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Preparative Biochemistry & Biotechnology

ISSN: 1082-6068 (Print) 1532-2297 (Online) Journal homepage: https://www.tandfonline.com/loi/lpbb20

Influences of carbohydrate, nitrogen, and


phosphorus sources on the citric acid production
by fungal endophyte Aspergillus fumigatus P3I6

Jude Christian E. Francisco, Windell L. Rivera & Pierangeli G. Vital

To cite this article: Jude Christian E. Francisco, Windell L. Rivera & Pierangeli G. Vital (2019):
Influences of carbohydrate, nitrogen, and phosphorus sources on the citric acid production by
fungal endophyte Aspergillus�fumigatus P3I6, Preparative Biochemistry & Biotechnology, DOI:
10.1080/10826068.2019.1689510

To link to this article: https://doi.org/10.1080/10826068.2019.1689510

Published online: 17 Dec 2019.

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PREPARATIVE BIOCHEMISTRY & BIOTECHNOLOGY
https://doi.org/10.1080/10826068.2019.1689510

Influences of carbohydrate, nitrogen, and phosphorus sources on the citric acid


production by fungal endophyte Aspergillus fumigatus P3I6
Jude Christian E. Franciscoa,b, Windell L. Riverab,c, and Pierangeli G. Vitala
a
Biological Research and Services Laboratory, Natural Sciences Research Institute, University of the Philippines Diliman, Quezon City,
Philippines; bInstitute of Biology, College of Science, University of the Philippines Diliman, Quezon City, Philippines; cPathogen-Host-
Environment Interactions Research Laboratory, Natural Sciences Research Institute, University of the Philippines Diliman, Quezon City,
Philippines

ABSTRACT KEYWORDS
Fungi are ecologically ubiquitous organisms on earth and regarded as one of the prolific sources Aspergillus fumigatus;
of natural products. Fungal endophytes may provide essential prerequisite molecules to plant bio- Aspergillus niger; citric acid;
chemical pathways which allow the efficient synthesis of primary and secondary metabolites. This fungal endophytes;
response surface
study characterized the influences of various combinations of process parameters namely, carbo- methodology
hydrate, nitrogen, and phosphorus sources on citric acid (CA) production by the isolated fungal
endophyte Aspergillus fumigatus P3I6 from Citrus microcarpa. Aspergillus fumigatus P3I6 had higher
CA concentration of 9.2 (± 0.9) g L1 and 9.0 (± 5.0  1015) g L1 when supplemented with
sucrose and white refined sugar, respectively, than A. niger NRRL 599. Response Surface
Methodology (RSM) had shown that A. fumigatus P3I6 produced the highest CA (23.8 g L1) in
Combination 4 (18.0% sucrose, 0.3 g L1 ammonium sulfate, and 5.0 g L1 dipotassium phosphate
(K2HPO4)). Analysis of variance showed that when K2HPO4 concentrations were increased, CA con-
tent in fermentation media was significantly elevated. Hence, K2HPO4 was the most critical variable
in the quadratic model (p < 0.05); however, sucrose concentration still has its role in production.
Aside from using A. niger in most fermentation processes, this discovered fungal strain can be
potentially used in biotechnological applications.

Introduction Aspergillus carbonarius, etc.), yeasts (e.g. Candida tropicalis,


Hansenula anamola, Yarrowia lipolytica, etc.), and bacteria
Organic acids are extensively used in metallurgical treat-
(e.g. Arthrobacter paraffinens, Bacillus licheniformis, etc.).
ments, in the food industry as flavor enhancers, acidifiers,
CA is a bulk product with an estimated global production of
stabilizers, preservatives, and disinfectants,[1] as well as in
pharmaceutical products and cosmetics.[2] Since synthetic- over 900 thousand tons (8 million kilograms).[10] The yearly
ally-produced organic acids are very costly and natural sup- production of CA is approximately 1.6 million tons (1.5 bil-
plies are only limited, which may inflict significant costs to lion kilograms),[11] which is considered greatly in-demand
the process, alternative sources are being used to generate in the global markets for various purposes in industries.[12]
these compounds by fermentation processes using organic Worldwide demand for CA is increasing faster than its pro-
substrates.[3–7] To address the demand for efficient and sus- duction (as compared to the other acids); thus, it requires
tainable alternatives, researchers are now resorting to bio- more economical process models.[3,13] It is said that it is
logical tools such as fungi to produce high amounts of continually increasing at a high annual rate of 5.0% and
industrially important organic acids. For example, with a steadily increasing consumption for numerous appli-
Aspergillus species, due to their ability to produce large cations.[14,15] Therefore, in this study, a known biotechno-
amounts of organic acids,[8] are typically used in the pro- logical strain and CA producer A. niger NRRL 599 and the
duction of citric, gluconic, malic, and itaconic acids. These most robust CA producing-fungal endophyte Aspergillus
acids can be produced in large-scale processes showing high fumigatus P3I6 screened from Citrus microcarpa (calamon-
potential of fungi in organic acid production systems.[1,9] din), were compared in terms of their CA production.
Among the organic acids, citric acid (CA) is the most Moreover, it was attempted to use the isolated A. fumigatus
important acid produced through microbial fermentation by P3I6 to statistically optimize the chemical variables such as
means of a large number of microorganisms such as fila- sugar, nitrogen, and phosphate sources, to produce CA in a
mentous fungi (e.g. Aspergillus niger, Aspergillus aculeatus, small laboratory-scale production setting.

CONTACT Pierangeli G. Vital pierangeli.vital@upd.edu.ph; piervital@hotmail.com Biological Research and Services Laboratory, Natural Sciences Research
Institute, University of the Philippines Diliman, Quezon City, 1101, Philippines
Color versions of one or more of the figures in the article can be found online at www.tandfonline.com/lpbb.
ß 2019 Taylor & Francis Group, LLC
2 J. C. E. FRANCISCO ET AL.

Materials and methods Internal-transcribed spacer (ITS) sequencing of rDNA of


fungal endophyte strain
Chemicals and culture media
The DNA of the CA producer strain was extracted using the
Potato dextrose agar (PDA), ethanol, bromothymol blue,
Zymo Research Fungal/Bacterial Miniprep (The Epigenetics
D-glucose, sucrose, ammonium sulfate ((NH4)2SO4), magne- Company, Irvine, CA, USA). The fungal DNA was analyzed
sium sulfate (MgSO47H2O), dipotassium phosphate by sequencing the internal-transcribed spacer (ITS) region
(K2HPO4), sulfuric acid, calcium chloride, hydrochloric acid of the rDNA, which used the universal primers ITS1 (50 -
(HCl), ferrous sulfate, hydrogen peroxide, phenolphthalein, TCC-GTA-GGT-GAA-CCT-GCG-G-30 ) and ITS4 (50 -TCC-
and sodium hydroxide were purchased from Himedia TCC-GCT-TAT-TGA-TAT-GC-30 ).[18,19] Amplification reac-
(Mumbai, India), Techno PharmaChem (Delhi, India), Ajax tions of 25 mL polymerase chain reaction (PCR) cocktail
Fine Chem (Australia), and QualiKems Fine Chem (Gujarat, mixtures were carried out with the following volumes:
India). Brown raw sugar, white refined sugar, and antiseptic 12.5 mL PCR Master Mix, 1.0 mL each of the primers (ITS1
hydrogen peroxide were store-bought. and ITS4), 7.5 mL PCR nuclease-free water, and 3.0 mL gen-
omic DNA. Amplifications in thermocycler was executed
with initial denaturation (95  C) for 5 min; followed by 35
Culture strains cycles of 30 s denaturation (95  C), a 1-min annealing
(55  C), and an extension (72  C) for 1 min. The last cycle
An isolated fungal endophyte, A. fumigatus strain P3I6 was followed by an extension at 72  C for 6 min.
(100.0% homologous with A. fumigatus strain Z1; The PCR products for ITS rDNA gene were sent to
accession number: HQ331439.1) from Citrus microcarpa MACROGEN, Korea, for sequencing. The comparison and
(English common name calamondin) and A. niger NRRL description of the sequences of strains were identified using
599 (ARS Culture Collection Peoria, Illinois) were used in the Basic Local Alignment Search Tool (BLAST) software of
the fermentation processes. The fungal species were the National Center for Biotechnology Information (NCBI).
cultured in PDA (200.0 g L1 potatoes infusion, 20.0 g L1 The forward and reverse sequences were aligned and
dextrose, and 15.0 g L1 agar) (HiMedia Laboratories assembled using BioEdit Software 7.0.5.3 to obtain the con-
Pvt. Ltd., Mumbai, India) with or without 100 g L1 of sensus sequence.
streptomycin and 150 g L1 of ampicillin and incubated at
26  C for 7 days. After incubation, 7-day-old agar plugs
Submerged fermentation medium
with diameter of 0.6 centimeters were cut with a flame
sterilized cork-borer and used as inoculum of fermenta- Phase 1 fermentation (preliminary screening)
tion media. In the preliminary screening, the production medium
consisted of the following components: carbon source
(D-glucose, brown raw sugar, and white refined sugar,
140 g L1), (NH4)2SO4 (2.2 g L1), MgSO47H2O (0.2 g L1),
Isolation and screening of fungal endophyte strain
and K2HPO4 (1.0 g L1). The pH of 350 mL medium was
Plant samples from C. microcarpa were rinsed gently in adjusted to 3.0 using 0.1 N HCl. The fermentation medium
running water and were cut into 10  10 millimeter seg- was inoculated with 3.0  106 spores/mL of either A. fumiga-
ments after surface sterilization in 70% ethanol and 50% tus P3I6 or A. niger 599 and incubated at 30  C and
sodium hypochlorite. After sterilization, the samples were 200 rpm agitation in a shaking incubator (Hei-MIX Shakers
washed with sterile distilled water and blot-dried on sterile and Mixers, Heidolph, Germany) for 7–8 days maximum.
filter paper. The surface sterilized explants were inoculated After incubation, each fermentation medium was filtered by
onto PDA and incubated at 26  C for 15 days.[16] The fungus passing through vacuum pump (Millipore WP6210060 High
growing out from the explants were sub-cultured into new Output). The obtained filtrate was then used for the deter-
PDA plates until pure cultures were obtained. mination of total CA.
All the emerged fungal strains were qualitatively screened
for the production of organic acids using a plate assay Phase 2 fermentation (statistical optimization)
based on pH change. The fungal endophytes were inoculated The preparations of production media were varied based on
in the center of the Czapek-Dox agar (CDA: 30.0 g L1 the combinations obtained from the Central Composite
sucrose, 0.01 g L1 FeSO4, 0.5 g L1 KCl, 1.0 g L1 KH2PO4, Design (CCD): sucrose (14%–22%), (NH4)2SO4
0.5 g L1 MgSO4, 2.0 g L1 NaNO3, and 15.0 g L1 agar) (0.1–0.4 g L1), and K2HPO4 (0.5–5.0 g L1), except
supplemented with 0.5% bromothymol blue. The plates were MgSO47H2O (0.2 g L1) which remained constant in all fer-
incubated at 30  C for 4–7 days. After incubation, the mentation media. A 350-mL medium (pH 3.0) was inocu-
diameter of the yellow zone formed was measured and lated with 3.0  106 spores/mL of A. fumigatus P3I6 and was
used as an indicator of the strain ability for organic acid incubated in a shaking incubator (Hei-MIX Shakers and
production.[17] A. niger strain NRRL 599 was used as posi- Mixers, Heidolph, Germany) with constant temperature of
tive control. The measurements were carried out in tripli- 30  C and 200 rpm agitation. The duration of incubation
cates in two biologically independent experiments. was 7–8 days maximum, after which each fermentation
PREPARATIVE BIOCHEMISTRY & BIOTECHNOLOGY 3

medium was filtered by passing through vacuum pump individual and cumulative effects of the variables together
(Millipore WP6210060 High Output). The obtained filtrate with the mutual interactions between them.
was then used for the determination of total CA.
CA determination
Response surface modeling
Special qualitative tests for the filtrates
Individual and interactive influences of chemical factors on Reaction with concentrated sulfuric acid. A mixture of
the CA production were subjected to regression analyses by 1.0 mL of filtrate of the fermented medium and 1.0 mL of
Response Surface Methodology (RSM), a mathematical and concentrated sulfuric acid was heated gently on a flame with
statistical method to solve multivariate problems by finding shaking. A positive result showed yellow coloration with no
out the optimum operating conditions for a given system.[20] charring (presence of black precipitates) as well as with the
CCD,[21] a standard RSM, is able to find a suitable estima- release of carbon monoxide, carbon dioxide, and sulfur
tion of the true functional relationship between the response dioxide gases.
and the set of factors. The method was used to optimize
media constituents of fermentation. Chemical factors were Reaction with calcium chloride solution. The filtrate was
varied, such as substrate concentration, (NH4)2SO4, and stored in 4  C refrigerator. About 1.0 mL of the cold filtrate
K2HPO4, as these significantly affect the CA production. of the fermented medium was added to a few drops of cal-
These variables were designated as x1, x2, and x3, cium chloride solution. A positive result showed the forma-
respectively. tion of white precipitate of calcium tartrate. This precipitate
A 23 factorial experiment was designed with one axial dissolved in dilute HCl.
point and seven replicates at the center points leading to a
total of 21 combinations, performed in duplicates. This Reaction with Fenton’s reagent. About 1.0 mL of the fil-
design was used for the optimization of laboratory-scale pro- trate of the fermented medium was added to one drop of
duction of CA. The second-order polynomial coefficients (ß) ferrous sulfate solution followed by two drops of hydrogen
were computed using the software package DESIGN peroxide solution. An excess of 10% of sodium hydroxide
EXPERT software 7.0.0 (Stat-Ease Inc., MN) to estimate the solution was added until no intense violet color
responses of the dependent variable. The experiments were was observed.
all performed in duplicates.
A CCD comprises of lk factorial points (coded ±1 nota- Neutralization reaction titration
tion), 2k axial points f(±A, 0, 0, … , 0), (0, ±A, 0, … , 0), (0, Total organic acids (in terms of CA, g L1) were quantified
0, ±A, … , 0), (0, 0, … , ±A)g, and nc center points (0, 0, by measuring the volumetric titratable acidity using 1.0%
0, … , 0), where k is the number of controllable process vari- phenolphthalein indicator. An analyte containing 30 mL fil-
ables, l is the number of levels for each process parameter, A trate of the fermented medium and 20 mL of distilled water
is equal to (nf)1/4, nf is the number of points used in factor- was titrated with 0.30 N (normality) NaOH solution. The
ial position.[22] The independent variables used in this study quantitation of organic acids was performed using CA as
were coded based on the following equation: the equivalent factor in grams. All experiments were carried
Xi  X0 out in triplicates, and the data were calculated as mean-
xi ¼ , i ¼ 1, 2, :::, k, (1)
DX s ± standard deviations. The CA content was calculated
where xi is the dimensionless value of a variable, xi is the according to the following formula[24]:
actual value of a variable, x0 is the value of xi at center Normality of CA
point, and Dx is steep change.[23] Normality of NaOH  NaOH volume (3)
The behavior of the system is explicated by the general ¼
Volume of analyte
second-order polynomial:
Xk Xk Xk
Y ¼ A0 þ Ai xi þ A x2 þ Aij xi xij þ Ɛ Concentration of CA
i i¼1 ii i i¼1  g 
(2) CA normality  Equivalent weight 64:0 mol  100
¼
where x1, x2, … , xk are the input variables, which influence Volume of distilllation
(4)
on the response Y; Ai (i ¼ 1, 2, … , k) and Aij (i ¼ 1, 2, … , k;
j ¼ 1, 2, … , k) are unknown parameters, and Ɛ is a ran-
dom error.
Results and discussion
The polynomial equation was validated by the analysis of
variance (ANOVA) statistical test for determining the sig- Aside from A. niger which is the most widely applied micro-
nificance of each independent variable in the equation and organism for CA production, other Aspergillus species can
for estimating the goodness of fit. 3D surface, contour, and be used as workhorses in fermentation processes. It is
perturbation plots were obtained from the effect of the inde- hypothesized that the isolated endophytic A. fumigatus P3I6
pendent variables on CA content to define the possible may have developed physiological co-evolution with the
4 J. C. E. FRANCISCO ET AL.

Table 1. Initial fermentation (CA content, mean ± SD) of A. niger NRRL 599 Table 2. CA content (g L1) with different chemical compositions.
and A. fumigatus P3I6 in 14.0% of the carbon source (D-glucose, sucrose, white Response
refined sugar, and brown raw sugar).
Substrate AnCA (g L–1) AfCA (g L–1) Run x1 x2 x3 a
CA p
CA DCA
D-glucose 4.9 ± 0.8 7.3 ± 0.9 1 14.0 (–A) 0.3 (0) 2.8 (0) 16.9 ± 0.6 17.0 0.2
Sucrose 6.4 ± 0.7 9.2 ± 0.9 2 15.6 (–1) 0.2 (–1) 1.4 (–1) 12.1 ± 0.2 10.9 –1.2
White refined sugar 7.1 ± 0.1 9.0 ± 0.0 3 18.0 (0) 0.1 (–A) 2.8 (0) 17.1 ± 0.7 17.7 0.6
Brown raw sugar 8.8 ± 0.9 6.6 ± 0.6 4 18.0 (0) 0.3 (0) 5.0 (A) 23.8 ± 0.8 23.9 0.1
5 18.0 (0) 0.3 (0) 2.8 (0) 16.8 ± 1.3 17.7 0.8
Fermentation media were initially adjusted to pH 3.0 and temperature, agita- 6 18.0 (0) 0.3 (0) 2.8 (0) 17.9 ± 1.3 17.7 –0.2
tion, and incubation period withheld constant. A. niger NRRL 599 CA content 7 18.0 (0) 0.3 (0) 2.8 (0) 17.5 ± 1.3 17.7 0.1

(AnCA) and A. fumigatus P3I6 CA content (AfCA). 8 18.0 (0) 0.3 (0) 2.8 (0) 18.9 ± 1.3 17.7 –1.3
Significant (p < 0.05). 9 20.4 (1) 0.2 (–1) 4.1 (1) 23.0 ± 0.3 22.4 –0.6
10 18.0 (0) 0.3 (0) 2.8 (0) 17.6 ± 1.3 17.7 0.0
11 18.0 (0) 0.3 (0) 0.5 (–A) 5.0 ± 0.3 5.7 0.7
calamondin plant, providing its possible high organic acid 12 20.4 (1) 0.2 (–1) 1.4 (–1) 12.0 ± 0.0 11.7 –0.3
production. In the first phase of fermentation, A. niger 13 15.6 (–1) 0.3 (1) 1.4 (–1) 10.7 ± 0.3 10.9 0.2
NRRL 599 and fungal endophyte A. fumigatus P3I6 were 14 18.0 (0) 0.3 (0) 2.8 (0) 16.5 ± 1.3 17.7 1.2
15 15.6 (1) 0.3 (1) 4.1 (1) 22.0 ± 0.1 21.7 –0.3
compared based on their ability to convert substrates into 16 22.0 (A) 0.3 (0) 2.8 (0) 18.7 ± 0.4 18.3 –0.3
CA. A. fumigatus P3I6 was identified through phenotypic 17 15.6 (–1) 0.2 (–1) 4.1 (1) 21.9 ± 0.3 21.7 –0.2
and genotypic characterization through the use of ITS of 18 18.0 (0) 0.4 (A) 2.8 (0) 17.5 ± 0.6 17.7 0.2
19 20.4 (1) 0.3 (1) 4.1 (1) 21.9 ± 0.1 22.4 0.5
rDNA sequencing. The NCBI GenBank accession number of 20 18.0 (0) 0.3 (0) 2.8 (0) 17.6 ± 1.3 17.7 0.1
the strain is HQ331439.1. 21 20.4 (1) 0.3 (1) 1.4 (–1) 12.0 ± 0.9 11.7 –0.4
There were four different substrates used, namely, D-glu- Fermentation media were adjusted to pH 3.0 and the temperature, agitation,
cose, sucrose, white refined sugar, and brown raw sugar. A. and incubation period withheld constant.
x1 (% sucrose), x2 ((NH4)2SO4, g/L), and x3 (K2HPO4, g/L) presented in uncoded
niger NRRL 599 attained a relatively higher CA concentra- and coded variable combinations.
tion of 8.8 (± 0.9) g L1 in consuming brown raw sugar

The runs or combinations were randomly tested to reduce statistical errors.
than the other three sugars. On the other hand, A. fumigatus The table presents the combinations in chronological order for reference
and clarity.
P3I6 had relatively and statistically significant increase in a
CA (actual CA content) ± standard deviation (SD) (obtained from at least 2
CA concentrations, 9.2 (± 0.9) g L1 and 9.0 (± p
independent runs with at least 3 trials per run).
5.0  1015) g L1 when supplemented with sucrose and CA (predicted or theoretical CA content).
DCA (difference in pCA and aCA).
white refined sugar, respectively, as compared to D-glucose
and brown raw sugar (Table 1).
4.1 g L1 K2HPO4) with CA content of 23.0 g L1 and then
Based from the univariate analyses, there were significant
by Combination 15 (15.6% sucrose, 0.3 g L1 (NH4)2SO4
differences in the CA production by A. niger NRRL 599 and
and 4.1 g/L K2HPO4) with CA content of 22.0 g L1.
A. fumigatus P3I6 in the sugar-supplemented medium
Generally, chemical concentrations, physical conditions,
(Table 1), suggesting that the choice of fermentative sugars and type of microbial inoculum influence the production of
and fungal strains critically contributed to the response. A. CA. For example, in the study of Betiku and Adesina,[25]
fumigatus P3I6 significantly exceeded A. niger NRRL 599 in sweet potato starch hydrolysate (SPSH) was used and pre-
CA yield in terms of sucrose and white refined sugar. dicted that A. niger had attained highest CA concentration
However, sucrose was chosen when A. fumigatus P3I6 was (83.0 g L1) at optimal conditions of 153.8 g L1 SPSH,
used in the RSM because higher CA content was recorded 3.6 g L1 (NH4)2HPO4, 2.6 g L1 KH2PO4, 8 days incuba-
as compared to white refined sugar (Table 1). Hence, this tion, and pH 6. Barrington and Kim[26] reported that dry
study had selected the A. fumigatus as the strain for bio- peat moss (DPM), an inert support material, can enhance
production and sucrose as the substrate for the second phase CA production by A. niger NRRL 567. Three variables were
of fermentation. found to have significant effects to attain a maximum CA
CCD and RSM were used in the second phase of fermen- content of 354.8 g kg1 DPM and these are with combina-
tation using A. fumigatus P3I6, to determine the possible tions of 19 g phytate/kg DPM, 49 g olive oil/kg DPM, and
and reliable combinations which would give statistically sig- 37 g methanol/kg DPM at 120 h.
nificant outcomes. Twenty-one[21] runs or combinations To determine the effects of the tested operable region of
were conducted in duplicates (two blocks). Table 2 summa- the variables on the dependent or response variable, the
rizes CA content from the 21 combinations formulated with measured actual response values were subjected to multiple
varying concentrations of sucrose (x1), (NH4)2SO4 (x2), and regression analysis. The individual and interactive influences
K2HPO4 (x3) and subjected to constant agitation, tempera- of independent variables such as sucrose, (NH4)2SO4, and
ture, and incubation periods. Results showed that the calcu- K2HPO4 on CA content were quantified by fitting the meas-
lated CA (g L1) values ranged from 5.0 to 23.8 g L1. The ured responses into a second-order polynomial model
lowest CA content (5.0 g L1) was recorded in Combination (Eq. (2)).
11 with 18.0% sucrose, 0.3 g L1 (NH4)2SO4, and 0.5 g L1 Normal probability plots were generated to evaluate the
K2HPO4. Meanwhile, the highest CA content (23.8 g L1) normality of the residuals (Figure 1). Studentized residual is
was observed in Combination 4 (18.0% sucrose, 0.3 g L1 the residual divided by an estimate of its standard deviation.
(NH4)2SO4, and 5.0 g L1 K2HPO4) followed by The residuals for default quadratic regression (Figure 1A)
Combination 9 (20.4% sucrose, 0.2 g L1 (NH4)2SO4, and reduced quadratic regression (Figure 1B) followed
PREPARATIVE BIOCHEMISTRY & BIOTECHNOLOGY 5

Figure 1. Normal probability plots of residuals for citric acid content (gL1) in (A) default quadratic regression and (B) reduced quadratic regression.

normal distribution because the data points were closer to


Table 3. ANOVA for the reduced quadratic model1 for the effects of process
the fitted line with no reasonable outliers. variables on CA content (g L1) in acidified fermentation media.
Sequential model sum of squares and model summary Source a
SS b
DF c
MS F-value p Value
statistics were both obtained to check the adequacy of the Model 414.7 3 138.2 315.8 <0.0001
model generated from the data. One of the features of these % Sucrose (x1) 2.0 1 2.0 4.6 0.05
two summaries is presenting the coefficient of determination K2HPO4 (g L–1) (x3) 396.8 1 396.8 906.7 <0.0001
x32 15.8 1 15.8 36.2 <0.0001
(R2). R2 is a statistical measure of how good the correlation Residual 7.4 17 0.4
is. Generally, the higher the R2, the better the model fits the Lack of fit 3.7 11 0.3 0.5 0.8
data. Model summary statistics showed that the calculated Pure error 3.8 6 0.6
1
values for R2 and adjusted R2 of the generated quadratic Goodness of fit to the model of the responses measured was characterized
with % coefficient of variation (%CV)¼3.9%, coefficient of determination
regression model were high (Table 3). However, R2 cannot (R2¼0.98, predicted R2¼0.97, adjusted R2¼0.98, and adequate precision
solely determine whether the coefficient estimates and pre- ¼ 62.8.
a
dictions are biased, which is why assessment of the residuals b
Sum of squares;
Degrees of freedom; cMean square.
is imperative. Additionally, R2 does not solely indicate 
Significant (p < 0.05).
whether a regression model is adequate. n
Not significant (lack of fit > pure error).
6 J. C. E. FRANCISCO ET AL.

Figure 2. Response surface model establishment of the effects of (A) ammonium sulfate and sucrose; and (B) dipotassium phosphate and sucrose, on citric acid
content (gL1).

To further support the model validity, ANOVA analyses (Prob > F) of the model and its terms are less than 0.05
were executed. Analyses show that the linear effect of indicating their statistical significance.
sucrose, and the linear and quadratic effects of K2HPO4 Moreover, the “Lack of Fit” value of 0.5 means the Lack
(Table 3) of the generated models were indeed significant. of Fit value is insignificant comparative to the Pure Error.
Moreover, the adequate precision of the model of 62.8 for There is 82.4% chance that a “Lack of Fit F-value” this large
the reduced quadratic regression that measures the signal- could occur due to noise. The insignificance of Lack of Fit
to-noise ratio also indicated adequate signal since a ratio is a good indication about the model significance (Table 3).
greater than 4.0 is considered desirable. The model can, Hence, the null hypothesis (H0: bx1 ¼ bx2 ¼ bx3) was
therefore, be used to navigate the design space. rejected.
Table 3 shows the reduced quadratic regression ANOVA
analyses which indicate that the linear effect of sucrose and CA ðg L1 Þ ¼ 0:6 þ ½ð0:2Þ ð% sucroseÞ
the individual linear and quadratic effects of K2HPO4 sig- þ ½ð7:2Þ ðP  source, g L1 Þ (5)
nificantly influenced CA content in fermentation setups. þ ½ð0:6Þ ðP  source, g L Þ  1 2
Only these significant influences were included in the
reduced predictive quadratic equation for CA content (NH4)2SO4 had insignificant influences in the production
(uncoded units of the independent variables, Eq. (5)). The (Figures 2A and 3A), while K2HPO4 had significant influen-
model F-value of 315.8 implies that the reduced quadratic ces in converting sucrose into CA (Figure 2B and 3B). The
model was significant. There is only a 0.01% chance that a validity of the response surface and contour plots was eval-
“Model F-value” could occur due to noise. The p values uated in the individual effects of each of the process-related
PREPARATIVE BIOCHEMISTRY & BIOTECHNOLOGY 7

Figure 3. Contour plots establishment of the effects of (A) ammonium sulfate and sucrose; and (B) dipotassium phosphate and sucrose, on citric acid con-
tent (g L1).

variables on the measured response using the perturbation the media as well as contribute to the biomass, thereby,
plot (Figure 4). Perturbation plot compared the effect of all favoring the production. Indeed, the model shows that
the factors at a particular point in the design space. A per- K2HPO4 is the significant factor (Table 3) in dictating the
turbation plot at a center point (18.0% sucrose, 0.3 g L1 bioconversion of sucrose to achieve a favorable increase in
(NH4)2SO4, and 2.8 g L1 K2HPO4) was obtained to show CA content. However, a higher range of values for K2HPO4
the relative effect of the three independent variables as one should be implemented in the succeeding studies to attain
factor at a time on CA content. The plot indicated that the the maximum point of optimization.
steep increasing slope of the K2HPO4 has the most influen- It is critical to define the range of independent variables
tial effect on CA content and then followed by sucrose. (i.e. the physicochemical parameters) as these would dictate
Increasing K2HPO4 concentrations directly increased the the response variable. With these results, it can be observed
CA content in fermentation media, meaning, this is the that the presence, type, and concentration of carbon source
most critical variable among the tested variables (Figure 4). or substrates strongly influenced CA accumulation.[27–29]
Although, sucrose had less influence and (NH4)2SO4 was Several agro-industrial raw and waste materials can be used
not significant variable in the model (Table 3), they still for CA production, but there are some critical factors that
have respective roles in the production. For example, should be taken into consideration such as costs or the need
sucrose is the sole carbon source of A. fumigatus P3I6 in the of pretreatment for choosing the type of substrate. For
media and (NH4)2SO4 is responsible for lowering the pH of example, molasses has trace elements that may act as
8 J. C. E. FRANCISCO ET AL.

Figure 4. Perturbation plot for citric acid content (gL1) at center point of 18.0% sucrose, 0.3 gL1 ammonium sulfate, and 2.8 gL1 dipotassium phosphate. Line
segments show the (A) sucrose, (B) ammonium sulfate, and (C) dipotassium phosphate.

inhibitors to the fermentation processes and, hence, must be decrease in the fixation of carbon dioxide which in turn
precipitated by potassium ferrocyanide. Because of some increases the formation of some other sugar acids such as
posing disadvantages of using agro-industrial products, this gluconic and oxalic acids, as well as the increase in
study used instead the pretreated, commercially used sub- biomass.[32,35,36]
strates, namely, D-glucose, laboratory-grade sucrose, white Also, it is indispensable to maintain the pH values of
refined sugar, and brown raw sugar (Table 1). Moreover, the media on the first day of fermentation before a certain
laboratory grade sucrose was used in the probabilistic mod- quantity of biomass production because the initial pH would
eling because the substrate has better purity than white be the determining factor in successful fungal growth or ger-
refined sugar. Additionally, sucrose is regarded as the most mination. Because of that, the initial pH values of initial and
favorable carbon source followed by glucose, fructose, and RSM (Phase 1 and Phase 2) fermentations were adjusted to
galactose,[30–32] because it can be cleaved by the invertase pH 3.0 to ensure spore germinations (Tables 1 and 2). The
enzyme into D-glucose and D-fructose. Thereby, through pH value of 3.0 was chosen because changes in pH kinetics
invertase, sucrose-cleaved products would tend to produce also depend on the microorganism of choice. In case of
higher organic acids as compared to the other sugars.[33] Aspergillus, Penicillium, and Rhizopus, the desired pH is
Therefore, the concentration of carbon source is crucial. The 3.0–5.0. However, for other fungal groups, such as
highest CA productivities are usually achieved using 14–22% Trichoderma, Sporotrichum, and Pleurotus, the pH is more
sugar (Table 2). Using of high carbon concentrations can stable between 4.0 and 5.0. The nature of the substrate and
enhance the glycolytic pathway as well as the suppression of production technique also influences pH kinetics. Thus, ini-
a-ketoglutarate dehydrogenase synthesis and thus inhibiting tial pH should be well defined and optimized depending on
the catabolism of CA via Krebs cycle.[34] This a-ketogluta- the microbial inoculant, substrate, and production
rate dehydrogenase repression facilitates the accumulation of technique.[29]
CA in the medium. Aspergillus niger has been the strain of choice over the
Physiologically, ammonium salts are preferred (e.g. urea, other microorganisms (i.e. yeasts and bacteria) because it is
(NH4)2SO4, ammonium nitrate, peptone, etc.) because the easy to handle, can ferment a wide range of raw materials,
ammonium cations decrease the pH of the medium through and increases the production of organic acids.[37] However,
their dissociation in water[32,35] which is essential for the other Aspergillus species can also be taken into consideration
CA fermentation. This study used nitrogen concentrations such as a fungal endophyte A. fumigatus P3I6 isolated from
of 0.1–0.4 g L1 (Table 2), which is required for enhanced citrus plant (C. microcarpa). Generally, endophytes are non-
CA production.[29,36] There is an increase in fungal growth pathogenic microorganisms and they are potentially used in
and sugar consumption when high nitrogen concentrations various biotechnological applications. Several studies have
(>0.4 g L1) are used which subsequently decreases the shown that A. fumigatus can manufacture certain industri-
amount of CA products.[32] Low-level ranges of phosphorus ally important products such as CA,[38] cellulase,[39] tan-
source (0.5–5.0 g L1) (Table 2) was also used because it nase,[40] and antimicrobial secondary metabolites[41] using
would give a positive effect on the recovery of CA, as the either submerged or solid-state fermentation. El-Gamal
low concentrations enhance the catalytic activity of enzyme. et al.[38] used molasses as substrate for CA production by
Whereas, the presence of excessive phosphate leads to a soil inhabiting-A. fumigatus NA-1. Using RSM, it was found
PREPARATIVE BIOCHEMISTRY & BIOTECHNOLOGY 9

out that the maximum CA production (1.2 g L1) was at Citric Acid Production Rate. Biotechnol. Bioeng. 2000, 70,
45  C, pH 4.5, and 20% molasses concentration. Comparing 82–108.
[4] Burgstaller, W.; Schinner, F. Leaching of Metals with Fungi.
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Fermentation from Starch and Dextrose Syrups by a Trace
Nonetheless, as this endophytic A. fumigatus P3I6 strain sur- Metal Resistant Mutant of Aspergillus niger. Biotechnol. Lett.
passed the A. niger NRRL 599, a known CA producer, in 2002, 24, 1065–1067.
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[11] Berovic, M.; Legisa, M. Citric Acid Production. Biotechnol.
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[12] Lofty, W. A.; Ghanem, K. M.; El Helow, E. R. Citric Acid
This study explored the importance of fungal endophytes as Production by a Novel Aspergillus niger Isolate: Optimization of
a biological tool for the production of CA primarily due to Process Parameters through Statistical Experimental Designs.
Bioresour. Technol. 2007, 98, 3470–3477.
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