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Bar schedule therefore, provide an authentic list that describe the location,
mark, type, size, length, number and the bending details of each bar or fabrics in
a reinforcement drawing in a structure. It’s also provides the reinforcement
calculations for reinforced concrete beam and detailed information of reinforced
cutting length type of bends and the bend length. It is a way of organizing bars
of each structural unit giving detailed reinforced requirement.
The laborers uses the bar bending bench on which strong nails are fixes with GI
pipes with suitable length to bend the bars. This is often used for smaller
diameter bars. There is steel yard in the site for storing, cutting and bending of
bars. Reinforcement bars are cut into required length and bent into the required
shapes shown on the bar schedule either manually or by means of machinery.
For bending of larger diameter bars, bar bending machine is used. After banding
all reinforcement bars were bundled and clearly numbered according to the bar
mark so that steel fixers will not face any difficulty when fixing them.
The bar scheduling is prepared in a standard manner. The bar schedule should
be prepared and it should be submitted to the steel bar yard to cut and to bend
the bars for some purposes because, bar bending schedule is the simplest of
detailing what is in the drawings which can be easily to be understood for the
bar benders. It contains all the details needed for fabrication of steel. Those
details are the bar mark, bar type and size, number of units length of the bar,
shape code, distance between stirrups (columns, plinth, beam) etc.
In calculating the weight of the steel while preparing the bar schedule, we use
the unit of weight of the reinforcement bar.
Anchorage Bond: This is the embedment of bar in concrete so that it can carry
load through bond between steel and concrete. If the length is sufficient, the full
strength of the bar can be developed by bond.
Straight
Bend
Laps and Joints: Length of the reinforcement bars are joints by lapping,
mechanical couplers or by butt or lap welded joints. This ensures the transfer
of forces from one bar to another in the same line of action.
3. Welded Joints: welded joints are either butt welded with bars in line or
else the bars are placed side by side and connected by fillet weld.
Lw = Length of weld
Lg = Length
For the proportions off hooks and bends in the reinforcement bars, these are
standard proportions that are adhered to;
Giving different values to Ө (30◦ 45◦ and 60◦), we get different values of La, as
tabulated below;
COVER BLOCKS: This are often made up of 1:3 of cement mortar. Cover
blocks should be immersed fully in water for 28 days to get the maximum
strength. All the beams were checked to ensure adequate cover blocks are
provided to the bottom and sides of the beam reinforcement. Main bars of the
columns were adjusted to ensure the covering requirements before concreting.
Stools of concrete height were used to maintain the gap between top and bottom
reinforcement nets and cover blocks were also provided to bottom
reinforcement.
LAPPING: This is required when a bar isn’t long enough or when a joint is
required. Bars may be deliberately left short for constructability and
transportation concerns. The preferred method f lapping here is when the two
bars bars overlaps each other for some minimum distances. This distances is
called Lap Length. These two bars are in physical contact and wired together. If
it does not represent an actual bend in the bar. Thus, the other material used in
reinforcement works binding wires R/F are jointed with using wires which is
called the Binding wires.
STIRRUPS: In areas of a very high shear, this is required such as the bearing
points and below large point loads. Thus increasing the concrete beam spans
and to reduce the need for additional piers has resulted in the need for the use of
steel stirrups. Concrete beam vary in depth. The deeper the beam, the more
shear capacity. When the depth is not adequate, steel stirrups must be added to
increase the shear capacity of the beam. Stirrups are usually one piece of steel
that is bent into a rectangular shape. The stirrup typically wraps around the
bottom and top bars of the beams. A designer should specify the size, spacing
and location along the length of the beam where the stirrups are required.
STOOLS: This are commonly used to separate the top reinforcement mesh and
bottom reinforcement mesh. Dimension of the stools could be change as
required. Those should be strength enough to bear the loads without changing
the gap of the two layers. 12mm and 16mm bars used to make the stool. Some
important points to be checked are;
GENERAL NOTES;
1300
2 02 Y16 1.54 210 323.4 1.58 510.972
120 120
1300
3 03 Y16 2.984 84 250.6 1.58 396.036
600
1184 450
750
150 150
150
400 400
180
3455
11 04 Y16 1.812 3 5.436 1.58 8.588
1812
3719
180
21 03 5180 Y16 3.573 2 7.146 1.58 11.291
120 120
5180
180
120 120
120 120
5180
25 BEAM 01 180 Y10 1.32 64 84.48 0.62 52.378
TYPE 4
400 400
180
26 02 Y16 3.893 2 4.013 1.58 6.341
2873
400 120
500
3946
2290
32 05 3943 Y16 4.843 4 19.37 1.58 30.605
400
500
500
180
5180
39 04 Y16 4.173 4 16.69 1.58 26.373
4173
40 05 2993 Y16 4.13 2 8.03 1.58 12.679
400 120
500
41 06 500 Y16 7.04 3 21.13 1.58 33.369
400 120
6020
42 BEAM 01 180 Y10 1.32 3 40.92 0.62 25.370
TYPE 6
400 400
180
6161
45 04 Y16 1.504 3 4.621 1.58
1504
400 400
180
180
7990
48 04 500 Y16 4.733 2 9.465 1.58 14.955
400 3713
180
400 400
180
50 02 1908 Y16 2.928 2 5.856 1.38 9.252
120 400
500
51 03 120 Y16 3.28 9.84 1.58 15.547
3160
52 04 Y16 1.547 3 4.641 1.58 7.333
1547
400 400
180
59 02 2338 Y16 3.358 2 6.716 1.58 10.611
120 400
500
60 03 Y16 11.06 3 33.174 1.58 52.415
120 120
1081
5360
400 400
180
120 120
65 03 Y16 6.05 2 30.25 1.58 47.795
120 120
5810
66 Beam 11 01 180 Y10 1.32 26 34.32 0.62 21.278
400 400
180
5360
180
70 02 4080 Y16 4.32 2 8.64 1.58 13.550
120 120
4080
72 Staircase 01 410 Y12 2.22 12 26.64 0.89 23.710
190 120
1500
73 02 Y12 2.092 18 37.71 0.89 33.562
110 110
1875
74 03 Y12 4.925 12 59.1 0.89 52.599
120
4805
75 04 Y12 3.48 12 41.76 0.89 37.166
120
3360
76 05 4020 Y12 4.24 12 50.88 0.89 45.233
110 110
1875
79 08 3360 Y12 3.48 12 41.76 0.89 37.166
120
4805
81 10 Y12 1.096 12 13.14 0.89 11.695
1096
TOTAL = 4329.472kg
𝛷2 162 𝟏. 𝟓𝟖 𝒌𝒈/𝒎
Weight = = =
162 162
𝛷2 102 100
Weight = = =
162 162 162
0. 𝟔𝟐 𝒌𝒈/𝒎
𝛷2 162
Weight = = =
162 162
𝟏. 𝟓𝟖 𝒌𝒈/𝒎
𝟏𝟖. 𝟗𝟗𝟐 𝒌𝒈
Weight of 4Y1605 = 3.005 × 4 × 1.58 =
𝛷2 102 100
Weight = = = =
162 162 162
𝟎. 𝟔𝟐 𝒌𝒈/𝒎
𝛷2 162
Weight = = =
162 162
𝟏. 𝟓𝟖 𝒌𝒈/𝒎
𝛷2 162
Weight = = =
162 162
𝟏. 𝟓𝟖 𝒌𝒈/𝒎
BEAM
Width of beam = 230 𝑚𝑚
Depth of beam = 450 𝑚𝑚
Length of beam = 2𝑑 + 5𝑑 = 115 (𝑚𝑚)
But 120 used
Hooks for links/stirups = 2𝑑 + 6𝑑 = 80 𝑚𝑚
Length of intermediate lap = 500 𝑚𝑚
Length of bend for lap = 400 𝑚𝑚
Cover to concrete = 25 𝑚𝑚
01 Beam 7 (1 No.)
Cutting length
(𝑑𝑒𝑝𝑡ℎ × 2) + (𝑤𝑖𝑑𝑡ℎ × 2) + (ℎ𝑜𝑜𝑘 × 2)
− (𝑐𝑜𝑣𝑒𝑟 𝑡𝑜 𝑐𝑜𝑛𝑐𝑟𝑒𝑡𝑒 𝑒𝑎𝑐ℎ 𝑠𝑖𝑑𝑒)
= (400 × 2) + (180 × 2) + (80 × 2) = 𝟏. 𝟑𝟐 𝒎
𝛷2 102 100
Weight = = = =
162 162 162
𝟎. 𝟔𝟐 𝒌𝒈/𝒎
𝟏𝟗. 𝟎𝟎𝟕 𝒌𝒈
Total weight of 02 required = 1.58 × 12.068 =
03 Cutting length
240 + 2480 + 5330 + 230 − 50 = 𝟖. 𝟐𝟑 𝒎
Total number required = 𝟓
Total length required = 5 × 8.23 = 𝟒𝟏. 𝟏𝟓 𝒎
𝛷2 162 𝟏. 𝟓𝟖 𝒌𝒈/𝒎
Weight = = =
162 162
𝟔𝟓. 𝟎𝟏𝟕 𝒌𝒈
Total weight required = 1.58 × 12.068 =
04 Cutting length
120 + 5330 − 1333 + 500 + 400 + 115 − 25 = 4.71 m
Total number of 04 required = 𝟐
Total length required = 2 × 4.71 = 𝟗. 𝟒𝟐 𝒎
𝛷2 162 𝟏. 𝟓𝟖 𝒌𝒈/𝒎
Weight = = =
162 162
𝟏𝟒. 𝟖𝟕𝟕 𝒌𝒈
Total weight of 04 = 1.58 × 9.42 =
Beam 12 (1 No.)
01 Cutting length
(400 × 2) + (180 × 2) + (80 × 2) = 𝟏. 𝟑𝟐 𝒎
𝛷2 𝟎. 𝟔𝟐 𝒌𝒈/𝒎
Weight = =
162
Total number of 01 beam 12 required = 𝟐𝟎
Total length required = 1.32 × 20 = 𝟐𝟔. 𝟒 𝒎
Total weight of 04 = 26.4 × 0.62 = 𝟏𝟔. 𝟑𝟔𝟖 𝒌𝒈
02 Cutting length
240 + 230 + 3900 − 50 = 𝟒. 𝟑𝟐 𝒎
𝛷2 162 𝟏. 𝟓𝟖 𝒌𝒈/𝒎
Weight = = =
162 162
𝛷2 162 𝟏. 𝟓𝟖 𝒌𝒈/𝒎
Weight = = =
162 162