Sie sind auf Seite 1von 24

1.

Electric Specifications
Model T6K T6KS T10K T10KS 3T10KS 3T15KS 3T20KS
Rated capacity 6KVA/4.2KW 10KVA/7KW 15KVA/10.5KW 20KVA/14KW
Input
Voltage 220VAC 380VAC/220VAC
Frequency 50/60±4 Hz
Power factor ≥0.98 ≥0.95
Phase wire 1 phase 3 wires 3 phase 5 wires
Maximum current 32A 50A 50A 75A 100A
Output
Voltage 208/220/230/240VAC±1 %
Phase wire 1 phase 3 wire
Frequency Battery 0.1 %
stability Utility power Synchronize with the utility power (±4HZ)
Instantaneous response <5% (50% - 100% - 50% linear load transformation)
Waveform distortion <2% (linear load);<6% (RCD load)
105%<Load<130%: Alarm and Transfer to Bypass after 10min
Overload(Line mode)
Load>130%: Alarm and Transfer To Bypass after 1sec
105%<Load<130%: Alarm,Input Breaker May Trip
Overload(Bypass mode)
Load>130%: Alarm,Input Breaker May trip,and Cut Off Output after 1min
105%<Load<130%: Alarm and Cut Off Output after 10sec
Overload(Battery mode)
Load>130%: Alarm and Cut Off Output after 1sec
Efficiency (full load) >88%
Transfer time
Line mode to Battery mode Zero interruption
Battery mode to Line mode Zero interruption
INV mode to Bypass mode Zero interruption
Bypass mode to INV mode Zero interruption
Other SPEC
Noise ≤55dB ≤60dB
Temperature 0°C – 40°C,No condensing
Altitude 0 – 1000m
Humidity <95%
Warning device Double warning with BUZZER beeping and LCD prompt
Communication interface RS232,AS400,RS485,SNMP
Weight 90 35 93 38 39 55 55
Dimension W*D*H (mm) 260mm×717mm×570mm

1
Reference Data

Item Data
+BUS voltage 345V±5V
-BUS voltage -345V±5V
Difference between the ±BUS voltage absolute value <5V
Balance voltage(zero load) <500mV
Charging voltage 273V±1%

If the above data exceed the electric specification range, please inspect the unit.

2
2. Circuit block diagram

Circuit block diagram

(the dashed indicates the charging board of the long backup time model and the real line
indicates the charging board of the standard model)

3
3. Principle of Operation
3.1. The basic circuit of power supply

Basic circuit of power supply

This is a flyback converter topology. When the MOSFET is on, all rectifier diodes are
reverse-based and all output capacitors supply currents to the load. The primary wire
acts like a pure inductor and load current builds up linearly in it to a peak lp. When the
MOSFET is off, the primary stored energy 1/2Llp2 is delivered to the secondary to
supply load current and replenish the charge on output capacitors that they had lost
when the MOSFET was on. This circuit has some output voltages as follows: +20V,
±15V, +12V, +5V, 12V(Fan), HFPW±. The power of ±15V, +12V, +5V supply a
steady voltage for all kinds of IC and other device. The 12V(Fan)is supplied for fans
and relays. The HFPW± supply a high frequency power for the charger of a long
backup time model UPS and some other drive board.

3.2. Power-on circuit

Power-on Circuit

4
Press the ON button to power up the optical coupler U1 and U2; powering up the U1
may have the power supply build and powering up the U2 may send a signal of SW-ON
to the control board. After it receives the SWSTAUTS signal (high-level) the CPU will
startup the UPS system.
Press the OFF button and the CPU will send a high-level SHUTDOWN signal in the
battery mode. The reverser on the control panel can make these signals change from
high-level to low-level to decrease the power supply and shutdown the UPS. If the UPS
is in the utility power mode, the utility power can help to build power supply on the
PSDR board. Meanwhile the power supply of the UPS keeps working and the UPS
transfers to bypass mode.
If you press the ON button for more than 0.5 second when the UPS is in line mode, the
UPS will transfer to battery test mode, and the UPS transfers to the line mode after 10
seconds. If you press the ON button again for 0.5 seconds when the UPS is still in the
battery test mode, the UPS will transfer to the line mode. If the utility power suspends
during the battery test mode, the UPS will transfer to the battery mode. If disconnecting
the batteries from the UPS, the UPS will transfer back to the line mode.
Press the ON button for 0.5 second when the UPS is in the battery mode, the buzzer
will stop beeping (1 beep every 4 seconds). Press the ON button another 0.5 second
during that silence, and the beeping of 1-beep-every-4-second will resume.

3.3. PFC/Boost circuit


PFC:Power Factor Correction
Because the SCR will be ON only if its positive voltage is higher than its negative
voltage, after the utility power is rectified by the full waveform, the current waveform of
the diode will appear characteristics of high and tine. Thus current waveform not only
contains a great number of harmonics, but also makes the UPS input power factor
lower.
Add a DC/DC PFC after rectifying and correct the input current as a sine wave to make
the input power factor is close to 1.
As shown in the following diagram, when the IGBT is on and the DIODE is off, the
CHOKE will store energy and the current crossing the choke will increase by degrees
with time pass. When the IGBT is off, the choke releases energy and the DIODE is on,
the current of the choke will be descending with time pass. Therefore, we can control
the current waveform of chokes (input current) by regulating the time of IGBT on and off.

5
PFC circuit

The PFC is finished by the DSP and the process is shown in the above dashed frame.
Firstly the hardware configuration sends signals that the DSP needs to the DSP to
process it, and then the DSP sends a group of pulse signals to drive the IGBT on and
off. Thus the current and voltage of the input utility power will be in the same phase
and the power factor is nearly 1.

3.4. Inverter circuit

Half-bridge inverter topology

The input of the half-bridge inverter topology is DC voltage, and the output is AC
voltage.
Half-bridge topology major advantage is that it subjects their transistors on the off
state to a voltage stress equal to the DC input voltage and not twice that as do the
push-pull and singled forward converter. An additional valuable feature of the
6
half-bridge topology is that leakage inductance spikes are easily clamped to the DC
supply bus and any energy stored in the leakage inductance is returned to the input
bus instead of having to be dissipated in some resistive element.
The topology works as follows. Q1 and Q2 are switched on at alternate half cycles.
The junction voltage of Q1 and Q2 is a high frequency rectangular waveform. This
rectangular wave through the LC filter will become a standard sine wave.

3.5. Bypass and INV converting circuit


The unit performs bypass and INV converting via an inverter relay and a bypass SCR.
The bypass mode: the utility power is supplied to the output terminals of the unit via
the input NFB, the inverter relay contact (generally closed) and the load-detecting
transformer.
The INV mode: the inverter output is supplied to the output terminals of the unit via the
filter choke, the inverter relay contact (generally open, closed when in INV mode) and
the load-detecting transformer.
If the INV fails, then the bypass SCR will be driven to be on and the INV bypass
converting can be realized without interruption.

3.6. Control circuit

Utility power sense circuit

This is a typical line sense circuit on the control board. The sense signals adopt
difference input these signals through some multiple attenuation, which can get a new
signal. The new signal send to the I/O port of DSP via a protect circuit. The new signal
also compare to a reference voltage in the comparator. The comparator generates a
rectangular waveform that goes high at the signal become lower than the reference
voltage and low at the signal become higher than the reference voltage. The signal of
LINE V sense the form of the line. The signal of LINE.Z sense the frequency of the line.

7
4. Function explanations for each PCB

4.1 PSDR board (POWER STAGE DRIVER)

PSDR board configuration diagram

4.1.1. The power stage (PSDR) consists of DC power supply, power factor correction,
booster, inverter, and output circuits. DC power supply: The input of PSDR is
connected to line input and battery +/-. So PSDR can provide DC power at line
input and also at battery connected. DC power supply will provide 5V, 12V, ±15V、
20V HFPW ± DC power for driver circuit.

4.1.2. Power factor correction:


The DSP Controller make the input current and voltage in phase and therefore
achieve a high input power factor.

4.1.3. Booster:
When the input AC power is on, the AC power goes through noise filter to the
pre-charging circuit. The DC capacitors will be pre-charged. When the DC voltage
on DC capacitor achieve the input AC power peak value then input SCR will turn
on. After input SCR turn on, the charger will work and DC capacitors will have 1.4
times of input RMS voltage. Turn on the KEY-ON display from bypass to online, DC
capacitors will have 345VDC.

4.1.4. Inverter sub-system:


The UPS transfers +/- DC bus voltages to the AC output voltage through an
inverter of half bridge configuration at normal operation.
To construct a high frequency (19.2KHz) PWM inverter, the drivers receive
switching signals from CPU PWM generation circuit through an IGBT Drive Board
to trigger the upper IGBT and the lower IGBT alternately. The output of IGBT is
filtered by a LC circuit to reduce the output voltage harmonic distortion.

8
4.2. Control board
The Control Board (CNTL) consists of DSP,MR32、 sense circuit, control circuit and
communication port.

4.3. PARL board


The Parallel Board (PARL) is used for parallel communication when the UPS system
is running in parallel mode.

4.4. Charger board(only for long backup time model)


The input of the charger is connected to REC+/-. When bypass breaker on and
IP/SCR on, the charger will work. The charge voltage is 273VDC and constant charge
current is 4.2A. Adjust the VR1 on charger board can obtain more accuracy of
charger voltage.

4.5. Charger board (only for standard model)


The input of the charger is connected to +/- BUS. The charge voltage is 273VDC and
maximum DC charge current is 2A. Adjust the VR901 on DC charger board can
obtain more accuracy of charger voltage.

9
4.6. IP SCR Board (only for 3-phases input/single phase output)

Frame diagram of the SCR board

The input of IP SCR board is connected to the another two phases. The input utility
power were rectified by 4 SCRs. And the output send to the rectifier +/- on the PSDR
board.

4.7. CCB(only for 3T15KS/3T20KS)


The CCB (common control board) is used to connect the PSDR board and the CNTL
board. It may help the CNTL board to control both the primary and secondary PSDRs.

4.8. EMI board


Input EMI choke board is connected between mains and the input of PSDR.
Output EMI choke board is connected between the ouput of PSDR and output terminal
block.

10
5. Configuration of each MODEL port
The MODEL PORT (JP01)of the second version(710-01902-02) or the later version
CNTL board should be configured as follows:
Note:“1” indicates that the jumper is connected;
“0”indicates that nothing is connected;

For the pin plugs that are not listed here are not connected.
pin11 & pin12 pin9 & pin10 pin7 & pin8 pin1 & pin2
T6K 0 0 0 1
T6KS 0 0 0 0
T10K 1 0 0 1
T10KS 1 0 0 0
3T10KS 0 1 0 0
3T15KS 1 1 0 0
3T20KS 0 0 1 0

JP01 on the Control board of the second or later version(710-01902-xx)

11
6. LCD Display

Operating mode for all models


The different codes could be displayed on the LCD screen corresponding to their own operating modes,
and they are illustrated as the follow:
Operating mode Code Operating mode Code
Mode Code Table
No Output mode 00 Battery mode 03
Bypass mode 01 Battery test mode 04
Line mode 02
Warning Code Table
ID Loss 21 Charger Bad 23
Fan Error 22 IP Fuse Open 24
Fault Code Table
Bus Fault 05 Bypass STS Short 13
Inverter Fault 06 Battery SCR Short 14
Overload Fault 07 Parallel Communication Fail 15
Over temperature Fault 08 Current Un-share Fault 16
Inverter Short 09 Error Model 17
Communication Fault 10 SCI RX Error 18
Battery Open 11 Negative Output Power Fault 20
Inverter Relay Short 12

7. On-site trouble shooting


7.1 Maintenance tools:
1、 A computer with a serial port and a standard RS232 cable;
2、A suitcase or a toolbox;
3、Wire cutters and clamps;
4、Balance equipments, current limiting resistors, a electric soldering iron, tubes and
clamp terminals with different specifications;
5、A multimeter and a oscilloscope(or current meter);
6、Other tools in common use:Diagonal pliers、Snipe nose pliers、Cross screwdrivers
(150mm/75mm length), Straight screwdrivers (75mm length) and PVC insulating
tapes etc;
7、PCB and some other materials.
12
7.2 Notes:
1、Make sure that the UPS is disconnected from the utility power and the battery bank
when repairs;
2、When the maintenance switch is in the UPS position, both the terminals on the
terminal block and the internal UPS are electriferous;
3、When the maintenance switch is in the position of BPS, all of the terminals on the
terminal blocks have voltages and all of the 3-phase live wires in the internal UPS
have no voltages. But the neutral wire is still connected with the power grid. After
you remove the neutral wire, wrap them with insulating tape. When performing
internal UPS maintenance, (1) discharge the BUS voltage with a discharging
resistor if you need to perform the maintenance immediately; (2) When you don’t
have a discharging resistor, perform the maintenance after you have waited for at
least 5 minutes and the BUS voltage is less than 10V. Otherwise there may be
electric shock.
4、After you have finished the maintenance, make sure that the utility power input and
the battery bank are normal before turning on the UPS.
5、After the UPS starting up, re-regulate the ±BUS voltage, the output voltage and the
output balance voltage values according to the specifications. Set up ID of the UPS
at the same time.

7.3 The Setting Method of Single UPS


Equipment:
One computer with a serial port;
One standard RS232 serial cable;
One multimerter;
Parameter Setting Method:

1. Connect the RS232 port of the UPS to the serial port of the computer with a serial
cable. Choose the “Start/Program/Accessory/Communication/Hyper terminal” and
start Hyper terminal application. Set the COM port for “COM1” and the other setting
as Fig.1.

13
Fig.1

2. After you finished the setting, you can see the following interface like Fig2.

Fig.2
3. +BUS voltage regulation: Type “BUSP+(-)XX” command (XX is two digits from 00
to 19), then press the “ENTER” key, +BUS voltage will rise(drop) a little step.
4. –BUS voltage regulation: Type “BUSN+(-)XX” command (XX is two digits from 00
to 19), then press the “ENTER” key, –BUS voltage will rise(drop) a little step.
5. INV output voltage tiny regulation: Type “V+(-)X” command (X is a digit from 0 to
6),then press the “ENTER” key, output voltage will rise(drop) a little step.
6. INV output voltage setting: Type “VXXX” command (XXX is 220/230/240), then
press the “ENTER” key, INV output voltage will be set to 220V/230V/240V.
7. UPS ID setting: Type “UPSID YYMMPPPXXXX” command (YY represents YEAR,
range: 00~15; MM represents MONTH, range: 01~12; PPP represents WORK
ORDER number, range: 000~511; XXXX represents SERIAL number, range:
0000~1023).

Regulation Process for Single UPS


1. BUS voltage regulation: When the UPS run into the Line mode, measure ±BUS
voltage with the multimeter. And then, regulate the ±BUS voltages to 345±0.5V
14
by using BUS tiny regulation command. (BUS voltage can be regulated about
0.5V every point by using BUS voltage tiny regulation command).
2. INV output voltage regulation: When the UPS run into the Inverter mode, measure
the output voltage with the multimeter. then regulate the output voltage to 220±
0.5V by using output voltage regulation command. (INV output voltage can be
regulated about 0.8V every point by using output voltage regulation command).
3. UPS ID setting: Set ID for every UPS by UPS ID setting command.
After finished all the operation, turn off the UPS and run into the bypass mode.
switch off the input switch of UPS, and wait until fans stop. Then switch on the
input switch, turn on the UPS and UPS will run into Line mode, measure the BUS
voltage and output voltage, be sure all the regulations have been taken effect, and
then, regulate the next UPS.
Notes:
1. Be sure the ground of the UPS connect earth safely while parameter regulation.
2. The new assembly UPS must be regulated.
3. The UPS who have been replaced CNTL/PSDR must be regulated again.
4. All the commands use capital letters.
5. All the above parameter regulation can not be accumulated.
6. All the regulation will be saved in CPU of the CNTL. So if you want to re-regulate
the CNTL, you should reset the CPU and clean all the parameters setting by the
following commands:
BUSP+00
BUSN+00
V+0
After all the commands have been executed, CPU be reset and then we can
re-regulate the UPS according to the above regulation process.
7. If you are not sure whether the CNTL has been regulated, reset before your
regulation.

7.4 Troubleshooting

LCD mode code


Problems Solutions
and buzzer
When one of the follow conditions have been meet, the fault
signal will be sent.
The Fault code is 1. The time that the +Bus voltage keeps higher than 450V or the
Bus “05”; –BUS voltage keeps lower than –450V is more than 80 ms.
abnormal The UPS beeps 2. The time that the +Bus voltage keeps higher than 400V or the
continuously. –BUS voltage keeps lower than –400V is more than 1.5s.
3. The time that the +Bus voltage keeps lower than 230V or the
–BUS voltage keeps higher than –230V is more than 1.5s.
15
4. The difference between the ±Bus voltage absolute value
keeps more than 40V for 2 minutes.
Maybe the PSDR board is damaged;
Mainly check that the IGBT and SCR etc power components for
the PFC and the utility power SCR are well. Meanwhile check that
the components on the drive circuit are well.
When the INV voltage keeps higher than 276V or keeps lower
The Fault code is than 140V for 128 ms, the fault signal will be sent. Maybe the
“06”; PSDR board is damaged;
INV Fault
The UPS beeps Mainly check that the power components for power INV and on
continuously. the drive circuit are normal. Check that the IGBT protective circuit
and some PFC components are normal.
The Fault code is
“07”; Remove unimportant loads to be less than 90%. Restart the UPS
Overload
The UPS beeps to enter into the INV mode if it is fault at the moment.
continuously.
When the temperature of the heatsink on the PCB board is higher
The Fault code is than 75℃, the fault signal will be sent.
Over “08”; If the temperature of the internal UPS is really high, remove some
temperature The buzzer beeps unwanted loads. If it is a sense mistake, it maybe misplayed by
continuously. the control board or the NTC on the CN107 of the PSDR board is
damaged.
When the time that the INV output voltage keeps less than 50V
The Fault code is and the output current keeps more than 20A is over 3 periods, the
INV output “09”; fault signal will be sent.
short The buzzer beeps Check that the load switch is in order. Find out how much power
continuously. that the user’s equipment has. Find out the features of the user’s
input current.
The Fault code is
Communicat “10”; The CPU can not build communication and the control board is
ion abnormal The UPS beeps damaged.
continuously.
The Fault code is
Check the battery. If the battery is damaged, replace the battery
Battery “11”;
immediately and ensure that the battery breaker is in “ON”
Open The UPS beeps
position.
continuously.
The Fault code is After the Bus boost has completed, the INV PWM is off and detect
INV relay
“12”; more than 80V INV voltage, the fault signal will be sent.
short
The UPS beeps Check that the INV relay RY1 & RY2 on the PSDR board is in well
circuit
continuously. condition.
When the output power on the INV terminal is over -800W, the
The Fault code is
fault signal will be sent.
INV bypass “13”;
Firstly, check that the input and output connections are correct.
short circuit The UPS beeps
And then check that the INV relays RY1、RY2 in well condition, or
continuously.
the bypass SCRQ207、Q208 and their drive circuit are well.

16
When the battery voltage is more than 300V, the fault signal will
be sent.
It is probably the charger or PSDR board damaged.
The Fault code is
The battery Firstly, check that the battery SCR(Q305)or the battery relay
“14”;
SCR (RY3、RY4) on the PSDR board are well. Secondly, check that the
The UPS beeps
damaged components for the battery drive signals are normal. Lastly, check
continuously.
the circuit of the utility power SCR part.
If the PSDR board is ensured normal by check, it may indicate
that the output of the charger is abnormal.
When the parallel communication between the UPSs is
The Fault code is
Parallel interrupted, the fault signal will be sent.
“15”;
communicati Check that the connections of the parallel cable 、 the parallel
The UPS beeps
on abnormal board and the cable between the parallel board and the control
continuously.
board are normal.
When the UPS work in the parallel system, if the share current
The Fault code is
greater than 5A and the share current greater than 5*ILoad or the
Current “16”;
share current less than 5A and greater than the ILoad +4A, then set
Un-share The UPS beeps
the fault flag.
continuously.
Check the output cable and ensure the length of cable is same.
The Fault code is
“17”;
Error Model Ensure the model pin plugs in right position.
The UPS beeps
continuously.
The Fault code is
“18”; When the communication between the DSP and MCU is failed,
SCI RX Error
The UPS beeps the control board is damaged.
continuously.
When the output power on the INV terminal is over -800W, the
The Fault code is
Negative fault signal will be sent.
“20”;
Output Firstly, check that the input and output connections are correct.
The UPS beeps
Power Fault And then check that the INV relays RY1、RY2 in well condition, or
continuously..
the bypass SCRQ207、Q208 and their drive circuit are well.
The Warning code
If doesn’t set or set falsely the UPSID, the warning signal will be
is “21”;
ID Loss sent.
The buzzer beeps
Set the UPSID rightly though the RS232.
every 10 seconds.
The Warning code
Fan is “22”; Check that the fan is normal. If the fan is normal, check the fan’s
abnormal The buzzer beeps sense circuit.
every second.
When the battery voltage is less than 240V, the CHGR control
The Warning code
signal is ON and the battery voltage is not increased in one hour,
CHGR board is “23”;
the warning signal will be sent.
abnormal The buzzer beeps
For the long backup time model, before replacing the charger
every second.
board, firstly check that the CN03/CN05 on the charger board is

17
connected to the CN104/CN105 on the PSDR board via the
power cord of the charger and then make sure that the other
connections are correct; For the standard model, there is no
power cord. Replace the charger board if the BUS voltage is
normal.
The Warning code
IP Fuse is “24”; Check the IP fuse. If the IP fuse is damaged, replace the fuse
Open The buzzer beeps immediately.
every second.

7.5 PCB maintenance

1. Charger board

1.1 Charger board(standard model):

Item Checked components DVM function Reference Value Fail Condition


F901, F902, F903,
1 Ω 0Ω open
F904, F905, F906,
(S, D) Ω ≈1.7MΩ short
2 Q907,Q908,
(G, S) Ω 32Ω short or open
3 D901, D902, D903 DIODE ≈0.4V 0V

(A, K) Ω ≈20MΩ short


4 Q909
(G, K) Ω ≈42Ω short

16
1.2 Charger board(Long backup time model):

Item Checked components DVM function Reference Value Fail Condition


1 F1 Ω 0Ω open

Q301 (E,C) Ω ≈1MΩ short


2
Q105 (G,E) Ω 10kΩ short or open

3 D303 DIODE ≈0.4V 0V


4 R315 Ω 10Ω open
5 R319 Ω 1kΩ open
6 D106 DIODE ≈0.4V 0V
7 R112 , R159 Ω 10Ω open

(A,K) Ω ≈1MΩ short


8 Q04
(G,K) Ω ≈12Ω short
R320, R321, R322,
9 Ω ≈0.5/6 Ω open
R340,R339, R341

2. PSDR board
2.1 SCR part:

Item Checked components DVM Function Reference Value Fail Condition


1 F301, F302 Ω 0Ω open
Q301 (A, K) Ω ≈1.4MΩ short
2
Q302 (G, K) Ω ≈10Ω short

2.2 Boost part:

Item Checked components DVM Function Reference Value Fail Condition


Q306, Q308、
Q310
(E, C) Ω ≈800kΩ short
1
Q307, Q309、
Q311
(G, E) Ω 15.8kΩ short or open

2 D308, D310 DIODE ≈0.35V 0V


R325, R331, R334, R342、
3 Ω 10Ω open
R337、R328
R390, R388, R389、
4 Ω 2.2Ω open
R393、R392、R391
D302, D304, D306, D303、
4 DIODE ≈12Ω open
D305、D307

2.3 Battery boost part:

19
Item Checked components DVM Function Reference Value Fail Condition
1 F303、F304 Ω 0Ω open
(A, K) Ω ≈2.5MΩ short
2 Q305
(G, K) Ω ≈10Ω short

2.4 INV part:


Item Checked components DVM Function Reference Value Fail Condition

Q201, Q202, (E, C) Ω ≈100kΩ short


1
Q203,Q204 (G, E) Ω 23.5kΩ short or open

2 D201, D202, D203.D204 DIODE ≈0.36V 0V


3 R201, R202, R208, R209 Ω 10Ω open
4 R203, R204, R210,R211 Ω 36Ω open
5 D210, D211, D212.D213 DIODE 46Ω open

IP SCR 板

Item Checked components DVM Function Reference Value Fail Condition


1 F1、F2 Ω 0Ω open

Q3, Q4, (A, K) Ω ≈2.5MΩ short


2
Q5,Q6 (G, K) Ω ≈10Ω short

8. Parallel maintenance
This UPS has the function of parallel redundancy,so if you need to add single UPS to
the parallel system, refer to the following operating process of adding a new UPS. If you
need to remove the UPS for load reduced or UPS damaged, refer to the following
operating process of removing the paralleled UPS.
Operating process of adding a new UPS:

1. Users need to prepare the input and output cables, the switches and the parallel
cable before adding a new unit;
2. The switches of the input and output cables must be off. Connect the input and
output cables as well as the battery pack according to the mark on the terminal block.
Remove the short connection wire between JP1 and JP2 on the terminal block at the
same time;
18
3. Turn off the UPS that are running. After all of the UPSs that are running transfer to
the Bypass mode, disassemble the maintenance cover board of each UPS and set
the maintenance switch from “UPS” to “BPS”, then cut off the input breaker on each
UPS.
4. If the UPS system that is running is single UPS, you need to remove the short
connection wire between JP1 and JP2 on the terminal block.
5. Disassemble the cover board of the parallel port on the new UPS, push one end of
the parallel cable into the slot of the parallel board and screw up the connector;
screw the cover board of the parallel port back again.
6. Disassemble the maintenance cover board of the new UPS and set the maintenance
switch from “UPS” to “BPS”.
7. Turn on the battery switch and the input breaker of the new UPS; Measure the
voltage difference between the output line wires in the new UPS and the parallel
system. If the difference is less than 1V, close the output line wire breaker. If the
difference is more than 1V, check if the wirings are abnormal.
8. Disassemble the cover board of the parallel port on the UPS transfered to the
maintenance bypass, and push the other end of the parallel cable into the slot of the
parallel board and screw up the connector. Screw the cover board of the parallel port
back again.
9. Close the input breakers of all of the UPSs (including the new UPS) in the parallel
system. After all of the UPSs transfer to the bypass mode, screw the maintenance
cover board back again.
10. Press the Power-On button of each UPS in turn and observe their display. Observe if
all the UPSs transfer to the INV mode at the same time. Measure the voltage on the
JP1 and JP2 on the terminal block of each UPS to check if the voltage difference
between them is less than 1V. Or measure the resistor value between JP1 and JP2
to check if the resistor is short circuit. If the voltage difference is more than 1V, the
output relay of the UPS may not be closed.
11. Measure the voltage between each JP2 on each UPS to check if the voltage value
is less than 5V (Generally 2V). If the difference is more than 5V, that means the new
UPS needs to be regulated again or you need to check that the parallel cable of the
parallel board are normal.
12. Turn off all of the UPS systems that are running. After all of them transfer to the
bypass mode, disassemble the maintenance cover board of each UPS and set the
maintenance switch from “UPS” to “BPS” and screw the maintenance cover board
back again.
13. Turn on the UPSs and transfer them to the INV mode to perform the parallel
operation.
21
Note: If the UPS is abnormal in the above regulation, please perform maintenance
according to the steps of removing single UPS.
Operating process of removing the Paralleled UPS:

1. If you need to remove the UPS on normal running, press the Power-off button of the
UPS that is confirmed to be removed twice continuously and the UPS will cut off its
output immediately;
2. Disconnect the input breaker, the external input breaker, the output breaker and the
battery breaker of the UPS that need to be removed.
3. Turn off the UPSs that are running, after all of them transfer to the Bypass mode,
disassemble the cover board of each UPS and set the maintenance switch from
“UPS” to “BPS” and then disconnect the input breaker of each UPS.
4. If the remained UPS system becomes single UPS system after removing the single
UPS, you need to connect the short connection wire of the JP1 and JP2 located on
the Terminal block of the UPS.
5. After all panels of the UPSs do not display anything any more, disassemble the cover
board of the parallel port on the UPS connected with the parallel cable of the UPS
that need to be removed. Remove the parallel cable and screw the cover board of
the parallel port back again.
6. Disassemble the cover board of the parallel port located on the UPS that need to be
removed and remove the parallel cable, and then screw the cover board back again.
7. Close all of the input mains breakers of the remained UPSs. After all UPSs transfer
to the Bypass mode, set the UPS maintenance switch from “BPS” to “UPS” and
screw the maintenance cover board back again. Then turn on all of the UPSs and
transfer them to the INV mode to perform the parallel operation.
8. If the removed UPS will be used in single mode, JP1 and JP2 on the terminal block
should be connected with a short connection wire.
Notes for parallel maintenance:

1. Make sure that the maintenance switches of all UPSs (including new unit) are in the
same positions (either in the positions of “UPS” or “BPS”) when the UPS parallel
system is going to be in INV mode.
2. Make sure that the output breaker of the UPS that is removed is in the position of
“OFF” before the UPS parallel system transfers to the INV mode.
3. Don’t operate the maintenance switch of any one UPS in the parallel system when
he UPS parallel system is in the INV mode.
4. The UPS in the parallel system will cut off its output if its Power-Off button is pressed
twice continuously. Please operate carefully and let the user know the operation at
the same time.

20
9. Circuit configuration diagram of the finished unit

REC+
BYPASS
K
A

C
K

C
G
G

A
K

G
K
G

G E
A

I/P EMI
E
O/P EMI
A

I/P TB O/P TB
I/P-L N O/P-L JUMPER
L RELAY
N C C L
RELAY N
K

GND I/P BREAKER I/P-N


G

G G G
E E
G
A

G O/P-N
MAINT SWITCH

BAT- BAT+
PSDR
BAT-
BAT+
GND G

BAT- BAT+ CHGINPUT


OTHUPS
CHARG KEY-ON
F

KEY-OFF
COMPORT

CNTL PANEL PAREL

23
T6K(S)/T10K(S) UPS configuration diagram

REC+
BYPASS

K
A

G
C

K
C

G
G

A
K
G

K
I/P EMI

G
G E

A
I/P TB I/P NFB
E
O/P EMI

A
L1 O/P TB
L2 O/P-L JUMPER
L3
N RELAY
N I/P-N C C L
RELAY
K

N
G

GND
G G
E
G
E
G
A

O/P-N G
MAINT SWITCH
K

K
G

BAT- BAT+
PSDR
A

A
K

K
G

G
A

IP SCR BAT- BAT+ CHGINPUT


OTHUPS
BAT-
BAT+ CHARG KEY-ON
GND G F

KEY-OFF
COMPORT

CNTL PANEL PAREL

3T10KS UPS connection diagram

3T15KS/3T20KS UPS connection diagram

22

Das könnte Ihnen auch gefallen