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HACCP for Hard Candy

Finished Product Profile

Common Name:
(e.g. name, type, size) Hard Candy

Process:
(e.g. heat treated, shelf stable, low moisture) Shelf stable candies; aw= 0.50 to 0.55

How is it to be used:
(e.g. ready to consume, heat and consume) Ready to eat as purchased

Type of packaging:
(e.g. plastic, glass, modified atmosphere) Packaged in cardboard sealends or flexible film pouch
packaging

Length of shelf life:


(e.g. length of time and temperature conditions) Facility specific

Where will it be sold (intended


consumers): Sold to the general public via retail outlets, wholesalers,
(e.g. general public, wholesalers, retail) etc.

Labeling Instructions:
(e.g. preparation, best when used by date) Detail Manufacturing and Best By code here

Is special distribution necessary:


(e.g. ambient, frozen, refrigerated) Ambient conditions required (65°F to 75°F and less
than 55% relative humidity)

HACCP Coordinator: Add appropriate name and title here


HACCP for Hard Candy
Ingredient Hazard Analysis
Preventive/Prerequisite programs
Likely Risk in effect or corrective
Ingredient in order High, Medium, or Low action to assure
of quantity Known hazards Probability Severity finished product safety
Granulated sugar B: None low low
C: None low low
P: Foreign matter low low COA; Bulk Ingred Receiving policy
Corn syrup B: None low low
C: None low low
P: Foreign matter low low COA; Bulk Ingred Receiving policy
Water B: E. Coli low low Annual quality report
C: None low low
P: Foreign matter low low In-line filtration
Flavors B: None low low
C: None low low
P: Foreign matter low low COA
FD&C colors B: None low low
C: None low low
P: Foreign matter low low COA
Rework B: Associate handling low low GMP/Glove Use prereq programs
C: None low low
P: Foreign matter low low COA
HACCP for Hard Candy
Hazard Analysis and CCP Justifications

CCP
Hazard Analysis
Processing Step (introduced, controlled, or Justification of decision and preventative measures
enhanced here)

Receive packaging B: Cross contamination GMPs, Sanitation SOPs and employee training to prevent cross contamination No
supplies of "clean" areas by dust,
personnel
C: Pkg has unapproved Supplier Certificate of Analysis (COA) and Letter of guarantee No
inks/solvents/lead/etc
P: Foreign material Letters of guarantee No
Plant history with supplier indicates compliance
Receive bulk B: Cross contamination GMPs, Sanitation SOPs and employee training to prevent cross contamination No
ingredients of "clean" areas by dust,
personnel
C: None
P: Foreign material Letters of guarantee; in-line strainers; plant history No
with supplier indicates compliance; See prerequisite programs - Bulk
Ingredient Receiving policy and Inspection/Testing SOP's
Receive non-bulk B: Cross contamination GMPs, Sanitation SOPs and employee training to prevent cross contamination No
ingredients of "clean" areas by dust,
personnel
C: None
P: Foreign material See prerequisite programs - Receiving procedures and Inspection/Testing SOP's No
Storage of packaging B: Cross contamination GMPs, Sanitation SOPs and employee training to prevent cross contamination No
materials of "clean" areas by dust,
personnel
C: None
P: Foreign material See prerequisite programs - Pest Control policy and Sanitation SOP's No
Storage B: Yeast/mold Weekly monitoring of liquid sugar and corn syrup pH to prevent growth; finished No
of bulk product water activity growth of yeast or mold; UV light protection
ingredients See prerequsite program - UV Light policy
C: None
P: Foreign material or See prerequisite programs - Pest Control policy and Sanitation SOP's No
infestation
Storage of non bulk B: Cross contamination GMPs, Sanitation SOPs and employee training to prevent cross contamination No
ingredients of "clean" areas by dust,
personnel
C: None
P: Foreign material or See prerequisite programs - Pest Control policy and Sanitation SOP's No
infestation
Pre-weigh B: Associate handling See prerequisite programs - Good Manufacturing Practices (GMP's) policy No
non-bulk and Glove policy
ingredients C: None
P: None
Addition of B: Associate handling See prerequisite program - GMP policy and Glove policy No
rework C: None
P: Foreign material See prerequisite programs - Rework policy, Foreign Matter policy, No
Strainer policy, Returned Goods policy
Mixing B: Potential for cross See prerequisite program - GMP policy and Glove policy No
contamination due to
equipment/handling
C: None
P: Foreign material See prerequisite programs - Strainer policy and Magnet policy No
Cooking B: Potential for cross See prerequisite program - GMP policy and Glove policy
contamination due to
equipment/handling
C: None
P: Foreign See prerequisite programs - Strainer policy and Magnet policy No
material/metals
Forming B: Potential for cross See prerequisite program - GMP policy and Glove policy
contamination due to
equipment/handling
C: None
P: None
Sizing B: Potential for cross See prerequisite program - GMP policy and Glove policy
contamination due to
equipment/handling
C: None
P: None See prerequisite programs - Foreign Matter policy No
Packaging B: Associate handling See prerequisite programs - GMP policy and Glove policy No
C: Unapproved food Supplier Certificate of Analysis (COA) and Letter of guarantee
additives
P: Foreign material See Metal Detection Policy Yes
CCP 2
Finished product B: None
storage C: None
P: Infestation See prerequisite programs - Pest Control policy and Sanitation SOP's No
Shipping B: None
C: None
P: None Refrigerated shipping
HACCP for Hard Candy
Hazard Analysis and CCP Justifications

Critical Justify Justify Justify Justify


Significant
Control Critical Limit decision - decision - decision - decision - Corrective Action Records Verification
Hazard
Point what how frequency who
Packaged goods must Pass test Foreign
pass through a metal material Before each Daily record
object
detector calibrated with through and run and review
CCP2 - Process Re-screen, hold for record
Metal 1.0mm ferrous, 1.5 mm Magnets check metal every 2
Packaging Operator evaluation or reject Incident Quarterly process
non-ferrous and sensitivity hours during
stainless steel test with test each run report review
spheres wand Hold notice