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ABSTRACT: In order to study the influence of cyclic injection on the initiation and extension of hydraulic fracturing, Two large-
scale tri-axial laboratory experiments, with the sample size of 30in*30in*36in, are conducted with spiral perforation completion on
isotropic cement samples by two different ways of cycle and general injection. After the experiment, the pressure data, the actual
crack morphology and acoustic emission (AE) data are analyzed. The results show that: (1) Compared with general injection,
hydraulic fracturing with cyclic injection can effectively reduce the initiation pressure, which is like the behavior of rock under
uniaxial and tri-axial cyclic loading, cyclic injection can bring about fatigue. (2) For spiral perforation completion wellbore, the
hydraulic fracture initiation only starts at the weakest perforation. Once a fracture is open, other perforation holes are hard to
initiate. The stage spacing and cluster spacing should be chosen reasonably in hydraulic fracturing in order to optimize the
efficiency of reservoir stimulation. (3) The occurrence of the Kaiser effect before fracture initiation is the result of pore fluid
diffuse to rock and cause the local rise in pore pressure, the failure modes can still be represented by Mohr circle. The research is of
guiding significance to choose the proper stage spacing and cluster spacing in hydraulic fracturing. Meanwhile, the exploration to
the law of fracture propagation in cyclic injection is of great importance for the development of new fracturing technology.
2. EXPERIMENTAL PROCEDURE
2.1.Experiment system
Experimental equipment is called large-scale tri-axial
test system for hydraulic fracturing, which mainly
includes the following parts: polyaxial confing system,
borehole injection system, polyaxial load frame, AE
monitoring system and real-time controller (fig.1). The
tri-axial system is capable of independently controlling (a) wellbore (b) loading stress[MPa]
three principle stresses up to 69MPa. The borehole Fig.2 Wellbore and loading stress design
injection system is used to inject frac fluid into the
borehole with flow rate from 0 to over 10L/min and Table 2 Fundamental parameter of sample
pressures up to 82MPa. AE monitoring systems can Young's Poisson Density Compressive Permeability
detect and record AE events during the entire testing. modulus 's ratio ρ[g/cm3] strength [10–3 μm2]
For this purpose a multi-channel Vallen system (AMSY- E[GPa] ν [MPa]
6) with 24 sensors and AEP4 preamplifiers has been 12.5 0.20 2.07 46 0.40
used.
To ensure consistency and comparability with oilfield, 3. EXPERIMENTAL RESULTS
two artificial cement samples made of pour-on-grade G-
grade(HSR) cement were used in the experiment 3.1.Sample A
(cement --quartz powder and water ratio--25:10:14). The The hydraulic fracturing experiment was carried out on
wellbore adopts a standard tubing with an outside the sample A with the conventional pumping method.
diameter of 73 mm and an inside diameter of 62 mm. The pressure curve and displacement are shown in Fig. 4,
After being poured, the cement samples were maintained the total volume of the injection was 2743mL.
in standard environment for 28 days to ensure the Fracturing was carried out with injection rate of
strength requirement. 60mL/min. The breakdown pressure and extension
pressure were observed. The breakdown pressure was
Using prefabricated special solid materials to simulate the maximum of the pressure curve. The breakdown
perforation, we can design the parameters of different pressure was 18.6MPa and the propagation pressure was
perforation (hole depth, hole diameter and method). 14.18-14.59MPa. If the fracturing fluid was kept
After pouring, we poured a special liquid into holes to pumping after fracture initiation, the pressure did not
dissolve the solid without residue to ensure the good significantly change. Then the injection rate was raised
communication between the perforation hole and the twice at 120,180mL/min until the fracturing fluid
sample. In this way the purpose of simulating the true volume went up to the limiting value of 3000mL. The
perforation morphology is achieved, which can simulate final total injected volume was 2743 ml.
the completion methods of horizontal perforation, spiral
perforation and casing sleeve perforation as well.
2.3.Real-time AE monitoring and positioning
AE device, gain of preamplifier, sampling rate,
thresholds and other parameters can be adjusted
according to the noise level, lithology and other factors.
In all the experiments in this paper, we set the gain of
preamplifier to 30dB and the sampling rate to 5MHz. All
sensors are calibrated by active ultrasonic test to make
the same sensitivity. The pumping rate and amount can
be identified according to the pressure curve and real-
time monitoring results of AE. During the whole
experiment, the pressure of each system and the changes Fig.4 Injection rate and injection pressure with time
of the total injection volume with time were recorded
and the experimental data were output. In addition to Fig.5 shows the AE amplitude, the hits number and the
recording the pump pressure and real-time AE event pumping pressure changes with time. The AE amplitude
location, the samples can be cut into pieces to observe is positively correlated with the pump pressure. With the
the fracture morphology after the experiment. Fig.3 pumping pressure increasing, the amplitude and AE rate
shows a series of AE sensors position, the AIC algorithm become larger.
is used to automatically pick up P-wave arrival time,
After the experiment, the samples were cut into slices
which has greatly improved the pick-up accuracy
according to the liquid loss on the surface of the sample
comparing with the threshold method.
and the AE results. The fracture morphology is shown in
fig.6. The result shows that the fractures only open from
No.2 perforation hole, form horizontal fracture
perpendicular in the direction of the minimum horizontal
principal stress. According to the pressure curve and AE
results, it can be preliminarily determined that the
fracture has reached beyond the boundary after the
initiation of fracture.
3.2.Sample B
The hydraulic fracturing experiment was carried out on
the sample B with multi-stage cyclic pumping method.
The pressure curve and injection volume are shown in
Fig.7-8, the total volume of the injection fracturing fluid
Fig.3 AE sensor positions with label was 1816mL. The total number of loading cycles was 5
and the loading rate was controlled by force mode with a
loading rate of 0.137MPa/s. The sample started initiation
at the 5th cycle, the breakdown pressure was 13.8MPa. reached the maximum indicates that the force transfer
The reopening is controlled by injection rate at 60 distance increases with the increase of pump pressure,
mL/min, which is the same as sample A. The pressure of which leads to more AE events.
initiation and propagation pressure were observed. The
There are AE events both in the loading and unloading
reopening pressure was 12.17MPa and the propagation
stages, but the AE amplitude is lower in the unloading
pressure was 9.43-9.5 MPa.
stage. The AE number accurately located throughout the
experiment was 990, but the number of AE monitored
was 10,156.
(a) Amplitude
(a) Amplitude
(b) AE rate
Fig.5 AE amplitude, rate and injection pressure with time
(b) AE rate
Fig.7 Injection pressure, AE rate and AE amplitude with time
Due to the high injection rate and the brittle samples, the
boundary has been reached at the 5th stage, which was
based on AE spatial location and distance analysis
between the incident points and the wellbore (see Fig.8,
9). After the initiation at cycle 5, the AE number
remained stable except at the point of re-initiation of
cycle 6.
After the experiment, the sample was cut into pieces, and (b) Surface fracture morphology
the morphology of the fracture was shown in Fig.10. The Fig.10 Fracture morphologies for sample B
experimental results show that the fractures initiation is
at No.2 perforation hole, which forms a single horizontal
fracture, whereas the other five perforation holes do not 4. EXPERIMENTAL ANALYSIS AND
product any obvious fracture. The fracture propagates DISCUSSION
asymmetrically and expands to the southwest. 4.1.Breakdown pressure
The injection pressure curve of two experiments is
shown in Fig.11. The dashed line is a conventional
injection pressure curve, and the solid line is a multi-
stage cyclic injection pressure curve. The other three
lines are three direction loading stress. The two
experiments adopt the same injection rate. The
breakdown pressure is 13.8MPa at the fifth cycle, which
is close to the minimum principal stress and is lower
than 18.6 MPa of the conventional pump injection mode.
Compared with conventional pump injection, multi-stage
(a) Top view cyclic injection can effectively reduce the breakdown
pressure, which is similar to the behavior of rock under
uniaxial and tri-axial cyclic loading. The fatigue damage
is caused by cyclic loading.
4.2.Initiation position
In both experiments, the spiral perforation completion
mode is adopted with six holes and a plain angle of 60°,
which is the same as the hydraulic fracture on the
oilfield spot. After the experiment, the sample is cut
(a) Fracture morphology near wellbore along the wellbore. The initiation position of hydraulic
fracture was observed (see fig.6, 10). The two
experiments were initiated from the position of No. 2
hole, and the other five perforated holes had no obvious
initiation. The fracture morphology of the two
experiments was the same, which only formed a single When the pressure of fracturing fluid in wellbore
fracture. It shows that hydraulic fracturing fracture only increases, the circumferential stress of the sample is
initiates at the weakest point. Once there exists the larger than the tensile strength of the rock, the sample
initiation, the other perforation holes are difficult to will initiate along the direction of parallel maximum
initiate. The conclusion is of great significance for principal stress, which can be expressed by the Mohr
cluster perforation in oilfield. The optimization of circle. As is shown in Fig. 13, high pressure fracturing
reservoir stimulation need reasonable stage spacing and fluid injection causes local rise of wellbore and pore
cluster spacing. pressure, which results in fracture initiation. It is the
same as the failure mode of tri-axial rock mechanics
4.3.Kaiser effect experiment. However, fracture’s re-opening and
AE has a memory to its stress history during the cyclic fracture’s propagation mainly affected by fracture
loading and unloading of rock materials. The Kaiser toughness and confining pressure.
effect is used to measure the in-situ stress under uniaxial
loading. Because cement samples have never been
subjected to loading, AE events develop through the
whole experiment, and the AE events mainly generate on
the loading stage before the initiation of fractures. There
are only a few events in the unloading stage. As can be
seen from the fig.12, in the elastic deformation stage of
the sample, the Felicity ratio is larger than 1.0, such a
material memory to its stress history is named the Kaiser
effect. Fig.13 Change of Mohr circle with wellbore pressure
5. CONCLUSION
Fig.12 Relationships among of amplitude of AE event, pump
pressure and time by cyclic injection (1) Compared with general injection, hydraulic
fracturing with cyclic injection can effectively reduce the
4.4.Analysis on mechanism of cyclic injection initiation pressure, which is like the behavior of rock
In both hydraulic fracturing experiments, vertical wells under uniaxial and tri-axial cyclic loading, cyclic
are used. The samples are tight cement, and the injection injection can bring about fatigue.
time is short. The stress distribution around the wellbore (2) For spiral perforation completion wellbore, the
is as follows: hydraulic fracture initiation only starts at the weakest
perforation. Once a fracture is open, other perforation
r PW P0 (1) holes are hard to initiate. The stage spacing and cluster
3Sh SH PW P0 (2) spacing should be chosen reasonably in hydraulic
fracturing in order to optimize the efficiency of reservoir
As is shown, r is the radial stress around the borehole,
stimulation.
is the circumferential stress around the borehole, PW (3) The occurrence of the Kaiser effect before fracture
initiation is the result of pore fluid diffuse to rock and
is the pressure of fracturing fluid in wells, P0 is pore cause the local rise in pore pressure, the failure modes
pressure in the formation. The dry sample is used in the can still be represented by Mohr circle.
experiment, and its value is 0, S H is maximum principal As is presented above, the research is of guiding
significance to choose the proper stage spacing and
stress, S h is the minimum principal stress.
cluster spacing in hydraulic fracturing. Meanwhile, the
exploration to the law of fracture propagation in cyclic
injection is of great importance for the development of 12. Tuokko T, & Poutanen M S. Acoustic emission based
new fracturing technology. rock stress measurement method[C]//ISRM Regional
Symposium-EUROCK. Cavtat: [s. n.], 2009.