Quality Management System

For Interlocking Concrete Block Pavements (ICBP)

February 20-21,2019
Training Programme for PWD Engineers on QMS for Flexible, Rigid and
Semi- Rigid Pavements
Jaipur

By
SK Singhvi (Director Design) and
BL Rawat (CGM)
Consulting Engineers Group Ltd, Jaipur

Consulting Engineers Group Ltd. ISO 9001:2015 Company

 Topics to be Covered under ICBP

 IRC:SP:63-2004 Guidelines for use of Interlocking

Concrete Block Pavements (ICBP)
 IS:15658:2006 Precast Concrete Blocks for Paving-
Specification
 Sampling and Testing - IS:15658-2008 Amendments 1 to 4 June
2018

 Acceptance criteria
a) IS Method & b) MoRD specifications

Consulting Engineers Group Ltd. ISO 9001:2015 Company

 IRC:SP:63-2004 (ICBP)_Design Catalogue

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Sampling and Testing - IS:15658-2008
Amendments 1 to 4 June 2018

• No Traffic
• LT-less than
150CVPD (0.5MSA)
• MT 150-450
CVPD(0.5-2.0MSA)
• HT 450-1500 CVDP
(2.0-5.0MSA)
• VHT more than
1500CVPD (More
than 5.0 MSA)

Design Life 20 Years

Commercial Vehicles laden

weight more than30Kn

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 IRC:SP:63-2004 (ICBP)_Design Catalogue

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 IRC:SP:63-2004 (ICBP)_Design Catalogue

Gradation of Bedding Sand

Gradation of Joint Filling Sand

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Acceptance criteria_MORD Specification-2014

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 IRC:SP:63-2004 (ICBP)_Edges Confinements

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 IRC:SP:63-2004 (ICBP)_Edges Confinements

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 IRC:SP:63-2004 (ICBP)_Edges Confinements

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 IRC:SP:63-2004 (ICBP)_Alignment along CL

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 IRC:SP:63-2004 (ICBP)_Alignment along CL
Laying Alignment Blocks

Correct Alignment of Blocks

Incorrect Alignment of Blocks
ISO 9001:2015 Company
Consulting Engineers Group Ltd.
 Interlocking Concrete Block Pavement
Maintenance of ICPB Pavement
Initial Maintenance:-
 Wherever sand level has dropped down it should be reinstated.
 Excess sand on surface should be removed ,it may wear out the wearing
surface by rubbing action of vehicle tyres.
 Weeds/ plants/trees grown on finished surface should be removed
 After laying cable/duct/pipe lines cut area should be reinstated without any
blemish.
 Damaged edges should be re-confined.
Coating:- As preventive maintenance, blocks can be sealed using
compounds like, Solvent-borne Acrylics paints, Silicone, acrylics and
Silica Fluorides for enhancing Abrasion resistant, colour and reducing
absorptive nature.

Consulting Engineers Group Ltd.

 Sampling and Testing - IS:15658-2008
Amendments 1 to 4 June 2018

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Acceptance Criteria of IS:15658-2008
(Amendments 1 to 4 June 2018)

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Acceptance Criteria of IS:15658-2008
(Amendments 1 to 4 June 2018)

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Acceptance criteria_MORD Specification-2014

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Acceptance criteria_MORD Specification-2014

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Acceptance criteria_MORD Specification-2014
Interlocking Concrete Block Pavement (ICBP)
Paving Pattern

Edge Block/Confinement:-M30 edge block/PCC wall M 30

Gr
Acceptance Criteria
 Sample Size :- Five blocks from a lot of 500 blocks
Water Absorption shall not be more than 6%
 Compressive Strength:- Av of 8 Nos block M30 grade
shall not be less than 30 Mpa (Individual block shall
be not less than 26 Mpa)

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Performance of ICBP depends on

 Edges Should be Confined

with same or higher grade
concrete/ end blocks
 Alignment of ‘I’ section shall
be along the centre line of
the road
 Octagonal or Square shape
are the most strong against
bending stress, as has
maximum MR
 ‘I’ or ‘T’ or ‘Ziz Zaz’ sections
has minimum MR across the
section in compare with
Octagonal or Square Shapes

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Performance of ICBP depends on

• Quality of ICBP
• Crust Composition
• Gradation of Sand used in joints as well as
beddings
• Confinement of Edges
• Alignment of Blocks
• Maintenance

ISO 9001:2015 Company

Consulting Engineers Group Ltd.
 Thank you

BL Rawat, CGM
Contact : CEG Ltd. Jaipur
E-mail : bl.rawat@ cegindia.com
Tel: +91-141-2751805, 9799299477

ISO 9001:2015 Company

Consulting Engineers Group Ltd.