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G. Hemalatha
Associate Professor, Department of Civil Engineering,
Karunya University, Coimbatore, Tamil Nadu, India
ABSTRACT
Insulated Concrete Form (ICF) is an emerging construction technology using the interlocking
of Expanded Polystyrene (EPS) sheet with poured in place concrete. Expanded Polystyrene has
many advantages like lighter in weight, good thermal insulation, moisture resistant, durable,
acoustic absorption, low thermal conductivity, etc., In this study, the properties of EPS were
determined by the standard procedure as per IS 4671:1984, compression behavior of ICF and
bondage between EPS and concrete were analyzed using ICF specimens casted using M25 grade
concrete. Two types of ICF specimens were casted with corrugated EPS and Plain EPS and using
different densities of 4,8,12 kg/m3and varying thickness of 50 mm and 100 mm EPS. The results
show that the compressive strength of ICF blocks casted with plain EPS was higher than the
samples casted with corrugated EPS as well as results show that good bondage exist between EPS
and concrete for plain and corrugated EPS without adding any bonding agent while casting and
when compared to plain concrete all the ICF blocks exhibit tremendous ductile nature of failure.
Key words: EPS sheet, Insulated Concrete Form, load-deflection curve, compressive strength.
Ductility ratio.
Cite this Article: A. Arun Solomon and G. Hemalatha. Inspection of Properties of Expanded
Polystyrene (EPS), Compressive Behaviour, Bond and Analytical Examination of Insulated
Concrete Form (ICF) Blocks Using Different Densities of EPS. International Journal of Civil
Engineering and Technology, 8(1), 2017, pp. 209–221.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=1
1. INTRODUCTION
The rapid growth of population in India has increased the demand for residential, commercial and
industrial structures. It is expected that the construction sector needs to build a structure with maximum
benefit like cost, time of construction, disaster resistant, flexible to construct, etc., ICF systems of
construction is an emerging technology that provides light weight, faster construction and many more
advantages. Common applications for this method of construction are low-rise buildings, with property
uses ranging from residential to commercial and to industrial. Insulated Concrete Form (ICF) is made by
interlocking of Expanded Polystyrene (EPS) sheets and the cavity filled with concrete that holds EPS
together during the curing operation and remains in place permanently afterwards to serve as thermal
insulators. Figure 1 shows the typical ICF model made with interlocked EPS blocks. ICF are becoming
widely used today for a full range of building designs including residential theaters, schools and hospitals
[1, 2].
consumption and infiltration data measured using a blower door tester. The extensive energy saving
analysis was carried out using simulated Energy Plus model and U value was determined for the wall and
RC frame with varying parameters and concluded that by Energy Utilization Index non-insulated block of
50 mm EPS can be preferred to decrease cost and increase thermal mass insulation over 30 % when
compared to other models and the yearly energy consumption saving up to 20000 kWh per villa as well as
reduction of CO2 emission up to 7.6 tons per household can be achieved.
L. Smakosz and J. Tejchman [7] examined experimentally the characteristics and behavior of
composite structural insulated panels (CSIP) developed by Glass Fibre Reinforced Magnesia Cement
Boards as face sheets and expanded polystyrene foam (EPS) as a core. The properties of used material in
terms of compression, tension, bending and shear were tabulated. Various properties were examined
through different test by using large and small scale specimens. It was found that CSIP panel has enormous
potential in terms of crushing debonding and load bearing, however, it was also mentioned that when
compared to traditional Structural Insulated Panel (SIP) CSIP panels were failed by brittle nature.
From the study, it is understood that EPS can be a prime material for construction and many research
are under progress with EPS, though ICF walls has limited research reports. ICF considered in this paper is
fabricated using M25 grade concrete with three different densities of EPS is 4, 8, 12 kg/m3 and two varying
thickness of 50 and 100 mm. The compression and flexure properties of different densities of EPS were
evaluated as per IS4671:1984 [10]. The compression behavior of ICF blocks made with different densities
and varying thickness of EPS was examined using computerized universal testing machine. Bonding nature
was analyzed using corrugated EPS and plain EPS. The results indicate that 12 kg density 100 mm thick
EPS exhibits good ductile nature when compared to other ICF blocks, but there was not much variation in
compression strength. EPS also displayed a high level of bonding with concrete without addition of any
admixture.
2. EXPERIMENTAL INVESTIGATION
Initially, to understand the compressive nature of ICF wall, ICF blocks were cast and tested for
compressive load. This paper examines the properties of EPS and investigates the compressive behavior of
ICF blocks with corrugated and plain EPS as well as to observe bonding nature between EPS and concrete
Figure 3 Collected Samples for Figure 4 Typical testing arrangement for compression
Compression and Flexure test test of EPS
Figure 5 Fully Compressed 100 thick EPS Figure 6 Tested samples compared with fresh
while testing samples
0.25 140
Maximum Contraction
Compressive Strength Mpa
120
0.2
100
0.15 80
mm
0.1 60
40
0.05
20
0 0
1 2 3 4 5 6 1 2 3 4 5 6
Sample ID Sample ID
0.5 60
Maximum Contraction
Flexural Strength MPa
0.4 50
40
0.3
mm
30
0.2 20
0.1 10
0
0
1 2 3 4 5 6
1 2 3 4 5 6
Sample ID Sample ID
Figure 12 Typical Interlocked corrugated EPS by 6mm MS rod ready for concreting
Figure 13 Typical Casted ICF blocks with corrugated EPS Figure 14 Typical Casted ICF blocks with plain EPS
2.7. Discussion
The main objective of this paper was to find the basic properties of EPS as per code and to analyze
compression behavior of ICF specimens and to examine the bonding nature between EPS and concrete. It
is evaluated that, compressive strength of EPS varies from 0.15 to 0.21 MPa and flexural strength varies
from 0.1 to 0.41 MPa.
350
4 Kg-50 mm With
300 Corrugation
8-Kg-50 mm With
250 Corrugation
12 Kg-50 mm
Load kN
200 With Corrugation
4 kg-50 mm with
150
plain EPS
100 8 kg-50 mm with
plain EPS
50 12 kg-50 mm
With Plain EPS
0 Plain Concrete
0 5 Deflection mm10 15
300
4 Kg-100 mm
250 with
corrugation
8 kg-100 mm
200 with
Load kN
corrugation
150 12 Kg-100 mm
with
corrugation
100 4 kg 100 mm
with plain EPS
50
8 kg 100 mm
0 with plain EPS
0 5 10
Deflection mm15 20 25
10
9
Compressive Strength MPa
8 With Corrugation
7
With plain EPS
6
5
4
3
2
1
0
1 2 3 4 5 6
Sample ID
35.00
Ductility Ratio
30.00
Without Corrugation
25.00
With Corrugation
20.00
15.00
10.00
5.00
0.00
1 2 3 4 5 6
Sample ID
http://www.iaeme.com/IJCIET
IJCIET/index.asp 219 editor@iaeme.com
A. Arun Solomon and G. Hemalatha
load vs. deflection graph (figure 18 & 19). And it was noticed that, ICF blocks with plain EPShas higher
compressive strength (figure 20) when compared to the ICF blocks with corrugated EPS. The compressive
strength of corrugated EPS might have reduced due to decreased concrete quantity because of corrugation.
Simultaneously, zero disintegration was observed in the joint between EPS and concrete, though without
the addition of admixtures. Hence it could be concluded that, provision of the corrugation is not needed to
increase bonding property between EPS and concrete. From the analyses for ductility ratio, it could be
concluded that, ICF specimen with 12 kg density 100 mm thick plain EPS on both sides of the concrete
provides increased ductility to the structure.
3. CONCLUSIONS
From the experimental investigation the following conclusions are drawn.
• It was observed that, the compressive strength of EPS varies from 0.15 to 0.21 MPa and the flexural strength
of EPS varies from 0.1 to 0.41 MPa. The compressive and flexural strength of EPS is not directly related to
the density of that specimen. It is observed that there is a decrease in compressive and flexural strength even
though an increase in density.
• When compared to ICF blocks with corrugated EPS, plain EPS ICF blocks exhibited better compressive
strength due to the reason that more concrete is present. No debonding was observed after failure without
adding any bonding agent to concrete. This indicates that, there was no need to go for corrugated EPS to
make ICF block to increase bonding property.
• A total of 24 ICF specimens and 2 plain concrete specimens were casted for compression tests. 12 ICF
specimens were casted using plain EPS and 12 ICF specimens were casted using corrugated EPS with three
different densities of 4, 8 and 12 kg/m3 and two varying thickness of 50 mm and 100 mm EPS. Membrane
curing was adopted to cure all the samples and after 28 days, compression test was carried out on 100 T
capacity computerized universal testing machine. Load vs. deflection curve was plotted for all the tested
specimens. Brittle failure was observed in the plain concrete specimen and ductile failures were observed in
the ICF specimens.
• ICF specimens with 100 mm EPS exhibited larger deformation after attaining peak load. Among the tested
specimens, 12 kg density 100 mm thick EPS had maximum deflection of 23.4 mm when compared to other
ICF specimens.
• The ductility ratio was plotted and observed that 12 kg density 100 mm thick EPS provides more ductility of
29.25 when compared to other specimens.
• No disintegration was observed in any of the EPS sheets during failure.
REFERENCES
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