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Supplier Name: Aernnova Componentes Mexico PFMEA Team: Aernnova UPPAP Team
Part #: 7102571H02 Team Leader: Luis Alberto Ramos Aragon
Part Name: Bracket, Power Feeder Primary HX, LH PFMEA Date: (Original)
Dwg Revision: B (Revised) -
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Characteristic
Classification
Occurrence
Detection
Severity
Special
Op. Process Potential Failure Potential Effect(s) of Potential Cause(s) of Responsibility and Target
RPN
SO
SD
Operation / Process Name Requirements Prevention Controls Detection Controls Recommended Action
(Line) # Step # Mode Failure Failure Completion Date
The part can not be Raw material supplied by Inspection and review of all
Thickness with less Measuring raw material with
machining / part with lack 6 the supplier outside 2 material received from the supplier 3 36 18 12
material Quality inspection "QIMR"
of material dimensions before entering to the system.
WO or Technical instruction
The equipment assigned to the PN
"IT-7102571H02-REV01" Identification printing by BAAN
2 2 is established from the 2 8 4 4
with wrong revision or (Enterprise resource planning
engineering development phase.
name of tooling system)
Improperly measured Periodic calibration of the tool Tools measured by Zoller machine
First part scrap 6 Label with incorrect values 1 3 18 18 6
All set ups, values, tooling's, tools tool measuring machine and First Piece Check.
and programs are according to the
6 40 Machine Set Up
Technical Instruction and Work
Order Mark "Y" axis on tooling as a
visual reference / Adding
Incorrect Follow-Up of the Only Team leader and qualified Technical instruction "IT-
improper positioning / coordinates in technical Gabriel Perez Cuevas
First part scrap 6 Technical instruction steps 3 personnel perform the preparation 7102571H02-REV01", visual aid 8 144 48 18
positioning of tooling instructions , to verify real origin 06/03/2019
"IT-7102571H02-REV01" of the machine and First Piece Check.
position, and adding a zoom in
image on that zone.
Badly located hole First part scrap Use of tooling holes between Same origin for both operations
Displacement between
4 2 different operations as position indicated by technical instruction 3 24 12 8
operations.
assurance method. and First Piece Check.
Use of tooling holes between
Tooling holes matrix by Poka Yoke
4 Wrong piece placemen 3 different operations as position 3 36 12 12
system and First Piece Check.
assurance method.
Use tools and tool holders in well Tools measured by Zoller machine
4 Run out of tool 2 3 24 12 8
condition. and First Piece Check.
Programming is performed about
nominal dimensions and DATUM´s Review CNC program in Vericut
3 Wrong CNC program 1 3 9 9 3
as well as the requirements set in and First Piece Check.
the drawing and 3d model
Review Technical instruction "IT- Technical instruction "IT-
3 Wrong origin 2 7102571H02-REV01" instructions 7102571H02-REV01" and First 8 48 24 6
Over Thickness 30 minutes Part Rework for take origins Piece Check.
Measurement and validation of Tools measured by Zoller machine
3 Wrong tool 3 8 72 24 9
each tool prior to supply and First Piece Check.
Any damaged tool is segregated Visual in the operation of
3 Damaged tool 2 and discarded or reworked preparation and supply of tools 8 48 24 6
according to the case. and First Piece Check.
Programming is performed about
nominal dimensions and DATUM´s Review CNC program in Vericut
6 Wrong CNC program 3 2 36 12 18
as well as the requirements set in and First Piece Check.
Ensure part manufacturing in the drawing and 3d model
8 50 Machining Process
accordance with DWG
Roughness out of
10 minutes Part Rework
specification
Any damaged tool is segregated Visual in the operation of
3 Damaged tool 2 and discarded or reworked preparation and supply of tools 8 48 24 6
according to the case. and First Piece Check.
Big Radii 5 minutes Part Rework Any damaged tool is segregated Visual in the operation of
3 Damaged tool 2 and discarded or reworked preparation and supply of tools 8 48 24 6
according to the case and First Piece Check.
Incorrect handling of
12 90 Form 3 Full lay out of the part Missing Documentation Part Rejected 4 4 Documents Check List AS9102 Form 3 2 32 8 16
documents
Missing List of
22 190 Form 3 Full lay out of the part Missing Documentation Part Rejected 4
Documentation
4 Documents Check List Documents Check List 2 32 8 16
High
May endanger operator (machine or assembly)
Failures occur almost 1 occurrence / day Cpk » 0.33
with warning
as often as not
100% of product may have to be scrapped. Line High
1 per 2-3 days Cpk » 0.67
shutdown or stop ship Repeated failures
A portion of the production rue may have to be High
scrapped. Deviation from primary process; Failures occur 1 per week Cpk » 0.83
decreased line speed or added manpower often
100% of production run may have to be reworked Moderate High
1 per 2 weeks Cpk » 1.00
off line and accepted Frequent failures
Low
Slight inconvenience to process, operation or
Failures are few and far 1 per year Cpk » 2.00
operator
between
Very Low
Failure is eliminated
No discernible effect <1 per year Cpk > 2.00
through prevention
controls
E RISK TABLE
Criteria: Occurrence of
cause - PFMEA
Rank
(incidents per 1000
items / vehicles)
50 per thousand
9
1 in 20
20 per thousand
8
1 in 50
10 per thousand
7
1 in 100
2 per thousand
6
1 in 500