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11/12/2019 MD6640 Rotary Blasthole Drill (Undercarriage) DR612181-12181 (MACHINE)(SEBP6551 - 12)/Basic Search

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Welcome: cr120vor
Product: ROTARY/TRACK DRILLS
Model: MD6640 ROTARY/TRACK DRILLS DR6
Configuration: MD6640 Rotary Blasthole Drill (Undercarriage) DR612181-
12181 (MACHINE)

Operation and Maintenance Manual


MD6640 Electric Rotary Drill
Media Number -SEBU9368-02 Publication Date -01/01/2019 Date Updated -10/01/2019

i07572895

Lubricant Viscosities - Fluids Recommendations


SMCS - 7581

General Information for Lubricants


When the oil type (or brand) is changed in a machine component or an engine, ensure that the system is flushed
properly before changing the oil. This process reduces risk of mixing oil types that can be incompatible and that
can reduce the effectiveness or cause other negative impacts. Caterpillar offers multiple publications to guide
system flushing. Refer to Cat Media Information Center, your machine Operation and Maintenance Manual, or
your dealer for information.

When you are operating the machine in temperatures below −20°C (−4°F), refer to Special Publication,
SEBU5898, "Cold Weather Recommendations". This publication is available from your Cat dealer.

Refer to the “Lubricant Information” section in the latest revision of the Special Publication, SEBU6250,
"Caterpillar Machine Fluids Recommendations" for a list of Cat motor oils and for detailed information. This
manual may be found on the Web at Safety.Cat.com.

The footnotes are a key part of the tables. Read ALL footnotes that pertain to the machine compartment in
question.

Selecting the Viscosity


Ambient temperature is the temperature of the air in the immediate vicinity of the machine. The temperature
may differ due to the machine application from the generic ambient temperature for a geographic region. When
selecting the proper oil viscosity for use, review both the regional ambient temperature and the potential
ambient temperature for a given machine application. Generally, use the higher temperature as the criterion for
the selection of the oil viscosity. Generally, use the highest oil viscosity that is allowed for the ambient
temperature when you start the machine. Refer to the “Lubricant Viscosities for Ambient Temperatures” tables
for guidance. In cold-weather applications, the preferred method is to use properly sized machine compartment
heaters and a higher viscosity grade oil. Thermostatically controlled heaters that circulate the oil are preferred.

The proper oil viscosity grade is determined by the minimum ambient temperature (the air in the immediate
vicinity of the machine). Ambient temperature is the temperature when the machine is started and while the
machine is operated. To determine the proper oil viscosity grade, refer to the “Min” column in the table. This
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11/12/2019 MD6640 Rotary Blasthole Drill (Undercarriage) DR612181-12181 (MACHINE)(SEBP6551 - 12)/Basic Search

information reflects the coldest ambient temperature condition for starting a cold machine and for operating a
cold machine. Refer to the “Max” column in the table to select the oil viscosity grade for operating the machine
at the highest temperature that is anticipated. Unless specified otherwise in the “Lubricant Viscosities for
Ambient Temperatures” tables, use the highest oil viscosity that is allowed for the ambient temperature when
you start the machine.

Machines that are operated continuously should use oils that have the higher oil viscosity in the final drives and
in the differentials. The oils that have the higher oil viscosity will maintain the highest possible oil film
thickness. Refer to this Special Publication, General Information for Lubricants article, Lubricant Viscosities
tables, and any associated footnotes. Consult your Cat dealer if additional information is needed.

NOTICE
Proper oil viscosity AND oil type/specification are required to
maximize machine compartment performance and life. Do NOT use
only oil viscosity, or only oil type to determine the machine
compartment oil selection. Using only the oil viscosity or only the oil
type to determine a machine compartment oil selection can lead to
reduced performance and compartment failure. Refer to the
“Lubricant Viscosities for Ambient Temperatures” tables and to ALL
of the associated footnotes.

NOTICE
Not following the recommendations found in the “Lubricant Viscosities
for Ambient Temperatures” tables and associated footnotes can lead to
reduced performance and compartment failure.

Hydraulic Systems
Refer to the “Lubricant Information” section in the latest revision of the Special Publication, SEBU6250,
"Caterpillar Machine Fluids Recommendations" for detailed information. This manual may be found on the Web
at Safety.Cat.com.

The following are the preferred oils for use in most Cat machine hydraulic systems:

Cat HYDO Advanced 10 SAE 10W

Cat HYDO Advanced 30 SAE 30W

Cat BIO HYDO Advanced

Cat HYDO Advanced oils allow up to a 6000 hour, or higher, oil drain interval for most applications.
S·O·S Services oil analysis is recommended when the oil drain interval is increased to 6000 hours or higher. In
comparison, non-Cat commercial hydraulic oils (second choice oils) allow 2000 hours oil drain interval. Itis
recommended to followthe maintenance interval schedule for oil filter changes and for oil sampling that is stated
in the Operation and Maintenance Manual for your particular machine. Consult your Cat dealer for details.
When switching to Cat HYDO Advanced fluids, cross contamination with the previous oil should be kept to less
than 10%.

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11/12/2019 MD6640 Rotary Blasthole Drill (Undercarriage) DR612181-12181 (MACHINE)(SEBP6551 - 12)/Basic Search

Second choice oils are listed below.

Cat MTO

Cat DEO

Cat DEO-ULS

Cat TDTO

Cat TDTO Cold Weather

Cat TDTO-TMS

Cat DEO-ULS Cold Weather

Note: Oil drain intervals of the oils listed above are less than those of Cat HYDO Advanced oils. The oil drain
intervals of these oils are typically 2000 hours and up to a maximum of 4000 hours. An exception is Cat TDTO
Cold Weather oil which allows 6000 hours or higher oil drain interval. S·O·S Services oil analysis is required
when the oils listed above are used in Cat hydraulic system components and hydrostatic transmissions.

Table 1
Rotary Drills Fluid Recommendations for Ambient Temperatures

Compartment or Oil Type and Performance Oil °C °F


System Requirements Viscosities Min Max Min Max
SAE 10W -20 40 -4 113

Cat Hydo Advanced SAE 20 -5 45 23 113


Hydraulic System
SAE 30 0 50 32 122

Cat TDTO Cold Weather SAE 0W-20 -40 40 -40 104

Air Compressor System


Preferred oils

Mobil Rarus SHC 1026

Mobil Rarus SHC 1024

Preferred oils allow up to 1000 hours or higher oil drain intervals for most applications.

S·O·S Services oil analysis is recommended when the oil drain interval is increased.

Second choice oils.

Non-Cat commercial oils are, as a group, second choice oils.

Second choice oils allow a 250 hour oil drain interval. .

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11/12/2019 MD6640 Rotary Blasthole Drill (Undercarriage) DR612181-12181 (MACHINE)(SEBP6551 - 12)/Basic Search

S·O·S Services oil analysis is required when second choice oils are used in Cat air compressor system
components

Table 2
Air Compressor Fluid Recommendations for Ambient Temperatures

°C °F
Compartment or System Oil Type and Performance Requirements
Min Max Min Max

Mobil Rarus SHC 1026(1) 10 52 50 125


Air Compressor
Mobil Rarus SHC 1024 -29 38 -20 100
(1) Typical factory fill oil

Note: When the oil type (or brand) is changed in a machine component or an engine, ensure that the system is
flushed properly before changing the oil. This process reduces risk of mixing oil types that can be incompatible
and that can reduce the effectiveness or cause other negative impacts. Caterpillar offers multiple publications to
guide system flushing. Refer to Cat Media Information Center, your machine Operation and Maintenance
Manual, or your dealer for information.

Other Fluid Applications


Refer to the “Lubricant Information” section in the latest revision of the Special Publication, SEBU6250,
"Caterpillar Machine Fluids Recommendations" for detailed information.

Only use lubricants that meet the performance requirements of the lubricants listed below.

Note: Consult your lubricant supplier to determine a compatible lubricant.

Table 3
Rotary Drills Fluid Recommendations for Ambient Temperatures

Lubricant Type and °C °F


Oil
Compartment or System Performance
Viscosities Min Max Min Max
Requirements
Pump Drive, Rotary Head, Final SAE 75W-
Cat Synthetic GO -30 45 -22 113
Drive, Pull Down, Cable Reel 140

ISO 220, -4 54 25 130


Commercial Oil
ISO 150, -12 38 10 100
Mast Winch
ISO 150, ISO
Synthetic Commercial Oil -32 54 -25 130
220
Mast Guide Rollers Cat Utility Grease NLGI 2 -30 40 -22 104

Central Grease System, Sheaves, Cat Extreme Application Cold


Bearings, Pivot Points Grease Weather, -40 35 -40 95
NLGI 0

High Loads, -30 50 -22 122


NLGI 2
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11/12/2019 MD6640 Rotary Blasthole Drill (Undercarriage) DR612181-12181 (MACHINE)(SEBP6551 - 12)/Basic Search

Medium
Cat Prime Application
Loads, NLGI -20 40 -4 104
Grease
2

Low Loads,
Cat Utility Grease -30 40 -22 104
NLGI 2

Low Loads,
-30 40 -22 104
NLGI 2
Cat Prime Application
Grease Medium
Loads, NLGI -20 40 -4 104
Undercarriage - Bearings, 2
Idlers Cold
Weather, -40 35 -40 95
Cat Extreme Application NLGI 0
Grease
High Loads,
-30 50 -22 122
NLGI 2

Special Lubricants
Automatic Lubrication System

Machine Lubrication System

The grease used with the automatic lubrication system must not contain any graphite or PTFE.

Note: Pumpability is based on "US Steel Mobility and Lincoln Ventmeter Tests". Performance may vary
depending on lubrication equipment and the length of the lines.

Reference: Refer to Special Publication, SEBU6250, "Caterpillar Machine Fluids Recommendations" for
additional information about grease. This manual may be found on the Web at Safety.Cat.com.

Table 4
Recommended Grease for the Autolube System

Compartment or °C °F
Grease Type NLGI Grade
System Min Max Min Max
NLGI Grade
Cat Extreme Application −35 40 -31 104
Cat Autolube System 1
Grease
NLGI Grade 2 −30 50 -22 122

Work Tool Lubrication System

Only use lubricants that meet the performance requirements listed by the hammer or bit manufacturer
that is installed on the machine.

Note: Consult your lubricant supplier to determine a compatible lubricant.


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11/12/2019 MD6640 Rotary Blasthole Drill (Undercarriage) DR612181-12181 (MACHINE)(SEBP6551 - 12)/Basic Search

Thread Lubrication System

Only use lubricants that meet the performance requirements of the lubricants listed below.

Note: Consult your lubricant supplier to determine a compatible lubricant.

Table 5
Lubricant Type and Performance Requirements

Copper Supreme Special Blend Thread Grease(1)

DROP POINT 260 C (500) ASTM D556


PENETRATION 300-320 mm ASTM D217

WEIGHT/GAL 10.2 lbs/gallon

FLASH POINT 196 C (385 F)

BRUSHABLE TO -9 C (15 F)
SERVICE RATING 316 C (600 F)

TORQUE FACTOR 1.1 (per API RP 7A1)

CONTAINS Copper flake, synthetic and amorphous graphite and other nonmetallic additives.
(1) Typical factory fill oil for standard configuration machines

Note: In conditions below −29° C (-20° F), the lubricant listed above may become difficult for the autolube
system to pump through the lines. When this occurs, apply lubricant to the component manually.

Note: Pumpability is based on "US Steel Mobility and Lincoln Ventmeter Tests". Performance may vary
depending on lubrication equipment and the length of the lines.

Other Grease

To use a non-Cat grease, the supplier must certify that the lubricant is compatible with Cat grease.

Each pin joint should be flushed with the new grease. Ensure that all old grease is removed. Failure to meet this
requirement may lead to failure of a pin joint.

Table 6
Recommended Grease

Compartment or °C °F
Grease Type NLGI Grade
System Min Max Min Max
External Lubrication NLGI Grade
Cat Prime Application Grease −20 140 −4 284
Points 2
Cat Extreme Application Grease NLGI Grade
−20 140 −4 284
1
NLGI Grade −15 140 +5 284

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11/12/2019 MD6640 Rotary Blasthole Drill (Undercarriage) DR612181-12181 (MACHINE)(SEBP6551 - 12)/Basic Search

Cat Extreme Application NLGI Grade


-50 130 -58 266
Grease-Artic 0.5

Cat Extreme Application NLGI Grade


−10 140 +14 284
Grease-Desert 2

NLGI Grade
Cat Utility Grease −20 140 −4 284
2
NLGI Grade
Cat Ball Bearing Grease −20 160 −4 320
2

Copyright 1993 - 2019 Caterpillar Inc. Wed Dec 11 2019 10:31:26 GMT-0300 (hora de verano de Chile)
All Rights Reserved.
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