KK JH QM PM SHE

KAIZEN NO.
KAIZEN IDEA SHEET ACTIVITY
LOSS NO./STEP
RESULT AREA P Q C D
DEPARTMENT : Sinter Plant AREA/EQUIPMENT : PD bag Filter OUTLET Damper . TPM CIRCLE NAME:

KAIZEN THEME -Need of isolation valve for smaooth IDEA :- To improve the damper life and easy BENCHMARK
operation of PD dampers maintenance at regular inetrval of time.
TARGET

KAIZEN START
KAIZEN FINISH
T
LEADER
MEMBER
MEMBER
MEMBER

MEMBER

BEFORE AFTER
Earlier there was no isolation valve , result in damage After the isolation valve has been connected in TANGIBLE
of equipment due to high flow of air ,also maintenance between now we can easily regulate the flow of air by 1 proper and adequate amount of ai
on equipment was very difficult . decreasing and increasing the opending of the valve 2 life of damper and equipment incr
according to the requirement , also the maintenance 3
has become easy . Which now has improved the life 4
of equiupemnt and is more efficeint & relaible now.
5
INTANGIBLE
1
2
3
(ILLUSTRATE WITH PHOTO/SKETCH) 4
5
ANAYLSIS - RESULT SCOPE & PLAN O
1.Now the damper are operating normally unlike
A. Due to direct and excesive flow of air result in damage of earlier . SL. NO. AREA/ EQUIP NO.
damper, online maintenance work was dificult which could 2.No further banging of fins of damper on the base
cause damage of MAN & MATERIAL surface.
3.Due to this isolation valve technicians now
caneasily do the maintenance work
4.Equipment life increased
3.Due to this isolation valve technicians now
caneasily do the maintenance work
4.Equipment life increased
 OPTM DM ET

S M

12.07.19
02.09.19
TEAM MEMBERS
Rakesh Singh
Karan Kumar Upadhyay

BENEFITS

amount of air usage

uipment increases.

PE & PLAN OF HORIZONTAL DEPLOYMENT

TARGET DATE RESPON-SIBILITY STATUS