JSA

Location – Pipe Rack- Project No. 115000TAP Carbon Date:.22/12/2019

Black

Activity/Task: Erections of Pipe Rack structure. JSA NO:RB/JSA/ST/03

Hazard/Reaction to
Steps of Activity/Task Safe Plan Resources
Change
 Only safety inducted and medically fit workforce shall be
deployed for work.
 Mandatory PPEs are providing to all (Helmet, goggles, jacket,
 Un authorized area hand gloves and safety shoes).  PTW
Entry of manpower
 Un authorised Entry  Area shall be barricaded to prevent un authorised entry  Supervisor/ Engineer
and area set up
 Improper access  Proper and safe access shall be provided.  Safety coverage
 Maintain good housekeeping at site.
 Materials shall be stacked properly and access should free
from obstruction.
Mobilizing and placing  FARANA may topple  Levelling the ground make the soil rigid for FARANA  FARANA
of FARANA due to uneven movement.  Flagman
ground level  Documents should be verified before deploying FARANA.  Skilled operator
 FARANA hit to  FARANA inspection should be carried out to identify physical
adjacent structure or fitness
personal  All of safety devices of FARANA should be in working
condition.
 Valid TPI certificate shall be available.
 Experienced and licensed operator can only perform FARANA
operation
 Flagman should be available at the time of placing.
 Ground condition should be in level and rigid same shall be

Area barricading  Slip, trip and fall
Lifting of Structure  Fall of lifting object
due to failure of lifting
appliance or gears
 Cut the slings due to
sharp edges of
structure.
 Lifting object hit to
adjacent structure or
person
 Toppling of FARANA
 Non working of SLI or
other safety devices
ensure by site engineer or supervisor.
 Area shall be barricaded and sign boards displayed to avoid
any other unknown person entry
 Hand gloves should be used.
 Lifting area shall be cordoned off with display of warning
 PPEs
signage.
 Caution tap
 Access should be free from obstruction.
 Housekeeping activity shall be carried out daily basis.
 FARANA operator must be having medical fitness certificate  FARANA
including eye vision test.  Wooden sleepers
 Slings & shackles are should be appropriate.. with MS plate
 FARANA, lifting tools and tackles to be tested and certified by  Rubber pads
third party, site supervisor or engineer shall be visually  Signal man
inspected before every use.  Guide rope
 Ensure the FARANA is capable of lifting the load, given the
known working radius, boom length, weight of the load, etc.
 Outriggers of FARANAs must be placed on wooden sleepers
with MS plate for resting of outriggers when the FARANA is
used to lift or support a load.
 All of safety devices of FARANA must be in good working
condition and same to be ensured by site engineer /
supervisor / safety personal prior to start.
 FARANAs must be equipped with automatic Safe Load
Indicators.
 FARANA hooks shall be fitted with properly functioning safety
latch to prevent the displacement of the sling from the hook
during the lift.
 Rubber padding / other suitable edge protection shall be
provided between the slings and lifted object’s sharp edge to
avoid damage of sling due to friction.
 A ‘trial’ lift shall be carried out, raising the load a short
distance above its pick-up point, to check the stability of the
FARANA, and the efficiency of the brakes.
 Only one person, supervising rigger, shall give instructions to
the FARANA operator.
 Only identified signalman shall give signal to FARANA
operator.
  Minimum two tag lines shall be providing to guide the
suspended lifting object.
 No persons shall be allowed under the suspension load.
 All of workforce must be equipped with appropriate PPEs.
 Before releasing of slings and shackles, concern supervisor /
engineer should ensure proper bolting and welding after
erection.
 Lifting work shall be carried out in presence of site engineer /
supervisor.
 All lifting operations & erections are performed and fully
completed during day light. Under no circumstance it should
be done thereafter unless provision of sufficient illumination.
 Use appropriate PPEs.
 Hand gloves must be use and same should be in good
condition.
 Slip and trip  Hand tools
Bolting work  Hand tools shall be in good condition and free from lubricant
 Cut or physical injury  PPEs
or defects.
 Use the right tools, right size for the right job in a correct and
safe manner.
Ladder/Scaffolding  Fall of person and  Work permit with approved JSA should obtain before starting  Work permit &
(Tubular Welded material of scaffolding work. approved SPA
Frame) erection for  Scaffold pipe may hit  Hazards, risk and their control measure associated with  Trainings
welding, bolting
to adjacent person scaffolding erection work, should be explain to concern  FBSH
removing of slings and
or painting. while erecting. workforce in TBT before starting of work.  PPEs
 Collapse of scaffold  Scaffold erection shall be done under supervision of site  Trained workforce
during erecting supervisor / engineer.  Site engineer /
 Scaffold material shall be handle safely supervisor
 Full body safety harness with double lanyard shock absorber
should wear during working at height.
 Fully decked platform with toe guard to be provided, mid rail,
top rail for all working platforms, Ladder to be provided for all
working platforms.
 Base plate, mud sills should provide & adequate support of
scaffold to be ensured by concern site supervisor to avoid
scaffold collapse.
  Should be provide base plate and sole plate and scaffold
should erect at well compacted area same shall be ensure by
site supervisor / engineer.
 No other work will be carryout on scaffold until the
completion.
 After completion of erection, inspection shall be carrying out
and green tag will be provided.
 Ensure the ground level soil is hard and same to be even
condition.
 Ensure the mobile scaffold height not more than 15 ft.
 While working on mobile scaffold must be apply wheel break.
 Don’t shift the scaffold if personal on it.
 Ensure scaffold is inspected and tagged.  Safety coverage
 Unstable Ground  Training session
 Work platform must be protected by proper guardrail system
 Falling  Trained workforce
Working on with toe boards.
 Overturning
Scaffold/Ladder.  Do not overload with materials or personnel on scaffold.  Mobile scaffold
 Collapse
 Ensure working platform is cleaned from loose materials,  Site engineer /
 Personal Injury
tools etc. supervisor
 Wear hard hats and all relevant personal protection
equipment.
 Only trained workforce shall be engaged for work.
 Work shall be carryout under supervision of site engineer /
supervisor.
Working at height  Fall of person  Height work safety training should conduct to all concern  Training session
 Slip & trip hazard workmen before commencement of height work.  Mandatory PPEs with
 Collapse of work  All are must be wear full body safety harness with twin full body safety
harness.
platform lanyard & shock observed.
 Trained workforce
 Fall of material  Ensure only trained & authorized workforce should be  Life line
engaged for working at height.
 Proper control measures against fall protection should be  Engineers and
installed i.e. guard railing system or life line. supervisors
 Avoid opening or gap on working platform.
 Ensure the safe access to and egress from the working
platform.
 Site engineer or supervisor should ensure the provision of
 adequate support to working platform and scaffolding
structure.
 Loose materials or tools should not keep at height unless
proper secured.
 If required, safety net shall be provided at beneath of height
work.
 Caution tap shall be cordoned off around the height work
area and displayed safety signage.
 Height work shall be done under supervision of site engineer
and or supervisor.
 Proper access shall be provided.
 Fire extinguisher must be provided and if required fire
watcher should be designated.
 Work area must be clean, free from any combustible material.
 If gas cutting work carried out at height then underneath area
must be barricaded with caution tap and appropriate signage
shall be placed (If required fire blanket should provide).
 Soap water should be available to check any leakage in gas
 Slip, trip & fall
cylinder, joints.  Site Supervisor,
 Fire hazard.
Gas cutting  Flash back arrestor must be provided at both ends. safety supervisor
 Gas leakage.
 The gas hose for LPG and oxygen should not exceed 30 m in  Gas cutter
 Improper use of PPE.
length.
 Pressure gauge must be in good working condition.
 Industrial lighter must be used for ignite.
 All necessary PPE’s such as Leather Apron, Face shield for
cutting, Leather hand gloves and mandatory PPE’s must be
used.
 All the tools used in the gas cutting work must be inspected
and color coded prior to work.
  Proper access shall be provided.
 Fire extinguisher must be provided and if required fire
watcher should be designated.
 Work area must be clean, free from any combustible material.
 If welding work carried out at height then underneath area
 Slip, trip & fall
must be barricaded with caution tap and appropriate signage
 Fire hazard.
shall be placed (If required fire blanket should provide).
 Improper use of PPE.  Site supervisor
 All necessary PPE’s such as Apron, Face shield for welding,
Welding  Improper earthling.  Safety supervisor,
Leather hand gloves and mandatory PPE’s must be used.
 Improper equipment. Welder
 Proper body earthling should be provided.
 Electrical hazard.
 Length of earthling cable should not more than 2m.
 All the tools used in the welding work must be inspected and
color coded prior to work.
 Electric connection to be connected through distribution board
which shall be connected with ELCB/RCCB.
 Connection of welding machine should be done by electrician.
 Fire extinguisher must be provided.
 Work area must be clean, free from any combustible or
flammable material.
 If possible area must be barricaded.
 If grinding work carried out at height then underneath area
must be barricaded with proper signage.
 Electric connection of grinding machine to be connected
 Fire hazard. through distribution board which shall be connected with  Grinding machine
 Electrical hazard ELCB/RCCB.  ELCB
Grinding work  Physical Hazard  Power cable should be free from joints and damage.  Trained worker
(Noise, Entangled)  Connection of grinding machine should be done by  Training session
 Improper PPE. electrician.  PPEs
 Ensure the grinding wheel shall be free from damage or
crack.
 Use valid grinding wheel only.
 Grinding wheel’s RPM should not less than machine’s RPM.
 Loose clothing should not be use during grinding operation.
 Use appropriate PPEs i.e. helmet, face shield, ear plug,
leather hand gloves, leather apron and safety shoes.
  MSDS should obtain with work permit, and maintain at a
readily accessible location on-site.
 The paint storage shall be in an environmentally appropriate
manner to prevent an unreasonable risk of fire, explosion,
surface or ground contamination, or other significant
 Irritant Dermatitis environmental harm or personal injury. [Note: Paint will be  MSDS
 Splashing of pain into stored at out of site premises, will be bring 5 liters (max.) for  Site Supervisor
Painting work eyes or on skin work purpose.]  Safety Supervisor
 Spillage of paint on  No hot work should carry out near painting work.  Paint
ground  Maintain safe distance and avoid direct skin contact.  PPEs
 Proper dip tray / secondary contamination shall be used while
painting work to avoid land contamination.
 If any paint spillage found during work, should be promptly
and properly cleaned up immediately.
 Use appropriate PPEs.
 Ensure proper wind up & housekeeping at worksite.
 The accessories (torch, cable, electrode holder) not being
used must be disconnected from equipment and stored
separately.
 Scrap should remove promptly from work place, transport by
 Scattered Material suitable and safe method and dump at identified place.
Windup &  Site Supervisor
 Slip and trip hazard  Safe approach to be ensured and same should free from
Housekeeping  Proper PPEs
 Cut injury obstruction.
 Maintain the roads are scraps free, neat and clean to avoid
tripping hazards.
 Stack the construction materials properly.
 Site engineer or supervisor should ensure that all of workmen
working safely with need based PPEs.
  
Adverse weather  Heat stroke, illness  Ensure to provide adequate drinking water.  Site supervisor,
conditions  Fall, slip and trip  Enough rest and proper shelter place for rest to be provide. Safety supervisor
( Heat & Monsoon) hazard  Shift system if required.
 If any person feel weakness should stop the work and advice
 to person to take rest.
 Provide gum boot and rain coat for workmen.
 Stop work during high intensity of rain.

Note:

Signatures of Persons Involved in Development of JSA

RBIPL Structural Engg. RBIPL EHS Incharge Client/PMC

RBIPL Project Manager
Mr. Majid Mr. Inam Masuk
Vinod Narkhede

Prepared by Review by Checked By Acknowledgement

The signature of the supervisor confirms the completion of the hazard assessment and Safe Plan of Action by the crew.

Supervisor’s Signature: Date