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F
lexible electronics is a rapidly expand-
ing research area.1 Applications in- ABSTRACT
clude touch screens,2 electronic paper
(e-paper),3,4 sensors,5 radio frequency tags,6
photovoltaic cells,7,8 light-emitting diodes,9
and electronic textiles.10 To date, it mainly
relies on two fabrication strategies: one in
which substrates bearing field-effect transis-
tors (FETs) are bonded to plastic by transfer
printing, or pick-and-place methods;11 an-
other in which FETs are prepared directly
on the target substrate by several coat-
ing, curing, and lithographic steps.1,12 Rub-
ber stamping,13 embossing,14 and inkjet We demonstrate inkjet printing as a viable method for large-area fabrication of graphene
printing15,16 reduce the number of such devices. We produce a graphene-based ink by liquid phase exfoliation of graphite in
fabrication steps. N-methylpyrrolidone. We use it to print thin-film transistors, with mobilities up to
Inkjet printing is one of the most promis-
∼95 cm2 V1 s1, as well as transparent and conductive patterns, with ∼80% transmittance
ing techniques for large-area fabrication of
flexible plastic electronics.16 A range of com- and ∼30 kΩ/0 sheet resistance. This paves the way to all-printed, flexible, and transparent
ponents can be printed, such as transis- graphene devices on arbitrary substrates.
tors,14,1619 photovoltaic devices,20 organic
KEYWORDS: graphene . inkjet printing . printed electronics . thin-film
light-emitting diodes (OLEDs),14,19,21 and transistors
displays.14 Inkjet printing is versatile,19 in-
volves a limited number of process steps,22
is amenable for mass production, and can
up to 50 cm2 V1 s1 and an ON/OFF ratio
deposit controlled amounts of material.22
of ∼103.33
Drop on demand22,23 inkjet printing has
Graphene is the two-dimensional (2d)
progressed from printing text and graphics22
building block for sp2 carbon allotropes
to a tool for rapid manufacturing,24 being
of every other dimensionality. It can be
now a well-established technique to print
stacked into 3d graphite, rolled into 1d
thin-film transistors (TFTs) based on organic
nanotubes, or wrapped into 0d fullerenes.35
conducting and semiconducting inks.5,16,25
It is at the center of an ever-expanding
However, their mobilities, μ<0.5 cm2 V1 s1,5,19
research area.3538 Near-ballistic transport
are still much lower than standard silicon
and high mobility make it an ideal material
technology. Several approaches aim to
for nanoelectronics, especially for high-
improve these results, such as the use of frequency applications.39 Furthermore, its
polysilicon,26 zinc oxide nanoparticles,27 optical and mechanical properties are ideal
and carbon nanotubes (CNTs).2833 Metal for micro- and nanomechanical systems,
nanoparticle inks are not stable in ordinary thin-film transistors, transparent and con-
solvents, such as deionized (DI) water, acet- ductive composites and electrodes, and
one, isopropyl alcohol, N-methylpyrrolidone photonics.35,38,40 Graphene was isolated by * Address correspondence to
(NMP), or tetrahydrofuran.19,34 Therefore acf26@eng.cam.ac.uk.
micromechanical exfoliation of graphite.41
they need to be chemically modified in order This technique still gives the best samples Received for review November 16, 2011
to be dispersed19 via the use of stabilizers, in terms of purity, defects, mobility, and and accepted March 9, 2012.
which usually degrade in a couple of optoelectronic properties. However, large-
Published online March 09, 2012
years.19,34 Metal nanoparticles also tend to scale production approaches are needed 10.1021/nn2044609
oxidize after the printing process.19,34 Inkjet- for widespread application. These encom-
printed CNT-TFTs have been reported with μ pass growth by chemical vapor deposition C 2012 American Chemical Society
by ultracentrifugation is ideal to obtain a high yield of ultracentrifugation.61 The flake size of LPE graphene in
defect-free SLGs. watersurfactant dispersions is on average smaller
Stable dispersions require the Gibbs free energy of (∼200 nm,103 ∼30 nm60) than thus far reported for
mixing, ΔGmix, to be zero or negative,101 where ΔGmix = NMP (∼1 μm59,56). The viscosity of NMP at room tem-
ΔHmix KΔSmix, K being the temperature, ΔHmix the perature (1.7 mPa s)92 is higher than water (∼1 mPa s).92
enthalpy of mixing, and ΔSmix the entropy change in Larger flakes dispersed in a higher viscosity medium
the mixing process.56,101 For graphene and nanotubes, (such as NMP) experience higher frictional force104,105
ΔSmix is small.56,102 Therefore, for dispersion and sta- and sedimentation coefficient,105,106 making it more
bilization of graphene in solvents, ΔHmix needs to be difficult for them to sediment during ultracentrifugation.
very small. This can be achieved by choosing a solvent This reduces the SLG yield in NMP compared to water.
whose surface energy is very close to that of Figure 3a plots a typical Raman spectrum of the ink
graphene.56 The surface energy of NMP satisfies this dispensed on Si/SiO2 and annealed at 170 °C to remove
requirement and allows efficient exfoliation of graph- NMP. Besides the G and 2D peaks, it shows significant D
ite. Graphite can also be efficiently exfoliated in and D0 intensities and the combination mode D þ D0 ≈
water with the use of bile salt surfactants. Reference 2950 cm1. The G peak corresponds to the E2g phonon
103 reported ∼20% SLGs for c ≈ 0.3 g/L SLGs, while at the Brillouin zone center. The D peak is due to the
ref 60 reported ∼60% SLGs for c ≈ 0.012 g/L. The yield breathing modes of sp2 rings and requires a defect for
can be increased up to ∼80% by density gradient its activation by double resonance (DR).99,107,108 The 2D
Figure 5. Drop formation in (a) EG/graphene ink 80/20 nanoparticle inks depends on the substrate SE,22,24 as
(Z = 2.8), (b) EG/graphene ink 20/80 (Z = 11.2), and (c) pristine well as ink viscosity and surface tension.22 To investi-
graphene ink (Z = 24). gate the influence of surface treatments, we print on
pristine, hexamethyldisilazane (HMDS)-coated, and
F ≈ 1.08 g cm3 for EG/graphene ink 80/20. This gives Z ≈ O2-plasma-treated Si/SiO2. HMDS is deposited by spin
11.2 and ≈ 2.8, both within the conventional range.76,79 coating for 40 s at 1000 rpm, followed by annealing at
We use an Epson Stylus 1500 inkjet printer with 80 °C for 2 min. The O2 plasma is generated at 200 W
a S020049 cartridge under a constant nitrogen flow. and 4 101 Torr for 2 min. We use optical micrographs
A high acquisition speed camera (Sony XCD-X700, with to visualize the inkjet-printed drops, Figure 6a,b,c. The
105 s1 acquisition rate) captures the dynamics of bright green-blue color of the printed features is due to
droplet formation. Shown in Figure 5a,b are drop dark-field imaging. These reveal that HMDS constrains
ejection sequences for EG/graphene ink 80/20 and the drops to ∼90 μm diameter (Figure 6c), smaller than
EG/graphene ink 20/80. These show individual drop the other substrates (∼100 and ∼150 μm for pristine,
ejection in both cases, as expected for inks within Figure 6b, and plasma-treated SiO2, Figure 6a). As
1 < Z < 14, with no satellite droplets. Figure 5c is the discussed above, we use NMP as solvent to reduce
drop ejection sequence for the pristine graphene ink. the coffee ring effect compared to low boiling point
Notably, even if Z ≈ 24, we do not detect any satellite solvents (e.g., water, chloroform).19,76,90 However, we
droplet. Hence, although Z is out of the conventionally still observe coffee rings when printing on pristine SiO2
assumed stable printing range,79 Figure 5c shows that (Figure 6b), while Figure 6c reveals flake uniformity and
drop-on-demand from pristine graphene ink can be no coffee rings on HMDS-treated SiO2. Thus, HMDS
achieved. This shows that 1 < Z < 14 is a sufficient, but appears to prevent coffee rings. To understand this, we
not strictly necessary, condition for drop-on-demand measure the substrates' SE and investigate the printed
printing. Thus, we will focus on the pristine graphene stripes' morphology, before and after surface treatment.
ink in the subsequent sections. We utilize contact angle analysis to estimate the
We note that LPE is a viable technique to achieve substrate surface tension, and SE. θc depends on
liquid dispersion of a range of layered materials (e.g., the liquid surface tension8688 and the substrate cri-
transition metal dichalcogenides, transition metal oxi- tical surface tension,8688 according to Young's
des, and other two-dimensional compounds such as relation86,88,119 γSV γSL γLV cos θc = 0, where γSV
BN, MoS2, Bi2Te3, and Bi2Se3).118 Therefore, we envi- [mJ m2] is the solidvapor surface tension, γSL the
sage that our approach could be extended to provide a solidliquid surface tension, and γLV the liquidvapor
range of printable inks based on layered materials. surface tension. Figure 6d is a representative printed
These could then be mixed or printed to form hybrid pattern showing the viability of inkjet printing to
heterostructures with novel properties. fabricate complex layouts.
Inkjet-Printed Features. The nozzle of our printer is Figure 7a,b shows water drops printed onto O2
∼1 mm above the substrate. The final layout of printed and HMDS-treated Si/SiO2, with θc ≈ 6° and ∼65°,
Figure 8. Optical micrograph of inkjet-printed stripes on (a) pristine, (b) O2-treated and (c) HMDS-treated substrates. (d, e, f)
AFM images of a, b, c, respectively.
σ µ (X Xc )β (1)
Figure 14. (a) Output and (b) transfer characteristics of an inkjet-printed graphene TFT.
ratio of 10 (measured at room conditions), after GO thickness (for a graphene-TFT printed on a HMDS-
reduction. treated substrate with a 40 μm interdrop distance,
We print graphene-TFTs as for Figure 13a and annealed at 170 °C), μ rapidly increases up to 95 cm2
contact them with chromiumgold source and drain V1 s1 for a ∼25 nm channel thickness, and then stays
pads (Figure 13b). The output characteristics (shown in roughly constant, until decreasing for thicknesses lar-
Figure 14a) are measured at Vgs = 2, 5, and 20 V, ger than 40 nm. This behavior is expected, since we
and transfer characteristics (shown in Figure 14b) are have shown in Figure 11 that percolation is reached for
measured (at room conditions) at different drain vol- thicknesses >20 nm. On the other hand, the field effect
tages (Vds = 2, 4, and 8 V). μ is derived from the modulation becomes less effective when the channel
slope of the transfer characteristic according to μ = is too thick. The post-annealing treatment improves
(L/WCiVds)/(dId/dVgs), where L [μm] and W [μm] are the mobilities and ON/OFF ratios with a plateau above
channel length and width, respectively, and Ci is the 160 °C. However, we do not wish to increase too much
gate dielectric capacitance (∼10 nF/cm2).145 The geo- the post-annealing temperature to avoid possible
metry for all the printed TFTs is L ≈ 500 μm, W ≈ 80 μm, sample damage. We then considered how surface
and thickness ≈ 25 nm. treatments of the substrate (O2-plasma-treated,
We investigated how processing parameters such HMDS-treated, and pristine Si/SiO2) affect μ and
as interdrop distance, TFT channel thickness, surface ON/OFF ratio for a 25 nm graphene-TFT, printed with
treatment, and annealing temperature affect μ and a 40 μm interdrop distance and annealed at 170 °C.
ON/OFF ratio, in order to optimize the fabrication We obtain μ ≈ 95 cm2 V1 s1 with an ON/OFF ratio of
process for printed graphene-based TFTs. When vary- ∼10 for the HMDS-treated substrate and worse perfor-
ing the interdrop distance in a 25 nm thick graphene- mances for the other two substrates. This is yet again
TFT printed on a HMDS-treated substrate annealed expected considering the coffee ring effects of non-
at 170 °C, μ has a maximum for a ∼40 μm interdrop optimized substrates, as shown in Figures 6 and 8.
(i.e. center-to-center) distance. This is consistent with We conclude that, in this particular experiment,
the intuitive idea that optimized devices are obtained the optimal processing parameters to inkjet print
when the interdrop distance is roughly equal to graphene-TFT correspond to an interdrop distance
the average drop diameter. When varying channel of ∼40 μm, a channel thickness of ∼25 nm, and an
annealing temperature of ∼170 °C on a substrate treated due to its higher environmental stability (up to 300
with HMDS. In this case μ ≈ 95 cm2 V1 s1 and ON/OFF days at room conditions150), with respect to other
ratio ≈ 10 at Vds = 2 V, comparable to those reported in organic semiconducting inks.149,150
ref 74 for inkjet-printed RGO TFTs. μ in our devices is We fabricate a graphene/PQT-12 TFT as shown in
almost 4 times higher than printed fullerene-based Figure 13a,b,c. Figure 15a plots its output characteristics
TFTs143,144 (for the same ON/OFF ratio ≈10) and more at Vgs = 2, 5, and 20 V. For each Vgs, Vds is swept
than 2 orders of magnitude higher than inkjet-printed from 0 to 60 V in steps of 2 V. At Vds = 8 V, we get
CNTs28,30 (for the same ON/OFF ratio ≈10). However, the μ ≈ 0.1 cm2 V1 s1 and an ON/OFF ratio of ∼4 105.
ON/OFF ratio in our TFTs is lower than the state of the art The μ of graphene/PQT-12 TFT is about 10 times that of
for CNTs (but measured at 106 Torr) at similar μ.33 We inkjet-printed CNTs/PQT-12 TFTs28,29 at an ON/OFF ratio
note that inkjet-printed electronics requires high μ at of ∼105. Compared to organic semiconducting poly-
room conditions.12,19 To date, CNT inkjet-printed devices mers, our μ is 10 times that of inkjet-printed PQT-
measured at room conditions have μ no larger than 12141,142 and twice the highest reported value for
∼1 cm2 V1 s1 (at an ON/OFF ratio of ∼10),30 which is 2 inkjet-printed TFTs made of pure poly(2,5-bis(3-tetr-
orders of magnitude smaller than our inkjet-printed TFTs. adecyllthiophen-2-yl)thieno[3,2-b]thiophene.19,149,151,152
Organic semiconducting inks140142 suffer from low Thus, the combination of graphene and organic semi-
μ, limited by variable range hopping of charges be- conducting inks is promising for high-performance
tween isolated polymer chains.146 The overall charge printed electronics.
conduction in crystalline organic semiconducting thin
films is determined by both intrachain and interchain CONCLUSIONS
charge transport.147 The former is much faster than We demonstrated inkjet printing of graphene. Liquid
interchain hopping.146,147 Many groups tried to im- phase exfoliated graphene is an ideal and low-cost
prove interchain hopping.28,29,148,149 Ref 148 proposed material to make printable inks. Our graphene ink was
a chemical modification of a semiconducting organic used to print TFTs with μ up to ∼95 cm2 V1 s1. It was
ink by electron acceptors, while addition of Au nano- also combined with PQT-12 to fabricate devices with μ ≈
particles was proposed in ref 149. Embedding CNTs in a 0.1 cm2 V1 s1 and ON/OFF ratios ∼4 105. This
semiconducting ink28,29 previously allowed us to get μ demonstrates its viability for flexible and transparent
≈ 0.07 cm2 V1 s1 at room conditions. electronics. Our ink preparation technique can be gen-
We combine our graphene ink with one of the eralized to a wide range of layered materials (e.g.,
most common organic polymers in inkjet printing, transition metal dichalcogenides, transition metal oxi-
poly[5,50 -bis(3-dodecyl-2-thienyl)-2,20 -bithiophene] des, and other two-dimensional compounds such as BN,
(PQT-12),140142 in order to investigate graphene's MoS2, Bi2Te3, and Bi2Se3) that can also undergo liquid
viability as an interchain hopping enhancer (similarly phase exfoliation. These could then be mixed or printed
to Au nanoparticles and CNTs). PQT-12 is widely used to form hybrid heterostructures with novel properties.