Beruflich Dokumente
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Electric Specifications
Model T6K T6KS T10K T10KS 3T10KS 3T15KS 3T20KS
Rated capacity 6KVA/4.2KW 10KVA/7KW 15KVA/10.5KW 20KVA/14KW
Input
Voltage 220VAC 380VAC/220VAC
Frequency 50/60±4 Hz
Power factor ≥0.98 ≥0.95
Phase wire 1 phase 3 wires 3 phase 5 wires
Maximum current 32A 50A 50A 75A 100A
Output
Voltage 208/220/230/240VAC±1 %
Phase wire 1 phase 3 wire
Frequency Battery 0.1 %
stability Utility power Synchronize with the utility power (±4HZ)
Instantaneous response <5% (50% - 100% - 50% linear load transformation)
Waveform distortion <2% (linear load);<6% (RCD load)
105%<Load<130%: Alarm and Transfer to Bypass after 10min
Overload(Line mode)
Load>130%: Alarm and Transfer To Bypass after 1sec
105%<Load<130%: Alarm,Input Breaker May Trip
Overload(Bypass mode)
Load>130%: Alarm,Input Breaker May trip,and Cut Off Output after 1min
105%<Load<130%: Alarm and Cut Off Output after 10sec
Overload(Battery mode)
Load>130%: Alarm and Cut Off Output after 1sec
Efficiency (full load) >88%
Transfer time
Line mode to Battery mode Zero interruption
Battery mode to Line mode Zero interruption
INV mode to Bypass mode Zero interruption
Bypass mode to INV mode Zero interruption
Other SPEC
Noise ≤55dB ≤60dB
Temperature 0°C – 40°C,No condensing
Altitude 0 – 1000m
Humidity <95%
Warning device Double warning with BUZZER beeping and LCD prompt
Communication interface RS232,AS400,RS485,SNMP
Weight 90 35 93 38 39 55 55
Dimension W*D*H (mm) 260mm×717mm×570mm
1
Reference Data
Item Data
+BUS voltage 345V±5V
-BUS voltage -345V±5V
Difference between the ±BUS voltage absolute value <5V
Balance voltage(zero load) <500mV
Charging voltage 273V±1%
If the above data exceed the electric specification range, please inspect the unit.
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2. Circuit block diagram
(the dashed indicates the charging board of the long backup time model and the real line
indicates the charging board of the standard model)
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3. Principle of Operation
3.1. The basic circuit of power supply
This is a flyback converter topology. When the MOSFET is on, all rectifier diodes are
reverse-based and all output capacitors supply currents to the load. The primary wire
acts like a pure inductor and load current builds up linearly in it to a peak lp. When the
MOSFET is off, the primary stored energy 1/2Llp2 is delivered to the secondary to
supply load current and replenish the charge on output capacitors that they had lost
when the MOSFET was on. This circuit has some output voltages as follows: +20V,
±15V, +12V, +5V, 12V(Fan), HFPW±. The power of ±15V, +12V, +5V supply a
steady voltage for all kinds of IC and other device. The 12V(Fan)is supplied for fans
and relays. The HFPW± supply a high frequency power for the charger of a long
backup time model UPS and some other drive board.
Power-on Circuit
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Press the ON button to power up the optical coupler U1 and U2; powering up the U1
may have the power supply build and powering up the U2 may send a signal of SW-ON
to the control board. After it receives the SWSTAUTS signal (high-level) the CPU will
startup the UPS system.
Press the OFF button and the CPU will send a high-level SHUTDOWN signal in the
battery mode. The reverser on the control panel can make these signals change from
high-level to low-level to decrease the power supply and shutdown the UPS. If the UPS
is in the utility power mode, the utility power can help to build power supply on the
PSDR board. Meanwhile the power supply of the UPS keeps working and the UPS
transfers to bypass mode.
If you press the ON button for more than 0.5 second when the UPS is in line mode, the
UPS will transfer to battery test mode, and the UPS transfers to the line mode after 10
seconds. If you press the ON button again for 0.5 seconds when the UPS is still in the
battery test mode, the UPS will transfer to the line mode. If the utility power suspends
during the battery test mode, the UPS will transfer to the battery mode. If disconnecting
the batteries from the UPS, the UPS will transfer back to the line mode.
Press the ON button for 0.5 second when the UPS is in the battery mode, the buzzer
will stop beeping (1 beep every 4 seconds). Press the ON button another 0.5 second
during that silence, and the beeping of 1-beep-every-4-second will resume.
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PFC circuit
The PFC is finished by the DSP and the process is shown in the above dashed frame.
Firstly the hardware configuration sends signals that the DSP needs to the DSP to
process it, and then the DSP sends a group of pulse signals to drive the IGBT on and
off. Thus the current and voltage of the input utility power will be in the same phase
and the power factor is nearly 1.
The input of the half-bridge inverter topology is DC voltage, and the output is AC
voltage.
Half-bridge topology major advantage is that it subjects their transistors on the off
state to a voltage stress equal to the DC input voltage and not twice that as do the
push-pull and singled forward converter. An additional valuable feature of the
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half-bridge topology is that leakage inductance spikes are easily clamped to the DC
supply bus and any energy stored in the leakage inductance is returned to the input
bus instead of having to be dissipated in some resistive element.
The topology works as follows. Q1 and Q2 are switched on at alternate half cycles.
The junction voltage of Q1 and Q2 is a high frequency rectangular waveform. This
rectangular wave through the LC filter will become a standard sine wave.
This is a typical line sense circuit on the control board. The sense signals adopt
difference input these signals through some multiple attenuation, which can get a new
signal. The new signal send to the I/O port of DSP via a protect circuit. The new signal
also compare to a reference voltage in the comparator. The comparator generates a
rectangular waveform that goes high at the signal become lower than the reference
voltage and low at the signal become higher than the reference voltage. The signal of
LINE V sense the form of the line. The signal of LINE.Z sense the frequency of the line.
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4. Function explanations for each PCB
4.1.1. The power stage (PSDR) consists of DC power supply, power factor correction,
booster, inverter, and output circuits. DC power supply: The input of PSDR is
connected to line input and battery +/-. So PSDR can provide DC power at line
input and also at battery connected. DC power supply will provide 5V, 12V, ±15V、
20V HFPW ± DC power for driver circuit.
4.1.3. Booster:
When the input AC power is on, the AC power goes through noise filter to the
pre-charging circuit. The DC capacitors will be pre-charged. When the DC voltage
on DC capacitor achieve the input AC power peak value then input SCR will turn
on. After input SCR turn on, the charger will work and DC capacitors will have 1.4
times of input RMS voltage. Turn on the KEY-ON display from bypass to online, DC
capacitors will have 345VDC.
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4.2. Control board
The Control Board (CNTL) consists of DSP,MR32、 sense circuit, control circuit and
communication port.
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4.6. IP SCR Board (only for 3-phases input/single phase output)
The input of IP SCR board is connected to the another two phases. The input utility
power were rectified by 4 SCRs. And the output send to the rectifier +/- on the PSDR
board.
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5. Configuration of each MODEL port
The MODEL PORT (JP01)of the second version(710-01902-02) or the later version
CNTL board should be configured as follows:
Note:“1” indicates that the jumper is connected;
“0”indicates that nothing is connected;
For the pin plugs that are not listed here are not connected.
pin11 & pin12 pin9 & pin10 pin7 & pin8 pin1 & pin2
T6K 0 0 0 1
T6KS 0 0 0 0
T10K 1 0 0 1
T10KS 1 0 0 0
3T10KS 0 1 0 0
3T15KS 1 1 0 0
3T20KS 0 0 1 0
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6. LCD Display
1. Connect the RS232 port of the UPS to the serial port of the computer with a serial
cable. Choose the “Start/Program/Accessory/Communication/Hyper terminal” and
start Hyper terminal application. Set the COM port for “COM1” and the other setting
as Fig.1.
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Fig.1
2. After you finished the setting, you can see the following interface like Fig2.
Fig.2
3. +BUS voltage regulation: Type “BUSP+(-)XX” command (XX is two digits from 00
to 19), then press the “ENTER” key, +BUS voltage will rise(drop) a little step.
4. –BUS voltage regulation: Type “BUSN+(-)XX” command (XX is two digits from 00
to 19), then press the “ENTER” key, –BUS voltage will rise(drop) a little step.
5. INV output voltage tiny regulation: Type “V+(-)X” command (X is a digit from 0 to
6),then press the “ENTER” key, output voltage will rise(drop) a little step.
6. INV output voltage setting: Type “VXXX” command (XXX is 220/230/240), then
press the “ENTER” key, INV output voltage will be set to 220V/230V/240V.
7. UPS ID setting: Type “UPSID YYMMPPPXXXX” command (YY represents YEAR,
range: 00~15; MM represents MONTH, range: 01~12; PPP represents WORK
ORDER number, range: 000~511; XXXX represents SERIAL number, range:
0000~1023).
7.4 Troubleshooting
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When the battery voltage is more than 300V, the fault signal will
be sent.
It is probably the charger or PSDR board damaged.
The Fault code is
The battery Firstly, check that the battery SCR(Q305)or the battery relay
“14”;
SCR (RY3、RY4) on the PSDR board are well. Secondly, check that the
The UPS beeps
damaged components for the battery drive signals are normal. Lastly, check
continuously.
the circuit of the utility power SCR part.
If the PSDR board is ensured normal by check, it may indicate
that the output of the charger is abnormal.
When the parallel communication between the UPSs is
The Fault code is
Parallel interrupted, the fault signal will be sent.
“15”;
communicati Check that the connections of the parallel cable 、 the parallel
The UPS beeps
on abnormal board and the cable between the parallel board and the control
continuously.
board are normal.
When the UPS work in the parallel system, if the share current
The Fault code is
greater than 5A and the share current greater than 5*ILoad or the
Current “16”;
share current less than 5A and greater than the ILoad +4A, then set
Un-share The UPS beeps
the fault flag.
continuously.
Check the output cable and ensure the length of cable is same.
The Fault code is
“17”;
Error Model Ensure the model pin plugs in right position.
The UPS beeps
continuously.
The Fault code is
“18”; When the communication between the DSP and MCU is failed,
SCI RX Error
The UPS beeps the control board is damaged.
continuously.
When the output power on the INV terminal is over -800W, the
The Fault code is
Negative fault signal will be sent.
“20”;
Output Firstly, check that the input and output connections are correct.
The UPS beeps
Power Fault And then check that the INV relays RY1、RY2 in well condition, or
continuously..
the bypass SCRQ207、Q208 and their drive circuit are well.
The Warning code
If doesn’t set or set falsely the UPSID, the warning signal will be
is “21”;
ID Loss sent.
The buzzer beeps
Set the UPSID rightly though the RS232.
every 10 seconds.
The Warning code
Fan is “22”; Check that the fan is normal. If the fan is normal, check the fan’s
abnormal The buzzer beeps sense circuit.
every second.
When the battery voltage is less than 240V, the CHGR control
The Warning code
signal is ON and the battery voltage is not increased in one hour,
CHGR board is “23”;
the warning signal will be sent.
abnormal The buzzer beeps
For the long backup time model, before replacing the charger
every second.
board, firstly check that the CN03/CN05 on the charger board is
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connected to the CN104/CN105 on the PSDR board via the
power cord of the charger and then make sure that the other
connections are correct; For the standard model, there is no
power cord. Replace the charger board if the BUS voltage is
normal.
The Warning code
IP Fuse is “24”; Check the IP fuse. If the IP fuse is damaged, replace the fuse
Open The buzzer beeps immediately.
every second.
1. Charger board
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1.2 Charger board(Long backup time model):
2. PSDR board
2.1 SCR part:
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Item Checked components DVM Function Reference Value Fail Condition
1 F303、F304 Ω 0Ω open
(A, K) Ω ≈2.5MΩ short
2 Q305
(G, K) Ω ≈10Ω short
IP SCR 板
8. Parallel maintenance
This UPS has the function of parallel redundancy,so if you need to add single UPS to
the parallel system, refer to the following operating process of adding a new UPS. If you
need to remove the UPS for load reduced or UPS damaged, refer to the following
operating process of removing the paralleled UPS.
Operating process of adding a new UPS:
1. Users need to prepare the input and output cables, the switches and the parallel
cable before adding a new unit;
2. The switches of the input and output cables must be off. Connect the input and
output cables as well as the battery pack according to the mark on the terminal block.
Remove the short connection wire between JP1 and JP2 on the terminal block at the
same time;
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3. Turn off the UPS that are running. After all of the UPSs that are running transfer to
the Bypass mode, disassemble the maintenance cover board of each UPS and set
the maintenance switch from “UPS” to “BPS”, then cut off the input breaker on each
UPS.
4. If the UPS system that is running is single UPS, you need to remove the short
connection wire between JP1 and JP2 on the terminal block.
5. Disassemble the cover board of the parallel port on the new UPS, push one end of
the parallel cable into the slot of the parallel board and screw up the connector;
screw the cover board of the parallel port back again.
6. Disassemble the maintenance cover board of the new UPS and set the maintenance
switch from “UPS” to “BPS”.
7. Turn on the battery switch and the input breaker of the new UPS; Measure the
voltage difference between the output line wires in the new UPS and the parallel
system. If the difference is less than 1V, close the output line wire breaker. If the
difference is more than 1V, check if the wirings are abnormal.
8. Disassemble the cover board of the parallel port on the UPS transfered to the
maintenance bypass, and push the other end of the parallel cable into the slot of the
parallel board and screw up the connector. Screw the cover board of the parallel port
back again.
9. Close the input breakers of all of the UPSs (including the new UPS) in the parallel
system. After all of the UPSs transfer to the bypass mode, screw the maintenance
cover board back again.
10. Press the Power-On button of each UPS in turn and observe their display. Observe if
all the UPSs transfer to the INV mode at the same time. Measure the voltage on the
JP1 and JP2 on the terminal block of each UPS to check if the voltage difference
between them is less than 1V. Or measure the resistor value between JP1 and JP2
to check if the resistor is short circuit. If the voltage difference is more than 1V, the
output relay of the UPS may not be closed.
11. Measure the voltage between each JP2 on each UPS to check if the voltage value
is less than 5V (Generally 2V). If the difference is more than 5V, that means the new
UPS needs to be regulated again or you need to check that the parallel cable of the
parallel board are normal.
12. Turn off all of the UPS systems that are running. After all of them transfer to the
bypass mode, disassemble the maintenance cover board of each UPS and set the
maintenance switch from “UPS” to “BPS” and screw the maintenance cover board
back again.
13. Turn on the UPSs and transfer them to the INV mode to perform the parallel
operation.
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Note: If the UPS is abnormal in the above regulation, please perform maintenance
according to the steps of removing single UPS.
Operating process of removing the Paralleled UPS:
1. If you need to remove the UPS on normal running, press the Power-off button of the
UPS that is confirmed to be removed twice continuously and the UPS will cut off its
output immediately;
2. Disconnect the input breaker, the external input breaker, the output breaker and the
battery breaker of the UPS that need to be removed.
3. Turn off the UPSs that are running, after all of them transfer to the Bypass mode,
disassemble the cover board of each UPS and set the maintenance switch from
“UPS” to “BPS” and then disconnect the input breaker of each UPS.
4. If the remained UPS system becomes single UPS system after removing the single
UPS, you need to connect the short connection wire of the JP1 and JP2 located on
the Terminal block of the UPS.
5. After all panels of the UPSs do not display anything any more, disassemble the cover
board of the parallel port on the UPS connected with the parallel cable of the UPS
that need to be removed. Remove the parallel cable and screw the cover board of
the parallel port back again.
6. Disassemble the cover board of the parallel port located on the UPS that need to be
removed and remove the parallel cable, and then screw the cover board back again.
7. Close all of the input mains breakers of the remained UPSs. After all UPSs transfer
to the Bypass mode, set the UPS maintenance switch from “BPS” to “UPS” and
screw the maintenance cover board back again. Then turn on all of the UPSs and
transfer them to the INV mode to perform the parallel operation.
8. If the removed UPS will be used in single mode, JP1 and JP2 on the terminal block
should be connected with a short connection wire.
Notes for parallel maintenance:
1. Make sure that the maintenance switches of all UPSs (including new unit) are in the
same positions (either in the positions of “UPS” or “BPS”) when the UPS parallel
system is going to be in INV mode.
2. Make sure that the output breaker of the UPS that is removed is in the position of
“OFF” before the UPS parallel system transfers to the INV mode.
3. Don’t operate the maintenance switch of any one UPS in the parallel system when
he UPS parallel system is in the INV mode.
4. The UPS in the parallel system will cut off its output if its Power-Off button is pressed
twice continuously. Please operate carefully and let the user know the operation at
the same time.
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9. Circuit configuration diagram of the finished unit
REC+
BYPASS
K
A
C
K
C
G
G
A
K
G
K
G
G E
A
I/P EMI
E
O/P EMI
A
I/P TB O/P TB
I/P-L N O/P-L JUMPER
L RELAY
N C C L
RELAY N
K
G G G
E E
G
A
G O/P-N
MAINT SWITCH
BAT- BAT+
PSDR
BAT-
BAT+
GND G
KEY-OFF
COMPORT
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T6K(S)/T10K(S) UPS configuration diagram
REC+
BYPASS
K
A
G
C
K
C
G
G
A
K
G
K
I/P EMI
G
G E
A
I/P TB I/P NFB
E
O/P EMI
A
L1 O/P TB
L2 O/P-L JUMPER
L3
N RELAY
N I/P-N C C L
RELAY
K
N
G
GND
G G
E
G
E
G
A
O/P-N G
MAINT SWITCH
K
K
G
BAT- BAT+
PSDR
A
A
K
K
G
G
A
KEY-OFF
COMPORT
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