test agent's
stability may be established after the test subject has entered the test environment.
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(4) Immediately after the subject enters the test chamber, the test agent concentration inside the
respirator shall be measured to ensure that the peak penetration does not exceed 5 percent for a
half mask or 1 percent for a full facepiece respirator.
(5) A stable test agent concentration shall be obtained prior to the actual start of testing.
(6) Respirator restraining straps shall not be over-tightened for testing. The straps shall be
adjusted by the wearer without assistance from other persons to give a reasonably comfortable fit
typical of normal use. The respirator shall not be adjusted once the fit test exercises begin.
(7) The test shall be terminated whenever any single peak penetration exceeds 5 percent for half
masks and 1 percent for full facepiece respirators. The test subject shall be refitted and retested.
(ii) The average test chamber concentration shall be calculated as the arithmetic average of the
concentration measured before and after each test (i.e., 7 exercises) or the arithmetic average of
the concentration measured before and after each exercise or the true average measured
continuously during the respirator sample.
(iii) The concentration of the challenge agent inside the respirator shall be determined by one of
the following methods:
(A) Average peak penetration method means the method of determining test agent penetration
into the respirator utilizing a strip chart recorder, integrator, or computer. The agent penetration
is determined by an average of the peak heights on the graph or by computer integration, for each
exercise except the grimace exercise. Integrators or computers that calculate the actual test agent
penetration into the respirator for each exercise will also be considered to meet the requirements
of the average peak penetration method.
(B) Maximum peak penetration method means the method of determining test agent penetration
in the respirator as determined by strip chart recordings of the test. The highest peak penetration
for a given exercise is taken to be representative of average penetration into the respirator for that
exercise.
(C) Integration by calculation of the area under the individual peak for each exercise except the
grimace exercise. This includes computerized integration.
(D) The calculation of the overall fit factor using individual exercise fit factors involves first
converting the exercise fit factors to penetration values, determining the average, and then
converting that result back to a fit factor. This procedure is described in the following equation:
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Where ff1, ff2, ff3, etc. are the fit factors for exercises 1, 2, 3, etc.
(9) The test subject shall not be permitted to wear a half mask or quarter facepiece respirator
unless a minimum fit factor of 100 is obtained, or a full facepiece respirator unless a minimum fit
factor of 500 is obtained.
(10) Filters used for quantitative fit testing shall be replaced whenever increased breathing
resistance is encountered, or when the test agent has altered the integrity of the filter media.
3. Ambient aerosol condensation nuclei counter (CNC) quantitative fit testing protocol.
The ambient aerosol condensation nuclei counter (CNC) quantitative fit testing (Portacount TM )
protocol quantitatively fit tests respirators with the use of a probe. The probed respirator is only
used for quantitative fit tests. A probed respirator has a special sampling device, installed on the
respirator, that allows the probe to sample the air from inside the mask. A probed respirator is
required for each make, style, model, and size that the employer uses and can be obtained from
the respirator manufacturer or distributor. The CNC instrument manufacturer, TSI Inc., also
provides probe attachments (TSI sampling adapters) that permit fit testing in an employee's own
respirator. A minimum fit factor pass level of at least 100 is necessary for a half-mask respirator
and a minimum fit factor pass level of at least 500 is required for a full facepiece negative
pressure respirator. The entire screening and testing procedure shall be explained to the test
subject prior to the conduct of the screening test.
(a) Portacount Fit Test Requirements.
(1) Check the respirator to make sure the sampling probe and line are properly attached to the
facepiece and that the respirator is fitted with a particulate filter capable of preventing significant
penetration by the ambient particles used for the fit test (e.g., NIOSH 42 CFR 84 series 100,
series 99, or series 95 particulate filter) per manufacturer's instruction.
(2) Instruct the person to be tested to don the respirator for five minutes before the fit test starts.
This purges the ambient particles trapped inside the respirator and permits the wearer to make
certain the respirator is comfortable. This individual shall already have been trained on how to
wear the respirator properly.
(3) Check the following conditions for the adequacy of the respirator fit: Chin properly placed;
Adequate strap tension, not overly tightened; Fit across nose bridge; Respirator of proper size to
span distance from nose to chin; Tendency of the respirator to slip; Self-observation in a mirror
to evaluate fit and respirator position.
(4) Have the person wearing the respirator do a user seal check. If leakage is detected, determine
the cause. If leakage is from a poorly fitting facepiece, try another size of the same model
respirator, or another model of respirator.
(5) Follow the manufacturer's instructions for operating the Portacount and proceed with the test.
(6) The test subject shall be instructed to perform the exercises in section I. A. 14. of this
appendix.
(7) After the test exercises, the test subject shall be questioned by the test conductor regarding
the comfort of the respirator upon completion of the protocol. If it has become unacceptable,
another model of respirator shall be tried.
(b) Portacount Test Instrument.
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(1) The Portacount will automatically stop and calculate the overall fit factor for the entire set of
exercises. The overall fit factor is what counts. The Pass or Fail message will indicate whether or
not the test was successful. If the test was a Pass, the fit test is over.
(2) Since the pass or fail criterion of the Portacount is user programmable, the test operator shall
ensure that the pass or fail criterion meet the requirements for minimum respirator performance
in this Appendix.
(3) A record of the test needs to be kept on file, assuming the fit test was successful. The record
must contain the test subject's name; overall fit factor; make, model, style, and size of respirator
used; and date tested.
4. Controlled negative pressure (CNP) quantitative fit testing protocol.
The CNP protocol provides an alternative to aerosol fit test methods. The CNP fit test method
technology is based on exhausting air from a temporarily sealed respirator facepiece to generate
and then maintain a constant negative pressure inside the facepiece. The rate of air exhaust is
controlled so that a constant negative pressure is maintained in the respirator during the fit test.
The level of pressure is selected to replicate the mean inspiratory pressure that causes leakage
into the respirator under normal use conditions. With pressure held constant, air flow out of the
respirator is equal to air flow into the respirator. Therefore, measurement of the exhaust stream
that is required to hold the pressure in the temporarily sealed respirator constant yields a direct
measure of leakage air flow into the respirator. The CNP fit test method measures leak rates
through the facepiece as a method for determining the facepiece fit for negative pressure
respirators. The CNP instrument manufacturer Occupational Health Dynamics of Birmingham,
Alabama also provides attachments (sampling manifolds) that replace the filter cartridges to
permit fit testing in an employee's own respirator. To perform the test, the test subject closes his
or her mouth and holds his/her breath, after which an air pump removes air from the respirator
facepiece at a pre-selected constant pressure. The facepiece fit is expressed as the leak rate
through the facepiece, expressed as milliliters per minute. The quality and validity of the CNP fit
tests are determined by the degree to which the in-mask pressure tracks the test pressure during
the system measurement time of approximately five seconds. Instantaneous feedback in the form
of a real-time pressure trace of the in-mask pressure is provided and used to determine test
validity and quality. A minimum fit factor pass level of 100 is necessary for a half-mask
respirator and a minimum fit factor of at least 500 is required for a full facepiece respirator. The
entire screening and testing procedure shall be explained to the test subject prior to the conduct
of the screening test.
(a) CNP Fit Test Requirements.
(1) The instrument shall have a non-adjustable test pressure of 15.0 mm water pressure.
(2) The CNP system defaults selected for test pressure shall be set at -- 15 mm of water (-0.58
inches of water) and the modeled inspiratory flow rate shall be 53.8 liters per minute for
performing fit tests.
(Note: CNP systems have built-in capability to conduct fit testing that is specific to unique work
rate, mask, and gender situations that might apply in a specific workplace. Use of system default
values, which were selected to represent respirator wear with medium cartridge resistance at a
low-moderate work rate, will allow inter-test comparison of the respirator fit.)
(3) The individual who conducts the CNP fit testing shall be thoroughly trained to perform the
test.
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(4) The respirator filter or cartridge needs to be replaced with the CNP test manifold. The
inhalation valve downstream from the manifold either needs to be temporarily removed or
propped open.
(5) The employer must train the test subject to hold his or her breath for at least 10 seconds.
(6) The test subject must don the test respirator without any assistance from the test administrator
who is conducting the CNP fit test. The respirator must not be adjusted once the fit-test exercises
begin. Any adjustment voids the test, and the test subject must repeat the fit test.
(7) The QNFT protocol shall be followed according to section I. C. 1. of this appendix with an
exception for the CNP test exercises.
(b) CNP Test Exercises.
(1) Normal breathing. In a normal standing position, without talking, the subject shall breathe
normally for 1 minute. After the normal breathing exercise, the subject needs to hold head
straight ahead and hold his or her breath for 10 seconds during the test measurement.
(2) Deep breathing. In a normal standing position, the subject shall breathe slowly and deeply for
1 minute, being careful not to hyperventilate. After the deep breathing exercise, the subject shall
hold his or her head straight ahead and hold his or her breath for 10 seconds during test
measurement.
(3) Turning head side to side. Standing in place, the subject shall slowly turn his or her head
from side to side between the extreme positions on each side for 1 minute. The head shall be held
at each extreme momentarily so the subject can inhale at each side. After the turning head side to
side exercise, the subject needs to hold head full left and hold his or her breath for 10 seconds
during test measurement. Next, the subject needs to hold head full right and hold his or her
breath for 10 seconds during test measurement.
(4) Moving head up and down. Standing in place, the subject shall slowly move his or her head
up and down for 1 minute. The subject shall be instructed to inhale in the up position (i.e., when
looking toward the ceiling). After the moving head up and down exercise, the subject shall hold
his or her head full up and hold his or her breath for 10 seconds during test measurement. Next,
the subject shall hold his or her head full down and hold his or her breath for 10 seconds during
test measurement.
(5) Talking. The subject shall talk out loud slowly and loud enough so as to be heard clearly by
the test conductor. The subject can read from a prepared text such as the Rainbow Passage, count
backward from 100, or recite a memorized poem or song for 1 minute. After the talking exercise,
the subject shall hold his or her head straight ahead and hold his or her breath for 10 seconds
during the test measurement.
(6) Grimace. The test subject shall grimace by smiling or frowning for 15 seconds.
(7) Bending Over. The test subject shall bend at the waist as if he or she were to touch his or her
toes for 1 minute. Jogging in place shall be substituted for this exercise in those test
environments such as shroud-type QNFT units that prohibit bending at the waist. After the
bending over exercise, the subject shall hold his or her head straight ahead and hold his or her
breath for 10 seconds during the test measurement.
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(8) Normal Breathing. The test subject shall remove and re-don the respirator within a one-
minute period. Then, in a normal standing position, without talking, the subject shall breathe
normally for 1 minute. After the normal breathing exercise, the subject shall hold his or her head
straight ahead and hold his or her breath for 10 seconds during the test measurement. After the
test exercises, the test subject shall be questioned by the test conductor regarding the comfort of
the respirator upon completion of the protocol. If it has become unacceptable, another model of a
respirator shall be tried.
(c) CNP Test Instrument.
(1) The test instrument must have an effective audio-warning device, or a visual-warning device
in the form of a screen tracing, that indicates when the test subject fails to hold his or her breath
during the test. The test must be terminated and restarted from the beginning when the test
subject fails to hold his or her breath during the test. The test subject then may be refitted and
retested.
(2) A record of the test shall be kept on file, assuming the fit test was successful. The record
must contain the test subject's name; overall fit factor; make, model, style and size of respirator
used; and date tested.
5. Controlled negative pressure (CNP) REDON quantitative fit testing protocol.
(a) When administering this protocol to test subjects, employers must comply with the
requirements specified in paragraphs (a) and (c) of Part I.C.4 of this appendix ("Controlled
negative pressure (CNP) quantitative fit testing protocol"), as well as use the test exercises
described below in paragraph (b) of this protocol instead of the test exercises specified in
paragraph (b) of Part I.C.4 of this appendix.
(b) Employers must ensure that each test subject being fit tested using this protocol follows the
exercise and measurement procedures, including the order of administration, described below in
Table A-1 of this appendix.
Table A-1. -- CNP REDON Quantitative Fit Testing Protocol
(1)
Exercises Exercise procedure Measurement procedure
Facing Forward Stand and breathe normally, without talking, Face forward, while holding
for 30 seconds. breath for 10 seconds.
Bending Over Bend at the waist, as if going to touch his or Face parallel to the floor, while
her toes, for 30 seconds. holding breath for 10 seconds
Head Shaking For about three seconds, shake head back and Face forward, while holding
forth vigorously several times while shouting. breath for 10 seconds.
REDON 1 Remove the respirator mask, loosen all Face forward, while holding
facepiece straps, and then redon the respirator breath for 10 seconds.
mask.
REDON 2 Remove the respirator mask, loosen all Face forward, while holding
facepiece straps, and then redon the respirator breath for 10 seconds.
mask again.
1
Exercises are listed in the order in which they are to be administered.
(c) After completing the test exercises, the test administrator must question each test subject
regarding the comfort of the respirator. When a test subject states that the respirator is
unacceptable, the employer must ensure that the test administrator repeats the protocol using
another respirator model.
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(d) Employers must determine the overall fit factor for each test subject by calculating the
harmonic mean of the fit testing exercises as follows:
Where:
N = The number of exercises;
FF1 = The fit factor for the first exercise;
FF2 = The fit factor for the second exercise; and
FFN = The fit factor for the nth exercise.
A. Any person may submit to OSHA an application for approval of a new fit test protocol. If the
application meets the following criteria, OSHA will initiate a rulemaking proceeding under
section 6(b)(7) of the OSH Act to determine whether to list the new protocol as an approved
protocol in this Appendix A.
B. The application must include a detailed description of the proposed new fit test protocol. This
application must be supported by either:
2. An article that has been published in a peer-reviewed industrial hygiene journal describing the
protocol and explaining how test data support the protocol's accuracy and reliability.
C. If OSHA determines that additional information is required before the Agency commences a
rulemaking proceeding under this section, OSHA will so notify the applicant and afford the
applicant the opportunity to submit the supplemental information. Initiation of a rulemaking
proceeding will be deferred until OSHA has received and evaluated the supplemental
information.
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Hazard Communication Program
Procedure:
1. Company Policy
To ensure that information about the dangers of all hazardous chemicals used by
Swanson Steel Erectors, Inc. are known by all affected employees, the following
hazardous information program has been established. All work units of the
Company will participate in the Hazard Communication Program. This written
program will be available in the main office and at all job sites for review by any
interested employee.
2. Container Labeling
The Job Superintendent will verify that all containers received for use will be
clearly labeled as to the contents, note the appropriate hazard warning and list the
name and address of the manufacturer. The Job Superintendent will ensure that
all secondary containers are labeled with either an extra copy of the original
manufacturer’s label or with labels that have the identity and the appropriate
hazard warning. The Job Superintendent will review the company labeling
procedures and update as required.
Copies of MSDS for all hazardous chemicals in use will be kept in the main office
and at all job sites.
MSDS will be available to all employees during each work shift. If an MSDS is
not available, immediately contact the main office.
Prior to starting work, each new employee of Swanson Steel Erectors, Inc. will
attend a health and safety orientation that includes the following information and
training:
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An overview of the requirements contained in the Hazard Communication
Standard.
Prior to introducing a new chemical hazard into any section of this Company,
each employee in that section will be given information and training as outlined
above for the new chemical hazard.
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6. Informing Contractors
The Job Superintendent will be responsible for obtaining MSDS on any new
chemicals brought to the job site. To obtain MSDS, he/she must alert the main
office to add the new chemical to the list. Additionally, the following information
will need to be supplied to the main office in order to request the MSDS from the
manufacturer.
A form letter follows for use by the main office. After the MSDS has been
requested, the new chemical is to be added to the list and all affected job sites are
to receive a copy of the request and corresponding MSDS when received.
a) Competent person to review plans and attachments with crew members including operators
before start of operations.
b) Crew members to sign and acknowledge review.
c) All comments to be reviewed by competent person and management for revisions and
adjustments.
d) Enforcement of procedures and adjustments to plans are the responsibility of the onsite competent
person.
3) Site Layout
a) Swanson Steel Erectors, Inc. (SSE) and DCE will develop a plan and coordinate delivery routes
for materials and erection equipment.
b) Flat, firm, level surfaces to be provided and maintained by DCE.
c) Roadways may change as job progresses, requiring on-going coordination between SSE’s
competent supervisor and DCE’s superintendent.
4) Material deliveries
5) Coordination
a) Coordination with other trades / crafts to be performed before and during erection activities.
i) SSE will review and coordinate activities at DCE weekly subcontractor coordination
meetings.
ii) SSE will review and coordinate activities daily with DCE’s superintendent.
b) Coordination within trade activities (SSE) to be ongoing.
i) SSE general foreman will review daily activities with other SSE foreman before each shift.
ii) SSE general foreman will provide updates throughout daily shift to other SSE foreman as
needed.
6) Erection Sequence
7) Overhead Loads
8) Erection Activities
a) Columns
i) Free standing with all anchor bolt nuts snug tightened prior to releasing the crane.
ii) Tied together before end of shift with intersecting girders between columns.
iii) Areas to be clearly identified and delineated as required, keeping non-essential personnel
from entering erection area.
b) Beams
i) Steel beams will be erected and framed to columns, truss chords and girder beams with a
minimum of two (2) snug tight bolts installed at each connection prior to releasing the crane.
ii) Final connections to be made after initial steel member erection.
iii) Areas to be clearly identified and delineated as required, keeping non-essential personnel
from entering the erection area.
c) Metal Deck
i) Bundles placed at supporting members.
ii) Bundles banded together to prevent displacement until decking installation.
iii) Metal Decking placed loosely and aligned with supporting members. Following alignment
the deck shall be “wind” tack welded. Final deck attachment welding to follow once area is
aligned and secure.
iv) Areas to be clearly identified and delineated as required, keeping non-essential personnel
from entering the erection area.
9) Stability
10) Cranes
12) Fall Protection and Work access – Please see fall protection plan
a) Installed and tightened in accordance with AISC S329, Manual of Steel Joints, using ASTM
A325 and/or A490 bolts.
b) Tension control bolts will be used; tension calibration is in the bolt, not in the installers wrench.
c) Standard hex-head bolts, nuts and washers will be tightened using the turn of the nut method.
d) Faying surfaces will be inspected for rust, dirt or other deleterious materials.
e) All bolts in a connection shall be installed and brought to a snug tight condition prior to
tensioning.
14) Rigging
Date: 5/5/14
= Crane Centerpin Location 50' radius from crane center pin
50'-6" 6'-1"
'-0"
18
30'-0"
50'-6"
30
E
'-0
"
30'-0"
20'-0"
B
"
50'-6
C
"
'-0
30
30'-0"
16
'-7
"
50'-6"
A
50'-6" 30'-3"
Swanson Steel Erectors, Inc
LSS Crane Placement
1 2 3 4 5 6
Site Specific Erection Plan
For
PSCA-Range Facilities LSS
Crane Information 11) Special Considerations:
This site specific erection plan is intended to provide outlining 10)Cranes
a) In the event of average wind speed greater than 35 MPH:
information for the steel erection activities at the PSCA-Range a)Mandatory inspections conducted and documented daily by
1) All Material Hoisting Activities are to be halted
Facilities LSS Project in accordance with OSHA Subpart R. All crane operator.
2) A determination between SSE and DCE is to be made on
Swanson Steel Erectors employees are to adhere to the plan, b)Crane Operator to be certified and have appropriate supporting
relocation of the crane and boom placement.
discuss, comment, and be notified of changes to the plan. documentation.
4) When Extremely high winds are predicted, the crane is to be
c)Crane to have current certification and supporting
mobilized to a clear area and allowed to "boom down" laying its
1)Procedures for plan implementation and enforcement documentation.
boom completely on the ground to prevent damage to near by
a)Competent person to review plans and attachments with crew d)Crane capacity charts and certifications will be kept in crane cab.
structures and the crane.
members including operators before start of operations. e)Suitable compacted, graded, and drained fill materials provided
b) In the event of heavy rain, most likely sideways rain, all hoisting
b)Crew members to sign and acknowledge review. by DCE capable of supporting erection equipment.
activities are to be halted when the wind speed exceeds the
c)All comments to be reviewed by competent person and f)Paths of overhead loads to be coordinated between SSE and
allowable 35mph.
management for revisions and adjustments. DCE.
c) Due to the height of the LSS structure all loads are to use
d)Enforcement of procedures and adjustments to plans are the g)Erection area will be clearly marked and non-essential personnel
suitable tag lines.
responsibility of the onsite competent person. will not be allowed in these areas.
1) All loads are to be kept clear of the structure while being hoisted
h)Crane
so as to not "hang up" or touch the existing building.
2)Approval to begin steel erection i)Manitowoc 3900T, 150 ton truck crane
2) once the load is to the applicable height to be installed the crane
a)Davis Constructors & Engineers (DCE) to provide written notice: ii)Boom length: 180’ main boom, 20 ‘ jib
will swing the load in to the personnel and the tag lined will be used
i)All concrete work, footings for anchor bolts and embeds, is
to control the load while it is being placed at its destination.
allowed adequate time to cure and reach sufficient strength to 11)Critical Lifts: NONE
d) Due to the height of the LSS structure all crane signals between
support loads.
the aerial personnel and operator will be made via radio. All radio
ii)Notification of any repairs, modifications or replacement of any 12)Fall Protection and Work access – Please see fall protection
communication between the operator and the aerial personnel is to
anchor bolts accompanied by engineer’s approval. plan
be clear and uninterrupted.
1) Ground personnel involved in the hoisting activity will not require
3)Site Layout 13)Bolted connections
radio as long as visual contact with is kept between the operator
a)Swanson Steel Erectors, Inc. (SSE) and DCE will develop a plan a)Installed and tightened in accordance with AISC S329, Manual of
and rigging personnel.
and coordinate delivery routes for materials and erection Steel Joints, using ASTM A325 and/or A490 bolts.
2) All hoisting shall stop immediately if communication is lost
equipment. b)Tension control bolts will be used; tension calibration is in the
between the aerial personnel and the operator - FOR ANY
b)Flat, firm, level surfaces to be provided and maintained by DCE. bolt, not in the installers wrench.
REASON.
c)Roadways may change as job progresses, requiring on-going c)Standard hex-head bolts, nuts and washers will be tightened
coordination between SSE’s competent supervisor and DCE’s using the turn of the nut method.
12) Other: TBD
superintendent. d)Faying surfaces will be inspected for rust, dirt or other deleterious
d)See Crane Placement for layout materials.
e)All bolts in a connection shall be installed and brought to a snug
4)Material deliveries tight condition prior to tensioning.
a)Establish and coordinate delivery routes with DCE.
b)All non-essential personnel, vehicles, equipment, and building 14)Rigging
materials to be relocated prior to off-loading materials. a)Rigging to be in accordance with OSHA Standards.
c)Staging areas must be firm and properly graded. b)Wire rope slings to be used in rigging of all loads (6X19
d)Material staging will be performed by qualified personnel. classification group, improved plow steel).
e)All materials to be stored properly with adequate dunnage to c)All rigging to have clearly identified tags showing capacity and
avoid contact size by manufacturer.
5)Coordination d)All rigging devices to have manufacturer certification clearly
a)Coordination with other trades / crafts to be performed before identified. All loads to be choked.
and during erection activities. e)Tag lines to be used on all loads.
i)SSE will review and coordinate activities at DCE weekly f)Multiple lift rigging to be utilized where applicable.
subcontractor coordination meetings. g)All hooks to have safety latches with the exception of sorting
ii)SSE will review and coordinate activities daily with DCE’s hooks.
superintendent. h)Sorting hooks will be used on the ground only to separate and
b)Coordination within trade activities (SSE) to be ongoing. sort nested materials.
i)SSE general foreman will review daily activities with other SSE i)5 to 1 safety factor used when sizing rigging
foreman before each shift. j)Inspect wire rope daily. All damaged rigging to be disposed of
ii)SSE general foreman will provide updates throughout daily shift immediately.
to other SSE foreman as needed. k) Experienced riggers which have completed Subpart CC training,
with knowledge of steel weights and wire rope capacities will
6)Erection Sequence perform all rigging under the supervision of the erection foreman.
a)Erection Sequence l) Common rigging sizes and capacities:
i)All applicable steel materials to be set from corresponding crane
location.
ii)5 locations of crane placement have been indicated
7)Overhead Loads
a)Paths for overhead loads to be pre-determined before lifts by
competent supervisor.
b)Overhead loads to utilize least exposure path for each lift.
c)All non-essential personnel, vehicles, equipment and building
materials to be relocated prior to lifts.
d)See crane placement for proposed overhead load areas
b)Beams
i)Steel beams will be erected and framed to columns, truss chords
and girder beams with a minimum of two (2) snug tight bolts
installed at each connection prior to releasing the crane.
ii)Final connections to be made after initial steel member erection.
iii)Areas to be clearly identified and delineated as required, keeping
non-essential personnel from entering the erection area.
Swanson Steel Erectors, Inc
LSS Steel Erection and Crane Information
9)Stability
a)Temporary cable bracing utilized where needed.
b)Existing Structure Bracing provides temporary and permanent
stability
Fall Protection Plan
For
Pacific Spaceport Complex-Alaska
Range Facilities Reconstruction
Kodiak, Alaska
Policy:
Swanson Steel Erectors Inc. practices fall protection activities within the guidelines of the state
and federal OSHA regulations. It is the responsibility of all Swanson Steel Erectors employees
to work safely and follow the appropriate practices. The intent of this plan is to provide job
specific fall protection activities.
Activities:
The following steel erection activities are covered under this plan:
1) Connecting
2) Metal Deck placement
3) Structural Steel detailing work
Systems:
1) Foot level horizontal lifelines
a) Located at perimeter beams and header/girder beams as required for access.
(see attachment)
b) Lifelines installed on the beams while on the ground before hoisting
c) Workers access beam via ladder, connect lanyard to cable.
4) Boom Lifts
a) Workers attach lanyard to manufacturer designated attachment point prior
operating the equipment.
b) Each employee is trained prior to operating equipment.
c) DC&E to provide and maintain firm and level surfaces to operate lifts from.
5) Retractable Lanyards
a) Used independently or in conjunction with other systems.
b) attach retractable to appropriate attachment point
c) use per manufacturer direction
Access:
1) Extension ladders:
a) Ladders tied off at top to beam or other fixed member.
b) Ladders designated as temporary area access to be extended 3’ above the
desired access point.
2) Stairways:
a) Stairways installed during erection activities that have been completed and
railed.
Implementation:
Connecting activities:
1) When above 15’, safety harness, lanyard and the appropriate attachment point is
required to be available and worn.
a) Access work via ladder
2) When above 30’, safety harness, lanyard and the appropriate attachment point is
required to be used.
a) Access work via ladder, attach lanyard to the attachment point (see systems)
b) Access and perform work using boom lift.
Metal Deck placement activities:
1) When above 15’, with structure overhead, safety harness, lanyard and the appropriate
attachment point is required to be used.
a) attach sliding beam anchor to bottom flange of beam above.
b) attach retractable lanyard to sliding beam anchor
c) attach retractable directly to safety harness
2) When above 15’, with no structure overhead, safety harness, lanyard and the
appropriate attachment point is required to be used.
a) attach lanyard to elevated lifeline
3) Controlled decking zone; When above 15’, with no structure overhead, safety harness,
lanyard and the appropriate attachment must be available and worn.
a) all workers placing metal deck must be properly trained in controlled decking
zone procedures
b) appropriate delineation must be used and maintained
Structural Steel detail work activities:
1) When above 15’, safety harness, lanyard and the appropriate attachment point is
required to be used.
a) access work via ladder
b) attach lanyard to the attachment point
2) When above 15’, safety harness, lanyard and the appropriate attachment point is
required to be used.
a) access and perform work using boom lift
Competent Personnel:
See attached competent person designation
Enforcement:
It is every Swanson Steel Erectors employee’s responsibility to adhere and enforce the safety
program and the fall protection plan. Swanson Steel Erectors General Foreman, Matthew Case,
is the primary enforcement officer on this project.
Accident Investigation:
Accidents will be investigated and reported. The nature of the accident will determine if changes
to the plan are needed. All information from the investigation will be documented as soon as
possible.
Plan Changes:
Changes to the plan may be determined necessary by unforeseen conditions, scope change and /
or jobsite conditions. The onsite general foreman and/or competent person has the ability to
make these changes. Swanson Steel Erectors employees will be notified of the change / changes
and provided the appropriate knowledge and if required training.