GMK Manitowoc Training Catalog 2019

Crane Care Training - Course catalog 2019
Wilhelmshaven – Germany
CONTACTS GMK TRAINING CENTER
GMK TRAINING WILHELMSHAVEN
Manager GMK Training Center Administrator GMK Training

G. Maderer A. Dierkes
Industriegelände West, Industriegelände West,

26389 Wilhelmshaven 26389 Wilhelmshaven
gerald.maderer@manitowoc.com angela.dierkes@manitowoc.com
+49 4421 294 4275 +49 4421 294 4126
+49 4421 294 4307 +49 4421 294 4307
2
CONTACTS GMK TRAINING CENTER
Development GMK Training Trainer

C. Hanzen R. Lengnick
christian.hanzen@manitowoc.com ruediger.lengnick@manitowoc.com
+49 4421 294 4760 +49 4421 294 4130
+49 4421 294 4307 +49 4421 294 4307
Trainer Trainer
S. Kutschka V. Bünger

stefan.kutschka@manitowoc.com volker.buenger@manitowoc.com
+49 4421 294 4384 +49 4421 294 2172
+49 4421 294 4307 +49 4421 294 4307
3
CERTIFICATES
GMK Operator Training Germany 2019
Operator training MTU Trainer Certificate

With license from BSK and
German Employers Liability
Insurance Association
Cummins Training Certificate
4
GMK Training Center; Wilhelmshaven, Germany
TRAINING CENTER OBJECTIVES
Location • A strategic location at the “Center of Excellence” for

All Terrain (GMK) and specially designed cranes
(GCK, GTK,GSK) in Wilhelmshaven, Germany.
Our Equipment — • Training on various GMK Cranes from the factory

available.
An Investment in
• 3 training rooms
High-Quality Training
• 1 room for practical lessons with more than 30
operating mechanisms exhibited
Our International • More than 1.000 trainees and visitors from around the
globe annually
Profile
• Bilingual instructors (English & German)
Our Certifications • Training courses in cooperation with BG Verkehr

(German Employers Liability Insurance Association)
• MTU & TÜV certified trainers
• An “in Factory” Training Center
• Development of the operating training courses to
conform with ISO9001:2008 requirements
Our Global Offer • 20 modules from 2 days to 1 week covering: crane

operation, crane technology, crane diagnostics, crane
erection, crane maintenance, crane safety or any other
specific course according to your needs.
Training Equipment • various cranes

• 15 simulators
Find Us on Our Website Contact Us

www.manitowoccranes.com TrainingGMK@manitowoc.com
5
PRACTICAL INFORMATION
Cost: Refer to schedule
Please inform all trainees that hotel rooms , meals, telephone,
bar, weekend trips, taxi etc., are not included in the course
fee and must be paid for by the trainee.
Travel Please inform the Training Center of the trainees travel

arrangements: arrangements. If they are flying to Bremen or travelling by
train, we can arrange to have them collected by taxi (extra
cost), if this is requested before arrival.
Registration: You will find enclosed “registration purchase order" forms

which must be filled in and returned to the Training Center for
confirmation.
Trainees must be over 18 years old and must be declared fit to
work at heights.
MANITOWOC denies responsibility for accidents and/or
illnesses that might occur during the training courses. We
therefore request, that you cover your trainees against any
kind of risks and provide them with the necessary insurance
certificates and forms.
Clothing: Most of our training programs involve numerous practical
exercises outside. Please inform the trainees that they should
therefore bring suitable shoes and warm clothing. We will lend
safety glasses and helmets to the trainees.
For the practical parts of the training: working clothes,
gloves and safety shoes are needed.
Laptop PC: For training courses, where a laptop “PC” is required, this must
have the following specifications:
- Windows 7 Professional Service Pack 1 or higher, Windows 8
or Windows 10 in a 32bit or 64bit in an English version,
- Only Windows usernames (Login) with latin characters (A-Z)
and numbers (0-9) are accepted
- 1366 x 768 or higher display resolution
- x86 compatible processor
- minimum 4 GB RAM , minimum 150 GB free HDD space
- Serial interface or USB to serial converter with FTDI chipset
set to COM 1
- full local administration rights
- MS Access or MS Access viewer in 32bit version
- Adobe Reader, Adobe Flash Player, VLC media player and a
ZIP program
- 2 free USB ports type A or adapter to type A
Cancellation: In case of cancellation, please inform the Training Center
immediately in order to avoid extra charges.
6
PRACTICAL
COURSE SUMMARY
INFORMATION
Section 1 Crane Introduction Page 08 - 11
Section 2 Technician Development Page 12 – 21

Program 2019
Section 2 Certified Technician Page 23 – 28

Development 2019
Section 4 Registration, Page 30 – 31

address and map
GENERAL TERMS
• Any training course requires a minimum of 4 registrations.

• All Training can be performed on a weekly fee basis.
Example: If you have more than 4 participants per training, we will offer a week
or group fee in Wilhelmshaven.
Week fee in Wilhelmshaven 6.050€
• All Training can be delivered as an „on-site“ course in your facilities. Special offer on-site
fee consists: week fee, without flight, hotel and expenses 6.725€
If you have any questions or special wishes, please do not hesitate to contact us
or your closest Manitowoc Crane Care Office.
7
CRANE INTRODUCTION
COURSE / PAGE COURSE NAME

GMK 0.1 09 GMK Product Presentation/ Manager Training
incl. Technology
GMK 0.2 10 GMK Operational Aspects CTO & Maintenance
GMK 1.1 11 GMK ECOS & CCS Customer ECC
8
CRANE INTRODUCTION
GMK Prod. Presentation & Mgr. Training incl. Technology GMK 0.1
Aim of Training Course

Prerequisites
This course is designed as an overview to the
technology of GMK cranes for managers, sales • Trainees must be over 18 years old
representatives and newcomers to the crane
• Trainees have to bring their PPE
business.
The student will gain an appreciation of applied
Training Duration
technologies, covering component identity and
functions of carrier and superstructure. • 20 hours
Program • From Tuesday 08:30 am

Company presentation to Thursday 16:00 pm
Product presentation
(training notification)
Systems, functions and components of the crane
Options and safety devices
Training Capacity
Tour of Wilhelmshaven factory
• 6 People
Training Methods
Different crane models in factory Dates
Use of technical documents
Lectures with audiovisual support
• 12.03.2019 – 15.03.2019
• 15.07.2019 – 19.07.2019
Materials and Classrooms Used
Training room
Cost
Technical documents
GMK Crane • Training fee 680€
Validation of Knowledge
Presentation of certificate
9
CRANE INTRODUCTION
GMK Operational Aspects (entire) CTO & Maintenance GMK 0.2
Aim of Training Course Prerequisites

This course is mainly for crane operators, • Trainees must be over 18 years old
but also for mechanics / technicians.
After passing this course the student will • Trainees have to bring their PPE
have a basic knowledge of how to operate
a crane in a safe way. Training Duration
• 32 hours
Program
RCL system incl. EN13000 overview, • From Monday 12:30 pm
safety devices, load capacity charts,
outrigger loads, wind loading, operators to Friday 11:30 am
manuals, crane terminology & symbols,
lattice swing-away, power tilt jib, (training notification)
emergency boom recovery
Training Capacity
• 6 people
Training Methods
Detailed theory of operation
Dates
Practical tasks on the crane
Use of specific documents • 11.02.2019 – 15.02.2019
• 13.05.2019 – 17.05.2019
• 23.09.2019 – 27.09.2019
Training room
Technical documents
Cost
GMK crane for training
• Training fee 1.095€
Final test at the end of the training course
10
CRANE INTRODUCTION
GMK ECOS & CCS Customer & Service Manager ECC 1.1

Introduction to the ECOS (Electronic Crane
Operation System) and the CCS (Crane Control • Trainees must be over 18 years old
System) of the GMK crane. Special course for • Trainees have to bring their PPE
Customer Technicians and Service Manager.
• Trainees must have a minimum of
Program 6 months experience of crane
ECOS: operation
History of crane control systems
✓ GMK 0.1 or GMK 0.2
Sensors and actuators in the hydraulic systems
ESX modules, I/O boards, GVIOM, display, MMI &
level sensor, AMG / AMM, joystick, precision length Training Duration
sensor
CAN bus systems
• 32 hours
CCS:
• From Monday 12:30 pm
CCM, SCM, IOS, IOL modules, displays, jogdial,
joysticks, level sensor, precision length sensor, RCL to Friday 11:30 am
sensors
CAN bus systems (training notification)
sensors and actuators
Introduction of logical troubleshooting and error
Training Capacity
code diagnostics
• 6 people
Training Methods
Pre test
Detailed theory Dates
Simulator • 11.02.2019 – 15.02.2019
• 06.05.2019 – 10.05.2019
• 19.08.2019 – 23.08.2019
Training room
Technical documents
Cost
Simulator
• Training fee 1.320 €
11
TECHNICIAN DEVELOPMENT 2019
COURSE / PAGE COURSE NAME

GMK 0.2 11 GMK Operational Aspects CTO & Maintenance
GMK 2.1 15 GMK Electrics & Hydraulics
GMK 3.1 16 GMK ECOS Technology & Diagnostics
GMK 4.1 17 GMK CCS Technology & Diagnostics
GMK 5.1 18 GMK EKS 4 & 5 Technology & Diagnostics
GMK 6.1 19 GMK Classic – Engines & Transmissions
GMK 7.1 20 GMK ECOS & Mobil Elektronik Steer by Wire
GMK 8.1 21 GMK 6300L & 6400 ECOS
GMK TCE 22 GMK Technician Certification
12
GMK Electrics and Hydraulics GMK 2.1

Designed as a guideline through the technology of • Trainees must be over 18 years old
GMK cranes. The student will gain a deeper
knowledge of the electric and hydraulic system of
the crane and a guide line for trouble shooting in ✓ GMK 0.2
these systems.
Training Duration
Program
Overview of the electrical function groups, • 32 hours
navigating through the electrical schematics
(ELAN and SEE), connections between electric,
hydraulic and pneumatic schematics, tasks on • From Monday 12:30 pm
trouble shooting in electrical systems.
to Friday 11:30 am
Overview of hydraulic components and their
schematic symbols. Navigation through the (training notification)
hydraulic schematics. Overview of the carrier
hydraulic and pneumatic systems. Overview of
the superstructure hydraulic system. Training Capacity
• 6 people
Training Methods
5 days theory and practice in electrical and Dates
hydraulic schematics and systems • 25.02.2019 – 01.03.2019
• 01.04.2019 – 05.04.2019
Materials and Classrooms Used • 17.06.2019 – 21.06.2019
Training room
• 12.08.2019 – 16.08.2019
Technical documents
Simulator • 18.11.2019 – 22.11.2019
Cost
Final test at the end of the training course • Training fee 1.320€
13

GMK ECOS - Technology & Diagnostics GMK 3.1

This course will show the technology (design and • Trainees must be over 18 years old
function) and the diagnostic (trouble shooting, • Trainees have to bring their PPE
adjustment, flashing) of ECOS “Electronic Crane
Operating System”. This training shows the detailed • Successfully passed
theory of the operating system and its control ✓ GMK 0.2
application for particular functions and in the
practical part the logical trouble shooting with the aid ✓ GMK 2.1
of the ECOS Service Software for adjustment, flashing
and configuration.
• Laptop with USB port and RS232 serial
port or USB to serial converter
Program
• Diagnostics Tools must be ordered
ESX modules, I/O boards, GVIOM, display, MMI,
AMG/AMM, joysticks, level sensor, precision length
sensor Training Duration
Digital outputs, PWM outputs
• 32 hours
Digital and analog inputs
CAN-Bus systems • From Monday 12:30 pm
Sensors and actuators to Friday 11:30 am
Appreciation of logical troubleshooting and error code
diagnostics (training notification)
Adjustment of inputs and outputs with ECOS Service
Software
Flashing / updating of displays and ESX Training Capacity
• 6 people
Training Methods
Pre test Dates
Detailed theory of operation • 04.03.2019 – 08.03.2019
• 18.03.2019 – 22.03.2019
Training room
• 20.05.2019 – 24.05.2019
Technical documents • 03.06.2019 – 07.06.2019
Crane • 24.06.2019 – 28.06.2019
Simulator
• 26.08.2019 – 30.08.2019
• 25.11.2019 – 29.11.2019
Cost
14

GMK CCS Technology & Diagnostics GMK 4.1

Prerequisites
Aim of Training Course
This course will show the technology (design and • Trainees must be over 18 years old
function) and the diagnostic (trouble shooting,
adjustment, flashing) of CCS “Crane Control System”.
This training shows the detailed theory of the • Successfully passed
operating system and its control application for
particular functions and in the practical part the ✓ GMK 0.2
logical trouble shooting with the aid of the CCS Service ✓ GMK 2.1
Software for adjustment, flashing and configuration.
Program • Laptop with USB port

CCS modules, display, joysticks, jogdial, HMI, level
sensor, precision length sensor • Diagnostics Tools must be ordered
Digital outputs, PWM outputs
Digital and analog inputs Training Duration
CAN bus systems • 32 hours
Sensors and actuators
Appreciation of logical troubleshooting and error code
diagnostics to Friday 11:30 am
Adjustment of inputs and outputs with CCS Service (training notification)
Software
Flashing / updating of CCS modules and displays
Training Capacity
Training Methods
• 6 people
Pre test
Detailed theory of operation Dates
Practical tasks on the crane • 11.03.2019 – 15.03.2019
• 08.04.2019 – 12.04.2019
Materials and Classrooms Used • 20.05.2019 – 24.05.2019
Training room • 01.07.2019 – 05.07.2019
Technical documents
• 14.10.2019 – 18.10.2019
Service / Diagnostic Software Tools
Simulator
Crane
Cost
Validation of Knowledge • Training fee 1.495€
Final test at the end of the training course 15
GMK EKS 4 & 5 Technology and Diagnostics GMK 5.1

This training will show the RCL systems EKS4 • Trainees must be over 18 years old
and EKS5, the principles and technology. • Trainees have to bring their PPE
In this training course the participants will attain
the diagnostic level of EKS4 and EKS5. • Successfully passed
✓ GMK 0.2
Program ✓ GMK 2.1
History of EKS systems, crane physics, RCL ✓ GMK 3.1 or GMK 4.1
technology, EKS4 & EKS5 , bus node cards, Tilt
• Laptop with USB port and RS232 serial
I/O boards, pressure transducers, slewing port or USB to serial converter
sensors, light display / graphic display, CAN-Bus
system for sensors, communication to ECOS, • Diagnostic tools must be ordered
error codes, diagnostics & diagnostic tools,
addressing of sensors, addressing and flashing of Training Duration
Tilt I/O boards, flashing of graphic display, • 32 hours
flashing of EKS5, adjustment of RCL system with
EKS Service Software. • From Monday 12:30 pm
to Friday 11:30 am
Training Methods (training notification)
Pre test
Detailed theory Training Capacity
Practical tasks on the crane • 6 people
Materials and Classrooms Used Dates

Training room • 13.05.2019 – 17.05.2019
Service / Diagnose Software Tools • 24.06.2019 – 28.06.2019
Simulator
• 07.10.2019 – 11.10.2019
Crane
• 21.10.2019 – 25.10.2019
Validation of Knowledge • 04.11.2019 – 08.11.2019

Cost
16

GMK Engines & Transmissions Classic GMK 6.1

In this course you will attain the technology of • Trainees must be over 18 years old
MB/MTU engines, MB gearboxes and the ECUs
and network of them. • Trainees have to bring their PPE
Engines: injection systems, sensors, ECU of the • Successfully passed
MTU/MB engine families BR500, BR900, OM460
including exhaust after treatment systems. ✓ GMK 0.2
Transmissions: technology of the gearboxes
✓ GMK 2.1
G240-16 (2nd generation)
ECU and network: types of ECU, tasks and ✓ GMK 3.1 or GMK 4.1
functions and the data bus connection
✓ GMK 5.1
Program Training Duration

Information about installed engines, trans-
missions and exhaust after treatment system • 32 hours
Electronic engine and transmission control units
and network
to Friday 11:30 am
Detailed Theory of engines and transmissions
Training Capacity
Materials and Classrooms Used • 6 people
Training room
Technical documents
Dates
Training engine and transmission
• 04.03.2019 – 08.03.2019
Crane
• 17.06.2019 – 21.06.2019
• 01.07.2019 – 05.07.2019
• 02.09.2019 – 06.09.2019
Cost
17

GMK Mobil Elektronik and ECOS Steer by Wire GMK 7.1

Advanced training course complementing Manitowoc or Dealer Tech. ONLY
Diagnostic Phase “ECOS Diagnostics” • Trainees must be over 18 years old
The “Steer by Wire” course will provide detailed • Trainees have to bring their PPE
knowledge of this specific system.
• Successfully passed
Due to legal regulations: Work and/or repair on
SBW systems is only authorized to those who have ✓ GMK 0.2
successfully completed this course. ✓ GMK 2.1
✓ GMK 3.1 or GMK 4.1
✓ GMK 5.1
Program
✓ GMK 6.1
Steer by Wire control units ESX 4 and ESX 5
Introduction of temposonic sensors • Laptop with USB port and RS232 serial
port or USB to serial converter
Steer by Wire control units from Mobil Elektronik,
Laptop computer as a service tool with applied • Diagnostics Tools must be ordered
Steer by Wire – software flashing of units
Calibration and adjustment of the ECOS and Training Duration
Mobil Elektronik SBW system • 32 hours
Logical troubleshooting
Error codes diagnostics and diagnostics tools
to Friday 11:30 am

Pre test
Detailed theory Training Capacity
Practical tasks on the crane • 6 people
Materials and Classrooms Used Dates

Training room • 11.03.2019 – 15.03.2019
GMK crane with SBW • 21.10.2019 – 25.10.2019
• 04.11.2019 – 08.11.2019
Validation of Knowledge • 25.11.2019 – 29.11.2019
Presentation of certificate Cost
• Training fee 1.495€ 18

GMK 6300L & 6400 ECOS GMK 8.1

Update for the ECOS system. Manitowoc or Dealer Tech. ONLY
Update for the EKS/RCL system. • Trainees must be over 18 years old
Presentation of new features and new equipment. • Trainees have to bring their PPE
• Successfully passed
Program ✓ GMK 0.2 to 7.1
Update of ECOS and EKS/RCL systems. • Laptop with USB port and RS232 serial
New functions and equipment. port or USB to serial converter
Explanation of MegaDrive.
Explanation of extended suspension control.
Training Duration
Swing away lattice of GMK6300L.
MegaWingLift technology of GMK6400. • 32 hours
SteerByWire update of six-axle-carriers. • From Monday 12:30 pm
to Friday 11:30 am
Training Methods
Pre test (training notification)
Detailed theory
Training Capacity
Materials and Classrooms Used • 6 people
Training room
Technical documents Dates
Crane • 08.04.2019 – 12.04.2019
• 05.08.2019 – 09.08.2019
• 23.09.2019 – 27.09.2019
• 11.11.2019 – 15.11.2019
Cost
Training fee 1.495€
19

GMK Technician Certification GMK TCE

Test of qualifications. Manitowoc or Dealer Tech. ONLY
• Trainees must be over 18 years old
Program • Trainees have to bring their PPE
Entry test • Successfully passed
Handling of documents and service programs ✓Technician development program
Discussion about procedures and faults 2019 as shown on page 21
Practical exercises • Laptop with USB port and RS232 serial
port or USB to serial converter and valid
GMK diagnostic software.
Training Methods
Theoretical and practical exercises • Trainees must bring their diagnostic
equipment (dongle, switchbox, etc.)
Troubleshooting on machine and / or simulator!
Training Duration
Materials and Classrooms Used • 20 hours
Training documents • From Monday 09:00 am
GMK Crane to Wednesday 16:00 pm
Validation of Knowledge Training Capacity

Certification Card • 4 people
Dates
• 15.04.2019 – 17.04.2019
• 12.08.2019 – 14.08.2019
• 30.09.2019 – 02.10.2019
• 18.11.2019 – 20.11.2019
Cost
• Training fee 850€
20

Minimum requirements to certification:
Manitowoc or Dealer Tech. Dura Laptop Rates/

TDP 2019 ONLY tion
Type of
crane net
EURO
GMK 0.2 GMK Operational Aspects (entire) 32 h no all GMK 1.095

CTO & Maintenance cranes
GMK 2.1 GMK Electrics & Hydraulics 32 h no all GMK 1.320

cranes
GMK 3.1 GMK ECOS Technology & Diagnostics 32 h required all GMK 1.495
cranes
or
GMK 4.1 GMK CCS Technology & Diagnostics 32 h required all GMK 1.495
cranes
GMK 5.1 GMK EKS 4 & 5 Technology 32 h required all GMK 1.495
& Diagnostics cranes
GMK 6.1 GMK Engins & Transmissions Classic 32 h required all GMK 1.320
cranes
GMK 7.1 GMK Mobil Elektronik and ECOS Steer 32 h required all GMK 1.495
by Wire cranes
GMK 8.1 GMK 6300L and 6400 ECOS 32 h required all GMK 1.495
6 axle
cranes
GMK Technician Certification 20 h required all GMK 850

cranes
Total 276 h required GMK 10.565€
21
NOTES
22

CERTIFIED TECHNICIAN DEVELOPMENT 2019
Manitowoc or Dealer Technician ONLY
COURSE PAGE COURSE NAME

GMK 6.2 24 GMK Xentry MTU+MB Diagnostics, ABS+EBS
GMK 6.3 25 GMK Cummins, Allison & ZF Tech + Diag
GMK 6.4 26 GMK MB/ MTU Engine Maintenance, Kessler
GMK 9.1 27 GMK „What‘s New“ Update 6 Axle
23

GMK MTU and MB E+T+C Diagnostics, ABS + EBS GMK 6.2

In this course you will attain the knowledge to • Trainees must be over 18 years old
diagnose the installed engine (incl. exhaust after
treatment systems), transmission and the cabin • Trainees have to bring their PPE
systems in GMK cranes with Tier 4 final. During • Successfully passed
this training the use of the test tool Xentry for new
MB/MTU engines series (Tier 4 final) will be ✓ 6.1
explained including read out of values, errors and • Trainee has to bring or order Xentry test
conditions of MB/MTU engines, the new DB tool for MTU Engine & DB
G280-16 gearbox and the cabin. Transmission
Furthermore the technology and diagnostic of the
ABS/EBS in the new GMK will be explained.
Training Duration
Program • 32 hours
Further information about implemented engines
(incl. exhaust after) treatment , transmissions and
cabin systems. Diagnosis of engine, transmission to Friday 11:30 am
and cabin control units. Logical troubleshooting
and diagnosis by using the tool “Xentry”.
Technology and diagnostic of the ABS/EBS.
Training Capacity
• 6 people
Training Methods
5 days of practical and theoretical task on the
crane Dates
• 03.06.2019 – 07.06.2019
• 19.08.2019 – 23.08.2019
Training room • 21.10.2019 – 25.10.2019
Diagnostic tools
Crane Cost
24

GMK Cummins, Allison & ZF Technology and Diagnostics GMK 6.3

In this course you will attain the knowledge of • Trainees must be over 18 years old
technology and diagnostic of the QSL 9 Cummins
Tier 4 final (incl. exhaust after treatment) engine • Trainees have to bring their PPE
with “Cummins Inside”, the Allison Gen. 4+5
transmission with Allison DOC and the ZF • Successfully passed
ASTronis and ZF Traxon transmission. During ✓ GMK 6.1
this training the use of the test tools and error
codes will be explained including read out of • Trainee has to bring or order test tool
values, errors and conditions. for components Cummins Inside.
Allison DOC & ZF Testman Pro if
necessary
Program
Further information about the technology and
diagnostic of implemented engines & Training Duration
transmissions. Diagnosis of engine and • 32 hours
transmission control units. Logical
troubleshooting and diagnosis by using the • From Monday 12:30 pm
specific diagnostics tool.
to Friday 11:30 am
5 days of practical and theoretical task on the
crane
Training Capacity
• 6 people
Training room
Technical documents Dates
Diagnostic tools: • 25.11.2019 – 29.11.2019
• Cummins Inside
• Allison DOC Cost
• ZF Testman Pro • Training fee 1.495€
• Crane
25

GMK MB/ MTU Engine Maintenance OM 47X, Kessler GMK 6.4
r

This course will provide the maintenance of the • Trainees must be over 18 years old
MB/MTU engine OM47x, incl. filter and oil
change, check and adjustment of the valve • Trainees have to bring their PPE
clearance. • Successfully passed
Furthermore the technology of the Kessler & Co.
parts will be shown, incl. the adjustment of the ✓ GMK 6.1
detection switches on the transfer cases. • Fundamental knowledge about engines
Program Training Duration

Maintenance of the MB/MTU engine OM47x • 20 hours
Adjustment of valve clearance
• From Monday 09:00 am
Technology of Kessler & Co. parts
Adjustment of the detection switches at transfer to Wednesday 16:00 pm
cases. (training notification)
Training Capacity
Training Methods • 6 people
5 days of theoretical & practical training
Dates
• 24.06.2019 – 26.06.2019
Training room
Simulator room • 09.09.2019 – 11.09.2019
Technical documents
Cost
Validation of Knowledge • Training fee 850€
26

GMK « Whats’s New » Update 6 Axle GMK 9.1

Introduction of new features and new • Trainees must be over 18 years old
Equipment. Repowered Machines. • Trainees have to bring their PPE
New Products. • Successfully passed
Introduction of new electrical systems. ✓ GMK Certified Technician
Introduction of new powertrain system.
• Laptop with local administration rights

Program
Update of all Systems in the GMK when the
machine is new in the market. Training Duration
New functions and equipment. • 32 hours
Introduction of new features in the engine
principle. • From Monday 12:30 pm
Introduction of new features of crane control to Friday 11:30 am
systems.
Training Methods
Training Capacity
Pre test
• 8 people
Detailed theory
Practical tasks on the crane
Dates
• On demand, will be via our newsletter
„Stop Press“
Training room
Technical documents
Cost
Crane
F.O.C
27

Minimum requirement to renew certification:
CTDP Dura Laptop Type of Rates/

tion crane net
2019 EURO
GMK 6.2 GMK MTU and MB E+T+C Diag 32 h required all GMK 1.435
ABS + EBS cranes
Once after the certification

GMK 9.1 GMK Whats’s New 32 h required all GMK F.O.C.
Repeat once a year cranes
NOTE: GMK Technician Certification will be

extended automatically after completing
all “CTDP” trainings with a positive final
test.
GMK 6.1 GMK Engines & Transmissions 32 h required all GMK 1.320
Classic cranes
GMK 6.2 GMK MTU and MB E+T+C Diag 32 h required all GMK 1.490
ABS + EBS cranes
GMK 6.3 GMK Cummins, Allison & ZF 32 h required all GMK 1.490
Technology and Diagnostics cranes
GMK 6.4 GMK MB/ MTU Engine 20 h required all GMK 850
Maintenance OM 47X, Kessler cranes
GMK 9.1 GMK Whats’s New 32 h required all GMK F.O.C.

cranes
28

NOTES
29

REGISTRATION PURCHASE ORDER return to:
REGISTRATION – PURCHASE ORDER

return to:
MANITOWOC CRANE GROUP Germany GmbH – GMK Training Center –
Industriegelände West – 26389 Wilhelmshaven
E-mail: TrainingGMK@manitowoc.com / FAX: +49 (0)4421 294 4307
Date of Registration:
Course Name:
Course Date:
Course Location: Wilhelmshaven, Germany
Costs:
Company:
Contact:
Address:
Contact Phone:
Contact E-mail:
Invoice Recipient:
Purchase Number:
Participant(s): 1
2
3
4
5
6
Hotel Booking:
Flight Details: Arrival : Flight Number:
Transfer Needed?
Remark: For the practical part additional working shoes and clothes are
required.
30

ADDRESS & MAP
MANITOWOC CRANE GROUP Germany GmbH

Training Center
Industriegelände West
26389 Wilhelmshaven, Germany
Phone: +49 (0) 4421 294 4275 / Fax: +49 (0) 4421 294 4307
E-mail: TrainingGMK@manitowoc.com / GPS: 53°30’34‘‘N 8°4‘56‘‘E
Turn into
Planckstrasse
Turn right at the

traffic lights
2nd Exit at
roundabout
3rd Exit at
roundabout
Manitowoc
Exit 6 main gate
Sande
Direction Oldenburg and Bremen 31

Manitowoc Cranes
Regional headquarters
Americas Europe,Middle East,Africa China GreaterAsia-Pacific
Manitowoc,Wisconsin,USA Dardilly,France Shanghai,China Singapore
Tel: +1 920 684 6621 Tel: +33 (0)4 72 18 2020 Tel: +86 21 6457 0066 Tel: +65 62641188
Fax: +1 920 6836277 Fax: +33 (0)4 72 18 2000 Fax: +86 21 6457 4955 Fax: +65 68624040
Shady Grove, Pennsylvania,USA
Tel: +1 717 5978121
Fax: +1 717 5974062
Manitowoc Crane Care when you need it. The Manitowoc Finance helps you get right to work
assurance of the world’s most advanced crane service and support generating profits for your business. Financial tools that
to get you back to work fast. help you capitalize on opportunity with solutions that fit your
needs.
This document is non-contractual. Constant improvement and engineering progress

make it necessary that we reserve the right to make specification, equipment, and price
changes without notice. Illustrations shown may include optional equipment and
accessories and may not include all standardequipment.
Form No.000000000
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©2016 All Rights Reserved – Manitowoc Cranes,LLC and its affiliates
www.manitowoccranes.com

GMK Manitowoc Training Catalog 2019

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Crane Care Training - Course catalog 2019

GMK TRAINING WILHELMSHAVEN

Manager GMK Training Center Administrator GMK Training

Industriegelände West, Industriegelände West,

Development GMK Training Trainer

Industriegelände West, Industriegelände West,

GMK Operator Training Germany 2019

Operator training MTU Trainer Certificate

Cummins Training Certificate

Location • A strategic location at the “Center of Excellence” for

Our Equipment — • Training on various GMK Cranes from the factory

Our Certifications • Training courses in cooperation with BG Verkehr

Our Global Offer • 20 modules from 2 days to 1 week covering: crane

Training Equipment • various cranes

Find Us on Our Website Contact Us

Travel Please inform the Training Center of the trainees travel

Registration: You will find enclosed “registration purchase order" forms

Section 1 Crane Introduction Page 08 - 11

Section 2 Technician Development Page 12 – 21

Section 2 Certified Technician Page 23 – 28

Section 4 Registration, Page 30 – 31

• Any training course requires a minimum of 4 registrations.

COURSE / PAGE COURSE NAME

Aim of Training Course

Program • From Tuesday 08:30 am

GMK Operational Aspects (entire) CTO & Maintenance GMK 0.2

Aim of Training Course Prerequisites

Aim of Training Course Prerequisites

COURSE / PAGE COURSE NAME

GMK Electrics and Hydraulics GMK 2.1

Aim of Training Course Prerequisites

GMK Training Center; Wilhelmshaven, Germany

GMK ECOS - Technology & Diagnostics GMK 3.1

Aim of Training Course Prerequisites

GMK Training Center; Wilhelmshaven, Germany

GMK CCS Technology & Diagnostics GMK 4.1

Program • Laptop with USB port

Aim of Training Course Prerequisites

Materials and Classrooms Used Dates

Validation of Knowledge • 04.11.2019 – 08.11.2019

GMK Training Center; Wilhelmshaven, Germany

Aim of Training Course Prerequisites

Program Training Duration

GMK Training Center; Wilhelmshaven, Germany

Aim of Training Course Prerequisites

Training Methods (training notification)

Materials and Classrooms Used Dates

GMK Training Center; Wilhelmshaven, Germany

GMK 6300L & 6400 ECOS GMK 8.1

Aim of Training Course Prerequisites

GMK Training Center; Wilhelmshaven, Germany

GMK Technician Certification GMK TCE

Aim of Training Course Prerequisites

Validation of Knowledge Training Capacity

GMK Training Center; Wilhelmshaven, Germany

Manitowoc or Dealer Tech. Dura Laptop Rates/

GMK 0.2 GMK Operational Aspects (entire) 32 h no all GMK 1.095

GMK 2.1 GMK Electrics & Hydraulics 32 h no all GMK 1.320

GMK Technician Certification 20 h required all GMK 850

Total 276 h required GMK 10.565€

GMK Training Center; Wilhelmshaven, Germany

Manitowoc or Dealer Technician ONLY

COURSE PAGE COURSE NAME