Beruflich Dokumente
Kultur Dokumente
(e-PSMG)
CAWANGAN KEJURUTERAAN ELEKTRIK
ONLINE PRACTICAL SITE MANAGEMENT GUIDE
(e-PSMG)
Mission
To equip site supervisory team with knowledge and tools to deliver
quality construction products by-
Providing basic construction knowledge and tools that are
accessible online 24 x 7, comprising but not limited to-
o Specifications and Standards
o Manuals and guidelines
o Lessons Learned (Dos and Don’ts)
o Best Practices
Establishing an online discussion forum to be moderated by SMEs
Expected Benefits
The E-PSMG is expected to bring the following benefits to the
department:
2
ELECTRICAL SERVICES
1. DB/SSB/MSB
2. Switchboard equipment
3. Busduct
4. Sytems of Wiring
No 'tee'/ 'loop-in-system'
No reduction of strands-minimum 7 strands
5. Conduit wiring
6. Trunking
Ceiling
7. Cable
Underground cable
3
8. Cable Tray
9. Cable Ladder
Incandescent luminaires
Spacer
Suspension system (Ketebalan Galvanised Steel Wire yang digunakan)
Termination of flexible conduit at fitting
15. Genset
4
DB/SSB/MSB
5
1.1 Kemasukan single core cable
Butiran Kerja
Butiran Kerja
Ilustrasi
6
Metodologi
Sila rujuk ilustrasi
Gambar-gambar pemasangan
The front cover of the switchboard shall be provided with grummets and
dust seal to exclude dust and dirt.
7
Serrated star washers shall be fitted to ensure satisfactory earthing of the
front cover.
Butiran Kerja
Ilustrasi
Metodologi
8
L-S1; Section 9.10: Mounting heights list below shall be measured
from the underside of the fitting to the finished floor level. Unless
otherwise specified or directed on site by the S.O.’s
Representative, heights of fixing shall be as follows:-
Distribution boards (in service duct)……………………………..1450mm
Distribution boards (other than in service duct)……………….2050mm
Gambar-gambar pemasangan
Butiran Kerja
9
Peralatan penyeliaan : T/B
Rujukan
10
[Borang JKR.PK(O).04-SKE.4D] - BORANG PEMERIKSAAN
PEMASANGAN PAPAN AGIHAN
Gambar-gambar pemasangan
11
Switchboard
12
2.1 Copper Busbar - Arrangement & Phase Color Indicator
Butiran Kerja
Ilustrasi
Rujukan
13
Borang JKR.PK(O).04-SKE.4C (Pin. 1/2009) - BORANG
PEMERIKSAAN PEMASANGAN PSU/PSK/FEEDER PILLAR
Butiran Kerja
14
Methodologi
Rujukan
2.3 CT Transformer
Butiran Kerja
Methodologi
Tiada
Rujukan
15
of Class 1.0 accuracy and those used for protection shall be of Class 10P10
accuracy.
Gambar-gambar Pemasangan
16
2.4Moulded Case Circuit Breaker (MCCB) - Marking & External
Butiran Kerja
Ilustrasi
Methodologi
PENANDAAN MCCB :
Maklumat Yang Perlu Ada Pada Label mengikut Standard IEC 60947-2 clause 5
17
(a) The following data shall be marked on the circuit-breaker itself or on a name
plate or nameplates attached to the circuit-breaker, and located in a place such that
they are visible and legible when the circuit-breaker is installed.
Contoh marking :
18
Rujukan
External Accessories :-
Insulation Barrier : The insulation barrier prevents accidental contacts and flash-
over between each phase and is highly recommended for the breakers especially
during installation of a switchboard.
Gambar-gambar Pemasangan
19
2.5. Surge Protection Devices (SPD)
Butiran Kerja
Rujukan
20
L-S1; Section 7.0: The connecting leads shall be as short as
possible and not more than 1000 mm in length, and shall be
tightly bound together over throughout the whole length. Unless
otherwise specified, four-pole moulded case circuit breaker or
fuses of rating as recommended by the SPD manufacturer shall be
provided to enable full isolation of SPD from the system for
maintenance.
Borang JKR.PK(O).04-SKE.4C (Pin. 1/2009) - BORANG
PEMERIKSAAN PEMASANGAN PSU/PSK/FEEDER PILLAR
Classification of SPDs
21
Busduct
22
3.1 Busduct
Butiran Kerja
Ilustrasi
23
Metodologi
Sila rujuk ilustrasi
Gambar-gambar pemasangan
24
System of Wiring
25
4.1 System of Wiring
Butiran Kerja
Ilustrasi
26
Metodologi
27
Conduit wiring
28
5.1 Pemasangan konduit GI jenis permukaan
Butiran Kerja
Ilustrasi
Metodologi
29
Rujukan
Butiran Kerja
Metodologi
30
Rujukan
Butiran Kerja
Rujukan
L-S1 Section 10.3 : Boxes For Switches, Switched Socket Outlets And Socket
Outlets
31
Gambar-gambar Pemasangan
Surface Backbox (metal clad type) Conceal Backbox (galvanize sheet steel)
Butiran Kerja
32
Metodologi
Rujukan
Gambar-gambar pemasangan
33
5.5 S/S/O
Butiran Kerja
Ilustrasi
34
Metodologi
Rujukan
Gambar-gambar Pemasangan
35
Trunking
36
6.1 Ceiling Trunking
Butiran Kerja
Ilustrasi
37
Metodologi
Rujukan
Cable trunkings shall comply with IEC 61084. They shall be fabricated from
galvanised sheet steel and finished with two coats of standard orange
enamel. They shall be equipped with removable covers at suitable intervals.
They shall be supplied in lengths to suit the installation and shall have the
following minimum wall thickness: -( LS-1)
38
Gambar-gambar Pemasangan
39
Cable
40
7.1 Underground cable
Butiran Kerja
Objektif :
Keterangan :
Ilustrasi
41
42
Rujukan
L-S3;Section 5.0:
L-S3:Section 8.1 :
L-S3;Section 8.0 :
The minimum internal bending radius of the cable shall be not less than
12 times the overall diameter of the cable.
L-S3;Section 8.0 :
For groups of more than one cables laid in the same trench, they shall
be spaced by the horizontal clearance between adjacent cables of at least twice the
overall diameter of the adjacent largest size cables. Unless otherwise permitted by
the
S.O.'s Representative no cable shall be laid and covered UD in the absence of the
S.O.'s
43
Cable Tray
44
8.1 Pemasangan cable tray
From E-PSMG
Butiran Kerja
Kaedah Pemasangan.
≤300 mm 1.5 mm
Kabel diikat dengan menggunakan fixing cleats bersama bolt washer dan
nut.
Butiran Kerja
Ilustrasi 1 Ilustrasi 2
Metodologi
Wherever the trunkin passes through a floor or a fire resistant wall, fire
resistant barrier shall be provided.
All joint shall be bridged by ≥ 25mm x 3 mm tinned copper tap
Gambar-gambar pemasangan
47
Cable ladder
48
9.1 Cable ladder
Butiran Kerja
Ilustrasi
Model 'Cable-Ladder'
Metodologi
49
Rujukan
Gambar-gambar pemasangan
50
Luminaires installation
51
10.1 Spacer For Luminaires
Butiran Kerja
Ilustrasi
Metodologi
Gambar-gambar pemasangan
52
10.2 Suspension system
Butiran Kerja
Ilustrasi
53
Metodologi
L-S1 : Section 11.4 : The luminaires shall not sit on the ceiling structure but shall
be securely suspended from the floor slabs or beams of roof trusses by means of
suspension rods, brass chains or G.S. wires as specified or as directed by the
S.O.’s Representative.
Gambar-gambar pemasangan
Butiran Kerja
Objektif :
54
⇒Perlu ada penamatan yang sempurna pada lampu dan juga junction
box.
Keterangan:
Ilustrasi
Metodologi
55
Gambar-gambar pemasangan
56
Ceiling Fans
57
11.1 Ceiling Fans – Safety wire rope & rod must ensure
Butiran Kerja
Objektif
o Pemasangan wire rope adalah bertujuan memegang kipas daripada
terjatuh jika rod kipas rosak atau tercabut. Rod dan kipas juga perlu
dibuat dari kilang yang sama.
Keterangan
o Perlu dipasang pada semua rod kipas.
Peralatan penyeliaan
o T/B
Ilustrasi
Metodologi
58
electricity supply to the ceiling fan shall be disconnected.
Design and construction of the supplementary independent suspension
system and disconnection of electricity supply shall be subject to the JKR
approval. These features must be assembled in the manufacturer’s factory.
Arahan Teknik 1/2008 (USPM)
Gambar-gambar pemasangan
Wayar keselamatan di ikat dengan ketat dan sempurna pada shaft motor tanpa
ditegangkan.
Ikat dengan ketat Wayar Keselamatan (dengan Spring Washer) pada paip Down
Rod.
59
Earthing
60
12.1 Earthing
Butiran Kerja
Ilustrasi
61
Metodologi
Rujukan
Gambar-gambar pemasangan
64
Bilik riser
Butiran Kerja
Objektif :
Keterangan:
LV RISER ROOM
65
IT RISER ROOM
66
Metodologi
Rujukan
67
Lightning Protection &
Earthing
68
14.1 Installation of air termination system
Butiran Kerja
Peralatan penyeliaan.
Ilustrasi
Tiada
Metodologi
Rujukan
Butiran Kerja
Ilustrasi
Metodologi
Rujukan
70
Genset
71
15.1 Susun Atur Bilik Janakuasa Tunggusedia
Butiran Kerja
Ilustrasi
72
1.0 Susunatur Barang-barang keperluan didalam bilik Janakuasa Tunggusedia
2.0 Saiz Bilik Janakuasa Tunggusedia yang bersesuaian 6000 × 5500 , Door:
2000(H) × 2000(W),
3.0 Keperluan Dinding Bilik Janakuasa Tunggusedia adalah jenis berlapis dua
73
Methodologi
Rujukan
Gambar-gambar Pemasangan
74
15.2 Pemasangan Kabel Janakuasa Tunggusedia
Butiran Kerja
Ilustrasi
• Mineral Insulated Copper Cable (MICC) – mahal dan tidak mudah lentur
• Fire Rated Cable (FRC) – harganya lebih murah dan mudah lentur
75
Ciri-ciri kabel ialah tahan suhu yang tinggi kerana risiko kebakaran adalah tinggi
dan diluluskan oleh pihak Bomba
Saiz cable tray yang mempunyai kelegaan yang sesuai. Pemasangan juga kemas.
Methodologi
MINERAL-INSULATED CABLES
2.The cables shall be halogen free with low organic content and do not release any
corrosive emission when subject to fire conforming to IEC 60754-2. The cables
shall be able to withstand a short circuit temperature of 280 0C for 5 s. For general
lighting and power points final circuits, unless otherwise specified, cables of 600V
insulation grade may be used.
3.For main circuits and major power points, the cables used shall be of 1000 volt
insulation grade. They shall be installed strictly in accordance with the
manufacturer's
recommendation and instruction. The mineral-insulated cables shall be as
specified, either:
76
(b) mineral-insulated mineral sheathed copper conductor (FR) cables comprise of
multi stranded high conductivity copper conductors wrapped with layers of glass
mica
composite tape flame barrier and be insulated with a non-melt cross linked mineral
insulation and mineral sheathed.
(a) The cable shall be clipped at the appropriate spacing up to a point adjacent to
the equipment and an unsupported antivibration loop shall be left in the cable.
(b) The cable shall be glanded into a suitable terminal box adjacent to the
equipment and connection to the equipment being effected by means of
mechanically protected flexible
cable of adequate cross sectional area.
CABLE TRAYS
1.Cable trays shall be fabricated from perforated galvanised sheet steel complete
with all necessary bends, tee pieces, adaptors and other accessories.
2.The minimum thickness of the sheet steel shall be 1.5 mm for cable trays with
widths up to and including 300 mm and 2.0 mm for cable trays with width
exceeding 300 mm.
3.However minimum thickness for the sheet steel of the perforated hot dipped
galvanised cable trays shall be 2.5 mm.
4.Cable trays may either be suspended from floor slabs by hangers or mounted on
walls or vertical structure by brackets at 600 mm intervals.
5. All supports, hangers, bracket and structure for the perforated hot dipped
galvanised cable trays shall also be of hot dipped galvanised type. Fixing clips and
cleats for cables on trays shall be installed by means of bolts,washers and nuts. All
tees, intersection units, adaptor units etc.
Rujukan
1. LS-5
2. Panduan Teknik Chapter 6 dan Chapter 9
3.Kit Selia
Gambar-gambar Pemasangan
78
15.3 Pemasangan Sistem Pembumian Janakuasa Tunggu Sedia
Butiran Kerja
Ilustrasi
FIRE BARRIER
Cabling
1 Always use flexible cables for inter connecting the PCC3100 / PCC3200 controls
with the switchgear andother equipments.
2 Power cabling between alternator and control panel and control panel and change
over switch to mains should be done with recommended cable sizes.
79
3 While terminating cables avoid any tension on the bolts / busbars.
7 For AMF application, use 8/10 core 2.5 sq. mm armoured copper cable for
control cabling.
8 Typical cable sizes for 415 V application are provided in Table M.7. The sizes
given are indicative, please refer to cable manufacturers for details.
10 Care to be taken, that weights of cables should not fall on alternator / base rail.
It is recommended to support output cables on separate structure on ground.
80
Rujukan
1. LS-5
2. Panduan Teknik Chapter 6 dan Chapter 9
3.Kit Selia
Gambar-gambar pemasangan
81
Pengujian Litar Akhir
82
16.1 Ujian Kefungsian RCCB
Butiran Kerja
83
Rujukan
L-S1; Section 16.2 : TEST AND TEST CERTIFICATES- After the installation
work has been completed and before Certificate of Practical Completion is
issued, the whole electrical installation covered under this part of the
Contract shall be tested as prescribed in Electricity Regulations 1994 and
MS IEC 364-6-61 and any other tests deem necessary by the S.O.'s
Representative.
Borang JKR.PK(O).04-SKE.5B Pin.1/2009 - BORANG PEMERIKSAAN
KEFUNGSIAN KOMPONEN ELEKTRIK
Borang JKR.PK(O).04-SKE.5A Pin.1/2005 - BORANG PEMERIKSAAN UJIAN-
UJIAN ELEKTRIKAL
FORM NO : JKR.RCCB - Record of RCCB Test
84
17.1 Pemasangan Gantungan Ceiling Speaker
Butiran Kerja
Ilustrasi
Metodologi
To attach, tie both end of 1.6mm dia. Low carbon galvanized steel wire around the
speaker steel wire hook, and secure soffit cleat or wire hanger on the RC
Beam/Slab. Sila rujuk perkara 2. Ilustrasi.
Rujukan