Beruflich Dokumente
Kultur Dokumente
DLP-04-1
2004 DLP Projection Television
Purpose:
Provide an overview of the 2004 DLP Projection Television general operations
and service procedures.
1. Understand the basic principal of the Digital Light Process with 100%
accuracy.
2. Describe the inputs and major features with 100% accuracy.
3. Describe how to properly remove and replace the lamp module and
understand the major characteristics of the lamp with 100% accuracy.
4. Understand precautions of the light engine, LED codes and consumer
troubleshooting with 100% accuracy.
We are proud to introduce the TALON™ (Toshiba Advanced Light Engine) and
many other features of the DLP™. Toshiba's 2004 DLP™ projection television
line-up is built upon our many years of projection television engineering and
production expertise. By focusing on our "core competencies" Toshiba has
created a product with performance and picture quality features, such as
PixelPure™ and the TALEN™ Light Engine, designed to redefine what an HDTV
picture should be.
This training module will cover many important aspects of Toshiba’s DLP™
products. While some features will not be covered, all features are covered in the
Owner’s Manual for each model.
The DLP™ logo and DLP™ medallion are trademarks of Texas Instruments.
1
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46HM84 62HM94
52HM84 52HMX84
62HM84 62HMX84
46HM94 52HMX94
52HM94 62HMX94
Figure 2
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Horsepower explained
DLP uses a high intensity lamp and a Digital Mirror Device (DMD) delivering
bright, crisp, realistic images.
The TALEN creates a phenomenal DLP picture unique to Toshiba. This superior
picture quality was made possible by years of engineering experience in both
Rear and Front Projection Televisions design. Internal to the engine, the Texas
Instruments HD2+ DLP™ chip set includes 1280 X720 mirrors to create a true
720p display with superior brightness and contrast.
Figure 4
(shown here with an Ant’s foot)
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Figure 5
These chips consist of over a million tiny mirrors that are hinged so that each
mirror can be individually moved. This movement allows the reflection of light or
absence of light. The 120-watt lamplight is projected through a multi-segment
color wheel, which creates a full color display, shown in Figure 5. The TALEN™
also incorporates a reduction of dithering noise by using 9-bit system with double
speed chip and enhanced algorithms.
Figure 6
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Exploring the DLP
The DLP rear projection television can be operated with the remote or via the
front control touch pad. The back and side panels provide all the terminal
connections for connecting other equipment. With the capability of over eight
inputs, the DLE offers a wide range of formats from composite to HDMI. The
integrated models also include five memory stick inputs for displaying images
taken from a digital camera.
Figure 7
ReadMe The green and red LEDs on the control touch pad indicate the
TV’s current status. If either light flashes, see “LED indications” in table 3.
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detailed in the owner’s manual. Though these features are easily unlocked from
the main menu, it has frequently been construed to be a problem with the unit.
HDMI connection
To connect an HDMI device, it is required to have one HDMI cable (type A
connector). For proper operation, use a HDMI HDMI cable shorter than 16.4ft
(5m), of course, the shorter the better. HDMI cable transfers both video and
audio. Separate analog audio cables are not required (see Figure 8). Some
CDVs (Video CDs) may not output digital audio signals. In that case, you may
hear sound by connecting analog audio cables. However, if you connect analog
audio cables, the HDMI terminal on the TV will not receive the HDMI digital audio
signal and you will hear analog audio only.
Figure 8
2
HDMI, the HDMI logo and High Definition Multimedia Interface are trademarks or registered
trademarks of HDMI Licensing, L.L.C.
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DVI Connection
To connect a DVI device, it is required to have one HDMI–to–DVI adapter cable
(HDMI type A connector) and one pair of standard analog audio cables. For
proper operation, the length of an HDMI-to-DVI adapter cable should not exceed
9.8 ft (3m). The recommended length is 6.6 ft (2m). An HDMI-to-DVI adapter
cable transfers only video. Separate analog audio cables are required (see figure
9).
Figure 9
Define
[1] HDMI = High-Definition Multimedia Interface.
[2] DVI = Digital Video Interface.
[3] HDCP = High-bandwidth Digital Content Protection.
[4] EIA/CEA-861/861B compliance covers the transmission of uncompressed
digital video with high-bandwidth digital content protection, which is being
standardized for reception of high-definition video signals. Because this is
an evolving technology, it is possible that some devices may not operate
properly with the TV. It is good to recommend the consumer confirm that
the device they want to connect to the HDMI input will operate with the
input by testing the device with the TV.
[5] Consult Toshiba consumer service or a retailer for availability.
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Figure 10
The green and red LED lights on the TV control touch pad (see figure 10)
indicate the TV’s current status, as follows:
If the unit experiences loss of AC power and immediately turn back on, the unit
may illustrate the LED indication shown in number 3 of Table 1. This is normal
and the unit will cycle through an automatic restart up to eight times. In most
cases a picture will be displayed after the 3rd or 4th automatic restart.
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LAMP UNIT
Quick Restart
Each time the unit is turned “on”, it may take up to several seconds to go from no
picture to full picture brightness. The DLP also has a feature called “Quick
Restart” and is selectable from the menu under the “Setup” icon. With the Quick
Restart feature “on”, the TV stays in standby mode and the green LED will flash
for several minutes after the TV is turned “off”. In standby mode, the lamp light
wattage is greatly reduced but not completely turned “off” and this allows a
quicker start time when the TV is turned back “on” within the standby period.
This time is approximately five to six minutes after the initial power “off”.
ReadMe During this standby mode, the TV may have the appearance of
an “after glow” effect in the display. Though this is only visible when
viewed in a very dark room, it is normal due to the lamp is not completely
turned off.
User-replaceable component
The light source for the DLE is a mercury lamp with internal atmospheric
pressure that increases during use. This is a user-replaceable component.
The lamp has a limited service life that varies depending on product use and user
settings. As is generally the case with all projection TV’s that use projection
lamps as a light source, the brightness of the lamp in this TV may vary somewhat
over the expected service life and will generally decrease over time. The average
useful service life for the lamp is approximately [8,000] hours in “LOW POWER”
mode or [6,000] hours in “HI BRIGHT” mode. Keep in mind these are averages;
some lamps will require earlier replacement.
If the lamp ruptures, the TV will not operate until the lamp unit is replaced. The
lamp unit is designed so broken lamp glass remains securely inside the lamp
unit.
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• if the picture darkens and/or colors fade;
• if the screen (lamp) does not light (LED Indication 3); or
• if you hear a loud noise and the picture goes black, which may indicate a
lamp rupture (LED Indication 3).
Table 2
Use the replacement lamp unit model or stock number listed in the owner’s
manual only, Figure 11 illustrates this information. If the consumer has requested
a stock number from you, you must refer them to the owner’s manual.
Figure 11
(Referenced from the 42HM84 Owner’s Manual)
ReadMe Using any other lamp may cause damage to the TV and/or lamp.
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Figure 12
How to replace the lamp unit
Required tools: Manual Phillips screwdriver and gloves.
Optional tool: 5/32” or 4mm Allen wrench.
2. STOP! Allow the lamp to cool for at least one (1) hour before replacing it.
Figure 13
3. On the lamp unit door on the side of the TV, loosen the thumbscrew by hand
or by using a 5/32” or 4mm Allen wrench, and then remove the lamp unit door.
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Figure 14
4. Using a manual Phillips screwdriver, loosen the two screws on the lamp unit.
Figure15
5. Grasp the lamp unit handle and gently pull the lamp unit straight out of the TV.
Set the old lamp unit aside.
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Figure 16
6. Carefully insert the new lamp unit straight into the TV until it is fully seated.
Figure 17
Never subject the lamp unit to excessive shock and never touch the lamp
unit glass or otherwise get it dirty. Doing so may affect the image quality
and reduce the service life of the lamp.
7. Using a manual Phillips screwdriver, tighten the two lamp unit screws. Hand-
tighten only. Do not use an electric screwdriver.
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Figure 18
ReadMe The lamp and screws must be installed securely, otherwise the
unit may not turn “on” or the lamp life may be shortened.
8. Reattach the lamp unit door, making sure to insert the hooks on the left side
of the lamp unit door inside the opening in the TV cabinet.
Figure 19
Figure 20
10. Plug in the power cord and turn on the TV. After the initial warm-up period
(which may take up to several seconds for full picture brightness), the TV should
operate normally. If any of the following conditions exist, no picture, dark picture
or TV will not turn on, customer should turn off the TV, unplug the power cord,
and repeat steps 1–9 to ensure that the lamp unit and lamp unit door are
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installed correctly. If the problem still exists, after the consumer repeats steps 1–
9, it is recommend the customer call our Customer Service Department.
Conclusion
Toshiba's 2004 DLP™ television line-up is built with performance and picture
quality features, designed upon our many years of projection television
engineering and production expertise. If you are called for service, you will be
working on one of the finest televisions on the market. Toshiba Technical
Training developed the DLP-04-1 Training Module so you have the best
understanding of the general operation and features of this new product. We feel
that in order for you to have the correct technical information when servicing; it is
best to understand “how it works” before “why it works”. We appreciate your
service support and hope you find Toshiba’s quality and standards meet your
expectations. If you have questions or comments, whether it is repair
troubleshooting, training or customer support, please feel free to contact us.
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Appendix A
Consumer Troubleshooting
Symptom Solution
TV will not turn on • Make sure the power cord is plugged
in, and then press POWER.
• The remote control batteries may be
dead. Replace the batteries.
• If you have recently replaced the lamp
unit, make sure the lamp unit and lamp
unit door are installed properly.
• The lamp unit may need to be
replaced.
No picture or too dark • The lamp unit may need to be
replaced.
No picture, no sound • Check the antenna/cable connections
No sound, picture OK • The sound may be muted. Press
VOLUME.
• The station may have broadcast
difficulties. Try another channel.
• Make sure the SPEAKERS function in
the AUDIO menu is set properly.
Poor picture, sound OK • Check the antenna connections.
• The station may have broadcast
difficulties. Try another channel.
• Adjust the PICTURE menu.
Poor reception of broadcast channels • The station may have broadcast
difficulties. Try another channel.
• Check the antenna connections.
• If you are using a VCR, make sure
the TV/VCR button is set correctly.
Cannot receive above channel 13 • Make sure the TV/CABLE switch is
set to the mode that corresponds with
the signal source type (cable company
or outside antenna).
Black box appears on the screen • The closed caption feature may be
set to one of the Text modes (T1, T2,
T3, or T4). Turn closed captioning
OFF.
Unable to select a certain channel • The channel may be locked with the
CH LOCK feature, or erased with the
ADD/ERASE feature.
Multiple images • The station may have broadcast
difficulties. Try another channel.
• Antenna reception may be poor. Use
a highly directional outdoor antenna.
Poor color or no color • The station may have broadcast
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Appendix A
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2004 DLP Television
difficulties. Try another channel.
• Adjust the TINT and/or COLOR in the
PICTURE menu.
• The lamp unit may need to be
replaced.
No stereo or SAP sound from a known • Make sure the MTS feature is set
MTS broadcast properly.
The screen lights dimly and the fan • The Quick Restart feature may be in
continues to run when the power is ON mode. Set to OFF if you do not
OFF. prefer this.
The remote control does not operate • Make sure the appropriate device
mode is selected.
• Remove all obstructions between the
remote control and the remote control
sensor in the TV.
• The remote control batteries may be
dead. Replace the batteries.
Cannot access signal input sources • Check the VIDEO LOCK feature.
(Video1, Video2, Video3, ColorStream
HD1/HD2, HDMI) and/or Channels 3
and 4.
DLP-04-1
Appendix A