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GE Oil & Gas Technical Specifications

Rev.B - 06/2017

Masoneilan*
10000 Series Double
Ported Globe Valve

GE Data Classification : Public


Table of Contents
Numbering System................................................................................................2 CV and FL versus Travel.....................................................................................5-6
General Data.............................................................................................................2 Materials of Construction.............................................................................7-12
Temperature Range/Seat Leakage.................................................................3 Valve Dimensions.......................................................................................... 13-14
Ratings/Connections.............................................................................................4 Valve Weights........................................................................................................ 15
Flow Coefficient - Rated CV.................................................................................4 Actuator Dimensions and Weights....................................................... 16-17


1st 2nd 1st 2nd 3rd 4th 5th

8 1 0 1

Body Control
Actuator Type Plug Type Seat Type
Series Characteristics
87 Spring Diaphragm
Air to Extend
— 10 1. Double Seat 3. Equal %
(V-Port)
2. Down
Seating
88 Spring Diaphragm 6. Quick Opening
Air to Retract
7. Linear

General Data
• Flow Direction • Trim
All trim: Flow through both ports Plug type: Double seat
V-port or contoured
• Body
Seat ring: Threaded
Type: Double seat globe
Guide: Heavy top and bottom guiding
• Body Bonnet & Lower Flange Capacity: Full area
Type: Bolted Reduced capacity (0.4 factor)
• Bonnet & Lower Flange Cv ratio: 50:1
Materials: Carbon steel Flow characteristics: Equal percentage
Stainless steel Quick opening
Chrome-molybdenum steel Linear
• Actuator
Type: Spring diaphragm
Handwheel: Optional

2 | GE Oil & Gas © 2017 General Electric Company. All rights reserved.
Temperature Range / Seat Leakage
Temperature Range Seat Leak-
Valve Size(1) Body & age IEC
Standard bonnet Extension Bonnet
Body Rating Bonnet 60534-4 and
inch mm Material min. max. min. max. ANSI/FCI
70.2 Class
Carbon -20°F +450°F(1) -20°F +800°F
Steel (-29°C) (+232°C) (-29°C) (+427°C)
ASME Class Stainless -20°F +450°F(1) -148°F +800°F
0.75 20 to 150 to 600 Steel (-29°C) (+232°C) (-100°C) (+427°C)
II
to 16 400 (PN 20 to Chrome- 32°F +450°F(1) 32°F +800°F
100) Moly (0°C) (+232°C) (0°C) (+427°C)
-20°F +450°F
NACE
(-29°C) (+232°C)

1) Maximum temperature shown is with PTFE packing and LE Packing. Extended max. operating temperature of 800°F
(427°C) allowable with Graphite packing.
2) LE Packing for low emissions applications is limited to maximum pressure and temperature as shown in chart below.

© 2017 General Electric Company. All rights reserved. Masoneilan 10000 Series Globe Valves Tech Specifications | 3
Ratings/Connections
☐ RF Flanged Δ RT Joint Butt Weld Ο Socket Weld Threaded

Valve Size ASME Class


Inch mm 150 300 600
.75 20 ☐ΔΟ ☐ΔΟ ☐ΔΟ
1 25 ☐ΔΟ ☐ΔΟ ☐ΔΟ
1.5 40 ☐ΔΟ ☐ΔΟ ☐ΔΟ
2 50 ☐ΔΟ ☐ΔΟ ☐ΔΟ
3 80 ☐Δ ☐Δ ☐Δ
4 100 ☐Δ ☐Δ ☐Δ
6 150 ☐Δ ☐Δ ☐Δ
8 200 ☐Δ ☐Δ ☐Δ
10 250 ☐Δ ☐Δ ☐Δ
12 300 ☐Δ ☐Δ ☐Δ
14 350 ☐Δ ☐Δ ☐Δ
16 400 ☐Δ ☐Δ ☐Δ

Note: Consult factory for availability of additional sizes and end connections.

Flow Coefficient – Rated Cv


Nominal Size Travel
Full Capacity CV(1) Reduced Capacity CV
Inch mm Inch mm
.75 20 0.5 12.7 8 -
1 25 0.5 12.7 12 8(2)
1.5 40 0.8 20.3 28 11
2 50 0.8 20.3 48 19
3 80 1.5 38.1 110 44
4 100 1.5 38.1 195 78
6 150 2 50.8 450 180
8 200 2.5 63.5 750 300
10 250 2.5 63.5 1160 460
12 300 3.5 88.9 1620 650
14 (3)
350 4 101.6 2000 (4)
-
16 400 4 101.6 2560 (4)
-

1) Rated Cv for Quick Opening trim is 1.3 times values shown.


2) 1” size reduced capacity trim is same as .75” size full area trim.
3) Consult factory for details on 14” size.
4) 14” and 16” sizes are only available with Equal Percentage trim.

4 | GE Oil & Gas © 2017 General Electric Company. All rights reserved.
CV and FL versus Travel
Contoured Trim
ASME Class 150 to 600 Flow Characteristic: LINEAR

Percent of Travel 10 20 30 40 50 60 70 80 90 100


Full Area .63 .64 .65 .70 .77 .85 .90 .90 .89 .88
FL
Reduced Area .63 .64 .65 .70 .75 .80 .82 .82 .81 .80
Valve Orifice
Travel
Size Diameter Rated CV
inch inch inch
0.75 .88/.80 0.5 .8 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8
.88/.80 0.5 .8 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8
1
1.06/.98 0.5 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
1.06/.98 0.8 1.1 2.2 3.3 4.4 5.5 6.6 7.7 8.8 9.9 11
1.5
1.5/1.42 0.8 2.8 5.6 8.4 11.2 14 16.8 19.6 22.4 25.2 28
1.43/1.35 0.8 1.9 3.8 5.7 7.6 9.5 11.4 13.3 15.2 17.1 19
2
2.00/1.90 0.8 4.8 9.6 14.4 19.2 24 28.8 33.6 38.4 43.2 48
1.87/1.78 1.5 4.4 8.8 13.2 17.6 22 26.4 30.8 35.2 39.6 44
3
2.62/2.53 1.5 11 22 33 44 55 66 77 88 99 110
2.37/2.28 1.5 7.8 15.6 23.4 31.2 39 46.8 54.6 62.4 70.2 78
4
3.50/3.40 1.5 19.5 39 58.5 78 97.5 117 136 156 175 195
3.50/3.40 2 18 36 54 72 90 108 126 144 162 180
6
5.25/5.15 2 45 90 135 180 225 270 315 360 405 450
4.62/4.53 2.5 30 60 90 120 150 180 210 240 270 300
8
7.00/6.87 2.5 75 150 225 300 375 450 525 600 675 750
5.25/5.15 2.5 46 92 138 184 230 276 322 368 414 460
10
8.75/8.62 2.5 116 232 348 464 580 696 812 928 1044 1160
6.37/6.25 3.5 65 130 195 260 325 390 455 520 585 650
12
10.50/10.34 3.5 162 324 486 648 810 972 1134 1295 1458 1620

© 2017 General Electric Company. All rights reserved. Masoneilan 10000 Series Globe Valves Tech Specifications | 5
CV and FL versus Travel
V-Port Trim
ASME Class 150 to 600 Flow Characteristic: EQUAL PERCENTAGE

Percent of Travel 10 20 30 40 50 60 70 80 90 100


Full Area .96 .96 .96 .96 .95 .94 .94 .93 .91 .90
FL
Reduced Area .96 .96 .95 .94 .93 .92 .91 .90 .89 .88
Valve Orifice
Travel
Size Diameter Rated CV
inch inch inch
0.75 .88/.80 0.5 .24 .48 .64 .88 1.2 1.8 2.3 3.6 5.2 8
1 .88/.80 0.5 .24 .48 .64 .88 1.2 1.8 2.3 3.6 5.2 8
1.06/.98 0.5 .36 .72 .96 1.3 1.8 2.6 3.5 5.4 7.8 12
1.5 1.06/.98 0.8 .33 .66 .88 1.2 1.6 2.4 3.2 4.9 7.1 11
1.5/1.42 0.8 .84 1.7 2.2 3.1 4.2 6.2 8.1 12.6 18.2 28
2 1.43/1.35 0.8 0.6 1.1 1.5 2 2.8 4.2 5.5 8.5 12.3 19
2.00/1.90 0.8 1.4 2.8 3.8 5.3 7.2 10.5 13.9 21.6 31.2 48
3 1.87/1.78 1.5 1.3 2.6 3.5 4.8 6.6 9.7 12.8 19.8 28.6 44
2.62/2.53 1.5 3.3 6.6 8.8 12.1 16.5 24.2 31.9 49.5 71.5 110
4 2.37/2.28 1.5 2.3 4.7 6.2 8.6 11.7 17.2 22.6 35.1 50.7 78
3.50/3.40 1.5 5.8 11.7 15.6 21.4 29.2 42.9 56.5 87.7 126 195
6 3.50/3.40 2 5 11 14 20 27 40 52 81 117 180
5.25/5.15 2 14 27 36 50 68 99 130 202 292 450
8 4.62/4.53 2.5 9 18 24 33 45 66 87 135 195 300
7.00/6.87 2.5 23 45 60 83 112 165 217 337 487 750
10 5.25/5.15 2.5 14 28 37 51 69 101 133 207 299 460
8.75/8.62 2.5 35 70 93 127 174 255 336 522 754 1160
12 6.37/6.25 3.5 20 39 52 72 98 143 189 293 423 650
10.50/10.34 3.5 49 97 130 178 243 356 469 729 1053 1620
16 14.00/13.86 4 77 153 207 281 384 563 742 1152 1664 2560

6 | GE Oil & Gas © 2017 General Electric Company. All rights reserved.
Materials of Construction

© 2017 General Electric Company. All rights reserved. Masoneilan 10000 Series Globe Valves Tech Specifications | 7
Materials of Construction
Standard Carbon Steel Version -20°F 650°F 800°F
Temperature Rating
Δ Δ Δ
Ref. No.
Description Materials
1 Plug Stem 316 St. St. ASTM 479 TY 316
2 Packing Flange Nut St. St. ASTM A194 GR 8
3 Packing Flange Zinc Dichromate Carbon Steel ASTM A105
4 Packing Flange Stud 304 St. St. ASTM A193 GR B8
5 Drive Nut Carbon Steel SAE 1117 or ASTM A216 GR WCC
6 Valve Bonnet Carbon Steel ASTM A216 Grade WCC or ASTM A105
7 Valve Body Carbon Steel ASTM A216 Grade WCC
8 Plug Pin 316 St. St. ASTM 479 TY 316
316 St. St. ASTM 479 TY 316 316 St. St. with Hardfaced
9 Plug
316 St.St.with Hardfaced Seat Seat and Guide
10 Lower Flange Carbon Steel ASTM A216 Grade WCC or ASTM A105
11 Body Stud Nut Carbon Steel ASTM A194 GR 2H
12 Body Stud Alloy Steel ASTM A193 GR B7
13 Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
Stellite or Equivalent 6
14 Guide Bushing 440C St. St. ASTM A276 TY 440C
UNS 30006
316 St. St. ASTM 479 TY 316 316 St. St. with
15 Lower Seat Ring
316 St.St. with Hardfaced Seat Hardfaced Seat
316 St. St. ASTM 479 TY 316 316 St. St. with
16 Upper Seat Ring
316 St.St. with Hardfaced Seat Hardfaced Seat
18 Lantern Ring (Optional) Austenitic 300 Series Stainless Steel
19 Packing Follower Austenitic 300 Series Stainless Steel
Δ Δ Δ
Ref. No. Temperature Range

-29°C 343°C 427°C

8 | GE Oil & Gas © 2017 General Electric Company. All rights reserved.
Materials of Construction
Standard Stainless Version
-148°F -20°F 650°F 800°F
Temperature Rating Δ Δ Δ Δ
Ref. No.
Description Materials
1 Plug Stem 316 St. St. ASTM 479 TY 316
2 Packing Flange Nut St. St. ASTM A194 GR 8
3 Packing Flange Zinc Dichromate Carbon Steel ASTM A105
4 Packing Flange Stud 304 St. St. ASTM A193 GR B8
5 Drive Nut Carbon Steel SAE 1117 or ASTM A216 GR WCC
Valve Bonnet 316 Stainless Steel ASTM A351 Grade CF8M
6
Plain Version or ASTM A182 Grade F316
Valve Bonnet 316 Stainless Steel ASTM A351 Grade CF8M
6
Extended Version or ASTM A182 Grade F316
7 Valve Body 316 Stainless Steel ASTM A351 Grade CF8M
8 Plug Pin 316 St. St. ASTM 479 TY 316
316 St. St. ASTM 479 TY 316 316 St. St. with Hardfaced
9 Plug
316 St.St. with Hardfaced Seat Seat and Guide
316 Stainless Steel ASTM A351 Grade CF8M
10 Lower Flange
or ASTM A182 Grade F316
Carbon Steel ASTM A194 GR 2H C. S. ASTM A194 GR 2H
11 Body Stud Nut Zinc Dichromate Plating (No Zinc)
ASTM A194 Gr. 8(1)
Alloy Steel ASTM A193 GR B7 Alloy Steel ASTM A193
12 Body Stud Zinc Dichromate Plating GR B7(3)
ASTM A193 Gr. B8(1)(3)
13 Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
14 Guide Bushing Stellite or Equivalent 6(2)
316 St. St. ASTM 479 TY 316 316 St. St. with
15 Lower Seat Ring
316 St.St. with Hardfaced Seat Hardfaced Seat
316 St. St. ASTM 479 TY 316 316 St. St. with
16 Upper Seat Ring
316 St.St. with Hardfaced Seat Hardfaced Seat
18 Lantern Ring (Optional) Austenitic 300 Series Stainless Steel
19 Packing Follower Austenitic 300 Series Stainless Steel
Ref. No. Temperature Range Δ Δ Δ Δ
-100°C -29°C 343°C 427°C
1) Use of non-plated bolting must be reviewed by the factory for proper application.
2) For operating temperatures above 650°F (343°C), the Solid Stellite or Equivalent bushings are tack welded to the
bonnet and lower flange to account for thermal expansion.
3) ASTM A453 Gr. 660 may be required to meet low temperature or corrosion resistance requirements.

© 2017 General Electric Company. All rights reserved. Masoneilan 10000 Series Globe Valves Tech Specifications | 9
Materials of Construction
Standard Chrome-Moly Version 32°F 650°F 800°F
Temperature Rating
Δ Δ Δ
Ref. No.
Description Materials
1 Plug Stem 316 St. St. ASTM 479 TY 316
2 Packing Flange Nut St. St. ASTM A194 GR 8
3 Packing Flange Zinc Dichromate Carbon Steel ASTM A105
4 Packing Flange Stud 304 St. St. ASTM A193 GR B8
5 Drive Nut Carbon Steel SAE 1117 or ASTM A216 GR WCC
6 Valve Bonnet Chrome-Molybdenum Steel ASTM A217 Grade WC9
7 Valve Body Chrome-Molybdenum Steel ASTM A217 Grade WC9
8 Plug Pin 316 St. St. ASTM 479 TY 316
316 St. St. ASTM 479 TY 316 316 St. St. with Hardfaced
9 Plug
316 St.St.with Hardfaced Seat Seat and Guide
10 Lower Flange Chrome-Molybdenum Steel ASTM A217 Grade WC9
11 Body Stud Nut Carbon Steel ASTM A194 GR 2H
12 Body Stud Alloy Steel ASTM A193 GR B7
13 Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
Stellite or Equivalent 6
14 Guide Bushing 440C St. St. ASTM A276 TY 440C
UNS 30006
316 St. St. ASTM 479 TY 316 316 St. St. with
15 Lower Seat Ring
316 St.St. with Hardfaced Seat Hardfaced Seat
316 St. St. ASTM 479 TY 316 316 St. St. with
16 Upper Seat Ring
316 St.St. with Hardfaced Seat Hardfaced Seat
18 Lantern Ring (Optional) Austenitic 300 Series Stainless Steel
19 Packing Follower Austenitic 300 Series Stainless Steel
Ref. No. Temperature Range Δ Δ Δ
0°C 343°C 427°C

Packing Options - Carbon Steel, Stainless Steel and Chrome-Moly Constructions


-20°F 450°F 800°F
Temperature Rating
Δ Δ Δ
Ref. No.
Description Materials
PTFE Packing
Standard
Packing LE Packing
Bonet
17 Expanded Graphite Filler + Graphite wiper rings
Extension PTFE Packing
Packing
Bonnet LE Packing
Ref. No. Temperature Range Δ Δ Δ
-29°C 232°C 427°C

10 | GE Oil & Gas © 2017 General Electric Company. All rights reserved.
Materials of Construction
NACE Materials Construction
-20°F 450°F
Temperature Range Δ Δ
Ref. No.
Description Standard and Optional Materials(1)
316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
1 Plug Stem
ASTM A638 Gr 660(2)
304 St. St. ASTM A194 Gr 8(3) (non exposed)
2 Packing Flange Nut
Alloy Steel ASTM A194 Gr 8A(4) (exposed)
3 Packing Flange Zinc Dichromate Carbon Steel ASTM A105
4 Packing Flange Stud 304 St. St. ASTM A193 GR B8 (exposed and non exposed)
5 Drive Nut Carbon Steel ASTM A105 or SAE 1010-1025(4)
Carbon Steel ASTM A216 Grade WCC (HRC 22 Max.)
6 Valve Bonnet Carbon Steel ASTM A105 (HRC 22 Max.)
316 St. St. ASTM A351 Gr CF8M (HRC 22 Max.)
Carbon Steel ASTM A216 Grade WCC (HRC 22 Max.)
7 Valve Body
316 St. St. ASTM A351 Gr CF8M (HRC 22 Max.)
8 Plug Pin 316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
9 Plug 316 St. St. ASTM A479 TY 316 with Hardfaced Seat
(HRC 22 Max.)
Carbon Steel ASTM A216 Grade WCC (HRC 22 Max.)
10 Lower Flange Carbon Steel ASTM A105 (HRC 22 Max.)
316 St. St. ASTM A351 Gr CF8M (HRC 22 Max.)
ASTM A194 GR 2H(3) (non exposed)
ASTM A194 Gr 2HM(4) (exposed)
11 Body Stud Nut
ASTM A194 GR 2H Zinc Plating(3)(5) (non exposed)
ASTM A194 Gr 2HM Zinc Plating(4)(5) (exposed)
ASTM A193 GR B7(3) (non exposed)
ASTM A193 Gr B7M(4) (exposed)
12 Body Stud
ASTM A193 GR B7 Zinc Plated(3)(5) (non exposed)
ASTM A193 Gr B7M Zinc Plated(4)(5) (exposed)
13 Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
14 Guide Bushing Stellite or Equivalent 6 UNS 30006
Ref. No. Temperature Range Δ Δ
-29°C 232°C

© 2017 General Electric Company. All rights reserved. Masoneilan 10000 Series Globe Valves Tech Specifications | 11
Materials of Construction
NACE Materials Construction -20°F 450°F
Ref. Temperature Range Δ -20°F 450°F Δ
No. Description Standard and Optional Materials (1)
15 Lower Seat Ring 316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
316 St. St. ASTM A479 TY 316 with Hardfaced Seat
(HRC 22 Max.)
16 Upper Seat Ring 316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
316 St. St. ASTM A479 TY 316 with Hardfaced Seat
(HRC 22 Max.)
17 Packing PTFE Packing
18 Lantern Ring (Optional) 304 St. St. ASTM A479 TY 304
19 Packing Follower 304 St. St. ASTM A479 TY 304
Ref. Temperature Range Δ Δ
No.
-29°C 232°C
1) Materials and processes in accordance with the requirements of NACE specification MR0103, 2003.
Applications requiring compliance to MR0175, 2003 Rev. or ISO 15156 would require engineering review.
2) ASTM A638 Gr 660 will be substituted in applications when required due to the differential pressure.
3) Materials designated for these parts conform to NACE Class III (unexposed) bolting requirements.
4) Materials designated for these parts conform to NACE Class I or Class II (exposed) bolting requirement.
5) Zinc plating is mandatory for St. Steel construction only.

12 | GE Oil & Gas © 2017 General Electric Company. All rights reserved.
Valve Dimensions

10000 Series Dimensions (inches)


ASME Class
ASME Class 150 ASME Class 300 ASME Class 600
Valve Size 150-600 and
and equivalent PN and equivalent PN and equivalent PN
equivalent PN
Threaded &
RF RTJ RF RTJ RF RTJ
inches mm Socket Weld
A D A D A D A D A D A D A D
0.75 20 7.24 3.66 - - 7.64 3.86 8.11 4.09 8.11 4.09 8.11 4.09 6.02 2.87
1 25 7.24 3.66 7.76 3.90 7.76 3.90 8.27 4.13 8.27 4.13 8.27 4.13 6.02 2.87
1.5 40 8.74 4.09 9.25 4.33 9.25 4.33 9.76 4.57 9.88 4.65 9.88 4.65 7.99 3.70
2 50 10.00 4.61 10.51 4.88 10.51 4.88 11.10 5.20 11.26 5.24 11.38 5.31 9.25 4.13
3 80 11.73 5.51 12.24 5.75 12.52 5.87 13.11 6.18 13.27 6.26 13.39 6.30 - -
4 100 13.90 6.57 14.37 6.81 14.49 6.89 15.12 7.20 15.51 7.36 15.63 7.44 - -
6 150 17.76 7.64 18.11 7.87 18.62 8.08 19.25 8.39 20.00 8.74 20.12 8.82 - -
8 200 21.38 8.54 21.89 8.82 22.40 9.06 22.99 9.37 24.02 9.88 24.13 9.92 - -
10 250 24.61 9.96 25.12 10.24 26.02 10.67 26.65 10.98 27.75 11.54 27.87 11.61 - -
12 300 28.74 11.30 29.25 11.57 30.24 12.09 30.87 12.36 32.01 12.91 32.13 12.99 - -
16 400 35.39 15.71 35.87 15.94 37.01 16.50 37.64 16.81 39.02 17.24 39.13 17.32 - -

Valve Size ASME Class 150 – 600 and equivalent PN


inches mm 8 C (Std. Bonnet) C (EB Bonnet)
0.75 20 4.49 5.67 9.72
1 25 4.49 5.67 9.72
1.5 40 5.39 6.02 10.67
2 50 5.98 7.20 11.42
3 80 7.80 9.29 13.11
4 100 8.11 9.49 13.74
6 150 11.18 12.60 18.03
8 200 13.39 14.69 20.00
10 250 14.80 16.42 22.60
12 300 17.80 19.80 25.98
16 400 22.28 26.10 34.61

© 2017 General Electric Company. All rights reserved. Masoneilan 10000 Series Globe Valves Tech Specifications | 13
Valve Dimensions

10000 Series Dimensions (mm)


ASME Class
ASME Class 150 ASME Class 300 ASME Class 600
Valve Size 150-600 and
and equivalent PN and equivalent PN and equivalent PN
equivalent PN
Threaded &
RF RTJ RF RTJ RF RTJ
mm inches Socket Weld
A D A D A D A D A D A D A D
20 0.75 184 93 - - 194 98 206 104 206 104 206 104 153 73
25 1 184 93 197 99 197 99 210 105 210 105 210 105 153 73
40 1.5 222 104 235 110 235 110 248 116 251 118 251 118 203 94
50 2 254 117 267 124 267 124 282 132 286 133 289 135 235 105
80 3 298 140 311 146 318 149 333 157 337 159 340 160 - -
100 4 353 167 365 173 368 175 384 183 394 187 397 189 - -
150 6 451 194 460 200 473 205 489 213 508 222 511 224 - -
200 8 543 217 556 224 589 230 584 238 610 251 613 252 - -
250 10 625 253 638 260 661 271 677 279 705 298 708 295 - -
300 12 730 287 743 294 768 307 784 314 813 328 816 330 - -
400 16 899 399 911 405 940 419 956 427 991 438 994 440 - -

Valve Size ASME Class 150 – 600 and equivalent PN


mm inches 8 C (Std. Bonnet) C (EB Bonnet)
20 0.75 114 144 247
25 1 114 144 247
40 1.5 137 153 271
50 2 152 183 290
80 3 198 236 333
100 4 206 241 349
150 6 284 320 458
200 8 340 373 508
250 10 376 417 574
300 12 452 503 660
400 16 566 663 879

14 | GE Oil & Gas © 2017 General Electric Company. All rights reserved.
Valve Weights
Weights in (lbs)

ASME Class
ASME Class 150 ASME Class 300 ASME Class 600
Valve Size 150-600
and equivalent PN and equivalent PN and equivalent PN
and equivalent PN
inches mm Threaded & Socket Weld Flanged
0.75 20 40 79 79 90
1 25 44 86 86 99
1.5 40 44 106 110 119
2 50 51 150 159 174
3 80 110 245 256 269
4 100 192 304 309 335
6 150 364 514 529 595
8 200 668 798 825 959
10 250 1168 1349 1378 1497
12 300 1455 1698 1737 1898
16 400 2579 3016 3086 4198

1) Consult factory for weight data on 14” size.

Weights in (kg)

ASME Class
ASME Class 150 ASME Class 300 ASME Class 600
Valve Size 150-600
and equivalent PN and equivalent PN and equivalent PN
and equivalent PN
mm inches Threaded & Socket Weld Flanged
20 0.75 18 36 36 41
25 1 20 39 39 45
40 1.5 20 48 50 54
50 2 23 68 72 79
80 3 50 111 116 122
100 4 87 138 140 152
150 6 165 233 240 270
200 8 303 362 374 435
250 10 530 612 625 679
300 12 660 770 788 861
400 16 1170 1368 1400 1904

1) Consult factory for weight data on 14” size.

© 2017 General Electric Company. All rights reserved. Masoneilan 10000 Series Globe Valves Tech Specifications | 15
Actuator Dimensions and Weights (in./lbs)

Shown with optional Handwheel

Dimensions and Weight


Actuator Size Actuator Dimensions (inches) Weights (lbs.)
A B (Model 88) C D Standard w/Handwheel
6 11.50 15.54 (17.52) 10.00 9.00 45 60
10 14.50 19.58 (21.54) 10.90 12.00 85 105
16 18.75 28.22 (30.79) 14.00 18.00 210 245
23 21.63 30.71 (33.27) 16.00 18.00 265 320

Actuator Removal Clearance = 6 inches

Center of Gravity (inches) Limit Stops (inches)


Without Handwheel Up Stop
Size X Y Size Model Overall Height B
6 .19 9.75 6 19.45
10 .0 12.88 10 25.43
87
16 .13 18.50 16 36.42
23 .06 21.13 23 38.84
6 19.16
Center of Gravity (inches) 10 25.06
88
Without Handwheel 16 35.48
Size X Y 23 38.65
6 1.25 9.13
10 0.88 12.00
Down Stop
16 1.38 16.75 Size Model Overall Height B
23 1.38 19.00 6 19.80
10 25.98
87
16 37.20
23 39.90
6 19.74
10 25.85
88
16 37.46
23 40.33

16 | GE Oil & Gas © 2017 General Electric Company. All rights reserved.
Actuator Dimensions and Weights (mm/kg)

Shown with optional Handwheel

Dimensions and Weight


Actuator Size Actuator Dimensions (mm) Weights (kg)
A B (Model 88) C D Standard w/Handwheel
6 302 395 (445) 254 229 20 27
10 373 497 (547) 277 305 39 48
16 476 717 (782) 356 457 95 111
23 549 780 (845) 406 457 120 145

Actuator Removal Clearance = 152mm

Center of Gravity (mm) Limit Stops (mm)


Without Handwheel Up Stop
Size X Y Size Model Overall Height B
6 5 248 6 494
10 0 327 10 646
87
16 3 470 16 925
23 2 537 23 987
6 487
Center of Gravity (inches) 10 636
88
Without Handwheel 16 901
Size X Y 23 982
6 32 232
10 22 305
Down Stop
16 35 425 Size Model Overall Height B
23 35 483 6 503
10 660
87
16 945
23 1014
6 501
10 657
88
16 952
23 1024

© 2017 General Electric Company. All rights reserved. Masoneilan 10000 Series Globe Valves Tech Specifications | 17
Notes
Notes

© 2017 General Electric Company. All rights reserved. Masoneilan 10000 Series Globe Valves Tech Specifications | 19
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www.geoilandgas.com/valves

*Denotes a trademark of the General Electric Company.


Other company names and product names used in this document are
the registered trademarks or trademarks of their respective owners.

©2017 General Electric Company. All rights reserved.


GEA19707B 06/2017
Specification Data
CH21000
1/09

21000 Series
Control Valves

Complete Line of
Rugged, Top Guided,
Globe Valves with
Lo-dB® / Anti-Cavitation
Capabilities
Table of Contents

Features ......................................................................2
Numbering System ......................................................3
General Data ..............................................................3
Temperature Range/Seat Leakage..............................4
Ratings/Connections....................................................5
C V and FL versus Travel..........................................6-14
Materials of Construction
Carbon Steel, Stainless Steel,
Chrome Moly................................................15-20
Bellows Seal ..................................................21-24
Dimensions ..........................................................25-28
Weights ......................................................................29
Actuators ..............................................................30-31
Sales Offices and Distribution Centers ......Back Cover

Features

21000 Series single ported unbalanced trim, heavy top Tight Shutoff
guided control valves are designed with built in versatility Class IV leakage is standard. Optional constructions meet
making them well-suited to handle a wide variety of process IEC 534-60534-4 and ANSI/FCI 70.2 Class V and VI.
applications. Standard features include:
Hardened Trim
Top Guided Provided as standard to handle high pressure drop applications.
Rugged, heavy top plug guiding provides maximum support
to ensure plug stability. Trim Type
Standard construction offers either a quick change or threaded
Single and Double Stage seat ring. This trim is unbalanced and uses no seals or pilots.
Lo-dB®/Anti-cavitation Trim
Replacing the conventional plug with the Lo-dB®/Anti-cavitation Environmental Packing
design provides excellent noise attenuation or cavitation control. Low emission LE® Packing is available to assure compliance
with latest environmental regulations.
Reduced Capacity and Low Flow Trim
A series of reduced area trim is available to provide wide flow Emissions Free
range capabilities in all valve sizes. Optional trim to meet low Bellows seal design option is available to meet zero
flow requirements is also available. emissions requirements.

High Pressure Capability NACE Compliance


A variety of actuators are available to handle low to high The 21000 Series is available for Sour Service Applications
pressure drop requirements. Allowable pressure drops for using design and construction methods in accordance with
specific leakage classes are available in Masoneilan document NACE Standard MR 0103. Applications requiring compliance
PH1080, or can be calculated using the Masoneilan Valspeq® to MR 0175, 2003 Rev or IS0 15156 require engineering review.
Sizing and Selection Program.

Trade names noted throughout are for reference only. Masoneilan


reserves the right to supply trade named material or its equivalent.

CH21000 SD - 1/09
21000 Series Control Valves 2
Numbering System

1st 2nd 1st 2nd 3rd 4th 5th 6th

Body Flow Optional


Actuator Type Series Plug Type Characteristics Seat Type Configuration

87 Spring Diaphragm 21 0. Undefined 0. Undefined 0. Undefined A Angle Body


Air to Close 1. Contoured 1. Linear 4. Quick Change BS Bellows
88 Spring Diaphragm 6. Soft Seat 2. Equal 5. Threaded Seal
Air to Open 7. Single Stage Percentage EB Extension
Lo-dB®/ 3. Modified Bonnet
Anti-Cavitation Percent C Cryogenic
8. Double Stage Extension
Cavitation Bonnet
Containment
9. Double Stage
Lo-dB®

General Data

• Flow Direction • Trim


contoured: flow-to-open/flow-to-close plug type: contoured
Lo-dB®: flow-to-open soft seat
anti-cavitation: flow-to-close Lo-dB® (1 or 2 stages)
anti-cavitation (1 or 2 stages)
• Body seat ring: threaded
type: high capacity globe quick change
high capacity angle guide: heavy top guided
• Bonnet capacity: full area
type: bolted standard reduced capacity in all sizes
bolted extension C V ratio: 50:1
bolted cryogenic flow
characteristic: linear
equal percentage
• Body and Bonnet
modified percent
materials: carbon steel
316 stainless steel
• Actuator
chrome-molybdenum steel
type: spring diaphragm
others
handwheel: optional

CH21000 SD - 1/09
21000 Series Control Valves 3
Temperature Range/Seat Leakage

Contoured Trim
Temperature Range(2) Seat Leakage
Valve Size Body (1)
Seat Packing Standard Extension Cryogenic IEC 60534-4
Rating Type(5) Material Bonnet Bonnet Extension Bonnet and ANSI/FCI
inch mm min. max. min. max. min. max. 70.2 Class
PTFE or -20°F +450°F -100°F +800°F
LE® (-29°C) (+232°C) (-73°C) (+427°C)
Packing
ASME Class Metal Graphite -20°F +800°F -100°F +800°F IV V
150 to 2500 Packing (-29°C) (+427°C) (-73°C) (+427°C)
0.75 20 to and
to 8 200 equivalent -320°F +450°F
PN V-RING
(-196°C) (+232°C)

Soft -20°F +450°F -100°F +450°F


Seat (6) Any (-29°C) (+232°C) (-73°C) (+232°C) VI

Lo-dB®/Anti-Cavitation Trim (1 or 2 Stage Design)(3)


Temperature Range(2) Seat Leakage
Valve Size
(4)
Body (1)
Seat Packing Standard Extension Cryogenic IEC 60534-4
Rating Type Material Bonnet Bonnet Extension Bonnet and ANSI/FCI
inch mm min. max. min. max. min. max. 70.2 Class
PTFE or -20°F +450°F -100°F +800°F
LE® (-29°C) (+232°C) (-73°C) (+427°C)
ASME Class Packing (5)
150 to 2500
0.75 20 to and Graphite -20°F +800°F -100°F +800°F
to 8 200 Metal IV V
equivalent Packing (-29°C) (+427°C) (-73°C) (+427°C)
PN
V-RING -320°F +450°F
(-196°C) (+232°C)

1. ANSI Class 900-1500 available only in 0.75 to 4 inch (20 to 100 mm) sizes.
ANSI Class 2500 available only in 0.75 to 2 inch (20 to 50 mm) sizes.
2. See Materials of Construction Tables for other temperature limitations.
3. 2-Stage design only available with Quick Change seat rings.
4. 2-Stage Anti-Cavitation Trim not available in 6 inch (150 mm) and 8 inch (200 mm) size.
5. LE Packing for low emissions applications is limited to maximum pressure and temperature as shown in the chart below.
6. Soft seat is limited to a maximum of 1000 psi (70 bar) pressure drop and a maximum of 450°F (232°C).

Pressure and Temperature Rating of LE Packing


1600
(112)
1400
(98)
1200
(84)
Fluid Pressure PSI (Bar)

1000
(70)
800
(56)

600
(42)
400
(28)

200
(14)
0
0 50 100 150 200 250 300 350 400 450 500
(10) (38) (66) (93) (121) (149) (177) (204) (232) (260)

Fluid Temperature °F (°C)

CH21000 SD - 1/09
21000 Series Control Valves 4
Ratings/Connections (1)

Valve Size ANSI Class 150 (PN 20) ANSI Class 300 (PN 50) ANSI Class 600 (PN 100)
Inch mm RF SW THD RTJ BW RF SW THD RTJ BW RF SW THD RTJ BW
0.75 20 X X X X X X X X X X X
1 25 X X X X X X X X X X X
1.5 40 X X X X X X X X X X X
2 50 X X X X X X X X X X X X X X
3 80 X X X X X X X X
4 100 X X X X X X X X
6 150 X X X X X X X X
8 200 X X X X X X X X

Valve Size ANSI Class 900 (PN 150) ANSI Class 1500 (PN 250) ANSI Class 2500 (PN 420)
Inch mm RF SW THD RTJ BW RF SW THD RTJ BW RF SW THD RTJ BW
0.75 20 X X X X X X X X X
1 25 X X X X X X X X X
1.5 40 X X X X X X X X X
2 50 X X X X X X X X X X X X
3 80 X X X X X X
4 100 X X X X X X

1. Standard flange of Ra 125-250. Other flange facings and surface finishes available.

CH21000 SD - 1/09
21000 Series Control Valves 5
CV and FL versus Travel

Direction: FLOW-TO-OPEN (FTO)


Contoured Trim Flow Characteristic: LINEAR

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.93 0.93 0.92 0.92 0.91 0.91 0.91 0.9 0.9 0.9
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
0.125 3.2 0.8 20.3 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
0.25 6.4 0.8 20.3 0.02 0.04 0.06 0.07 0.09 0.11 0.13 0.15 0.18 0.2
Close Close 0.25 6.4 0.8 20.3 0.03 0.06 0.08 0.11 0.13 0.16 0.19 0.23 0.27 0.3
150-
Clearance Clearance 0.25 6.4 0.8 20.3 0.04 0.08 0.11 0.14 0.18 0.22 0.26 0.3 0.36 0.4
1500
0.75 & 1 20 & 25 0.25 6.4 0.8 20.3 0.06 0.12 0.17 0.22 0.27 0.32 0.38 0.45 0.54 0.6
0.25 6.4 0.8 20.3 0.08 0.16 0.22 0.29 0.36 0.43 0.51 0.6 0.72 0.8
0.25 6.4 0.8 20.3 0.1 0.2 0.28 0.36 0.45 0.54 0.64 0.76 0.9 1
0.25 6.4 0.8 20.3 0.15 0.31 0.46 0.61 0.77 0.94 1.12 1.31 1.5 1.7
150- 0.375 9.5 0.8 20.3 0.34 0.68 1.02 1.36 1.72 2.11 2.51 2.93 3.36 3.8
0.75 20
1500 0.5 12.7 0.8 20.3 0.54 1.07 1.6 2.15 2.72 3.33 3.96 4.62 5.3 6
0.812 20.6 0.8 20.3 1.09 2.15 3.21 4.3 5.45 6.65 7.92 9.24 10.6 12
0.25 6.4 0.8 20.3 0.15 0.31 0.46 0.61 0.77 0.94 1.12 1.31 1.5 1.7
150- 0.375 9.5 0.8 20.3 0.34 0.68 1.02 1.36 1.73 2.11 2.51 2.93 3.36 3.8
1 25
1500 0.5 12.7 0.8 20.3 0.54 1.08 1.61 2.15 2.72 3.33 4 4.63 5.31 6
0.812 20.6 0.8 20.3 1.09 2.16 3.22 4.31 5.45 6.66 7.93 9.25 10.6 12
0.25 6.4 0.8 20.3 0.15 0.31 0.46 0.61 0.77 0.94 1.12 1.31 1.5 1.7
0.375 9.5 0.8 20.3 0.34 0.68 1.02 1.36 1.73 2.11 2.51 2.93 3.36 3.8
0.5 12.7 0.8 20.3 0.54 1.08 1.61 2.15 2.72 3.33 4 4.63 5.31 6
150-
1.5 40 0.812 20.6 0.8 20.3 1.18 2.33 3.48 4.66 5.9 7.2 8.58 10 11.5 13
1500
0.994 25.2 0.8 20.3 2.11 4.18 6.06 7.91 9.89 11.67 13.65 15.39 16.65 18
1.25 31.8 0.8 20.3 2.27 4.49 6.7 8.97 11.3 13.9 16.5 19.3 22.1 25
1.625 41.3 0.8 20.3 3.17 6.29 9.38 12.6 15.9 19.4 23.1 27 31 35
0.25 6.4 0.8 20.3 0.15 0.31 0.46 0.61 0.77 0.94 1.12 1.31 1.5 1.7
0.375 9.5 0.8 20.3 0.34 0.68 1.02 1.36 1.73 2.11 2.51 2.93 3.36 3.8
0.5 12.7 0.8 20.3 0.54 1.08 1.61 2.15 2.72 3.33 4 4.63 5.31 6
150-
2 50 0.812 20.6 0.8 20.3 1.36 2.7 4.02 5.38 6.81 8.32 9.91 11.6 13.3 15
1500
0.994 25.2 0.8 20.3 2.22 4.41 6.4 8.35 10.44 12.32 14.4 16.25 17.58 19
1.25 31.8 0.8 20.3 2.36 4.67 6.97 9.33 11.8 14.4 17.2 20.1 23 26
1.625 41.3 0.8 20.3 4.17 8.27 12.3 16.5 20.9 25.5 30.4 35.5 40.7 46
0.994 25.2 0.8 20.3 2.34 4.65 6.74 8.79 11 12.97 15.16 17.1 18.5 20
1.25 31.8 1.5 38.1 2.81 5.57 8.31 11.1 14.1 17.2 20.5 23.9 27.4 31
150- 1.625 41.3 1.5 38.1 4.26 8.45 12.6 16.9 21.3 26.1 31.1 36.2 41.6 47
3 63
1500
2 50.8 1.5 38.1 8.43 16.7 24.26 31.65 39.57 46.68 54.58 61.57 66.6 72
2.625 66.7 1.5 38.1 9.97 19.8 29.5 39.5 49.9 61 72.7 84.8 97.3 110
0.994 25.2 1.5 38.1 2.34 4.65 6.74 8.79 11 12.97 15.16 17.1 18.5 20
1.625 41.3 1.5 38.1 4.44 8.81 13.1 17.6 22.3 27.2 32.4 37.8 43.3 49
4 150- 2 50.8 1.5 38.1 8.67 17.2 24.93 32.53 40.67 47.97 56.1 63.28 68.45 74
100
1500
2.625 66.7 1.5 38.1 10.3 20.3 30.3 40.6 51.3 62.7 74.7 87.1 99.9 113
3.5 88.9 1.5 38.1 17.7 35.1 52.3 70 88.6 108 129 150 172 195
2 50.8 2 50.8 9.5 18.8 27.3 35.6 44.5 52.5 61.4 69.3 74.9 81
2.625 66.7 2 50.8 11.4 22.7 33.8 45.2 57.2 69.9 83.2 97.2 111 126
6 150- 3.5 88.9 2 50.8 18.9 37.4 55.7 74.6 94.5 115 137 160 184 208
150
600
4.375 111 2 50.8 35.13 69.7 101 131.9 164.9 194.5 227.4 256.5 277.5 300
5 127 2 50.8 36.3 71.9 107 143 182 222 264 308 354 400
2.625 66.7 2 63.5 12 24 36 47 60 74 88 102 117 133
3.5 88.9 2 63.5 20 40 60 80 101 124 148 172 197 224
8 150-
200 4.375 111 2 50.8 37 74 108 141 176 207 243 274 296 320
600
5 127 2 63.5 37 75 112 148 187 230 274 319 365 415
6.25 158.7 2.5 63.5 57 115 173 228 289 355 422 493 563 640

Standard Bellows Seal construction available for ANSI Class 150 - 300 (PN 20 - PN 50) Quick Change Trim Only
and capacities of C v = 1.7 and higher.

CH21000 SD - 1/09
21000 Series Control Valves 6
C V and FL versus Travel

Direction: FLOW-TO-OPEN (FTO)


Contoured Trim Flow Characteristic: EQUAL PERCENTAGE

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.93 0.93 0.92 0.92 0.91 0.91 0.91 0.9 0.9 0.9
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
150- 0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.75 20
1500 0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
0.812 20.6 0.8 20.3 0.43 0.6 0.86 1.22 2.32 4.3 6.8 9.13 10.7 12
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
150- 0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
1 25
1500 0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
0.812 20.6 0.8 20.3 0.4 0.6 0.86 1.22 2.32 4.3 6.8 9.13 10.7 12
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
150-
1.5 40 0.812 20.6 0.8 20.3 0.4 0.59 0.82 1.34 2.32 3.87 6.01 8.57 11.1 13
1500
0.994 25.2 0.8 20.3 0.43 0.73 1.14 1.73 2.69 4.61 6.93 10.76 14.84 18
1.25 31.8 0.8 20.3 0.77 1.13 1.58 2.58 4.46 7.45 11.6 16.5 21.4 25
1.625 41.3 0.8 20.3 1.3 1.7 2.51 3.56 6.76 12.5 19.8 26.6 31.3 35
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
150-
2 50 0.812 20.6 0.8 20.3 0.46 0.68 0.95 1.55 2.68 4.47 6.93 9.88 12.9 15
1500
0.994 25.2 0.8 20.3 0.46 0.77 1.2 1.82 2.84 4.87 7.32 11.36 15.67 19
1.25 31.8 0.8 20.3 0.8 1.17 1.64 2.68 4.64 7.75 12 17.1 22.3 26
1.625 41.3 0.8 20.3 1.7 2.3 3.29 4.69 8.88 16.5 26.1 35 41.2 46
0.994 25.2 0.8 20.3 0.48 0.81 1.26 1.92 2.99 5.13 7.7 11.96 16.49 20
1.25 31.8 1.5 38.1 0.95 1.4 1.96 3.2 5.53 9.24 14.3 20.4 26.6 31
150-
3 63 1.625 41.3 1.5 38.1 1.45 2.12 2.97 4.85 8.39 14 21.7 31 40.3 47
1500
2 50.8 1.5 38.1 1.73 2.93 4.55 6.91 10.76 18.45 27.72 43 59.36 72
2.625 66.7 1.5 38.1 4 5.5 7.88 11.2 21.2 39.4 62.3 83.7 98.5 110
0.994 25.2 1.5 38.1 0.74 1.14 1.76 2.07 2.99 5.13 7.7 11.96 16.49 20
1.625 41.3 1.5 38.1 1.51 2.21 3.09 5.06 8.74 14.6 22.7 32.3 42 49
150-
4 100 2 50.8 1.5 38.1 2.73 4.22 6.51 7.66 11.1 18.97 28.49 44.24 61 74
1500
2.625 66.7 1.5 38.1 3.47 5.09 7.14 11.7 20.2 33.7 52.2 74.5 96.8 113
3.5 88.9 1.5 38.1 7 9.7 14 19.9 37.6 69.8 110 148 175 195
2 50.8 2 50.8 2.99 4.62 7.13 8.38 12.1 20.76 31.19 48.42 66.78 81
2.625 66.7 2 50.8 3.87 5.68 7.96 13 22.5 37.5 58.3 83 108 126
6 150-
150 3.5 88.9 2 50.8 6.4 9.37 13.1 21.5 37.1 62 96.2 137 178 208
600
4.375 111 2 50.8 11 17.1 26.4 31 44.85 76.89 115.5 179.34 247.35 300
5 127 2 50.8 14.4 20 28.7 40.7 77.2 143 227 304 358 400
2.625 66.7 2 63.5 4 6 9 14 24 43 66 91 117 133
150- 3.5 88.9 2 63.5 7 10 15 24 40 72 112 154 197 224
8 200
600 4.375 111 2 50.8 8 13 20 31 48 82 123 191 264 320
5 127 2 63.5 13 19 28 44 74 133 207 285 365 415
6.25 158.7 2.5 63.5 20 30 43 68 115 205 320 440 562 640

Quick Change Trim Only

CH21000 SD - 1/09
21000 Series Control Valves 7
CV and FL versus Travel

Direction: FLOW-TO-OPEN (FTO)


Contoured Plug Flow Characteristic: MODIFIED PERCENT

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.53 0.53 0.55 0.63 0.72 0.8 0.8 0.8 0.8 0.8
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
0.25 6.4 0.8 20.3 0.04 0.07 0.14 0.28 0.5 0.73 0.99 1.28 1.52 1.7
150- 0.375 9.5 0.8 20.3 0.09 0.15 0.31 0.64 1.13 1.64 2.22 2.86 3.4 3.8
0.75 20
1500 0.5 12.7 0.8 20.3 0.14 0.24 0.49 1 1.78 2.59 3.5 4.5 5.38 6
0.812 20.6 0.8 20.3 0.32 0.74 1.27 3.25 5.47 7.78 9.6 10.85 11.57 12
0.25 6.4 0.8 20.3 0.04 0.07 0.14 0.28 0.5 0.73 0.99 1.28 1.52 1.7
150- 0.375 9.5 0.8 20.3 0.09 0.15 0.31 0.64 1.13 1.64 2.22 2.86 3.4 3.8
1 25
1500 0.5 12.7 0.8 20.3 0.14 0.24 0.49 1 1.78 2.59 3.5 4.5 5.38 6
0.812 20.6 0.8 20.3 0.32 0.74 1.27 3.25 5.47 7.78 9.6 10.85 11.57 12
0.25 6.4 0.8 20.3 0.04 0.07 0.14 0.28 0.5 0.73 0.99 1.28 1.52 1.7
0.375 9.5 0.8 20.3 0.09 0.15 0.31 0.64 1.13 1.64 2.22 2.86 3.4 3.8
0.5 12.7 0.8 20.3 0.14 0.24 0.49 1 1.78 2.59 3.5 4.5 5.38 6
150-
1.5 40 0.812 20.6 0.8 20.3 0.29 0.52 1.07 2.18 3.86 5.62 7.6 9.77 11.65 13
1500
0.994 25.2 0.8 20.3 0.41 0.71 1.48 3.01 5.34 7.78 10.53 13.53 16.13 18
1.25 31.8 0.8 20.3 0.68 1.55 2.66 6.77 11.4 16.2 20 22.6 24.11 25
1.625 41.3 0.8 20.3 0.95 2.17 3.72 9.48 15.97 22.69 28 31.65 33.76 35
0.25 6.4 0.8 20.3 0.04 0.07 0.14 0.28 0.5 0.73 0.99 1.28 1.52 1.7
0.375 9.5 0.8 20.3 0.09 0.15 0.31 0.64 1.13 1.64 2.22 2.86 3.4 3.8
0.5 12.7 0.8 20.3 0.14 0.24 0.49 1 1.78 2.59 3.5 4.5 5.38 6
150-
2 50 0.812 20.6 0.8 20.3 0.34 0.59 1.23 2.51 4.45 6.48 8.77 11.28 13.44 15
1500
0.994 25.2 0.8 20.3 0.43 0.75 1.56 3.18 5.64 8.21 11.11 14.28 17 19
1.25 31.8 0.8 20.3 0.59 1.03 2.14 4.35 7.71 11.23 15.2 19.54 23.3 26
1.625 41.3 0.8 20.3 1.24 2.85 4.89 12.46 20.99 29.82 36.81 41.59 44.37 46
0.994 25.2 0.8 20.3 0.45 0.79 1.64 3.35 5.93 8.64 11.7 15 17.92 20
1.25 31.8 1.5 38.1 0.7 1.23 2.55 5.19 9.19 13.4 18.13 23.3 27.78 31
150-
3 63 1.625 41.3 1.5 38.1 1.06 1.86 3.86 7.87 13.94 20.3 27.49 35.33 42.12 47
1500
2 50.8 1.5 38.1 1.63 2.85 5.92 12.05 21.36 31.11 42.11 54.12 64.53 72
2.625 66.7 1.5 38.1 2.97 6.82 11.68 29.79 50.18 71.3 88 99.46 106.1 110
0.994 25.2 1.5 38.1 0.45 0.79 1.64 3.35 5.93 8.64 11.7 15 17.92 20
1.625 41.3 1.5 38.1 1.11 1.94 4.03 8.2 14.53 21.17 28.66 36.83 43.91 49
150-
4 100 2 50.8 1.5 38.1 1.67 2.93 6.08 12.39 21.95 31.98 43.28 55.63 66.32 74
1500
2.625 66.7 1.5 38.1 2.56 4.48 9.29 18.92 33.52 48.83 66.09 84.94 101.27 113
3.5 88.9 1.5 38.1 5.27 12.1 20.7 52.8 88.96 126.4 156.04 176.32 188.08 195
2 50.8 2 50.8 1.83 3.21 6.66 13.56 24.02 35 47.38 60.89 72.6 81
2.625 66.7 2 50.8 2.85 4.99 10.36 21.1 37.37 54.44 73.7 94.7 112.92 126
6 150-
150 3.5 88.9 2 50.8 4.71 8.25 17.1 34.82 61.69 89.88 121.66 156.35 186.41 208
600
4.375 111 2 50.8 6.79 11.89 24.66 50.22 88.98 129.63 175.47 225.51 268.86 300
5 127 2 50.8 10.8 24.8 42.48 108.32 182.48 259.28 320.08 361.68 385.8 400

Quick Change Trim Only

CH21000 SD - 1/09
21000 Series Control Valves 8
C V and FL versus Travel

Direction: FLOW-TO-CLOSE (FTC)


Contoured Plug Flow Characteristic: LINEAR TRIM

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.53 0.56 0.6 0.68 0.75 0.78 0.81 0.84 0.85 0.86
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
0.25 6.4 0.8 20.3 0.225 0.39 0.46 0.61 0.77 0.94 1.12 1.31 1.5 1.7
150- 0.375 9.5 0.8 20.3 0.51 0.85 1.02 1.36 1.72 2.11 2.51 2.93 3.36 3.8
0.75 20
1500 0.5 12.7 0.8 20.3 0.81 1.34 1.6 2.15 2.72 3.33 3.96 4.62 5.3 6
0.812 20.6 0.8 20.3 1.635 2.69 3.21 4.3 5.45 6.65 7.92 9.24 10.6 12
0.25 6.4 0.8 20.3 0.225 0.39 0.46 0.61 0.77 0.94 1.12 1.31 1.5 1.7
150- 0.375 9.5 0.8 20.3 0.51 0.85 1.02 1.36 1.73 2.11 2.51 2.93 3.36 3.8
1 25
1500 0.5 12.7 0.8 20.3 0.81 1.35 1.61 2.15 2.72 3.33 4 4.63 5.31 6
0.812 20.6 0.8 20.3 1.635 2.7 3.22 4.31 5.45 6.66 7.93 9.25 10.6 12
0.25 6.4 0.8 20.3 0.225 0.39 0.46 0.61 0.77 0.94 1.12 1.31 1.5 1.7
0.375 9.5 0.8 20.3 0.51 0.85 1.02 1.36 1.73 2.11 2.51 2.93 3.36 3.8
0.5 12.7 0.8 20.3 0.81 1.35 1.61 2.15 2.72 3.33 4 4.63 5.31 6
150-
1.5 40 0.812 20.6 0.8 20.3 1.77 2.91 3.48 4.66 5.9 7.2 8.58 10 11.5 13
1500
0.994 25.2 0.8 20.3 3.15 5.22 6.1 7.91 9.89 11.67 13.65 15.39 16.65 18
1.25 31.8 0.8 20.3 3.4 5.61 6.7 8.97 11.3 13.9 16.5 19.3 22.1 25
1.625 41.3 0.8 20.3 4.76 7.86 9.38 12.6 15.9 19.4 23.1 27 31 35
0.25 6.4 0.8 20.3 0.225 0.39 0.46 0.61 0.77 0.94 1.12 1.31 1.5 1.7
0.375 9.5 0.8 20.3 0.51 0.85 1.02 1.36 1.73 2.11 2.51 2.93 3.36 3.8
0.5 12.7 0.8 20.3 0.81 1.35 1.61 2.15 2.72 3.33 4 4.63 5.31 6
150- 0.812 20.6 0.8 20.3 2.04 3.38 4.02 5.38 6.81 8.32 9.91 11.6 13.3 15
2 50
1500
0.994 25.2 0.8 20.3 3.33 5.51 6.4 8.35 10.44 12.3 14.4 16.25 17.58 19
1.25 31.8 0.8 20.3 3.54 5.84 6.97 9.33 11.8 14.4 17.2 20.1 23 26
1.625 41.3 0.8 20.3 6.26 10.34 12.3 16.5 20.9 25.5 30.4 35.5 40.7 46
0.994 25.2 0.8 20.3 3.5 5.8 6.74 8.79 11 12.97 15.2 17.1 18.5 20
1.25 31.8 1.5 38.1 4.22 6.96 8.31 11.1 14.1 17.2 20.5 23.9 27.4 31
150- 1.625 41.3 1.5 38.1 6.39 10.56 12.6 16.9 21.3 26.1 31.1 36.2 41.6 47
3 63
1500
2 50.8 1.5 38.1 12.6 20.9 24.26 31.65 39.57 46.68 54.58 61.57 66.6 72
2.625 66.7 1.5 38.1 14.96 24.75 29.5 39.5 49.9 61 72.7 84.8 97.3 110
0.994 25.2 1.5 38.1 3.5 5.8 6.74 8.79 11 12.97 15.2 17.1 18.5 20
1.625 41.3 1.5 38.1 6.66 11.01 13.1 17.6 22.3 27.2 32.4 37.8 43.3 49
150- 2 50.8 1.5 38.1 12.95 21.46 24.93 32.53 40.67 47.97 56.1 63.28 68.45 74
4 100
1500
2.625 66.7 1.5 38.1 15.45 25.38 30.3 40.6 51.3 62.7 74.7 87.1 99.9 113
3.5 88.9 1.5 38.1 26.55 43.88 52.3 70 88.6 108 129 150 172 195
2 50.8 2 50.8 14.18 23.49 27.29 35.6 44.5 52.5 61.4 69.2 74.9 81
2.625 66.7 2 50.8 17.1 28.38 33.8 45.2 57.2 69.9 83.2 97.2 111 126
6 150-
150 3.5 88.9 2 50.8 28.35 46.75 55.7 74.6 94.5 115 137 160 184 208
600
4.375 111 2 50.8 52.5 87 101 131.9 164.9 194.5 227.4 256.5 277.5 300
5 127 2 50.8 54.45 89.88 107 143 182 222 264 308 354 400
2.625 66.7 2 63.5 18 30 36 47 60 74 88 102 117 133
3.5 88.9 2 63.5 30 50 60 80 101 124 148 172 197 224
8 150-
200 4.375 111 2 50.8 54.5 92.8 108 141 176 207 243 274 296 320
600
5 127 2 63.5 55.5 93.75 112 148 187 230 274 319 365 415
6.25 158.7 2.5 63.5 85.5 143.7 173 228 289 355 422 493 563 640

Quick Change Trim Only

CH21000 SD - 1/09
21000 Series Control Valves 9
CV and FL versus Travel

Direction: FLOW-TO-CLOSE (FTC)


Contoured Plug Flow Characteristic: EQUAL PERCENT

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.53 0.53 0.55 0.63 0.72 0.8 0.8 0.8 0.8 0.8
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
150- 0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.75 20
1500 0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
0.812 20.6 0.8 20.3 0.43 0.6 0.86 1.22 2.32 4.3 6.8 9.13 10.7 12
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
150- 0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
1 25
1500 0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
0.812 20.6 0.8 20.3 0.4 0.6 0.86 1.22 2.32 4.3 6.8 9.13 10.7 12
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
150-
1.5 40 0.812 20.6 0.8 20.3 0.4 0.59 0.82 1.34 2.32 3.87 6.01 8.57 11.1 13
1500
0.994 25.2 0.8 20.3 0.43 0.73 1.14 1.73 2.69 4.61 6.93 10.76 14.84 18
1.25 31.8 0.8 20.3 0.77 1.13 1.58 2.58 4.46 7.45 11.6 16.5 21.4 25
1.625 41.3 0.8 20.3 1.3 1.7 2.51 3.56 6.76 12.5 19.8 26.6 31.3 35
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
150-
2 50 0.812 20.6 0.8 20.3 0.46 0.68 0.95 1.55 2.68 4.47 6.93 9.88 12.9 15
1500
0.994 25.2 0.8 20.3 0.46 0.77 1.2 1.82 2.84 4.87 7.32 11.36 15.67 19
1.25 31.8 0.8 20.3 0.8 1.17 1.64 2.68 4.64 7.75 12 17.1 22.3 26
1.625 41.3 0.8 20.3 1.7 2.3 3.29 4.69 8.88 16.5 26.1 35 41.2 46
0.994 25.2 0.8 20.3 0.48 0.81 1.26 1.92 2.99 5.13 7.7 11.96 16.49 20
1.25 31.8 1.5 38.1 0.95 1.4 1.96 3.2 5.53 9.24 14.3 20.4 26.6 31
150-
3 63 1.625 41.3 1.5 38.1 1.45 2.12 2.97 4.85 8.39 14 21.7 31 40.3 47
1500
2 50.8 1.5 38.1 1.73 2.93 4.55 6.91 10.76 18.45 27.72 43 59.36 72
2.625 66.7 1.5 38.1 4 5.5 7.88 11.2 21.2 39.4 62.3 83.7 98.5 110
0.994 25.2 1.5 38.1 0.74 1.14 1.76 2.07 2.99 5.13 7.7 11.96 16.49 20
1.625 41.3 1.5 38.1 1.51 2.21 3.09 5.06 8.74 14.6 22.7 32.3 42 49
150-
4 100 2 50.8 1.5 38.1 2.73 4.22 6.51 7.66 11.1 18.97 28.49 44.24 61 74
1500
2.625 66.7 1.5 38.1 3.47 5.09 7.14 11.7 20.2 33.7 52.2 74.5 96.8 113
3.5 88.9 1.5 38.1 7 9.7 14 19.9 37.6 69.8 110 148 175 195
2 50.8 2 50.8 2.99 4.62 7.13 8.38 12.1 20.76 31.19 48.42 66.78 81
2.625 66.7 2 50.8 3.87 5.68 7.96 13 22.5 37.5 58.3 83 108 126
6 150-
150 3.5 88.9 2 50.8 6.4 9.37 13.1 21.5 37.1 62 96.2 137 178 208
600
4.375 111 2 50.8 11 17.1 26.4 31 44.85 76.89 115.5 179.34 247.35 300
5 127 2 50.8 14.4 20 28.7 40.7 77.2 143 227 304 358 400
2.625 66.7 2 63.5 4 6 9 14 24 43 66 91 117 133
150- 3.5 88.9 2 63.5 7 10 15 24 40 72 112 154 197 224
8 200
600 4.375 111 2 50.8 11.8 18.2 28.2 33.1 48 82 123 191 264 320
5 127 2 63.5 13 19 28 44 74 133 207 285 365 415
6.25 158.7 2.5 63.5 20 30 43 68 115 205 320 440 562 640

Quick Change Trim Only

CH21000 SD - 1/09
21000 Series Control Valves 10
C V and FL versus Travel

Direction: FLOW-TO-CLOSE (FTC)


Contoured Plug Flow Characteristic: MODIFIED PERCENT

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.53 0.53 0.55 0.63 0.72 0.8 0.8 0.8 0.8 0.8
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
0.25 6.4 0.8 20.3 0.06 0.09 0.19 0.3 0.5 0.73 0.99 1.28 1.52 1.7
150- 0.375 9.5 0.8 20.3 0.13 0.21 0.43 0.68 1.13 1.64 2.22 2.86 3.4 3.8
0.75 20
1500 0.5 12.7 0.8 20.3 0.2 0.33 0.68 1.08 1.78 2.59 3.51 4.51 5.38 6
0.812 20.6 0.8 20.3 0.48 1.03 1.79 3.91 5.47 7.78 9.6 10.85 11.57 12
0.25 6.4 0.8 20.3 0.06 0.09 0.19 0.3 0.5 0.73 0.99 1.28 1.52 1.7
150- 0.375 9.5 0.8 20.3 0.13 0.21 0.43 0.68 1.13 1.64 2.22 2.86 3.4 3.8
1 25
1500 0.5 12.7 0.8 20.3 0.2 0.33 0.68 1.08 1.78 2.59 3.51 4.51 5.38 6
0.812 20.6 0.8 20.3 0.48 1.03 1.79 3.91 5.47 7.78 9.6 10.85 11.57 12
0.25 6.4 0.8 20.3 0.06 0.09 0.19 0.3 0.5 0.73 0.99 1.28 1.52 1.7
0.375 9.5 0.8 20.3 0.13 0.21 0.43 0.68 1.13 1.64 2.22 2.86 3.4 3.8
0.5 12.7 0.8 20.3 0.2 0.33 0.68 1.08 1.78 2.59 3.51 4.51 5.38 6
150-
1.5 40 0.812 20.6 0.8 20.3 0.44 0.72 1.48 2.34 3.86 5.62 7.6 9.77 11.65 13
1500
0.994 25.2 0.8 20.3 0.61 0.99 2.05 3.24 5.34 7.78 10.53 13.53 16.13 18
1.25 31.8 0.8 20.3 1 2.15 3.73 8.15 11.4 16.2 20 22.6 24.11 25
1.625 41.3 0.8 20.3 1.4 3 5.2 11.4 15.97 22.69 28 31.65 33.76 35
0.25 6.4 0.8 20.3 0.06 0.09 0.19 0.3 0.5 0.73 0.99 1.28 1.52 1.7
0.375 9.5 0.8 20.3 0.13 0.21 0.43 0.68 1.13 1.64 2.22 2.86 3.4 3.8
0.5 12.7 0.8 20.3 0.2 0.33 0.68 1.08 1.78 2.59 3.51 4.51 5.38 6
150-
2 50 0.812 20.6 0.8 20.3 0.51 0.83 1.71 2.7 4.45 6.48 8.77 11.28 13.44 15
1500
0.994 25.2 0.8 20.3 0.65 1.05 2.17 3.42 5.64 8.21 11.11 14.28 17 19
1.25 31.8 0.8 20.3 0.88 1.43 2.96 4.68 7.71 11.23 15.2 19.54 23.3 26
1.625 41.3 0.8 20.3 1.84 3.96 6.85 15 21 29.82 36.81 41.59 44.37 46
0.994 25.2 0.8 20.3 0.68 1.1 2.28 3.6 5.93 8.64 11.7 15 17.92 20
1.25 31.8 1.5 38.1 1.05 1.7 3.53 5.58 9.19 13.4 18.13 23.3 27.78 31
150-
3 63 1.625 41.3 1.5 38.1 1.6 2.59 5.36 8.46 13.94 20.31 27.49 35.33 42.12 47
1500
2 50.8 1.5 38.1 2.45 3.96 8.21 12.96 21.36 31.11 42.11 54.12 64.53 72
2.625 66.7 1.5 38.1 4.4 9.46 16.39 35.86 50.18 71.3 88 99.46 106.1 110
0.994 25.2 1.5 38.1 0.68 1.1 2.28 3.6 5.93 8.64 11.7 15 17.92 20
1.625 41.3 1.5 38.1 1.67 2.7 5.59 8.82 14.53 21.17 28.66 36.83 43.91 49
150-
4 100 2 50.8 1.5 38.1 2.52 4.07 8.43 13.32 21.95 31.98 43.28 55.63 66.32 74
1500
2.625 66.7 1.5 38.1 3.84 6.22 12.88 20.34 33.52 48.83 66.94 84.94 101.27 113
3.5 88.9 1.5 38.1 7.8 16.77 29.1 63.57 88.96 126.4 156.04 176.32 188.08 195
2 50.8 2 50.8 2.75 4.46 9.23 14.58 24.02 35 47.38 60.89 72.59 81
2.625 66.7 2 50.8 4.28 6.93 14.36 22.68 37.37 54.44 73.7 94.71 112.92 126
6 150-
150 3.5 88.9 2 50.8 7.07 11.44 23.71 37.44 61.69 89.88 121.66 156.35 186.41 208
600
4.375 111 2 50.8 10.2 16.5 34.2 54 88.98 129.63 175.47 225.51 268.86 300
5 127 2 50.8 16 34.4 59.6 130.4 182.48 259.28 320.1 361.68 385.8 400

Quick Change Trim Only

CH21000 SD - 1/09
21000 Series Control Valves 11
CV and FL versus Travel

Direction: FLOW-TO-OPEN (FTO)


Contoured Plug Flow Characteristic: LINEAR
Rating: ANSI 2500 (PN 420)

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.93 0.93 0.93 0.93 0.93 0.92 0.92 0.91 0.91 0.9
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.75 20 2500
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
0.812 20.6 0.8 20.3 0.29 0.41 0.56 0.9 1.5 2.9 4.5 6 7 8
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
1 25 2500
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
0.812 20.6 0.8 20.3 0.36 0.51 0.7 1.1 1.9 3.6 5.6 7.4 9 10
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
1.5 40 2500 0.812 20.6 0.8 20.3 0.4 0.59 0.82 1.34 2.32 3.87 6.01 8.57 11.1 13
0.994 25.2 0.8 20.3 0.43 0.73 1.14 1.73 2.69 4.61 6.93 10.76 14.84 18
1.25 31.8 0.8 20.3 0.72 1.02 1.4 2.2 3.8 7.2 11 15 18 20
1.625 41.3 0.8 20.3 0.9 1.28 1.76 2.8 4.7 9 14 19 22 25
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
2 50 2500 0.812 20.6 0.8 20.3 0.46 0.68 0.95 1.55 2.68 4.47 6.93 9.88 12.9 15
0.994 25.2 0.8 20.3 0.46 0.77 1.2 1.82 2.84 4.87 7.32 11.36 15.67 19
1.25 31.8 0.8 20.3 0.8 1.17 1.64 2.68 4.64 7.75 12 17.1 22.3 26
1.625 41.3 0.8 20.3 1.3 1.8 2.5 3.9 6.6 13 20 26 31 35

Direction: FLOW-TO-OPEN (FTO)


Flow Characteristic: EQUAL PERCENT
Rating: ANSI 2500 (PN 420)

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.93 0.93 0.93 0.93 0.93 0.92 0.92 0.91 0.91 0.9
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.75 20 2500
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
0.812 20.6 0.8 20.3 0.29 0.41 0.56 0.9 1.5 2.9 4.5 6 7 8
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
1 25 2500
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
0.812 20.6 0.8 20.3 0.36 0.51 0.7 1.1 1.9 3.6 5.6 7.4 9 10
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
1.5 40 2500 0.812 20.6 0.8 20.3 0.4 0.59 0.82 1.34 2.32 3.87 6.01 8.57 11.1 13
0.994 25.2 0.8 20.3 0.43 0.73 1.14 1.73 2.69 4.61 6.93 10.76 14.84 18
1.25 31.8 0.8 20.3 0.72 1.02 1.4 2.2 3.8 7.2 11 15 18 20
1.625 41.3 0.8 20.3 0.9 1.28 1.76 2.8 4.7 9 14 19 22 25
0.25 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.3 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.12 0.17 0.24 0.39 0.68 1.13 1.76 2.5 3.26 3.8
0.5 12.7 0.8 20.3 0.18 0.27 0.38 0.62 1.07 1.79 2.77 3.95 5.14 6
2 50 2500 0.812 20.6 0.8 20.3 0.46 0.68 0.95 1.55 2.68 4.47 6.93 9.88 12.9 15
0.994 25.2 0.8 20.3 0.46 0.77 1.2 1.82 2.84 4.87 7.32 11.36 15.67 19
1.25 31.8 0.8 20.3 0.8 1.17 1.64 2.68 4.64 7.75 12 17.1 22.3 26
1.625 41.3 0.8 20.3 1.3 1.8 2.5 3.9 6.6 13 20 26 31 35

Quick Change Trim Only


CH21000 SD - 1/09
21000 Series Control Valves 12
C V and FL versus Travel

Direction: FLOW-TO-OPEN (FTO)


Contoured Trim Flow Characteristic: MODIFIED PERCENT
Rating: ANSI 2500 (PN 420)
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.93 0.93 0.93 0.93 0.93 0.92 0.92 0.91 0.91 0.9
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
0.25 6.4 0.8 20.3 0.04 0.07 0.14 0.28 0.5 0.73 0.99 1.28 1.52 1.7
0.375 9.5 0.8 20.3 0.09 0.15 0.31 0.64 1.13 1.64 2.22 2.86 3.4 3.8
0.75 20 2500
0.5 12.7 0.8 20.3 0.14 0.24 0.49 1 1.78 2.59 3.5 4.5 5.38 6
0.812 20.6 0.8 20.3 0.32 0.74 1.27 3.25 5.47 7.78 9.6 10.85 11.57 12
0.25 6.4 0.8 20.3 0.04 0.07 0.14 0.28 0.5 0.73 0.99 1.28 1.52 1.7
0.375 9.5 0.8 20.3 0.09 0.15 0.31 0.64 1.13 1.64 2.22 2.86 3.4 3.8
1 25 2500
0.5 12.7 0.8 20.3 0.14 0.24 0.49 1 1.78 2.59 3.5 4.5 5.38 6
0.812 20.6 0.8 20.3 0.32 0.74 1.27 3.25 5.47 7.78 9.6 10.85 11.57 12
0.25 6.4 0.8 20.3 0.04 0.07 0.14 0.28 0.5 0.73 0.99 1.28 1.52 1.7
0.375 9.5 0.8 20.3 0.09 0.15 0.31 0.64 1.13 1.64 2.22 2.86 3.4 3.8
0.5 12.7 0.8 20.3 0.14 0.24 0.49 1 1.78 2.59 3.5 4.5 5.38 6
1.5 40 2500 0.812 20.6 0.8 20.3 0.29 0.52 1.07 2.18 3.86 5.62 7.6 9.77 11.65 13
0.994 25.2 0.8 20.3 0.41 0.71 1.48 3.01 5.34 7.78 10.53 13.53 16.13 18
1.25 31.8 0.8 20.3 0.68 1.55 2.66 6.77 11.4 16.2 20 22.6 24.11 25
1.625 41.3 0.8 20.3 0.95 2.17 3.72 9.48 15.97 22.69 28 31.65 33.76 35
0.25 6.4 0.8 20.3 0.04 0.07 0.14 0.28 0.5 0.73 0.99 1.28 1.52 1.7
0.375 9.5 0.8 20.3 0.09 0.15 0.31 0.64 1.13 1.64 2.22 2.86 3.4 3.8
0.5 12.7 0.8 20.3 0.14 0.24 0.49 1 1.78 2.59 3.5 4.5 5.38 6
2 50 2500
0.812 20.6 0.8 20.3 0.34 0.59 1.23 2.51 4.45 6.48 8.77 11.28 13.44 15
0.994 25.2 0.8 20.3 0.43 0.75 1.56 3.18 5.64 8.21 11.11 14.28 17 19
1.25 31.8 0.8 20.3 0.59 1.03 2.14 4.35 7.71 11.23 15.2 19.54 23.3 26

Single Stage Lo-dB® / Anti-Cavitation Trim Direction: FLOW-TO-OPEN (FTO) Lo-dB


FLOW-TO-CLOSE (FTC) ANTI/CAV
Single Stage Cavitation Containment Flow Characteristic: LINEAR

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
150- 0.24 0.56 0.96 1.44 2.08 2.68 3.2 3.56 3.84 4
0.75 20 0.812 20.6 0.8 20.3
2500 0.48 1.12 1.92 2.88 4.16 5.36 6.4 7.12 7.68 8
150- 0.24 0.56 0.96 1.44 2.08 2.68 3.2 3.56 3.84 4
1 25 0.812 20.6 0.8 20.3
2500 0.48 1.12 1.92 2.88 4.16 5.36 6.4 7.12 7.68 8
150- 0.48 1.12 1.92 2.88 4.16 5.36 6.4 7.12 7.68 8
1.5 40 1.25 31.8 0.8 20.3
2500 0.9 2.1 3.6 5.4 7.8 10.1 12 13.4 14.4 15
0.48 1.12 1.92 2.88 4.16 5.36 6.4 7.12 7.68 8
1.25 31.8 0.8 20.3
0.9 2.1 3.6 5.4 7.8 10.1 12 13.4 14.4 15
2 50 150-
2500 1.625 41.3 0.8 20.3 1.5 3.5 6 9 13 16.8 20 22.3 24 25
2 50.8 0.8 20.3 1.8 4.2 7.2 10.8 15.6 20.2 24 26.8 28.8 30
2 50.8 1.8 4.2 7.2 10.8 15.6 20.2 24 26.8 28.8 30
3 80 150- 2.9 6.7 11.5 17.3 24.9 32.2 38.4 42.7 46.1 48
1500 1.5 38.1
2.625 66.7
4.5 10.5 18 27 39 50.3 60 66.8 72 75
2 50.8 1.8 4.2 7.2 10.8 15.6 20.2 24 26.8 28.8 30
4 100 150- 2.625 66.7 1.5 38.1 3.8 8.8 15.1 22.7 32.8 42.2 50.4 56.1 60.5 63
1500
3.5 88.9 6 14 24 36 52 67 80 89 96 100
150- 9 21 36 54 78 101 120 134 144 150
6 150 5 127 2 50
600 12 28 48 72 104 134 160 178 192 200
8 200 150-600 6.25 157.8 2.5 63.1 18 31 65 98 120 161 196 228 263 290

Quick Change Trim Only

CH21000 SD - 1/09
21000 Series Control Valves 13
CV and FL versus Travel

Direction: FLOW-TO-CLOSE (FTC)


Double Stage Anti-Cavitation Trim Flow Characteristic: LINEAR

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
150- 0.14 0.32 0.55 0.83 1.2 1.54 1.84 2.05 2.21 2.3
0.75 20 0.812 20.6 0.8 20.3
2500 0.27 0.63 1.08 1.62 2.34 3.02 3.6 4.01 4.3 4.5
150- 0.14 0.32 0.55 0.83 1.2 1.54 1.84 2.05 2.21 2.3
1 40 0.812 20.6 0.8 20.3
2500 0.27 0.63 1.08 1.62 2.34 3.02 3.6 4.01 4.3 4.5
0.812 20.6 0.8 20.3 0.14 0.32 0.55 0.83 1.2 1.54 1.84 2.05 2.21 2.3
1.5 40 150- 0.27 0.63 1.08 1.62 2.34 3.02 3.6 4.01 4.3 4.5
2500 1.25 31.8 0.8 20.3
0.51 1.19 2.04 3.06 4.42 5.7 6.8 7.57 8.16 8.5
0.27 0.63 1.08 1.62 2.34 3.02 3.6 4.01 4.3 4.5
150- 1.25 31.8 0.8 20.3
2 50 0.51 1.19 2 3.06 4.42 5.7 6.8 7.57 8.16 8.5
2500
1.625 41.3 0.8 38.1 0.8 1.9 3.4 5 7.3 9.4 11.2 12.5 13.4 14
150- 1.6 3.8 6.4 9.7 14.1 18.1 21.6 24 25.9 27
3 80 2.625 66.7 1.5 38.1
1500 2.5 5.9 10.1 15.1 21.8 28.1 33.6 37.4 40.3 42
150- 2.625 66.7 2.4 5.6 9.6 14.4 20.8 26.8 32 35.6 38.4 40
4 100 1.5 38.4
1500 3.5 88.9 3.7 8.7 14.9 22.3 32.2 41.5 49.6 55.2 59.5 62

Double stage anti-cavitation trim not available with Bellows Seal construction.

Double Stage Lo-dB® Trim Direction: FLOW-TO-OPEN (FTO)


Flow Characteristic: LINEAR

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Valve Orifice Travel
Size ANSI Diameter
Rating Rated CV
inch mm inch mm inch mm
150- 0.21 0.49 0.84 1.26 1.82 2.35 2.8 3.12 3.36 3.5
0.75 20 0.812 20.6 0.8 20.3
2500 0.34 0.8 1.37 2.05 2.96 3.82 4.56 5.07 5.47 5.7
150- 0.21 0.49 0.84 1.26 1.82 2.35 2.8 3.12 3.36 3.5
1 40 0.812 20.6 0.8 20.3
2500 0.34 0.8 1.37 2.05 2.96 3.82 4.56 5.07 5.47 5.7
1.5 40 150-
1.25 31.8 0.8 20.3
0.42 0.98 1.68 2.52 3.64 4.69 5.6 6.23 6.72 7
2500
0.8 1.8 3.1 4.7 6.8 8.7 10.4 11.6 12.5 13
150- 1.25 31.8 0.8 20.3 0.8 1.8 3.1 4.7 6.8 8.7 10.4 11.6 12.5 13
2 50
2500 1.625 41.3 0.8 38.1 1.3 2.9 5 7.6 10.9 14.1 16.8 18.7 20.2 21
3 80 150- 2.4 5.6 9.6 14.4 20.8 26.8 32 35.6 38.4 40
1500 2.625 66.7 1.5 38.1
3.8 8.8 15.1 22.7 32.8 42.2 50.4 56.1 60.5 63
4 100 150- 2.625 66.7 1.5 38.1 3.2 7.4 12.7 19.1 27.6 35.5 42.4 47.2 50.9 53
1500 3.5 88.9 1.5 38.1 4.9 11.6 19.9 29.9 43.2 55.6 66.4 73.9 79.7 83
6 150 150-600 3.5 88.9 1.5 38.1 7.5 17.5 30 45 65 84 100 111 120 125

CH21000 SD - 1/09
21000 Series Control Valves 14
Materials of Construction

Standard Construction

Spring
Loaded
Follower S/A

Kalrez / Vespel
Packing Set
5 pieces

Soft Seated LE® Packing System (Optional)


21000 Close Clearance Plug S/A Low Emission Stem Packing
Low Flow Trim
CH21000 SD - 1/09
21000 Series Control Valves 15
Materials of Construction

Standard Carbon Steel Version


-20°F 450°F 650°F 800°F
Temperature Range Δ (-29°C) (232°C)
Δ (343°C)
Δ (427°C) Δ
Ref.
No. Description Standard Materials
17-4 PH STAINLESS STEEL H1075 (1)
1 Plug Stem SOLUTION ANNEALED 316 STAINLESS STEEL
HARDENED ASTM A638 GRADE 660
2 Packing Flange Stud ASTM A193 GRADE B8 CLASS 1
3 Packing Flange Nut ASTM A194 GRADE 8
4 Packing Flange ASTM A216 GRADE WCC
5 Packing Follower AUSTENITIC STAINLESS STEEL
PTFE ARAMID PACKING FLEXIBLE GRAPHITE PACKING
6 Packing
PTFE ARAMID PACKING WITH EXTENSION BONNET
7 Lantern Ring (Optional) AUSTENITIC STAINLESS STEEL
8 Valve Bonnet ASTM A216 GRADE WCC or ASTM A105
9 Body Stud ASTM A193 GRADE B7
10 Body Stud Nut ASTM A194 GRADE 2H
11 Body Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
HARDENED 440C STAINLESS STEEL (2)
12 Guide Bushing (6)
STELLITE NO. 6

Cage / Retainer (4) SOLUTION ANNEALED 304 STAINLESS STEEL


CA6NM CLASS B STAINLESS STEEL (3)
13 SOLUTION ANNEALED 316 STAINLESS STEEL
Close Clearance
HARDENED 410 STAINLESS STEEL
Cage/Seat
STELLITE NO. 6
SOLUTION ANNEALED 316 STAINLESS STEEL
14 Seat Ring HARDENED 410 STAINLESS STEEL
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING
15 Seat Ring Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
SOLUTION ANNEALED 316 STAINLESS STEEL
HARDENED 410 STAINLESS STEEL
16 Plug 316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING ON SEAT (5)
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING ON SEAT AND GUIDE (5)
STELLITE NO. 6 (7)
17 Plug Pin SOLUTION ANNEALED 316 STAINLESS STEEL
18 Valve Body ASTM A216 GRADE WCC
19 Drive Nut ASTM A216 GRADE WCC
Ref. Δ Δ Δ Δ
Temperature Range -20°F 450°F 650°F 800°F
No. (-29°C) (232°C) (343°C) (427°C)
1. 17-4 PH ST.ST will be substituted when required due to the differential pressure.
2. 440C bushing not used in combination with 316 trim.
3. Standard material for two stage lo-db (drilled hole) cages.
4. Required for Quick Change trim only.
5. Use Solid Stellite plug for Cv smaller than 1.7.
6. Guide bushings not used with close clearance trim.
7. Solid Stellite is not available for Lo-dB/Anti-Cavitation plugs.

CH21000 SD - 1/09
21000 Series Control Valves 16
Materials of Construction

Standard Stainless Steel Version


-20°F 450°F 650°F 800°F
Temperature Range Δ (-29°C) (232°C)
Δ (343°C)
Δ (427°C) Δ
Ref.
No. Description Standard Materials
SOLUTION ANNEALED 316 STAINLESS STEEL
1 Plug Stem
HARDENED ASTM A638 GRADE 660
2 Packing Flange Stud ASTM A193 GRADE B8 CLASS 1
3 Packing Flange Nut ASTM A194 GRADE 8
4 Packing Flange ASTM A216 GRADE WCC
5 Packing Follower AUSTENITIC STAINLESS STEEL
PTFE ARAMID PACKING FLEXIBLE GRAPHITE PACKING
6 Packing
PTFE ARAMID PACKING WITH EXTENSION BONNET
7 Lantern Ring (Optional) AUSTENITIC STAINLESS STEEL
8 Valve Bonnet ASTM A351 GRADE CF8M
9 Body Stud ASTM A193 GR B7 – ZINC PLATING ASTM A193 GRADE B7
10 Body Stud Nut ASTM A194 GR 2H – ZINC PLATING ASTM A194 GRADE 2H
11 Body Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
NITRONIC 60 ASTM A479
12 Guide Bushing (4)
STELLITE NO. 6
SOLUTION ANNEALED 304 STAINLESS STEEL
Cage / Retainer (1)
CA6NM CLASS B STAINLESS STEEL (2)
13 SOLUTION ANNEALED 316 STAINLESS STEEL
Close Clearance
HARDENED 410 STAINLESS STEEL
Cage/Seat
STELLITE NO. 6
SOLUTION ANNEALED 316 STAINLESS STEEL
14 Seat Ring
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING
15 Seat Ring Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
SOLUTION ANNEALED 316 STAINLESS STEEL
HARDENED 410 STAINLESS STEEL
16 Plug 316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING ON SEAT (3)
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING ON SEAT AND GUIDE (3)
STELLITE NO. 6 (5)
17 Plug Pin SOLUTION ANNEALED 316 STAINLESS STEEL
18 Valve Body ASTM A351 GRADE CF8M
19 Drive Nut ASTM A216 GRADE WCC
Ref. Δ Δ Δ Δ
Temperature Range -20°F 450°F 650°F 800°F
No. (-29°C) (232°C) (343°C) (427°C)
1. Required for Quick Change trim only.
2. Standard material for two stage lo-db (drilled hole) cages.
3. Use Solid Stellite plug for Cv smaller than 1.7.
4. Guide bushings not used with close clearance trim.
5. Solid Stellite is not available for Lo-dB/Anti-Cavitation plugs.

CH21000 SD - 1/09
21000 Series Control Valves 17
Materials of Construction

Standard Chrome Moly Version


-20°F 450°F 650°F 800°F
Temperature Range (-29°C) (232°C) (343°C) (427°C)
Ref. Δ Δ Δ Δ
No. Description Materials
17-4 PH STAINLESS STEEL H1075 (2)
1 Plug Stem SOLUTION ANNEALED 316 STAINLESS STEEL
HARDENED ASTM A638 GRADE 660
2 Packing Flange Stud ASTM A193 GRADE B8 CLASS 1
3 Packing Flange Nut ASTM A194 GRADE 8
4 Packing Flange ASTM A216 GRADE WCC CMS 1010 ZINC PLATED
5 Packing Follower AUSTENITIC STAINLESS STEEL
PTFE ARAMID PACKING FLEXIBLE GRAPHITE PACKING
6 Packing
PTFE ARAMID PACKING WITH EXTENSION BONNET
7 Lantern Ring (Optional) AUSTENITIC STAINLESS STEEL
8 Valve Bonnet ASTM A217 GRADE WC9 CLASS 3
9 Body Stud ASTM A193 GRADE B7
10 Body Stud Nut ASTM A194 GRADE 2H
11 Body Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
HARDENED 440C STAINLESS STEEL
12 Guide Bushing (5) STELLITE NO. 6
SOLUTION ANNEALED 304 STAINLESS STEEL
SOLUTION ANNEALED 304 STAINLESS STEEL
Cage / Retainer (2)
CA6NM CLASS B STAINLESS STEEL(3)
13 SOLUTION ANNEALED 316 STAINLESS STEEL
Close Clearance
HARDENED 410 STAINLESS STEEL
Cage/Seat
STELLITE NO. 6
SOLUTION ANNEALED 316 STAINLESS STEEL
14 Seat Ring HARDENED 410 STAINLESS STEEL
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING
15 Seat Ring Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
SOLUTION ANNEALED 316 STAINLESS STEEL
HARDENED 410 STAINLESS STEEL
16 Plug 316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING ON SEAT (4)
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING ON SEAT AND GUIDE (4)
STELLITE NO. 6 (6)
17 Plug Pin SOLUTION ANNEALED 316 STAINLESS STEEL
18 Valve Body ASTM A217 GRADE WC9 CLASS 3
19 Drive Nut ASTM A216 GRADE WCC
Ref. Δ Δ Δ Δ
Temperature Range -20°F 450°F 650°F 800°F
No. (-29°C) (232°C) (343°C) (427°C)
1. 17-4 PH ST.ST will be substituted when required due to the differential pressure.
2. Required for Quick Change trim only.
3. Standard material for two stage lo-db (drilled hole) cages.
4. Use Solid Stellite plug for Cv smaller than 1.7.
5. Guide bushings not used with close clearance trim.
6. Solid Stellite is not available for Lo-dB/Anti-Cavitation plugs.

CH21000 SD - 1/09
21000 Series Control Valves 18
Materials of Construction

NACE Materials Construction


-20°F 450°F
Temperature Range Δ (-29°C) (232°C) Δ
Ref.
No. Description NACE Materials (1)
SOLUTION ANNEALED 316 STAINLESS STEEL
1 Plug Stem
ASTM B637 ALLOY (2)
ASTM A193 GRADE B8 CLASS 1 (3)
2 Packing Flange Stud
ASTM A193 GR B7M ZINC PLATING (4)
ASTM A194 GRADE 8 (3)
3 Packing Flange Nut
ASTM A194 GR 2HM ZINC PLATING (4)
4 Packing Flange ASTM A216 GRADE WCC
5 Packing Follower SOLUTION ANNEALED 304 STAINLESS STEEL
6 Packing PTFE ARAMID PACKING
7 Lantern Ring (Optional) SOLUTION ANNEALED 304 STAINLESS STEEL
ASTM A216 GRADE WCC
8 Valve Bonnet ASTM A105
ASTM A351 GRADE CF8M
ASTM A193 GR B7 – ZINC PLATING (3) (7)
9 Body Stud ASTM A193 GR B7M ZINC PLATING (4) (7)
ASTM A193 GRADE B7 (3)
ASTM A193 GRADE B7M (4)
ASTM A194 GR 2H – ZINC PLATING (3) (7)
ASTM A194 GR 2HM ZINC PLATING (4) (7)
10 Body Stud Nut
ASTM A194 GRADE 2H (3)
ASTM A194 GRADE 2HM (4)
11 Body Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
12 Guide Bushing (8) STELLITE NO. 6
Cage / Retainer (4)
SOLUTION ANNEALED 304 STAINLESS STEEL
13 Close Clearance SOLUTION ANNEALED 316 STAINLESS STEEL
Cage/Seat (6)
STELLITE NO. 6
SOLUTION ANNEALED 316 STAINLESS STEEL
14 Seat Ring
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING
15 Seat Ring Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
SOLUTION ANNEALED 316 STAINLESS STEEL
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING ON SEAT
16 Plug
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING ON SEAT AND GUIDE
STELLITE NO. 6 (6) (9)
17 Plug Pin SOLUTION ANNEALED 316 STAINLESS STEEL
18 Valve Body ASTM A351 GRADE CF8M
19 Drive Nut ASTM A216 GRADE WCC
1. Materials and processes in accordance with the requirements of NACE specification MR0103.
Applications requiring compliance to MR0175, 2003 Rev. or ISO 15156 would require engineering review.
2. Inconel 718 will be substituted in applications when required due to the differential pressure.
3. Materials designated for these parts conform to NACE Class III (unexposed) bolting requirements.
4. Materials designated for these parts conform to NACE Class I or Class II (exposed) bolting requirements.
5. Consult Masoneilan for NACE Applications above ANSI Class 600 (PN 100) rating or above 450°F (232°C).
6. Optional component and materials for Close Clearance low flow trim option.
7. To be used with stainless steel body and bonnet.
8. Guide bushing not used with close clearance trim.
9. Solid Stellite is not available for Lo-dB/Anti-Cavitation plugs.

CH21000 SD - 1/09
21000 Series Control Valves 19
Materials of Construction

Cryogenic Construction
-320°F -50°F -20°F
Temperature Range (-196°C) (-46°C) (-29°C)
Ref. Δ Δ Δ
No.
Description (3) (4)
Standard Materials (1) (2) (5)
SOLUTION ANNEALED 316 STAINLESS STEEL
1 Plug Stem
HARDENED ASTM A638 GRADE 660
2 Packing Flange Stud ASTM A193 GRADE B8 CLASS 1
3 Packing Flange Nut ASTM A194 GRADE 8
4 Packing Flange ASTM A351 GRADE CF8M
5 Packing Follower AUSTENITIC STAINLESS STEEL
6 Packing Teflon V-Ring
7 Lantern Ring (Optional) AUSTENITIC STAINLESS STEEL
ASTM A351 GRADE CF8M [163C](163)
ASTM A312 GRADE TYPE 316
8 Valve Bonnet
ASTM A479 TYPE 316
ASTM A352 GRADE LCC
ASTM A193 GRADE B8 CLASS 2 (≤ 3/4" Ø)
≤ 3/4" Ø OR .75" - 2" Class 150, 300 & 600
3" - 4" Class 150 & 300 ; 3" Class 600
ASTM A453 GRADE 660 CLASS A (3/4"< Ø <1")
9 Body Stud (6)
3/4" < Ø < 1" OR 1.5"- 2" Class 900 / 1500 ; 1.5" Class 2500
AMS 4676 (≥1" )
≥ 1" Ø OR .75" - 1" Class 900 / 1500 & 2500
4" - 6" Class 600 ; 2" Class 2500
10 Body Stud Nut ASTM A194 GRADE 8
11 Body Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
STELLITE NO. 6 (STANDARD)
12 Guide Bushing
NITRONIC 60 ASTM A479 (OPTIONAL)
SOLUTION ANNEALED 304 STAINLESS STEEL (STANDARD)
13 Cage
SOLUTION ANNEALED 316 STAINLESS STEEL (OPTIONAL)
SOLUTION ANNEALED 316 STAINLESS STEEL
14 Seat Ring
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING
15 Seat Ring Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
SOLUTION ANNEALED 316 STAINLESS STEEL
16 Plug
316 STAINLESS STEEL WITH STELLITE NO. 6 HARDFACING ON SEAT
17 Plug Pin SOLUTION ANNEALED 316 STAINLESS STEEL
ASTM A351 GRADE CF8M
18 Valve Body
ASTM A352 GRADE LCC
19 Drive Nut ASTM A216 GRADE WCC
Ref. Δ Δ Δ
Temperature Range -320°F -50°F -20°F
No. (-196°C) (-46°C) (-29°C)
1. Materials recommended for Cryogenic Liquid Natural Gas (LNG) applications -320°F (-196°C).
Consult factory for suitability in other cryogenic applications.
2. Consult factory for NACE applications.
3. Trim offerings limited to Quick Change designs only.
4. Consult factory for proper actuator sizing to provide correct valve shut-off.
5. JIS and EN material equivalents are available.
6. Body stud materials also satisfy the requirements of the pressure equipment directive 97/23/EC.

CH21000 SD - 1/09
21000 Series Control Valves 20
Bellows Seal Design Features - 21000
Table of Contents
BS Series

Standard Construction complete valve assembly. Mechanical travel stops are also
Bellows seal configuration is fully compatible with the standard designed into both the bellows and valve assemblies to
21000 Series trim and actuator options providing equivalent prevent over compression or extension.
capacity capabilities for each valve size. The standard packing
box design and packing design options are used as a secondary Smart Solution
stem seal. Bellows installed cycle life can be monitored in the field by
utilizing Masoneilan’s SVI® Digital Positioner with actual
Rugged Design process data. This unique preventative maintenance option
The formed bellows construction is an externally pressurized will help improve plant safety by identifying potential
design that is capable of operating up to the full valve ANSI hazardous failures before they happen, and reduce cost by
B16.34 pressure rating. Guides are located above and below eliminating premature Bellows replacement.
the bellows providing excellent stability to withstand flow
induced and mechanical vibration. Bellows Materials
Standard Material
Maximum Life 316/316L Stainless Steel
The bellows assembly is designed for 50% compression/
extension (zero stress) at the valve mid-stroke position for Optional Materials
maximum cycle life. Bellows torsional stresses are also mini- Hastelloy C276
mized with the anti-rotation feature provided by flats on the Monel 400
plug stem. Inconel 625

High Quality
Each bellows subassembly is helium leak tested to verify
weld integrity, and is also hydro-statically tested as part of the

AISI 316 Bellows Rating Chart

70
60 ♦

Pressure (bar)

50 ♦
♦ ♦
40 ♦ ♦
30

20
10
0
20 100 150 200 250 300 350 400
Temperature (C)

Size and Ratings


Pressure Ratings: ANSI Class 150 and 300 – PN 20 and PN 50

Bellows Design Stroke Life Cycle Ratings (1)


Valve Size Maximum Stroke
inches mm
100% 50% 25%
.75"-2" .75 19
100,000 600,000 3,000,000
3"-4" 1.50 38.1 Full Full Full
2.00 50.8 Cycles Cycles Cycles
6"

1. Minimum expected average cycle life for Class 300 (PN 50) bellows operating at constant pressure.
2. Consult Masoneilan for Bellows applications above ANSI Class 300 (PN 50).

CH21000 SD - 1/09
21000 Series Control Valves 21
Materials of Construction

25
31

26

28

27

30 29

Bellows Seal Construction

CH21000 SD - 1/09
21000 Series Control Valves 22
Materials of Construction

Bellows Seal - Carbon Steel Body Version (1)

Ref. Temperature Range Δ -20°F (-29°C) 800°F (427°C) Δ


No. Description Materials

25 Valve Bonnet ASTM A216 GRADE WCC or ASTM A105


26 Bonnet Stud ASTM A193 GRADE B7
27 Bonnet Stud Nut ASTM A194 GRADE 2H
28 Bonnet Spacer Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
Carbon Steel Upper Flange ASTM A216 GRADE WCC or ASTM A105
Bonnet
29 Extension Spacer ASTM A106 GRADE B HRC 22 MAXIMUM
Assembly Lower Flange ASTM A216 GRADE WCC
Stem SOLUTION ANNEALED 316 STAINLESS STEEL
Stainless Guide Bushing ASTM A479
Steel Bellows Bellows 316 ST. ST. ASTM A240/A312
and Stem
Assembly Upper Adapter GENERAL SERVICE ANNEALED 316L ST ST
Lower Adapter
Stem ASTM B574
Hastelloy Guide Bushing STELLITE NO. 6
C(3) Bellows
and Stem Bellows Hastelloy C276 ASTM B575/B622
Assembly Upper Adapter ASTM B574
Lower
30
Stem ASTM B164 CLASS A
Monel 400 (3) Guide Bushing STELLITE NO. 6
Bellows and
Stem Bellows ASTM B164 CLASS A
Assembly Upper Adapter
ASTM B164 CLASS A
Lower
Stem INCONEL X-750
Inconel 625 (3) Guide Bushing STELLITE NO. 6
Bellows and
Stem Bellows ASTM B446
Assembly Upper Adapter
ASTM B446
Lower
31 Plug – 1/8" NPT ASTM A234 GRADE WPB
Ref. Δ Δ
Temperature Range -20°F (-29°C) 800°F (427°C)
No.
1. Materials for other components are same as listed for Standard Carbon Steel Construction.
2. Items No. 1 (plug stem) and 8 (bonnet) in Standard Materials of Construction tables are replaced by items above.
3. Optional Hastelloy C, Monel 400 and Inconel 625 Bellows Construction available.

CH21000 SD - 1/09
21000 Series Control Valves 23
Materials of Construction

Bellows Seal - Stainless Steel Body Version (1)


Temperature Range -20°F (-29°C) 650°F (343°C) 800°F (427°C)
Ref. Δ Δ Δ
No. Description Materials

25 Valve Bonnet ASTM A351 GRADE CF8M or ASTM A182 GRADE F 316
26 Bonnet Stud ASTM A193 GR B7 – ZINC PLATING ASTM A193 GRADE B7
27 Bonnet Stud Nut ASTM A194 GR 2H – ZINC PLATING ASTM A194 GRADE 2H
28 Bonnet Spacer Gasket 316L ST ST SPIRAL WOUND GASKET WITH GRAPHITE FILLER
Carbon Steel Upper Flange ASTM A351 GRADE CF8M or ASTM A182 GRADE F 316
Bonnet
29 Extension Spacer 316 St. St. ASTM A269 TY 316
Assembly Lower Flange ASTM A351 GRADE CF8M
Stem SOLUTION ANNEALED 316 STAINLESS STEEL
Stainless Guide Bushing ASTM A479
Steel Bellows Bellows 316 St. St. ASTM A240/A312
and Stem
Assembly Upper Adapter GENERAL SERVICE ANNEALED 316L ST ST
Lower Adapter
Stem ASTM B574
Hastelloy Guide Bushing STELLITE NO. 6
C (3) Bellows
and Stem Bellows Hastelloy C276 ASTM B575/B622
Assembly Upper Adapter
ASTM B574
Lower
30
Stem ASTM B164 CLASS A
Monel 400 (3) Guide Bushing STELLITE NO. 6
Bellows and
Stem Bellows ASTM B164 CLASS A
Assembly Upper Adapter
ASTM B164 CLASS A
Lower
Stem INCONEL X-750
Inconel 625 (3) Guide Bushing STELLITE NO. 6
Bellows and
Stem Bellows ASTM B446
Assembly Upper Adapter
ASTM B446
Lower
31 Plug – 1/8" NPT AUSTENITIC STAINLESS STEEL
Ref. Δ Δ Δ
Temperature Range -20°F (-29°C) 650°F (343°C) 800°F (427°C)
No.

1. Materials for other components are same as listed for Standard Stainless Steel Construction.
2. Items No. 1 (plug stem) and 8 (bonnet) in Standard Materials of Construction tables are replaced by items above.
3. Optional Hastelloy C, Monel 400 and Inconel 625 Bellows Construction available.

CH21000 SD - 1/09
21000 Series Control Valves 24
Dimensions (inches)

C C

B B
D

A A A D
Flanged Butt, Socket Weld Extension or Bellows Angle
or Threaded Ends Bonnet

21000 Series Dimensions (inches)


A
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve
150-600 900-1500 2500 150 300 600 900 1500 2500
Size
(PN 20-100) (PN 150-250) (PN 420) (PN 20) (PN 50) (PN 100) (PN 150) (PN 250) (PN 420)
(inches)
BW, SW, BW, SW, BW, SW,
RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
THD THD THD
0.75 8.24 8.5 12.5 7.25 7.46 8.11 8.11 8.11 10.75 10.75 10.75 10.75 12.12 12.12
1 8.24 8.5 12.5 7.25 7.76 8.26 8.26 8.26 11.5 11.5 11.5 11.5 12.5 12.5
1.5 9.88 9.25 13 8.75 9.25 9.76 9.88 9.88 13.12 13.12 13.12 13.12 14.12 14.25
2 11.24 11.5 14.75 10 10.51 11.1 11.26 11.38 14.75 14.75 14.88 14.88 16.25 16.37
3 13.24 12.52 11.73 12.52 13.11 13.27 13.39 15.24 15.95 15.98 16.06
4 15.5 14.49 13.86 14.49 15.12 15.51 15.36 18.27 18.34 19.02 19.09
6 20 17.76 18.62 19.25 20 20.12
8 24 21.38 22.36 22.83 24 24.09

B
ANSI ANSI
ANSI ANSI ANSI ANSI ANSI ANSI
Class Class ANSI Class ANSI Class ANSI Class
Valve Class Class Class Class Class Class
150-300 150-600 900-1500 2500 150
Size 600 300 600 900 1500 2500
(PN (PN (PN 150-250) (PN 420) (PN 20)
(inches) (PN 100) (PN 50) (PN 100) (PN 150) (PN 250) (PN 420)
20-50) 20-100)
SW & RF & RF & RF & RF & RF &
BW BW BW SW BW SW RF RTJ
THD RTJ RTJ RTJ RTJ RTJ
0.75 1.83 1.76 1.87 1.94 2.32 2.32 2.56 2.56 2.75
1 1.83 2.06 2.22 2.13 2.45 2.45 2.94 2.94 3.13
1.5 2.50 2.68 2.93 2.50 3.06 3.06 3.50 3.50 4.00
2 3.00 3.00 3.00 3.37 3.37 3.70 3.70 3.00 3.25 3.25 4.25 4.25 4.63
3 3.69 3.69 4.14 3.75 4.13 4.13 4.73 5.22
4 4.63 5.50 5.58 4.50 5.00 5.00 5.71 6.10
6 6.26 7.38 5.50 6.25 7.00
8 6.62 6.62 6.79 7.48 8.27

CH21000 SD - 1/09
21000 Series Control Valves 25
Dimensions (inches)

C C

B B
D

A A A D
Flanged Butt, Socket Weld Extension or Bellows Angle
or Threaded Ends Bonnet

21000 Series Dimensions (inches)


C
Standard Bonnet Extension Bonnet
Cryogenic Bellows
Valve Extension Bonnet Bonnet
Size
(inches) ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
150-600 900-1500 2500 150-600 900-1500 2500 150-600 900-1500 2500 150-300
(PN 20-100) (PN 150-250) (PN 420) (PN 20-100) (PN 150-250) (PN 420) (PN 20-100) (PN 150-250) (PN 420) (PN 20-50)
0.75 5.51 7.6 7.6 9.92 10.7 10.7 23.7 23.71 23.71 16.83
1 5.51 7.6 7.6 9.92 10.7 10.7 23.7 23.71 23.71 16.83
1.5 5.51 9 9 9.92 11.7 11.7 23.68 23.69 23.69 15.22
2 5.51 9 10.7 9.92 11.7 12.3 23.68 23.69 23.69 15.22
3 8 11.23 13.9 13.57 27.64 27.66 23.87
4 8.07 14.74 15.87 17.24 27.64 27.58 23.87
6 11.18 16.69 31.83 29.76
8 16.6 22.72 34.77

D
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve
150-600 900-1500 2500 150 300 600 900 1500 2500
Size
(PN 20-100) (PN 150-250) (PN 420) (PN 20) (PN 50) (PN 100) (PN 150) (PN 250) (PN 420)
(inches)
BW, SW, BW, SW, BW, SW,
RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
THD THD THD
0.75 (1)
4.13 4.25 6.25 3.62 3.88 4.13 4.13 4.13 5.38 5.38 5.38 5.38 6.06 6.06
1(1) 4.13 4.25 6.25 3.62 3.88 4.13 4.13 4.13 5.75 5.75 5.75 5.75 6.25 6.25
1.5 4.94 4.63 6.5 4.37 4.62 4.88 4.94 4.94 6.56 6.56 6.56 6.56 7.06 7.12
2 5.62 5.57 7.38 5 5.25 5.56 5.62 5.69 7.38 7.38 7.44 7.44 8.13 8.19
3 6.62 6.26 5.88 6.25 6.56 6.62 6.69 7.62 7.98 7.65 8.03
4 7.75 7.25 6.94 7.25 7.56 7.75 7.81 9.14 9.17 9.17 9.55
6 10 8.88 9.31 9.62 10 10.06
8 12 10.69 11.18 11.41 12 12.04
1. 0.75” and 1” 21000 angle body is forged only.

CH21000 SD - 1/09
21000 Series Control Valves 26
Dimensions (mm)

C C

B B
D

A A A D
Flanged Butt, Socket Weld Extension or Bellows Angle
or Threaded Ends Bonnet

21000 Series Dimensions (mm)


A
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve
150-600 900-1500 2500 150 300 600 900 1500 2500
Size
(PN 20-100) (PN 150-250) (PN 420) (PN 20) (PN 50) (PN 100) (PN 150) (PN 250) (PN 420)
(mm)
BW, SW, BW, SW, BW, SW,
RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
THD THD THD
20 209 216 318 184 189 206 206 206 273 273 273 273 308 308
25 209 216 318 184 197 210 210 210 292 292 292 292 318 318
40 251 235 330 222 235 248 251 251 333 333 333 333 359 362
50 285 292 375 254 267 282 286 289 375 375 378 378 413 416
80 336 318 298 318 333 337 340 387 405 406 408
100 394 368 352 368 384 394 390 464 466 483 485
150 508 451 473 489 508 511
200 610 543 568 580 610 612

B
ANSI ANSI
ANSI ANSI ANSI ANSI ANSI ANSI
Class Class ANSI Class ANSI Class ANSI Class
Valve Class Class Class Class Class Class
150-300 150-600 900-1500 2500 150
Size 600 300 600 900 1500 2500
(PN (PN (PN 150-250) (PN 420) (PN 20)
(mm) (PN 100) (PN 50) (PN 100) (PN 150) (PN 250) (PN 420)
20-50) 20-100)
SW & RF & RF & RF & RF & RF &
BW BW BW SW BW SW RF RTJ
THD RTJ RTJ RTJ RTJ RTJ
20 46 45 47 49 59 59 65 65 70
25 46 52 56 54 62 62 75 75 80
40 64 68 74 64 78 78 89 89 102
50 76 76 76 86 86 94 94 76 83 83 108 108 118
80 94 94 105 95 105 105 120 132
100 118 140 142 114 127 127 145 155
150 159 187 140 159 178
200 168 168 172 190 210

CH21000 SD - 1/09
21000 Series Control Valves 27
Dimensions (mm)

C C

B B
D

A A A D
Flanged Butt, Socket Weld Extension or Bellows Angle
or Threaded Ends Bonnet

21000 Series Dimensions (mm)


C
Standard Bonnet Extension Bonnet
Cryogenic Bellows
Valve Extension Bonnet Bonnet
Size
(mm) ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
150-600 900-1500 2500 150-600 900-1500 2500 150-600 900-1500 2500 150-300
(PN 20-100) (PN 150-250) (PN 420) (PN 20-100) (PN 150-250) (PN 420) (PN 20-100) (PN 150-250) (PN 420) (PN 20-50)
20 140 193 193 252 272 272 602 602 602 427
25 140 193 193 252 272 272 602 602 602 427
40 140 229 229 252 297 297 601 602 602 387
50 140 229 272 252 297 312 601 602 602 387
80 203 285 353 345 702 703 606
100 205 374 403 438 702 701 606
150 284 424 808 756
200 422 577 883

D
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve
150-600 900-1500 2500 150 300 600 900 1500 2500
Size
(PN 20-100) (PN 150-250) (PN 420) (PN 20) (PN 50) (PN 100) (PN 150) (PN 250) (PN 420)
(mm)
BW, SW, BW, SW, BW, SW,
RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
THD THD THD
20 (1)
105 108 159 92 99 105 105 105 137 137 137 137 154 154
25 (1) 105 108 159 92 99 105 105 105 146 146 146 146 159 159
40 125 118 165 111 117 124 125 125 167 167 167 167 179 181
50 143 141 187 127 133 141 143 145 187 187 189 189 207 208
80 168 159 149 159 167 168 170 194 203 194 204
100 197 184 176 184 192 197 198 232 233 233 243
150 254 226 236 244 254 256
200 305 272 284 290 305 306
1. 20mm and 25mm 21000 angle body is forged only.

CH21000 SD - 1/09
21000 Series Control Valves 28
Weights

Body S/A with Standard Bonnet (lbs)


Valve ANSI Class ANSI Class ANSI Class ANSI Class
Size 150 – 300 (PN 20 – 50) 600 (PN 100) 900 – 1500 (PN 150 – 250) 2500 (PN 420)

(inches) FLG BW, SW & THD FLG BW, SW & THD FLG BW, SW & THD FLG BW, SW & THD
0.75 36 27 38 27 57 44 70 44
1 36 27 38 27 75 44 90 44
1.5 49 36 53 36 100 57 118 57
2 57 44 64 44 144 82 255 154
3 127 73 128 99 199 146
4 196 121 216 135 409 318
6 355 238 450 272
8 682 610 771 610

Body S/A with Standard Bonnet (kg)


Valve ANSI Class ANSI Class ANSI Class ANSI Class
Size 150 – 300 (PN 20 – 50) 600 (PN 100) 900 – 1500 (PN 150 – 250) 2500 (PN 420)

(mm) FLG BW, SW & THD FLG BW, SW & THD FLG BW, SW & THD FLG BW, SW & THD
20 16 12 17 12 26 20 32 20
25 16 12 17 12 34 20 41 20
40 22 16 24 16 45 26 53 26
50 26 20 29 20 65 37 116 70
80 58 33 58 45 90 66
100 89 55 98 61 186 144
150 161 108 204 123
200 309 277 350 277

CH21000 SD - 1/09
21000 Series Control Valves 29
Dimensions and Weights (in./lbs)

XX

D YY

C
Shown with optional Handwheel
Dimensions and Weights

Actuator Actuator Dimensions (inches) Weights (lbs.)


Size Standard w/Handwheel
A B (Model 88) C D
6 11.50 15.54 (17.52) 10.00 9.00 45 60
10 14.50 19.58 (21.54) 10.90 12.00 85 105
16 18.75 28.22 (30.79) 14.00 18.00 210 245
23 21.63 30.71 (33.27) 16.00 18.00 265 320

Actuator Removal Clearance = 6 inches Limit Stops (inches)


Up Stop

Center of Gravity (inches) Size Model Overall Height B

Without Handwheel 6 19.45


10 25.43
Size X Y 87
16 36.42
6 .19 9.75
23 38.84
10 .0 12.88
6 19.16
16 .13 18.50
10 25.06
23 .06 21.13 88
16 35.48
With Handwheel 23 38.65
Size XX YY Down Stop
6 1.25 9.13 Size Model Overall Height B
10 0.88 12.00 6 19.80
16 1.38 16.75 10 25.98
87
23 1.38 19.00 16 37.20
23 39.90
6 19.74
10 25.85
88
16 37.46
23 40.33

CH21000 SD - 1/09
21000 Series Control Valves 30
Dimensions and Weights (mm/kg)

XX

D YY

Dimensions and Weights Shown with optional Handwheel

Actuator Actuator Dimensions (mm) Weights (kg)


Size Standard w/Handwheel
A B (Model 88) C D
6 292 395 (445) 254 229 20 27
10 368 497 (547) 277 305 39 48
16 476 717 (782) 356 457 95 111
23 549 780 (845) 406 457 120 145

Actuator Removal Clearance = 152mm Limit Stops (mm)


Up Stop
Size Model Overall Height B
Center of Gravity (mm)
6 494
Without Handwheel
10 646
Size X Y 87
16 925
6 5 248
23 987
10 0 327
6 487
16 3 470
10 636
23 2 537 88
16 901
23 982
With Handwheel
Size XX YY Down Stop
6 32 232 Size Model Overall Height B
10 22 305 6 503
16 35 425 10 660
87
23 35 483 16 945
23 1014
6 501
10 657
88
16 952
23 1024

CH21000 SD - 1/09
21000 Series Control Valves 31
DIRECT SALES OFFICE LOCATIONS
BELGIUM INDIA THE NETHERLANDS UNITED ARAB EMIRATES
Phone: +32-2-344-0970 Mumbai Phone: +31-10-438-4122 Phone: +971-4-8838-752
Fax: +32-2-344-1123 Phone: +91-22-8354790 Fax: +31-10-438-4443 Fax: +971-4-8838-038
Fax: +91-22-8354791
BRAZIL New Delhi RUSSIA UNITED KINGDOM
Phone: 55-11-2146-3600 Phone: +91-11-2-6164175 Veliky Novgorod Uxbridge
Fax: 55-11-2146-3610 Fax: +91-11-5-1659635 Phone: +7-8162-15-7898 Phone: +44-1895-454-900
Fax: +7-8162-15-7921 Fax: +44-1895-454-919
CANADA ITALY Moscow
Ontario Phone: +39-081-7892-111 Phone: +7 495-585-1276 UNITED STATES
Phone: 905-335-3529 Fax: +39-081-7892-208 Fax: +7 495-585-1279 Massachusetts
Fax: 905-336-7628 Phone: 508-586-4600
JAPAN SAUDI ARABIA Fax: 508-427-8971
CHINA Chiba Phone: +966-3-341-0278 Corpus Christi, Texas
Phone: +86-10-8486-4515 Phone: +81-43-297-9222 Fax: +966-3-341-7624 Phone: 361-881-8182
Fax: +86-10-8486-5305 Fax: +81-43-299-1115 Fax: 361-881-8246
SINGAPORE Dresser Direct
FRANCE KOREA Phone: +65-6-6861-6100 Deer Park, Texas
Courbevoie Phone: +82-2-2274-0748 Fax: +65-6-6861-7172 Phone: 281-884-1000
Phone: +33-1-4904-9000 Fax: +82-2-2274-0794 Fax: 281-884-1010
Fax: +33-1-4904-9010 SOUTH AFRICA (Contractor Sales)
KUWAIT Phone: +27-11-452-1550 Houston, Texas
GERMANY Phone: +965-9061157 Fax: +27-11-452-6542 Phone: 832-590-2303
Viersen Fax: +965-3987879 Fax: 832-590-2529
Phone: +49-2162-8170-0 SOUTH & CENTRAL California
Fax: +49-2162-8170-280 MALAYSIA AMERICA AND THE Phone: 562-941-7610
Frankfurt Phone: +60-3-2161-0322 CARIBBEAN Fax: 562-941-7810
Phone: +49-69-439350 Fax: +60-3-2163-6312 Phone: 832-590-2303
Fax: +49-69-4970802 Fax: 832-590-2529
MEXICO
Phone: 52-5-310-9863 SPAIN
Fax: 52-5-310-5584 Phone: +34-93-652-6430
Fax: +34-93-652-6444

Aftermarket Value Services


Dresser - Masoneilan, a leading manufacturer of automated process control solutions, offers world-class global aftermarket
services. Consistent and high quality services executed through a network of fully authorized and certified third party service
centers, as well as company owned facilities include: Valve Repair, Technical Training, Field Support, Spare Parts Supply, Complete
Equipment Replacement and Comprehensive Diagnostics.

About Dresser, Inc. Dresser Masoneilan


Dresser, Inc. is a leader in providing highly engineered With its breadth of products, unequaled global presence and
infrastructure products for the global energy industry. The advanced process control expertise, Dresser Masoneilan is
company has leading positions in a broad portfolio of uniquely positioned to be the leading provider of flexible, best
products including valves, actuators, meters, switches, fit control valve solutions.
regulators, piping products, natural gas-fueled engines, retail
fuel dispensers and associated retail point of sale systems Supported by an integrated network of sales offices, Dresser
and air and gas handling equipment. Masoneilan provides the widest range of valve solutions and
services for virtually every process control application.
Leading brand names within the Dresser portfolio include
Dresser Wayne® retail fueling systems, Waukesha® natural
gas-fired engines, Masoneilan® control valves, Mooney®
regulators, Consolidated® pressure relief valves, and Roots®
blowers and rotary gas meters. It has manufacturing and
customer service facilities located strategically worldwide
and a sales presence in more than 100 countries. The
company’s website can be accessed at www.dresser.com.

Dresser Masoneilan
85 Bodwell Street
Avon, MA 02322-1190
Tele: 508-586-4600 / Fax: 508-941-5497
Email: sales@masoneilan.com

© 2008 Dresser, Inc. All rights reserved. www.dresser.com

CH21000 1/09
DV-195-28000 SD-f2.qxd 9/28/06 2:31 PM Page 1

Masoneilan ®
Specification Data

28000 Series CH28000

Varipak Control Valves


®
10/06

Precise Microflow Valves


with Compact Design
and Flexible Capabilities
DV-195-28000 SD-f2.qxd 9/28/06 2:31 PM Page 2

Table of Contents

Numbering System . . . . . . . . . . . . . . . . . . . . . . . . .3
Micro-Flow Control Innovation . . . . . . . . . . . . . . . . .4
General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Materials of Construction . . . . . . . . . . . . . . . . . . . . .6
Standard Flangeless Varipak . . . . . . . . . . . . . . . . . .8
Standard Flanged Varipak . . . . . . . . . . . . . . . . . . . .9
Varilog® Anti-Cavitation Varipak . . . . . . . . . . . . . . .10
High Pressure Varipak . . . . . . . . . . . . . . . . . . . . . .11
Bellows Seal Varipak . . . . . . . . . . . . . . . . . . . . . . .12
Cryogenic Varipak . . . . . . . . . . . . . . . . . . . . . . . . .13
Accessories and Options . . . . . . . . . . . . . . . . . . . .14
Standard Actuator Options . . . . . . . . . . . . . . . . . .15

Foreword

Designed specifically for low flow applications, the Masoneilan unique design includes a multi-stage axial flow plug and liner,
28000 Series Varipak provides excellent throttling control which provides dirt tolerant operation and high wear resistance.
performance with a wide range of options and capabilities.
Design optimization has also resulted in an extremely integrated Design Flexibility
and compact assembly. Key design features include: Other standard configurations include a High Pressure ANSI
Class 2500 design, a zero emissions Bellows Seal design,
Heavy Top-Guiding and a design for cryogenic applications. The Varipak is also
Rugged valve plug support is provided along the entire stroke available with an angle body design to accommodate existing
length using an integrated plug guide and seat ring. piping configurations.
This ensures excellent plug stability and control even under
high pressure drop conditions. Heavy guiding is critical for Ease of Maintenance
controlling vibration damage, providing dependable control and Varipak's simple top-entry body construction includes an inte-
seating performance, and minimizing trim mechanical wear. grated body and bonnet design, which allows for easy access
and removal of the quick change trim. The integral liner and
Application Flexibility seat ring also reduces components and simplifies assembly
Ten standard contoured trim designs are available providing and disassembly. Modularity of the actuator design further
flexible application using the same body platform. This helps to enhances maintainability of this unique valve assembly.
eliminate the effects of valve oversizing and improves control
loop performance resulting in higher process efficiency.

Adjustable Cv
In addition to multiple standard trim sets, the Varipak is also
available with an adjustable Cv option. This feature allows
users to easily increase or decrease the Cv setting in order to
accommodate changing operating conditions. Adjustment is
achieved by simply setting a knob within the actuator assembly
(see page 4 for details).

Compact Assembly
Maximum space savings is provided by the Varipak assembly
through modular design and force amplification actuator tech-
nology. The actuator also includes a low profile top-mounted
handwheel option.

Anti-Cavitation Trim
Varipak is also available with an effective high pressure liquid
letdown anti-cavitation trim solution - the Varilog® trim. This Figure 1: Varipak Family

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Numbering System

1st 2nd 1st 2nd 3rd 4th 5th Suffix


2 2 8

Actuator Body Actuator mounting Trim Maximum Adjustable Construction


type series position N° Cv Cv Option
27 Air-to-Close 0 Undefined 0 3.8 0 Undefined Standard
28
28 Air-to-Open 1 (*) (**) 1 2.3 1 Without A Angle
2 (**) 2 1.2 2 With BS Bellows seal
3 3 0.6 EB Cryogenic
4 4 0.25 HP High pressure
5 0.10 MS Anti-cavitation
* Standard actuator
6 0.050 SP Special
mounting arrangement
7 0.025
** Flanged valve 8 0.010
mounting positions 9 0.004
Face-to-face =
102 mm (4.02")

Figure 2: Actuator Mounting Positions

Particulars contained in this publication are for general information only and Masoneilan reserves the right to modify the
contents without prior notice. No warranty either expressed or implied is either given or intended.

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Micro-Flow Control Innovation

Optimized Cv Characteristics
VariPak is far superior to conventional microflow valves in
that it provides the user with a very wide range of nominal
Cv ranges from 0.0016 to 3.8, using only eight plugs and
five seats.

Precise CV Calibration and Selection - CV and FL

Flow Coefficient Cv
Valve Sizes Critical
Trim With Adjustable Cv Function Flow
Without
No. Adjustable Factor
.5" .75" 1" Risk- FL
Min Max Cv Function
(15mm) (20mm) (25mm) Free(3)

• • • 9 0.0016 0.0020 0.0024 0.0028 0.0032 0.0036 0.0040 0.0040 0.85

• • • 8 0.004 0.005 0.006 0.007 0.008 0.009 0.010 0.010 0.85

• • • 7 0.010 0.013 0.016 0.019 0.021 0.023 0.025 0.025 0.85

• • • 6 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.050 0.85

• • • 5 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.10 0.85

• • • 4 0.10 0.13 0.16 0.19 0.21 0.23 0.25 0.25 0.90

• • • 3 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.60 0.90

• • • 2 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.2 0.92

• • • 1 0.9 1.1 1.3 1.5 1.7 1.9 2.1 2.3 2.3 0.92
(2) (1)
• • 0 1.5 1.9 2.3 2.6 2.9 3.2 3.5 3.8 3.8 0.92

(1) Flangeless, flanged or threaded connections.


(2) Flangeless connections.
(3) The "Risk-free" setting allows for easy valve capacity adjustments in the field to meet changing service conditions.

Figure 3: Flow Coefficient Adjustment

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General Data

Body Trim
Type Plug type
• globe style with angle style option • contoured, heavy top guided, multistaged anticavitation
Sizes (Varilog)
• 1" (DN 25) standard Seat type
• 1/2" (DN 15) and 3/4" (DN 20) optional • metal seat
Materials Cv ratio
• Standard: • 500/1 at max. Cv
type 316L St. St. • 200/1 at min. Cv
• Optional: Flow characteristics
Monel ®, Hastelloy® C, Alloy 20, others • linear (trim No. 0 to 5)
Options • modified linear (trim No. 6 to 9)
• Flanged valve Flow direction
• Anti-cavitation Varilog® • flow-to-open
• High pressure
• Bellows seal Actuator
• Cryogenic Type
• Angle valve • spring-opposed rolling diaphragm
• NACE version Action
• direct or reverse, easily performed without additional
parts
Cv adjustment
• optional adjustable knob / lever
Handwheel
• optional top mounted
Air connection
• 1/8" NPT

Temperature Range /Seat Leakage

Valve Type Temperature Range (1) Seat Class (2)


Standard and High Pressure Valves -320°F to +650°F (-192°C to +343°C)
Cryogenic Valves -455°F to +300°F (-270°C to +150°C) IV V
Varilog Anti-Cavitation Valves -20°F to +650°F (-29°C to +343°C)
(1) Please consult Masoneilan for applications outside the temperature range.
(2) Class IV seat leakage is standard and Class V is optional. Seat leakage class ratings per IEC 534-4 and ANSI/FCI 70-2.

Ratings /End Connections**

ANSI Class 150-1500 ANSI Class 150-600


Valve Sizes
Maximum ISO PN 20-250 ISO PN 20-100
Cv Flanged Flanged
inches mm Flangeless Threaded SW BW Face-to-Face: Face-to-Face:
6.3" (160mm) 4" (102mm)
.5 15 2.3 • • • • •
.75 20 2.3 • (*) • • • •
1 25 3.8 • • • • • •

* Available with maximum rating of ANSI Class 600 / ISO PN 100.


** Please consult Masoneilan for applications requiring ANSI Class 2500 / ISO PN 420 rating.

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Materials

15

14

13

11

10

2
12

1
Figure 4: Cut-away View

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Materials

Materials* (Standard and NACE Construction) (1)


-320°F +450°F +650°F -20°F +450°F
Ref. Temperature Range -196°C +232°C +343°C -29°C +232°C
No. ∇ ∇ ∇ ∇
Description Standard Materials (Optional Materials) NACE Materials
316L St. St. ASTM A182 Gr. F 316L (forging)
22 HRC Max.
1 Body 316L St. St. ASTM A351 Gr. CF3M (casting)
Optional: Monel ®, Hastelloy ® C, Alloy 20
17-4 PH St. St. ASTM A564 Gr. 630 Condition H900
MONEL K 500 35 HRC Max.
(Max Cv >_ 0.10, trims No. 0 to 5)
2 Seat
Solid Stellite® No. 6 (Max Cv <
_ 0.05, trims No. 6 to 9) 35 HRC Max.
Optional: 440C St. St., Monel , Hastelloy ® C, Alloy 20
®

Plug Solid Stellite® No. 6


(Max Cv > _ 0.10, trims No. 0 to 5)
Plug and Stem 316 St. St. (Max Cv > _ 0.10, trims No. 0 to 5) 22 HRC Max.
3
Stem S/A One Piece Solid Stellite No. 12
®

(Max Cv <
_ 0.05, trims No. 6 to 9)
Optional: 440C St. St., Monel ®, Hastelloy ® C, Alloy 20
4 Seat Ring Gasket Grafoil® with 316 St. St. inserts PTFE Fiberglass Reinforced
5 Seat Ring Retainer 17-4 PH St. St. ASTM A564 Gr. 630 Condition H1075 MONEL K 500 35 HRC Max.
Kevlar ® PTFE (standard up to Kevlar ® PTFE (standard up to
ASME Class 1500) ASME Class 1500)
6 Packing
Lattyflon® (with optional
Lattyflon® (with optional Viton® O-rings)
Viton® O-rings)
7 Packing Follower 303 St. St. ASTM A582 TY 303 ASTM A479 TY 304 22 HRC Max.
8 Packing Spacer 316 St. St. ASTM A479 TY 316 22 HRC Max.
9 Packing Flange 304 St. St. AISI 304 ASTM A743 Gr. CF8 22 HRC Max.
304 St. St. ASTM A193 Gr. B8
(Class III)
10 Packing Flange Studs 304 St. St. ASTM A193 Gr. B8
304 St. St. ASTM A193 Gr. B8
(Class I or II) 22 HRC Max.

304 St. St. ASTM A194 Gr. 8


(Class III)
11 Packing Flange Nuts 304 St. St. ASTM A193 Gr. 8
304 St. St. ASTM A194 Gr. 8A
(Class I or II) 22 HRC Max.
12 Safety Pin 316 St. St. ASTM A479 TY 316 22 HRC Max.
13 Cv Adjustment Knob Stainless Steel Stainless Steel
Polycarbonate Polycarbonate
14 Actuator Cover
Optional: Stainless Steel Optional: Stainless Steel
15 Handwheel (optional) Lexan® + Austenitic St. St. Lexan® + Austenitic St. St.
Notes:
(1) Materials and processes in accordance with the requirements of NACE specification MR0103.
Applications requiring compliance to MR0175, 2003 Rev. or ISO 15156 would require engineering review.
(2) Materials designated for these parts conform to NACE Class III bolting requirements. Material not applicable
(3) Materials designated for these parts conform to NACE Class I or Class II bolting requirements.
(4) Consult Masoneilan for NACE Applications above ANSI Class 600 rating.

* Materials noted throughout text are for reference only. Masoneilan


reserves the right to supply trade name material or equivalent.

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Standard Flangeless Varipak - 28000 Series

The standard flangeless Varipak valve is widely used in all industries. This
can be attributed to the overall compactness and simplicity of the flangeless
construction, and the wide application range of the stainless steel body design.
• Numbering system: see page 3.
• General data: see page 5.
• Materials: standard construction, see page 7.
• Accessories and options: see page 14.

Figure 5: Standard Flangeless Varipak

Rated CV Range /Weight

Body / Actuator Assembly Weight Rated CV Range


15.4 lbs (7 kg) 3.8 to 0.0040 (trim No. 0 to 9)

Dimensions - inches (mm)

Standard Varipak (Stainless Steel) Bar Stock Body (For Non-Castable Material)
4.13 10.24
(105) (260) Handwheel (optional)

12.80
(325)
11.10
(282)
2 holes tapped
5
⁄16" - 18 UNC
depth 11 (7⁄16")

1
⁄2" NPT 1.77
3
⁄4" NPT
1" NPT
)Optional
1.30
(33)
4.02
(102) 8.56
(217.5)
1.10
(28)
(45)

Provide a removal clearance of 5.5 inches (140 mm)

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Standard Flanged Varipak - 28000 Series

The Varipak is also available in flanged configurations with connections and


ratings as indicated in the table below.
• Numbering system: see page 3.
• General data: see page 5.
• Materials: standard construction, see page 7.
• Accessories and options: see page 14.

Figure 6: Standard Flanged Varipak

Flange Ratings /Weight

Face-to-Face Dimensions Flange Ratings Body/Actuator S/A Weight* Rated CV Range


ANSI Class 150-600
8 to 10 kg
4" (102mm) ISO PN 20-100
(17.4 to 22 lbs)
(raised face only)
3.8 to 0.0040
ANSI Class 150-1500 (trim No. 0 to 9)
ISO PN 20-250 10 to 12 kg
6.3" (160mm)
DIN PN 10-250 (22 to 26.5 lbs)
(RF, FF, RTS, etc...)
*depending on rating.

Dimensions - inches (mm)

4.13 10.24
(105) (260) Handwheel (optional)

12.80
(325)
11.10
(282)
2 holes tapped
5
⁄16" - 18 UNC
depth 11 (7⁄16")

6.30 4.02
(160) (102)
8.56
(217.5)
Provide a removal clearance of 5.5 inches (140 mm)

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Varilog® Anti-Cavitation Varipak - 28000 MS Series

The Varilog multi-stage trim design provides unmatched anticavitation performance in


low flow applications.
It minimizes erosion and vibrations, which typically leads to failure in conventional
single-seated valves. The Varilog trim is available with the standard Varipak body
designs in either the flanged or flangeless configurations.
• Numbering system: see page 3.
• General data: see page 5.
• Accessories and options: see page 14.
• Materials: see chart below.

Figure 7: Varilog Trim Subassembly

Specific Characteristics

Rated CV Range Critical Flow Factor FL Temperature Range Materials

ASTM A 564 Gr. 630 Condition H900


Seat Type 17-4 PH St. St.
0.60 to 0.050 -20°F to +660°F One part from solid Stellite No. 12
≥ 0.98 Plug
(trim No. 3 to 6) (-29°C to +350°C) or ASTM A 276 type 440 C St. St.

Other Parts Standard Construction: see page 7

Dimensions - inches (mm)

Standard Varipak (Stainless Steel) Bar Stock Body (For Non-Castable Material)
4.13 10.24
(105) (260) Handwheel (optional)

12.80
(325)
11.10
(282)
2 holes tapped
5/16" - 18 UNC

depth 11 (7/16")

1
⁄2" NPT 1.77
3
⁄4" NPT
1" NPT
) Optional
1.30
(33)
4.02
(102) 8.56
(217.5)
1.10
(28)
(45)

Provide a removal clearance of 5.5 inches (140 mm)

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High Pressure Varipak - 28000 HP Series

Where very high upstream pressure occurs or where the pressure drop
exceeds the pressure rating of the standard body (see page 8), a high pres-
sure Varipak is the recommended choice.
• Numbering system: see page 3.
• General data: see page 5.
• Accessories and options: see page 14.
• Materials: see chart below.

Figure 8: High Pressure Varipak

Specific Characteristics

Rated CV Range Body Rating Seat Leakage Materials

ASTM A 182 Gr. F 316L


Body
0.60 to 0.0040 ANSI Class 2500 Optional: ASTM A182 Gr. F 316
Class IV
(trim No. 3 to 9) ISO PN 420
Other Parts Standard Construction: see page 7

Dimensions - inches (mm)

Handwheel (optional) 1
⁄4" NPT
4.13 10.24 Supply Connection
(105) (260)
1
⁄4" NPT
Instrument Connection

2.24
(57)
12.80 Valve Sizes X
(325)
2 holes tapped 11.10 inches mm inches mm
5
⁄16" - 18 UNC (282)
depth 11 (7⁄16") 6.38 .5 15 3.15 80
(162)
.75 20
4.02 102
1 25
1
⁄2" NPT
3 1.10
⁄4" NPT Optional
(28) 8.56
1" NPT (217.5) Provide a removal clearance of 5.5 inches (140 mm)

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Bellows Seal Varipak - 28000 BS Series

A version of the Varipak with bellows seal is available for applications requiring zero
leakage at the packing box.
This type of valve is often needed for applications involving the handling of flammable,
toxic or explosive fluids.
• Numbering system: see page 3.
• General data: see page 5.
• Accessories and options: see page 14.
• Materials: see chart below.

Figure 9a: Bellows Seal Varipak

Specific Characteristics

Rated CV Seat Operating


Body Rating Materials
Range Leakage Pressures
ASTM A 182 Gr. F 316L
Body Optional: A182 Gr. F 316
800 psi at +212°F
2.3 to 0.0040 ANSI Class 150-600 Class IV (55 bar at +100°C) Plug/ Bellows Plug and Seat: Standard Materials
(trim No. 1 to 9) ISO PN 10-100 580 psi at +392°F Subassembly Bellows Assembly: 316L St. St.
(40 bar at +200°C) Viton® O-rings

Other Parts Standard Construction: see page 7

Dimensions - inches (mm)


4.13 10.24
(105) (260) Handwheel
(optional)

12.80
(325)
11.10
(282)
2 holes tapped
5/16" - 18 UNC

depth 11 (7/16")

Figure 9b: Plug and


1
⁄2" NPT Bellows Subassembly
3

1" NPT
)
⁄4" NPT Optional
1.30
(33)
4.02
(102) 8.56
(217.5)
Provide a removal clearance of 5.5 inches (140 mm)
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Cryogenic Varipak - 28000 EB Series

Simplified maintenance The bonnet is located away from the cryogenic fluid, which
The cryogenic Varipak meets the requirements of cryogenic means that the body gasket is not inside the cold zone. This
processes requiring thermal insulation. An ‘insulating interface’ design prevents any leakage of the cryogen into the insulated
sets up between the valve body (‘cold zone’) and the body zone.
extension located in the higher temperature area (‘warm Body extension
zone’). The valve body assembly and its thermal extension are The body extension and coupling sleeve are thin-walled metal
positioned inside the ‘cold box’. The plug can be easily tubes so as to minimize the inflow of heat by conduction. The
removed and inspected without disturbing the valve body. This annular space is reduced in order to exclude any convection
precludes any preliminary, complicated dismounting, and more currents.
importantly, prevents interfering in any way with the ‘cold box’.
Plug
Body The design of the plug allows the working parts to be perfectly
The valve body, manufactured from a material suitable for low centered in relation to the seat and provides a uniform temper-
temperatures, maintains ductility in service. It can be conve- ature zone for the guiding.
niently mounted to suit any specific piping needs. However, • Numbering system: see page 3.
arrangements must be made so that the angle between the • General data: see page 5.
valve axis and vertical does not exceed 60°. • Accessories and options: see page 14.
• Materials: see chart below.

Specific Characteristics

Rated CV Temperature Seat


Body Rating Materials
Range Range Leakage
Body and
ASTM A 182 Gr. F 316L
Extension

ANSI Class 150-600 Plug/Stem Standard Material


ISO PN 20-100 Trim No. 0: Standard Material
-455°F to +300°F
3.8 to 0.10 excepted trim No. 0: Seat Trim No. 1 to 5: ASTM A 564 Gr. 630
(-270°C to + 150°C) Class IV
(trim No. 0 to 5) ANSI Class 150-300
ISO PN 20-50 Condition H900 Type 17-4 PH. St. St.
O-ring Seat
PTFE
Gasket
Other Parts Standard Construction: see page 7

Dimensions - inches (mm)


Handwheel
10.24 (optional)
4.13
(105) (260)

2.24
(57)

2 holes tapped 22.13


5⁄ " - 18 UNC
(562)
16
depth 11 (7⁄16")
20.43
(519)
15.71
(399)
8.56
(217.5)
1
⁄4" NPT Figure 10:
Supply Cryogenic Varipak
Connection
1
⁄4" NPT 4.02 Provide a removal clearance of 5.5 inches (140 mm)
1.30 Instrument (102)
(33) Connection
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Accessories and Options

Pneumatic Positioner (Model 7700P)


Type Supply pressure effect
pneumatic, force balance 0.05% of full stroke variation per
Mounting psi supply pressure change
built-in bracket in actuator (0.07% per 100 mbar)
Action Open loop gain
direct: increasing instrument signal 70
increases air output Linearity
Characteristics ± 0.5%
linear Sensitivity
Instrument signal 0.1%
200 to 1000, 400 to 2050 or Repeatability
3 to 15, 6 to 30 or 3 to 27 psi 0.1%
(200 to 1850 mbar) Full stroke time
3 to 9, and 9 to 15 psi less than one second
(200 to 600 and 600 to 1000 mbar) Weight
split range 3.3 lbs (1.5 kg)
Connections
1/4" NPT instrument and supply — Other Accessories
1/8" NPT output Proximity sensors and limit switches
Average air consumption Digital positioners - HART® and Fieldbus
0.15 scfm at 30 psi supply Foundation
Figure 11: Model 7700P (0.26 Nm3/h at 2.1 bar supply)
Pneumatic Positioner Handwheel, airsets and solenoid valves
Max. air output
4.20 scfm (7 Nm3/h)

Electropneumatic Positioner (Model 7700E)


Type Hazardous Location Protection
electropneumatic, force balance ATEX Approvals (94/9/EC Directive)
Mounting Explosionproof
compact, without external linkage No. SIRA 02 ATEX 1274
to the actuator (see Fig. 8) Intrinsic Safety
Action No. SIRA 02 ATEX 2277 X
direct: increasing instrument signal FM (Factory Mutual) Approvals
increases air output Explosionproof
Characteristics Intrinsic Safety
linear Non-incendive and
Instrument signal Dust-ignitionproof
4-20 mA CSA Approvals
Air connections (Canadian Standards Association)
1/4" NPT supply - 1/8" NPT output Explosionproof
Average air consumption Intrinsic Safety
0.24 scfm (0.4 Nm3/h) Non-incendive
Electrical connections
1/2" NPT or M20
Weight
Figure 12: Model 7700E 7.7 lbs (3.5 kg)
Electropneumatic Positioner

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Standard Actuator Options

Figure 14: Varipak with Non-Adjustable


Cv Actuator (cover removed)

Figure 13: Non Adjustable Cv Actuator

Figure 15: Varipak with 7700E


Electropneumatic Positioner

Figure 16: Adjustable Cv Actuator

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BELGIUM INDIA
Dresser Valves Europe Dresser Valve India Pvt. Ltd.
Boulevard du Souverain 207 B2 305/306, “Midas”, Sahar Plaza
Vorstlaan, Mathurdas Vasanji Road
B-1160 Brussels, Belgium
Phone: +32-2-344-0970
J.B. Nagar, Andheri East
Mumbai, 400059, India Sales Office
Fax: +32-2-344-1123 Phone: +91-22-8354790

BRAZIL
Fax: +91-22-8354791 Locations
Dresser Industria e Comercio Ltda Dresser Valve India Pvt. Ltd.
Divisao Masoneilan 205, Mohta Building
Rua Funchal, 129 - Conj. 5A 4 Bhikaiji Cama Place
04551-060 - Sao Paulo - SP Brazil New Delhi, 110 066, India
Phone: 55-11-2146-3600 Phone: +91-11-2-6164175
Fax: 55-11-2146-3610 Fax: +91-11-5-1659635 RUSSIA UNITED KINGDOM
DS Controls DI U.K. Ltd.
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DI Canada, Inc. Via Cassano, 77 Phone: +7-8162-15-7898 Phone: +44-1695-52600
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GERMANY Dresser Flow Solutions C/Murcia 39 C Dresser Flow Solutions
Dresser Valves Europe GmbH Business Suite, 19A-9-1, Level 9 08830 Sant Boi de Llobregat (Contractor Sales)
Heiligenstrasse 75 UOA Centre, No. 19, Jalan Pinang Barcelona, Spain 16240 Port Northwest Drive
Viersen D-41751, Germany 50450 Kuala Lumpur, West Malaysia Phone: +34-93-652-6430 Houston, TX 77041
Phone: +49-2162-8170-0 Phone: +60-3-2161-0322 Fax: +34-93-652-6444 Phone: 832-590-2303
Fax: +49-2162-8170-280 Fax: +60-3-2163-3612 Fax: 832-590-2529
UNITED ARAB EMIRATES
Dresser Valves Europe GmbH MEXICO Dresser Flow Solutions Dresser - Masoneilan
Uhlandstrasse 58 Dresser Valve de Mexico, S.A. de C.V. Middle East Operations 12015 Mora Drive, Unit 2
60314 Frankfurt, Germany Henry Ford No. 114, Esq. Fulton P.O. Box 61302 Santa Fe Springs, CA 90670
Phone: +49-69-439350 Fraccionamiento Industrial San Roundabout 8 Phone: 562-941-7610
Fax: +49-69-4970802 Nicolas Units JA01 & JA02 Fax: 562-941-7810
54030 Tlalnepantla Estado de Mexico Jebel Ali Free Zone
Phone: 52-5-310-9863 Dubai, U. A. E.
Fax: 52-5-310-5584 Phone: +971-4-8838-752
Fax: +971-4-8838-038
THE NETHERLANDS
Dresser Valves Europe
Steenhouwerstraat 11
3194 AG Hoogvliet, The Netherlands
Phone: +31-10-438-4122
Fax: +31-10-438-4443

CH28000 SD - 10/06
Varipak® 28000 Series
Copyright 2006 Dresser, Inc. All rights reserved. www.masoneilan.com Control Valves
Masoneilan ®
Specification Data

37002 Series MiniTork II


®
CM37002

Control Valves 09/05

Heavy Duty Automatic


Throttling Control
Butterfly Valves
Table of Contents

Foreword....................................................................2
Numbering System ....................................................3
General Data ............................................................3
Body Assembly Data ................................................4
Actuator Data ............................................................4
Rated Flow Coefficients (CV) ....................................5
Pressure Recovery Coefficient (FL) ..........................5
Materials ....................................................................6
Dimensions and Weights ..........................................7

Foreword

The MiniTork® II is a heavy duty automatic throttling control Valve Position Indicator – highly visible, which allows quick
butterfly valve that provides superior performance by incorpo- visual inspection of disc position.
rating the following features:
Integrally Cast Extension Bonnet – provides ability to handle
Low Dynamic Torque – the unique cupped shape disc results wide range of process temperatures.
in a dynamic torque considerably lower than conventional but-
terfly valves. Spring Diaphragm Actuator – with total enclosure of all moving
parts provides increased resistance to environmental corrosion.
Triple Bearing System – provides exceptional support and
guiding for the shaft.

Handwheel and positioner are optional.

CM37002 SD - 09/05
37002 Series MiniTork II Control Valves 2
Numbering System

1st 2nd 1st 2nd 3rd 4th 5th


3 3 3 7

Actuator Body Series Actuator Mounting Bore Type Design Series


33 Spring Diaphram 37 0 Undefined 1 Unlined 2
(Air to extend action 1 Horizontal above 2 Elastomer
only with or without center valve closes Lined
auxiliary handwheel) on stem extension
(air to close action)
2 Horizontal above
center valve opens
on stem extension
(air to open action)

3 4 3 *Vertical above
center valve closes
on stem extension
1 2
(air to close action)

5 6 4 *Vertical above
center valve opens
on stem extension
(air to open action)
Air to Close Air to Open *Standard actuator
mounting arrangement

Actuator in front of line.


Unnumbered actuator positions above same as numbered
positions when valve is rotated 180o in line.

General Data

flow characteristic : equal percentage Connections


flow direction : universal
Valve Size ANSI Class 150 & 300
temperature range : unlined valves
St. St. body in. DN Carbon & St. St.
-250oF to +500oF (-256 oC to +260 oC) 2 50 •
carbon steel body
3 80 •
-20oF to +500oF (-29oC to +260 oC)
4 100 •
lined valves—see liner material page 4
6 150 •
seat leakage : metal seal: 2" – 4" (DN25-100), 2% of rated CV
8 200 •
6" – 12" (DN150-300), 1% of rated CV
10 250 •
elastomer seat: per ANSI / FCI 70.2 Class VI
12 300 •
CV ratio : 100:1

CM37002 SD - 09/05
37002 Series MiniTork II Control Valves 3
Body Assembly Data

body type : cast wafer with integral bonnet disc type : low dynamic torque reverse cupped disc
sizes : 2"-12" (DN 25 - 300) materials : 316 stainless steel
materials : carbon steel 1 ASTM A216 Gr WCB shaft type : one piece shaft, splined on outboard end
stainless steel ASTM A351 Gr CF8M material : 17-4 PH stainless steel
connections : flangeless – clamped between 316 stainless steel (optional)
®
ANSI Class 125, 150, 250 and bushings : Stellite Alloy 6
300 line flanges bracket bearing : a dirt sealed, permanently
rating : ANSI Class 300 – carbon steel lubricated ball bearing
and stainless steel packet box : bolted
elastomer liner type : replaceable metal reinforced flangeless packing : Crane 285K
ring with controlled compression Teflon fiber ring (optional)
® ®
materials : Buna-N +10oF to +180oF (-23oC to +82 oC) EF Seal for fugitive emission protection (optional)
®
Nordel -30oF to +250oF (-34oC to +121oC)
®
Viton -10oF to +400oF (-23oC to +204oC)
(+180 F (+82 oC) max. for liquids and steam)
o

1 Carbon steel is the standard body material in elastomer lined valves.

Actuator Data (Model 33)

type : spring diaphragm, floating stem bracket : cast iron


pneumatic actuator handwheel : push type tilting, rising stem,
action : increasing air extends stem (optional) permanently lubricated
bench range : B size 7-14 psig materials:
C size 9-15 psig 17-4 PH and AISI 416 St. St.
connection : 1/4" NPT
fail safe action : field reversible

Actuator Handwheel
Valve Size Shaft Diameter
Diameter
Effective Area Stroke
Size
in. DN in. DN sq. in. sq. cm in. mm in. mm
2 50 0.500 12.7 B 70 450 2.25 57 10 254
3 80 0.500 12.7 B 70 450 2.25 57 10 254
4 100 0.625 15.9 B 70 450 2.25 57 10 254
6 150 0.625 15.9 B 70 450 2.25 57 10 254
8 200 1.000 25.4 C 140 900 2.25 57 10 254
10 250 1.000 25.4 C 140 900 2.25 57 10 254
12 300 1.000 25.4 C 140 900 2.25 57 10 254

CM37002 SD - 09/05
37002 Series MiniTork II Control Valves 4
Maximum Rated Flow Coefficients (CV)
o
and Pressure Recovery Coefficients (FL ) at Maximum Opening (75 )

Valve Size 1
CV FL
in. DN
2 50 90

3 80 280

4 100 480
0.65
6 150 1330 at
Max. Opening
8 200 2370

10 250 3700

12 300 5300
1 CV rating per ISA Test Procedure SP 39.2

Flow Coefficients (CV) Versus Valve Travel

% Max. Opening 10 20 30 40 50 60 70 80 90 100

% Max. CV 1.2 2.5 5 9 14 23 34 51 72 100

Pressure Recovery Coefficient (FL ) Versus % Maximum CV

% Max. CV 10 20 30 40 50 60 70 80 90 100

Pressure
Recovery .80 .78 .76 .75 .73 .71 .69 .67 .66 .65
Coefficient FL

CM37002 SD - 09/05
37002 Series MiniTork II Control Valves 5
Materials

o o o o o o o o o o
Temperature -250 F -30 F -20 F -10 F 10 F 180 F 250 F 400 F 450 F 500 F
M M M M M M M M M M
Ref.
No
Description Standard Materials
1 Spring 302 Stainless Steel ASTM A313 Type 302
2 Spacer Tube 316 Stainless Steel ASTM A269 Gr Type 316
3 Packing Adapter 316 Stainless Steel ASTM A479 Type 316
Crane 285K
4 Packing ®
Teflon Fiber Ring Chesterton 324 (optional)
5 Packing Follower 316 Stainless Steel ASTM A276 Type 316
5A EF Seal A582 Type 303 St. St. with 2 Vition Rings
6 Packing Flange Cadmium Plated Steel ASTM A105 Gr 11
17-4 Stainless Steel ASTM A564 Gr 630 H1075
7 Vane Shaft
316 Stainless Steel ASTM A276 Type 316 (optional)
8 Guide Bushing Stellite Alloy 6
316 Stainless Steel ASTM A351 Gr CF8M
9 Valve Body
Carbon Steel ASTM A216 WCB
10 Shaft Pin 316 Stainless Steel ASTM A479 Type 316
11 Vane 316 Stainless Steel ASTM A351 Gr CF8M
12 Liner Buna-N
and Nordel
13 O-ring Viton
M M M M M M M M M M
o o o o o o o o o o
Temperature -157 C -34 C -29 C -23 C 12 C 82 C 121 C 204 C 232 C 260 C

Provides long term reliable extremely low emission shaft seal


performance. This economical solution to fugitive emissions
won’t compromise control performance and is suitable for
use in environmentally sensitive applications.

EF Seal Option
Double O-Ring Seal Packing Follower
Fugitive Emission Containment Package

CM37002 SD - 09/05
37002 Series MiniTork II Control Valves 6
Dimensions

F DIA.

1.6
1.6
C 5.00 10.00
DIA.
8.5
D

9.49
A B MAX
13.5
H

Dimensions (inches)
Valve Size Actuator
A B C D E F
in. DN Size
2 50 B 2.8 10.3 1.8 1.8 11.5 13.0
3 80 B 3.3 10.8 2.5 1.9 11.5 13.0
4 100 B 3.8 11.3 3.1 2.0 11.5 13.0
6 150 B 5.4 12.5 4.3 2.3 11.5 13.0
8 200 C 7.0 15.4 5.5 2.5 15.2 17.5
10 250 C 8.0 16.4 6.4 2.5 15.2 17.5
12 300 C 9.0 17.4 7.4 3.0 15.2 17.5

Dimensions (millimeters)
Valve Size Actuator
A B C D E F
DN in. Size
50 2 B 71 262 46 46 292 330
80 3 B 84 274 64 48 292 330
100 4 B 97 287 79 51 292 330
150 6 B 137 318 109 58 292 330
200 8 C 178 391 140 64 386 445
250 10 C 203 417 163 64 386 445
300 12 C 229 442 188 76 386 445

Weights

Assembly Weights (1)


Valve Size Valve Weight
in. DN lbs Kg
2 50 59 27
3 80 61 28
4 100 66 30
6 150 72 33
8 200 142 64
10 250 157 71
12 300 186 84
(1) Add 22 lbs. (10 Kgs) for assemblies with handwheels.

CM37002 SD - 09/05
37002 Series MiniTork II Control Valves 7
BELGIUM INDIA
Dresser Valves Europe Dresser Valve India Pvt. Ltd.
Boulevard du Souverain 207 B2 Vorstlaan, 305/306, "Midas", Sahar Plaza
B-1160 Brussels, Belgium Mathurdas Vasanji Road
Phone:
Fax:
+32-2-344-0970
+32-2-344-1123
J.B. Nagar, Andheri East
Mumbai, 400059, India Sales Office
Phone: +91-22- 8381134
BRAZIL
Dresser Industria E Comercio Ltda
Fax: +91-22-8354791 Locations
Divisao Masoneilan Dresser Valve India Pvt. Ltd.
Rua Senador Vergueiro, 433 205, Mohta Building
09521-320 Sao Caetano Do Sul 4 Bhikaiji Cama Place
Sao Paolo, Brazil New Delhi, 110 066, India
Phone: 55-11-453-5511 Phone: +91-11-6164175
Fax: 55-11-453-5565 Fax: +91-11-6165074 NIGERIA UNITED KINGDOM
Dresser Flow Solutions DI U.K. Ltd.
CANADA ITALY Plot 293, Akin Olugbade Street East Gillibrands
Ontario Dresser Italia S.r.l. Victoria Island, Lagos, Nigeria Skelmersdale,
Dresser - Masoneilan Masoneilan Operations Phone: +234-1-555-4229 Lancashire WN8 9TU, England
DI Canada, Inc. Via Cassano, 77 Fax: +234-1-555-7969 Phone: +44-1695-52600
835 Harrington Court, 2nd Floor 80020 Casavatore, Napoli Italy Fax: +44-1695-50569
Burlington, Ontario L7N 3P3, Canada Phone: +39-081-7892-111 RUSSIA
Phone: 905-335-3529 Fax +39-081-7892-208 DS Controls DI U.K. Ltd.
Fax: 905-336-7628 Nekhinskaya Street, 61 Unit 4, Suite 1.1, Nobel House
JAPAN Veliky Novgorod Grand Union Office Park
CHINA Niigata Masoneilan Co. Ltd. (NIMCO) Russia, 173021 Packet Boat Lane
Dresser Flow Control, Beijing Rep. Office 20th Floor, Marive East Tower Phone: +7-8162-11-3099 Uxbridge, Middlesex UB8 2GH
Suite 2403, Capital Mansion WBG 2-6 Nakase, Mihama-ku, Fax: +7-8162-11-2981 Phone: +44-1895-454-900
6 Xinyuannan Rd. Chaoyang District Chiba-shi, Chiba 261-7120 Japan Fax: +44-1895-454-917
Beijing 100004, China Phone: +81-43-297-9222 SAUDI ARABIA
Phone: +86-10-8486-5272 Fax: +81-43-299-1115 Dresser AL Rushaid UNITED STATES
Fax: +86-10-8486-5305 Valve & Instrument Co., Ltd. (Darvico) Dresser - Masoneilan
KOREA P.O. Box 10145 85 Bodwell Street
FRANCE Dresser Korea Inc. Jubail Industrial City 31961, Saudi Arabia Avon, MA 02322-1190
Masoneilan - Dresser Produits Industriels 2015 Kuk Dong Building 60-1 Phone: +966-3-341-0278 Phone: 508-586-4600
Energy 5 3-Ka, Choongmu-ro Chung-Ku Fax: +966-3-341-7624 Fax: 508-427-8971
130/190 Boulevard de Verdun Seoul, Korea
92413 Courbevolie cedex, France Phone: +82-2-2274-0792 SINGAPORE Dresser - Masoneilan
Phone: +33-1-4904-9000 Fax: +82-2-2274-0794 Dresser Singapore PTE Ltd. 4841 Leopard Street
Fax: +33-1-4904-9010 16 Tuas Avenue 8 Corpus Christi, TX 78408-2621
KUWAIT Singapore 639231 Phone: 361-877-2414
Dresser Produits Industriels S.A.S., Dresser Flow Solutions Phone: +65-6-861-6100 Fax: 361-584-1196
Masoneilan Customer Service Centre Middle East Operations Fax: +65-6-861-7197
55 rue de la Mouche, Zone Industrielle 10th Floor, Al Rashed Complex Dresser - Masoneilan
69540 Irigny, France Fahad Salem Street, P.O. Box 242 SOUTH AFRICA Dresser Direct
Phone: +33-4-72-39-06-29 Safat, 13003, Kuwait Dresser Limited 1250 Hall Court
Fax: +33-4-72-39-21-93 Phone: +965-9061157 P.O. Box 2234 Deer Park, TX 77536
Fax: +965-3718590 16 Edendale Road Phone: 281-884-1000
GERMANY Eastleigh, Edenvale 1610 Fax: 281-884-1010
Dresser Valves Europe GmbH MALAYSIA Republic of South Africa
Heiligenstrasse 75 Dresser Flow Solutions Phone: +27-11-452-1550 Dresser - Masoneilan
Viersen D-41751, Germany Business Suite, 19A-9-1, Level 9 Fax: +27-11-452-6542 16250 Port Northwest Drive
Phone: +49-2162-8170-0 UOA Centre, No. 19, Jalan Pinang Houston, TX 77041
Fax: +49-2162-8170-280 50450 Kuala Lumpur, West Malaysia SPAIN Phone: 832-590-2300
Phone: +60-3-2163-2322 Masoneilan S.A. Fax: 832-590-2529
Dresser Valves Europe GmbH Fax: +60-3-2161-1362 C/Murcia 39 C
Uhlandstrasse 58 08830 Sant Boi de Llobregat Dresser - Masoneilan
60314 Frankfurt, Germany MEXICO Barcelona, Spain 2950 East Birch Street
Phone: +49-69-439350 Dresser Valve de Mexico, S.A. de C.V. Phone: +34-93-652-6430 Brea, CA 92821
Fax: +49-69-4970802 Henry Ford No. 114, Esq. Fulton Fax: +34-93-661-3450 Phone: 714-572-1528
Fraccionamiento Industrial San Nicolas Fax: 714-572-1463
54030 Tlalnepantla Estado de Mexico UNITED ARAB EMIRATES
Phone: 52-5-310-9863 Dresser Flow Solutions
Fax: 52-5-310-5584 Middle East Operations
P.O. Box 61302
THE NETHERLANDS Roundabout 8
Dresser Valves Europe Units JA01 & JA02
Steenhouwerstraat 11 Jebel Ali Free Zone
3194 AG Hoogvliet, The Netherlands Dubai, U. A. E.
Phone: +31-10-438-4122 Phone: +971-4-8838-752
Fax: +31-10-438-4443 Fax: +971-4-8838-038

CM37002 SD - 09/05
Copyright 2005 Dresser, Inc. All rights reserved. www.masoneilan.com 37002 Series MiniTork II
Control Valves
Specification Data
CM9003
04/00

39003 Series
High Performance Butterfly
Valves (HPBV)
Table of Contents

Foreword ....................................................................2 Standard Valve Components ....................................11


Features ....................................................................3 Standard Materials of Construction......................12-13
Numbering System ..................................................4-5 Allowable Pressure Drops ........................................14
General Data ..............................................................6 Weights ................................................................15-16
Pressure/Temperature Ratings ..............................7-8 Dimensions ..........................................................17-18
Body Assembly Data ..................................................9 Options and Accessories ..........................................19
Actuator Data ............................................................9 Masoneilan Sales Offices ..........................Back Cover
Rated Flow Coefficients (CV)
and Pressure Recovery Coefficients (FL) ................10

Foreword

The Masoneilan 39003 Series High Performance Butterfly • Excellent flow characteristics – the offset (eccentric) disc
Valve (HPBV) is a heavy duty automatic throttling control design provides an approximate equal percentage flow
valve that incorporates the two basic features of the HPBV characteristic through its full travel of 90° rotation yielding a
types. These features differentiate the HPBV from the Cv ratio of 100:1.
conventional swing-through butterfly valve in regards to seal-
ing method and operational characteristics. Specifically, the • Extra heavy shafts with keyed ends for actuator mounting
two basic features are: (1) A PTFE, RTFE, or metal seal ring – precise and accurate positioning without lost motion or
instead of a liner, and (2) The employment of double offset backlash.
(eccentric operation). Each of these features contributes to
the improved performance of HPBV’s compared to conven- PTFE-lined low-friction bearing – Reduces operating torque
tional butterfly valves. and promotes fast response to valve and actuator action. The
triple bearing support of the shaft prevents deflection of the
The use of a seal ring (PTFE, RTFE, or metal) eliminates the shaft due to side-loading and incorporates a grounding circuit.
inherent problems of high sealing forces, due to interference
fit, and the resultant high wear rates due to scraping and scuff- Field replaceable components – Unlike most competitive
ing of liners. Also, due to the design of the seal itself, which is valves, shaft and disc need not be purchased as a set. The
a dynamic pressure-assisted member, ANSI Class VI shutoff 39003 Series uses tapered pins to attach the shaft and disc
rates are available throughout the full range of ANSI Class positively, yet provide component interchangeability.
150, 300 and 600 ratings (soft-sealed constructions only).
Trade names noted are for reference only. Masoneilan reserves the right to
The double offset (eccentric) operating principles of both supply trade-named material or equivalent.
seal offset (the seal ring centerline is offset from the shaft
centerline – see Figure 1) and shaft offset (the shaft center-
line is offset from the valve centerline – see Figure 1) allows
the disc to get off the seal quickly due to the camming Seal
rotation with respect to the valve/seal centerlines. This results Offset Shaft Center
in minimal sliding (friction producing) contact between the Line
disc and the seal ring with complete separation after only a
few degrees of rotation.
Shaft Offset
The overall characteristics of the 39003 Series are listed below:
Shaft Center Line
• Long seal life – Offset (eccentric) operation gets the disc off
the seal quickly, minimizing sliding contact and friction, Valve Center
Line
resulting in reduced seal wear and lower breakaway and Flow to Close
seating torque requirements. Flow to Open
(Preferred)
• Fast/dynamic operation – Offset (eccentric) operation elimi-
nates disc-to-seal friction throughout the operating range
resulting in fast response to input signals. Also, the disc
Figure 1
tends to move in the direction of flow, assisting the valve and
actuator to maximize the allowable operating pressures.

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 2
Features

The Masoneilan 39003 HPBV includes unique valve seal designs for metal, soft seal, and fire-safe configurations.

Disc/ Disc
Nitrided Disc

;;;;;;
;;; ;;;;
;; ;;;
300 Series
Stainless Steel Metal Seal
Backup Ring

;;;;;;;
;;;
;;;;;
Soft Seal

;;;;;;;
;;;
;; ;;;
Seal

;;;
;;
; ;;;
“O” Ring “O” Ring

;;;
;;
; ;;;
Inconel Metal

;;;;;;
Seal

;;;;;;
Seal
Gasket

Metal Seal Design Soft Seal Design Fire-Safe Seal Design

The metal seal design incorporates an The soft seal design provides a The fire-safe seal design incorporates
Inconel seal for higher tensile strength, bi-directional bubble tight shutoff (zero two patented seals which function
a 300 series stainless steel back-up leakage) through the use of a patented together to seal off pipeline flow. In nor-
ring in the seal cavity for axial seal sup- seal. This unique seal design creates mal operation, the soft seal provides a
port, and a disc that is case hardened a self-energized seal in vacuum-to-low bi-directional “bubble tight” shutoff
by nitriding. pressure applications. (zero leakage); the metal seal provides
bi-directional shutoff in the event of a
The Inconel seal, by its dynamic and Under higher pressure conditions, the fire, in conformance to industry fire-
flexible design, applies enough force seal is also designed to confine safe requirements.
per linear inch against the disc edge and direct movement of the soft seal
(Rockwell Hardness of C66 to C70) to against the disc edge, up to the full With little or no pressure, the fire-safe
obtain an optimum sealing characteris- ANSI Class 150, 300 and 600 Cold seal creates a self-energized seal
tic while controlling the loads between Working Pressures. against the disc. Higher line pressures
the metal surfaces. act on the geometry of both seals
The soft seal is designed for high serv- to dynamically load them against the
The metal seal design can be ices with minimal wear and low torque. disc, creating higher sealing forces in
utilized for temperatures up to 900˚F, Seal replacement is a simple proce- either direction.
in compliance with ANSI B16.34 dure requiring no special tools.
pressure/temperature specifications. The metal seal is made of Inconel
Leakage is rated at Class IV per ANSI material which is shaped by a propri-
FCI 70-2. etary hydroforming process into its
unique, patented design. Stainless
steel outer bearings are included for
post-fire disc and shaft alignment.
Fireproof packing is used to prevent
external shaft leakage.

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 3
Numbering System

1st 2nd 1st 2nd 3rd 4th 5th


3 3 3 9 3

Actuator Mounting Seal Type Design


Actuator Type Body Series
Series
0. Undefined 1. PTFE or
33 Spring Diaphragm 39 RTFE Seal 3
1. Horizontal above center.
(Air to extend action Ring
Valve opens on stem extension
only with or without 2. Inconel Seal
(air-to-open action)
auxilliary handwheel) Ring
2. Horizontal above center.
Valve closes on stem extension 3. Fire-Safe
(air-to-close action) Seal Ring
*3. Vertical above center.
Valve opens on stem extension
(air-to-open action)
*4. Vertical above center.
Valve closes on stem extension
(air-to-close action)
5. Horizontal below center.
Valve opens on stem extension
(air-to-open action)
6. Horizontal below center.
Valve closes on stem extension
(air-to-close action)
7. Vertical above center.
Valve opens on stem extension
ATO (air-to-open action) ATC
FTO 8. Vertical above center. FTO
Valve closes on stem extension
(air-to-close action)

*Standard Actuator Mounting


Arrangement

Note 1: Looking at valve from


actuator and bracket end, valve
would not be visible.

Note 2: Positions 1, 2, 5 and 6


shown dotted and obtained by
ATO ATC
rotating the valve 180° about its
FTO FTO
shaft axis.

Caution: The valve must not be installed with


the actuator mounted vertically below center.

Figure 2
CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 4
Numbering System

1st 2nd 1st 2nd 3rd 4th 5th


3 4 3 9 3

Actuator Mounting Seal Type Design


Actuator Type Body Series
Series
0. Undefined 1. PTFE or
34 Double acting or 39 RTFE Seal 3
*1. Parallel to pipe.
spring return piston Ring
Air to open action.
actuator 2. Inconel Seal
*2. Parallel to pipe.
Air to close action. Ring
3. Perpendicular to pipe. 3. Fire-Safe
Air to open action. Seal Ring
4. Perpendicular to pipe.
Air to close action.
5. Parallel to pipe.
Air to open action.
6. Parallel to pipe.
Air to close action.
7. Perpendicular to pipe.
Air to open action.
8. Perpendicular to pipe.
Air to close action.

*Standard Actuator Mounting


Arrangement

Figure 3
CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 5
General Data

ANSI Class
flow characteristic: equal percentage Valve Sizes
150 300 600
Carbon Carbon Carbon
flow direction: bi-directional inches mm & St. St. & St. St. & St. St.
seal leakage: per ANSI FCI 70-2 2 50 • • •
Class VI, PTFE, RTFE
3 80 • • •
Class IV, metal seals
Cv ratio: 100:1 4 100 • • •

6 150 • • •

8 200 • • •

10 250 • • •

12 300 • • •

14 350 • • •

16 400 • • •

18 450 • •

20 500 • •

24 600 • •

30 750 • •

36 900 •

42 1050 •

48 1200 •

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 6
Pressure/Temperature Ratings

Soft and Fire-Safe Seal


As temperature increases, the pressure retaining capability of materials decreases. The graph below illustrates the pressure/
temperature ratings for ANSI Class 150, Class 300 and Class 600.

The heavy lines define the ratings of the carbon steel and stainless steel valve body (or “shell”) in conformance to ANSI B16.34.
The shaded areas define the ratings of the PTFE and RTFE Seal materials (Soft Seal).

Seal ratings are based on differential pressure with the disc in the fully closed position.*

Steam Service (Soft Seal only)


PTFE sealed valves are rated for 50 psi saturated steam.
Valves with “O” seal configuration (RTFE seal/AFLAS O-ring) are rated to 100 psi steam service.

ANSI B16.34 Body and Flowseal Soft Seat Pressure - Temperature Ratings
Temperature - °C
1500 -73 -17.8 38.7 93.3 149 204 260
1480 103.4
ANSI 600 CS
1400 96.5
ANSI 600 SS
-20 °F LOW TEMP CS LIMIT

1300 89.6
1200 82.7
1100 75.8
RTFE
1000 68.9
Working Pressure -PSIG

Working Pressure -BARG


900 62.1
800 ANSI 300 CS 55.2
700 48.3
ANSI 300 SS
600 41.4
500 34.5
TFE
400 27.6
300 ANSI 150 CS
20.7
200 ANSI 150 SS 13.8
100 6.9
0
-100 0 100 200 300 400 500
Temperature - °F
* Valves with 316SS shafts are rated for maximum pressure differentials of 150 psi for Class 150, 300 psi for Class 300, and 600 psi for Class 600.

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 7
Pressure / Temperature Ratings

Metal Seal
As temperature increases, the pressure retaining capability of materials decreases. The graph below illustrates the pressure/
temperature ratings for ANSI Class 150, Class 300 and Class 600.

The heavy lines define the ratings of the carbon steel and stainless steel valve body (or “shell”) in conformance to ANSI B16.34.
The shaded areas define the ratings of the metal seal.

Seal ratings are based on differential pressure with the disc in the fully closed position.*

ANSI B16.34 Body and Flowseal Metal Seat Pressure - Temperature Ratings
Temperature - °C
-73 -17.8 38.7 93.3 149 204 260 316 371 427 482 538 593
1500 103.4
ANSI 600 CS
1400 96.5
ANSI 600 SS
1300 89.6
-20 °F LOW TEMP CS LIMIT

1200 82.7
1100 75.8
1000 68.9
Working Pressure -PSIG

Working Pressure -BARG


900 62.1
METAL
800 55.2
ANSI 300 CS
800˚F HI-TEMP

700 48.3
CS LIMIT

ANSI 300 SS
600
900˚F METAL SEAT TEMP LIMIT

41.4
500 34.5
400 27.6
METAL
300 ANSI 150 CS
20.7
200 ANSI 150 SS 13.8
100 6.9
0
-100 0 100 200 300 400 500 600 700 800 900 1000 1100
Temperature - °F
* Valves with 316SS shafts are rated for maximum pressure differentials of 150 psi for Class 150, 300 psi for Class 300, and 600 psi for Class 600.

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 8
Body Assembly Data

Body Seal
Type • PTFE, RTFE or Inconel with 304 stainless steel O-Ring
• wafer or lug with integral bonnet Disc
Sizes Type
• 2", 3", 4", 6", 8", 10", 12", 14", 16", 18", 20", 24", 30", • offset eccentric disc
36", 42", 48" (50 mm-1200 mm) Materials
Materials • stainless steel ASTM A351 Gr CF8M or
• carbon steel ASTM A216 Gr WCB or ASTM A105 ASTM A182-F316 Nitrided
• stainless steel ASTM A351 Gr CF8M or
ASTM A182-F316 Shaft
Connections Type
• flangeless - clamped between ANSI Class 150, 300 or • Keyed on outboard end
600 line flanges Materials
• single flanged - bolts between ANSI Class 150, 300 or • 17-4 PH stainless steel A564 Gr 630
600 line flanges (others optional)
Ratings Valve Bearings
• ANSI Class 150 - carbon steel and stainless steel • PTFE-lined fiberglass
2" - 48" sizes (50 mm-1200 mm) bronze (up to 750° F)
• ANSI Class 300 - carbon steel and stainless steel stainless steel (above 750° F)
2" - 30" sizes (50 mm-750 mm) Packing Box
• ANSI Class 600 - carbon steel and stainless steel • bolted
2" - 16" sizes (50 mm-400 mm) • Packing: PTFE V-ring
graphite (optional)

Actuator Data

(Model 33) – Sizes 3" – 8" (80mm-200mm) (Model 34) – Sizes 3" – 48" (80mm – 1200mm)
Type Type
• spring-diaphragm, floating stem • Spring-return, or double-acting scotch yoke piston
pneumatic actuator Body
Action • Extruded aluminum, anodized finish –
• increasing air extends stem sizes 210 to 280 & 88
Bench Range • Ductile Iron – sizes 90 and 100
• B size 7-16 psig (48-110 kPa) Seals
size 9-16 psig (62-110 kPa) • Buna-N
Connection Pressure rating
• 1/4" NPT • 150 psi (1034 kPa) maximum working pressure
Fail Safe Action Manual Override
• field reversible • Declutchable direct mount – sizes 210 to 280
Yoke • Hydraulic – size 88
• carbon steel • Bevel Gear – sizes 90 and 100
bracket Optional Construction
• cast iron • Low temperature or high temperature seals, low
Handwheel pressure hydraulic.
• (optional) push type tilting, rising stem, permanently
lubricated materials: 17-4 PH and AISI Actuator Valve Size Effective Area Travel
416 stainless steel adjustable limit stops Size in. mm sq. in. sq. cm in. mm
Bracket Bearing
• a sealed, permanently lubricated ball bearing 3 80 70 452 2.625 66.5
B
4 100 70 452 2.625 66.5
6 150 140 903 2.625 66.5
8 200 140 903 2.625 66.5
C optional
3 80 140 903 2.625 66.5
4 100 140 903 2.625 66.5
CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 9
Rated Flow Coefficients (CV) and Pressure Recovery Coefficients (FL)

Rated Flow Coefficients (CV)


The values shown are for the valve installed in the seal upstream (“SUS”) position.
Degree Open / % Full CV
Valve ANSI
10° 20° 30° 40° 50° 60° 70° 80° 90°
Size Class
1.5% 6% 14% 25.2% 38% 55% 75% 97% 100%
150 1.5 6 14 25 39 56 76 99 102
2 300 1.4 6 13 24 36 52 71 95 100
600 1.4 5 13 23 35 51 70 90 93
150 3.4 14 32 57 87 125 171 221 228
3 300 3.2 13 30 53 81 117 159 212 223
600 3.1 12 29 52 79 114 156 202 208
150 6.8 27 63 114 171 248 338 437 451
4 300 6.2 25 58 104 157 228 310 414 435
600 5.8 23 54 98 147 213 290 375 387
150 16.5 66 154 278 419 607 827 1070 1103
6 300 14.9 60 139 250 377 546 744 992 1041
600 14.7 59 137 247 372 538 734 950 979
150 30.9 124 289 520 784 1135 1584 2002 2064
8 300 27.3 109 255 459 692 1001 1365 1820 1911
600 26.8 107 250 451 679 983 1341 1734 1788
150 52.8 211 492 886 1336 1934 2638 3411 3517
10 300 45.6 183 426 767 1156 1673 2282 3042 3194
600 41.2 165 384 692 1044 1511 2060 2665 2747
150 72.6 290 677 1219 1838 2660 3628 4690 4837
12 300 63.3 253 590 1063 1602 2319 3163 4217 4428
600 58.4 233 545 981 1479 2140 2918 3774 3891
150 90 392 914 1646 2481 3592 4898 6530 6857
14 300 81 326 760 1368 2063 2986 4072 5430 5702
600 73 292 682 1228 1838 2680 3655 4727 4873
150 132 531 1230 2229 3361 4865 6634 8845 9287
16 300 109 435 1015 1827 2755 3988 5438 7850 8243
600 96 385 899 1619 2423 3533 4818 6231 6424
150 171 684 1596 3873 4332 6270 8550 11270 11400
18
300 139 555 1295 2331 3515 5088 6938 9250 9712
150 207 828 1932 3478 5244 7590 10350 13800 14420
20
300 158 630 1470 2646 3990 5775 7875 10150 10658
150 315 1260 2940 5292 7890 11550 15750 21000 22050
24
300 242 966 2254 4057 6118 8855 12075 16100 16205
150 491 1965 4585 8253 12445 18012 24563 32750 34388
30
300 404 1614 3766 6779 10222 14795 20175 26900 28245
36 150 707 2830 6602 11884 17920 25938 35370 45745 47160
42 150 963 3851 8987 16176 24392 35304 48143 62264 64190
48 150 1258 5030 11738 21128 31859 46111 62881 81324 83840

Pressure Recovery Coefficients (FL)


Disc Degree Opening
15° 20° 25° 30° 35° 40° 45° 50° 55° 60° 65° 70° 75° 80° 85° 90°
Seal Upstream .95 .91 .84 .81 .78 .80 .77 .74 .74 .73 .70 .66 .63 .60 .57 .53
Seal Downstream .94 .89 .84 .82 .80 .77 .75 .72 .69 .66 .63 .30 .58 .55 .54 .53

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 10
Standard Valve Components

1. KEY
Square key valve-to-operator connection
provides an externally controlled failure 2. SHAFT
point upon over-torquing. Solid blow out proof shaft provides
alignment and rigid support for disc.

3. GLAND FLANGE
Applies load against packing gland to prevent
external leakage. Fully adjustable.
4. PACKING GLAND
Separate part from gland flange,
preventing uneven load distribution
against packing.
5. PACKING
Common materials are TFE for up to 450˚F
and Graphite for up to 900˚F.
6. BEARINGS
Both above and below the disc,
bearings maintain shaft alignment.
Common materials include:
Glass-backed TFE for up to 450˚F.
7. WEDGE RING (Not for steam service.)
Stainless steel band wedged between valve Luberized Bronze for up to 750˚F.
body and retainer ring by set screws to lock 300 Series Stainless Steel Nitrided
seal and retainer ring in position on valve sizes for up to 900˚F.
2" through 30". Socket head cap screws are 8. DISC SPACERS
used on valve sizes 36" and larger. Disc is centered by use of thrust
spacers around shaft in sizes 2"
9. WEDGE PINS
to 4". Disc position stops or thrust
Provide positive mechanical attachment of
bolt arrangements are used for
disc to shaft.
larger sizes.

10. BODY
ANSI B16.34 design in either wafer
11. OVERTRAVEL STOP
or lug configuration.
Prevents disc from over-rotating.
13. SET SCREWS
Cone point screws force wedge 12. DISC
ring outward to lock seal retainer in 360˚ uninterupted spherical
position on valve sizes 2" through edge for sealing. Profile is
30". Socket head cap screws are designed for maximum flow
used on valve sizes 36" and larger. and equal percentage control.

14. SEAL
Patented seal design for tight shutoff.
15. RETAINER RING
Retains seal in valve. Standard
surface finish is 125 to 250 AARH
and is compatible with both standard
gaskets and spiral wound gasket
designs. Outside diameter is
recessed within gasket sealing
Figure 4 surface to prevent external leakage.

End Seal Variation Lower Packing Variation


The ANSI 150 14" through 24" sizes The ANSI 150 30" through 48"; ANSI 300 14"
feature a two-piece shaft design. The through 30"; ANSI 600 10" through 16" sizes
lower shaft utilizes an end seal in the feature a two-piece shaft design which utilizes
body to prevent external leakage. The a lower packing seal in the valve body to prevent
component parts include an end seal, external leakage. The component parts are of
an end cap and end cap bolts. the same design used in the packing assembly
in the top of the valve body neck.

PACKING
END SEAL

END CAP GLAND


GLAND FLANGE
BOLTS
STUDS & NUTS

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 11
Standard Materials of Construction

Metal Seal Design


Carbon Steel Construction

Item -20°F to +450°F +451°F to +750°F +751°F to +800°F


Description
Number (-29°C to +232°C) (+233°C to +399°C) (+400°C to +427°C)

2 Shaft 17-4 PH Stainless Steel ASTM A564 Gr 630

5 Packing PTFE Graphite

6 Bearings Glass-Backed PTFE Bronze 316 Stainless Steel Nitrided

10 Body Carbon Steel A216 Gr WCB or A105

12 Disc 316 Stainless Steel A351 CF8M or A182 F316 Nitrided

14 Seal Inconel

Stainless Steel Construction

Item -20°F to +450°F +451°F to +750°F +751°F to +900°F


Description
Number (-29°C to +232°C) (+233°C to +399°C) (+400°C to +482°C)

316 Stainless* Steel


2 Shaft 17-4 PH Stainless Steel ASTM A564 Gr 630
ASTM A479 Gr 316
5 Packing PTFE Graphite

6 Bearings Glass-Backed PTFE Bronze 316 Stainless Steel Nitrided

10 Body 316 Stainless Steel A351 CF8M or A182 F316

12 Disc 316 Stainless Steel A351 CF8M or A182 F316 Nitrided

14 Seal Inconel

* Metal seal valves with 316 SS shafts are rated for maximum pressure differentials of 150 psi for Class 150, 300 psi for Class 300, and 600 psi for Class 600.
Monel, Nitronic 50, and Inconel (718 or X750) shafts may be substituted for higher differential pressures at elevated temperatures. Please consult factory for
additional information.

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 12
Standard Materials of Construction

Soft Seal Design

Item -100°F to +400°F +400°F to +500°F


Description
Number (-88°C to +204°C) (+204°C to +260°C)

17-4 PH Stainless Steel ASTM A564 Gr 630


2 Shaft
Optional: 316 SS, Inconel 718/750, Monel, Alloy 20, Nitronic 50, Hastelloy C, and Others

TFE
5 Packing
Optional: Graphite

Glass-Backed PTFE
6 Bearings
Optional: 316 SS Backed TFE, Hastelloy C Backed TFE

Carbon Steel A216 Gr WCB or A105


10 Body Optional: 316 SS ASTM A351 CF8M or A182 F316, Monel,
Alloy 20, Aluminum Bronze, or Hastelloy C
316 Stainless Steel A351 CF8M or A182 F316
12 Disc
Optional: Monel, Alloy 20, Aluminum Bronze, or Hastelloy C

PTFE
14 Seal
Optional: RTFE, Polyethylene (UHMWPE)

Fire-Safe Design

Item -100°F to +400°F +400°F to +500°F


Description
Number (-88°C to +204°C) (+204°C to +260°C)

17-4 PH Stainless Steel ASTM A564 Gr 630


2 Shaft
Optional: 316 Stainless Steel

5 Packing Fire-Safe

6 Bearings Fire-Safe (Garfil & 316 SS)

Carbon Steel A216 Gr WCB or A105


10 Body Optional: 316 SS ASTM A351 CF8M or A182 F316, Monel,
Alloy 20, or Hastelloy C, and Others
316 Stainless Steel A351 CF8M or A182 F316 - ENP
12 Disc
Consult Factory for Optional Materials

Fire-Safe (TFE & Inconel) RTFE & Inconel


14 Seal
Optional: TFE & Monel, TFE & Hastelloy C RTFE & Monel, RTFE & Hastelloy C

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 13
Allowable Pressure Drops

Dresser Valve Division has created a simple actuator sizing torque (with safety margins) for valve seating, unseating,
and selection program, which allows for quick and accurate and throttling conditions.
actuator sizing based on the specific service conditions.
This program is designed to run in Microsoft ® Excel ®, and is This program covers standard product construction only.
available from your local Masoneilan sales representative. Please consult with your local Masoneilan sales representa-
tive, or with the factory, for applications and conditions not
The opening screen of the sizing program is shown below. covered by this program.
Operating variables can be selected from a number of
pull-down menus. The program will then provide an actuator
recommendation, along with calculations for the required

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 14
Weights (lbs.)

150 Class Assemblies


Actuator Type RC210 RC220 RC230 RC240 RC250 RC260 RC270 RC280 RC88 RCI90 RCG100 33 Actuator
Valve Bracket
Valve DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA
SR Yoke “B” “C”
Type Wt WT
Size 3.1 4 4 5.85 8 10.4 10.6 15.5 20.4 26.8 27 40 69 69 89 142 162 330 618 772 684 1102 Wt 32 85
WAFER 8 12 23.1 24 24 25.85 28 30.4 30.6 35.5 24 64 117
2
LUG 11 12 26.1 27 27 28.85 31 33.4 33.6 38.5 24 67 120
WAFER 11 12 26.1 27 27 28.85 31 33.4 33.6 38.5 24 67 120
3
LUG 13 12 28.1 29 29 30.85 33 35.4 35.6 40.5 24 69 122
WAFER 17 12 32.1 33 33 34.85 37 39.4 39.6 44.5 24 73 126
4
LUG 25 12 40.1 41 41 42.85 45 47.4 47.6 52.5 24 81 134
WAFER 30 12 50 52.4 52.6 57.5 62.4 68.8 69 82 24 139
6
LUG 35 12 55 57.4 57.6 62.5 67.4 73.8 74 87 24 144
WAFER 44 12 71.5 76.4 82.8 83 96 125 125 24 153
8
LUG 48 12 75.5 80.4 86.8 87 100 129 129 24 157
WAFER 71 14 105.4 111.8 112 125 154 154 174 227
10
LUG 191 14 125.4 131.8 132 145 174 174 194 247
WAFER 110 14 157 170 199 199 219 272
12
LUG 127 14 174 187 216 216 236 289
WAFER 135 16 182 195 224 224 244 297
14
LUG 183 16 230 243 272 272 292 345
WAFER 182 20 271 271 291 344 364 532
16
LUG 250 20 339 339 359 412 432 600
WAFER 234 20 323 323 343 396 416 584 872 1026 938
18
LUG 305 20 394 394 414 467 487 655 943 1097 1009
WAFER 320 20 429 482 502 670 958 1112 1024
20
LUG 414 20 523 576 596 764 1052 1206 1118
WAFER 505 25 692 860 1148 1302 1214 1632
24
LUG 702 25 889 1057 1345 1499 1411 1829
WAFER 925 25 1112 1280 1568 1722 1634 2052
30
LUG 1130 25 1317 1485 1773 1927 1839 2257
WAFER 1630 25 1985 2273 2427 2339 2757
36
LUG 1890 25 2245 2533 2687 2599 3017
WAFER 2475 25 2830 3118 3272 3184 3602
42
LUG 2700 25 3055 3343 3497 3409 3827
WAFER 2815 25 3170 3458 3612 3524 3942
48
LUG 3085 25 3440 3728 3882 3794 4212

NOTES: 1. The weights of actuators are without handwheel


2. DA = Double Acting / SR = Spring Return

Handwheel Weights
Actuator Type

RC210 RC220 RC230 RC240 RC250 RC260 RC270 RC280 RC88 RC90 & 100 RC90 & 100 33
DA/SR DA/SR DA/SR DA/SR DA/SR DA/SR DA/SR DA/SR DA/SR DA SR Actuator

1.5 1.5 2.5 2.5 6.5 6.5 26 26 250 185 66 22

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 15
Weights (lbs.)

300 Class Assemblies


Actuator Type RC210 RC220 RC230 RC240 RC250 RC260 RC270 RC280 RC88 RCI90 RCG100 33 Actuator
Valve Bracket
Valve Wt WT DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR Yoke “B” “C”
Type
Size 3.1 4 4 5.85 8 10.4 10.6 15.5 20.4 26.8 27 40 69 69 89 142 162 330 618 772 684 1102 Wt 32 85
WAFER 8 12 23.1 24 24 25.85 28 30.4 30.6 35.5 24 64 117
2
LUG 11 12 26.1 27 27 28.85 31 33.4 33.6 38.5 24 67 120
WAFER 12 12 27.1 28 28 29.85 32 34.4 34.6 39.5 24 68 121
3
LUG 17 12 32.1 33 33 34.85 37 39.4 39.6 44.5 24 73 126
WAFER 17 12 33 34.85 37 39.4 39.6 44.5 24 73 126
4
LUG 24 12 40 41.85 44 46.4 46.6 51.5 24 80 133
WAFER 30 12 50 52.4 52.6 57.5 62.4 68.8 69 82 24 139
6
LUG 49 12 69 71.4 71.6 76.5 81.4 87.8 88 101 24 158
WAFER 52 12 79.5 84.4 90.8 91 104 133 133 24 161
8
LUG 80 12 107.5 112.4 118.8 119 132 161 161 24 189
WAFER 88 14 122.4 128.8 129 142 171 171 191 244
10
LUG 115 14 149.4 155.8 156 169 198 198 218 271
WAFER 153 14 194 207 236 236 256 309
12
LUG 199 14 240 253 282 282 302 355
WAFER 285 16 328 341 370 370 390 443 463 631
14
LUG 324 16 367 380 409 409 429 482 502 670
WAFER 336 20 425 425 445 498 518 686 974 1128 1040 1458
16
LUG 401 20 490 490 510 563 583 751 1039 1193 1105 1523
WAFER 393 20 482 482 502 555 575 743 1031 1185 1097 1515
18
LUG 517 20 606 606 626 679 699 867 1155 1309 1221 1639
WAFER 510 20 619 672 692 860 1148 1302 1214 1632
20
LUG 735 20 844 897 917 1085 1373 1527 1439 1857
WAFER 733 25 847 900 920 1088 1376 1530 1442 1860
24
LUG 1020 25 1134 1187 1207 1375 1663 1817 1729 2147
WAFER 1745 25 1932 2100 2388 2542 2454 2872
30
LUG 2145 25 2332 2500 2788 2942 2854 3272

600 Class Assemblies


Actuator Type RC210 RC220 RC230 RC240 RC250 RC260 RC270 RC280 RC88 RCI90 RCG100 33 Actuator
Valve Bracket
Valve Wt WT DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR Yoke “B” “C”
Type
Size 3.1 4 4 5.85 8 10.4 10.6 15.5 20.4 26.8 27 40 69 69 89 142 162 330 618 772 684 1102 Wt 32 85
WAFER 11 12 26.1 27 27 28.85 31 33.4 33.6 38.5 24 67 120
2
LUG 13 12 28.1 29 29 30.85 33 35.4 35.6 40.5 24 69 122
WAFER 13 12 28.1 29 29 30.85 33 35.4 35.6 40.5 24 69 122
3
LUG 18 12 33.1 34 34 35.85 38 40.4 40.6 45.5 24 74 127
WAFER 30 12 46 47.85 50 52.4 52.6 57.5 24 86 139
4
LUG 52 12 68 69.85 72 74.4 74.6 79.5 24 108 161
WAFER 42 12 62 64.4 64.6 69.5 74.4 80.8 81 94 24 151
6
LUG 85 12 105 107.4 107.6 112.5 117.4 123.8 124 137 24 194
WAFER 72 12 99.5 104.4 110.8 111 124 153 153 24 181
8
LUG 127 12 154.5 159.4 165.8 166 179 208 208 24 236
WAFER 170 14 204.4 210.8 211 224 253 253 273 326 346 514 802 956 868 1286
10
LUG 233 14 267.4 273.8 274 274 316 316 336 389 409 577 865 1019 931 1349
WAFER 245 14 286 299 328 328 348 401 421 589 877 1031 943 1361
12
LUG 379 14 420 433 462 462 482 535 555 723 1011 1165 1077 1495
WAFER 1170 20 1255 1255 1275 1328 1348 1516 1804 1958 1870 2288
16
LUG 1170 20 1255 1255 1275 1328 1348 1516 1804 1958 1870 2288

NOTES: 1. The weights of actuators are without handwheel


2. DA = Double Acting / SR = Spring Return

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 16
Dimensions

Model 34 (RC) Actuators - Dimensional Data

Double Acting Spring Return Spring Return


Sizes 210 thru 280 Sizes 210/230/250/270 Sizes 220/240/260/280

Double Acting Spring Return


Size 100 Size 100

Double Acting Spring Return


Size 88 Size 88

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 17
Dimensions

Model 33 Actuator - Dimensional Data

Note: ANSI Class 150/300;


Sizes 3", 4", 6" & 8" available only.

Model 39003 Butterfly Valve Table Model 34 (RC) Actuator Table


Thread # of Bolt Size H J K L M N P Q
Valve Wafer Lug
Size Holes Circle RC210 1.8 5.7 3.7 11.4 7.1 2.3 2.9 1.3
B C D
Size
A* A** E F G** Spring Return RC220 5.7 5.7 3.7 11.4 7.1 2.3 2.9 1.3
2 3.00 3.00 10.25 1.75 1.06 5/8-11 4 4.75 RC230 2.6 7.7 5.0 13.4 7.9 2.9 4.1 1.9
3 3.00 3.38 11.00 1.92 1.20 5/8-11 4 6.00 RC240 7.7 7.7 5.0 13.4 7.9 2.9 4.1 1.9
4 3.50 4.13 11.75 2.13 1.26 5/8-11 8 7.50 RC250 3.5 11.2 6.9 19.7 12.6 3.8 5.7 2.7
6 4.88 5.12 13.00 2.31 1.38 3/4-10 8 9.50 RC260 11.2 11.2 6.9 19.7 12.6 3.8 5.7 2.7
8 5.88 6.01 14.13 2.50 1.49 3/4-10 8 11.75 RC270 5.7 20.1 10.9 31.5 15.7 6.1 8.7 4.3
ANSI Class 150

10 6.88 7.88 14.88 2.81 1.70 7/8-9 12 14.25 RC280 20.5 20.5 10.9 31.5 15.7 6.1 8.7 4.3
12 9.50 9.50 16.63 3.23 1.86 7/8-9 12 17.00 RC88 20.5 37.9 19.5 9.1 19.5 39.8 8.7 4.3
14 11.07 11.07 17.25 3.62 2.19 1-8 12 18.75 RC100 33.5 33.5 19.0 56.0 31.5 10.7 13.8 6.9
16 12.05 12.05 22.69 4.00 2.31 1-8 16 21.25 RC210 1.8 3.9 3.7 11.4 7.1 2.3 2.9 1.3
18 13.18 13.18 24.00 4.50 2.45 1 1/8-8 16 22.75 RC220 3.9 3.9 3.7 11.4 7.1 2.3 2.9 1.3
Double Acting

20 13.94 13.94 25.13 5.00 2.94 1 1/8-8 20 25.00 RC230 2.6 5.3 5.0 13.4 7.9 2.9 4.1 1.9
24 16.44 16.44 27.25 6.06 3.12 1 1/4-8 20 29.50 RC240 5.3 5.3 5.0 13.4 7.9 2.9 4.1 1.9
30 22.73 22.73 34.62 6.75 3.53 1 1/4-8 28 36.00 RC250 3.5 7.5 6.9 19.7 12.6 3.8 5.7 2.7
36 32.11 32.11 38.50 8.38 4.34 1 1/2-8 32 42.75 RC260 7.5 7.5 6.9 19.7 12.6 3.8 5.7 2.7
42 35.62 35.62 44.00 9.25 5.03 1 1/2-8 36 49.50 RC270 5.7 11.6 10.9 31.5 15.7 6.1 8.7 4.3
48 38.25 38.25 47.25 10.62 5.62 1 1/2-8 44 56.00 RC280 12.2 12.2 10.9 31.5 23.6 6.1 8.7 4.3
2 3.00 3.00 10.25 1.75 1.06 5/8-11 8 5.00 RC88 12.2 29.6 19.5 9.1 19.5 39.8 8.7 4.3
3 3.00 3.38 11.00 1.92 1.20 3/4-10 8 6.63 RC100 20.5 20.5 19.0 56.0 31.5 10.7 13.8 6.9
4 3.50 4.12 11.75 2.13 1.25 3/4-10 8 7.88
6 5.12 5.50 13.00 2.29 1.38 3/4-10 12 10.63
ANSI Class 300

8 5.88 7.28 14.14 2.88 1.54 7/8-9 12 13.00 Model 33 Actuator Table
10 7.38 7.88 15.38 3.25 1.70 1-8 16 15.25 Size H J K L M N P Q
12 10.50 10.50 21.00 3.62 1.86 1 1/8-8 16 17.75 3 13.00 11.50 – – – – – –
CL 150

14 14.57 14.57 22.38 4.62 2.48 1 1/8-8 20 20.25 4 13.00 11.50 – – – – – –


16 16.32 16.32 24.00 5.25 2.59 1 1/4-8 20 22.50 6 17.50 15.20 – – – – – –
18 17.26 17.26 25.13 5.88 3.03 1 1/4-8 24 24.75 8 17.50 15.20 – – – – – –
20 18.49 18.49 26.39 6.31 3.24 1 1/4-8 24 27.00 3 13.00 11.50 – – – – – –
CL 300

24 21.67 21.67 29.38 7.19 3.62 1 1/2-8 24 32.00 4 13.00 11.50 – – – – – –


30 30.50 30.50 38.88 8.88 4.39 1 3/4-8 28 39.25 6 17.50 15.20 – – – – – –
3 3.00 3.00 11.00 2.12 1.20 3/4-10 8 6.63
ANSI Class 600

8 17.50 15.20 – – – – – –
4 4.62 4.62 12.00 2.50 1.40 7/8-9 8 8.50
6 5.56 6.75 13.62 3.06 1.68 1-8 12 11.50
8 7.38 8.03 15.13 4.00 1.85 1 1/8-8 12 13.75
10 13.25 13.25 19.00 4.62 2.00 1 1/4-8 16 17.00
12 14.67 14.67 22.63 5.50 2.53 1 1/4-8 20 19.25
16 – 18.87 30.00 7.00 3.50 1 1/2-8 20 23.75
* - Dimensions apply to wafer valves only
** - Dimensions apply to lugged valves only

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 18
Options and Accessories

4700P Series Pneumatic Positioner 2700 Controllers


Instrument signals 0.2-1 and 0.4-2 bar (See Specification Data CW6000)
3-15 and 6-30 psig
(See Specification Data CS2007)
80-4 or 80-40 Airset
(See Specification Data CY7800)
4700E Series Electropneumatic Positioners 77-6 or 77-60 Lockup Valve
(See Specification Data CS2007) 2'' Gauge 0-2 bar
Input range 4-20 mA
Split range
496 Rotary Electric Switches
(See Specification Data CS7000 E)
Double Acting Positioners 496-1 (1-Switch SPDT)
Moore 750P/760P Pneumatic Positioner 496-2 (2-Switches SPDT)
Instrument 0.2-1 and 0.4-2 bar 496-3 (Potentiometer Position Transmitter)
signals 3-15 and 6-30 psig 496-6 (1-Switch DPDT)
496-7 (2-Switches DPDT)
Moore 750E/760E Electropneumatic Positioner 496-8 Opto-Electronic Position Transmitter
Input range 4-20 mA (See Specification Data CS7050 E)

7000 Electropneumatic (I/P) Transducer Other Limit Switches


Input range 4-20 mA
Split range
Output 0.2-1 bar, adjustable
0.4-2 bar, adjustable Solenoid Valves
3-15 psi, adjustable
6-30 psi, adjustable
Options
(See TS-Model 7000)

Limit Stops
NACE Compliance
Smart Valve Interface (SVI®) Other Materials
Digital Positioner and Process Controller Non-Destructive Examination
Input range 4-20 mA Oxygen Cleaning
Split range Electric Actuators
HART Communication
(See Manual EW2000)

Consult Dresser for additional Options


ValVue Software and Accessories.
Calibration, Configuration, Diagnostic, and
Operator Interface Tool
(See Manual EW1000)

CM9003 SD - 04/00
39003 Series High Performance Butterfly Valves (HPBV) 19
DIRECT SALES OFFICE LOCATIONS
BELGIUM INDIA RUSSIA UNITED ARAB EMIRATES
Phone: +32-2-344-0970 Mumbai Veliky Novgorod Phone: +971-4-8139-200
Fax: +32-2-344-1123 Phone: +91-22- 8354790 Phone: +7-8162-55-7898 Fax: +971-4-8838-038
Fax: +91-22-8354791 Fax: +7-8162-55-7921
BRAZIL New Delhi Moscow UNITED KINGDOM
Phone: +55-11-2146-3600 Phone: +91-11-2-6164175 Phone: +7 495-585-1276 Woodburn Green
Fax: +55-11-2146-3610 Fax: +91-11-5-1659635 Fax: +7 495-585-1279 Phone: +44-1628-536300
Fax: +44-1628-536319
CANADA ITALY SAUDI ARABIA
Ontario Phone: +39-081-7892-111 Phone: +966-3-341-0278 UNITED STATES
Phone: +905-335-3529 Fax: +39-081-7892-208 Fax: +966-3-341-7624 Massachusetts
Fax: +905-336-7628 Phone: +1-508-586-4600
JAPAN SINGAPORE Fax: +1-508-427-8971
CHINA Chiba Phone: +65-6-6861-6100 Corpus Christi, Texas
Phone: +86-10-8486-4515 Phone: +81-43-297-9222 Fax: +65-6-6861-7172 Phone: +1-361-881-8182
Fax: +86-10-8486-5305 Fax: +81-43-299-1115 Fax: +1-361-881-8246
SOUTH AFRICA Dresser Direct
FRANCE KOREA Phone: +27-11-452-1550 Deer Park, Texas
Courbevoie Phone: +82-2-2274-0748 Fax: +27-11-452-6542 Phone: +1-281-884-1000
Phone: +33-1-4904-9000 Fax: +82-2-2274-0794 Fax: +1-281-884-1010
Fax: +33-1-4904-9010 SOUTH & CENTRAL Dresser Flow Technologies
MALAYSIA AMERICA AND THE Houston, Texas
GERMANY Phone: +60-3-2161-0322 CARIBBEAN Phone: +1-281-671-1640
Viersen Fax: +60-3-2163-6312 Phone: +1-281-671-1640 Fax: +1-281-671-1735
Phone: +49-2162-8170-0 Fax: +1-281-671-1735 California
Fax: +49-2162-8170-280 MEXICO Phone: +1-562-941-7610
Frankfurt Phone: +52-5-310-9863 SPAIN Fax: +1-562-941-7810
Phone: +49-69-439350 Fax: +52-5-310-5584 Phone: +34-93-652-6430
Fax: +49-69-4970802 Fax: +34-93-652-6444
THE NETHERLANDS
Phone: +31-10-438-4122
Fax: +31-10-438-4443

About Dresser, Inc. About Dresser Masoneilan


Dresser, Inc. is a leader in providing highly engineered Headquartered in Houston, Dresser Masoneilan is a leading
infrastructure products for the global energy industry. The brand in the Dresser, Inc. portfolio. With a history of
company has leading positions in a broad portfolio of innovation and technological leadership that goes back more
products including valves, actuators, meters, switches, than 125 years, Dresser Masoneilan delivers flexible, best-fit
regulators, piping products, natural gas-fueled engines, retail process control valve solutions with interoperable
fuel dispensers and associated retail point of sale systems instrumentation and smart technologies for a wide range of
and air and gas handling equipment. applications and industries. An “open architecture”
technology platform offers more product application and
Leading brand names within the Dresser portfolio include operational flexibility. With strategically located
Dresser Wayne® retail fueling systems, Waukesha® natural manufacturing operations and a worldwide network of
gas-fired engines, Masoneilan® control valves, Mooney® service and support facilities, Dresser Masoneilan delivers
regulators, Consolidated® pressure relief valves, and Roots® comprehensive process control solutions and services to a
blowers and rotary gas meters. It has manufacturing and global market.
customer service facilities located strategically worldwide
and a sales presence in more than 100 countries. The
company’s website can be accessed at www.dresser.com.

Dresser Masoneilan
85 Bodwell Street
Avon, MA 02322-1190
Tele: +1 508-586-4600 / Fax: +1 508-941-5497
Email: sales@masoneilan.com

© 2009 Dresser, Inc. All rights reserved. www.dresser.com

CM9003 04/00
Specification Data
CH41005
06/08

41005 Series
Control Valves

Complete Line of Heavy


Duty, Balanced, Cage
Guided, Globe Valves with
Lo-dB® and Anti-Cavitation
Capabilities
Table of Contents

Features ..........................................................................................................................................................................2
Numbering System ..................................................................................................................................................3
General Data ............................................................................................................................................................4
Ratings/Connections ................................................................................................................................................4
Seal Type versus Temperature Range/Seat Leakage ..............................................................................................5
Flow Direction ..........................................................................................................................................................5
Cv and FL versus Travel ............................................................................................................................................6
Body S/A Construction ....................................................................................................................................................11
Materials of Construction ......................................................................................................................................................12
Seal Ring Construction ..........................................................................................................................................16
Trim Types ..............................................................................................................................................................17
Dimensions ............................................................................................................................................................18
Weights ..................................................................................................................................................................25
Accessories and Options..............................................................................................................................................................27
Sales Offices and Distribution Centers....................................................................................................Back Cover

Features

High Performance Design Various Seal Options


Masoneilan’s 41005 Series heavy-duty globe control The 41005 Series is available with a variety of seal
valves are engineered to handle the most demanding designs and materials to meet a wide combination of
process conditions and exceeds the capabilities of temperature and shut-off requirements.
comparable designs. The balanced cage-guided construction
of the 41005 Series provides some key advantages Versatile Trim Solutions
versus typical unbalanced and/or contoured plug Various noise attenuation, anti-cavitation, and tight shut-off
type designs: solutions are available within the standard 41005 product
envelope. This includes the following trim options:
• Higher Flow Capacities
• Higher Pressure Drop Capabilities • Single Stage Trim – Provides excellent low noise
• Reduced Actuator Size and Thrust Requirements performance on either gas or steam applications. Also
• Improved Stability with Larger Guide Areas provides an effective anti-cavitation solution for
• Increased Low Noise and Anti-Cavitation Trim Options liquid services.
• Multi-Stage Trim – Provides highly effective low noise
Wide Application Range and anti-cavitation solutions for high-pressure ratio
Masoneilan’s 41005 Series control valves provide high applications.
flow capacities combined with low pressure recoveries as • Pilot Balanced Trim – Provides unmatched tight shut-off
reflected by the high FL factors. This product line also performance for high temperature applications.
provides efficient and dependable performance over • Internal Diffuser – Provides additional low noise and
a wide range of pressures and temperatures typical in anti-cavitation benefits in flow-to-close (FTC) applications.
critical service applications. • Engineered Solutions – Special trim designs can
also be provided for applications not covered by the
Maximum Reliability standard trim noted above.
Specification and selection of the best solution for any
application is simplified with the standard design options NACE Compliance
and materials available in the 41005 Series. Standard The 41005 Series is available for sour service applications.
product construction and material combinations are based Standard materials and processes are in accordance with
on over 40 years of successful field experience in various the requirements of NACE specification MR0103.
process industries. Applications requiring compliance to MR0175-2003 or
ISO15156 must be reviewed by Masoneilan.
Trade names noted throughout are for reference only. Masoneilan
reserves the right to supply trade named material or its equivalent.

SD CH41005 - 06/08
41005 Series 2
Numbering System

1st 2nd 1st 2nd 3rd 4th 5th 6th


4 1 0 0 5

Actuator Type Body Series Seal Type Trim Design Optional


Type/Characteristic Series Config.
41 Cage 0. Undefined 0. Undefined A Angle
Spring Diaphragm 5
Guided, 3. Pressure 1. Standard Body
Balanced Energized Cage/Linear
37 Spring Diaphragm : direct,
Globe PTFE Seal 2. Standard
air to close (fail open)
Ring Cage/Equal %
38 Spring Diaphragm : reverse,
4. Auxiliary Shut-off 3. Lo-dB/Anti-Cav
air to open (fail close)
Plug (Pilot) Single Stage/
87 Spring Diaphragm : direct, 5. Metal Seal Ring Linear
air to close (fail open) 6. PTFE Seal Ring 4. Lo-dB/Anti-Cav
88 Spring Diaphragm : 9. Graphite Seal Ring Single Stage
reverse, air to open
with Diffuser/Linear
(fail close)
5. Lo-dB Multi-
Stage/Linear
Cylinder *
6. VRT (stack)
Type S/Linear
51 Cylinder : double-acting,
7. VRT (partial
without spring, air to open
or air to close action stack) Type
S/Modified
67 Cylinder : spring return,
8. VRT (cage)
direct, air to close, single
Type C/Linear
or double-acting (fail open)
68 Cylinder : spring return, 9. Anti-Cav Multi-
reverse, air to open, single Stage/ Linear
or double-acting (fail close)
84 Cylinder : spring return,
direct, air to close, single
or double-acting (fail open)
85 Cylinder : spring return,
reverse, air to open, single
or double-acting (fail close)
86 Cylinder : double-acting,
without spring, air to open
or air to close action

* Consult factory for selection of appropriate cylinder actuator type.

Engineered trim options are also available for high temperature and high pressure drop applications. Please consult factory
for details.

SD CH41005 - 06/08
41005 Series 3
General Data
(cont.)

Standard Valve (41305, 41405, 41505, 41605 and 41905) Lo-dB® Multi-Stage Valve (41355, 41555, 41655, 41955)
• Body • Trim
type : high-capacity globe or angle cage : multi-stage
flow direction : see Flow Direction Table plug : pressure balanced cage guided
CV ratio : 100:1 standard capacity trim with various seal ring options
50:1 Lo-dB and reduced capacity trim • Standard Flow Characteristic
• Bonnet standard trim : linear
type : stud bolted extension
• Trim Anti-Cavitation Multi-Stage Valve (41395, 41495,
cage : cylindrical ported or Lo-dB 41595, 41995)
plug : pressure balanced cage guided • Flow Direction: see Flow Direction Table
with various seal ring options; • Fluid: liquid
pressure balanced cage guided, CV ratio : 50:1
with spring loaded internal auxiliary • Trim
tight shut-off plug cage : multi-stage
• Standard Flow Characteristics plug : pressure balanced cage guided
standard trim : linear, equal percentage with various seal ring options
Lo-dB trim : linear • Standard Flow Characteristic
Lo-dB trim with diffuser : linear standard trim : linear
anti-cavitation trim : linear
Actuator
Lo-dB Multi-Stage Valve (41355, 41555, 41655, 41955)
® type : spring diaphragm
• Flow Direction: see Flow Direction Table spring-return cylinder
• Fluid: gas or steam double-acting cylinder
CV ratio : 50:1 handwheel : optional

Pressure Drop
Refer to PH3000 for 41005 Series Pressure Drop Tables
Ratings/Connections

Threaded • Socket Weld Butt Weld RF & RTJ


Valve Size ANSI Class 150 to 1500 ANSI Class 2500
inch mm and equivalent PN and equivalent PN

2 50 • •
3 to 8 80 to 200
10 to 16 250 to 400
3x2 80x50
4x2 100x50
4x3 100x80
6x3 150x80
6x4 150x100
8x4 200x100
8x6 200x150
10x6 250x150
10x8 250x200
12x8 300x200
16x12 400x300
14,18,20,24 350,450,500,600
Notes: 1. Angle Body Version is available in valve sizes 2" - 6" with ANSI ratings from Class 150 to Class 1500 and standard raised face end connections.
2. Ex. 3x2 size = valve with 3" body x standard 2" trim.
3. Consult Masoneilan for AFNOR and DIN connections.

= ANSI Class 2500 Ratings and 14", 18", 20" and 24" sizes are available. Please consult factory for details.

SD CH41005 - 06/08
41005 Series 4
Seal Type versus Temperature Range/Seat Leakage

Valve Size Temperature Range (1) Seat Leakage per


Valve
Seal Type IEC 534-4 and
Model
inches mm Minimum Maximum ANSI / FCI 70.2 Class
Pressure IV (standard)
41305 Energized PTFE 2 - 16 50 - 400 -148°F (-100°C) +450°F (+232°C)
Seal Ring V (optional)

Auxiliary Pilot 2-4 50 - 100 -320°F (-196°C) +850°F (+454°C) (2) IV (standard)
41405 Plug with Metal
Seal Ring V (optional)
6 - 16 150 - 400 -320°F (-196°C) +1050°F (+566°C)
2-4 50 - 100 -320°F (-196°C) +850°F (+454°C) (2) II
41505 Metal Seal Ring
6 - 16 150 - 400 -320°F (-196°C) +1050°F (+566°C) III
41605 PTFE Seal Ring 2 - 16 50 - 400 -20°F (-29°C) +300°F (+149°C) IV
2-4 50 - 100 -320°F (-196°C) +850°F (+454°C) III
41905 Graphite Seal Ring
6 - 16 150 - 400 -320°F (-196°C) +850°F (+454°C) IV
Notes: 1. See Materials of Construction Tables for other temperature limitations
2. Maximum temperature limit for the 2" (50mm) size is +1050°F (+566°C).

Flow Direction

Model Number 41305 41405 (1) 41505 41605 41905


Pressure Auxiliary Pilot
Seal Type Energized PTFE Plug with Metal Seal Ring PTFE Seal Ring Graphite Seal Ring
Seal Ring Metal Seal Ring

Standard Trim 41315/41325 41415/41425 41515/41525 41615/41625 41915/41925


41015/41025 FTO or FTC(2) FTC FTO or FTC FTO or FTC FTO or FTC
Lo-dB
41335 41435 41535 41635 41935
Single Stage
FTO FTC FTO FTO FTO
41035
Anti-Cavitation
41335 41435 41535 41635 41935
Single Stage
FTC FTC FTC FTC FTC
41035
Lo-dB & Anti-Cavitation
Single Stage with 41345 41445 41545 41645 41945
Internal Diffuser (3) FTC FTC FTC FTC FTC
41045

Lo-dB
41355 41555 41655 41955
Multi-Stage N/A
FTO FTO FTO FTO
41055

Anti-Cavitation
41395 41495 41595 41695 41995
Multi-Stage
FTC FTC FTC FTC FTC
41095

Notes: 1. Flow direction for Pilot Plug Seal configuration is always FTC.
2. Seal ring must be installed in correct orientation relative to high pressure direction.
3. Flow direction with Internal Diffuser is always FTC.

SD CH41005 - 06/08
41005 Series
5
Cv and FL versus Travel

Standard Trim
Models 41315, 41415, 41515, 41615 and 41915 Flow Characteristic : LINEAR
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.94 0.94 0.93 0.93 0.92 0.92 0.91 0.91 0.90 0.90
ANSI Class
Valve Size Orifice Diameter Travel
and Rated Cv
inches mm equivalent PN inches mm inches mm
1.4 2.7 4.2 6 8 10 12.5 14 15.5 16
2 50 900 - 1500 1.84 46.7 0.8 20.3
2 4.9 8.3 13 19 25 30 35 38 40
2 50 150 - 600 2.7 5.1 7.9 11 15 19 23 26 29 30
3x2 80x50 2.50 63.5 1.5 38.1
150-1500 4 9 15 24 35 47 57 65 71 75
4x2 100x50
3 80 5 10 16 22 30 38 46 52 58 60
4x3 100x80 150 - 1500 3.50 88.9 2.0 50.8
6x3 150x80 8 19 31 50 73 96 118 135 147 155
4 100 9 16 25 35 48 60 72 83 91 95
6x4 150x100 150 - 1500 4.38 111.3 2.0 50.8
8x4 200x100 12 29 48 77 113 149 182 209 228 240
6 150 0.8 (1) 20.3 (1) 7 15 28 41 58 74 94 117 144 165
8x6 200x150 150 - 1500 5.12 130.0
10x6 250x150 2.0 50.8 20 52 92 148 204 260 308 348 376 400
8 200 1.5 38.1 17 37 71 104 145 187 237 295 361 415
10x8 250x200 150 - 1500 6.50 165.1
12x8 300x200 2.5 63.5 32 83 147 237 326 416 493 557 602 640
1.5 38.1 20 46 87 128 179 230 291 362 444 510
10 250 150 - 1500 8.00 203.2
3.0 76.2 50 130 230 370 510 650 770 870 940 1000
12 300 2.0 50.8 31 69 131 193 270 347 439 547 670 770
150 - 1500 9.75 247.7
16x12 400x300 3.75 95.25 70 182 322 518 714 910 1078 1218 1316 1400
2.5 63.5 51 128 211 320 448 576 730 922 1114 1280
16 400 150 - 1500 13.00 330.2 4.0 101.6 104 268 464 744 1024 1304 1544 1720 1880 2000
5.0 127 130 335 580 930 1280 1630 1930 2150 2350 2500
Notes: 1. Travel of 1.5 inches (38.1mm) for 41405.
2. Ex. 3x2 size = valve with 3" body with standard 2" trim.

SD CH41005 - 06/08
41005 Series 6
Cv and FL versus Travel

Standard Trim Flow Characteristic : EQUAL PERCENTAGE


Models 41325, 41425, 41525, 41625 and 41925

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.94 0.94 0.94 0.94 0.94 0.94 0.93 0.92 0.92 0.90
ANSI Class
Valve Size and Orifice Diameter Travel Rated Cv
inches mm Equivalent PN inches mm inches mm
0.2 0.4 0.8 1.3 2.1 3.8 6.7 10.0 12.4 14
2 50 900 - 1500 1.84 46.7 0.8 20.3
0.5 1.1 2 3.2 5.2 9.5 16.7 25.0 31.1 35
2 50 150 - 600 0.3 0.8 1.5 2.3 3.8 7.1 12.4 18.5 23.1 26
3x2 80x50 2.50 63.5 1.5 38.1
150 - 1500 0.8 2.0 3.7 5.9 9.6 17.7 30.9 46.3 57.8 65
4x2 100x50
3 80 0.7 1.7 3.2 5 8.3 15.2 26.6 39.9 49.8 56
4x3 100x80 150 - 1500 3.50 88.9 2.0 50.8
6x3 150x80 1.8 4 8 13 21 38 67 100 124 140

4 100 1 3 5 8 13 24 43 64 80 90
6x4 150x100 150 - 1500 4.38 111.3 2.0 50.8
8x4 200x100 3 7 13 20 33 61 107 160 200 225

6 150 4 8 15 24 35 54 80 108 130 144


8x6 200x150 150 - 1500 5.12 130.0 2.0 50.8
10x6 250x150 9 21 39 60 87 135 200 269 326 360

8 200 6 14 25 39 56 86 128 172 208 230


10x8 250x200 150 - 1500 6.50 165.1 2.5 63.5
12x8 300x200 14 34 62 97 140 215 320 430 521 575

9 21 39 60 87 135 200 269 326 360


10 250 150 - 1500 8.00 203.2 3.0 76.2
23 53 97 151 219 337 500 672 815 900
12 300 13 30 54 84 122 187 278 374 453 500
150 - 1500 9.75 247.7 3.75 95.25
16x12 400x300 32 75 136 212 306 471 700 941 1142 1260
22 53 97 151 219 337 500 672 815 900
16 400 150 - 1500 13.00 330.2 5.0 127
56 133 243 378 547 842 1251 1681 2038 2250
Note: 1. Ex. 3x2 size = valve with 3" body with standard 2" trim.

SD CH41005 - 06/08
41005 Series 7
Cv and FL versus Travel

Single Stage Lo-dB®/Anti-Cavitation Flow Characteristic : LINEAR


Models: 41335, 41435, 41535, 41635, 41935, 41X45 (with internal diffuser)
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94
ANSI Class
Valve Size and Orifice Diameter Travel Rated Cv
inches mm Equivalent PN inches mm inches mm
1 2 3 4 5 6 7 8 9 10
1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4 11.7 13
2 50 900 - 1500 1.84 46.7 0.8 20.3 1.7 3.4 5.1 6.8 8.5 10.2 11.9 13.6 15.3 17
2.3 4.6 6.9 9.2 11.5 13.8 16.1 18.4 20.7 23
3 6 9 12 15 18 21 24 27 30
2.5 5 7.5 10 12.5 15 17.5 20 22.5 25
2 50 150 - 600
3 6 10 13 16 19 22 26 29 32
2.50 63.5 1.5 38.1 4 9 13 17 22 26 30 34 39 43
3x2 80x50
150 - 1500 6 12 17 23 29 35 41 46 52 58
4x2 100x50
7 14 22 29 36 43 50 58 65 72
4 8 12 16 20 24 28 32 36 40
3 80 5 11 16 22 27 32 38 43 49 54
4x3 100x80 150 - 1500 3.50 88.9 2.0 50.8 7 14 22 29 36 43 50 58 65 72
6x3 150x80 10 19 29 38 48 57 67 76 86 95
13 25 38 50 63 75 88 100 113 125
7 13 20 26 33 39 46 52 59 65
4 100 9 17 26 34 43 51 60 68 77 85
6x4 150x100 150 - 1500 4.38 111.3 2.0 50.8 11 22 33 44 55 66 77 88 99 110
8x4 200x100 15 30 45 60 75 90 105 120 135 150
20 39 59 78 98 117 137 156 176 195
10 20 30 40 50 60 70 80 90 100
6 150 13 26 39 52 65 78 91 104 117 130
8x6 200x150 150 - 1500 5.12 130.0 2.5 63.5 18 35 53 70 88 105 123 140 158 175
10x6 250x150 23 46 69 92 115 138 161 184 207 230
30 60 90 120 150 180 210 240 270 300
17 33 50 66 83 99 116 132 149 165
8 200 22 44 66 88 110 132 154 176 198 220
2.5 63.5
10x8 250x200 150 - 1500 6.50 165.1 29 58 87 116 145 174 203 232 261 290
12x8 300x200 38 76 114 152 190 228 266 304 342 380
3.0 76.2 50 100 150 200 250 300 350 400 450 500
23 45 68 90 113 135 158 180 203 225
2.5 63.5 29 58 87 116 145 174 203 232 261 290
10 250 150 - 1500 8.00 203.2 39 78 117 156 195 234 273 312 351 390
52 104 156 208 260 312 364 416 468 520
3.5 88.9
65 130 195 260 325 390 455 520 585 650
48 96 144 192 240 288 336 384 432 480
2.5 63.5
12 300 63 126 189 252 315 378 441 504 567 630
150 - 1500 9.75 247.7
16x12 400x300 4.0 101.6 84 168 252 336 420 504 588 672 756 840
5.0 127 110 220 330 440 550 660 770 880 990 1100
2.5 63.5 78 156 234 312 390 468 546 624 702 780
103 206 309 412 515 618 721 824 927 1030
16 400 150 - 1500 13.00 330.2 4.0 101.6
136 272 408 544 680 816 952 1088 1224 1360
6.0 152.4 180 360 540 720 900 1080 1260 1440 1620 1800
Notes: 1. Ex. 3x2 size = valve with 3" body with standard 2" trim.
2. Internal diffuser design only available for valve sizes 6" to 16" (150 to 400mm) and with capacities shaded above.

SD CH41005 - 06/08
41005 Series 8
Cv and FL versus Travel

Multi-Stage Lo-dB® Flow Characteristic : LINEAR


Models 41355, 41555, 41655 and 41955
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96
ANSI Class
Valve Size and Orifice Diameter Travel Rated Cv
inches mm Equivalent PN inches mm inches mm
1.2 2.4 3.6 4.8 6.0 7.2 8.4 9.6 10.8 12
2 50 900 - 1500 1.84 46.7 0.8 20.3 1.9 3.8 5.7 7.6 9.5 11.4 13.3 15.2 17.1 19
2.4 4.8 7.2 9.6 12.0 14.4 16.8 19.2 21.6 24
2 50 150 - 600 3 6 9 12 15 18 21 24 27 30
3x2 80x50 2.50 63.5 1.5 38.1 4 9 13 17 22 26 30 34 39 43
150 - 1500
4x2 100x50 5 11 16 21 27 32 37 42 48 53
3 80 5 10 15 20 25 30 35 40 45 50
4x3 100x80 150 - 1500 3.50 88.9 2.0 50.8 8 15 23 30 38 45 53 60 68 75
6x3 150x80 10 19 29 38 48 57 67 76 86 95
4 100 7 14 22 29 36 43 50 58 65 72
6x4 150x100 150 - 1500 4.38 111.3 2.0 50.8 11 21 32 42 53 63 74 84 95 105
8x4 200x100 13 26 39 52 65 78 91 104 117 130
6 150 10 19 29 38 48 58 67 77 86 96
8x6 200x150 150 - 1500 5.12 130.0 2.5 63.5 15 30 45 60 75 90 105 120 135 150
10x6 250x150 19 38 57 76 95 114 133 152 171 190
8 200 16 31 47 62 78 93 109 124 140 155
2.5 63.5
10x8 250x200 150 - 1500 6.50 165.1 25 50 75 100 125 150 175 200 225 250
12x8 300x200 3.0 76.2 30 60 90 120 150 180 210 240 270 300
2.5 63.5 23 46 69 92 115 138 161 184 207 230
10 250 150 - 1500 8.00 203.2 35 70 105 140 175 210 245 280 315 350
3.5 88.9
42 84 126 168 210 252 294 336 378 420
2.5 63.5 38 75 113 150 188 225 263 300 338 375
12 300
150 - 1500 9.75 247.7 4.0 101.6 60 120 180 240 300 360 420 480 540 600
16x12 400x300
5.0 127 73 145 218 290 363 435 508 580 653 725
2.5 63.5 50 100 150 200 250 300 350 400 450 500
16 400 150 - 1500 13.00 330.2 4.0 101.6 80 160 240 320 400 480 560 640 720 800
6.0 152.4 111 221 332 442 553 663 774 884 995 1105
Note: 1. Ex. 3x2 size = valve with 3" body with standard 2" trim.

SD CH41005 - 06/08
41005 Series 9
Cv and FL versus Travel

Multi-Stage Anti-Cavitation Flow Characteristic : LINEAR


Models 41395, 41495, 41595, 41695 and 41995
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96
ANSI Class
Valve Size (1) and Orifice Diameter Travel Rated Cv
inches mm Equivalent PN inches mm inches mm
0.9 1.8 2.7 3.6 4.5 5.4 6.3 7.2 8.1 9
2 50 900 - 1500 1.521 38.6 0.8 20.3 1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4 11.7 13
1.5 3 4.5 6 7.5 9 10.5 12 13.5 15
2 50 2.3 4.6 6.9 9.2 11.5 13.8 16.1 18.4 20.7 23
3x2 80x50 150 - 600 2.151 54.6 1.5 38.1 3.5 7 10.5 14 17.5 21 24.5 28 31.5 35
4x2 100x50 4.4 8.8 13.2 17.6 22 26.4 30.8 35.2 39.6 44
3 80 4 8 12 16 20 24 28 32 36 40
4x3 100x80 150 - 1500 3.15 80.0 1.5 38.1 6.5 13 19.5 26 32.5 39 45.5 52 58.5 65
6x3 150x80 8 16 24 32 40 48 56 64 72 80
4x3 100x80
150 - 1500 3.15 80.0 2.0 50.8 9.3 18.6 27.9 37.2 46.5 55.8 65.1 74.4 83.7 93
6x3 150x80
4 100 6.5 13 19.5 26 32.5 39 45.5 52 58.5 65
6x4 150x100 150 - 1500 4.023 102.2 2.0 50.8 10.5 21 31.5 42 52.5 63 73.5 84 94.5 105
8x4 200x100 12.5 25 37.5 50 62.5 75 87.5 100 112.5 125
6 150 10 20 30 40 50 60 70 80 90 100
8x6 200x150 150 - 1500 4.777 121.3 2.5 63.5 16 32 48 64 80 96 112 128 144 160
10x6 250x150 19.5 39 58.5 78 97.5 117 136.5 156 175.5 195
8 200 2.5 63.5 17 34 51 68 85 102 119 136 153 170
10x8 250x200 150 - 1500 6.146 156.1 2.5 63.5 26 52 78 104 130 156 182 208 234 260
12x8 300x200 3.0 76.2 32 64 96 128 160 192 224 256 288 320
2.5 63.5 23 46 69 92 115 138 161 184 207 230
10 250 150 - 1500 7.633 193.9 3.5 88.9 38 76 114 152 190 228 266 304 342 380
3.5 88.9 45 90 135 180 225 270 315 360 405 450
2.5 63.5 40 80 120 160 200 240 280 320 360 400
12 300
150 - 1500 9.373 238.1 4.0 101.6 64 128 192 256 320 384 448 512 576 640
16x12 400x300
5.0 127.0 80 160 240 320 400 480 560 640 720 800
2.5 63.5 60 120 180 240 300 360 420 480 540 600
16 400 150 - 1500 12.774 324.5 4.0 101.6 95 190 285 380 475 570 665 760 855 950
6.0 152.4 131 262 393 524 655 786 917 1048 1179 1310
Note: 1. Valve size example: 3x2 size = valve with 3" body with standard 2" trim.

SD CH41005 - 06/08
41005 Series 10
Body S/A Construction 5

10 Packing with
lateral connection
Ref. Part Name
1 Valve Plug Stem
2 Packing Flange Stud 1
3 Packing Flange Nut
2
4 Packing Flange
5 Packing Spacer 3
● 6 Packing 2" - 4" 4
7 Bonnet All temperatures
8 Valve Body Nut
23
10 24
9 Plug Stem Pin 6
● 10 Body Gasket
22
✻ 12 Pilot Spring(s)
13 Seat Ring 7
● 14 Seat Ring Gasket 21
8
15 Valve Plug (or Piston)
16 Cage 6" - 16" without Conical spring
450°F (232°C)
✛ 17 Conical Spring 10
18 Valve Body
17 9
✻ 19 Retaining Ring 10
✻ 20 Auxiliary Pilot Plug
21 Valve Body Stud 16
22 Guide Bushing 18
23 Packing Follower
● 24 Cage Gasket 15
6" - 16" with Conical spring
✪● 31 Tec Seal > 450°F (232°C) 13
❍ ● 35 Ni-resist® Seal Ring
★ ● 40 PTFE Seal Ring Refer to 14
★ ● 41 Nordel® Backup Ring Seal Ring
❏ ● 45 Graphite Seal Ring Construction
on Page 14
● 46 Ni-resist® Backup Ring
75 Double cage
76 Pin
✻ For 41405 Series Valves Only 75
✛ For 6" to 16" Valves Sizes Only
above 450°F (232°C) 76
★ For 41605 Series Valves Only
Balance Plug Construction
● Recommended Spare Parts Double cage
❏ For 41905 Series Valves Only
Model 41305, 41505, 41605, 41905
❍ For 41405 / 41505 Series Valves Only Sizes 2" to 16"
✪ For 41305 Series Valves Only

20

19

17

12
12

Pilot Balanced Construction Model 41405 Pilot Balanced Construction Model 41405
Applications up to 850°F (454°C) Applications above 450°F (232°C) to 1050°F (566°C)
Sizes 2" to 4" shown Sizes 6" to 16" shown
SD CH41005 - 06/08
41005 Series 11
Materials of Construction

Standard Carbon Steel Version


-20°F 450°F 650°F 800°F
Ref. Temperature Range (-29°C) (232°C) (343°C) (427°C)
No
Description Standard Materials
1 Plug Stem 17-4 PH St. St. ASTM A564 GR 630 See Optional Materials
2 Packing Flange Stud 304 St. St. ASTM A193 GR B8
3 Packing Flange Nut 304 St. St. ASTM A194 GR 8
4 Packing Flange Carbon Steel ASTM A105 Zinc Plated
5 Packing Spacer 303 St. St. ASTM A582 TY 303
Kevlar PTFE (Crane 285K) (ANSI Class 150-900)
6 Packing See Optional Materials
PTFE/Carbon and Graphite Wiper Rings (ANSI Class 1500 and 2500)
7 Valve Bonnet Carbon Steel ASTM A216 Grade WCC
8 Valve Body Nut Carbon Steel ASTM A194 GR 2H
9 Plug Stem Pin 316 St. St. ASTM A479 TY 316
10 Valve Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
Pilot Spring(s) 2" to 4" Inconel X-750 AMS 5598 (Stacked Washers)
12
(41405 Only) 6" to 16" Inconel X-750 ASTM B637 GR 688
13 Seat Ring 410 St. St. ASTM A479 TY 410 Hardened See Optional Materials
14 Seat Ring Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
15 Valve Plug 17-4 PH St. St. ASTM A747 GR CB7CU-1 Condition H1075
See Optional Materials
16 Cage Martensitic St. St. ASTM A487 GR CA6NM CL A Hard Chrome Plated

Conical Spring (6" to 16") 17-4 PH ASTM A564 GR


17 See Optional Materials Inconel X-718 ASTM B637 + Shot Peening
(See Note 1) 630 Condition H1075
18 Valve Body Carbon Steel ASTM A216 Grade WCC
19 Retaining Ring (41405 Only) Inconel X-750 AMS 5598
Auxiliary Pilot Plug 2" to 4" 410 St. St. ASTM A479 TY 410 Hardened
20
(41405 Only) 6" to 16" Martensitic St. St. ASTM A487 GR CA6NM CL A with Chrome Plated Guide and Hardfaced Seat
21 Valve Body Stud Alloy Steel ASTM A193 GR B7
22 Guide Bushing 440C St. St. ASTM A276 TY 440C
23 Packing Follower 303 St. St. ASTM A582 TY 303
Internal Diffuser (6" to 16")
— 316 St. St. ASTM A479 TY 316 with Hardfaced Seat
(See Note 2)

Cage Gasket (6" to 16") See Optional Materials


24 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
(See Note 3)
31
35
40
Seal Ring See Page 16
41
45
46

Notes: 1. Conical spring only required for valve sizes 6” to 16” for applications > 450°F (232°C).
2. Internal Diffuser includes an internal 316SS Seat Ring with hardfaced seat. This part replaces the Seat Ring (Ref. No. 13) when this option is selected. See graphic on page 16.
3. Cage gasket only required for valve sizes 6” to 16” for applications 450°F (232°C).

Review use of optional materials and configurations for temperature ranges indicated. Standard materials listed may still be applicable depending on specific
service conditions. Consult Masoneilan for appropriate material combinations.

SD CH41005 - 06/08
41005 Series 12
Materials of Construction

Standard Stainless Steel Version (1)


Temperature Range -320°F (-196°C) -50°F (-46°C) 450°F (232°C) 650°F (343°C) 1050°F (566°C)
Ref.
No Description Standard Materials
1 Plug Stem See Optional Materials 316 St. St. ASTM A479 TY 316 See Optional Materials
(2)
7 Valve Bonnet
316 St. St. ASTM A351 GR CF8M
18 Valve Body
13 Seat Ring 316 St. St. ASTM A479 TY 316 with Hardfaced Seat
15 Valve Plug 316 St. St. ASTM A479 TY 316 with Hardfaced Seat
16 Cage 316 St. St. ASTM A479 TY 316 Chrome-Plated See Optional Materials
Conical Spring (6” to 16”)
17 See Optional Materials Inconel X-718 ASTM B637 + Shot Peening
(See Note 3)

Auxiliary Pilot Plug 316 St. St. ASTM A479 TY 316 with Chrome Plated Guide and Hardfaced Seat
20 (41405 Only)
316 St. St. ASTM A479 TY 316 with Hardfacing
22 Guide Bushing
Stellite 6 UNS 30006 (HRC 22 Max.)

Notes: 1. Materials for other components are same as listed for Standard Carbon Steel Version.
2. Extension bonnet required for temperatures below –100°F (-73°C).
3. Conical spring only required for valve sizes 6” to 16” for applications > 450°F (232°C).
4. See trim materials for Standard Carbon Steel Version for Martenistic Trim Option.

Optional Configurations and Materials

Ref. Temperature Range -320°F (-196°C) -100°F (-73°C) -50°F (-46°C) -20°F (-46°C) 650°F (343°C) 800°F (427°C) 1050°F (566°C)

No Description Optional Materials


A286 Super Alloy ASTM A638 GR 660
1 Plug Stem
Inconel X-750 ASTM B637 GR 688
Kevlar PTFE (Crane 285K)
6 Packing LE® Packing (1)
Flexible Graphite

7 Valve Bonnet Chrome-Moly Steel ASTM A217 Grade WC6 or Grade WC9
18 Valve Body
Carbon Steel ASTM A 352 Grade LCC
2” to 4” 316 St. St. ASTM A479 TY 316 with Hardfaced Seat
13 Seat Ring
6” to 16” Martensitic St. St. ASTM A487 GR CA6NM CL A with Hardfaced Seat
15 Valve Plug Martensitic St. St. ASTM A487 GR CA6NM CL A Nitrided
Martensitic St. St. ASTM A487 GR CA6NM CL A Nitrided
16 Cage
316 St. St. ASTM A479 TY 316 Nitrided
Auxiliary Pilot Plug (2” to 4”)
20 Martensitic St. St. ASTM A487 GR CA6NM CL B with Chrome Plated Guide and Hardfaced Seat
(41405 Only)

Notes: 1. LE Packing for low emissions applications is limited to the maximum operating pressure and temperature range shown in Figure 1.
2. Consult Masoneilan for material combinations for temperatures below –20°F (-29°C) or above 800°F (427°C).

Review use of optional materials and configurations for temperature ranges indicated. Standard materials listed may still be applicable depending on specific
service conditions. Consult Masoneilan for appropriate material combinations.

SD CH41005 - 06/08
41005 Series 13
Materials of Construction

Optional Bolting Materials


Temperature Range -320°F (-196°C) to -150°F (-101°C) to 850°F (454°C) to 950°F (510°C) to
Ref. -150°F (-101°C) -20°F (-29°C) 950°F (510°C) 1050°F (566°C)
No Description Optional Materials
316 SS ASTM Alloy Steel ASTM Alloy Steel ASTM 304 SS ASTM
8 Valve Body Nut (1) A194 Grade 8M A194 Grade 4 A194 Grade 4 A194 Grade 8
316 SS ASTM Alloy Steel ASTM Alloy Steel ASTM Super Alloy ASTM
21 Valve Body Stud (1) A193 Grade B8M Class 2 A320 Grade L7 A193 Grade B16 A453 Grade 660

Note: 1. Use following materials for 2” and 3” sizes ANSI Class 300/600 at temperatures below -20°F (-29°C).
Studs - 304 SS ASTM A193 Grade B8 Class 2 • Nuts – 304 SS ASTM A194 Grade 8.

Pressure and Temperature Rating of LE Packing


1600 (112)

1400 (98)

1200 (84)
Fluid Pressure in PSI (Bar)

1000 (70)

800 (56)

600 (42)

400 (28)

200 (14)

0
0 100 (38) 200 (93) 300 (149) 400 (204) 500 (260) 600 (316) 700 (371)

Fluid Temperature in °F (°C)

Figure 1

SD C41005 - 06/08
41005 Series 14
Materials of Construction

NACE(1) Configuration and Material Options Valve Sizes: 2" to 16" • Body Ratings: ANSI Class 150 to 1500

Temperature Range -20°F (-29°C) 650°F (343°C)


Ref.
No Description Standard and Optional Materials
316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
1 Plug Stem Inconel X-750 ASTM B637 GR 688 (HRC 35 Max.)
Super Alloy ASTM A638 GR 660 (HRC 35 Max.)
304 St. St. ASTM A193 GR B8 (2)
2 Packing Flange Stud
304 St. St. ASTM A193 Gr B8 (3) (HRC 22 Max.)
304 St. St. ASTM A194 GR 8 (2)
3 Packing Flange Nut
304 St. St. ASTM A194 GR 8A (3) (HRC 22 Max.)
4 Packing Flange Corrosion Protected Carbon Steel (HRC 22 Max.)
5 Packing Spacer 304 St. St. ASTM A479 TY 304
6 Packing Kevlar PTFE (Crane 285K)
Carbon Steel ASTM A216 Grade WCC (HRC 22 Max.)
7 Valve Bonnet Carbon Steel ASTM A105 (HRC 22 Max.)
316 St. St. ASTM A351 Gr CF8M (HRC 22 Max.)
Alloy Steel ASTM A194 GR 2H (2)
8 Valve Body Nut
Alloy Steel ASTM A194 Gr 2HM (3)
9 Plug Stem Pin 316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
10 Valve Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
12 Pilot Spring(s) 2” to 4” Inconel X-750 AMS 5598 (HRC 50 Max.)
(41405 Only) 6” to 16” Inconel X-750 ASTM B637 GR 688 (HRC 50 Max.)
316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
13 Seat Ring
316 St. St. ASTM A479 TY 316 with Hardfaced Seat (HRC 22 Max.)
14 Seat Ring Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
316 St. St. ASTM A479 TY 316 with Hardfaced Seat (HRC 22 Max.)
15 Valve Plug
Martensitic St. St. ASTM A487 GR CA6NM CL B (HRC 22 Max.)
316 St. St. ASTM A479 TY 316 Hard Chrome Plated (HRC 22 Max.)
16 Cage
Martensitic St. St. ASTM A487 GR CA6NM CL B Hard Chrome Plated (HRC 23 Max.)
17 Conical Spring (6" to 16") Inconel X-718 ASTM B637 + Shot Peening
Carbon Steel ASTM A216 Grade WCC (HRC 22 Max.)
18 Valve Body
316 St. St. ASTM A351 Gr CF8M (HRC 22 Max.)
19 Retaining Ring (41405 Only) Inconel X-750 AMS 5598 (HRC 50 Max.)
Auxiliary Pilot Plug 316 St. St. ASTM A479 TY 316 with Hardfaced Seat (HRC 22 Max.)
20
(41405 Only) Martensitic St. St. ASTM A487 GR CA6NM CL B Chrome Plated Guide and Hardfaced Seat (HRC 23 Max.)
Alloy Steel ASTM A193 GR B7 (2)
21 Valve Body Stud
Alloy Steel ASTM A193 Gr B7M (3)
Stellite 6 UNS 30006 (HRC 22 Max.)
22 Guide Bushing
316 St. St. ASTM A479 TY 316 with Hardfacing (HRC 22 Max.)
23 Packing Follower 316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
Internal Diffuser (6” to 16”)
— 316 St. St. ASTM A479 TY 316 with Hardfaced Seat (HRC 22 Max.)
(Not Shown)
(4)
24 Cage Gasket (6” to 16”) 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
31
35
40 See Page 16
Seal Ring (5)
41
45
46
Carbon Steel SAE 1117 (2)
— Drive Nut (Not Shown)
Carbon Steel ASTM A105 or SAE 1010-1025 (3)
Notes: 1. Standard materials and processes are in accordance with the requirements of NACE specification MR0103. Applications requiring compliance to MR0175-2003 or ISO15156 must be reviewed by Masoneilan.
2. Materials designated for these parts conform to NACE Class III bolting requirements. (Non-Exposed)
3. Materials designated for these parts conform to NACE Class I or Class II bolting requirements. (Exposed)
4. Cage gasket only required for valve sizes 6” to 16” for applications 450°F (232°C).
5. Seal ring materials for Model 41605 (PTFE Seal Ring) will be replaced with Glass-Reinforced PTFE External Seal Ring (Ref. No. 40) and Viton Internal Seal Ring (Ref. No. 41).
6. Maximum temperature for Models 41305 and 41605 limited to 450°F (232°C).
SD CH41005 - 06/08
41005 Series 15
Seal Ring Construction

Model 41305 Models 41405 and 41505


Seal Type: Pressure Energized Polymeric Seal Type: Metal
Leakage: Class IV Standard Leakage: From Class II to Class V (with pilot)
(Class V Optional) Temperature: -320°F (-196°C) to +1050°F (+566°C)
Temperature: -148°F (-100°C) to +450°F (+232°C)

PLUG
High
Pressure
CAGE Side

46 35

31 CAGE
PLUG
PLUG CAGE

Seal Shown in FTO Orientation

Model 41605 Model 41905


Seal Type: TFE and Resilient Inner Seal Type: Graphite and Metal Inner
Leakage: Class IV Standard Leakage: Class III and Class IV Standard
Temperature: -20°F (-29°C) to +300°F (+149°C) Temperature: -320°F (-196°C) to +850°F (+454°C)

41 46
40 45

PLUG CAGE PLUG CAGE

Seal Ring Construction

-320°F -148°F -20°F +300°F +450°F +650°F +850°F +1050°F


Temperature Range (-196°C) (-100°C) (-29°C) (+149°C) (+232°C) (+343°C) (+454°C) (+566°C)

Ref.
No. Description Materials
31 Seal Ring PTFE + 25% Graphite and ELGILOY Spring
35 External Seal Ring Ni-Resist ASTM A439 Type D3 Nitrided CA6NM
Bronze PTFE
40 External Seal Ring
Glass Reinforced PTFE (1)
Nordel
41 Internal Seal Ring
Viton (1)(2)
45 External Seal Ring Graphite
46 Internal Seal Ring Ni-Resist ASTM A439 Type D3
Note: 1. Optional materials for NACE Service. Viton not recommended for water or steam service.
2. Viton is recommended for oil and hydrocarbon service.

SD CH41005 - 06/08
41005 Series 16
Trim Types

Models 41355 - 41555 - 41655 - 41955


Multi-Stage
Low Noise Trim FTO

Models 41335 - 41535 - 41635 - 41935


Single Stage
Low Noise Trim FTO
Anti-Cavitation Trim FTC

Models 41395 - 41495 - 41595 - 41995


Multi-Stage
Anti-Cavitation Trim FTC

Model 41045
Single Stage with Internal Diffuser
(Sizes 6" - 16")
Model 41405
Pilot Balanced Construction FTC
SD CH41005 - 06/08
41005 Series 17
Dimensions (inches)

Flanged Butt, Socket Weld Angle


or Screwed Ends

Body S/A (inches)


A
Pressure Class ANSI Class 150 ANSI Class 300 ANSI Class 600 ANSI Class 900
and equivalent PN and equivalent PN and equivalent PN and equivalent PN

Valve Size BW BW BW
RF RTJ & RF RTJ & RF RTJ & RF RTJ
inches mm SW SW SW
2 50 10.00 10.50 11.26 10.50 11.12 11.26 11.24 11.38 14.76 14.74 14.88
3 80 11.75 12.25 13.27 12.50 13.12 13.27 13.25 13.37 18.11 17.38 17.48
3x2 80x50 “ “ “ “ “ “ “ “ (1) (1) (1)
4 100 13.86 14.33 15.51 14.50 15.12 15.51 15.50 15.62 20.87 20.12 20.24
4x2 100x50 “ “ “ “ “ “ “ “ (1) (1) (1)
4x3 100x80 “ “ “ “ “ “ “ “ 20.87 20.12 20.24
6 150 17.75 18.27 20.00 18.64 19.25 20.00 20.00 20.12 30.24 28.12 28.24
6x3 150x80 “ “ “ “ “ “ “ “ “ “ “
6x4 150x100 “ “ “ “ “ “ “ “ “ “ “
8 200 21.38 21.87 24.02 22.38 22.99 24.02 24.00 24.13 32.76 36.00 36.12
8x4 200x100 “ “ “ “ “ “ “ “ “ “ “
8x6 200x150 “ “ “ “ “ “ “ “ “ “ “
10 250 26.50 27.00 29.61 27.88 28.50 29.61 29.62 29.72 39.02 43.00 43.12
10x6 250x150 “ “ “ “ “ “ “ “ “ “ “
10x8 250x200 “ “ “ “ “ “ “ “ “ “ “
12 300 29.02 29.53 32.24 30.51 31.14 32.24 32.25 32.36 44.49 44.49 44.61
12x8 300x200 “ “ “ “ “ “ “ “ “ “ “
16 400 40.00 40.51 43.62 41.61 42.25 43.62 43.62 43.74 55.98 54.72 55.08
16x12 400x300 “ “ “ “ “ (1) “ “ (1) (1) (1)
Notes: 1. Consult Masoneilan
2. Ex. 3x2 size = valve with 3" body x standard 2" trim.

SD CH41005 - 06/08
41005 Series 18
Dimensions (inches)

Body S/A (inches)


A B max C max
Pressure Class ANSI Class 1500
and equivalent PN
All All
Valve Size BW Classes Classes
& RF RTJ
inches mm SW
2 50 14.76 14.74 14.88 3.70 9.84
3 80 18.11 18.13 18.23 5.63 11.81
3x2 80x50 (1) (1) (1) 4.57 9.88
4 100 20.87 20.88 21.00 6.26 12.99
4x2 100x50 (1) (1) (1) 6.06 10.28
4x3 100x80 20.87 20.88 21.00 6.26 12.68
6 150 30.24 30.24 30.47 8.54 15.35
6x3 150x80 “ “ “ 7.48 12.68
6x4 150x100 “ “ “ 7.48 13.46
8 200 32.76 38.25 38.62 8.07 20.51
8x4 200x100 “ “ “ 8.74 14.41
8x6 200x150 “ “ “ 8.74 17.05
10 250 39.02 46.00 46.38 9.61 22.44
10x6 250x150 “ “ “ 9.13 18.46
10x8 250x200 “ “ “ 9.13 18.46
12 300 44.49 47.95 48.58 14.17 24.65
12x8 300x200 (1) (1) (1) 9.84 20.51
16 400 55.98 59.37 60.24 19.09 31.69
16x12 400x300 (1) (1) (1) 17.72 25.59

Notes: 1. Consult Masoneilan


2. Ex. 3x2 size = valve with 3" body x standard 2" trim.

Angle Body S/A (inches)


D
Pressure Class ANSI Class 150 ANSI Class 300 ANSI Class 600 ANSI Class 900 ANSI Class 1500
and equivalent PN and equivalent PN and equivalent PN and equivalent PN and equivalent PN

Valve Size
RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
inches mm
2 50 5.15 5.38 5.27 5.58 5.78 5.84 7.27 7.35 7.27 7.35
3 80 5.92 6.17 6.29 6.61 7.04 7.12 8.89 8.97 9.28 9.36
4 100 7.71 7.94 8.04 8.34 8.53 8.61 10.38 10.46 10.78 10.86
6 150 8.34 8.59 8.77 9.09 11.02 11.07 12.04 12.10 13.89 14.01

SD CH41005 - 06/08
41005 Series 19
Dimensions (mm)

Flanged Butt, Socket Weld Angle


or Screwed Ends

Body S/A (mm)


A
Pressure Class ANSI Class 150 ANSI Class 300 ANSI Class 600 ANSI Class 900
and equivalent PN and equivalent PN and equivalent PN and equivalent PN
Valve Size BW BW BW
RF RTJ & RF RTJ & RF RTJ & RF RTJ
inches mm SW SW SW
2 50 254 267 286 267 282 286 285 289 375 374 378

3 80 298 311 337 318 333 337 337 340 460 441 444
3x2 80x50 “ “ “ “ “ “ “ “ (1) (1) (1)
4 100 352 364 394 368 384 394 394 397 530 511 514
4x2 100x50 “ “ “ “ “ “ “ “ (1) (1) (1)
4x3 100x80 “ “ “ “ “ “ “ “ 530 511 514
6 150 451 464 508 473 489 508 508 511 768 714 717
6x3 150x80 “ “ “ “ “ “ “ “ “ “ “
6x4 150x100 “ “ “ “ “ “ “ “ “ “ “
8 200 543 555 610 568 584 610 610 613 832 914 917
8x4 200x100 “ “ “ “ “ “ “ “ “ “ “
8x6 200x150 “ “ “ “ “ “ “ “ “ “ “
10 250 673 686 752 708 724 752 752 755 991 1092 1095
10x6 250x150 “ “ “ “ “ “ “ “ “ “ “
10x8 250x200 “ “ “ “ “ “ “ “ “ “ “
12 300 737 750 819 775 791 812 819 822 1130 1130 1133
12x8 300x200 “ “ “ “ “ “ “ “ “ “ “
16 400 1016 1029 1108 1057 1073 1108 1108 1111 1422 1390 1399
16x12 400x300 “ “ “ “ “ (1) “ “ (1) (1) (1)

Notes: 1. Consult Masoneilan


2. Ex. 80x50 size = valve with 80mm body x standard 50mm trim.

SD CH41005 - 06/08
41005 Series 20
Dimensions (mm)

Body S/A (mm)


A B max C max
Pressure Class ANSI Class 1500
and equivalent PN
All All
Valve Size BW Classes Classes
& RF RTJ
inches mm SW
2 50 375 374 378 94 250
3 80 460 461 463 143 300
3x2 80x50 (1) (1) (1) 116 251
4 100 530 530 533 159 330
4x2 100x50 (1) (1) (1) 154 261
4x3 100x80 530 530 533 159 322
6 150 768 768 774 217 390
6x3 150x80 “ “ “ 190 322
6x4 150x100 “ “ “ 190 342
8 200 832 972 981 205 521
8x4 200x100 “ “ “ 222 366
8x6 200x150 “ “ “ 222 433
10 250 991 1168 1178 244 570
10x6 250x150 “ “ “ 232 469
10x8 250x200 “ “ “ 232 469
12 300 1130 1218 1234 360 626
12x8 300x200 (1) (1) (1) 250 521
16 400 1422 1508 1530 485 805
16x12 400x300 (1) (1) (1) 450 650

Notes: 1. Consult Masoneilan


2. Ex. 80x50 size = valve with 80mm body x standard 50mm trim.

Angle Body S/A (mm)


D
Pressure Class ANSI Class 150 ANSI Class 300 ANSI Class 600 ANSI Class 900 ANSI Class 1500
and equivalent PN and equivalent PN and equivalent PN and equivalent PN and equivalent PN

Valve Size
RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
inches mm
2 50 131 137 134 142 147 148 185 187 185 187
3 80 150 157 160 168 179 181 226 228 236 238
4 100 196 202 204 212 217 219 264 266 274 276
6 150 212 218 223 231 280 281 306 307 353 356

SD CH41005 - 06/08
41005 Series 21
Actuator Dimensions

Model 87/88 Multi-Spring Diaphragm Actuator

Shown with optional handwheel

Model 87/88 Actuator (inches)

Actuator Size P R S T

6 11.50 15.54 10.00 9.00


10 14.50 19.58 10.90 12.00
16 18.75 28.22 14.00 18.00
23 21.63 30.71 16.00 18.00

Actuator removal clearance = 6 inches

Model 87/88 Actuator (mm)

Actuator Size P R S T

6 292 395 254 229


10 368 497 277 305
16 476 717 356 457
23 549 780 406 457

Actuator removal clearance = 150 mm

SD CH41005 - 06/08
41005 Series 22
Actuator Dimensions

Model 37/38 Spring Diaphragm Actuator

Direct (37) Reverse (38) Direct (37) Reverse (38)


Air to Close Air to Open Air to Close Air to Open
Type 8A
Handwheel

Model 37/38 Actuator (inches)


Actuator Side-Mounted Handwheel
Actuator
Size Removal D E F Type G H J
Clearance Dir. Rev. Dir. Rev.
18 5.6 20.75 33.4 53 max 8A 8
56 max 66 max
24 5.0 27.5 34.7 59 max 8A 12

* 1⁄2" NPT for No. 24 Actuator

Model 37/38 Actuator (mm)


Actuator Side-Mounted Handwheel
Actuator
Size Removal D E F Type G H J
Clearance Dir. Rev. Dir. Rev.
18 142 527 849 1353 max 8A 203
1425 max 1667 max
24 127 699 881 1505 max 8A 305

* 1⁄2" NPT for No. 24 Actuator

SD CH41005 - 06/08
41005 Series 23
Actuator Dimensions

Model 84/85/86 Cylinder Actuator

Model 84/85/86 Actuator (inches)

Actuator Size K L M N

154 14.80 47.80 62.10 26.70


314 23.90 49.80 64.50 27.00
Actuator removal clearance = 6 inches
Actuator removal clearance with handjack = 7.2 inches

Model 84/85/86 Actuator (mm)

Actuator Size K L M N

154 376 1214 1577 678


314 607 1265 1638 686
Actuator removal clearance = 150 mm
Actuator removal clearance with handjack = 180 mm

SD CH41005 - 06/08
41005 Series 24
Weights

Body S/A Weights (lbs)

Valve Flanged Connection Threaded / Welded Connection


Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
150, 300 and 600 and 900 and 1500 and 600 and 900 and 1500 and
inches mm equivalent PN equivalent PN equivalent PN equivalent PN equivalent PN equivalent PN equivalent PN
2 50 88 88 110 110 88 88 88
3 80 176 198 265 287 154 221 221
4 100 221 265 463 485 198 375 397
6 150 419 507 882 1036 397 750 816
8 200 772 926 1389 1698 772 1147 1323
10 250 1257 1367 2227 2646 1125 1852 2007
12 300 1632 2117 2933 4278 1808 2448 3330
16 400 3462 3837 - - 3330 - -

Body S/A Weights (kg)

Valve Flanged Connection Threaded / Welded Connection


Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
150, 300 and 600 and 900 and 1500 and 600 and 900 and 1500 and
inches mm equivalent PN equivalent PN equivalent PN equivalent PN equivalent PN equivalent PN equivalent PN
2 50 40 40 50 50 40 40 40
3 80 80 90 120 130 70 100 100
4 100 100 120 210 220 90 170 180
6 150 190 230 400 470 180 340 370
8 200 350 420 630 770 350 520 600
10 250 570 620 1010 1200 510 840 910
12 300 740 960 1330 1940 820 1110 1510
16 400 1570 1740 - - 1510 - -

Model 87/88 Spring Diaphragm Actuator (lbs)

Size Standard With Handwheel

6 45 60
10 85 105
16 210 245
23 265 340

Model 87/88 Spring Diaphragm Actuator (kg)

Size Standard With Handwheel

6 20 27
10 38 48
16 95 111
23 120 154

SD CH41005 - 06/08
41005 Series 25
Weights

Model 37/38 Spring Diaphragm Actuator (lbs)

Standard With Handwheel


Size
Direct Reverse Direct Reverse

18 190 450 max 234 494


24 375 540 max 419 584

Model 37/38 Spring Diaphragm Actuator (kg)


Standard With Handwheel
Size
Direct Reverse Direct Reverse

18 86 204 max 106 224


24 170 245 max 190 265

Model 84/85/86 Cylinder Actuator (lbs)

Actuator Size Base Weight Small Spring Large Spring Medium Spring Handjack

154 266 60 82 – 100


314 709 60 142 84 100

Model 84/85/86 Cylinder Actuator (kg)

Actuator Size Base Weight Small Spring Large Spring Medium Spring Handjack

154 120 27 37 – 45
314 321 27 64 38 45

SD CH41005 - 06/08
41005 Series 26
Options

Options
Extension Bonnets
Environmental Capabilities (LE Packing)
Lubricator & Isolation Valve
Other Flange Facings
Limit Stops
Body Drain Plug
Reducer and Nipple Connections
NACE Compliance
Custom Trim Materials
U.O.P. Trim Materials
Other Materials
Soft Seat (IEC 534-4 and ANSI Class VI)
Non-Destructive Examination
Oxygen Cleaning
Electric Actuators

For Accessories and additional Options,


consult Masoneilan.

SD CH41005 - 06/08
41005 Series 27
DIRECT SALES OFFICE LOCATIONS
BELGIUM INDIA RUSSIA UNITED ARAB
Phone: +32-2-344-0970 Mumbai Veliky Novgorod EMIRATES
Fax: +32-2-344-1123 Phone: +91-22- 8354790 Phone: +7-8162-15-7898 Phone: +971-4-8139-200
Fax: +91-22-8354791 Fax: +7-8162-15-7921 Fax: +971-4-8838-038
BRAZIL New Delhi Moscow
Phone: +55-11-2146-3600 Phone: +91-11-2-6164175 Phone: +7 495-585-1276 UNITED KINGDOM
Fax: +55-11-2146-3610 Fax: +91-11-5-1659635 Fax: +7 495-585-1279 Woodburn Green
Phone: +44-1628-536300
CANADA ITALY SAUDI ARABIA Fax: +44-1628-536319
Ontario Phone: +39-081-7892-111 Phone: +966-3-341-0278
Phone: +905-335-3529 Fax: +39-081-7892-208 Fax: +966-3-341-7624 UNITED STATES
Fax: +905-336-7628 Massachusetts
JAPAN SINGAPORE Phone: +1 508-586-4600
CHINA Chiba Phone: +65-6-6861-6100 Fax: +1 508-427-8971
Phone: +86-10-8486-4515 Phone: +81-43-297-9222 Fax: +65-6-6861-7172 Corpus Christi, Texas
Fax: +86-10-8486-5305 Fax: +81-43-299-1115 Phone: +1 361-881-8182
SOUTH AFRICA Fax: +1 361-881-8246
FRANCE KOREA Phone: +27-11-452-1550 Dresser Direct
Courbevoie Phone: +82-2-2274-0748 Fax: +27-11-452-6542 Deer Park, Texas
Phone: +33-1-4904-9000 Fax: +82-2-2274-0794 Phone: +1 281-884-1000
Fax: +33-1-4904-9010 SOUTH & CENTRAL Fax: +1 281-884-1010
MALAYSIA AMERICA AND THE Dresser Flow Technologies
GERMANY Phone: +60-3-2161-0322 CARIBBEAN Houston, Texas
Viersen Fax: +60-3-2163-6312 Phone: +1 281-671-1640 Phone: +1 281-671-1640
Phone: +49-2162-8170-0 Fax: +1 281-671-1735 Fax: +1 281-671-1735
Fax: +49-2162-8170-280 MEXICO California
Frankfurt Phone: +52-5-310-9863 SPAIN Phone: +1 562-941-7610
Phone: +49-69-439350 Fax: +52-5-310-5584 Phone: +34-93-652-6430 Fax: +1 562-941-7810
Fax: +49-69-4970802 Fax: +34-93-652-6444
THE NETHERLANDS
Phone: +31-10-438-4122
Fax: +31-10-438-4443

About Dresser, Inc. About Dresser Masoneilan


Dresser, Inc. is a leader in providing highly engineered Headquartered in Houston, Dresser Masoneilan is a leading
infrastructure products for the global energy industry. The brand in the Dresser, Inc. portfolio. With a history of
company has leading positions in a broad portfolio of innovation and technological leadership that goes back more
products including valves, actuators, meters, switches, than 125 years, Dresser Masoneilan delivers flexible, best-fit
regulators, piping products, natural gas-fueled engines, retail process control valve solutions with interoperable
fuel dispensers and associated retail point of sale systems instrumentation and smart technologies for a wide range of
and air and gas handling equipment. applications and industries. An “open architecture”
technology platform offers more product application and
Leading brand names within the Dresser portfolio include operational flexibility. With strategically located
Dresser Wayne® retail fueling systems, Waukesha® natural manufacturing operations and a worldwide network of
gas-fired engines, Masoneilan® control valves, Mooney® service and support facilities, Dresser Masoneilan delivers
regulators, Consolidated® pressure relief valves, and Roots® comprehensive process control solutions and services to a
blowers and rotary gas meters. It has manufacturing and global market.
customer service facilities located strategically worldwide
and a sales presence in more than 100 countries. The
company’s website can be accessed at www.dresser.com.

Dresser Masoneilan
85 Bodwell Street
Avon, MA 02322-1190
Tele: 508-586-4600 / Fax: 508-941-5497
Email: sales@masoneilan.com

© 2009 Dresser, Inc. All rights reserved. www.dresser.com

CH41005 06/08
Masoneilan®
Specification Data

72000 Series CP72000

Control Valves 05/05

Large Mass Flow


Energy Management
Control Valves
The 72000 Series Control Valve may be custom engineered to fit an application. The data within this catalog is
representative of typical configurations and does not include all potential design options.

Table of Contents

Introduction ............................................................2 Rated C V Table ............................................................5


Model Numbering System......................................2 General Arrangement and Parts Description ..............6
Features ................................................................3 Hydrocarbon Service Material Options ........................8
Engineered - Best Fit - Solutions Steam Service Material Options ..................................9
Low Noise Trim Selection Instructions ................................................10
Large Pressure Drop - Energy Management Typical Weights and Dimensions ..............................10
High Capacity Approximate Valve Dimensions
Balanced Plug Approximate Shipping Weights ....................11
Ease of Maintenance Accessories and Options ..........................................11
General Data..........................................................4 Actuation/Instrumentation
Operating Data Valve
Flow Direction Documentation and Test
Construction
Trim

Introduction

Masoneilan’s® 72000 Series energy management and low The 72000 Series is a valve solution engineered to meet a
noise products are specifically designed for applications with client’s need. As such, the exact product configuration may
large mass flow rates and high differential pressures. Typical differ from the general specifications, dependent upon the
installations may be found in compressor surge control, gas application. For additional information contact your local
to flare, atmospheric vent, or other applications where the Masoneilan Sales representative.
ratio of inlet/outlet pressures require substantial levels of
noise attenuation and large valve sizes. A variety of options
and configurations are available to create effective solutions
for our customers’ specific applications.

72000 Series Numbering System

1st 2nd 1st 2nd 3rd 4th 5th 6th


7 2

Actuator Type Body Series Seal Type Trim Trim Type Options
Characteristic
87 Spring-Diaphram 72 Fabricated 0 Unbalance 0 Undefined AS Angle Stub
(Air to Close) Angle Valve 2 Polymeric Seal Ring 0 Custom Characteristic 1 Single Stage Lo-dB EB Extension Bonnet
88 Spring-Diaphram and Soft Seat 1 Linear 2 Double Stage Lo-dB D Diffuser
(Air to Open) 4 Metal Seal Ring 2 Equal % 8 Partial Stack
51 Cylinder and Metal Seat with 4 Modified Linear 9 V-LOG
Double Acting Auxiliary Pilot Plug
52 Cylinder 5 Metal Seal Ring and
Spring Return Metal Seat
(Air to Close) 6 Polymeric Seal Ring
53 Cylinder and Metal Seat
Spring Return 9 Graphite Seal Ring
(Air to Open) and Metal Seat

CP72000 SD - 05/05
72000 Series Control Valves 2
Features

Engineered - Best Fit - Solutions Each stage of the V-LOG trim is designed with an expansion in
At Masoneilan we believe our customers deserve the Best flow area, which is essential for managing fluid velocity that
Fit solution for their severe service valve applications. Our would otherwise increase as the pressure is reduced across
broad product portfolio and valve trim technologies allow an each stage. The expanding area is designed to compensate for
uncompromising approach in addressing a client’s need, and the volumetric expansion of the gas, preventing any increase in
therefore, each 72000 Series valve is engineered to meet the kinetic energy as the pressure is reduced.
a customer’s exact specifications and application conditions.
This allows us to offer the most technically advanced and Trim velocity control is important for maintaining low aerody-
cost-effective solution to your energy management and noise namic noise levels within the valve body and trim. High velocity
control applications. trim exit flow will yield high magnitude sound waves, which lead
to valve body vibration in high-pressure letdown applications.
Low Noise Trim
The Masoneilan Best Fit approach allows for the widest range As a gas experiences a large reduction in pressure, the volume
of noise attenuation options, providing the desired noise level of the gas expands. This phenomenon will yield a higher down-
at the lowest cost of ownership. These attenuation products stream velocity if the piping is designed without considering this
range from single and double stage Lo-dB® trim or up to as volumetric expansion. Masoneilan’s 72000 Series is designed
many as 40 stages of 3-dimensional V-LOG® tortuous path with expanded outlet areas to accommodate this expansion,
trim. The selected trim option is always custom engineered to and minimize the overall system noise level.
provide best results for each unique application.
* Masoneilan considers both outlet mach number and the out-
Single and double stage Lo-dB trim is selected in most low to let expansion ratio for system noise calculation, per the IEC
moderate pressure drop ratio applications. This technology is International Noise Predication Standard (IEC-60534-8-3).
customized by modifying the size and spacing of each hole
drilled into the cage to provide a minimal sound pressure level High Capacity
at the trim exit. Masoneilan has developed flexible, automated design tools
for the 72000 Series line, allowing “ground up” fabrication
The 3-dimensional tortuous path design of Masoneilan’s of custom engineered valve solutions in very short lead times.
V-LOG trim controls pressure reduction through the manage- High capacities and custom Cvs are met through a wide range
ment of the process fluid energy. This is accomplished by direct- of valve plug diameters, stroke lengths, and body gallery
ing the gas through discrete flow channels that are designed diameters to suit any application within standard product
with multiple stages consisting of 90-degree turns along with lead times.
the intermediate contractions and expansions in the flow Balanced Plug
area. The enhanced flow geometry of the V-LOG trim creates a Balanced plug designs deliver stability with smaller actuator
series of kinetic energy losses, followed by partial energy thrust requirements, as compared to unbalanced designs.
recoveries at each stage. This gradual letdown process is highly Normally, the 72000 Series valves are installed in a flow-to-open
effective for noise attenuation due to the staged reduction of the configuration allowing radial expansion from the smaller
fluid’s pressure. diameter cage to the expanded area of the valve body. The free
expansion of the fluid and precise separation of the trim exit
Large Pressure Drop - Energy Management
flow jets, maximize trim noise attenuation and minimizes
Process applications that require the 72000 Series design often
vibration within the valve body. For installations that require
experience extremely high pressure drop ratios (P1/P2). These
flow-to-close configurations, an auxiliary pilot plug may be
high ratios release large amounts of energy as the process
supplied to reduce actuator thrust requirements.
fluid’s pressure is reduced. This energy release can lead to
excessive noise and vibration if not properly addressed in the Ease of Maintenance
valve design. Top entry trim allows easy access to the valve internals
for lower life cycle costs and easier maintenance activity.
The 3-dimensional tortuous path design of Masoneilan®’s
Masoneilan provides ample padeyes and tapped holes
V-LOG® Trim controls pressure reduction through the manage-
for standard lifting and handling equipment, eliminating
ment of process fluid energy. This is accomplished by directing
the need for special fixtures or tooling. All trim components
the gas through discrete flow channels.
are cage guided, with ample clearance at the body, bonnet,
The labyrinth flow path of the V-LOG Trim subjects the gas to a and bridge regions for ease of removal and replacement.
high level of friction as it is redirected through each turn in the The 72000 Series design employs a minimum number of
flow path. V-LOG’s patented flow contractions produce maxi- gaskets and soft goods, making outage planning and stocking
mum flow resistance. requirements easier.

The enhanced flow geometry of the V-LOG trim creates a series


of kinetic energy losses, followed by partial energy recoveries at
each state. This gradual letdown process is highly effective for
noise attenuation due to the staged reduction of the fluid pressure.

CP72000 SD - 05/05
72000 Series Control Valves 3
General Data

Operating Data
Flow Direction
• Flow to Open (Standard)
• Flow to Close (Auxiliary Pilot Plug Option Only)
Standard Temperature Range & Seat Leakage
Temperature Ranges
Leakage
Seal Ring Seat Ring Class Min Max
o
Class V -320 F 1100oF
Unbalance Metal (-196oC) (594oC)
MSS-SP-61

Polymeric Class IV, -50oF 450oF


Filled PTFE
(Pressure Energized) V, VI (-46oC) (232oC)

-320oF 1100oF
Pilot Plug Metal Class V (-196oC) (594oC)

Metal Metal -320oF 1100oF


Class III (-196oC) (594oC)

Polymeric Class IV,V -50oF 450oF


Metal
(Pressure Energized) MSS-SP-61 (-46oC) (232oC)

Graphite Metal -320oF 850oF


Class III,IV (-196oC) (454oC)

*Cryogenic and high temp construction available, consult factory.

Flow Direction Trim


- Flow-to-Open (Standard) • Plug
- Flow-to-Close (Optional) - Balanced
- Unbalanced
Construction - Auxiliary Pilot
Body, Bonnet & Bonnet Flange; Fabricated or Cast • Cage or Stack
• Styles - Ported Cage
- Angle (Figures 1, 2, and 3) - Single Stage Lo-dB
• Materials - Double Stage Lo-dB
- Body - V-LOG Stack
- Carbon Steel - Partial Stack
- Low Temperature Carbon Steel • Seat Ring
- 316 Stainless Steel - Quick Change
- Chrome Moly Steels
- Other materials available on request
• Sizes
- Inlet 4" – 30" (DN 100-750)
- Outlet 6" – 36" (DN 150-900)
- Larger sizes available on request
• Connections
- End Types
- ANSI Flanges
- Printed or Through Bolted
- RTJ Flanges
- Printed or Through Bolted
- Buttweld
- API
• Pressure Rating
- Inlet Ratings: ANSI Class 150# – 2500#
- Outlet Ratings: ANSI Class 150# – 600#
- Others available upon request

CP72000 SD - 05/05
72000 Series Control Valves 4
Flow Capacity

Rated CV
Approximate CV values are intended for estimation only. The actual CV values will vary depending on the number
of turns, stroke length, and resistance factor of each valve design. The specific CV values will be determined by
a Masoneilan engineer.

Size V-LOG # of Turns Single Stage Double Stage


(Inch) Lo-dB Lo-dB
8 16 24 36
4x6 100 70 38 25 200 110
4x8 140 98 53 35 265 140
4 x 10 175 125 66 44 300 165
6x6 220 154 84 55 320 175
6x8 275 192 105 68 425 225
6 x 10 325 230 125 80 500 275
8x8 450 315 170 112 575 310
8 x 10 525 368 200 130 650 350
8 x 12 550 385 210 138 900 500
10 x 10 600 420 230 150 850 475
10 x 16 660 462 250 165 1000 550
10 x 18 700 490 266 175 1200 680
10 x 20 730 510 278 182 1750 970
12 x 12 1050 735 400 260 1100 600
12 x 16 1200 840 460 300 1200 680
12 x 18 1280 900 485 320 1350 720
12 x 20 1320 920 500 330 1600 880
12 x 24 1350 945 510 338 2250 1250
16 x 16 1400 980 532 350 1750 950
16 x 20 1525 1065 580 380 2250 1250
16 x 24 1600 1120 608 400 2800 1520
16 x 30 1650 1155 627 410 3500 1930
20 x 20 1600 1120 610 400 2500 1380
20 x 24 1800 1260 685 450 2750 1520
20 x 30 1950 1365 740 485 3700 2000
20 x 36 2100 1470 800 525 5000 2750
24 x 24 2150 1500 820 540 3500 1930
24 x 30 2400 1680 910 600 4500 2500
24 x 36 2500 1750 950 625 6400 3500
30 x 30 3000 2100 1140 750 9400 5000
30 x 36 3600 2520 1370 900 13500 7000

These values represent typical construction. Larger or reduced capacity available upon request,
consult factory.

Minimum Controllable CV
Plug V-LOG # of Turns Single Stage Double Stage
(Inch) Lo-dB Lo-dB
8 16 24 36
4 2 1.5 0.8 0.6 4 3
6 4 3 2.5 2.2 8 7
8 6 5 3.6 3 15 12
10 9 6 4.7 4 30 25
12 15 12 9 7 40 35
16 20 14 11 8 70 60
20 25 18 14 11 90 75
24 40 26 20 14 120 105
30 60 40 25 18 250 215

These values represent typical construction. Higher rangeability available upon request, consult factory.

CP72000 SD - 05/05
72000 Series Control Valves
5
General Arrangement and Parts Description

Ref. No. Description


1 Body
2 Bonnet
3 Body Stud
4 Body Nut
5 Hung Cage
•6 Gasket
7 Stem
8 Plug
9 Seal Ring
10 Cap Screw
11 Soft Seat
12 Seat Ring
13 Seat Ring Cap Screw
15 Packing Flange Stud
16 Packing Flange Nut
17 Packing Flange
18 Packing Follower
• 19 Packing S/A
20 Guide Bushing
• Recommended Spare Parts

Figure 1 - Hung Cage Construction

Ref. No. Description


1 Body
2 Bonnet
3 Bonnet Flange
4 Body Stud
5 Body Nut
6 Metal Seal
7 Stem
8 Plug
9 Seal Ring
10 Inner Cage
11 Outer Cage
12 Soft Seat
13 Seat Ring
• 14 Gasket
15 Packing Flange Stud
16 Packing Flange Nut
17 Packing Flange
18 Packing Follower
• 19 Packing S/A
20 Guide Bushing
• Recommended Spare Parts
Figure 2 - High Pressure, Lo-dB (Double Stage Option Shown)
CP72000 SD - 05/05
72000 Series Control Valves 6
General Arrangement and Parts Description

Cut Away View of Angle Style Valve


with V-LOG Trim

Ref. No. Description


1 Body
2 Bonnet
3 Bonnet Flange
4 Body Stud
5 Body Nut
6 Metal Seal
7 Stem
8 Plug
9 Seal Ring S/A
10 V-Log Restrictor
11 Cage Retainer
13 Seat Ring
•14 Gasket
15 Packing Flange Stud
16 Packing Flange Nut
17 Packing Flange
18 Packing Follower
•19 Packing S/A
20 Guide Bushing

• Recommended Spare Parts

Figure 3 - V-LOG Construction


CP72000 SD - 05/05
72000 Series Control Valves 7
Hydrocarbon Service Material Options

o o o
- 20 F - 450 F - 650 F
Temperature Range o o o

Ref. No - 29 C - 232 C - 343 C

Description Standard and Optional Materials

Carbon Steel
1 Body
300 Series Stainless Steel

Carbon Steel
2 Bonnet
300 Series Stainless Steel

Carbon Steel
3 Bonnet Flange
300 Series Stainless Steel

Alloy Steel ASTM A193 Gr B7 (1)


4 Body Stud
Alloy Steel ASTM A193 Gr B7M (2)

Alloy Steel ASTM A194 Gr 2H (1)


5 Body Nut
Alloy Steel ASTM A194 Gr 2HM (2)

6 Metal Seal Alloy Steel

17-4 PH Condition H-1150M (3)


7 Stem
Nitronic® 50(3)

8 Plug 316 Stainless Steel / Chrome Plated and Hardfaced(3)

9 Seal Ring Sub-Assembly PTFE + 25% Graphite and ELGILOY® Spring Graphite

10 Cage 316 Stainless Steel (3)

11 Cage Retainer 316 Stainless Steel(3)

13 Seat Ring 316 Stainless Steel with Hardfaced Seat(3)

14 Gasket 316 Stainless Steel with Flexible Graphite Filler (Spiral Wound)

304 Stainless Steel ASTM A193 Gr B8 Class 2(1)


15 Packing Flange Stud
Alloy Steel ASTM A193 Gr B7M(2)

304 Stainless Steel ASTM A194 Gr 8(1)


16 Packing Flange Nut
Alloy Steel ASTM A194 Gr 2HM(2)

17 Packing Flange 300 Series Stainless Steel

18 Packing Follower 300 Series Stainless Steel

19 Packing Sub-Assembly Teflon® V-Ring Flexible Graphite

20 Guide Bushing RTFE Stellite® 6 UNS 30006

Notes: 1. Materials designated for these parts conform to NACE MR0103 Class III bolting requirements.
2. Materials designated for these parts conform to NACE MR0103 Class I or Class II bolting requirements.
3. Materials and processes in accordance with the requirements of NACE MR0103. Applications
requiring compliance to NACE MR0175 - 2003 or ISO 15156 must be reviewed by Masoneilan.

CP72000 SD - 05/05
72000 Series Control Valves 8
Steam Service Material Options

o o o o o o
Temperature - 20 F - 450 F - 650 F - 800 F - 950 F - 1100 F
Ref. Range o
- 29 C
o
- 232 C
o
- 343 C
o
- 426 C
o
- 510 C
o
- 593 C
No
Description Standard and Optional Materials

Carbon Steel
1 Body
Chromoly Steel

Carbon Steel
2 Bonnet
Chromoly Steel

Carbon Steel
3 Bonnet Flange
Chromoly Steel

Super Alloy ASTM A453


4 Body Stud Alloy Steel ASTM A193 Gr B7 316 St. St. ASTM A193 Gr B16
Grade 660
Carbon SteelAlloy Steel ASTM
5 Body Nut Alloy Steel ASTM A194 Gr 2H 304 St. St. ASTM A194 Gr 8
A194 Gr 4

6 Metal Seal Alloy Steel

7 Stem 17-4 PH Condition H-1150M Inconel® X-750

420 Stainless Steel


8 Plug 316 Stainless Steel / Chrome Plated and Hardfaced
4130 Alloy Steel

Seal Ring Graphite


9 PTFE + 25% Graphite and ELGILOY® Spring
Sub-Assembly Nitrided CA6NM

410 Stainless Steel


10 Cage 316 Stainless Steel
Inconel® 718

11 Cage Retainer 316 Stainless Steel 410 Stainless Steel

13 Seat Ring 316 Stainless Steel with Hardfaced Seat 416 Stainless Steel

14 Gasket 316 Stainless Steel with Flexible Graphite Filler (Spiral Wound) Inconel with Graphite (Spiral Wound)
®

Packing Flange
15 304 Stainless Steel ASTM A193 Gr B8 Class 2
Stud
Packing Flange
16 304 Stainless Steel ASTM A194 Gr 8
Nut

17 Packing Flange 300 Series Stainless Steel

18 Packing Follower 300 Series Stainless Steel

Packing Sub-
19 Teflon® V-Ring Flexible Graphite
Assembly

20 Guide Bushing RTFE Stellite® 6 UNS 30006

Notes: 1. The materials listed above are for standard configurations.


2. Specific applications may require material changes for optimum performance.
3. Consult factory for applications above 800OF or where large thermal transients exist.

CP72000 SD - 05/05
72000 Series Control Valves 9
Selection Instructions

Specifying an energy management or low noise product is specified with the Best Fit number of turn or stages
involves sound engineering judgment and application under- according to the noise requirements and pressure drop
standing. Masoneilan has developed a computer-based valve ratio. Please contact your local Masoneilan representative
sizing and selection program to aid our application specialists for application assistance.
in choosing the correct product. Each 72000 Series valve

Typical Dimensions

Approximate Body Dimensions


Approximate dimensions for 72000 Series valve are intended for estimating purposes only.
Dimensions for a specific design can be provided by the factory upon request.

Size Dimension for ANSI 300# (Inch) Dimension for ANSI 300# (mm)
Size
(Inch) A B C (Inch) A B C
4x6 13 11 24 4x6 330 279 610
4x8 14 12 25 4x8 356 305 635
4 x 10 15 13 26 4 x 10 381 330 660
6x6 14 12 28 6x6 356 305 711
6x8 14 12 29 6x8 356 305 737
6 x 10 15 13 31 6 x 10 381 330 787
8x8 16 13 33 8x8 406 330 838
8 x 10 16 13 34 8 x 10 406 330 864
8 x 12 18 14 35 8 x 12 457 356 889
10 x 10 19 16 36 10 x 10 483 406 914
10 x 16 19 18 38 10 x 16 483 457 965
10 x 18 21 20 39 10 x 18 533 508 991
10 x 20 21 26 42 10 x 20 533 660 1067
12 x 12 21 30 42 12 x 12 533 762 1067
12 x 16 22 31 44 12 x 16 559 787 1118
12 x 18 22 32 45 12 x 18 559 813 1143
12 x 20 23 32 46 12 x 20 584 813 1168
12 x 24 24 32 50 12 x 24 610 813 1270
16 x 16 27 32 50 16 x 16 686 813 1270
16 x 20 27 33 52 16 x 20 686 838 1321
16 x 24 28 34 56 16 x 24 711 864 1422
16 x 30 30 34 60 16 x 30 762 864 1524
20 x 20 32 34 64 20 x 20 813 864 1626
20 x 24 32 35 68 20 x 24 813 889 1727
20 x 30 34 36 68 20 x 30 864 914 1727
20 x 36 36 39 70 20 x 36 914 991 1778
24 x 24 38 40 70 24 x 24 965 1016 1778
24 x 30 38 40 70 24 x 30 965 1016 1778
24 x 36 40 43 71 24 x 36 1016 1092 1803
30 x 30 42 44 72 30 x 30 1067 1118 1892
30 x 36 44 45 75 30 x 36 1118 1143 1905

CP72000 SD - 05/05
72000 Series Control Valves 10
Approximate Shipping Weights

Approximate Shipping Weights


Approximate shipping weights are intended for estimating purposes. Weights for a specific design can be provided
by the factory upon request.

Size Weight for Size Weight for Size Weight for


(Inch) ANSI 300# (lbs) (Inch) ANSI 300# (lbs) (Inch) ANSI 300# (lbs)
4x6 1,000 10 x 18 3,500 20 x 20 11,250
4x8 1,100 10 x 20 3,800 20 x 24 12,500
4 x 10 1,250 12 x 12 4,000 20 x 30 14,000
6x6 1,100 12 x 16 4,200 20 x 36 15,000
6x8 1,200 12 x 18 4,500 24 x 24 13,000
6 x 10 1,400 12 x 20 5,000 24 x 30 14,500
8x8 1,600 12 x 24 6,000 24 x 36 15,500
8 x 10 1,700 16 x 16 6,500 30 x 30 15,000
8 x 12 2,000 16 x 20 7,250 30 x 36 16,000
10 x 10 3,000 16 x 24 8,500
10 x 16 3,200 16 x 30 10,000

Size Weight for Size Weight for Size Weight for


(Inch) ANSI 300# (kgs) (Inch) ANSI 300# (kgs) (Inch) ANSI 300# (kgs)
4x6 454 10 x 18 1,588 20 x 20 5,103
4x8 499 10 x 20 1,724 20 x 24 5,670
4 x 10 567 12 x 12 1,814 20 x 30 6,350
6x6 499 12 x 16 1,905 20 x 36 6,804
6x8 544 12 x 18 2,041 24 x 24 5,897
6 x 10 635 12 x 20 2,268 24 x 30 6,577
8x8 726 12 x 24 2,722 24 x 36 7,031
8 x 10 771 16 x 16 2,948 30 x 30 6,804
8 x 12 907 16 x 20 3,289 30 x 36 7,258
10 x 10 1,361 16 x 24 3,856
10 x 16 1,452 16 x 30 4,536

Accessories and Options

For complete information and specifications on the following Valve


contact your Masoneilan Representative. • Other body materials
• Special end connections
Actuation / Instrumentation • Special trim materials
• Higher Thrust Pneumatic Cylinders up to 1,000 square • Custom trim characterization
inch effective area • Body drain plug
• Electric Actuators • Extension bonnets
• Hydraulic manual override for pneumatic piston actuators
• Dust boot for plug/actuator stem Documentation and Test
• Fast response package for quick opening times • Nondestructive examination
• Smart Systems/On line diagnostics • Response verification
• Certified material test reports
• Flow testing (through 8" outlet only)

CP72000 SD - 05/05
72000 Series Control Valves 11
BELGIUM INDIA
Dresser Valves Europe Dresser Valve India Pvt. Ltd.
Boulevard du Souverain 207 B2 Vorstlaan, 305/306, "Midas", Sahar Plaza
B-1160 Brussels, Belgium Mathurdas Vasanji Road
Phone:
Fax:
+32-2-344-0970
+32-2-344-1123
J.B. Nagar, Andheri East
Mumbai, 400059, India Sales Office
Phone: +91-22-8381134
BRAZIL
Dresser Industria E Comercio Ltda
Fax: +91-22-8354791 Locations
Divisao Masoneilan Dresser Valve India Pvt. Ltd.
Rua Senador Vergueiro, 433 205, Mohta Building
09521-320 Sao Caetano Do Sul 4 Bhikaiji Cama Place
Sao Paolo, Brazil New Delhi, 110 066, India
Phone: 55-11-453-5511 Phone: +91-11-6164175
Fax: 55-11-453-5565 Fax: +91-11-6165074 NIGERIA UNITED KINGDOM
Dresser Flow Solutions DI U.K. Ltd.
CANADA ITALY Plot 293, Akin Olugbade Street East Gillibrands
Alberta Dresser Italia S.r.l. Victoria Island, Lagos, Nigeria Skelmersdale,
Dresser - Masoneilan Masoneilan Operations Phone: +234-1-555-4229 Lancashire WN8 9TU, England
DI Canada, Inc. Via Cassano, 77 Fax: +234-1-555-7969 Phone: +44-1695-52600
Suite 1300, 311-6th Ave., S.W. 80020 Casavatore, Napoli Italy Fax: +44-1695-50569
Calgary, Alberta T2P 3H2, Canada Phone: +39-081-7892-111 RUSSIA
Phone: 403-290-0001 Fax: +39-081-7892-208 DS Controls DI U.K. Ltd.
Fax: 403-290-1526 Nekhinskaya Street, 61 Unit 4, Suite 1.1, Nobel House
JAPAN Veliky Novgorod Grand Union Office Park
Ontario Niigata Masoneilan Co. Ltd. (NIMCO) Russia, 173021 Packet Boat Lane
Dresser - Masoneilan 20th Floor, Marive East Tower Phone: +7-8162-11-3099 Uxbridge, Middlesex UB8 2GH
DI Canada, Inc. WBG 2-6 Nakase, Mihama-ku, Fax: +7-8162-11-2981 Phone: +44-1895-454-900
835 Harrington Court, 2nd Floor Chiba-shi, Chiba 261-7120 Japan Fax: +44-1895-454-917
Burlington, Ontario L7N 3P3, Canada Phone: +81-43-297-9222 SAUDI ARABIA
Phone: 905-335-3529 Fax: +81-43-299-1115 Dresser AL Rushaid UNITED STATES
Fax: 905-336-7628 Valve & Instrument Co., Ltd. (Darvico) Dresser - Masoneilan
KOREA P.O. Box 10145 85 Bodwell Street
CHINA Dresser Korea Inc. Jubail Industrial City 31961, Saudi Arabia Avon, MA 02322-1190
Dresser Flow Control, Beijing Rep. Office 2015 Kuk Dong Building 60-1 Phone: +966-3-341-0278 Phone: 508-586-4600
Suite 2403, Capital Mansion 3-Ka, Choongmu-ro Chung-Ku Fax: +966-3-341-7624 Fax: 508-427-8971
6 Xinyuannan Rd. Chaoyang District Seoul, Korea
Beijing 100004, China Phone: +82-2-2274-0792 SINGAPORE Dresser - Masoneilan
Phone: +86-10-8486-5272 Fax: +82-2-2274-0794 Dresser Singapore PTE Ltd. 4841 Leopard Street
Fax: +86-10-8486-5305 16 Tuas Avenue 8 Corpus Christi, TX 78408-2621
KUWAIT Singapore 639231 Phone: 361-877-2414
FRANCE Dresser Flow Solutions Phone: +65-6-861-6100 Fax: 361-584-1196
Dresser Produits Industriels S.A.S. Middle East Operations Fax: +65-6-861-7197
4, place de Saverne 10th Floor, Al Rashed Complex Dresser - Masoneilan
92971 Paris La Défense Cedex, France Fahad Salem Street, P.O. Box 242 SOUTH AFRICA Dresser Direct
Phone: +33-1-4904-9000 Safat, 13003, Kuwait Dresser Limited 1250 Hall Court
Fax: +33-1-4904-9010 Phone: +965-9061157 P.O. Box 2234 Deer Park, TX 77536
Fax: +965-3718590 16 Edendale Road Phone: 281-884-1000
Dresser Produits Industriels S.A.S., Eastleigh, Edenvale 1610 Fax: 281-884-1010
Masoneilan Customer Service Centre MALAYSIA Republic of South Africa
55 rue de la Mouche, Zone Industrielle Dresser Flow Solutions Phone: +27-11-452-1550 Dresser - Masoneilan
69540 Irigny, France Business Suite, 19A-9-1, Level 9 Fax: +27-11-452-6542 16250 Port Northwest Drive
Phone: +33-4-72-39-06-29 UOA Centre, No. 19, Jalan Pinang Houston, TX 77041
Fax: +33-4-72-39-21-93 50450 Kuala Lumpur, West Malaysia SPAIN Phone: 832-590-2300
Phone: +60-3-2163-2322 Masoneilan S.A. Fax: 832-590-2529
GERMANY Fax: +60-3-2161-1362 C/Murcia 39 C
Dresser Valves Europe GmbH 08830 Sant Boi de Llobregat Dresser - Masoneilan
Heiligenstrasse 75 MEXICO Barcelona, Spain 2950 East Birch Street
Viersen D-41751, Germany Dresser Valve de Mexico, S.A. de C.V. Phone: +34-93-652-6430 Brea, CA 92821
Phone: +49-2162-8170-0 Henry Ford No. 114, Esq. Fulton Fax: +34-93-661-3450 Phone: 714-572-1528
Fax: +49-2162-8170-280 Fraccionamiento Industrial San Nicolas Fax: 714-572-1463
54030 Tlalnepantla Estado de Mexico UNITED ARAB EMIRATES
Dresser Valves Europe GmbH Phone: 52-5-310-9863 Dresser Flow Solutions
Uhlandstrasse 58 Fax: 52-5-310-5584 Middle East Operations
60314 Frankfurt, Germany P.O. Box 61302
Phone: +49-69-439350 THE NETHERLANDS Roundabout 8
Fax: +49-69-4970802 Dresser Valves Europe Units JA01 & JA02
Steenhouwerstraat 11 Jebel Ali Free Zone
3194 AG Hoogvliet, The Netherlands Dubai, U. A. E.
Phone: +31-10-438-4122 Phone: +971-4-8838-752
Fax: +31-10-438-4443 Fax: +971-4-8838-038

CP72000 SD - 05/05
Copyright 2005 Dresser, Inc. All rights reserved. 72000 Series Control Valves
Specification Data
CP77000
Putting You In Control
01/10

77000 Series
High Pressure
Labyrinth Trim Control Valve
Dresser Masoneilan
77000 Series

High Pressure,
Labyrinth Trim
Control Valves

2 | Dresser Masoneilan
Table of Contents
Foreward..................................................................................................... 3 Sizes & Ratings (ANSI Class)....................................................................... 7
General Data................................................................................................ 4 Flow Coefficient (Cv) & Expansion Ratio...................................................... 7
Product Features......................................................................................... 4 Bottom Entry 77000 Diagram...................................................................... 8
Numbering System...................................................................................... 5 Bottom Entry 77000 Series Material Options.............................................9
Temperature Range / Seat Leakage............................................................ 5 Tom Entry 77000 Diagram......................................................................10
Expanding Area Trim Design........................................................................ 6 Top Entry 77000 Series Material Options................................................11

Foreward
Features The unique axial flow construction of the 77000 Series is optimal for
flashing or de-gassing applications. The axial flow path within the angle
The Dresser Masoneilan 77000 Series labyrinth trim control valve body design directs the two-phase fluid away from critical surfaces and
delivers exceptionally stable control and durable service life while the downstream pipe wall.
saving replacement and maintenance costs. It provides high pressure,
compressible fluid control without the erosion, vibration and high noise Smooth, Stable Control
associated with conventional control valves.
The high range (50:1) of this multi-stage valve allows wide variations in
controlled flow. Intermediate pressure flows through internal plug porting
Ideal for service in multi-phase flow applications, the 77000 Series’
for exceptional control stability. This creates a balance force within the
advanced Energy Management Trim design stands up to the damaging
plug to minimize unbalanced force acting on the trim.
and abrasive conditions caused by entrained liquids/solids or liquids
with entrained solids. It features an expanding area flow passage, and
What’s more, this uniquely balanced trim design has no secondary
its multiple step plug and seat ring design to create a beneficial shearing
balancing seal and only a single point for seat contact. A toggle design
action across each stage to manage the gradual pressure reduction.
for the actuation system provides high force amplification through

Energy Management Trim mechanical leverage resulting in stable control during the throttling
phase.
The 77000 Series uses the principle of Energy Management technology to
gradually reduce pressure through the creation of flow path friction. This Adding the SVI II Advanced Performance positioner delivers further
simulates the gradual pressure loss that occurs over long pipelines. By process control. It offers high precision valve control and immediate
passing the fluid through a number of restrictions, referred to as pressure response to the smallest step change in signal.
reduction stages, the 77000 Series’ tortuous flow pattern dissipates
energy through high head loss rather than through shock waves. Anti-Cavitation
The multi-stage design of the 77000 series trim reduces the pressure
Additionally, the flow area of the 77000 Series trim is gradually increased
drop in smaller increments without allowing the local pressure at each
at the latter stages of the design to compensate for the volumetric
stage from dropping below the fluid vapor pressure, thus preventing
expansion of the gas caused by the reduction in pressure. This ensures
cavitation. The actively controlled stages of this axial flow design valve
nearly constant fluid velocity throughout the complete throttling process
throttle in unison to avoid the adverse effects of an exaggerated reduction
and eliminates the damaging effects of high energy spikes within the
at any single stage.
trim.

The reduced velocity minimizes the impact of erosion caused by entrained


Trash Tolerant Flow Path
solids or liquids resulting from a process fluid phase change. Plus, Wide flow paths in the 77000 series trim allow for passage of large
the acoustical performance of the 77000 Series is optimized through particles entrained within the flow stream that would otherwise cause
alignment of the pressure drop ratio with the trim expansion factor. In damage or loss of capacity. This ensures continuous and efficient
some cases downstream Lo-dB cartridges or custom design trim area are operation by eliminating concerns of potential clogging due to debris
integrated into the control valve design for extremely high pressure drop in the flow stream. The 77000 series is a proven design in many high
ratios. pressure, dirty service applications including wellhead choke valves.

CH77000 - 77000 Series Labyrinth Trim Control Valves | 3


General Data
■■ Flow Direction ■■ Trim
Standard: Flow-to-open Plug type: multi-stage axial flow
(Trim A, B, C options)
■■ Body Seat type: metal seat
Type: cast or forged angle style Guide: top and bottom guiding
Sizes: 1” to 8” (expanding outlets available) Cv Ratio: See table (page 7)
(DN 25 to 200) Flow Characteristic: Linear
Ratings: ANSI Class 600 to 2500
(ISO PN 100 to 420) ■■ Actuator
API Class 2000 to 10000 Mounting: Toggle arm mount
End Connections: RF Flange, RTJ Flange Direct mount
Print Flanges (Forgings only) Type: Spring-diaphragm
BWE and SWE (available for 2” and under) Spring-return cylinder
Double-acting cylinder
■■ Bonnet Handwheel: Optional
Type: Bottom entry; Bolted Outlet Spool
Top entry; Bolted Bonnet

Optional designs are also available, such as larger


■■ Body and Bonnet
Materials: carbon steel sizes, higher pressure ratings, special materials,
stainless steel modified staging, and other configurations as required.
chrome-moly Consult factory for design details and specifications.

Product Features
Reliable Tight Shutoff NACE and PED Compliance
Standard seat leakage rating for the 77000 Series meets IEC 534-4 and The 77000 Series is available for Sour Service Applications using the
ANSI/FCI 70.2 Class V shutoff requirements. It can also be supplied with design and construction methods defined in NACE standard MR0103.
block valve tight shutoff to comply with MSS-SP-61 specifications. Product configurations for applications requiring MR0175 – 2003 or ISO
15156 compliance are also available. Plus, the 77000 Series is designed

Ease of Maintenance for compliance with Pressure Equipment Directives (PED) requirements.

Noise Prediction
The 77000 Series design comes in two styles for easy trim access in the
field. A bottom loaded flanged end connection design and a top loaded
butt-weld end design provide field maintenance flexibility. Valve noise calculations can be performed using the Masoneilan sizing and
selection program based on the latest IEC equations. Since noise intensity
In addition, the short valve travel reduces packing wear and significantly of a free gas jet varies to the 8th power of the velocity, a 4:1 reduction
extends packing life particularly in high pressure/temperature service. in fluid through the expanding area can reduce the expected noise level
approximately 255 times (equivalent to 24 dB). Calculations of the noise
The trim’s heavy guiding coupled with the use of hardened materials on levels at all stages of the trim and at the outlet area are all considered when
the seat and guiding surfaces support maximum service life. predicting the overall noise level produced by the control valve system.

4 | Dresser Masoneilan
Numbering System

1st 2nd 1st 2nd 3rd 4th 5th 6th

7 7

Actuator Type Body Series Trim Type Trim Design Options


Charateristic

Spring Diaphragm 77 Multi-stage, 0 Undefined 0 Undefined F Forged


axial flow 0 Undefined Body
37 Spring-Diaphragm labyrinth trim 1 Trim A 1 Bottom Entry;
Direct, air to open control valve Unbalanced 1 Linear Outlet Spool
(fail close action) Design
2 Trim B
38 Spring-Diaphragm Unbalanced 2 Top Entry;
Reverse, air to close Bolted
(fail open action) 3 Trim C Bonnet
Unbalanced Design
87 Spring-Diaphragm
Direct, Air to Open
(fail close action)

88 Spring-Diaphragm
Reverse, Air to Close
(fail open action

Piston Cylinder
84 Cylinder: spring return,
direct, air to open,
single or double acting
(fail close action)

85 Cylinder: spring return,


reverse air to close,
single or double acting
(fail open action)

86 Cylinder:
double acting, without
spring, air to open or
air to close action

Temperature Range / Seat Leakage


Valve ANSI API Trim Seat Temperature Range (1) Seat
Size (3) Class Rating Type Type Min. Max. Leakage (2)
1” x 2” 600 2000 -20° F 1050° F IV
through through through Unbalanced Metal (-29° C) (565° C) or
8” x 10” 2500 10000 V
1. Designs for higher or lower temperatures are available. Please consult Masoneilan.
2. Seat Leakage class ratings per IEC 534-4 and ANSI/FCI 70.2. Class IV is the standard and Class V is optional.
3. Inlet and outlet connections also available with API size ranges.

CH77000 - 77000 Series Labyrinth Trim Control Valves | 5


Expanding Area Trim Design
The circumference of each pressure reduction stage within the 77000 separator letdown in refineries, the 77000 series provides a low velocity
series trim is designed to gradually increase as flow moves towards the outlet area to minimize any effect of the phase transformation process.
downstream section. This expansion compensates for the change in gas Similarly for applications with entrained solids, such as gas wellhead
density with the pressure and insures a nearly constant fluid velocity choke applications, the 77000 series minimizes the velocity of the moving
throughout the complete throttling process providing the 77000 series particulate to minimize wear and erosive damage to the trim and outlet
two advantages: flow area.

1. Reduction in noise produced by the fluid velocity Many designs include a larger outlet compared to the inlet size to retain
the low velocity as the fluid exits the valve into the downstream piping.
2. Considerable decrease in erosion of the plug and This arrangement eliminates the need for additional piping modifications
seat liner caused by particulate in the flow stream or such as downstream reducers.
fluid flashing

For many applications that experience flashing service conditions,


such as supercritical power plant start-up valves or hot high-pressure

77000 Series High Pressure, Labyrinth Trim Control Valve

77000 Series Top Entry 77000 Series Bottom Entry

6 | Dresser Masoneilan
Sizes & Ratings (ANSI Class)
¨RF Flange £Socket Weld ¡Threaded uRTJ Flange nButt Weld
Valve Outlet ANSI 600(1) ANSI 900(1) ANSI 1500(1) ANSI 2500
Size (inch) Options API 2000 API 3000 API 5000 API 10000
1 ¨£¡un ¨£¡un ¨£¡un ¨£¡un
1 2 ¨£¡un ¨£¡un ¨£¡un ¨£¡un
3 ¨£¡un ¨£¡un ¨£¡un ¨£¡un
2 ¨£¡un ¨£¡un ¨£¡un ¨£¡un
2 3 ¨£¡un ¨£¡un ¨£¡un ¨£¡un
4 ¨£¡un ¨£¡un ¨£¡un ¨£¡un
3 ¨un ¨un ¨un ¨un
3 4 ¨un ¨un ¨un ¨un
6 ¨un ¨un ¨un ¨un
4 ¨un ¨un ¨un ¨un
4 6 ¨un ¨un ¨un ¨un
8 ¨un ¨un ¨un ¨un
6 ¨un ¨un ¨un ¨un
6 8 ¨un ¨un ¨un ¨un
10 ¨un ¨un ¨un ¨un
8 ¨un ¨un ¨un ¨un
8 10 ¨un ¨un ¨un ¨un
12 ¨un ¨un ¨un ¨un
1) Machined from an ANSI 1500 / API 5000 rated body 2) API and special valve connections available upon request

Flow Coefficient (Cv) & Expansion Ratio


Trim Size
Valve Size Outlet Options A B C
(inch) (Inch) Expansion Expansion Expansion
Cv Cv Cv
Ratio Ratio Ratio
1 4:1 2 2:1 4 1.5:1 6
1 2 4:1 2 2:1 4 1.5:1 6
3 4:1 2 2:1 4 1.5:1 6
2 4:1 12 2:1 22 1.5:1 35
2 3 4:1 12 2:1 22 1.5:1 35
4 4:1 12 2:1 22 1.5:1 35
3 4:1 31 2:1 45 1.5:1 72
3 4 4:1 31 2:1 45 1.5:1 72
6 4:1 31 2:1 45 1.5:1 72
4 4:1 54 2:1 72 1.5:1 110
4 6 4:1 54 2:1 72 1.5:1 110
8 4:1 54 2:1 72 1.5:1 110
6 4:1 72 2:1 120 1.5:1 170
6 8 4:1 72 2:1 120 1.5:1 170
10 4:1 72 2:1 120 1.5:1 170
8 4:1 120 2:1 180 1.5:1 260
8 10 4:1 120 2:1 180 1.5:1 260
12 4:1 120 2:1 180 1.5:1 260
* Note: Special designs with oversized and reduced C v trim are available. Please consult factory.

CH77000 - 77000 Series Labyrinth Trim Control Valves | 7


8 | Dresser Masoneilan
Bottom Entry 77000 Series Material Options
650° F 800 F 950° F 1050° F
Temperature Range (340°C) (427°C) (510°C) (565°C)
Ref
No. Description Standard Materials and Optional Materials
ASTM A216 WCC Carbon Steel / ASTM A105 Carbon Steel
ASTM A217 WC6 Chrome-Moly / ASTM A182 F11 Chrome-Moly
1 Body ASTM A217 WC9 Chrome-Moly / ASTM A182 F22 Chrome-Moly
ASTM A351 CF8M Stainless Steel / ASTM A182 F316 Stainless Steel
ASTM A351 CF8C Stainless Steel / ASTM A182 F347 Stainless Steel
ASTM A216 WCC Carbon Steel / ASTM A105 Carbon Steel
ASTM A217 WC6 Chrome-Moly / ASTM A182 F11 Chrome-Moly
2 Outlet Spool ASTM A217 WC9 Chrome-Moly / ASTM A182 F22 Chrome-Moly
ASTM A351 CF8M Stainless Steel / ASTM A182 F316 Stainless Steel
ASTM A351 CF8C Stainless Steel / ASTM A182 F347 Stainless Steel
3 Seat Ring 316 St. St. or 347 St. St. Boronized with Hardfaced Seat
4 Spider 316 St. St. or 347 St. St.
5 Plug Stem 316 St. St. or 347 St. St. Boronized with Hardfaced Seat
6 Stem Guide Bushing Stellite® 6 UNS 30006
7 Lower Spider Gasket 316 St. St. with Flexible Graphite Filler (Spiral Wound) Inconel® with Graphite (Spiral Wound)
8 Upper Spider Gasket 316 St. St. with Flexible Graphite Filler (Spiral Wound) Inconel® with Graphite (Spiral Wound)
ASTM A193 ASTM A453
9 Body Stud (1) ASTM A193 Gr B7 (2) or ASTM A193 Gr B7M (3) Gr B16 Gr 660
ASTM A194 ASTM A194
10 Bonnet / Spool Nut (1) ASTM A194 Gr 2H (2) or ASTM A19F Gr2HM (3) Gr 4 Gr 8
11 Packing Set Teflon® V-Ring Flexible Graphite
12 Lantern Ring 300 Series Stainless Steel
13 Packing Follower 300 Series Stainless Steel
14 Packing Flange 300 Series Stainless Steel or Chrome Moly
15 Packing Flange Stud (1) 304 Stainless Steel ASTM A193 Gr B8 Class 2 (2) or ASTM A193 Gr B7M Nickel Plated (3)
16 Packing Flange Nut (1) 304 Stainless Steel ASTM A194 Gr 8 (2) or ASTM A194 Gr 2HM Nickel Plated (3)
17 Actuator Toggle Bracket ASTM A36 Carbon Steel
18 Bracket Stud (1) ASTM A193 Gr B7
19 Bracket Nut (1) ASTM A194 Gr 2H
20 Body Clevis ASTM A36 Carbon Steel
21 Body Clevis Pin 440 C Stainless Steel
Body Clevis Retaining
22 Ring ASTM A564 Gr 632
23 Lever ASTM A36 Carbon Steel
24 Stem Pivot Adapter 300 Series Stainless Steel
25 Anti-rotation Screw 300 Series Stainless Steel
26 Locknut ASTM A194 Gr 8
27 Actuator Link Connector 300 Series Stainless Steel
28 Actuator Link Clevis ASTM A36 Carbon Steel
29 Actuator Link Pin 440 C Stainless Steel
Actuator Link Retaining
30 Ring ASTM A564 Gr 632
31 Travel Stop Stud 300 Series Stainless Steel
32 Travel Stop Nut 300 Series Stainless Steel
33 Drive Nut Carbon Steel ASTM A668 CL B or ASTM A216 Gr WCC

Notes:
(1) Studs and Nuts are Nickel or Zinc Plated for use with Stainless Steel Bodies.
(2) Non-Nace and Nace Non-Exposed (Class III)
(3) Nace Exposed (Class I & II)

CH77000 - 77000 Series Labyrinth Trim Control Valves | 9


10 | Dresser Masoneilan
Top Entry 77000 Series Material Options
650° F 800° F 950° F 1050° F
Temperature Range (340° C) (427° C) (510° C) (565° C)
Ref
No. Description Standard Materials and Optional Materials
ASTM A216 WCC Carbon Steel/ASTM A105 Carbon Steel
ASTM A217 WC6 Chrome-Moly/ASTM A182 F11 Chrome-Moly
1 Body ASTM A217 WC9 Chrome-Moly/ASTM A182 F22 Chrome-Moly
ASTM A351 CF8M Stainless Steel/ASTM A182 F316 Stainless Steel
ASTM A351 CF8C Stainless Steel/ASTM A182 F347 Stainless Steel
ASTM A216 WCC Carbon Steel/ASTM A105 Carbon Steel
ASTM A217 WC6 Chrome-Moly/ STM A182 F11 Chrome-Moly
2 Bonnet ASTM A217 WC9 Chrome-Moly/ASTM A182 F22 Chrome-Moly
ASTM A351 CF8M Stainless Steel/ASTM A182 F316 Stainless Steel
ASTM A351 CF8C Stainless Steel/ASTM A182 F347 Stainless Steel
3 Seat Ring 316 St. St. or 347 St. St. Boronized with Hardfaced Seat
4 Spider 316 St. St. or 347 St. St.
5 Plug Stem 316 St. St. or 347 St. St. Boronized with Hardfaced Seat
6 Stem Guide Bushing Stellite® 6 UNS 30006
7 Lower Spider Gasket 316 St. St. with Flexible Graphite Filler (Spiral Wound) Inconel® w/ Graphite (Spiral Wound)
8 Upper Spider Gasket 316 St. St. with Flexible Graphite Filler (Spiral Wound) Inconel® w/ Graphite (Spiral Wound)
ASTM A193 ASTM A453
9 Body Stud (1) ASTM A193 Gr B7 (2) or ASTM A193 Gr B7M (3) Gr B16 Gr 660
ASTM A194 ASTM A194
10 Bonnet / Spool Nut (1) ASTM A194 Gr 2H (2) or ASTM A193 Gr 2HM (3) Gr 4 Gr 8
11 Packing Set Teflon® V-Ring Flexible Graphite
12 Lantern Ring 300 Series Stainless Steel
13 Packing Follower 300 Series Stainless Steel
14 Packing Flange 300 Series Stainless Steel or Chrome Moly
15 Packing Flange Stud (1) 304 Stainless Steel ASTM A193 Gr B8 Class 2 (2) or ASTM A193 Gr B7M Nickel Plated (3)
16 Packing Flange Nut (1) 304 Stainless Steel ASTM A194 Gr 8 (2) or ASTM A194 Gr 2HM Nickel Plated (3)
17 Actuator Toggle Bracket ASTM A36 Carbon Steel
18 Bracket Stud (1) ASTM A193 Gr B7
19 Bracket Nut (1) ASTM A194 Gr 2H
20 Body Clevis ASTM A36 Carbon Steel
21 Body Clevis Pin 440 C Stainless Steel
22 Body Clevis Retaining Ring ASTM A564 Gr 632
23 Lever ASTM A36 Carbon Steel
24 Stem Pivot Adapter 300 Series Stainless Steel
25 Anti-rotation Screw 300 Series Stainless Steel
26 Locknut ASTM A194 Gr 8
27 Actuator Link Connector 300 Series Stainless Steel
28 Actuator Link Clevis ASTM A36 Carbon Steel
29 Actuator Link Pin 440 C Stainless Steel
30 Actuator Link Retaining Ring ASTM A564 Gr 632
31 Travel Stop Stud 300 Series Stainless Steel
32 Travel Stop Nut 300 Series Stainless Steel
33 Drive Nut Carbon Steel ASTM A668 CL B or ASTM A216 Gr WCC
34 Seat Ring Retainer 316 St. St. or 347 St. St.
35 Seat Ring Retainer Gasket 316 St. St. with Flexible Graphite Filler (Spiral Wound) Inconel® w/ Graphite (Spiral Wound)
36 Bonnet Gasket 316 St. St. with Flexible Graphite Filler (Spiral Wound) Inconel® w/ Graphite (Spiral Wound)
37 Lower Guide Bushing RTFE Stellite® 6 UNS 30006
38 Conical Spring Inconel 718

Notes:
(1) Studs and Nuts are Nickel or Zinc Plated for use with Stainless Steel Bodies.
(2) Non-Nace and Nace Non-Exposed (Class III)
(3) Nace Exposed (Class I & II)
CH77000 - 77000 Series Labyrinth Trim Control Valves | 11
77000 Pressure Drop Tables (US)
Leakage: Per IEC 534-4 and ANSI/FCI 70.2 Class IV
Packing: Graphite

Air to Open Air to Close


Allowable Allowable Pressure Drop (PSI)
Valve Plug Actuator
Actuator Bench Pressure Bench range **
Size Travel Travel
Size Range Drop Supply Pressure (PSI)
(Inches) (Inches) (Inches)
(PSI) 30 35 40
1 0.25 6 0.8 21-45 4855 3435 4609 5797
1 0.25 10 0.8 21-45 7200 5797 7200 7200
1 0.25 16 0.8 21-45 7200 7200 7200 7200
2 0.25 10 1.5 21-45 3058 2159 2899 3652
2 0.25 16 1.5 11-23 2551 3493 4681 5870
2 0.25 23 1.5 11-23 3696 5058 6768 7200
2 0.25 15 1.5 12-30 3101 3884 5203 6522
2 0.25 15 1.5 14-31 3565 3884 5203 6522
3 0.38 10 2.5 21-45 1725 1435 1638 2058
3 0.38 16 2.5 21-45 2783 1971 2652 3319
3 0.38 23 2.5 11-23 2087 2855 3826 4797
3 0.38 18 2.5 12-30 2522 3159 4232 5304
3 0.38 18 2.5 15-33 3159 3159 4232 5304
4 0.50 24 3.5 9-30 2290 3841 5145 6435
4 0.50 24 3.5 18-45 4623 3841 5145 6435
4 0.50 154 3.5 35-50 3246 1435 1884 2348
4 0.50 314 3.5 35-50 6652 2290 3232 4174
6 0.50 24 3.5 19-46 3594 2638 3536 4420
6 0.50 24 3.5 21-49 4275 2638 3536 4420
6 0.50 154 3.5 35-50 2232 1435 1435 1609
6 0.50 314 3.5 35-50 4580 1565 2217 2870
8 1.00 24 3.5 (1) (1) (1) (1) (1)
8 1.00 24 3.5 (1) (1) (1) (1) (1)
8 1.00 154 3.5 (1) (1) (1) (1) (1)
8 1.00 314 3.5 (1) (1) (1) (1) (1)

** Spring Diaphragm 3-15 Note (1) Consult Factory


Piston Cylinder 154/10-14
Piston Cylinder 314/12-18

12 | Dresser Masoneilan
Leakage: Per IEC 534-4 and ANSI/FCI 70.2 Class V
Packing: Graphite

Air to Open Air to Close


Allowable Allowable Pressure Drop (PSI)
Valve Plug Actuator
Actuator Bench Pressure Bench range **
Size Travel Travel
Size Range Drop Supply Pressure (PSI)
(Inches) (Inches) (Inches)
(PSI) 30 35 40
1 0.25 6 0.8 21-45 4507 3101 4275 5449
1 0.25 10 0.8 21-45 7200 5449 7200 7200
1 0.25 16 0.8 21-45 7200 7200 7200 7200
2 0.25 10 1.5 21-45 2841 1957 2696 3435
2 0.25 16 1.5 11-23 2333 3290 4478 5667
2 0.25 23 1.5 11-23 3478 4841 6551 7200
2 0.25 15 1.5 12-30 2884 3681 5000 6304
2 0.25 15 1.5 14-31 3348 3681 5000 6304
3 0.38 10 2.5 21-45 1551 1435 1464 1899
3 0.38 16 2.5 21-45 2623 1812 2478 3159
3 0.38 23 2.5 11-23 1913 2696 3667 4638
3 0.38 18 2.5 12-30 2348 3000 4072 5145
3 0.38 18 2.5 15-33 3000 3000 4072 5145
4 0.50 24 3.5 9-30 2159 3710 5000 6304
4 0.50 24 3.5 18-45 4478 3710 5000 6304
4 0.50 154 3.5 35-50 3101 1435 1754 2217
4 0.50 314 3.5 35-50 6522 2145 3087 4043
6 0.50 24 3.5 19-46 3478 2522 3420 4304
6 0.50 24 3.5 21-49 4159 2522 3420 4304
6 0.50 154 3.5 35-50 2116 1435 1435 1493
6 0.50 314 3.5 35-50 4464 1449 2101 2754
8 1.00 24 3.5 (1) (1) (1) (1) (1)
8 1.00 24 3.5 (1) (1) (1) (1) (1)
8 1.00 154 3.5 (1) (1) (1) (1) (1)
8 1.00 314 3.5 (1) (1) (1) (1) (1)

** Spring Diaphragm 3-15 Note (1) Consult Factory


Piston Cylinder 154/10-14
Piston Cylinder 314/12-18

CH77000 - 77000 Series Labyrinth Trim Control Valves | 13


77000 Pressure Drop Tables (US)
Leakage: Per IEC 534-4 and ANSI/FCI 70.2 Class IV
Packing: PTFE

Air to Open Air to Close


Allowable Allowable Pressure Drop (PSI)
Valve Plug Actuator
Actuator Bench Pressure Bench range **
Size Travel Travel
Size Range Drop Supply Pressure (PSI)
(Inches) (Inches) (Inches)
(PSI) 30 35 40
1 0.25 6 0.8 21-45 7200 5435 7200 7200
1 0.25 10 0.8 21-45 7200 7200 7200 7200
2 0.25 10 1.5 21-45 4797 3406 4565 5725
2 0.25 16 1.5 11-23 4014 5493 7200 7200
2 0.25 23 1.5 11-23 5797 7200 7200 7200
2 0.25 15 1.5 12-30 4870 6116 7200 7200
2 0.25 15 1.5 14-31 5594 6116 7200 7200
3 0.38 10 2.5 21-45 2493 1768 2377 2986
3 0.38 16 2.5 21-45 4029 2855 3826 4812
3 0.38 23 2.5 11-23 3014 4145 5536 6942
3 0.38 18 2.5 12-30 3652 4580 6130 7200
3 0.38 18 2.5 15-33 4580 4580 6130 7200
4 0.50 24 3.5 9-30 3449 5797 7200 7200
4 0.50 24 3.5 18-45 6957 5797 7200 7200
4 0.50 154 3.5 35-50 4884 2159 2855 3551
4 0.50 314 3.5 35-50 7200 3449 4870 6290
6 0.50 24 3.5 19-46 4754 3493 4667 5841
6 0.50 24 3.5 21-49 5638 3493 4667 5841
6 0.50 154 3.5 35-50 2942 1435 1710 2130
6 0.50 314 3.5 35-50 6043 2072 2928 3783
8 1.00 24 3.5 (1) (1) (1) (1) (1)
8 1.00 24 3.5 (1) (1) (1) (1) (1)
8 1.00 154 3.5 (1) (1) (1) (1) (1)
8 1.00 314 3.5 (1) (1) (1) (1) (1)

** Spring Diaphragm 3-15 Note (1) Consult Factory


Piston Cylinder 154/10-14
Piston Cylinder 314/12-18

14 | Dresser Masoneilan
Leakage: Per IEC 534-4 and ANSI/FCI 70.2 Class V
Packing: PTFE

Air to Open Air to Close


Allowable Allowable Pressure Drop (PSI)
Valve Plug Actuator
Actuator Bench Pressure Bench range **
Size Travel Travel
Size Range Drop Supply Pressure (PSI)
(Inches) (Inches) (Inches)
(PSI) 30 35 40
1 0.25 6 0.8 21-45 7130 4899 6768 7200
1 0.25 10 0.8 21-45 7200 7200 7200 7200
2 0.25 10 1.5 21-45 4464 3072 4232 5406
2 0.25 16 1.5 11-23 3681 5174 7029 7200
2 0.25 23 1.5 11-23 5478 7200 7200 7200
2 0.25 15 1.5 12-30 4536 5783 7200 7200
2 0.25 15 1.5 14-31 5261 5783 7200 7200
3 0.38 10 2.5 21-45 2246 1522 2130 2739
3 0.38 16 2.5 21-45 3783 2623 3594 4565
3 0.38 23 2.5 11-23 2783 3899 5304 6696
3 0.38 18 2.5 12-30 3406 4333 5884 7200
3 0.38 18 2.5 15-33 4333 4333 5884 7200
4 0.50 24 3.5 9-30 3246 5594 7200 7200
4 0.50 24 3.5 18-45 6754 5594 7200 7200
4 0.50 154 3.5 35-50 4681 1942 2652 3348
4 0.50 314 3.5 35-50 7200 3232 4667 6087
6 0.50 24 3.5 19-46 4594 3333 4507 5696
6 0.50 24 3.5 21-49 5478 3333 4507 5696
6 0.50 154 3.5 35-50 2783 1435 1565 1986
6 0.50 314 3.5 35-50 5899 1913 2783 3638
8 1.00 24 3.5 (1) (1) (1) (1) (1)
8 1.00 24 3.5 (1) (1) (1) (1) (1)
8 1.00 154 3.5 (1) (1) (1) (1) (1)
8 1.00 314 3.5 (1) (1) (1) (1) (1)

** Spring Diaphragm 3-15 Note (1) Consult Factory


Piston Cylinder 154/10-14
Piston Cylinder 314/12-18

CH77000 - 77000 Series Labyrinth Trim Control Valves | 15


77000 Pressure Drop Tables (Metric)
Leakage: Per IEC 534-4 and ANSI/FCI 70.2 Class IV
Packing: Graphite

Air to Open Air to Close


Allowable Allowable Pressure Drop (Bar)
Valve Plug Actuator
Actuator Bench Pressure Bench range **
Size Travel Travel
Size Range Drop Supply Pressure (Bar)
(Inches) (mm) (mm)
(Bar) 2.1 2.4 2.8
1 6 6 20 21-45 335 237 318 400
1 6 10 20 21-45 497 400 497 497
1 6 16 20 21-45 497 497 497 497
2 6 10 38 21-45 211 149 200 252
2 6 16 38 11-23 176 241 323 405
2 6 23 38 11-23 255 349 467 497
2 6 15 38 12-30 214 268 359 450
2 6 15 38 14-31 246 268 359 450
3 9 10 63 21-45 119 99 113 142
3 9 16 63 21-45 192 136 183 229
3 9 23 63 11-23 144 197 264 331
3 9 18 63 12-30 174 218 292 366
3 9 18 63 15-33 218 218 292 366
4 13 24 88 9-30 158 265 355 444
4 13 24 88 18-45 319 265 355 444
4 13 154 88 35-50 224 99 130 162
4 13 314 88 35-50 459 158 223 288
6 13 24 88 19-46 248 182 244 305
6 13 24 88 21-49 295 182 244 305
6 13 154 88 35-50 154 99 99 111
6 13 314 88 35-50 316 108 153 198
8 25 24 88 (1) (1) (1) (1) (1)
8 25 24 88 (1) (1) (1) (1) (1)
8 25 154 88 (1) (1) (1) (1) (1)
8 25 314 88 (1) (1) (1) (1) (1)

** Spring Diaphragm 3-15 Note (1) Consult Factory


Piston Cylinder 154/10-14
Piston Cylinder 314/12-18

16 | Dresser Masoneilan
Leakage: Per IEC 534-4 and ANSI/FCI 70.2 Class V
Packing: Graphite

Air to Open Air to Close


Allowable Allowable Pressure Drop (Bar)
Valve Plug Actuator
Actuator Bench Pressure Bench range **
Size Travel Travel
Size Range Drop Supply Pressure (Bar)
(Inches) (mm) (mm)
(Bar) 2.1 2.4 2.8
1 0.25 6 20 21-45 311 214 295 376
1 0.25 10 20 21-45 497 376 497 497
1 0.25 16 20 21-45 497 497 497 497
2 6 10 38 21-45 196 135 186 237
2 6 16 38 11-23 161 227 309 391
2 6 23 38 11-23 240 334 452 497
2 6 15 38 12-30 199 254 345 435
2 6 15 38 14-31 231 254 345 435
3 9 10 63 21-45 107 99 101 131
3 9 16 63 21-45 181 125 171 218
3 9 23 63 11-23 132 186 253 320
3 9 18 63 12-30 162 207 281 355
3 9 18 63 15-33 207 207 281 355
4 13 24 88 9-30 149 256 345 435
4 13 24 88 18-45 309 256 345 435
4 13 154 88 35-50 214 99 121 153
4 13 314 88 35-50 450 148 213 279
6 13 24 88 19-46 240 174 236 297
6 13 24 88 21-49 287 174 236 297
6 13 154 88 35-50 146 99 99 103
6 13 314 88 35-50 308 100 145 190
8 25 24 88 (1) (1) (1) (1) (1)
8 25 24 88 (1) (1) (1) (1) (1)
8 25 154 88 (1) (1) (1) (1) (1)
8 25 314 88 (1) (1) (1) (1) (1)

** Spring Diaphragm 3-15 Note (1) Consult Factory


Piston Cylinder 154/10-14
Piston Cylinder 314/12-18

CH77000 - 77000 Series Labyrinth Trim Control Valves | 17


77000 Pressure Drop Tables (Metric)
Leakage: Per IEC 534-4 and ANSI/FCI 70.2 Class IV
Packing: PTFE

Air to Open Air to Close


Allowable Allowable Pressure Drop (Bar)
Valve Plug Actuator
Actuator Bench Pressure Bench range **
Size Travel Travel
Size Range Drop Supply Pressure (Bar)
(Inches) (mm) (mm)
(Bar) 2.1 2.4 2.8
1 6 6 20 21-45 497 375 497 497
1 6 10 20 21-45 497 497 497 497
2 6 10 38 21-45 331 235 315 395
2 6 16 38 11-23 277 379 497 497
2 6 23 38 11-23 400 497 497 497
2 6 15 38 12-30 336 422 497 497
2 6 15 38 14-31 386 422 497 497
3 9 10 63 21-45 172 122 164 206
3 9 16 63 21-45 278 197 264 332
3 9 23 63 11-23 208 286 382 479
3 9 18 63 12-30 252 316 423 497
3 9 18 63 15-33 316 316 423 497
4 13 24 88 9-30 238 400 497 497
4 13 24 88 18-45 480 400 497 497
4 13 154 88 35-50 337 149 197 245
4 13 314 88 35-50 497 238 336 434
6 13 24 88 19-46 328 241 322 403
6 13 24 88 21-49 389 241 322 403
6 13 154 88 35-50 203 99 118 147
6 13 314 88 35-50 417 143 202 261
8 25 24 88 (1) (1) (1) (1) (1)
8 25 24 88 (1) (1) (1) (1) (1)
8 25 154 88 (1) (1) (1) (1) (1)
8 25 314 88 (1) (1) (1) (1) (1)

** Spring Diaphragm 3-15 Note (1) Consult Factory


Piston Cylinder 154/10-14
Piston Cylinder 314/12-18

18 | Dresser Masoneilan
Leakage: Per IEC 534-4 and ANSI/FCI 70.2 Class V
Packing: PTFE

Air to Open Air to Close


Allowable Allowable Pressure Drop (Bar)
Valve Plug Actuator
Actuator Bench Pressure Bench range **
Size Travel Travel
Size Range Drop Supply Pressure (Bar)
(Inches) (mm) (mm)
(Bar) 2.1 2.4 2.8
1 6 6 20 21-45 497 338 467 497
1 6 10 20 21-45 497 497 467 497
2 6 10 38 21-45 308 212 292 373
2 6 16 38 11-23 254 357 485 497
2 6 23 38 11-23 378 497 497 497
2 6 15 38 12-30 313 399 497 497
2 6 15 38 14-31 363 399 497 497
3 9 10 63 21-45 155 105 147 189
3 9 16 63 21-45 261 181 248 315
3 9 23 63 11-23 192 269 366 462
3 9 18 63 12-30 235 299 406 497
3 9 18 63 15-33 299 299 406 497
4 13 24 88 9-30 224 386 497 497
4 13 24 88 18-45 466 386 497 497
4 13 154 88 35-50 323 134 183 231
4 13 314 88 35-50 497 223 322 420
6 13 24 88 19-46 317 230 311 393
6 13 24 88 21-49 378 230 311 393
6 13 154 88 35-50 192 99 108 137
6 13 314 88 35-50 407 132 192 251
8 25 24 88 (1) (1) (1) (1) (1)
8 25 24 88 (1) (1) (1) (1) (1)
8 25 154 88 (1) (1) (1) (1) (1)
8 25 314 88 (1) (1) (1) (1) (1)

** Spring Diaphragm 3-15 Note (1) Consult Factory


Piston Cylinder 154/10-14
Piston Cylinder 314/12-18

CH77000 - 77000 Series Labyrinth Trim Control Valves | 19


DIRECT SALES OFFICE LOCATIONS
BELGIUM INDIA RUSSIA UNITED ARAB EMIRATES
Phone: +32-2-344-0970 Mumbai Veliky Novgorod Phone: +971-4-8139-200
Fax: +32-2-344-1123 Phone: +91-22- 8354790 Phone: +7-8162-55-7898 Fax: +971-4-8838-038
Fax: +91-22-8354791 Fax: +7-8162-55-7921
BRAZIL New Delhi Moscow UNITED KINGDOM
Phone: +55-11-2146-3600 Phone: +91-11-2-6164175 Phone: +7 495-585-1276 Wooburn Green
Fax: +55-11-2146-3610 Fax: +91-11-5-1659635 Fax: +7 495-585-1279 Phone: +44-1628-536300
Fax: +44-1628-536319
CANADA ITALY SAUDI ARABIA
Ontario Phone: +39-081-7892-111 Phone: +966-3-341-0278 UNITED STATES
Phone: +905-335-3529 Fax: +39-081-7892-208 Fax: +966-3-341-7624 Massachusetts
Fax: +905-336-7628 Phone: +1-508-586-4600
JAPAN SINGAPORE Fax: +1-508-427-8971
CHINA Chiba Phone: +65-6861-6100 Corpus Christi, Texas
Phone: +86-10-8486-4515 Phone: +81-43-297-9222 Fax: +65-6861-7172 Phone: +1-361-881-8182
Fax: +86-10-8486-5305 Fax: +81-43-299-1115 Fax: +1-361-881-8246
SOUTH AFRICA Dresser Direct
FRANCE KOREA Phone: +27-11-452-1550 Deer Park, Texas
Courbevoie Phone: +82-2-2274-0748 Fax: +27-11-452-6542 Phone: +1-281-884-1000
Phone: +33-1-4904-9000 Fax: +82-2-2274-0794 Fax: +1-281-884-1010
Fax: +33-1-4904-9010 SOUTH & CENTRAL Dresser Flow Technologies
MALAYSIA AMERICA AND THE CARIBBEAN Houston, Texas
GERMANY Phone: +60-3-2161-0322 Phone: +1-281-671-1640 Phone: +1-281-671-1640
Viersen Fax: +60-3-2163-6312 Fax: +1-281-671-1735 Fax: +1-281-671-1735
Phone: +49-2162-8170-0 California
Fax: +49-2162-8170-280 MEXICO SPAIN Phone: +1-562-941-7610
Frankfurt Phone: +52-5-310-9863 Phone: +34-93-652-6430 Fax: +1-562-941-7810
Phone: +49-69-439350 Fax: +52-5-310-5584 Fax: +34-93-652-6444
Fax: +49-69-4970802
THE NETHERLANDS
Phone: +31-10-438-4122
Fax: +31-10-438-4443

About Dresser, Inc. About Dresser Masoneilan


Dresser, Inc. is one of the leading providers of reliable, highly Dresser Masoneilan, headquartered in Houston, Texas,
engineered infrastructure products for the global energy has been the leading global partner in process control
industry. Dresser’s highly regarded portfolio of brands includes valves and solutions for more than 100 years. A business
Wayne® payment and fueling systems; Waukesha® natural segment of Dresser, Inc., the company delivers customized
gas-powered engines and generator sets, Masoneilan® products, services and diagnostic solutions for oil
control valves, Consolidated® pressure relief valves, and and gas, process and power generation applications.
Roots® blowers and compressors. With locations worldwide, www.dresser.com
Dresser, Inc. serves customers in more than 100 countries.
www.dresser.com.

Dresser Masoneilan
Dresser, Inc., Flow Technologies
10343 Sam Houston Park Drive
Houston, Texas 77064 U.S.A
T. +1-281-671-1640
F. +1-281-671-1735
E. sales@masoneilan.com

www.dresser.com
Specification Data
CP78400
10/09

78400/18400 Series
LincolnLog® Control Valves

High Pressure
Anti-Cavitation
Control Valves
Table of Contents

Features........................................................................ 2
Numbering System....................................................... 3
General Data................................................................ 3
Temperature Range / Seat Leakage............................ 4
Ratings / Connections.................................................. 5
Flow Capacity and FL................................................... 5
Flow Characteristics..................................................... 6
Trim Seat Protection.................................................... 6
Valve Sizing Guidelines................................................ 7
Materials of Construction............................................. 8
Soft Seat Design........................................................ 19
Dimensions................................................................. 20
Weights...................................................................... 26
Accessories and Options........................................... 31
Sales Offices and Distribution Centers....... Back Cover

Features

The Masoneilan LincolnLog is the premier high-pressure to satisfy specific application requirements. The LincolnLog
liquid letdown valve in the process control industry. It is a is available with both balanced and unbalanced plug designs
field proven severe service solution for cavitating and erosive for greater application flexibility.
applications in various industries. The LincolnLog is uniquely
designed to operate reliably in harsh environments and dirty Protected Seat Design
liquids. Key design features of the LincolnLog include: Overlap is designed into the trim at low lift to keep high
velocity flow away from the valve seat. This helps to avoid
Cavitation Elimination seat erosion and extends the operating life under high pres-
The multi-step flow path created by the LincolnLog trim sure drop conditions.
design, reduces the pressure drop in multiple stages without
allowing the local pressure to drop below the fluid vapor Reliable Tight Shutoff
pressure thus preventing cavitation. These active stages Standard seat leakage rating for the LincolnLog meets IEC
throttle in unison to avoid taking the full pressure drop across 534-4 and ANSI/FCI 70.2 Class V shutoff. An optional soft
any individual stage. seat design provides Class VI bubble tight shutoff. It includes
a patented sliding metal collar design, which protects the
Dirt Tolerant soft seat from extruding and serves as a back-up seating
Wide flow paths in the LincolnLog allow free passage of large surface. The LincolnLog can also be supplied with block
particles through the unique trim and body design without valve tight shutoff per MSS-SP-61.
causing any damage or loss of capacity. This ensures continu-
ous and efficient operation by eliminating concerns of poten- Ease of Maintenance
tial clogging due to entrained particles. The LincolnLog is a LincolnLog’s simple top-entry design includes quick change
proven problem solver in dirty service applications. trim for easy access and removal. The integral liner and seat
ring also reduces the number of components and simplifies
Heavy Plug Guiding assembly and disassembly.
Guiding is provided along the full length of the plug by a
hardened liner, which minimizes any vibration effects and NACE and PED Compliance
results in excellent dynamic stability. This helps to improve The LincolnLog is available for Sour Service Applications
product yield through accurate and smooth process control. using the design and construction methods defined in NACE
Standard MR0103. Product configurations for applications
Versatile Trim Options requiring compliance to MR0175 - 2003 or ISO 15156 are
Standard LincolnLog trim is available in 3, 4 and 6 stages also available upon request. The LincolnLog is also designed
with different staging ratios to cover the vast majority of for compliance with Pressure Equipment Directives (PED)
high-pressure liquid letdown services. Masoneilan can also requirements.
provide engineered solutions consisting of additional stages

CP78400 SD - 10/09
78400/18400 Series Control Valves 2
Numbering System

1st 2nd 1st 2nd 3rd 4th 5th 6th


8 4

Body No. of Optional


Actuator Type Trim Type Trim Size
Series Stages* Configuration

20 Top Mounted 1 Globe 4 Axial Flow High 3 Three 0 Optional Trim F Forged
Manual Handwheel 7 Angle Resistance 4 Four 1 Trim A, Balanced Body Design
87 Spring-Diaphragm (Downseating) 6 Six Hard Seat EB Extension
Air to Close 2 Trim B, Balanced Bonnet
88 Spring-Diaphragm Hard Seat
Air to Open 3 Trim C, Balanced
84 Cylinder: Spring Hard Seat
Return, Direct, Air 4 Trim A, Balanced
to Close, Single Soft Seat
or Double Acting 5 Trim B, Balanced
(Fail Open Action Soft Seat
85 Cylinder: Spring 6 Trim C, Balanced
Return, Reverse Soft Seat
Air to Open, Single 7 Trim A, Unbalanced
or Double Acting Hard Seat
(Fail to Close) 8 Trim B, Unbalanced
86 Cylinder: Double Hard Seat
Acting, Without * Additional stages are available to meet specific 9 Trim C, Unbalanced
Springs, Air to operating conditions. Please consult Masoneilan. Hard Seat
Open or Air to
Close Action

General Data

• Flow Direction • Trim


standard: flow-to-open plug type: multi-step axial flow

(3, 4 and 6 stages)
• Body
seat type: quick change
type: cast or forged globe style
integral with plug liner (1" & 1.5" sizes)
cast or forged angle style
metal seat
sizes: 1" to 8" (DN 25 to DN 200)
soft seat
ratings: ANSI Class 600 to 2500
guide: heavy top guided (liner)
(ISO PN 100 to 420)
CV ratio: see Flow Capacity tables (page 5)
API 5000 to 10000
flow characteristics: modified linear (see page 6)
end connections: RFF, RTJ, socket weld,
• Actuator
butt weld, threaded
type: spring-diaphragm
print flanges (forgings)
spring-return cylinder
• Bonnet
double-acting cylinder
type: bolted
handwheel: optional
standard
extension
• Body and Bonnet
Optional designs are also available, such as larger sizes,
materials: carbon steel
higher pressure ratings, special materials, or additional
316 stainless steel trim stages as required. Consult factory for design details
chrome-moly and specifications.
others

CP78400 SD - 10/09
78400/18400 Series Control Valves 3
Temperature Range / Seat Leakage

Valve Sizes Temperature Range (1) Seat


Trim Type Seat Type Leakage
inches DN min. max.(4) Class (2)
1 25 Unbalanced Metal Seat -20°F (-29°C) 600°F (316°C)
V
Balanced Metal Seat -20°F (-29°C) 600°F (316°C)
1.5 to 8 40 to 200 (See Note 3)
Unbalanced Metal Seat -20°F (-29°C) 600°F (316°C)
Balanced or
2 to 8 50 to 200 Soft Seat -20°F (-29°C) 450°F (232°C) VI
Unbalanced

1. Designs for higher or lower temperatures are available. Please consult Masoneilan.
2. Seat leakage class ratings per IEC 534-4 and ANSI/FCI 70.2. Class V seat leakage is standard and Class VI is optional.
3. Optional block valve tight shutoff per MSS-SP-61 also available.
4. Max. temp. limit of 600°F (316°C) with unbalanced trim requires use of optional flexible graphite packing or an extension bonnet.

Balance Seal Pressure and Temperature Limits

LincolnLog 78400/18400 Balance Seal Pressure-Temperature Application Range

7000 (483)

6000 (414)

5000 (345)

4000 (276)
Pressure in psi (bar)

PTFE (Fluoroloy® A21)


3000 (207) with Elgiloy® Spring and
PTFE Back-up Rings

2000 (138)

1000 (69)

0
200°F 300°F 400°F 500°F 600°F 700°F
(93°C) (149°C) (204°C) (260°C) (316°C) (371°C)

Temperature Range in °F (°C)

CP78400 SD - 10/09
78400/18400 Series Control Valves 4
Ratings/Connections
q RF Flanged    l Socket Weld m Threaded ∆ RT Joint n Butt Weld

Valve Size (1)


Pressure Class (2)

inches DN 600 900 1500 2500


1 & 1.5 25 & 40 qlm ∆ n qlm∆ n qlm∆ n qlm∆ n
2 50 qlm ∆ n qlm∆ n qlm∆ n qlm∆ n
3 80 q∆ n q∆ n q∆ n q∆ n
4 100 q∆ n q∆ n q∆ n q∆ n
6 150 q∆ n q∆ n q∆ n q∆ n
8 200 q∆ n q∆ n q∆ n q∆ n

1. Sizes, ratings and end connections are available in both globe and angle body styles.
2. Pressure classes shown represent ASME/ANSI ratings and equivalent PN ratings.

Flow Capacity and FL


Standard Capacity – 3-Stage Design Flow Characteristic: Modified Linear

Valve Size Orifice Diameter Travel Trim C Min. Cont.


inches DN inches mm inches mm CV FL CV
1 25 .70 17.8 .25 6.35 2.0 .98 .05
1.5 40 1.00 25.4 .25 6.35 3.8 .98 .10
2 50 1.50 38.1 .38 9.65 9.0 .98 .15
3 80 2.25 57.2 .62 15.7 20 .98 .25
4 100 2.88 73.2 .75 19.1 34 .98 .43
6 150 4.12 105 1.00 25.4 65 .98 .56
8 200 5.38 137 1.25 31.8 135 .98 1.0

Standard Capacity – 4-Stage Design Flow Characteristic: Modified Linear

Valve Size Orifice Diameter Travel Trim A Trim B Trim C Min. Cont.
inches DN inches mm inches mm CV FL CV FL CV FL CV
1 25 .70 17.8 .25 6.35 1.0 .996 1.4 .994 1.7 .991 .04
1.5 40 1.00 25.4 .25 6.35 1.9 .996 2.5 .994 3.2 .991 .08
2 50 1.50 38.1 .38 9.65 4.5 .996 6.0 .994 7.5 .991 .12
3 80 2.25 57.2 .62 15.7 10 .996 13 .994 16.5 .991 .20
4 100 2.88 73.2 .75 19.1 16.5 .996 22 .994 28 .991 .35
6 150 4.12 105 1.00 25.4 34 .996 45 .994 56 .991 .46
8 200 5.38 137 1.25 31.8 70 .996 90 .994 115 .991 .80

Standard Capacity – 6-Stage Design Flow Characteristic: Modified Linear

Valve Size Orifice Diameter Travel Trim A Trim B Trim C Min. Cont.
inches DN inches mm inches mm CV FL CV FL CV FL CV
1 25 .70 17.8 .25 6.35 .80 .998 1.0 .997 1.4 .994 .03
1.5 40 1.00 25.4 .25 6.35 1.4 .998 1.8 .997 2.5 .994 .05
2 50 1.50 38.1 .38 9.65 3.5 .998 4.5 .997 6.0 .994 .08
3 80 2.25 57.2 .62 15.7 7.5 .998 9.5 .997 13 .994 .13
4 100 2.88 73.2 .75 19.1 12 .998 16 .997 22 .994 .22
6 150 4.12 105 1.00 25.4 25 .998 33 .997 45 .994 .30
8 200 5.38 137 1.25 31.8 50 .998 65 .997 91 .994 .65

CP78400 SD - 10/09
78400/18400 Series Control Valves 5
Flow Characteristics
LincolnLog CV vs. Travel
100
The LincolnLog trim provides a smooth modified linear control
characteristic with “clearance flow” capacity over the initial 80
15% of valve travel as shown in the generic chart and table
at right.

% of Rated Cv
60
Incorporation of the multi-stage “clearance flow” design
concept prevents high pressure drops across the LincolnLog
40
seating area while throttling at low lifts. This feature helps to
extend trim life significantly, resulting in dependable and tight
shutoff whenever required. It also improves the throttling 20
control stability and performance at low lifts, while provid-
ing smooth, accurate and continuous capacity control from
15% to 100% plug travel. Controllability extends from the 0
Maximum Rated CV to the Minimum Controllable CV for any 0 20 40 60 80 100
valve size resulting in typical turndown ratios of 50:1. % of Rated Travel

% Max. Opening 5 10 20 30 40 50 60 70 80 90 100


% Max. CV * * 3 15 27 39 52 64 76 88 100

* Clearance Flow Only

Trim Seat Protection

The “clearance flow” feature described in the previous section is achieved through the trim overlap design illustrated below:

LincolnLog Trim Overlap Seat Protection Feature

Flow Direction Flow Direction

0 - 15% of Plug Travel 15 - 100% of Plug Travel


Trim overlap with the valve in the There is much greater flow area
closed or low lift positions. through the valve seat versus the
plug notches. As a result, pressure
drop and velocities across the criti-
cal seating surfaces are controlled
eliminating seat damage.

CP78400 SD - 10/09
78400/18400 Series Control Valves 6
Valve Sizing Guidelines

General trim style provides different staging ratios and different pres-
LincolnLog multi-stage control valves can be sized using sure drop percentages per stage. Recommended limits for
either standard IEC/ISA equations or using the latest ∆P per stage are 800 psi (60 bar) for continuous duty cycle
Masoneilan sizing and selection software program. applications and up to 1000 psi (70 bar) ∆P per stage for
intermittent service. The recommended operating throttling
Noise Predictions ∆P limits are also shown in the table below.
Valve noise calculations can be performed using the
Masoneilan sizing and selection program based on the Engineered Solutions
latest IEC equations. The serial stage construction of the For flashing service, the expansion ratio of the fluid will
LincolnLog design helps to significantly reduce trim noise. determine the appropriate staging ratio to apply. Non-
Calculating the noise at the last stage of the LincolnLog trim standard staging ratios can be supplied for compressible
will closely approximate the overall valve noise produced. two-phase flow or flashing conditions not covered by the
Pressure drop across the last stage can be derived from the standard trim. Please consult Masoneilan for proper siz-
table below and used in the noise calculations. ing and design of engineered solutions for these types of
applications.
Trim Selection
As indicated in the table below, the LincolnLog is available
in various standard trim types and number of stages. Each

Staging Ratios & Pressure Drop Guidelines

Pressure Drop Maximum Recommended Throttling ∆P


No. of Staging per Stage (3) Continuous Service Intermittent Service
Trim Type
Stages Ratios (1) (2) Fraction of
Stages psi bar psi bar
Total ∆P
1 to 2 .44
C 3 1-1-2 1595 110 2030 140
3 .11
1 to 3 .31
C 4 1-1-1-2 2248 155 2900 200
4 .08
1 to 2 .42
B 4 1-1-2-3 3 .11 1885 130 2320 160
4 .05
1 to 2 .43
A 4 1-1-2-4 3 .11 1885 130 2320 160
4 .03
1 to 5 .19
C 6 1-1-1-1-1-2 3698 255 4713 325
6 .05
1 to 4 .23
B 6 1-1-1-1-2-3 5 .06 3480 240 4350 300
6 .025
1 to 4 .23
A 6 1-1-1-1-2-4 5 .06 3408 235 4278 295
6 .014

1. Staging ratios provide approximations of the relative area ratios for each specific trim type. As an example, a staging ratio of 1-1-2 indi-
cates that the final stage for that trim type has approximately twice the area of the first two stages.
2. Staging ratios do not have any relative correlation between the different trim types.
3. Recommended limits for ∆P per stage are 800 psi (60 bar) for continuous duty cycle applications and up to 1000 psi (70 bar) ∆P per stage
for intermittent service.

CP78400 SD - 10/09
78400/18400 Series Control Valves 7
Materials of Construction

1" Size Unbalanced Assembly

CP78400 SD - 10/09
78400/18400 Series Control Valves 8
Materials of Construction

8
10

9
18

20

Correct Seal Ring Installation


showing lower back-up ring 90° angle
facing the extrusion gap

1.5" Size Balanced Assembly

CP78400 SD - 10/09
78400/18400 Series Control Valves 9
Materials of Construction

Standard Construction
Valve Sizes 1" and 1.5" (DN 25 and 40)(1)

-20°F 450°F 600°F


Temperature Range
Ref. No. ∇ ∇ ∇
Description Standard Materials

1 Packing Flange Stud 304 St. St. ASTM A193 GR B8 Class 2

2 Packing Flange Nut 304 St. St. ASTM A194 GR 8

3 Packing Flange Carbon Steel ASTM A668 CL B or ASTM A216 GR WCC

4 Packing Follower Austenitic 300 Series Stainless Steel

5 Drive Nut Carbon Steel SAE 1117 or ASTM A216 GR WCC

6 Body Stud Alloy Steel ASTM A193 GR B7

7 Body Stud Nut Carbon Steel ASTM A194 GR 2H

8 Seal Retainer (2) 316 St. St. ASTM A479 TY 316


Balance Seal and
9 PTFE (Fluoroloy® A21) with Elgiloy® Spring and PTFE Back-up Rings
Back-up Rings (3)(4)

10 Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)

11 Seat Ring Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)

12 Plug Pin (Not Shown) Austenitic 300 Series Stainless Steel

18 Liner with Integral Seat 17-4 PH St. St. ASTM A564 GR 630 Cond. H900

20 Plug 410 St. St. ASTM A479

21 Stem 17-4 PH St. St. ASTM A564 GR 630 Cond. H1075

TFE V-Ring with Std. Bonnet


22 Packing
TFE V-Ring with Ext. Bonnet

23 Valve Bonnet Carbon Steel ASTM A216 Grade WCC

25 Valve Body Carbon Steel ASTM A216 Grade WCC or ASTM A105 (Forging)
∇ ∇ ∇
Ref. No. Temperature Range
-29°C 232°C 316°C

1. 1" (DN 25) valve size is only available in the unbalanced configuration. Review use of optional materials and
2. The seal retainer is not required for the 1" (DN 25) size. configurations for temperature ranges
3. The balance seal is not required for the unbalanced construction. indicated. Standard materials listed
4. See Page 4 for balance seal pressure and temperature limits. may still be applicable depending on
specific service conditions. Consult
Masoneilan for appropriate material
combinations.

CP78400 SD - 10/09
78400/18400 Series Control Valves 10
Materials of Construction

Standard NACE(1) Construction


Valve Sizes 1" and 1.5" (DN 25 and 40)(2)

-20°F 450°F 600°F


Temperature Range
Ref. No. ∇ ∇ ∇
Description Standard Materials

1 Packing Flange Stud 304 St. St. ASTM A193 GR B8 Class 2

2 Packing Flange Nut 304 St. St. ASTM A194 GR 8

3 Packing Flange Carbon Steel ASTM A668 CL B or ASTM A216 GR WCC

4 Packing Follower Austenitic 300 Series Stainless Steel

5 Drive Nut Carbon Steel SAE 1117 or ASTM A216 GR WCC

6 Body Stud Alloy Steel ASTM A193 GR B7

7 Body Stud Nut Carbon Steel ASTM A194 GR 2H

8 Seal Retainer (3) 316 St. St. ASTM A479 TY 316


Balance Seal and
9 PTFE (Fluoroloy® A21) with Elgiloy® Spring and PTFE Back-up Rings
Back-up Rings (4)(5)

10 Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)

11 Seat Ring Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)

12 Plug Pin (Not Shown) Austenitic 300 Series Stainless Steel

18 Liner with Integral Seat Nitronic 50 ASTM A479 TY XM-19

20 Plug 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M

21 Stem Nitronic 50 ASTM A479 TY XM-19

TFE V-Ring with Std. Bonnet


22 Packing
TFE V-Ring with Ext. Bonnet

23 Valve Bonnet Carbon Steel ASTM A216 Grade WCC

25 Valve Body Carbon Steel ASTM A216 Grade WCC or ASTM A105 (Forging)
∇ ∇ ∇
Ref. No. Temperature Range
-29°C 232°C 316°C

1. Standard materials and processes are in accordance with the requirements of Review use of optional materials and
NACE specification MR0103. Applications requiring compliance to MR0175 - 2003 configurations for temperature ranges
or ISO 15156 would need to be reviewed by Masoneilan. indicated. Standard materials listed
2. 1" (DN 25) valve size is only available in the unbalanced configuration. may still be applicable depending on
3. The seal retainer is not required for the 1" (DN 25) size. specific service conditions. Consult
4. The balance seal is not required for the unbalanced construction. Masoneilan for appropriate material
5. See Page 4 for balance seal pressure and temperature limits. combinations.

CP78400 SD - 10/09
78400/18400 Series Control Valves 11
Materials of Construction

8
10

18

20

Correct Seal Ring Installation


showing lower back-up ring 90° angle
facing the extrusion gap

2" Size Balanced Assembly

2" Size Unbalanced


Trim Detail

Soft Seat Option


CP78400 SD - 10/09
78400/18400 Series Control Valves 12
Bonnet Seating Angle Detail

8
10

9
18

20

Correct Seal Ring Installation


showing lower back-up ring 90° angle
facing the extrusion gap

3" to 8" Size Balanced Assembly

3" to 8" Size Unbalanced


Trim Detail Soft Seat Option
CP78400 SD - 10/09
78400/18400 Series Control Valves 13
Materials of Construction

Standard Construction
Valve Sizes 2" to 8" (DN 50 and 200)

-20°F 450°F 600°F


Temperature Range
Ref. No. ∇ ∇ ∇
Description Standard Materials

1 Packing Flange Stud 304 St. St. ASTM A193 GR B8 Class 2

2 Packing Flange Nut 304 St. St. ASTM A194 GR 8

3 Packing Flange Carbon Steel ASTM A668 CL B or ASTM A216 GR WCC

4 Packing Follower Austenitic 300 Series Stainless Steel

5 Drive Nut Carbon Steel SAE 1117 or ASTM A216 GR WCC

6 Body Stud Alloy Steel ASTM A193 GR B7

7 Body Stud Nut Carbon Steel ASTM A194 GR 2H

8 Seal Retainer 316 St. St. ASTM A479 TY 316


Balance Seal and
9 PTFE (Fluoroloy® A21) with Elgiloy® Spring and PTFE Back-up Rings
Back-up Rings (1)(2)

Bonnet Gasket (3) (2" Size) 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
10
Metal Seal (3" to 8" Sizes)
(4)
17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M

11 Seat Ring Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)

12 Plug Pin (Not Shown) Austenitic 300 Series Stainless Steel

18 Liner 17-4 PH St. St. ASTM A564 GR 630 Cond. H900

19 Seat Ring 316 St. St. ASTM A479 TY 316 with Hardfaced Seat

20 Plug 410 St. St. ASTM 479

21 Stem 17-4 PH St. St. ASTM A564 GR 630 Cond. H1075

TFE V-Ring with Std. Bonnet


22 Packing
TFE V-Ring with Ext. Bonnet

23 Valve Bonnet (3) Carbon Steel ASTM A216 Grade WCC

24 Bonnet Flange (4) (3" to 8" Sizes) Carbon Steel ASTM A216 Grade WCC

25 Valve Body Carbon Steel ASTM A216 Grade WCC or ASTM A105 (Forging)
∇ ∇ ∇
Ref. No. Temperature Range
-29°C 232°C 316°C

1. The balance seal is not required for the unbalanced construction. Review use of optional materials and
2. See Page 4 for balance seal pressure and temperature limits. configurations for temperature ranges
3. 2" size valve bonnet includes an integral flange and requires a bonnet gasket. indicated. Standard materials listed
4. 3" to 8" size valves use separate bonnet flanges and a metal seal joint design. may still be applicable depending on
specific service conditions. Consult
Masoneilan for appropriate material
combinations.

CP78400 SD - 10/09
78400/18400 Series Control Valves 14
Materials of Construction

Standard NACE(1) Construction


Valve Sizes 2" to 8" (DN 50 and 200)

-20°F 450°F 600°F


Temperature Range
Ref. No. ∇ ∇ ∇
Description Standard Materials

1 Packing Flange Stud 304 St. St. ASTM A193 GR B8 Class 2

2 Packing Flange Nut 304 St. St. ASTM A194 GR 8

3 Packing Flange Carbon Steel ASTM A668 CL B or ASTM A216 GR WCC

4 Packing Follower Austenitic 300 Series Stainless Steel

5 Drive Nut Carbon Steel SAE 1117 or ASTM A216 GR WCC

6 Body Stud Alloy Steel ASTM A193 GR B7

7 Body Stud Nut Carbon Steel ASTM A194 GR 2H

8 Seal Retainer 316 St. St. ASTM A479 TY 316


Balance Seal and
9 PTFE (Fluoroloy® A21) with Elgiloy® Spring and PTFE Back-up Rings
Back-up Rings (2)(3)

Bonnet Gasket (4) (2" Size) 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
10
Metal Seal (3" to 8" Sizes)
(5)
17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M

11 Seat Ring Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)

12 Plug Pin (Not Shown) Austenitic 300 Series Stainless Steel

18 Liner Nitronic 50 ASTM A479 TY XM-19

19 Seat Ring 316 St. St. ASTM A479 TY 316 with Hardfaced Seat

20 Plug 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M

21 Stem Nitronic 50 ASTM A479 TY XM-19

TFE V-Ring with Std. Bonnet


22 Packing
TFE V-Ring with Ext. Bonnet

23 Valve Bonnet (4) Carbon Steel ASTM A216 Grade WCC

24 Bonnet Flange (5) (3" to 8" Sizes) Carbon Steel ASTM A216 Grade WCC

25 Valve Body Carbon Steel ASTM A216 Grade WCC or ASTM A105 (Forging)
∇ ∇ ∇
Ref. No. Temperature Range
-29°C 232°C 316°C

1. Standard materials and processes are in accordance with the requirements of NACE Review use of optional materials and
specification MR0103. Applications requiring compliance to MR0175 - 2003 or ISO configurations for temperature ranges
15156 would need to be reviewed by Masoneilan. indicated. Standard materials listed
2. The balance seal is not required for the unbalanced construction. may still be applicable depending on
3. See Page 4 for balance seal pressure and temperature limits. specific service conditions. Consult
4. 2" size valve bonnet includes an integral flange and requires a bonnet gasket. Masoneilan for appropriate material
5. 3" to 8" size valves use separate bonnet flanges and a metal seal joint design. combinations.

CP78400 SD - 10/09
78400/18400 Series Control Valves 15
Materials of Construction

Cryogenic Service Configuration

21

1
3

2
4

5 22

23

24

10

20

18

11
19

3" to 8" Size Unbalanced


Trim Detail

11

25

CP78400 SD - 10/09
78400/18400 Series Control Valves 16
Materials of Construction

Cryogenic Service Configuration


18400/ 78400 Series Anti-Cavitation Control Valve
Valve Sizes 1" to 1.5" (DN 25 and 40)

Ref. No. Description Standard Materials


1 Packing Flange Stud 304 Stainless Steel ASTM A193 Gr B8 Class 2
2 Packing Flange Nut 304 Stainless Steel ASTM A194 Gr 8
3 Packing Flange Austenitic 300 Series Stainless Steel
4 Packing Follower Austenitic 300 Series Stainless Steel
5 Drive Nut Carbon Steel SAE 1117 or ASTM A216 Gr WCC with ENP
6 Valve Body Stud 304 Stainless Steel ASTM A193 Gr B8 Class 2
7 Valve Body Nut 304 Stainless Steel ASTM A194 Gr 8
10 Body Gasket 316L St. St. w/ Flexible Graphite Filler (Spiral Wound)
11 Seat Ring Gasket 316L St. St. w/ Flexible Graphite Filler (Spiral Wound)
12 Plug Pin (Not Shown) Austenitic 300 Series Stainless Steel
316 Stainless Steel ASTM A479 TY 316 with Chrome-Plate
18 Liner with Integral Seat
and Hardfaced Seat
316 Stainless Steel ASTM A479 TY 316 with Hardfacing
20 Plug
Nitronic 50 with Hardfaced Seat
316 Stainless Steel ASTM A479 TY 316
21 Plug Stem
Inconel X-750 ASTM B637 Gr 688
22 Packing Teflon V-Ring
23 Valve Bonnet 316 Stainless Steel ASTM A351 Gr CF8M
25 Valve Body 316 Stainless Steel ASTM A351 Gr CF8M

Valve Sizes 2" to 8" (DN 50 and 400)


Ref. No. Description Standard Materials
1 Packing Flange Stud 304 Stainless Steel ASTM A193 Gr B8 Class 2
2 Packing Flange Nut 304 Stainless Steel ASTM A194 Gr 8
3 Packing Flange Austenitic 300 Series Stainless Steel
4 Packing Follower Austenitic 300 Series Stainless Steel
5 Drive Nut Carbon Steel SAE 1117 or ASTM A216 Gr WCC with ENP
6 Valve Body Stud 304 Stainless Steel ASTM A193 Gr B8 Class 2
7 Valve Body Nut 304 Stainless Steel ASTM A194 Gr 8
Bonnet Gasket (2" Size) 316L St. St. w/ Flexible Graphite Filler (Spiral Wound)
10
Metal Seal (3" to 8" Sizes) A286 Super Alloy ASTM A638 Gr 660
11 Seat Ring Gasket 316L St. St. w/ Flexible Graphite Filler (Spiral Wound)
12 Plug Pin (Not Shown) Austenitic 300 Series Stainless Steel
18 Liner 316 Stainless Steel ASTM A479 TY 316 with Chrome-Plate
19 Seat Ring 316 Stainless Steel ASTM A479 TY 316 with Hardfaced Seat
316 Stainless Steel ASTM A479 TY 316 with Hardfacing
20 Plug
Nitronic 50 with Hardfaced Seat
316 Stainless Steel ASTM A479 TY 316
21 Plug Stem
Inconel X-750 ASTM B637 Gr 688
22 Packing Teflon V-Ring
23 Valve Bonnet 316 Stainless Steel ASTM A351 Gr CF8M
24 Bonnet Flange (3" to 8" Sizes) 316 Stainless Steel ASTM A351 Gr CF8M
25 Valve Body 316 Stainless Steel ASTM A351 Gr CF8M
1. Materials focused for cryogenic LNG applications (-196°C). 3. Trim offerings limited to unbalanced designs.
Consult factory for suitability in other cryogenic applications. 4. Consult factory for proper actuator sizing to provide
2. Consult factory for NACE applications. correct valve shut-off.
5. JIS and EN equivalents available.

CP78400 SD - 10/09
78400/18400 Series Control Valves 17
Materials of Construction

78400/18400 Series Optional Materials


-20°F 450°F 600°F
Temperature Range (1)
Ref. No. ∇
Description Optional Materials
19 Soft Seat S/A (2" to 8" Sizes) See Below
Standard - 17-4 PH St. St. ASTM A564 GR 630 Cond. H1075
19A Seat Ring
NACE - 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M
19B Soft Seat Insert Glass Reinforced PTFE (Fluorogold ®)
Standard - 17-4 PH St. St. ASTM A564 GR 630 Cond. H1075
19C Sliding Collar
NACE - 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M
20 Plug (2)
440B or 440C St. St. ASTM A276
LE® Packing(4)
22 Packing (3) PTFE with Carbon Fiber
Flexible Graphite
316 St. St. ASTM A351 GR CF8M
23 Valve Bonnet(5)
Chrome-Moly Steel ASTM A217 GR WC9
316 St. St. ASTM A351 GR CF8M or ASTM A182 GR F316 (Forging)
25 Valve Body(5)
Chrome-Moly Steel ASTM A217 GR WC9 or ASTM A182 GR F22 (Forging)
∇ ∇ ∇
Ref. No. Temperature Range
-29°C 232°C 316°C
1. Consult Masoneilan for material combinations for temperatures below –20°F (-29°C) or above 600°F Review use of optional materials and
(316°C). configurations for temperature ranges
2. Optional plug designs using hardened 440B or 440C requires stems with male threads and plugs indicated. Standard materials listed
with female threads.
may still be applicable depending on
3. Teflon-based packing can also be applied up to 600°F (316°C) with an extension bonnet.
4. LE Packing for low emissions applications is limited to maximum operating pressure of 1500 psig specific service conditions. Consult
(104 bar). Masoneilan for appropriate material
5. Consult factory for trim material requirements for 316 St. St. body and bonnet assemblies combinations.
relative to application service conditions.

Other Optional Materials (1)


Temperature Range D -20°F 600°F ∇
Ref. No.
Description Optional Materials
Ferralium® 255 ASTM A479 Duplex St. Steel
Liner(2) or Liner with
18 316 St. St. ASTM A479 TY316 with Boronizing
Integral Seat
410 St. St. ASTM A479 TY410 with Boronizing
Ferralium® 255 ASTM A479 Duplex St. Steel
19 Seat Ring(3) 316 St. St. ASTM A479 TY316 with Boronizing
410 St. St. ASTM A479 TY410 with Boronizing
Inconel 718 ASTM B637 GR 7178
20 Plug(4) 316 St. St. ASTM A479 TY316 with Boronizing
410 St. St. ASTM A479 TY410 with Boronizing
21 Stem Nitronic 50 ASTM A479 TY XM-19
∇ ∇
Ref. No. Temperature Range -29°C 316°C
1. Listed are typical optional materials for refining applications, including sour water letdown, cold high-pressure liquid letdown, and amine service.
2. Material noted is recommended for the separate liner (2" to 8" sizes) or the liner with integral seat ring (1" and 1.5" sizes).
3. The standard 316 St. St. hard-faced seat ring can be applied in most of the refining applications noted except for amine service. Ferralium 255
is recommended for the separate seat ring in amine service.
4. Some material combinations may require electroless nickel or hard chrome plating to prevent galling. Consult factory for specific requirements.

CP78400 SD - 10/09
78400/18400 Series Control Valves 18
Soft Seat Design

The LincolnLog is available with an optional soft seat design in valve is throttling. As the valve plug returns to the closed
valve sizes 2" to 8" (DN 50 to DN 200) providing bubble tight position, it moves the metal collar down to expose the filled
Class VI shutoff seat leakage. This soft seat design includes a PTFE “Reservoir” creating the soft seat interface. Combined
patented sliding metal collar feature as shown below. with the LincolnLog trim overlap feature, the soft seat design
will provide long-term dependable tight shutoff with minimal
The metal collar holds the PTFE soft seat element in place and maintenance. The filled PTFE “Reservoir” will also compen-
prevents it from extruding out during operation. Fluid pressure sate for any potential wear in the seating surfaces.
acts to push the collar up to protect the elastomer seat as the
19B

19A

Soft Seat Option 19C

CP78400 SD - 10/09
78400/18400 Series Control Valves 19
Dimensions (inches)

Cast Globe Style Cast Angle Style

18400/78400 Series Cast Body Dimensions (inches)


ANSI Class 600 through 2500 and equivalent PN

A
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve Size
600-900 1500 2500 600 900 1500 2500
(inches)
SW SW SW
BW BW BW RF RTJ RF RTJ RF RTJ RF RTJ
 & THD  & THD  & THD
1 7.75 7.75 7.75 7.75 8.50 8.50 11.50 11.50 11.50 11.50 11.50 11.50 12.12 12.12
1.5 9.25 9.25 9.25 9.25 10.25 10.25 12.25 12.25 12.25 12.25 12.25 12.25 14.12 14.12
2 14.75 14.75 14.75 14.75 14.75 14.75 14.75 14.87 14.75 14.87 14.75 14.87 16.25 16.37
3 17.38 18.12 19.62 17.38 17.50 17.38 17.50 18.12 18.24 19.62 19.75
4 20.12 20.87 22.62 20.12 20.25 20.12 20.25 20.87 21.00 29.00 29.38
6 30.25 30.25 32.25 30.25 30.37 30.25 30.37 30.25 30.62 32.25 32.75
8 32.75 32.75 40.25 36.00 36.12 36.00 36.12 38.25 38.62 40.25 40.87

B
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 1.97 1.97 1.97 1.97 2.44 2.94 2.94 3.13
1.5 2.62 2.62 2.62 2.62 3.06 3.50 3.50 4.00
2 3.64 3.64 3.64 3.64 3.25 4.25 4.25 4.63
3 5.31 5.37 4.13 4.75 5.25 6.00
4 6.28 7.07 5.37 5.75 6.12 7.00
6 8.94 8.94 7.00 7.50 7.75 9.50
8 10.63 10.63 8.25 9.25 9.50 10.87

CP78400 SD - 10/09
78400/18400 Series Control Valves 20
Dimensions (inches)

Cast Globe Style Cast Angle Style

18400/78400 Series Cast Body Dimensions (inches)


ANSI Class 600 through 2500 and equivalent PN

C D
Valve Size Standard Bonnet Extension Bonnet Standard Bonnet Extension Bonnet
(inches) ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500
3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage
1 8.50 9.88 12.52 13.90 7.13 8.50 11.14 12.52
1.5 8.44 9.82 12.46 13.83 7.13 8.50 11.14 12.52
2 12.56 14.69 17.70 19.82 10.85 12.98 15.98 18.11
3 16.62 19.86 22.30 25.55 14.11 17.36 19.79 23.05
4 19.69 23.70 24.63 28.63 15.94 19.94 20.88 24.88
6 25.48 30.98 29.48 34.98 19.91 25.41 23.91 29.41
8 30.17 36.52 33.69 40.03 23.88 30.22 27.39 33.74

E
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve Size
600-900 1500 2500 600 900 1500 2500
(inches)
SW SW SW
BW BW BW RF RTJ RF RTJ RF RTJ RF RTJ
 & THD  & THD  & THD
1 3.87 3.87 3.87 3.87 4.25 4.25 5.75 5.75 5.75 5.75 5.75 5.75 6.06 6.06
1.5 4.63 4.63 4.63 4.63 5.13 5.13 6.13 6.13 6.13 6.13 6.13 6.13 7.06 7.12
2 7.38 7.38 7.38 7.38 7.38 7.38 7.38 7.44 7.38 7.44 7.38 7.44 8.13 8.19
3 8.69 9.06 9.81 8.69 8.75 8.69 8.75 9.06 9.12 9.81 9.87
4 10.06 10.44 11.31 10.06 10.13 10.06 10.13 10.44 10.50 14.50 14.68
6 15.13 15.13 16.13 15.13 15.19 15.13 15.19 15.13 15.31 16.13 16.37
8 16.37 16.37 20.13 18.00 18.06 18.00 18.06 19.13 19.31 20.13 20.44

CP78400 SD - 10/09
78400/18400 Series Control Valves 21
Dimensions (inches)

Forged Globe Style Forged Angle Style

18400F Series Forged Globe Style Body Dimensions (inches)


ANSI Class 600 through 2500 and equivalent PN

A B C D
Valve ANSI Class ANSI Class Standard Bonnet Extension Bonnet ANSI Class
Size 600-2500 600-2500 ANSI Class 600-2500 ANSI Class 600-2500 600-2500
(inches)
RF, RTJ & RF, RTJ & 3 & 4 3 & 4 RF, RTJ &
SW & THD SW & THD 6 STAGE 6 STAGE SW & THD
BW BW STAGE STAGE BW
1 6.00 6.00 3.00 3.00 8.82 10.20 11.26 14.22 2.78 2.78
1.5 8.50 8.50 4.25 4.25 9.61 10.98 13.62 15.00 3.49 3.49
2 10.00 10.00 5.00 5.00 13.43 15.55 18.56 20.69 3.76 3.76
3 13.50 6.75 18.18 21.43 23.85 27.10 5.59
4 18.00 9.00 21.70 25.70 26.63 30.64 6.25
6 24.00 12.00 28.87 34.37 32.86 38.36 8.73
8 36.00 18.00 33.67 40.02 37.19 43.53 10.50

78400F Series Forged Angle Style Body Dimensions (inches)


ANSI Class 600 through 2500 and equivalent PN

E F G
ANSI Class ANSI Class Standard Bonnet Extension Bonnet
Valve Size
(inches) 600-2500 600-2500 ANSI Class 600-2500 ANSI Class 600-2500
RF, RTJ RF, RTJ
SW & THD SW & THD 3 & 4 STAGE 6 STAGE 3 & 4 STAGE 6 STAGE
& BW & BW
1 4.12 4.12 2.89 2.89 7.24 8.62 11.26 12.63
1.5 4.94 4.94 3.56 3.56 7.15 8.53 11.17 12.55
2 5.75 5.75 4.49 4.49 10.61 12.36 15.57 17.50
3 7.50 5.50 13.61 16.88 19.32 22.59
4 9.00 6.50 15.95 19.95 20.89 24.89
6 12.00 8.50 18.60 24.11 22.59 28.11
8 14.00 10.25 24.70 31.04 28.22 34.56

CP78400 SD - 10/09
78400/18400 Series Control Valves 22
Dimensions (mm)

Cast Globe Style Cast Angle Style

18400/78400 Series Cast Body Dimensions (mm)


ANSI Class 600 through 2500 and equivalent PN

A
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve Size
600-900 1500 2500 600 900 1500 2500
(inches)
SW SW SW
BW BW BW RF RTJ RF RTJ RF RTJ RF RTJ
 & THD  & THD  & THD
1 197 197 197 197 216 216 292 292 292 292 292 292 308 308
1.5 235 235 235 235 260 260 311 311 311 311 311 311 359 359
2 375 375 375 375 375 375 375 378 375 378 375 378 413 416
3 441 460 498 441 445 441 445 460 463 498 502
4 511 530 575 511 514 511 514 530 533 737 746
6 768 768 819 768 771 768 771 768 778 819 832
8 832 832 1022 914 917 914 917 972 981 1022 1038

B
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 50 50 50 50 62 75 75 80
1.5 67 67 67 67 78 89 89 102
2 92 92 92 92 83 108 108 118
3 135 136 105 121 133 152
4 160 180 136 146 155 178
6 227 227 178 191 197 241
8 270 270 210 235 241 276

CP78400 SD - 10/09
78400/18400 Series Control Valves 23
Dimensions (mm)

Cast Globe Style Cast Angle Style

18400/78400 Series Cast Body Dimensions (mm)


ANSI Class 600 through 2500 and equivalent PN

C D
Valve Size Standard Bonnet Extension Bonnet Standard Bonnet Extension Bonnet
(inches) ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500
3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage
1 216 251 318 353 181 216 283 318
1.5 214 249 316 351 181 216 283 318
2 319 373 450 503 276 330 406 460
3 422 504 566 649 358 441 503 585
4 500 602 626 727 405 506 530 632
6 647 787 749 888 506 645 607 747
8 766 928 856 1017 607 768 696 857

E
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve Size
600-900 1500 2500 600 900 1500 2500
(inches)
SW SW SW
BW BW BW RF RTJ RF RTJ RF RTJ RF RTJ
 & THD  & THD  & THD
1 98 98 98 98 108 108 146 146 146 146 146 146 154 154
1.5 118 118 118 118 130 130 156 156 156 156 156 156 179 181
2 187 187 187 187 187 187 187 189 187 189 187 189 207 208
3 221 230 249 221 222 221 222 230 232 249 251
4 256 265 287 256 257 256 257 265 267 368 373
6 384 384 410 384 386 384 386 384 389 410 416
8 416 416 511 457 459 457 459 486 490 511 519

CP78400 SD - 10/09
78400/18400 Series Control Valves 24
Dimensions (mm)

Forged Globe Style Forged Angle Style

18400F Series Forged Globe Style Body Dimensions (mm)


ANSI Class 600 through 2500 and equivalent PN

A B C D
Valve ANSI Class ANSI Class Standard Bonnet Extension Bonnet ANSI Class
Size 600-2500 600-2500 ANSI Class 600-2500 ANSI Class 600-2500 600-2500
(inches)
RF, RTJ & RF, RTJ & 3 & 4 3 & 4 RF, RTJ &
SW & THD SW & THD 6 STAGE 6 STAGE SW & THD
BW BW STAGE STAGE BW
1 152 152 76 76 224 259 286 361 71 71
1.5 216 216 108 108 244 279 346 381 89 89
2 254 254 127 127 341 395 471 526 96 96
3 343 171 462 544 606 688 142
4 457 229 551 653 676 778 159
6 610 305 733 873 835 974 222
8 914 457 855 1017 945 1106 267

78400F Series Forged Angle Style Body Dimensions (mm)


ANSI Class 600 through 2500 and equivalent PN

E F G
ANSI Class ANSI Class Standard Bonnet Extension Bonnet
Valve Size
(inches) 600-2500 600-2500 ANSI Class 600-2500 ANSI Class 600-2500
RF, RTJ RF, RTJ
SW & THD SW & THD 3 & 4 STAGE 6 STAGE 3 & 4 STAGE 6 STAGE
& BW & BW
1 105 105 73 73 184 219 286 321
1.5 125 125 90 90 182 217 284 319
2 146 146 114 114 269 314 395 445
3 191 140 346 429 491 574
4 229 165 405 507 531 632
6 305 216 472 612 574 714
8 356 260 627 788 717 878

CP78400 SD - 10/09
78400/18400 Series Control Valves 25
Weights (lbs)

18400 Series Cast Globe Body S/A with Standard Bonnet (lbs)
3 & 4 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 44 45 46 46 53 61 61 68
1.5 47 48 51 52 62 73 73 97
2 167 169 182 185 179 206 206 242
3 244 293 264 284 311 420
4 440 565 481 500 534 804
6 1104 1275 1215 1262 1332 1794
8 2204 2745 2401 2501 2661 3490

6 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 47 47 48 48 55 64 64 70
1.5 51 52 55 55 65 76 76 101
2 176 178 194 197 189 214 216 254
3 278 331 298 320 345 457
4 499 631 541 559 594 866
6 1287 1518 1398 1445 1514 2036
8 2513 3206 2714 2813 2966 3950

18400 Series Cast Globe Body S/A with Extension Bonnet (lbs)
3 & 4 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 50 51 52 52 59 67 67 74
1.5 53 54 57 57 68 78 78 103
2 185 186 198 203 197 223 223 260
3 258 307 278 298 325 434
4 461 585 503 521 556 825
6 1137 1307 1249 1296 1365 1828
8 2275 2815 2473 2572 2732 3560

6 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 52 53 54 54 61 70 70 76
1.5 57 57 61 61 71 82 82 107
2 194 196 210 215 207 232 232 271
3 292 343 312 334 359 472
4 525 651 566 585 619 892
6 1320 1550 1431 1478 1548 2070
8 2584 3278 2785 2884 3036 4020

CP78400 SD - 10/09
78400/18400 Series Control Valves 26
Weights (lbs)

78400 Series Cast Angle Body S/A with Standard Bonnet (lbs)
3 & 4 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 42 44 43 44 51 60 60 66
1.5 46 48 48 49 60 71 71 94
2 159 164 172 176 172 197 198 233
3 230 272 250 269 297 405
4 421 475 462 481 516 750
6 1029 1114 1140 1187 1256 1691
8 2070 2423 2271 2370 2530 3354

6 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 45 46 46 46 53 62 62 69
1.5 49 51 52 52 64 74 74 98
2 169 174 183 187 182 208 208 244
3 264 310 284 304 331 443
4 481 543 522 540 576 815
6 1214 1355 1322 1369 1442 1934
8 2382 2882 2583 2682 2843 3814

78400 Series Cast Angle Body S/A with Extension Bonnet (lbs)
3 & 4 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 48 50 49 50 57 65 65 72
1.5 51 53 54 54 66 76 76 100
2 177 180 190 194 189 215 215 250
3 242 287 264 284 311 419
4 443 495 484 502 538 770
6 1063 1145 1173 1220 1290 1725
8 2141 2493 2342 2441 2601 3425

6 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 51 52 52 52 59 68 68 74
1.5 55 56 57 58 69 80 80 104
2 187 189 201 205 199 225 225 262
3 276 325 298 318 345 457
4 506 563 547 565 600 841
6 1247 1390 1356 1403 1475 1967
8 2453 2952 2654 2754 2914 3884

CP78400 SD - 10/09
78400/18400 Series Control Valves 27
Weights (kg)

18400 Series Cast Globe Body S/A with Standard Bonnet (kg)
3 & 4 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 20 20 21 21 24 28 28 31
1.5 21 22 23 24 28 33 33 44
2 76 77 83 84 81 94 94 110
3 111 134 120 129 141 191
4 200 258 218 227 242 364
6 501 578 552 573 605 814
8 1001 1246 1090 1135 1208 1582

6 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 21 21 22 22 25 29 29 32
1.5 23 24 25 25 30 35 35 46
2 80 81 88 89 86 97 98 115
3 126 151 135 145 157 207
4 227 287 246 254 270 393
6 584 688 635 656 687 924
8 1141 1455 132 1277 1347 1791

18400 Series Cast Globe Body S/A with Extension Bonnet (kg)
3 & 4 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 23 23 24 24 27 30 30 34
1.5 24 25 26 26 31 35 35 47
2 84 84 90 92 89 101 101 118
3 117 140 126 135 148 198
4 209 268 228 237 252 373
6 516 594 567 588 620 829
8 1033 1278 1123 1168 1240 1614

6 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 24 24 25 25 28 32 32 35
1.5 26 26 28 28 32 37 37 49
2 88 89 95 98 94 105 105 123
3 133 157 142 152 163 214
4 238 297 257 266 281 405
6 599 703 650 671 703 940
8 1173 1490 1264 1309 1378 1823

CP78400 SD - 10/09
78400/18400 Series Control Valves 28
Weights (kg)

78400 Series Cast Angle Body S/A with Standard Bonnet (kg)
3 & 4 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 19 20 20 20 23 27 27 30
1.5 21 22 22 22 27 32 32 43
2 72 74 78 80 78 89 90 106
3 104 124 114 122 135 184
4 191 216 210 218 234 341
6 467 506 518 539 570 767
8 940 1098 1031 1076 1149 1521

6 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 20 21 21 21 24 28 28 31
1.5 22 23 24 24 29 34 34 44
2 77 79 83 85 83 94 94 111
3 120 141 129 138 150 210
4 218 245 237 245 262 370
6 551 615 600 622 655 877
8 1081 1308 1173 1218 1291 1730

78400 Series Cast Angle Body S/A with Extension Bonnet (kg)
3 & 4 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 22 23 22 23 26 30 30 33
1.5 23 24 25 25 30 35 35 45
2 80 82 86 88 86 98 98 114
3 110 131 120 129 141 191
4 201 226 220 228 244 350
6 483 520 533 554 586 773
8 972 1130 1063 1108 1181 1553

6 Stage Design
Valve Size ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
(inches) 600-1500 2500 600 900 1500 2500
BW SW & THD BW SW & THD RF & RTJ RF & RTJ RF & RTJ RF & RTJ
1 23 24 24 24 27 31 31 34
1.5 25 25 26 26 31 36 36 47
2 85 86 91 93 90 102 102 119
3 125 147 135 144 157 207
4 230 256 248 257 272 381
6 566 631 616 637 670 892
8 1114 1340 1205 1250 1323 1762

CP78400 SD - 10/09
78400/18400 Series Control Valves 29
Weights (lbs & kg)

18400F Series Forged Globe Body S/A


Weight (lbs) Weight (kg)
Valve Size Standard Bonnet Extension Bonnet Standard Bonnet Extension Bonnet
(inches) ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500
3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage
1 86 98 92 104 39 44 42 47
1.5 156 178 162 184 71 81 74 84
2 344 392 362 410 156 178 164 186
3 748 874 762 886 340 397 346 402
4 1402 1636 1424 1658 637 743 646 753
6 3212 3764 3242 3790 1458 1709 1472 1721
8 6960 8086 7031 8132 3160 3671 3192 3692

78400F Series Forged Angle Body S/A


Weight (lbs) Weight (kg)
Valve Size Standard Bonnet Extension Bonnet Standard Bonnet Extension Bonnet
(inches) ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500
3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage 3 & 4 Stage 6 Stage
1 96 110 102 116 44 50 46 53
1.5 140 162 150 167 64 74 68 76
2 330 374 350 390 150 170 159 177
3 626 746 640 758 284 339 291 344
4 1060 1264 1082 1286 481 574 491 584
6 2120 2584 2154 2610 962 1173 978 1185
8 4050 4734 4122 4802 1839 2149 1871 2180

CP78400 SD - 10/09
78400/18400 Series Control Valves 30
Accessories and Options

Options
Extension Bonnets
Environmental Capabilities (LE Packing)
Lubricator & Isolation Valve
Other Flange Facings
Limit Stops
Body Drain Plug
Reducer and Nipple Connections
U.O.P. Trim Materials
High Temperature Materials
Cryogenic Service Materials
Electric Actuators
For additional Accessories and Options, consult Masoneilan.

CP78400 SD - 10/09
78400/18400 Series Control Valves 31
DIRECT SALES OFFICE LOCATIONS
BELGIUM INDIA RUSSIA UNITED ARAB EMIRATES
Phone: +32-2-344-0970 Mumbai Veliky Novgorod Phone: +971-4-8139-200
Fax: +32-2-344-1123 Phone: +91-22- 8354790 Phone: +7-8162-55-7898 Fax: +971-4-8838-038
Fax: +91-22-8354791 Fax: +7-8162-55-7921
BRAZIL New Delhi Moscow UNITED KINGDOM
Phone: +55-11-2146-3600 Phone: +91-11-2-6164175 Phone: +7 495-585-1276 Woodburn Green
Fax: +55-11-2146-3610 Fax: +91-11-5-1659635 Fax: +7 495-585-1279 Phone: +44-1628-536300
Fax: +44-1628-536319
CANADA ITALY SAUDI ARABIA
Ontario Phone: +39-081-7892-111 Phone: +966-3-341-0278 UNITED STATES
Phone: +905-335-3529 Fax: +39-081-7892-208 Fax: +966-3-341-7624 Massachusetts
Fax: +905-336-7628 Phone: +1-508-586-4600
JAPAN SINGAPORE Fax: +1-508-427-8971
CHINA Chiba Phone: +65-6-6861-6100 Corpus Christi, Texas
Phone: +86-10-8486-4515 Phone: +81-43-297-9222 Fax: +65-6-6861-7172 Phone: +1-361-881-8182
Fax: +86-10-8486-5305 Fax: +81-43-299-1115 Fax: +1-361-881-8246
SOUTH AFRICA Dresser Direct
FRANCE KOREA Phone: +27-11-452-1550 Deer Park, Texas
Courbevoie Phone: +82-2-2274-0748 Fax: +27-11-452-6542 Phone: +1-281-884-1000
Phone: +33-1-4904-9000 Fax: +82-2-2274-0794 Fax: +1-281-884-1010
Fax: +33-1-4904-9010 SOUTH & CENTRAL Dresser Flow Technologies
MALAYSIA AMERICA AND THE CARIBBEAN Houston, Texas
GERMANY Phone: +60-3-2161-0322 Phone: +1-281-671-1640 Phone: +1-281-671-1640
Viersen Fax: +60-3-2163-6312 Fax: +1-281-671-1735 Fax: +1-281-671-1735
Phone: +49-2162-8170-0 California
Fax: +49-2162-8170-280 MEXICO SPAIN Phone: +1-562-941-7610
Frankfurt Phone: +52-5-310-9863 Phone: +34-93-652-6430 Fax: +1-562-941-7810
Phone: +49-69-439350 Fax: +52-5-310-5584 Fax: +34-93-652-6444
Fax: +49-69-4970802
THE NETHERLANDS
Phone: +31-10-438-4122
Fax: +31-10-438-4443

About Dresser, Inc. About Dresser Masoneilan


Dresser, Inc. is a leader in providing highly engineered Headquartered in Houston, Dresser Masoneilan is a
infrastructure products for the global energy industry. leading brand in the Dresser, Inc. portfolio. With a history
The company has leading positions in a broad portfolio of innovation and technological leadership that goes back
of products including valves, actuators, meters, switches, more than 125 years, Dresser Masoneilan delivers flexible,
regulators, piping products, natural gas-fueled engines, best-fit process control valve solutions with interoperable
retail fuel dispensers and associated retail point of sale instrumentation and smart technologies for a wide range
systems and air and gas handling equipment. of applications and industries. An “open architecture”
technology platform offers more product application
Leading brand names within the Dresser portfolio include and operational flexibility. With strategically located
Dresser Wayne® retail fueling systems, Waukesha® natural manufacturing operations and a worldwide network of
gas-fired engines, Masoneilan® control valves, Mooney® service and support facilities, Dresser Masoneilan delivers
regulators, Consolidated® pressure relief valves, and Roots® comprehensive process control solutions and services to
blowers and rotary gas meters. It has manufacturing and a global market. www.dresser.com
customer service facilities located strategically worldwide
and a sales presence in more than 100 countries. The
company’s website can be accessed at www.dresser.com.

Dresser Masoneilan
85 Bodwell Street
Avon, MA 02322-1190
Tele: 508-586-4600 / Fax: 508-941-5497
Email: sales@masoneilan.com

© 2009 Dresser, Inc. All rights reserved. www.dresser.com

CP78400 10/09
Masoneilan®

Specification Data
80000 Series CH7000
Three-Way 10/01

Control Valves

Combining
and Diverting
Service
Table of Contents

Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ratings/Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Temperature Range/Seat Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flow Coefficient Cv , FL ..................................................4
Allowable Pressure Drops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cv vs Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sales and Distribution Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Foreword

The 80000 Series provides a line of three-way control Plug Design


valves designed for either combining or diverting Valves are designed to be installed with flow tending
applications. Standard features include: to open both ports. The important advantage of this
flow direction is inherent plug stability.
High Capacity with Low Recovery
Flow capacity is at top levels for contemporary three-
way valves and is attained with very little pressure The following pages provide the necessary technical
recovery as indicated by its high critical flow factors. information required to specify an 80000 Series
control valve. For additional information, contact
High Performance Materials your local Masoneilan Representative.
Materials of construction have been selected for high
performance and long life.

Trade names noted throughout are for reference only. Masoneilan


reserves the right to supply trade named material or equivalent.

SD CH7000 10/01
2 80000 Series
Numbering System

1st 2nd 1st 2nd 3rd 4th 5th


8 8 0 3 8

Control
Actuator Type Body Series Plug Type Characteristics Seat Type

87 Spring Diaphragm 80 3. Top 8. Linear 5. Combining


Air to Extend and Ported Design
88 Spring Diaphragm Port 6. Diverting
Air to Retract Guided Design

Ratings/Connections

■ Flanged ■ Butt Weld** ∆ RT Joint ● Threaded ❍ Socket Weld**

Valve Sizes* ANSI Class

inches mm 150 300 600

1, 1.5, 2 25, 40, 50 ■ ❍ ■ ∆❍ ■ ●∆❍

3 through 80 through ■■ ■■ ∆ ■■ ∆
10 250

** Welded connections are not recommended as trim maintenance will require cutting valve out of the line.

General Data

• Body • Trim

type: 3-way type: 385 - combining


flow direction: flow to open (both ports) 386 - diverting
Cv ratio: 50:1
• Flow Characteristics
• Bonnet
linear
type: bolted full capacity only
packing box: bolted • Actuator

type: spring diaphragm


* 1" (25mm) size not available in 80386 version - Diverting Design
direct, air to extend
Utilize combining design and consult factory for details. reverse, air to retract

SD CH7000 10/01
80000 Series 3
Temperature Range/Seat Leakage

Valve Size* Temperature Range Maximum Seat Leakage.


Body
ANSI/FCI 70.2 Class
inches mm Ratings
Min. Max. and IEC 534-4**
1 through 25 through ANSI 150 - 600 -20˚F +850˚F
II, III, or IV
10 250 (PN 10 - 100) (-29°C) (+454°C)

Body Ratings: ANSI Class 150 to 600 - (PN 10 to 100)


Flow Coefficient Cv, FL= 0.9
Valve Size* Orifice Diameter
Cv
inches mm inches mm
1 25 1.063 27.0 9
1.5 40 1.5 38.1 21
2 50 2 50.8 36
3 80 2.625 67.7 75
4 100 3.5 88.9 124
6 150 5.25 133.4 270
8 200 7 177.8 480
10 250 8.75 222.3 750

Allowable Pressure Drops


Seat Leakage: ANSI/FCI 70.2 and
Temperature: -20˚F to +850˚F (-29°C to +454°C) IEC 534-4, Class II**
Body Ratings: ANSI Class 150 through 600 (PN 10 to 100) Air to Extend or Air to Retract

Travel Orifice Bench Supply Pressure Allowable


Valve Size* Diameter Actuator
Cv Range Pressure Drop
in. mm in. mm in. mm Size (psig) psig bar g psi bar
6 11 - 19 30 2.1 551 38
1 25 0.5 12.7 1.063 27.0 9
10 11 - 19 30 2.1 1047 72
6 11 - 23 35 2.4 253 17
1.5 40 0.75 19.1 1.5 38.1 21
10 11 - 23 35 2.4 502 35
10 11 - 19 30 2.1 268 18
2 50 1 25.4 2 50.8 36
16 11 - 19 30 2.1 478 33
10 11 - 23 35 2.4 144 10
3 80 1.5 38.1 2.625 66.7 75 16 11 - 23 35 2.4 266 18
23 11 - 23 35 2.4 409 28
10 11 - 23 35 2.4 73 5.0
4 100 1.5 38.1 3.5 88.9 124 16 11 - 23 35 2.4 141 10
23 11 - 23 35 2.4 221 15
16 11 - 23 35 2.4 54 3.7
6 150 2 50.8 5.25 133.4 270
23 11 - 23 35 2.4 90 6.2
16 11 - 23 35 2.4 26 1.8
8 200 2.5 63.5 7 177.8 480
23 11 - 23 35 2.4 46 3.2
16 11 - 23 35 2.4 14 1.0
10 250 2.5 63.5 8.75 222.3 750
23 11 - 23 35 2.4 27 1.9

* 1" (25mm) size not available in 80386 version - Diverting Design. Utilize combining design and consult factory for details.
** Class II Shutoff is the standard shutoff rating. Tighter shutoff classes of III and IV can be achieved depending on process
conditions. Please consult with Masoneilan Applications Departments for services requiring Class III and IV Shutoff.

SD CH7000 10/01
4 80000 Series
Cv vs Travel

80385 Combining 80386 Diverting


C = Common L = Lower U = Upper

Body Ratings: ANSI Class 150 through 600 (PN 10 to 100)


Sizes: *1" through 10" (25mm through 250mm)
Flow Direction: flow to open (both ports) 0% - Plug in Up Position
Flow Characteristic: linear 100% - Plug in Down Position

Percent of Plug Travel


Valve Size*
Plug Up Plug Down
inches mm 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
1 25 0 9 0.9 8.1 1.8 7.2 2.7 6.3 3.6 5.4 4.5 4.5 5.4 3.6 6.3 2.7 7.2 1.8 8.1 0.9 9 0

1.5 40 0 21 2.1 18.9 4.2 16.8 6.3 14.7 8.4 12.6 10.5 10.5 12.6 8.4 14.7 6.3 16.8 4.2 18.9 2.1 21 0

2 50 0 36 3.6 32.4 7.2 28.8 10.8 25.2 14.4 21.6 18.0 18.0 21.6 14.4 25.2 10.8 28.8 7.2 32.4 3.6 36 0

3 80 0 75 7.5 67.5 15 60 22.5 52.5 30 45 37.5 37.5 45 30 52.5 22.5 60 15 67.5 7.5 75 0

4 100 0 124 12.4 111.6 24.8 99.2 37.2 86.8 49.6 74.4 62 62 74.4 49.6 86.8 37.2 99.2 24.8 111.6 12.4 124 0

6 150 0 270 27 243 54 216 81 189 108 162 135 135 162 108 189 81 216 54 243 27 270 0

8 200 0 480 48 432 96 384 144 336 192 288 240 240 288 192 336 144 384 96 432 48 480 0

10 250 0 750 75 675 150 600 225 525 300 450 375 375 450 300 525 225 600 150 675 75 750 0

* 1" (25mm) size not available in 80386 version - Diverting Design. 80385 U to C L to C
Utilize combining design and consult factory for details. 80386 C to U C to L

SD CH7000 10/01
80000 Series 5
Materials

80385 Combining 80386 Diverting

SD CH7000 10/01
6 80000 Series
Materials

-20˚F +450˚F +800˚F +850˚F


Temperatures (-29°C) (+232°C) (+427°C) (+454°C)
Ref.
No. Description Standard Materials
1 Valve Plug Stem 316 Stainless Steel ASTM A479 TY 316
2 Packing Flange Nut 304 Stainless Steel ASTM A194 Gr 8
3 Packing Flange 303 Stainless Steel ASTM 582 TY 303
4 Packing Flange Stud 304 Stainless Steel ASTM A193 Gr B8
5 Drive Nut Carbon Steel SAE 1117
Carbon Steel ASTM A216 Gr WCB
6 Body
316 Stainless Steel ASTM A351 Gr CF8M
Carbon Steel ASTM A216 Gr WCB
7 Bonnet
316 Stainless Steel ASTM A351 Gr CF8M
8 Plug Pin 316 Stainless Steel ASTM A479 TY 316
9 Valve Plug 316 Stainless Steel ASTM A479 TY 316 or ASTM A351 Gr CF8M
Carbon Steel ASTM A216 Gr WCB
10 Bottom Flange
316 Stainless Steel ASTM A351 Gr CF8M
11 Valve Body Stud Nuts Alloy Steel ASTM A194 Gr 2H
12 Valve Body Studs Alloy Steel ASTM A193 Gr B7
13 Valve Body Gasket 304 Stainless Steel w/Grafoil
14 Guide Bushing 440C Stainless Steel ASTM A276 TY 440C
15 Lower Seat Ring 316 Stainless Steel ASTM A479 TY 316
16 Upper Seat Ring
17 Packing Crane 285K
Grafoil
18 Packing Spacer 303 Stainless Steel ASTM A582 TY 303
19 Packing Follower 303 Stainless Steel ASTM A582 TY 303

SD CH7000 10/01
80000 Series 7
Dimensions

F
80385 Series Dimensions
US Customary Units (inches) A
A B C
Valve
F
Size Threaded1 150# RF 300# RF 600# RF 2 Threaded1 150# RF 300# RF 600# RF 2 Std. Bonnet
1 6.00 7.25 7.75 8.25 5.56 5.50 5.50 5.50 5.12
1.5 8.00 8.75 9.25 9.88 6.25 6.25 6.25 6.25 5.25
2 9.25 10.00 10.50 11.25 6.62 6.62 6.62 6.62 6.25
See
3 - 11.75 12.50 13.25 - 8.00 8.00 8.62 8.00
Note 3
4 - 13.88 14.50 15.50 - 9.00 9.00 10.12 8.38
6 - 17.75 18.62 20.00 - 11.38 11.38 12.38 11.00
8 - 21.38 22.38 24.00 - 13.25 13.25 14.25 12.62
10 - 24.62 26.00 27.75 - 15.38 15.38 16.38 13.12

Metric Units (mm)

A B C
Valve F
Size Threaded1 150# RF 300# RF 600# RF 2 Threaded1 150# RF 300# RF 600# RF 2 Std. Bonnet
25 152 184 197 210 141 140 140 140 130
40 203 222 235 251 159 159 159 159 133
50 235 254 267 286 168 168 168 168 159
80 - 298 318 337 - 203 203 219 203 See
100 - 353 368 394 - 229 229 257 213 Note 3
150 - 451 473 508 - 289 289 314 279
200 - 543 568 610 - 337 337 362 321
250 - 625 660 705 - 391 391 416 333

Notes:
1. For Socket Weld End Connections Sizes 1", 1.5" and 2" (25, 40 and 50 mm) use Dimensions Shown for Threaded Ends.
2. For Butt Weld End Connections Sizes 3" to 10" (80 to 250 mm) use Dimensions Shown for 600# RF Ends.
3. For Design 80385, the F Dimension is equal to one-half the A Dimension.
SD CH7000 10/01
80000 Series
8
Dimensions

80386 Series Dimensions


US Customary Units (inches)

A B C F
ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI
Valve BW/SW/ CL 150 CL 300 CL 600 BW/SW/ CL 150 CL 300 CL 600 Std. BW/SW/ CL 150 CL 300 CL 600
2 2
Size THD (1) RF RF RF THD (1) RF RF RF Bonnet THD (1) RF RF RF 2
1.5 8.00 8.75 9.25 9.88 7.00 7.00 7.00 7.00 6.12 3.69 4.06 4.31 4.63
2 9.25 10.00 10.50 11.25 7.75 7.75 7.75 7.75 7.25 4.13 4.63 4.88 5.25
3 13.25 11.75 12.50 13.25 9.88 9.38 9.38 9.88 9.25 5.50 5.50 5.50 5.50
4 15.50 13.88 14.50 15.50 11.12 10.62 10.62 11.12 9.38 7.38 6.56 6.88 7.38
6 20.00 17.75 18.62 20.00 14.00 13.00 13.00 14.00 12.62 8.75 7.63 8.06 8.75
8 24.00 21.38 22.38 24.00 16.38 15.38 15.38 16.38 14.75 9.88 8.56 9.06 9.88
10 27.75 24.62 26.00 27.75 19.31 18.00 18.00 19.31 16.38 11.58 9.94 10.63 11.58

Metric Units (mm)

A B C F
ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI
Valve BW/SW/ CL 150 CL 300 CL 600 BW/SW/ CL 150 CL 300 CL 600 Std. BW/SW/ CL 150 CL 300 CL 600
Size THD (1) RF RF RF 2 THD (1) RF RF RF 2 Bonnet THD (1) RF RF RF 2
40 203 222 235 251 178 178 178 178 155 94 103 109 118
50 235 254 267 286 197 197 197 197 184 105 118 124 133
80 337 298 318 337 251 238 238 251 235 140 140 140 140
100 394 353 368 394 282 270 270 282 238 187 167 175 187
150 508 451 473 508 356 330 330 356 321 222 194 205 222
200 610 543 568 610 416 391 391 416 375 251 217 230 251
250 705 625 660 705 490 457 457 490 416 294 252 270 294

Notes:
1. Socket Weld and Threaded End Connections available in sizes 1.5" and 2" (40 and 50 mm).
2. Butt Weld End Connections available in sizes 3" through 10" (80 to 250 mm).

87/88 Actuator Dimensions

Actuator D E
Size inches mm inches mm
6 11.50 292 15.54 395
10 14.50 368 19.58 497
16 18.75 476 28.22 717
23 21.63 549 30.71 780

SD CH7000 10/01
80000 Series 9
Weights

80385 and 80386 Valve Body Sub-Assembly


Valve Sizes* ANSI 150 or 300 RF Flanged ANSI 600 RF Flanged
inches mm lbs kg lbs kg
1 25 45 20 70 32
1.5 40 90 41 100 45
2 50 125 57 140 63
3 80 220 100 235 106
4 100 300 136 330 149
6 150 525 238 615 279
8 200 775 351 935 424
10 250 1720 779 2090 947

* 1" (25mm) size not available in 80386 version - Diverting Design

87/88 Actuator Sub-Assembly

Actuator Standard With Handwheel


Size lbs kg lbs kg
6 45 20 60 27
10 85 39 105 48
16 210 95 245 111
23 265 120 320 145

SD CH7000 10/01
10 80000 Series
Accessories

Options

Extension Bonnets
Environmental Capabilities (LE Packing)
Lubricator & Isolation Valve
Other Flange Facings
Limit Stops
Body Drain Plug
Reducer and Nipple Connections
NACE Compliance
Custom Trim Materials
U.O.P. Trim Materials
Other Materials
Non-Destructive Examination
Oxygen Cleaning
Electric Actuators

For Accessories, consult Masoneilan.

SD CH7000 10/01
80000 Series 11
AUSTRIA JAPAN
Dresser Valves Europe GmbH Niigata Masoneilan Company, Ltd.
Kaiserallee 14 20th Floor, Marive East Tower
A-2100 Korneuburg (near Wien), Austria WBG 2-6 Nakase, Mihama-Ku
Phone: 43-2262-63689 Chiba-shi, Chiba 261-7120, Japan
Fax: 43-2263-6368915 Phone: 81-43-297-9222
Fax: 81-43-299-1115
BELGIUM
Dresser Europe S.p.r.L.
281-283 Chaussee de Bruxelles
KOREA
Dresser Korea, Inc.
Masoneilan Direct
281-283 Brusselsesteenweg #2107 Kuk Dong Building
1190 Brussels, Belgium
Phone: 32-2-344-0970
60-1, 3-Ka, Choongmu-ro
Chung-Ku, Soeul, 100705
Sales Offices
Fax: 32-2-344-1123 Phone: 82-2-274-0792
Fax: 82-2-274-0794
BRAZIL
Dresser Industria E Comercio Ltda KUWAIT
Divisao Masoneilan Dresser
Rua Senador Vergueiro, 433 P.O. Box 242
09521-320 Sao Caetano Do Sul Safat 13003, Kuwait
Sao Paolo, Brazil Courier:
Phone: 55-11-453-5511 Flat No. 36, Floor 8
Fax: 55-11-453-5565 Gaswa Complex, Mahboula UNITED ARAB EMIRATES
Kuwait Dresser
CANADA Phone: 965-9061157 Middle East Operations
Alberta Post Box 61302
Dresser Flow Control MALAYSIA R/A 8, Units JA01/JA02
DI Canada, Inc. Dresser Flow Control - Far East Jebel Ali Free Zone
Suite 1300, 311-6th Ave., S.W. Business Suite 19A-9-1 United Arab Emirates
Calgary, Alberta T2P 3H2 Level 9, UOA Centre Courier:
Canada No. 19 Jalan Pinang Units Nos. JAO1 + JAO2
Phone: 403-290-0001 50450 Luala Lumpur, Malaysia Roundabout 8
Fax: 403-290-1526 Phone: 60-3-2163-2322 Jebel Ali Free Zone
Fax: 60-3-2163-6312 United Arab Emirates
Ontario Phone: 971-4-8838-752
Dresser Flow Control
DI Canada, Inc.
MEXICO Fax: 971-4-8838-038
Dresser Valve de Mexico, S.A. de C.V.
5010 North Service Road UNITED KINGDOM
Henry Ford No. 114, Esq. Fulton
Burlington, Ontario L7L 5R5 DI U.K. Limited
Fraccionamiento Industrial San Nicolas
Canada Trevithick Works
54030 Tlalnepantla Estado de Mexico
Phone: 905-335-3529 Gillibrands Estate, Skelmersdale
Phone: 52-5-310-9863
Fax: 905-336-7628 Lancashire WN8 9TU, England
Fax: 52-5-310-5584
United Kingdom
CHINA THE NETHERLANDS Phone: 44-1695-52600
Dresser Fax: 44-1695-52662
Dresser Valves Europe
Suite 2403, Capital Mansion
Steenhouwerstraat 11 DI U.K.
6 Xinyuannan Road
3194 AG Hoogvliet Unit 4, Suite 1.1, Nobel House
Chao Yang district
The Netherlands Grand Union Office Park
Beijing 100040
Mailing Address: Packet Boat Lane, Uxbridge
Phone: 86-10-6466-1164
P.O. Box 640 Middlesex UB8 2GH, England
Fax: 86-10-6466-0195
NL3190 AN Hoogvliet RT United Kingdom
The Netherlands
FRANCE Phone: 31-10-438-4122
Phone: 44-1895-454900
Dresser Produits Industriels S.A.S. Fax: 44-1895-454919
Fax: 31-10-438-4443
Division Masoneilan
4, place de Saverne UNITED STATES
SINGAPORE Northern Region
92400 Courbevoie
Dresser Singapore, Pte. Ltd. Dresser Flow Control
France
16, Tuas Avenue 8 85 Bodwell Street
Phone: 33-1-49-04-90-00
Singapore 639231 Avon, MA 02322-1190
Fax: 33-1-49-04-90-10
Phone: 65-861-6100 Phone: 508-586-4600
Fax: 65-861-7172
GERMANY Fax: 508-427-8971
Dresser Valves Europe GmbH
SOUTH AFRICA Southern Region
Klein-Kollenburg-Strasse 78-80 Dresser Flow Control
Dresser Ltd., South Africa Branch
47877 Willich, Germany 11100 West Airport Blvd.
P.O. Box 2234, 16 Edendale Road
Mailing Address: Stafford, TX 77477-3014
Eastleigh, Edenvale 1610
P.O. Box 1208 Phone: 281-568-2211
Republic of South Africa
47860 Willich, Germany Toll Free: 800-847-1099
Phone: 27-11-452-1550
Phone: 49-2156-9189-0 Fax: 281-568-1414
Fax: 27-11-452-6542
Fax: 49-2156-9189-99
South Texas Operations
SPAIN
INDIA Dresser Flow Control
Masoneilan S.A. 4841 Leopard Street
Dresser Valve India Pvt. Ltd.
C/ Murcia 39 C Corpus Christi, TX 78408-2621
305/306 “Midas” - Sahar Plaza
08830 Sant Boi de Llobregat Phone: 361-877-2414
Mathurdas Vasanji Road
Barcelona, Spain Fax: 361-584-1196
J.B. Nagar - Andheri East
Phone: 34-93-652-6430
Mumbai, India 400 059 Masoneilan Aftermarket
Fax: 34-93-652-6444
Phone: 91-22-835-4790 Sales & Service Center
Fax: 91-22-835-4791
SWITZERLAND 16030 Bear Bayou Drive
Dresser Valves Europe SA Channelview, TX 77530
ITALY Phone: 281-862-1500
Frauntalweg 76
Dresser Italia S.r.L. Fax: 281-862-1550
CH-8045 Zurich, Switzerland
Masoneilan Operation
Mailing Address:
Via Cassano, 77
P.O. Box 3568
80020 Casavatore (Naples), Italy
CH-8021 Zurich, Switzerland
Phone: 39-81-7892-111
Phone: 41-1-450 28 91
Fax: 39-81-7892-208
Fax: 41-1-450 28 95

Copyright 2001. Dresser Flow Control

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