RENR3906-02

RENR3907-06
RENR3943-01
RENR3944-02
RENR3945-03
SENR5387-11

Edition 2010

D9R Track-Type Tractor

S/N WDM1-Up
D9R Track-Type Tractor
Page
RENR3906-02
Hydraulic System
Specifications
INDEX 1
Hydraulic Tank and Filter 3
Implement Hydraulic Pump 4
104-1752 Piston Pump (S/N: ACL; WDM) machines only
6E-4863 Piston and Gear Pump Gp (S/N: ABK) machines only
Compensator Valve
Bulldozer Control Valve 7
Bulldozer Tilt Control Valve 9
Dual Tilt Control Valve 11
Ripper Lift Control Valve 12
Ripper Tilt Control Valve 14
Quick-Drop Valve 16
Valve Manifold (Implement Control) 17
Fuel Filter and Lines 18
Bulldozer Lift Cylinder 19
Cylinder Mounting 20
Bulldozer Tilt Cylinder 21
Ripper Lift Cylinder 22
Ripper Tip Cylinder 23
Pin Puller Cylinder 24
Bulldozer Lift and Tilt Control Linkage 25
Procedure to Install 119-7307 Plate
Bulldozer Dual Tilt Control Linkage 27
Ripper Control Linkage 28
Seat Mounting 29
Fender 30
Fender 31
Temperature Switch (Ether Aid) 32
RENR3907-06
Hydraulic System
Systems Operation
INDEX 33
Hydraulic System 37
Operating Principles
Implement Hydraulic System
Bulldozer Circuit
Ripper Circuit
Bulldozer Lift Control Valve 42
HOLD Position
LOWER Position
RAISE Position
QUICK-DROP Position
FLOAT Position
Load Check Valve
Makeup Valve
Bulldozer Tilt Control Valve 45
HOLD Position
TILT LEFT Position
TILT RIGHT Position
Load Check Valve
 Pressure Limiter Valve Operation
Hydraulic Pump - Piston 47
Upstroking
Destroking
Low Pressure Standby
High Pressure Stall (Cutoff)
Implement Control Valve 53
Charging Valve 54
Main Relief Valve 55
Ripper Lift Control Valve 56
HOLD Position
RAISE Position
LOWER Position
Load Check Valve
Makeup Valve
Ripper Tip Control Valve 58
HOLD Position
TIP IN Position
TIP OUT Position
Load Check Valve
Makeup Valve
Line Relief Valve
Inlet Manifold 61
Dual Tilt Control Valve 62
Dual Tilt Operation
Single Tilt Operation
Tip Operation
Pin Puller Hydraulic System 64
Quick-Drop Valve 65
Bulldozer Raise
Bulldozer Slow Lower
Bulldozer Quick Lower
RENR3907-06
Hydraulic System
Testing and Adjusting
Visual Inspection 70
Operational Checks 71
Main Relief Valve - Test and Adjust 72
Introduction
Required Tools
Test Procedure
Adjustment Procedure
Cylinder Cycle Time - Check 74
Lift Cylinder Drift (Bulldozer) - Check 75
Tests
Tilt Cylinder Drift (Bulldozer) - Check 76
Tests
Lift Cylinder Drift (Ripper) - Check 77
Test
Tilt Cylinder Drift (Ripper) - Check 78
Tests
Implement Linkage - Adjust 79
Introduction
Adjustment Procedure (Bulldozer's Linkage)
Adjustment Procedure (Ripper Linkage)
Load Sensing System - Purge 81
 Introduction
Purge Procedure
Signal Resolver Network - Check 82
Introduction
Check Procedure
Standby Pressure (Implement Pump)- Check 83
Introduction
Required Tools
Check Procedure
Margin Pressure (Implement Pump) - Test and Adjust 85
Introduction
Required Tooling
Test Procedure
Adjustment Procedure
Cutoff Pressure (Implement Pump) - Test and Adjust 87
Introduction
Required Tools
Test Procedure
Adjustment Procedure
Charging Valve (Implement) - Test and Adjust 90
Introduction
Required Tools
Test Procedure
Adjustment procedure
Quick-Drop Valve - Test and Adjust 92
Introduction
Test Procedure
Adjustment Procedure
Troubleshooting Procedures 94
Implement System 95
The temperature of the oil is too hot.
Probable Causes
The pump makes unusual noises or the cylinders do not move smoothly.
Probable Causes
There is a large amount of air in the oil.
Probable Causes
There is a loss of oil from the hydraulic system.
Probable Causes
Cycle time of one of the implements is too slow.
Probable Causes
The cycle times of all of the implements are too slow.
Probable Causes
The implement droops when the control lever is moved from the HOLD position to the LIFT position.
Probable Causes
There is too much implement drift.
Probable Causes
One or more of the implement circuits are unstable.
Probable Causes
Implement cycle times are too fast.
Probable Causes
An implement moves with the control lever in the HOLD position.
Probable Causes
There is an excessive pause at the ground line when the bulldozer is lowered.
Probable Causes
The implement surges when the implement is first activated.
Probable Cause
Transmission Hydraulic Control Valve - Remove 531
Removal Procedure
Transmission Hydraulic Control Valve - Disassemble 532
Disassembly Procedure
Transmission Hydraulic Control Valve - Assemble 535
Assembly Procedure
Transmission Hydraulic Control Valve - Install 539
Installation Procedure
Torque Divider - Remove 540
Removal Procedure
Torque Divider - Disassemble 541
Disassembly Procedure
Torque Divider - Assemble 550
Assembly Procedure
Torque Divider - Install 558
Installation Procedure
Torque Converter Outlet Relief Valve - Remove 559
Removal Procedure
Torque Converter Outlet Relief Valve - Disassemble 560
Disassembly Procedure
Torque Converter Outlet Relief Valve - Assemble 561
Assembly Procedure
Torque Converter Outlet Relief Valve - Install 562
Installation Procedure
Transmission and Bevel Gears - Remove 563
Removal Procedure
Transmission and Bevel Gears - Install 567
Installation Procedure
Transmission and Bevel Gears - Separate 570
Separation Procedure
Transmission and Bevel Gears - Connect 571
Connection Procedure
Transmission - Remove 572
Removal Procedure
Transmission - Disassemble 575
Disassembly Procedure
Transmission - Assemble 584
Assembly Procedure
Transmission - Install 594
Installation Procedure
Bevel and Transfer Gears - Disassemble 597
Disassembly Procedure
Bevel and Transfer Gears - Assemble 603
Assembly Procedure
Oil Screen - Remove 611
Removal Procedure
Oil Screen - Install 612
Installation Procedure
Torque Converter Scavenge Pump - Remove 613
Removal Procedure
Torque Converter Scavenge Pump - Disassemble 614
Disassembly Procedure
Torque Converter Scavenge Pump - Assemble 616
Assembly Procedure
Torque Converter Scavenge Pump - Install 618
Installation Procedure
Steering Oil Cooler - Remove 619
Removal Procedure
Steering Oil Cooler - Install 621
Installation Procedure
Brake Control Valve - Remove 622
Removal Procedure
Brake Control Valve - Disassemble 623
Disassembly Procedure
Brake Control Valve - Assemble 624
Assembly Procedure
Brake Control Valve - Install 625
Installation Procedure
 7

Hydraulic System 003 Specifications

D 9 R Tra ck - Type Tr a ct or H ydr a ulic Syst e m , REN R3 9 0 6 - 0 2

Bulldozer Control Valve

, S/N - -

Illustration 1 g00565833
(1) End play ... 0.15 ± 0.08 mm (.006 ± .003 inch)
Note: If necessary, add shims (7) ., (2) Torque for plug ... 145 ± 15 N·m (107 ± 11 lb ft), (3) 2S-2596
Spring
Length under test force ... 7.9 mm (.31 inch)
Test force ... 4.2 ± 0.3 N (.95 ± .07 lb)
Free length after test ... 33.3 mm (1.31 inch)
Outside diameter ... 8.4 mm (.33 inch)
(4) Torque for body assembly ... 145 ± 15 N·m (107 ± 11 lb ft), (5) 108-9402 Spring
Length under test force ... 24.2 mm (0.95 inch)
Test force ... 167.0 ± 13.0 N (37.54 ± 2.92 lb)
Free length after test ... 50.3 mm (1.98 inch)
Outside diameter ... 38.5 mm (1.52 inch)
(6) 7T-0522 Shim
Thickness ... 0.5 mm (.02 inch)
(7) Switch (8) Torque for plug ... 7 ± 3 N·m (5 ± 2 lb ft), (9) Torque for two bolts ... 20 ± 3 N·m (15 ± 2 lb
ft), (10) 106-0916
Length under test force ... 20.0 mm (.79 inch)
Test force ... 3.2 ± .2 N (.72 ± .04 lb)
Free length after test ... 25.4 mm (1.00 inch)
Outside diameter ... 12.5 mm (.49 inch)
(11) 106-0917 Spring

003 : Hydraulic System, Specifications

 173

Machine Systems 026 Disassembly and Assembly

D 9 R Tra ck - Type Tr a ct or M a chin e Syst e m s, REN R3 9 4 3 - 0 1

Bulldozer and Tilt Control Linkage - Install

Installation Procedure
Table 1
Required Tools
Tools Part Number Description Qty
A 1P-0510 Driver Group 1

Illustration 1 g00622949 Illustration 2 g00622944

1. Use Tooling (A) to install bearings (19) .

Illustration 3 g00622946 Illustration 4 g00622941

2. Install lip seal (18) into each side of bearing (19) .
3. Install shaft (14) into bracket (16). Install lever (15) and key (17). Install nut (18), the washer, and the
bolt.
4. Use Tooling (A) to install bearings (13) into lever (11) .

026 : Machine Systems, Disassembly and Assembly

 174

Illustration 5 g00622934 Illustration 6 g00622932

5. Install two lip seals (12) into each side of bearings (13) .
6. Install shaft (10) and lever (11). Use a punch and a hammer to install pin (9) .

Illustration 7 g00622931 Illustration 8 g00622929

7. Put the linkage assembly in position. Install bolt (7) and the washer. Connect linkage (8) .
8. Tighten bolt (7). Install bolt (6) and the washer. Connect linkage (5) .

Illustration 9 g00622911
9. Put plate (4) in position. Install eight bolts (3) and the washers.
10. Install handle (1). Install knob (2) .
11. Install the armrest onto the right side of the console.

026 : Machine Systems, Disassembly and Assembly

 323

Power Train 003 Systems Operation

D 9 R Tra ck - Type Tr a ct or Pow e r Tra in , REN R3 9 4 5 - 0 3

Power Train Hydraulic System

Illustration 1 g02012114
Transmission hydraulic controls, (1) Transmission oil filter (2) Power train oil pump (3) Sump (case and frame) (4) Service
brake control valve (5) Priority valve (6) Speed selector spool (7) Body of selector and pressure control valve (8) Load piston
(9) Sump (transmission case) (10) Modulation relief valve (11) Ratio valve for torque converter (12) Pressure differential
valve (13) Torque converter (14) Outlet relief valve (15) Direction selector spool (16) Manifold (17) Sump (torque converter
housing) (18) Torque converter oil filter (19) Thermal bypass valve (20) Oil cooler (A) Torque converter inlet pressure tap (B)
Pressure tap (P1) (C) Pressure tap (P2) (D) Torque converter inlet (E) System lubrication pressure (F) Torque converter
scavenge pump (G) Transmission scavenge section (H) Transmission charging section (J) Torque converter charging section

Torque converter scavenge pump (F) takes oil from the sump in torque converter housing (13) . The pump
sends the oil to the reservoir in the case of the case and frame (3) .
The hydraulic system for the power train uses a three-section oil pump (2) . The pump is fastened to the
case of the case and frame.
Transmission scavenge section (G) takes oil from the sump in transmission case (9) . The pump sends the
oil to the reservoir in the case of the case and frame (3) .
Transmission charging section (H) and torque converter charging section (J) take oil from the reservoir in
the case of the case and frame (3) . The oil flows through a screen.
Oil from section (H) is sent to the transmission oil filter (1) .
Oil from section (J) is sent to torque converter oil filter (12) .

003 : Power Train, Systems Operation

 550

Power Train 071 Disassembly and Assembly

D 9 R Tra ck - Type Tr a ct or Pow e r Tra in , SEN R5 3 8 7 - 1 1

Torque Divider - Assemble

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1864 Retaining Ring Pliers 1
B 5P-9736 Link Bracket 2
C 1P-0520 Driver Group 1
FT-0553 Adapter 1
D 0S-1618 Bolt 2
6V-7820 Torque Multiplier 1
1. Inspect all parts for wear or damage. Make a replacement, if necessary.

Illustration 1 g00629166 Illustration 2 g00629167

2. Lower the temperature of bearing (66) and sleeve (65) and install using tool (C) .
3. Install large snap ring (57) .

Illustration 3 g00629163 Illustration 4 g00629168

4. Install turbine (62) on turbine hub (59) and torque bolts to 120 ± 15 N·m (89 ± 11 lb ft).
5. Install tooling (B) on housing (60) and fasten an appropriate lifting device. Lower housing (60) on
turbine (62) and turbine hub (59). Use tool (C) to drive housing (60) to turbine hub (59) .

071 : Power Train, Disassembly and Assembly