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CENTER of GRAVITY CALCUALTIONS

Component weight
Elevation L Elevation Elevation
mm B mm H mm

TANK #REF! #REF! #REF! #REF!

Top Plate #REF! 1765 527 2975

Base stiffener V1 33 745 0 -75 o.k

Base stiffener V2 33 1595 0 -75 o.k

Base stiffener V3 33 2395 0 -75 o.k

Base stiffener V4 33 3220 0 -75 o.k

Base stiffener H1 85 0 90 -75

Base stiffener H2 85 0 984 -75

Center plate stiffener 45 0 537 -75

Front Stiffener H1 33 0 537 935

Front Stiffener H2 33 0 537 1935

Front stiffener V1 71 0 90 1465

Front stiffenerV2 71 0 984 1465

Back stiffener H1 33 0 537 935

Back stiffener H2 33 0 537 1935

Back stiffener V1 71 0 90 1465

Back stiffener V2 71 0 984 1465

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Right stiffener H1 85 1775 0 935

Right Stiffener H2 85 1775 0 1935

Right Stiffener V1 71 745 0 1465

Right stiffener V2 71 1595 0 1465

Right Stiffener V3 71 2395 0 1465

Right stiffener V4 71 3220 0 1465

Left stiffener H1 85 1775 0 935

Left Stiffener H2 85 1775 0 1935

Left Stiffener V1 71 745 0 1465

Left stiffener V2 71 1595 0 1465

Left stiffener V3 71 2395 0 1465

Left stiffener V4 71 3220 0 1465

C.G=Ln*Wn*+Lm*Wm*....../W

L= #REF! mm (Approximate)

B= #REF! mm (Approximate)

H= #REF! mm (Approximate)

or

L= #REF! m (Approximate)

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B= #REF! m (Approximate)

H= #REF! m (Approximate)

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WIND LOAD CALCULATION As per NV-65

Wind Speed = 180 ms-1


Directionality factor Kd= 0.9 ms-1
Importance factor I= 1
Terrain exposure constant a= 11.5
Terrain exposure constant Zg= 213.36 ms-1
Velocity pressure exposure coefficient Kz 0.512552
=
Gust factor Ce = 0.85
Exposure category = D
Topographic factor Kzt = 1

Velocity pressure qz = 0.613*kz*kzt*kd*V^2*I


9161.908 N/m2

Wind load AA
Wind load BB

#REF!

#REF!

Side AA Width Wt= 5790 m Net force Coefficients Cf = 1.4


Heigt Ht = 2900 m
Side BB Width Wt= 2100 m
Area Af1= 16791000 m2
Area Af2= 6090000 m2

Design Wind load P= qz*G*Cf*Af


Total wind load on side AA, F1= P x Af1
Total wind load on side AA, F1= P x Af1
F1 = 1.83E+11 N

Total wind load on side BB, F2= P x Af2


F2 = 6.64E+10 N

Maximum force in the wind load calculation is F1 = 1.83E+11 N

4/12
TRANSPORTATION LOADS

Acceleration factor, Gx= 0.5 g


Acceleration factor, Gy= 0.5 g
Acceleration factor, Gz= 0.5 g
Total weight of structure including externals= 13000 kg

Force generated F= W*I*Acceleration factor*9.81

Force in Gx direction

Weight W= 13000 Kg
Shear Force Fx = 63765 N

Force in Gy direction

Weight W= 13000 Kg
Shear Force Fy = 63765 N

Force in Gz direction

Weight W= 13000 Kg
Shear Force Fz = 63765 N

Maximum of Fox,Foy,Foz is Fx

So the Transportation force is F= 63765 N

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SEISMIC LOADS -- NOT APPLICABLE

Seismic zone= 0
Seismic responsive Coefficient Cs= 0
Non building structure operating weight W = 0 Kg
Importance factor I= 0
Design sectral response Sds = 0
Response modification factor R= 0

Where Cs is greater of 0.03 or Sds where Sds= n/a


[R/I] [R/I]
Therefore Cs= n/a

Base Shear V= Cs*W


Operating Case

Weight Wo= #REF! Kg

Shear Force Fo = n/a N

So the maximum seismic force is Fo = n/a N

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04-X-640B

DETERMINATION OF COMPRESSIVE STRESS ACTING ON THE BASE STIFFENER

Maximum compressive force


Due to wind loads Conservative value taken
(Since this is the worst case) Bolt to bolt distance g = 1000 mm
No. of horizontal stiffeners = 2
P= - Err:504 4Mw Wind force = 1.83E+11 N
N Ng Section height = 150 mm
Tank height = 2930 mm
Mw= Wind force*h = 1615 mm
So, h=tank
height/2+section
Mw= 2.96E+14 Nmm height

P= #REF! 5.91E+11 N

P= #REF! N
or
P= #REF! N Length of Bottom stiffener,L 3830 mm
Width of bottom stiffener,B 75 mm
Where P= #REF! N Web thickness of stiffener,t 6 mm
Flange thickness of stiffener,T 10 mm
Base area of Stiffener :

Aa = L*(B-t)= 264270 mm2

Compressive stress acting on the plate is gven by:

fca= P
Aa
fca= #REF! N/mm2 Allowable compressive stress: 114 N/mm2

#REF!

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04-X-640B

BOLTING CALCULATION

Min force (Uplift)

Bolt load

P= We= Operating weight

P= #REF! 5.91E+11 N

P= #REF! N
or
P= #REF! N

f= P For M42 bolt


Ab*No of bolts Ab= 1470 mm2
Reference:SYG-PSH-00-CV-STD-0006/0007
No of bolts per plate 3 nos

f= #REF! N/mm2

Bolt Material of Construction BS 3692 Gr 8.8

Ultimate tension capacity 180 KN (Type 3, M42)


for M30 bolts Reference:SYG-PSH-00-CV-STD-0006/0007

122.449 N/mm2 (Ultimate tension capacity/Bolt area)


allowable stress=

#REF!

So the total number of Setting bolts required is Type 3-M36 x 4 nos for each base plate

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FOUNDATION LOADS

VERTICAL LOADS

ERECTION #REF! KN
OPERATION #REF! KN
EMPTY #REF! KN
SHOP TEST #REF! KN

WIND-SEISMIC LOADS/MOMENTS-

Transverse Direction
ERECTION OPERATING HYDROTEST
Wind Shear Force KN 1.83E+08 183066741 91533370
Wind moment (KN-m) #REF! #REF! #REF!
Seismic Shear Force KN #REF! #REF! -
Seismic moment (KN-m) #REF! #REF! -

Longitudinal Direction
ERECTION OPERATING HYDROTEST
Wind Shear Force KN 66397263 66397263 33198632
Wind moment (KN-m) #REF! #REF! #REF!
Seismic Shear Force KN #REF! #REF! -
Seismic moment (KN-m) #REF! #REF! -
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#REF! 04-V-6401
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Length of tank #REF! mm


Width of tank #REF! mm
Height of tank #REF! mm

For Base plate


width btn vert stiffeners= #REF! mm
width btn horiz members #REF! mm

Vert Quantity required #REF! meters (+2)


Hor Quantity required #REF! meters (+1)

For Long side plate


width btn vert stiffeners= 620 mm
width btn horiz members #REF! mm

Vert Quantity required #REF! meters (+2)


Hor Quantity required #REF! meters (+1)
unit weight
For Short side plate
width btn vert stiffeners= 620 mm Total weight
width btn horiz members #REF! mm
% saved
Vert Quantity required #REF! meters (+1)
Hor Quantity required #REF! meters (+1)

Therefore total quantites = #REF! meters


(excluding roof stiffeners)
Contigency for other stiffeners 15 %
(taking 15% contigency) #REF! meters

Unit weight of the Stiffener 26 Kg/m

Therefore , total weight of the stiffeners #REF! Kgs #REF! tons

Tank plates #REF! kgs


Nozzle weight 350 kgs
platform weight 1500 kgs
Total empty #REF!

Operating weight #REF! #REF! tons

Hydro weight #REF! #REF! tons

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BOTTOM BEAM DESIGN

Maximum weight of the tank #REF! kgs Properties of section


No of beam 2
Beam selected HEA 300 HEA 300
Material of beam SA 36
Yield stress of beam 230 N/mm2 Ixx = 1.83E+08 mm4
Allowable stress=2/3*Yield stress 153.33333 N/mm2 Zxx = 1.26E+06 mm3
Weight per beam #REF! kgs A = 11300 mm2
Length of the beam,L 12030 mm y = 290 mm
Self Weight of the beam 1062.249 Kg Unit weight= 88.3 kg/m
Total weight on each beam #REF! kgs E = 195685 N/mm2
Safety factor,S.F 1.5
Unifom load on beam w =(total weight*S.F)/beam length #REF! N/mm

Max moment @ center,M=w*L^2/8 #REF! Nmm

Bending stress=M/Z #REF! N/mm2


Stress Ratio= #REF!

#REF!

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