Electrical filling pump Original operating instructions

acc. to EC Dir. 2006/42/EC for machinery EN

for the refilling of pumps
in centralized lubrication systems

Version 02
 EN Page 2 Notes

Masthead
The original operating instructions with associ-
ated operating instructions in accordance with
EC Machinery Directive 2006/42/EC are an in-
tegral part of the described product and must
be kept for future use.
These original operating instructions were
compiled in accordance with the established
standards and rules for technical documenta-
tion, VDI 4500 and EN 292.
Service
© SKF Lubrication Systems Germany AG
If you have technical questions, please contact
This documentation is protected by copyright. the following addresses:
SKF Lubrication Systems Germany AG re-
serves all rights, including those to the photo- SKF Lubrication Systems Germany AG
mechanical reproduction, duplication, and dis-
tribution by means of special procedures Berlin Plant
(e.g., data processing, data media, and data Motzener Strasse 35/37
networks) of this documentation in whole or in 12277 Berlin
part. Germany
Tel. +49 (0)30 72002-0
Subject to changes in contents and technical Fax +49 (0)30 72002-111
information. www.skf.com/lubrication

Hockenheim Plant
2. Industriestrasse 4
68766 Hockenheim
Germany
Tel. +49 (0)62 05 27-0
Fax +49 (0)62 05 27-101
www.skf.com/lubrication
Operating instructions table of contents
Table of contents
Information concerning EC Declaration
of Conformity 4
Explanation of symbols and signs 5
1. Safety instructions 6
1.1 General information 6
1.2 Intended use 7
1.3 Authorized personnel 7
1.4 Electric shock hazard 8
1.5 System pressure hazard 8
1.7 Hydraulic pressure hazard 8
1.8 Explosion protection information 9
1.9 Pre-commissioning information 9
1.10 Replacing the grease reservoir 9
2. Lubricants 10
2.1 General information 10
2.2 Selection of lubricants 10
2.3 Approved lubricants 11
2.4 Lubricants and the environment 12
2.5 Lubricant hazards 12
Page 3 EN
3. Overview 13 8. Shutdown 23
8.1 Temporary shutdown 23
4. Assembly 14 8.2 Permanent shutdown 23
4.1 Assembly drawing 14
4.2 Setup and attachment 15 9. Faults, causes and remedies 24
4.3 Electrical motor connection 16 Operational malfunctions 24
4.4 Note on the rating plate 17
4.5 Dismantling and disposal 17 10. Maintenance 25
10.1 General information 26
5. Transport, delivery, and storage 18 10.2 Visual inspection 27
5.1 Lubrication units 18
5.2 Electronic and electrical devices 18 11. Technical data 28
5.3 General notes 18
12. Spare parts 29
6. Design and function 19
6.1 Pump operation 19
7. Commissioning 20
7.1 General commissioning 20
7.2 Commissioning 21
7.3 Commissioning malfunctions 22
 EN Page 4
Information concerning EC Declaration of Conformity
The product,
electrical filling pump
series 799-000-3035
is hereby confirmed to comply with the essen-
tial protection requirements stipulated by the
following Directive(s) of the Council on the ap-
proximation of laws of the Member States:
Machinery Directive 2006/42/EC
Low Voltage Devices 2006/95/EC
Electromagnetic Compatibility 2004/108/EC
Notes:
(a) This declaration certifies compliance with
the aforementioned Directives, but does
not constitute a guarantee of
characteristics.
(b) The safety instructions in the documenta-
tion included with the product must be
observed.
Information concerning EC Declaration of Conformity
(c) The commissioning of the products here
certified is prohibited until such time as the
associated documentation has been read
and understood and all safety precautions
have been observed.
(d) The operation of the products at non-
standard supply voltage, as well as non-
adherence to the installation instructions,
can negatively impact the EMC characteris-
tics and electrical safety. more than 0.5 bar at their maximum permis-
We further declare:
T he aforementioned product may, with
reference to EC Directive 97/23/EC con-
cerning pressure equipment, only be used
in accordance with its intended use and in
conformity with the instructions provided
in the documentation. The following must
be observed in this regard:
The product is not designed or certified for use
with fluids from Group I (Hazardous Fluids), as
defined in Article 2, Par. 2 of Directive
RL 67/548/EEC, dated June 27, 1967.
The product is neither designed nor approved
for use in conjunction with gases, liquefied
gases, pressurized gases in solution, vapors
and such fluids whose vapor pressure exceeds
normal atmospheric pressure (1013 mbar) by
sible temperature.
When used in conformity with their intended
use, the products supplied by SKF Lubrication
Systems Germany AG do not reach the limit
values listed in Article 3, Para. 1, Clauses 1.1
to 1.3 and Para. 2 of Directive 97/23/EC. They
are therefore not subject to the requirements
of Annex 1 of the Directive. Consequently, they
do not bear a CE marking in respect of
Directive 97/23/EC. SKF Lubrication Systems
Germany AG classifies them according to
Article 3, Para. 3 of the Directive.
The Declaration of Conformity forms part of
the product documentation and is supplied to-
gether with the product.
Explanation of symbols Page 5 EN

Explanation of symbols and signs

You will find these symbols, which warn of
specific dangers to persons, material assets, or
the environment, next to all safety instructions
in these operating instructions.
Please heed these instructions and proceed
with special care in such cases. Please forward
all safety instructions to other users.
Instructions placed directly on the machines/
grease lubrication pump units, such as:
Arrow indicators You are responsible!
Labels for fluid connections must be
followed and kept in a fully legible Please read the assembly and operating
condition. instructions thoroughly and follow the safety
instructions.

Hazard symbols Indicators used with safety instructions Informational symbols

General hazard and their meaning
DIN 4844-2-W000
Indicator Use Note
Electrical voltage/current
DIN 4844-2-W008 Danger! Danger of bodily injury Prompts an action
Hot surface Warning! Danger of damage to
DIN 4844-2-W026 Used for itemizing
property and the
Danger of being drawn into machinery environment Points out other facts, causes, or
BGV 8A consequences
Note! Provides additional Provides additional information
Slipping hazard information
DIN 4844-2-W028

Warning of potentially explosive

atmosphere
DIN 4844-2-W021
 EN Page 6
1. Safety instructions
1.1 General information
Warning!
These operating instructions must be
read and properly understood by the
assembler and the responsible techni-
cal personnel/operator before assembly
and commissioning.
The safety instructions listed in Chapter 1,
"Safety instructions," of the assembly instruc-
tions also apply without restrictions to these
operating instructions.
In addition to the operating instructions,
general statutory regulations and other
binding regulations for accident preven-
tion and for environmental protection
(recycling/disposal) must be observed
and applied.
Disclaimer of liability
SKF Lubrication Systems shall not be held
liable for damages:
Caused by contaminated or unsuitable
lubricants
Caused by the installation of non-original
SKF components or SKF spare parts
Caused by inappropriate usage
Resulting from improper assembly, configu-
ration or filling
Resulting from improper response to mal-
functions
Independent modification of
system components
Only media approved for these types of
pump units may be used. Unsuitable
media may result in pump unit failure and
potentially severe bodily injury and property
damage.
Operating manual
The operator of the described prod-
uct must ensure that the operating
instructions are read and understood
by all persons responsible for assembly,
operation, maintenance, and repair of
the product. The operating instructions
must be kept readily available.
Note that the operating instructions
form part of the product and must
accompany the product if sold to a new
owner.
The described product is manufactured in ac-
cordance with the generally accepted rules and
standards of industry practice and with occu-
pational safety and accident prevention regula-
tions. Risks may, however, arise from its usage
and may result in physical harm to persons or
damage to other material assets. Therefore the
product may only be used in proper technical
condition and in observance of the operating
instructions. In particular, any malfunctions
which may affect safety must be remedied
immediately.
Operating manual
In addition to the operating instructions,
statutory regulations and other general
regulations for accident prevention
and environmental protection must be
observed and applied.
1.2 Intended use
The filling pumps deliver greases up
to NLGI Grade 2.
Only media approved for these types of pump
units may be used. Unsuitable media may re-
sult in pump unit failure and potentially severe
bodily injury and property damage.
Page 7 EN
1.3 Authorized personnel
Only qualified technical personnel may install,
operate, maintain, and repair the products de-
scribed in the operating instructions. Qualified
technical personnel are persons who have
been trained, assigned and instructed by the
operator of the final product into which the de-
scribed product is incorporated. Such persons
are familiar with the relevant standards, rules,
accident prevention regulations, and assembly
conditions as a result of their training, experi-
ence, and instruction. They are authorized to
identify and perform necessary actions while
avoiding any risks which may arise. The
definition of qualified personnel and the prohi-
bition against employing non-qualified person-
nel are laid down in DIN VDE 0105 and
IEC 364.
 EN Page 8
1.4 Electric shock hazard
Significant bodily injury and property damage
may result from improperly connected
products.
Danger!
Work on products that have not been
de-energized may result in bodily injury.
Assembly, maintenance and repair work
may only be performed on products
that have been de-energized by
qualified technical personnel. The
supply voltage must be switched off
before opening any of the product's
components.
1.5 System pressure hazard
Lubrication systems are pressurized
during operation. Centralized lubrication
systems must therefore be depressur-
ized before starting assembly, main-
tenance or repair work, or any system
modifications or system repairs.
1.6 Hoisting hazard
The filling pump can be transported
using a crane. Never stand under the
load during transport. Ensure that
nobody is present below the load during
transport.
Operating manual
1.7 Hydraulic pressure hazard
The described product is pressurized
during operation. The product must
therefore be depressurized before
starting assembly, maintenance or re-
pair work, or any system modifications
or system repairs.
Depending on the model design, the
product may be able to be operated
hydraulically.
Operating manual
1.8 Explosion protection information
Danger!
Only the pump models tested and
approved by SKF Lubrication Systems
Germany AG in accordance with ATEX
Directive 94/9/EC are permitted to be
used in areas with explosion protec-
tion. The relevant class of protection is
engraved on the pump's rating plate.
When filling lubricant into the pump, make
sure the lubricant is clean. The reservoir
must be filled in good time.
1.9 Pre-commissioning information
Commissioning is prohibited until these
operating instructions have been read
and understood.
Inspect the filling pump for external
damage before each use. See Chapter
10.2.
Page 9 EN
1.10 Replacing the grease reservoir
When replacing the grease reservoir,
ensure that the palm grips are tight-
ened and have been secured against
loosening using the spring clips.
 EN Page 10
2. Lubricants
2.1 General information
All products from SKF Lubrication
Systems may be used only for their
intended purpose and in accordance
with the information in the product's
operating instructions.
Intended use is the use of the products for the
purpose of providing centralized lubrication/
lubrication of bearings and friction points using
lubricants within the physical usage limits
which can be found in the documentation for
the devices, e.g., operating instructions and the
product descriptions, e.g., technical drawings
and catalogs.
Particular attention is called to the fact that
hazardous materials of any kind, especially the
materials classified as hazardous by EC
Directive 67/548/EEC, Article 2, Para. 2, may
only be filled into SKF centralized lubrication
systems and components and delivered and/or
distributed with the same after consultation
with and written approval from SKF
Lubrication Systems Germany AG.
No products manufactured by SKF Lubrication
Systems are approved for use in conjunction
with gases, liquefied gases, pressurized gases
in solution, vapors, or such fluids whose vapor
pressure exceeds normal atmospheric pres-
sure (1013 mbar) by more than 0.5 bar at
their maximum permissible temperature.
Other media which are neither lubricants nor
hazardous substances may only be fed after
consultation with and written approval from
SKF Lubrication Systems .
SKF Lubrication Systems considers lubricants
to be a component of the system design which
must be factored into the selection of compo-
nents and the design of centralized lubrication
systems. The lubricating properties of the lu-
bricants are critically important in these
considerations.
Operating manual
2.2 Selection of lubricants
Observe the instructions from the
machine manufacturer regarding the
lubricants that are to be used.
Warning!
The amount of lubricant required at
a lubrication point is specified by the
bearing or machine manufacturer. It
must be ensured that the required
quantity of lubricant is provided to the
lubrication point. The lubrication point
may otherwise not receive adequate
lubrication, which can lead to damage
and failure of the bearing.
The selection of a lubricant suitable for the lu-
brication task is made by the machine/system
manufacturer and/or the operator of the ma-
chine/system in cooperation with the lubricant
supplier.
The bearings/friction points that require lubri-
cation, their expected load during operation,
and the expected ambient conditions are taken
into account during selection, with consider-
ation of economic and environmental aspects.
Operating manual Page 11 EN

2.3 Approved lubricants

Where necessary, SKF Lubrication Warning! Oils and base oils may be mineral, synthetic
Systems supports customers in the Only lubricants approved for the prod- and/or rapidly biodegradable. Consistency
selection of suitable components for uct may be used. Unsuitable lubricants agents and additives may be added depending
feeding the selected lubricant and in can lead to failure of the product and on the operating conditions.
the planning and design of a centralized damage to property. Note that in rare cases, there may be lubri-
lubrication system. cants whose properties are within permissible
Warning! limit values but whose other characteristics
Please contact SKF Lubrication Systems if you Different lubricants must not be mixed, render them unsuitable for use in centralized
have further questions regarding lubricants. as mixing may result in damage and lubrication systems. For example, synthetic lu-
Lubricants can be tested in the company's lab- necessitate costly and complicated bricants may be incompatible with elastomers.
oratory for their suitability for pumping in cen- cleaning of the product/lubrication sys-
tralized lubrication systems (e.g., "bleeding"). tem. It is recommended that an indica-
tion of the lubricant in use be attached
You can request an overview of the lubricant to the lubricant reservoir in order to
tests offered by SKF Lubrication Systems from prevent accidental mixing of lubricants.
the company's service department.
The product described here can be operated
using lubricants that meet the specifications in
the technical data. Depending on the product
design, these lubricants may be oils, fluid
greases, or greases.
 EN Page 12
2.4 Lubricants and the environment
Warning!
Lubricants can contaminate soil and
bodies of water. Lubricants must be
properly used and disposed of. Observe
the local regulations and laws regarding
the disposal of lubricants.
It is important to note that lubricants are envi-
ronmentally hazardous, flammable substances
which require special precautionary measures
during transport, storage, and processing.
Consult the safety data sheet from the lubri-
cant manufacturer for information regarding
transport, storage, processing, and environ-
mental hazards of the lubricant that will be
used.
The safety data sheet for a lubricant can be re-
quested from the lubricant manufacturer.
Operating manual
2.5 Lubricant hazards
Danger! Warning!
Filling pumps must always be free of Follow the safety instructions on the
leaks. Leaking lubricant is hazardous lubricant's safety data sheet.
due to the risk of slipping and injury.
Beware of any lubricant leaking out Lubricants are a hazardous substance. The
during assembly, operation, mainte- safety instructions on the lubricant's safety
nance, and repair of centralized lubrica- data sheet must be strictly followed. The safety
tion systems. Leaks must be sealed data sheet for a lubricant can be requested
without delay. from the lubricant manufacturer.
Lubricant leaking from centralized lubrication
systems is a serious hazard. Leaking lubricant
can create risks that may result in physical
harm to persons or damage to other material
assets.
Operating manual Page 13 EN

3. Overview

Item Description Pump components

1. Gear pump unit
7
2 Remote control
6
3 Mains plug

4 Grease pail

5 Grease pail bottom with tie-rod 1

6 Handle 8
7 Suspension point
9
8 Pressure regulating valve
3
9 Vent
2
10 Cotter pin 10

5
 EN Page 14 Operating manual

4. Assembly

4.1 Assembly drawing

General
If specifically requested, the gear pump, intake
tube and filling hose can be pre-filled with a Gear pump
with grease pail cover
lubricating grease specified by the customer.
Filling hose

Cotter pin

Tie-rod with palm grip

Grease follower plate

900
ca. 900
Intake tube
Ø300

approx.
375...380
16 kg Mobil Oil pail
or
18 kg SKF pail
Grease pail bottom Ø40

Ø265...272
Ø345
Operating manual Page 15 EN

4.2 Setup and attachment Handle Suspension

point
• Unscrew palm grip (item 1) (4x) from tie- • Screw all four palm grips removed in first
rod (item 2). step onto the tie-rods and tighten by hand.
• Remove lower hexagon nuts • Secure each palm grip using the cotter pins
(4xM10-WAF17) from tie-rod (item 2). fixed to the reservoir cover. Insert the cot-
• Screw all tie-rods (item 2) with metal ter pins (item 8) into the appropriate holes 7
brackets (item 4) into tapped holes on in the tie-rods.
bottom of pail. • The pump with grease pail may only be 8
• Center the filled grease pail (item 5). transported by the handle. For crane
hooks, use the available suspension point.
Mounting direction
• Align all four metal brackets (item 4) with
diameter of grease pail and tighten by fixing
the hexagon nuts (WAF17) using a tool.
Intake hole
• Remove cover of grease pail and insert Lifting bracket
grease follower plate (item 6) (lifting bracket Item Description (top side)
on top). 1 Palm grip
• Open intake hole on pump (item 7) by re- 2 Tie-rod 6
moving adhesive tape/cap. Place the pump 3 M10 hexagon nut 1
with reservoir cover centered by the four 4 Metal bracket 2
tie-rods and the hole in the grease follower 5 Grease pail
5
plate onto the grease pail. 6 Grease follower plate
7 Pump element 4
8 Cotter pin 3
 EN Page 16 Operating manual

4.3 Electrical motor connection

Connect the pump unit motor to the mains Circuit breaker

plug according to the voltage specifications on
the motor rating plate. The pump is actuated
by pressing the button on the remote control.
The pump delivers lubricant as long as the
button is pressed. A circuit breaker on the mo-
tor's terminal box protects the motor against
overload.

4.3.1 Motor ratings

Motor output . . . . . . . . 0.18 kW

Operating voltage . . . . 1 x 230 V; 50 Hz Mains plug
for pump
(with running capacitor)
Motor speed . . . . . . . . 1400 rpm
Operating mode . . . . . S1
Insulation class . . . . . . - F
Protection class . . . . . . IP 54

push-button for Remote control

Operating manual
4.4 Note on the rating plate
The rating plate on the pump unit provides
important data such as the order number,
barcode, operating voltage and serial number.
To avoid loss of this data in case the rating
plate becomes illegible, these characteristics
should be entered in the following table.
 Enter key data from rating plate in the
following table.
Order number
Power supply
Barcode
Serial number
Page 17 EN
4.5 Dismantling and disposal Warning!
These operating instructions must be
Warning! read and properly understood by the
The applicable national environmen- assembler and the responsible technical
tal regulations and statutes are to personnel/operator before assembly.
be adhered to when dismantling and
disposing the pump units.
The product can also be returned to
SKF Lubrication Systems for disposal, in
which case the customer is responsible
for reimbursing the costs incurred.
 EN Page 18
5. Transport, delivery, and storage
SKF Lubrication Systems products are pack-
aged in accordance with standard commercial
practice according to the regulations of the re-
cipient's country and DIN ISO 9001. During
transport, safe handling must be ensured and
the product must be protected from mechani-
cal effects such as impacts. The transport
packaging must be marked "Do not drop!".
Warning!
The product must not be tilted or
dropped.
There are no restrictions for land, air or sea
transport.
After receipt of the shipment, the product(s)
must be inspected for damage and for com-
pleteness according to the shipping documents.
The packaging material must be kept until any
discrepancies are resolved.
SKF Lubrication Systems products are subject
to the following storage conditions:
5.1 Lubrication units
Ambient conditions: dry and dust-free
surroundings, storage in well ventilated
dry area
Storage time: max. 24 months
Permissible humidity: < 65%
Storage temperature: 10 - 40°C
Light: avoid direct sun or UV exposure
and shield nearby sources of heat
5.2 Electronic and electrical devices
Ambient conditions: dry and dust-free
surroundings, storage in well ventilated
dry area
Storage time: max. 24 months
Permissible humidity: < 65%
Storage temperature: 10 - 40°C
Light: avoid direct sun or UV exposure and
shield nearby sources of heat
5. Transport, delivery, and storage
5.3 General notes
The product(s) can be enveloped in plastic
film to provide low-dust storage
Protect against ground moisture by
storing on a shelf or wooden pallet
Bright-finished metallic surfaces, espe-
cially wearing parts and assembly surfac-
es, must be protected using long-term
anti-corrosive agents before storage
At approx. 6-month intervals: Check
forcorrosion. If there are signs of corro-
sion, reapply anti-corrosive agents
Drives must be protected from mechanical
damage
3. Transport, delivery, and storage Page 19 EN

6. Design and function

6.1 Pump operation

Ball valve vent
The pump operates according to the same
principle as an external gear pump. The pump
is driven by a worm gear drive motor. The ro- Worm gear drive motor
tary motion of the gears generates a negative Pressure regulating valve
pressure in the gear chamber. The pumped
medium is now delivered into the filling hose External gear pump
with coupling socket through the intake tube
and the gear chamber. Air pockets can be de-
tected through the inspection window and re-
moved by opening the ball valve. A fixed pres-
Filling hose with
sure regulating valve secures the pump against coupling socket
overpressure.
Gears/Gear chamber

Intake tube
 EN Page 20
7. Commissioning
The product described here functions auto-
matically. The lubricant transport in the lubri-
cation lines should, however, be subjected to
regular visual inspection.
The lubricant fill level in the lubricant reservoir
should likewise be subjected to regular visual
inspection. If the lubricant fill level is too low,
lubricant needs to be added up to the maxi-
mum mark or the grease pail needs to be
replaced.
Observe the instructions from the
machine manufacturer regarding the
lubricants that are to be used.
Warning!
Only fill using clean lubricant and an
appropriate device. Contaminated
lubricants can result in severe system
malfunction. The lubricant reservoir
must be filled without introducing
bubbles.
Warning!
Different lubricants cannot be mixed,
as mixing may result in damage and
necessitate costly and complicated
cleaning of the product/centralized
lubrication system.
It is recommended that an indication of
the lubricant in use be attached to the
lubricant reservoir in order to prevent
accidental mixing of lubricants.
7. Commissioning
7.1 General commissioning
Before the product is commissioned, all elec-
trical connections must be inspected.
The lubricant may only be fed without bubbles.
The lubricant reservoir must be filled with
clean lubricant without introducing bubbles.
The product is then operated until lubricant
without bubbles is discharged at the lubricant
outlet.
The process of venting the centralized lubrica-
tion system can be facilitated by:
Opening the ball valve for venting.
Opening the ends of the main pipes until
lubricant without bubbles is discharged.
Filling long pipe sections before connect-
ing to the lubrication points.
7. Commissioning Page 21 EN

7.2 Commissioning Warning!

Observe the max. mark on the pump
 Assemble pump unit  Fill pump to maximum fill level. that will be filled.
(see 4.2) with filled grease pail  After filling is complete, remove the Do not overfill under any circumstances!
(16 kg Mobil Oil or 18 kg SKF) mains connection and rewind cable This creates a risk of contamination
 Unwind electrical cable from handle and and hose onto handle. Reinsert hose- and, if the pressure relief valve is miss-
establish mains connection using mains coupling socket into filler coupling on ing, a risk of the the pump reservoir
plug. pump. breaking.
Mains voltage must match the specifi-  The fill level of the grease pail can be
cation on the motor rating plate and the visually inspected through the holes in
corporate logo. the cover.
 Loosen hose-coupling socket from
pump and unwind hose with remote
control cable from handle.
 Connect coupling socket to filler socket
on the pump that will be filled. Start
pump. The pump delivers lubricant as
long as the electrical button is actuated.
 EN Page 22 7. Commissioning/malfunctions

7.3 Commissioning malfunctions

Warning!
In cases of functional failure, always make sure that all technical specifications have been
complied with in the existing operating conditions.

Malfunction Cause Remedy

Displacement volume and/or
delivery pressure too low
Air in the pump (gear chamber)
Driveshaft rotating in wrong direction
Driveshaft speed is too low
Gears are not rotating
- Vent using ball valve on pump housing
and leave open until grease without bubbles discharges
- Check electrical connections and voltage
- Check electrical connections
- Remove foreign substances if gears are jammed
- Replace motor if necessary

No delivery Air in the pump - Vent using ball valve on pump housing
and leave open until grease without bubbles discharges
Empty grease pail - Replace grease pail with full grease pail
Drive motor does not run - Check electrical connections
- Clean motor
- Replace geared motor if necessary
- Actuate circuit breaker on terminal box
8. Shutdown
8. Shutdown
8.1 Temporary shutdown
The described product can be temporarily shut
down by disconnecting the electrical and hy-
draulic supply connections. The safety instruc-
tions must be observed when doing so.
If the product is to be shut down for an ex-
tended period of time, follow the instructions
in Chapter 5, "Transport, delivery, and storage,"
of these operating instructions.
To recommission the product, follow the in-
structions in the Chapters "Assembly" and
"Commissioning" in the assembly instructions
and operating instructions.
Page 23 EN
8.2 Permanent shutdown
If the product will be permanently shut down,
the local regulations and laws regarding the
disposal of contaminated equipment must be
observed.
Lubricants can contaminate soil and bodies of
water.
Warning!
Lubricants must be properly used and
disposed of. Observe the local regula-
tions and laws regarding the disposal of
lubricants.
The product can also be returned to SKF
Lubrication Systems for disposal, in which case
the customer is responsible for reimbursing
the costs incurred.
 EN Page 24 9. Faults, causes and remedies

9. Faults, causes and remedies

Operational malfunctions

Malfunction Cause Remedy

 isplacement volume and/or

D Air in the pump - Vent using ball valve on pump housing
delivery pressure too low and leave open until grease without bubbles discharges
Gear chamber and gears clogged with old, - Clean gear chamber and gears
hardened grease or dirt

Driveshaft speed is too low - Check electrical connections and voltage

(visual inspection through inspection - Lubricant temperature is too low, warm if necessary
window) - Replace motor if necessary

No delivery Empty grease pail - Replace grease pail with full grease pail
Motor stopped - Check electrical connections
- Replace geared motor if necessary
- Replace electrical button if necessary
10. Maintenance
10. Maintenance
Danger!
Work on products that have not been
de-energized may result in bodily injury.
Assembly, maintenance and repair work
may only be performed on products
that have been de-energized by quali-
fied technical personnel. The supply
voltage must be switched off before
opening any of the product's compo-
nents.
Products from SKF Lubrication Systems are
low-maintenance. However, all connections
and fittings must be regularly inspected for
proper seating to ensure proper function and
to prevent hazards from arising.
If necessary, the product can be cleaned using
mild cleaning agents that are compatible with
the product's materials (non-alkaline, non-
soap). For safety reasons, the product should
be disconnected from the power supply and
the hydraulic connection.
It must be ensured that no cleaning agent en-
ters the interior of the product during cleaning.
It is not necessary to clean the interior of the
product if the product is operated normally and
intercompatible lubricants are used.
The interior of the product must be cleaned if
incorrect or contaminated lubricant is acciden-
tally filled into the product. If this occurs,
please contact the Service department of SKF
Lubrication Systems for assistance.
Page 25 EN
Dismantling of the product or individual
parts thereof within the statutory war-
ranty period is not permitted and voids
any claims.
Only original spare parts from SKF
Lubrication Systems may be used.
Arbitrary alterations to products and the
use of non-original spare parts and ac-
cessories are not permitted and nullify
the statutory warranty.
SKF Lubrication Systems shall not be held li-
able for damages resulting from improperly
performed assembly, maintenance and repair
work on the product.
 EN Page 26 10. Maintenance

10.1 General information

The filling pumps function without mainte- Only feed with clean grease. The purity
nance in principle. However, make sure that of the lubricants used is the decisive
the grease level does not fall below the pump's factor in the service life of the pump
intake hole, in order to prevent air being drawn and the lubricated machinery elements.
into the gear chamber. If a synthetic grease is
used as the pumped fluid, consult the lubricant
manufacturer beforehand to find out whether
it will attack the seals (Perbunan) and whether
it can be mixed with the previous lubricant.
10. Maintenance Page 27 EN

10.2 Visual inspection

Visual inspection every 48 operating hours

4
Item Component Check 1

1 Geared motor Inspect fan slots on fan impeller for

contamination.

Inspect for loosened screw unions.

Inspect for undesired grease discharge.

5
1 Geared motor Inspect for loose cable connections and
2 Mains plug damage
2
3 Remote control
3
4 Handle and tie-rod Inspect fixing nuts every 4 weeks
and tighten as necessary

5 Gear pump Inspect for contamination and damage

 EN Page 28 11. Technical data

11. Technical data

Electrical drum pump

Characteristics

Mounting position . . . . Vertical Delivery volume

Temperature range . . . . -10 °C to +40 °C of pump . . . . . . . . . . . . Approx. 0.5 kg/min
at 20 °C and using
For grease pail . . . . . . . 16 kg Mobil Oil or Mobilith SHC 460WT 1)
18 kg SKF
Ø internal . . . . . . . . . . . 265 ... 272 mm Operating pressure . . Pressure regulating
Internal height . . . . . . . 375 ... 380 mm valve set to 60 bar

Dry weight . . . . . . . . . 26 kg

(without grease pail) Approved lubricants
in NLGI Grade 2:
Motor
see "Motor ratings" table, see page 16 Mobilith SHC460WT
and rating plate, see page 17 SKF LGWM2/18
Fuse protection-Supply voltag ... 10 A SKF LGEP2/18
Pump
Type . . . . . . . . . . . . . . . Gear pump Other greases are available on request.
1 outlet

1) Changes in temperature and lubricant may significantly affect the delivery rate
12. Spare parts Page 29 EN

12. Spare parts

Spare parts

Item Part no. Description

1 24-6882-0064 Geared motor,
complete with cable
2 995-001-889 Pressure regulating 1
valve 4
3 24-1751-2914 Intake tube
2
4 24-1751-2915 Handle
6
7
5 24-1952-2031 Grease follower plate
12
6 24-1868-3429 Filling hose
13
8
7 995-001-500 Coupling socket
5 11
8 24-0413-3486 Cover, complete

9 24-0413-3485 Bottom, complete

3
10 44-0717-2321 Tie-rod
10
11 95-2051-6335 Palm grip
Ø 40
12 996-000-214 Chandelier chain
9
13 95-0025-11024 Cotter pin
EN Page 30
Page 31 EN
951-170-020-EN

The contents of this publication are the copyright of the publisher and may not be re-
produced in whole or in part without permission of SKF Lubrication Systems Germany
AG. Every care has been taken to ensure the accuracy of the information contained in
this publication. But no liability can be accepted for any loss or damage, whether direct,
indirect or consequential arising out of use of the information contained herein.
All SKF products may be used only for their intended purpose as described in these as-
sembly instructions with associated operating instructions. If assembly/operating in-
structions are supplied together with the products, they must be read and followed. Not
all lubricants can be fed using centralized lubrication systems. SKF can, on request, in-
spect the feedability of the lubricant selected by the user in centralized lubrication sys-
tems. Lubrication systems and their components manufactured by SKF are not ap-
proved for use in conjunction with gases, liquefied gases, pressurized gases in solution,
vapors or such fluids whose vapor pressure exceeds normal atmospheric pressure
(1013 mbar) by more than 0.5 bar at their maximum permissible temperature.
Particular attention is called to the fact that hazardous materials of any kind, especially
the materials classified as hazardous by EC Directive 67/548/EEC, Article 2, Para. 2,
may only be filled into SKF centralized lubrication systems and components and delivered
and/or distributed with the same after consultation with and written approval from SKF.

SKF Lubrication Systems Germany AG SKF Lubrication Systems Germany AG

Motzener Strasse 35/37 ·12277 Berlin · Germany 2. Industriestraße 4 · 68766 Hockenheim · Germany
PO Box 970444 · 12704 Berlin · Germany
Tel. +49 (0)30 72002-0 · Fax +49 (0)30 72002-111 Tel. +49 (0)62 05 27-0 · Fax +49 (0)62 05 27-101
www.skf.com/lubrication www.skf.com/lubrication