Beruflich Dokumente
Kultur Dokumente
BEML
Hebbal Industrial Area, Mysore-570018
INTERNSHIP REPORT
Submitted by:
The company has 9 manufacturing units spread over the following locations:
1.Kolar Gold Fields (KGF) Complex (around 100 Km from Bangalore) Earth
Moving Division, Rail Coach Unit II, Heavy Fabrication Unit and Hydraulic
& Powerline Division.
2. Mysore Complex (around 130 Km from Bangalore) Truck Division and
Engine Division.
3. Bangalore Complex - Rail & Metro Division, Palakkad Complex and
Vignyan Industries, a subsidiary located at Tarikere (around 300 km from
Bangalore) - Steel Castings.
BEML's nationwide network of sales offices enables buyers with
ready access to its wide range of products. Also, the full-fledged service
centers and parts depots offer total equipment care, maintenance contracts and
rehabilitation services.
The Company has drawn up VISION – 2013 with an ambitious
growth rate of 12% CAGR for crossing Rs.5,000 Cr turnovers by 2013-14
coinciding with BEML’s Golden Jubilee year. With this emerging prospects,
BEML has plans to cross Rs.5,000 Cr in the next 2 years and is poised to
achieve Rs.10,000 Cr mark by 2016-17 and the company is gearing up with
necessary infrastructure for achieving the same.
Equipment division
1. Machine shop
Truck Division at Mysuru, located around 130 Kms from Bangalore, was
established in 1986 with a total area of 600 acres. Asia’s biggest Dump Truck
Factory in India is located at Truck Division, Mysuru.
The products manufactured at Truck Division are:
Salient Features :
Sheet Metal
A well-established Sheet metal shop has a band of special
machines and dedicated machines:
Laser cutting machine.
NC shearing machine.
Punch press: 40 - 1000 T
Press Brake: 40 - 500T
Material
Preparation
Optical tracer flame cutting machines
CNC Flame cutting machine.
Shot blasting machine for (Rolled section & Plates).
Shearing M/C to 30 mm capacity with inbuilt Beveling for weld joints.
Manufacturing Facilities
The complex has large sophisticated machines such as CNC
Turning Center, CNC Boring machines, Vertical Turret lathes and
Honing machines in addition to General purpose machines.
3. Fabrication Shop
Under Frame
Foil Roll welding machine for welding of corrugated sheets used for
Floor.
Corrugated rolling machine.
Plasma Cutting machine
Submerged Arc welding sets.
Check & straightening machine for components.
Major Assembly & Erection Shop
Robot Spot Welding Machine.
Roller bending machine for roof skins.
Foil Roll-Welding M/C for Roof, Side wall & End wall
Roof leak test facility
Pre-treatment & Painting Shop
Conveyorised painting booth.
Shot Blasting facilities for Rolled Sections and plates.
Receipt of raw materials
Dumper Spares:
Backed ourselves with sound amenities and talented personnel, we
have emerged as one of the leading firms offering Dumper Spares. These
dumper spares are manufactured using top quality material & latest
technology as per the se norms of industry. Furthermore, these dumper spares
are well tested on various quality parameters by vendor’s experts so as to
dispatch its flawlessness. Our dumper spares are available in different
specifications as per the requirements of customers.
Features:
Easy installation
Less maintenance
Durable standard
Grader:
We have a spares for BEML motor graders. The product range
includes spares of Engine, Transmission, Filters, Ground engaging tools like
Cutting edges, End corners etc in Imported/Indian make to cater the variegated
demands of our precious clients, and we are highly engrossed in providing a wide
range of All Type Ball Bearings. Offered range is largely acknowledged amongst
patrons for their robust designs, high strength and excellent sturdiness. These
products are developed employing highest quality material in guidelines with the
global market standards. These are available as per the client's
demands. Moreover, these ball bearings are available at market leading rates.
Features:
Low maintenance
Suitable for high speeds.
Rust resistant
5. Major Assembly Shop
60ton and above dumpers, graders and water sprinklers are assembled
in this shop.
For purpose of load distribution sometimes 60ton dumpers are also
assembled.
Vehicles assembled are BH100, BH60M, WS70, BG605, BG405
and BG825.
There are 3 bays in this shop which are specifically reserved for
dumpers, graders and water sprinklers each.
Engine, transmission and fuel tank sub assembly are set up in this shop.
Every equipment under goes 20hrs of test drive.
6.Progress
8. Tool Engineering
10.Stores
Metal Storage systems have always been the pioneer in thinking about the well
being of their clients first. Thus, we rank the best in making your life organized and
fulfilled and give you easy expertise in the field of storage systems. We believe that
it is only with organized racking system that the work environment can be suitable.
We have been the pioneers, market leaders and in top among the rung for making
good storage products. Our infrastructure set up is of that good quality that you are
only going to get world-class design, product management and manufacturing from
us. We also offer strong sales support for the better service of all of your needs. The
good point of the team that it gives individual attention and detailing to each of its
client. Thus, once any requirements from client have come, our team will reach the
client place understand actual requirement & restructure the plan as per the client
requirement & convenience. We make sure in the end the client is very happy and
satisfied with whatever they get. So be it any kind of service that you would
require-right form selective pallet racking to angle shelving, we are very good in
giving any and every kind of storage requirement. Thus, being an ISO certified
company, you can be pretty sure that we produce only something that is
intelligently made. We are also very efficient in our post sales period. Thus, after
sales, we give complete storage solution according to client product. We do
thoroughly understand what the client product is, thus, we thoroughly design
storage solution to save our time and even space. We make sure that whatever we
do it is to the convenience of the client and is done in a pocket friendly way. Being
the leading Industrial Storage Rack manufacturers and Heavy-Duty Rack
Manufacturers in entire south India, we have made it possible to supply out highly
value added products available to each and every prestigious client. Being user-
friendly racks, the products and spares which are stored in the rack has become easy
to audit as it is segregated perfectly and sequentially.
11.Shipping
The first step is to select the appropriate packaging for the item that is to be
shipped. Once that is done a trucking company arrives at the factory, loads the
order into a container, which is bolted shut and fitted with a security seal. The
container will not be opened until it reaches its destination. Customs official,
armed with careful evaluation of each container’s documentation, select those
containers for specific inspection. Once cleared by customs, workers unload the
container and the items are now dispatched and assembled in the destination
place
12. Service
Each office in the vast network, is headed by a senior level executive for
product support at pit-head / on-site, for Erection & Commissioning, Maintenance,
Trouble-shooting, Condition Based Monitoring (CBM), Training, Total Support for
Mid-life Overhauling & Major Rehabilitation of Equipment to enhance the
equipment availability & productivity.
BEML has established full-fledged 'Service Training Centres' at KGF, 90 Kms from
Bengaluru, Global Service HQ - Nagpur and Mysore Complex for offering variety
of programs, scheduled round-the-year.
13. Planning
Planning is important to accomplish work
successfully. It covers 8 to 9 wings.
Production Control/Progress- the nerve centre
Based on roll-out schedules loading material to the shop-floors.
Moving the finished components between shops as per routing.
Informing about the storage items to the purchase.
Material and job accounting through system.
Process/ Method planning- the “do like this” process
Determining processes for all the parts and installation.
Determining quality plan for the parts.
Identifying and projecting important tool requirements.
Estimating the requirement of consumables.
Industrial engineering & MIS-the “improvement” process
Based on master production and roll-out schedule determines the load.
Analysing shop capacities and projecting capacity gap for taking
decision for additional bought-out and man-power deployment.
Establishing time for all the processes, as per norms.
Monitoring utilization of men and machines and informing to the
management.
Monitoring improvement projects.
Tool planning- the “enabling” process
Provisioning of tools projected by the process planner.
Maintenance of existing tools.
Estimation and procurement planning for consumable
tools. Facilities planning- the “asset creating” process
Provisioning of necessary machinery, welfare equipment, building and
pc.
Looking for up gradation or modernization of existing facilities
Subcontracting/Outsourcing- the “let me help you” process
Assisting production shops by taking out parts for operations.
Arranging and executing work contracts.
Facilitate cost reduction throughout sourcing.
STAGE 3
Fly wheel housing
Starter fly wheel mounting
Oil pan, dipstick
Oil adopter mounting
Fuel Injection Pump & peeping
Centrifugal filter and bracket
Cylinder head assembly
STAGE 4
Cross head mounting
Rocker arm housing & water pipes
Thermo housing mounting
Rocker arm sub assembly and fuel nozzle
Exhaust & intake manifold
STAGE 5
Turbo charger mounting
Cross over mounting
Air cleaner and connector
Fuel, oil filter and hoses
Tension pulley and ALT mounting
Fan case and belt mounting
22.Spare Parts