ELECTRICAL SYSTEM

HR45-27, HR45-31, HR45-40S, HR45-36L,

HR45-40LS, HR45-45LSX [C227]

PART NO. 1638449 2200 SRM 1266

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Electrical System Table of Contents

TABLE OF CONTENTS

Description ......................................................................................................................................................... 1
Explanation ........................................................................................................................................................ 1
General ........................................................................................................................................................... 1
Location Numbers ..................................................................................................................................... 1
Components ............................................................................................................................................... 1
Connections ............................................................................................................................................... 1
Leads/Wires ............................................................................................................................................... 1
Logic Modules Z1 and Z2 .......................................................................................................................... 1
Common Parts ........................................................................................................................................... 3

This section is for the following models:

HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45-45LSX [C227]

©2007 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
2200 SRM 1266
Description
This manual provides an explanation for the reading of the electrical schematics and a location overview of the
electrical system components.
Explanation
GENERAL
The electrical schematic is laid out on several pages
in Diagrams, YardMaster® 8000 SRM 1293. The
electrical schematic starts with the index pages,
showing on which page the different functions can
be found. Not all functions will apply to your truck.
Each page of the electrical schematic is divided into
41 columns. The column numbers are shown in a
horizontal bar at the top of each page. The meaning
of the reference numbers depends on its layout and
its location. See Figure 1.
Location Numbers
All location numbers are placed between brackets.
The number starts with the page number, followed
by the column number. Example: Relay R5-BR11
(17,33) is shown on page 17 in column 33.
The location number shows at which location a re-
lated function or connection exists. When a compo-
nent is shown with several location numbers, then
a function or connection exists at each of the indi-
cated locations. A location number shown at a relay
refers to the contact belonging to that relay. A lo-
cation number shown next to a contact refers to the
relay belonging to that contact. A location number
shown at the end of a line refers to the location where
this line continues.
Components
Components that can be replaced are indicated by an
encircled reference number. An example is S34 in
Figure 1, pos. 7. These reference numbers are listed
in Table 2 with Hyster part numbers, descriptions,
location in the electrical schematics, and the actual
truck location as shown in Figure 2, Figure 3, Fig-
ure 4, Figure 5, Figure 6, and Figure 8.
Connections
The numbers at the pin connections of the compo-
nents refer to the pin number of that component. For
Explanation
instance, a pin connection number at the relay side
refers to the pin on the relay. The pin connection
number at the plug (for that relay) refers to the pin
on the plug. See Figure 1, item 11.
Leads/Wires
Numbers shown just above a line are used to identify
leads/wires. The same numbers are also printed on
the wires themselves. Example: 322 = wire marked
"322."
Wires with the same number are interconnected and
therefore have the same function. Example: Lead/
wire 15 has function "Battery Ground (negative)."
The actual wires are marked along the entire length
with a wire identification. The wire identification
shows the wire number corresponding with the elec-
trical diagram and the two destinations the wire con-
nects with. See below example.
Example:
BR12D 7 414 S71 8 - Wire marking
BR12D - Destination 1 - component reference
7 - Location 7 in plug BR12D
414 - Wire 414
S71 - Destination 2 - component reference
8 - Location 8 in the connector of S71
Logic Modules Z1 and Z2
The function of Modules Z1 and Z2 is to activate
certain functions depending on inputs received.
The logic between Z controller inputs and outputs
is shown in Diagrams, YardMaster® 8000 SRM
1293. An example for this logic is input ID, which
relates to Engine On. Input ID is compulsory for
allowing functions like derricking and telescoping
to be activated. Note that the Engine On input is
derived from the alternator output voltage. This
implies that a defective alternator may prevent that
derricking and telescoping can be activated.
1
Explanation 2200 SRM 1266

Figure 1. Example Electrical Schematic

2
2200 SRM 1266 Explanation

Legend for Figure 1

1. COLUMN NUMBERS 8. FUNCTION INDICATION OF A PARTICULAR
2. LEAD/WIRE IDENTIFICATION SECTION
3. CABLE LOOM 9. (XX,YY) XX IS PAGE NUMBER REFERENCE, YY
4. PLUG CONNECTION, PIN/CONTACT 34 OF IS COLUMN REFERENCE
PLUG PC2 10. RELAYS
5. FUSE FUNCTION 11. RELAY BASE IDENTIFICATION NUMBER
6. PAGE NUMBER, INDEXES THE PAGE NUMBER 12. CONNECTOR (PLUG) IDENTIFICATION
FOR THE DIFFERENT FUNCTIONS NUMBER
7. REPLACEMENT COMPONENTS (GAUGES,
MOTORS, ALTERNATOR, GENERAL)

Module Z1A is for truck functions, extension Z1B is Table 1. Symbols and Components (Continued)
for the related functions: Sliding Cab and Stabiliz-
ers. Symbol Component
Module Z2A is for spreader fuctions, extension Z2B Starter
is for the related functions: Twist Lock Locking and
Spreader Extension.

Modules Z1A and Z2A have a display that contin-

uously shows which function is being processed or
which possible defect is registered. Fuse

The buttons on the modules are for factory use only

and have been disabled. The modules have an inter-
nal battery that needs to be replaced about every two
years. Circuit breaker with reset
function
Common Parts
Components starting with a letter followed by a num-
ber concern one of the following common parts:
Pin connection
• B = Square type plug base
• BR = Relay base, board for the relays
• BV = Indicator light board
• CI = Circuit board
• E = Electrovalve, solenoid
Connection
• EP = Splice in harness
• F = Fuse
• M = Ground
• P = Plug (Round type)
• R = Relay
• S = Component Relay

Table 1. Symbols and Components

Symbol Component
Battery Meter/gauge

3
Explanation 2200 SRM 1266

Table 1. Symbols and Components (Continued) Table 1. Symbols and Components (Continued)

Symbol Component Symbol Component

Relay contact, normally open Temperature switch, switches on
(relay non-energized) at 120 C (248 F)

Relay contact, normally closed Sensor

(relay non-energized)

Switch Sensor/proximity switch

Switch with push button Sensor

function

Alternator Horn, alarm

Solenoid Diode

Indicator lamp DC motor (electrical)

Pressure switch Load limiter

Cable loom

4
2200 SRM 1266 Explanation

Figure 2. Location of Electrical Components - Hydraulics

5
Explanation 2200 SRM 1266

Figure 3. Location of Electrical Components - Engine and Transmission

6
2200 SRM 1266 Explanation

Figure 4. Location of Electrical Components - Basic Frame

7
Explanation 2200 SRM 1266

Figure 5. Location of Electrical Components - Boom

8
2200 SRM 1266 Explanation

Figure 6. Location of Electrical Components - Spreader

9
Explanation 2200 SRM 1266

Figure 7. Location of Relays and Modules

Legend for Figure 8
1. RELAYS AND MODULES (SEE TABLE 2)
2. APC200
3. FUSES F1 THROUGH F51

Figure 8. Location of Fuses and APC200

10
2200 SRM 1266 Explanation

1. F1 - BATTERY OFF SWITCH, 10A 29. F29 - AIR CONDITIONING PROTECTION

2. F2 - PARKING BRAKE, 3A FUSES, 3A
3. F3 - REVOLUTION COUNTER, HOURMETER, 5A 30. F30 - ELECTRONIC CONTROL UNIT, 3A
4. F4 - FRONT, REAR, ROOF WINDSHIELD WIPER, 31. F31 - ELECTRONIC CONTROL UNIT, 10A
15A 32. F32 - ELECTRONIC CONTROL UNIT, 10A
5. F5 - WINDSHIELD WASHER, ALARM, CONTROL 33. F33 - HYDRAULIC OIL COOLANT, 10A
LIGHTS, AND SENDERS, 5A 34. F34 - EVAPORATOR CONDENSER
6. F6 - CABIN, SPREADER, AND FRAME COMPRESSOR, 15A
WORKING LIGHTS, 20A 35. F35 - NOT USED
7. F7 - BRAKE LIGHTS, TURN SIGNAL INDICATOR 36. F36 - APC200 ELECTRONIC CONTROL UNIT,
LIGHTS, 10A 10A
8. F8 - CABIN, BOOM WORKING LIGHTS, 20A 37. F37 - NOT USED
9. F9 - ROTATING BEACON, 15A 38. F38 - NOT USED
10. F10 - LOGIC MODULE, 3A 39. F39 - BATTERY SHUTOFF, ENGINE START, 10A
11. F11 - SWITCH TEST, 5A 40. F40 - WARNING LIGHTS, 10A
12. F12 - SPREADER SIGNALS, SPREADER 41. F41 - PARKING LIGHTS, 10A
SENSORS, 15A 42. F42 - LH AND RH DOME LIGHT, 5A
13. F13 - SPREADER LEVELING, DERRICKING 43. F43 - CAR RADIO CONVERTER 24V/12V, 10A
UP/DOWN, HYDRAULIC OIL COOLING, 15A 44. F44 - ELECTRONIC ENGINE CONTROLLER,
14. F14 - CONDENSER, 15A 10A
15. F15 - BRAKE LIGHTS, REVERSE LIGHTS, 15A 45. F45 - ELECTRONIC ENGINE CONTROLLER,
16. F16 - HEADLIGHTS, 15A 10A
17. F17 - SPREADER FUNCTIONS, 10A 46. F46 - DISPLAY, 3A
18. F18 - FRONT STABILIZERS, OPTIONAL, 3A 47. F47 - REVOLUTION COUNTER, HOURMETER,
19. F19 - SLIDING CAB, 3A 5A
20. F20 - LOGIC MODULE, 3A 48. F48 - ENGINE PRE-HEATER, 5A
21. F21 - SPREADER ROTATION, SIDESHIFT 49. F49 - ACCELERATOR PEDAL, 5A
SPREADER, 10A 50. F50 - LOGIC MODULE, 15A
22. F22 - TELESCOPING OUT AND IN, DERRICKING 51. F51 - LOGIC MODULE, 15A
UP, 10A 52. F52 - NOT USED
23. F23 - ENGINE STOP, 5A 53. F53 - NOT USED
24. F24 - HEADLIGHTS, HORN, 20A 54. F54 - NOT USED
25. F25 - HORN, 15A 55. F55 - NOT USED
26. F26 - ENGINE ON, 3A 56. F56 - NOT USED
27. F27 - APC200 ELECTRONIC CONTROL UNIT, 57. F57 - NOT USED
10A 58. F58 - NOT USED
28. F28 - NOT USED

Figure 9. Fuse Panel

11
Explanation 2200 SRM 1266

Table 2. Location and Part Numbers of Electrical Components

Item Part Description Location Figure

Number
APC100 1476484 APC100 Section of APC200 16.33 Figure 7
APC200 1633849 APC200 ELECTRONIC UNIT 17.4 Figure 7
BAT1 1492663 12V BATTERY 4.6 Figure 2
BAT2 1492663 12V BATTERY 4.10 Figure 2
BR10C 1469314 5 Relay Board 12.13 Figure 7
BR10D 1469314 5 Relay Board 4.8 Figure 7
BR11C 1469314 5 Relay Board 23.34 Figure 7
BR11D 1469314 5 Relay Board 23.8 Figure 7
BR12C 1469314 5 Relay Board 39.12 Figure 7
BR12D 1469314 5 Relay Board 39.19 Figure 7
BR13C 1469314 5 Relay Board 15.26 Figure 7
BR13D 1469314 5 Relay Board 18.31 Figure 7
BR14C 1469314 5 Relay Board 40.19 Figure 7
BR14D 1469314 5 Relay Board 59.61 Figure 7
BV01 --- Not Used --- Figure 7
BV1 1633873 4 LIGHTS PANEL 4.14 ---
BV2 1633877 4 LIGHTS PANEL 12.18 ---
BV3 1633878 4 LIGHTS PANEL 12.14 ---
BV4 1633879 4 LIGHTS PANEL 12.12 ---
BV5 1633880 4 LIGHTS PANEL 21.5 ---
BZ1A 1633912 Logic Module 57.16 Figure 7
BZ1B 1633913 Logic Module 57.29 Figure 7
BZ2A 1633912 Logic Module 58.16 Figure 7
BZ2B 1633913 Logic Module 58.31 Figure 7
C1-BR10 1469314 5 RELAY BOARD 4.8 Figure 7
C1-BR11 1469314 5 RELAY BOARD 23.8 Figure 7
C1-BR12 1469314 5 RELAY BOARD 39.11 Figure 7
C1-BR13 1469314 5 RELAY BOARD 15.25 Figure 7
C1-BR14 1469314 5 RELAY BOARD 40.18 Figure 7
C1-FUS 1551438 FUSE BOARD 6.2 Figure 9
E1 1634528 SPREADER FLOW 39.30 Figure 2
E13 1520299 Brake Coolant Oil Flow Solenoid 35.40 Figure 4
E14 1520299 Spreader Telescope Extension 46.20 Figure 6

12
2200 SRM 1266 Explanation

Table 2. Location and Part Numbers of Electrical Components (Continued)

Item Part Description Location Figure

Number
E15 1520299 Spreader Telescope Retraction 46.23 Figure 6
E16 1520299 Spreader Left Side Shift 45.32 Figure 6
E17 1520299 Spreader Right Side Shift 45.36 Figure 6
E18 1520299 Left Tilt 52.27 Figure 6
E19 1520299 Right Tilt 52.32 Figure 6
E20 1520299 Spreader Left Rotation 44.28 Figure 6
E21 1520299 Spreader Right Rotation 44.32 Figure 6
E22 1520299 Rotation Brake Releasing 44.36 Figure 6
E23 1520299 Spreader Telescope Low Speed 46.37 Figure 6
E24 1520299 Container Locking 48.31 Figure 6
E25 1520299 Container Releasing 48.35 Figure 6
E49 1633152 Spreader Dampening 51.27 Figure 4
E50 1520299 Front Tilt 51.32 Figure 5
E51 1520299 Rear Tilt 51.38 Figure 5
E54 1633149 Spreader Leveling 26.6 Figure 5
E138 1520299 THROTTLE CUT OFF 9.38 ---
E152 1520299 SPEED LIMIT 9.32 ---
E220 1632878 Starting Assistance 4.38 Figure 4
E227 1632878 Parking Brake Disable 14.34 Figure 4
E287 1632878 Boom Hoist Down 40.34 Figure 2
E289 1632878 Boom Hoist Down 40.36 Figure 2
E290 1632878 Boom Hoist Down Pressure Releasing 40.38 Figure 2
E291 1632878 Boom Hoist Down Pressure Releasing 40.40 Figure 2
E310 1632878 Boom Hoist Down 43.22 Figure 2
E311 1632878 Boom Hoist Up 43.19 Figure 2
E320 1632878 Telescope Retraction 43.27 Figure 2
E321 1632878 Telescope Extension 43.26 Figure 2
F1 1337828 Fuse, Battery OFF Switch, 10A 7 Figure 9
F2 1337828 Parking Brake, 3A 7 Figure 9
F3 370646 Revolution Counter, Hourmeter, 5A 7 Figure 9
F4 1310630 Front, Rear, Roof Windshield Wiper, 15A 7 Figure 9
F5 370646 Windshield Washer, Alarm, Control 7 Figure 9
Lights, And Senders, 5A

13
Explanation 2200 SRM 1266

Table 2. Location and Part Numbers of Electrical Components (Continued)

Item Part Description Location Figure

Number
F6 370648 Cabin, Spreader, And Frame Working 7 Figure 9
Lights, 20A
F7 370647 Brake Lights, Turn Signal Indicator Lights, 10A 7 Figure 9
F8 370648 Cabin, Boom Working Lights, 20A 7 Figure 9
F9 1310630 Rotating Beacon, 15A 7 Figure 9
F10 1337828 Logic Module, 3A 7 Figure 9
F11 370646 Switch Test, 5A 7 Figure 9
F12 131060 Spreader Signals, Spreader Sensors, 15A 7 Figure 9
F13 1310630 Spreader Leveling, Derricking Up/Down, 7 Figure 9
Hydraulic Oil Cooling, 15A
F14 1310630 Condenser, 15A 7 Figure 9
F15 1310630 Brake Lights, Reverse Lights, 15A 7 Figure 9
F16 1310630 Headlights, 15A 7 Figure 9
F17 370647 Spreader Functions, 10A 7 Figure 9
F18 1337828 Front Stabilizers, Optional, 3A 7 Figure 9
F19 1337828 Sliding Cab, 3A 7 Figure 9
F20 1337828 Logic Module, 3A 7 Figure 9
F21 370647 Spreader Rotation, Sideshift Spreader, 10A 7 Figure 9
F22 370647 Telescoping Out And In, Derricking Up, 10A 7 Figure 9
F23 370646 Engine Stop, 5A 7 Figure 9
F24 370648 Headlights, Horn, 20A 7 Figure 9
F25 1310630 Horn, 15A 7 Figure 9
F26 1337828 Engine ON, 3A 4.11 Figure 9
F27 370647 APC200 Electronic Control Unit, 10A 16 Figure 9
F28 --- Not Used --- Figure 9
F29 1337828 Air Conditioning Protection Fuses, 3A 32.15 Figure 9
F30 1337828 Electronic Control Unit, 3A 7 Figure 9
F31 370647 Electronic Control Unit, 10A 7 Figure 9
F32 370647 Electronic Control Unit, 10A 7 Figure 9
F33 370647 Hydraulic Oil Coolant, 10A 7 Figure 9
F34 1310630 Evaporator Condenser Compressor, 15A 7 Figure 9
F35 --- Not Used --- Figure 9
F36 370647 APC200 Electronic Control Unit, 10A 16 Figure 9

14
2200 SRM 1266 Explanation

Table 2. Location and Part Numbers of Electrical Components (Continued)

Item Part Description Location Figure

Number
F37 --- Not Used --- Figure 9
F38 --- Not Used --- Figure 9
F39 370647 Battery Shutoff, Engine Start, 10A 6 Figure 9
F40 370647 Warning Lights, 10A 6 Figure 9
F41 370647 Parking Lights, 10A 6 Figure 9
F42 370646 LH AND RH Dome Light, 5A 6 Figure 9
F43 370647 Car Radio Converter 24V/12V, 10A 6 Figure 9
F44 370647 Electronic Engine Controller, 10A 6 Figure 9
F45 370647 Electronic Engine Controller, 10A 6 Figure 9
F46 1337828 Display, 3A 6 Figure 9
F47 370646 Revolution Counter, Hourmeter, 5A 6 Figure 9

F48 370646 Engine Pre-heater, 5A 6 Figure 9

F49 370646 Accelerator Pedal, 5A 6 Figure 9
F50 1310360 Logic Module, 15A 6 Figure 9
F51 1310630 Logic Module, 15A 6 Figure 9
F52 --- Not Used --- Figure 9
F53 --- Not Used --- Figure 9
F54 --- Not Used --- Figure 9
F55 --- Not Used --- Figure 9
F56 --- Not Used --- Figure 9
F57 --- Not Used --- Figure 9
F58 --- Not Used --- Figure 9
FP1 1640902 Fuse 6.13 Figure 2
FP2 1640902 Fuse 16.40 Figure 3
FP7 1640903 Fuse 4.24 Figure 2
FP9 1640902 Fuse 4.26 Figure 3
HSTD1 --- Standard Hydraulic Override Connection 43.14 Figure 7
HSTD2 --- Standard Hydraulic Override Connection 43.14 Figure 7
M2 --- Sliding Beam Ground 49.39 Figure 6
M3 --- Sliding Beam Ground 49.21 Figure 6
M10 --- Battery Ground 4.4 Figure 2
M11 --- Rear Frame Ground 6.39 Figure 2

15
Explanation 2200 SRM 1266

Table 2. Location and Part Numbers of Electrical Components (Continued)

Item Part Description Location Figure

Number
M20 --- Spreader Ground 27.16 Figure 6
P1 --- Connector Frame-Boom 49.61 Figure 3

P1 --- Connector Boom-Spreader 49.6 Figure 6

P2 --- Connector Frame-Boom 51.27 Figure 3
P2 --- Connector Boom-Spreader 51.27 Figure 6
P4 --- Frame - Boom Connection 20.29 Figure 2
P4 --- Frame - Boom Connection 20.29 Figure 5
P10 --- Boom Head - Spreader Connection 26.6 Figure 5
P10 --- Spreader-Boom Head Connection 26.6 Figure 6
P17 1553223 Engine Override Connector 8.36 ---
P123 --- Frame - Boom Connection 64.4 Figure 5
P123 --- Boom - Spreader Connection 64.4 Figure 5
P3BV --- Gear Box Connection 16.15 Figure 3
P5P --- Sliding Beam - Sliding Electrical Cable 49.12 Figure 6
Connection
P5S --- Sliding Electrical Cable - Spreader Connection 49.12 Figure 6
P7P --- Sliding Beam - Sliding Electrical Cable 49.30 Figure 6
Connection
P7S --- Sliding Electrical Cable - Spreader Connection 49.30 Figure 6
PC1 --- Frame - Cab Connection 7.3 Figure 2
PC2 --- Frame - Cab Connector 13.31 Figure 4
PC3 --- Frame - Cab Connection 48.18 Figure 3
PC4 --- Frame - Cab Connection 13.19 Figure 3
R1 --- APC200 Connection 16.15 Figure 7
R1-BR10 1469315 Horn Relay 23.12 Figure 7
R1-BR11 1469315 Telescope Extension Relay (IQAN only) 40.14 Figure 7
R1-BR12 1469315 Spreader Left Rotation Relay 39.11 Figure 7
R1-BR13 1469315 Transmission Control Neutral Relay 15.26 Figure 7
R1-BR14 1469315 Boom Hoist Down Relay 40.18 Figure 7
R2 --- APC200 Connection 16.13 Figure 7
R2-BR10 1469315 Reverse Light Relay 24.11 Figure 7
R2-BR11 1469315 Boom Hoist Up Relay (IQAN only) 40.16 Figure 7
R2-BR12 1469315 Spreader Right Rotation Relay 39.15 Figure 7

16
2200 SRM 1266 Explanation

Table 2. Location and Part Numbers of Electrical Components (Continued)

Item Part Description Location Figure

Number
R2-BR13 1469315 Engine Shut Down Disable Relay 14.4 Figure 7
R2-BR14 1469315 Boom Hoist Down Pressure Releasing Relay 40.20 Figure 7
R3-BR10 1469315 Air Conditioning Compressor Relay 32.34 Figure 7
R3-BR11 1469315 High Beam Relay 23.7 Figure 7
R3-BR12 1469315 Spreader Left Sideshift Relay 39.18 Figure 7
R3-BR13 1469315 Speed Limit Relay 18.31 Figure 7
R3-BR14 1469315 Transmission Control Neutral Relay 59.5 Figure 7
R4-BR10 1469315 Air Conditioning Motor Relay 32.38 Figure 7
R4-BR11 1469315 Low Beam Relay 23.9 Figure 7
R4-BR12 1469315 Spreader Right Sideshift Relay 39.22 Figure 7
R4-BR13 1469315 Throttle Cut-Off Relay 18.34 Figure 7
R4-BR14 1469315 LMI Override Relay 34.34 Figure 7
R5-BR10 1469315 Engine On Relay 4.8 Figure 7
R5-BR11 1469315 Stop Light Relay 22.30 Figure 7
R5-BR12 1469315 Lighting Switch Power Relay 22.5 Figure 7
R5-BR13 1469315 Parking Brake Relay 15.4 Figure 7
R5-BR14 1469315 Boom Hoist Down Permission Relay 43.38 Figure 7
RD 1633978 Engine Starting 4.35 Figure 3
S1 1512631 Alternator 4.14 Figure 3
S3 1469834 Main Switch 4.20 Figure 2
S4 1551429 Manual/Automatic Transmission Selection 15.16 ---
S5 1487218 Engine Shutdown 14.9 ---
S6 1488354 Radio 31.16 ---
S7 1469333 Clutch Oil Pressure 13.19 Figure 3
S8 1633901 Fuel Gauge 13.10 ---
S9 1469263 Ignition - Starting Switch 5.11 ---
S10 1520209 Spreader Telescope Switch 46.4 ---
S11 1551433 Container Seated Override 47.5 ---
S12 1469193 Boom Hoist Down Pressure Sensor 35.26 Figure 2
S13 1551433 L.M.I. Override 34.30 ---
S14 1587865 Starter 4.20 Figure 3
S15 1469146 Hydraulic Oil Temperature 13.15 Figure 4
S17 1469196 Stop Light Sensor 22.32 Figure 4

17
Explanation 2200 SRM 1266

Table 2. Location and Part Numbers of Electrical Components (Continued)

Item Part Description Location Figure

Number
S20 1470377 Transmission Control 15.25 ---
S21 1551429 Container Automatic Locking 47.17 ---
S22 1594438 Left Reverse Light 24.28 Figure 4
S23 1594438 Right Reverse Light 24.31 Figure 4
S25 1633661 Reverse Gear Audible Alarm 24.35 Figure 4
S26 1469226 Multifunction Audible Alarm 19.37 ---
S27 1477407 Boom Up Position Sensor 20.12 Figure 4
S28 1469129 Boom Retraction Sensor 20.30 ---
S29 1469129 Outrigger High Position Sensor 19.32 ---
S31 1551434 Hazard Switch 21.14 ---
S32 1472507 Blinkers Unit 21.4 ---
S33 1469226 Blinkers Audible Alarm 21.7 ---
S34 1633660 Right Rear Light Unit 21.23 Figure 4
S35 1633660 Left Rear Light Unit 21.25 Figure 4
S37 1579021 Drum Speed Sensor 16.4 Figure 3
S38 1633655 Front Right Headlight 23.26 Figure 4
S39 1633654 Front Left Headlight 23.27 Figure 4
S40 1488123 Horn 23.39 ---
S41 1476406 Cab Door Closed Sensor 25.3 ---
S42 1476406 Cab Door Closed Sensor 25.8 ---
S43 1470947 25 and Greater Boom Angle Sensor 25.14 Figure 4
S44 1594438 Cab Working Light 28.9 ---
S45 1594438 Boom Working Light 27.35 Figure 5
S46 1594438 Chassis Working Light 27.14 Figure 4
S47 1594438 Chassis Working Light 27.12 Figure 4
S48 1594438 Spreader Working Light 27.16 Figure 6
S49 1594438 Spreader Working Light 27.18 Figure 6
S50 1470614 Fuel Gauge 13.17 Figure 4
S51 1594438 Boom Working Light 27.37 Figure 5
S52 1594438 Boom Working Light 27.38 Figure 5
S53 1594438 Boom Working Light 27.39 Figure 5
S54 1594438 Cab Working Light 28.11 ---
S55 1633659 Rotating Beacon 28.32 Figure 4

18
2200 SRM 1266 Explanation

Table 2. Location and Part Numbers of Electrical Components (Continued)

Item Part Description Location Figure

Number
S56 1633659 Rotating Beacon 28.35 Figure 4
S57 1488022 Air Conditioning Compressor 33.14 Figure 3
S58 1552946 Roof Windshield Wiper 30.28 ---
S59 1612333 Output Speed Sensor 16.7 Figure 3
S62 1520168 Rotating Beacon Switch 28.22 ---
S63 1551368 Roof Windshield Wiper Switch 30.29 ---
S64 1520167 Working Light Switch 27.23 ---
S65 1520167 Working Light Switch 28.8 ---
S67 1520167 Working Light Switch 27.3 ---
S68 1612309 Engine Speed Sensor 16.9 Figure 3
S71 1520166 Parking Light Switch 22.12 ---
S72 1589906 Front Outrigger Switch 19.13 ---
S73 1488117 Air Conditioning Switch 32.7 ---
S75 1633886 Parking Brake Control 14.21 ---
S76 1472470 Fuel Gauge/Engine Coolant Temperature 12.33 ---
S77 1469194 Parking Brake Sensor 15.4 Figure 4
S78 1469194 Front Brake Oil Pressure 12.19 Figure 4
S79 1556912 Temperature Sensor 17.4 Figure 3
S80 1488338 Front Windshield Wiper 29.16 ---
S82 1472911 Boom Hoist Pressure Sensor 34.6 ---
S83 1469701 Engine Oil Pressure 9.13 ---
S84 1471902 Anti-tipping Switch 34.6 Figure 4
S85 1520212 Dampening Switch 51.6 ----
S86 1470814 Hydraulic Oil Cooler Sensor 35.10 Figure 4
S87 1470814 Hydraulic Oil Cooler Sensor 35.15 Figure 4
S88 1469222 Transmission Oil Filter Clogging 13.30 ---
S89 1634485 Axle Oil Filter Clogging 13.34 Figure 4
S90 1469700 Engine Coolant Temperature Switch 9.18 ---
S91 1469193 Boom Hoist Up Pressure Sensor 35.32 Figure 2
S92 1633881 Tachometer/Hourmeter 13.8 ---
S93 1477390 Outrigger Down Position Sensor 19.6 ---
S94 1469129 Spreader Telescoping Low Speed Sensor 46.28 Figure 6
S95 1579010 Turbine Speed Sensor 16.13 Figure 3

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Explanation 2200 SRM 1266

Table 2. Location and Part Numbers of Electrical Components (Continued)

Item Part Description Location Figure

Number
S97 1632870 Spreader Controls 50.61 Figure 5
S98 1594438 Frame Working Light 27.14 Figure 4
S99 1594438 Frame Working Light 27.13 Figure 4
S100 1632870 Spreader Controls 50.28 Figure 5
S101 1469129 Container Locking Sensor LH 49.12 Figure 6
S102 1469129 Container Releasing Sensor LH 49.17 Figure 6
S103 1469129 Container Locking Sensor RH 49.30 Figure 6
S104 1469129 Container Releasing Sensor RH 49.36 Figure 6
S105 1469129 Container Seated Sensor LH Front 47.21 Figure 6
S106 1469129 Container Seated Sensor LH Rear 47.26 Figure 6
S107 1469129 Container Seated Sensor RH Front 47.32 Figure 6
S108 1469129 Container Seated Sensor RH Rear 47.36 Figure 6
S109 1633782 Lighting/Windshield Wiper Switch 21.23 ---
S110 1551436 Test Switch 8.26 ---
S111 1633871 Throttle Pedal 8.20 ---
S112 1634485 Hydraulic Oil Filter Clogging 13.37 Figure 4
S113 1526102 Tachometer/Hourmeter 12.28 ---
S114 1551435 Default Codes Switch 8.34 ---
S115 1470943 Cab Rear Position Sensor 25.29 ---
S117 1469696 Engine Coolant Temperature Sensor 9.20 ---
S118 1469129 Throttle Sensor 9.3 ---
S121 1551429 1F/1R Transmission Manual Selection 15.11 ---
S124 1488053 Air Conditioning Motor 33.20 ---
S125 1488053 Air Conditioning Motor 33.22 Figure 4
S130 1470943 Maximum Boom Angle Sensor 26.24 Figure 4
S134 1472511 Container Seated Override Audible Alarm 34.38 ---
S135 1468917 Clutch Pressure/Hydraulic Oil Temperature 12.38 ---
S136 1488341 Windshield Washer 29.13 ---
S139 1551370 Braking Sensor 15.11 ---
S141 1470615 Hydraulic Oil Level 12.21 Figure 4
S142 1469264 Container Lock/Release Switch 48.8 ---
S148 1633890 Boom/Spreader Switch 37.22 ---
S149 1488029 Defrost Thermostat 32.21 ---

20
2200 SRM 1266 Explanation

Table 2. Location and Part Numbers of Electrical Components (Continued)

Item Part Description Location Figure

Number
S151 1488049 Air Conditioning Low Pressure Sensor 32.28 Figure 4
S152 1488048 Air Conditioning High Pressure Sensor 32.32 ---
S153 1488112 Left Ceiling Light 30.6 ---
S154 1488115 Right Ceiling Light 30.10 ---
S158 1488056 Air Conditioning Pressure Sensor 32.21 ---
S159 Cummins Cummins Engine Electronic Unit 8.30 Figure 3
S166 1558594 Left Loud Speaker 31.21 ---
S167 1558594 Right Loud Speaker 31.17 ---
S176 1551439 Windshield Wiper Timer 29.30 ---
S202 1472282 24V/12V Converter 31.20 ---
Z1A 1633912 Logical Relay 57.16 Figure 7
Z1B 1633913 Logical Relay 57.31 Figure 7
Z2A 1633912 Logical Relay 58.16 Figure 7
Z2B 1633913 Logical Relay 58.31 Figure 7

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 TECHNICAL PUBLICATIONS

2200 SRM 1266 6/06 Printed in United Kingdom