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1366

FOOD TECHNOLOGY

Worldwide regulation of frying fats and oils

D
eep-fat frying is a complex
method of food preparation in
which many reactions take
place in the frying oil. resulting in
oxidative and hydrolytic degradation TIW ~/ •..... prq1tlTOd frw INFORM by 1Ja.UI
and polymerization of the oil. A num- Flm,OII<. t1/tit< U.s. FotNItIIId Drq _.
ber of studies carried out during the lion, ~. D.C, It 11 __ Oft G pR~OII
past 50 years showed that thermally
......, tit< 1993AOCS_ Mutbtg and E>q>osi·
oxidized oil can affect the growth of
test animals. On the other hand. addi- _.FI,._u._~t1/tIt<AOCS.
tional studies indicated that optimal
frying conditions cause no significant
change in the fatty acid composition
of frying oils and no toxicity in lest trol of frying fat quality and is 402(a)(3)1. In addition, FDA's retail
animals. Safety and other aspects of employed as a routine regulatory test food protection code (currently under
deep-fat frying technology were dis- in The Netherlands. revision) contains a set of standards to
cussed at an Institute of Food Tech- Many laboratory tests have been assure hygienic practices and adequate
nologists symposium in 1990 (I). proposed for quality assessment of operation and maintenance of equip-
frying oils (Table I). Also. a number ment in food establishments.
Frying oil quality of quick tests have become available. The U.S. Depanment of Agricul-
Recognizing Ihal the quality of fried permitting inspectors and operators to ture (USDA) Food Safety and Inspec-
foods is affected by the quality of the screen oils easily at the fryer. These tion Service's Meat and Poultry
frying fat, the German Society for Fat include the Oxifrit Test (redox indica- Inspection Manual (6) contains some
Science (Deutsche Gesellschafl fur tor) and the Fritest (carbonyl com- general guidelines for frying meat and
Feuwissenscnaft. DGF) organized two pounds) distributed by E. Merck, poultry products. The USDA guide-
symposia on frying fats and oils in the Darmstadt. Germany. and the Veri-Fry lines allow antioxidants and antifoam-
19705 (2.3). Following the 1979 sym- quick tests available from Libra labo- ing agents in frying fats. Large
posium. the DGF proposed that polar ratories. Metuchen. New Jersey. amounts of sediment and free fatty
compounds be detennined as a com- acid content in excess of 2% "are
plement to the traditional organoleptic U.S. regulations usual indications that frying fats are
(sensory) evaluation of frying oil The Food and Drug Administration unwholesome and require recondition-
quality. This method (4), involving (FDA) has not established specific reg- ing or replacement." The manual also
chromatography on a silica gel col- ulations to control me quality of frying contains guidelines for cleanup of fry-
umn, became a standard reference oils since it has not been determined ing equipment. USDA recently initiat-
method in a number of European that frying oils used in deep-frying ed a program to reevaluate the health
countries concerned with possible operations may be injurious to health. risks from deep-fat frying.
health risk to consumers from improp- However. frying oils are subject to con- Inquiries were made during
er or excessive use of fats and oils for trol under the general provisions of the 1989-19921035 U.S. cities and a1150
frying. Detennination of dimeric and Federal Food, Drug and Cosmetic Act, U.S. state health departments and food
polymeric triglycerides (DPTG) by which states that a food is considered control agencies to determine what
gel permeation Chromatography (5) to be adulterated if it "contains any laws and regulations were available
also has become widely used for con- poisonous or deleterious substance for controlling the use of frying fats
which may and oils in restaurants and food pro-
render it inju- cessing establishments. A total of 24
rious to cities and 36 states responded. The
Table 1
health" (Sec. replies indicated mat there are no spe-
Laboratory quality control tests
402(8)( I)). 0' cific regulations in U.S. cities and
Acid value Smoke point Epoxides if it "consists slates other than those assuring that
in whole or in fats and oils used in food service
Carbonyl value vtscosuy Iodine value part of filthy, establishments are obtained from
Cyclic fany acids Volatiles DPTG putrid or approved sources and are not adulter-
Dielectric constant Anisidine value Refractive index decomposed ated. Many of the health departments
TQ(a1polar compounds Color TBA test substance, or responded that there are no specific
Fatly acid composition Free fany acids Diene value if it is other- regulations for frying fats except as
Peroxide value wise unfit for provided in Title 2 I of the Code of
food" [Sec. Federal Regulations and the FDA

INFORM. Vol. 4. 00.12 (Decembef 1993)


1367

requires that deep-fat frying be carried


Table 2
SUrvey 01 trying tat and trled-tood ",gul.Uona:
out in accordance with good manufac-
list 01 other countries contaCfedO turing practice and comply with state
and territory food regulations. Solid
Algeria Hungary Peru fat for deep-fat frying should comply
Australia Iceland Philippines with the following: (a) moisture, not
Austria India Poland more than 3 g/kg; (b) free fatty acids,
Belgium Indonesia Portugal not more than I g/kg; (c) slip melting
Brazil Ireland Russia point. not less than 38"C and not more
Canada Israel Saudi Arabia than 49°C; (d) peroxide value. not
China Italy Singapore
more than 2 meq/kg; (e) gallates. net
China-Taiwan Japan South Africa
xceee more than 0.) g/kg; and (f) clean fla-
Colombia Spain
Costa Ria Kuwair Sweden vor and absence of objectionable odor.
Denmark Luxembourg Switzerland Liquid fat for deep frying should com-
England Malaysia Thailand ply with similar requirements for
Egypt Mexico Thnisia moisture. free fatty acids, peroxide
finland M""",,. Turkey value and gallate content. In addition.
france The Netherlands United Arab Emirates saturated fatty acid content should not
Oe...many New Zealand Uruguay exceed 500 g/kg of total fatty acids.
Hong Kong Norway Venezuela Fats for deep frying should not con-
Pakistan
tain mineral oil or more than 50 g/kg
of erucic acid.
The Victoria Health Department
pointed out that municipal councils are
Food Service Sanitation Manual of establishments. Additional informa- responsible for surveillance of food
1976. The San Francisco Health tion on conrrol of frying fats and oils premises. Frying oils are subject to col-
Department pointed OUI that although in these and several other countries is lection and analysis for iodine value.
cooking rats and oils are not addressed outlined below. saponification value, unsaponifiable
in the California Unifonn Retail Food Austria. The Austrian Codex AIi- matter. acid value and peroxide value
Facilities Law, inspectors check for mentarius (Austrian Foodstuffs Book). as well as qualitative tests for adulter-
color, sediments, excessive smoke and 3rd edition. Chapter B 30, stales that ants. Some local councils have begun
odors of oils used in cooking. and cor- frying fats should not exhibit an using Oxifrit Test kits 10 determine
rections are made through replace- unpleasant odor and taste, unaccept- degree of deterioration of frying fats
ment of the cooking oils. able appearance (dark color. foaming). used in kitchens and bakeries.
Several states reported an interest or high level of carbonaceous residue. Belgium. A royal decree issued in
in passing legislation or amending Also, frying fat should not have an 1974 defined quality standards for
regulations to require food establish- acid value greater than 2.5. smoke edible fats and oils. An additional
ments to inform customers of the type point under 170"C, total polar com- royal decree issued in 1978 authorized
of cooking oil used in food prepara- pounds above 27% or oxidized fall), additives in edible oils, including up
tion and the percentage of saturated acids insoluble in petroleum ether to 3 mg/kg of dimethylpolysiloxane in
fat present in the cooking oil. above I%. Frying fats should not be frying oils. Oils intended for frying
heated above 180"C. are required to be labeled "Oil for
Regulations in other countries Australia. The National Food Frying," and dimethylpolysiloxane. if
A survey also was carried out during Authority, established in August 1992. present. must be listed on me label. A
1990-1992 of regulations for frying is responsible for selling food stan- law (royal decree) issued in 1988 (7)
fats and oils and fried food in other dards that are enforced by the states forbids preparation of fried foods in
countries. Fifty-two countries were and territories under their own food frying fats heated above 180"e or
contacted (Table 2). Thirty-one coun- laws. Fats and oils for frying are not with a free fatty acid content above
tries responded. including J7 of 20 presently governed in detail by the 2.5%. DPTG above 10%, total polar
European countries. Austria. Belgium, 1987 Australian Food Standards compounds above 25%, viscosity
France, Hungary. Italy and Spain have Code. However, the code. which pre- greater than 37 mPa-sec at 50"C (food
specific laws. regulations or standards scribes standards for various foods fats) or 27 mPa-sec at 50"e (food oils)
for frying oils. Other countries sur- including frying oils. slates that edible or smoke point under no"e. Frying
veyed have no specific laws or regula- fats and oils used as frying oils may oils and fats may not contain more
tions for frying fats. although several contain sorbitans and polysorbates as than 2% linolenic acid. The law
coururies (Germany, The Netherlands. well as not more than 10 mg/kg of specifically forbids preparation of
Switzerland. Finland. Norway and 4imethylpolysiloxanc. fried foods in equipment not provided
Sweden) enforce measures for practi- Australian Defense Force Specifi- with temperature control.
cal control in restaurants and fast-food cation 5-5-2 (November 1984) France. A constitutional law in

INFORM, Vol. 4, 00.12 (December 1993)


1368

FOOD TECHNOLOGY

Italy. The Ministry of Health issued


Table 3
a regulation on Jan. 1, 1991. for fats
Guidelines for analysis of Irylng tats In Finland
and oils used for frying "to prevent
Sensory evaluation (smell, taste. color) possible risks to consumers from
Toml polar compounds Maximum 25% improper or excessive use of fats for
Acid value Vegetable oils, 2,0 frying." The regulation specifies the
Solid fats. 2.5 following: (a) use only those oils and
Smoke point Vegetable oils. minimum, ISO°C fats for frying that are resistant to
Solid fats. minimum, 170ac heat: (b) ovoid frying temperatures
Fritesr Vegetable oils, maximum 2 (scale 1-3) above 180"C; (c) total polar com-
Oxifril Test Below 3 (scale 1-4)
pounds should not be more than 25
Food oil sensor Below 4 (scale 0-6)
g/IOO g, (d) prepare the food to be
fried properly. avoiding as much as
possible the presence of water and the
1905 empowered French authorities to DGF recommended allowing no more addition of salt and spices, which
regulate food preparation and to speci- than 27% total polar compounds in accelerate changes in the frying fats:
fy conditions for analysis (8). A 1973 food fats. (e) allow excess oil to drain from the
regulation specified that deep-frying Hungary. There are no mandatory food after frying to avoid absorption
fats should nOI contain more than 2% regulations in Hungary for control of of excessive oil by the food; (f)
linolenic acid. Synthetic antioxidants frying fat quality. Standard No. MSz- change the oil frequently; check the
(butylated bydroxyamsote. butylated 08-1907-87, valid as of Jan. 6. 1988, quality of the oil or fat during frying;
hydroxy toluene, gallatcs) are permit- recommends determination of total do not use the oil too long as indicated
ted, as are natural tocopherol concen- polar compounds for estimation of fat by darkened color. viscosity and ten-
trates in oils and fats intended for quality as follows: below 25%. accept- dency to smoke; (g) filter the oil if it
industrial use (minimum 5-kg contain- able quality; between 25 and 30%, fry- will be reused and clean the filter and
ers). Silicone additives are prohibited. ing fat should be changed; and more fryer; charred crust, viscous oily
Decree No. 86-857 of July 18, 1986, than 30%. frying fat is unusable. residue, or old oil will accelerate alter-
specifies that fats and oils with more The National Institute of Food ation of the oil; (h) avoid "recondi-
than 25% total polar compounds are Hygiene and Nutrition has recom- tioning" the oil (addition of fresh oil);
unfit for human consumption (8). mended that iron and copper fryers fresh oil is altered rapidly in contact
Germany. There are no specific should not be used. frying tempera- with used oil; and (i) protect the fry-
laws or regulations in Germany for tures should be kept between 160 and ing oils and fats from light.
control of frying fats. However, the 180"C, fat having a smoke point Japan. There are no formal regu-
recommendations resulting from the below 180"C should be discarded lations in Japan controlling the quali-
two OGF symposia on frying fats because it indicates deterioration, and ty of frying oils. However, with
(2.3) generally are applied to control the surface-to-volume ratio of fryers regard 10 food establishments. sever-
of edible fats and oils and frying fats. should be minimized. Sunflower oil al guidelines are available for deter-
These recommendations were estab- may be used for up to 8-10 hours of mining when to discard frying oils:
lished following reports of gastroin- frying if treated carefully. Corn oil (a) if the smoke point is less than
testinal distress after eating fried may be used for 10-13 hours. and lard l70"C, (b) if the acid value is more
foods. According to A. Seher of the for 18-20 hours if treated carefully. than 2.5 and (c) if the carbonyl value
Federal Institute for Fat Research in After frying, the oil should be filtered is more than 50.
MUnster. an epidemiological study and stored at a low temperature. Dete- Luxembourg. There are no specific
was unable to link abused fats with riorated frying oils should ncr be used regulations for frying fats in Luxem-
these episodes, but it revealed that for human consumption or for animal bourg. However, the general regula-
many restaurants were abusing fats, feed. tions in force for all foods also apply
particularly those frying meaty foods. Israel. Although Israel has no spe- to frying fats. For practical control in
According to the 1973 OGF rec- cific regulations for cooking and fry- food establishments that prepare fried
ommendations, used frying fats are ing oils, guidelines published by the foods, the food inspector uses E.
considered to be deteriorated if (a) Swedish National Food Administra- Merck's Fritesr. If the Fritest is posi-
taste or flavor is unacceptable; (b) the tion (9) are recommended for applica- tive. then the frying fat is checked for
smoke point is below 170"C and the tion by Food Control Administration free fatly acids. total polar com-
content of oxidized fatty acids insolu- inspectors. Israel's Food Control pounds. and taste, color. odor and
ble in petroleum ether is 0.75% or Administration submitted a request to appearance.
higher; or (c) the content of oxidized the Standards Institution of Israel in The Netherlands. Food laws in The
fatty acids insoluble in petroleum 1992 that a requirement for total polar Netherlands are enforced by 16 food
ether is higher than 1.0%. After devel- compounds be added to the vegetable inspection services, each covering an
opment of the method for determining oil standard, but the request was inspection area of about one million
total polar compounds in 1979. the rejected. inhabitants. Inspectors sample frying

INFORM, Vol. 4, 00.12 (December 1993)


1369

oil or fat in restaurants, snack bars,


Table 4
fish shops, etc. Samples are brought to Swedish National Food Administration's guidelines for deep-fat frying
the laboratory where they are checked
for odor, taste, acid value and DPTG
content. The frying fat or oil is "unfit I. Allthe fat in the deep-fat fryer must be changed before it starts smoking or foaming.
for human consumption" if the acid Use e.g., Food Oil Sensor or Oxifrit Test to indicate when it is time to change.
value is higher than 4.5 and/or the
DPTG content is higher than 16%. 2. Strain the fat and clean the fryer once a day. Rinse carefully after cleaning. Solid
Portugal. There are no specific material in the fat and detergent residues accelerate breakdown of the fat. Store
regulations for frying fats and oils in strained fats at room temperature or at lower temperatures in a covered stainless-steel
Portugal. However, the Ministry of vessel. If iron pots are used, they should be rinsed only with hOIwater. Detergents
Agriculture's Food Quality Institute remove the protective film of polymerized fat that builds up during use.
examines frying and cooking oils for
color and odor and by E. Merck's 3. The frying temperature should be 160-180°C (320-356°F). At lower temperatures,
Fritest and Oxifrit Test and Libra Lab- the product absorbs more fat. At higher temperatures, the fat deteriorates quicker.
oratories' Veri-Fry quick test. If posi-
tive, the oils are analyzed for content 4. Use fat thai is specially intended for frying.
of total polar compounds.
Scandinavian countries. The Scan- 5. Avoid salting or seasoning the fried food over the fryer. Salt or seasoning can acceler-
dinavian countries have no specific ate breakdown of the fat.
laws or regulations applicable to fry-
ing fats. General regulations applica- 6. Lower the temperature when nor frying and protect the fat from light.
ble to edible fats and oils apply to fry-
ing fats. Norway's laws require foods 7. The fryer should have no iron, copper or brass pans that come in contact with the
to be free of pollutants and toxic sub- heated fat.
stances, and specify that only toco-
pherols and citric acid may be added 8. Keep a constant level of fat in the fryer. Fry a little at a time to keep the temperature
as antioxidants to fats and oils. For as even as possible. Prefry when large amounts are to be prepared.
practical control in restaurants and
fast-food establishments, Norwegian 9. Use a separate fryer, if possible, for frying potatoes. The fat deteriorates more rapidly
inspectors may use organoleptic eval- when meat or fish is fried than when only potatoes are fried.
uation or the Fritest. In Sweden, the
Oxifrit Test is used as a quick test, and Caution: Do not overheat. If the fat temperature rises above 300°C (572°F), the far may
the method for total polar compounds start to bum.
is used as a reference method.
In Finland, fats are considered
spoiled when evaluation of color, odor ed on choice of kettle material (stain- program approved by control officials.
and taste is less than I (on a scale of I less steel is recommended) and proper The NFA has recommended use of me
to 5), or when that acid value is use and cleaning of the frying equip- Oxifrit Test as part of compulsory
greater than 2.5 and the smoke point is ment. Lastly, an inspection form is quality control programs. In Sweden,
less than 170°C (10). Vegetable oils presented (Figure 1) to be filled out by antifoam agents, such as silicones, are
are spoiled when evaluation of color, the health inspector and provided to not permitted in frying oils because
odor and taste is less than I, or the the food laboratory. they mask the natural foaming in dete-
Fritest is greater man 2, the acid value The Swedish National Food riorated oils.
is greater than 2 and the smoke point Administration (NFA) prepared a doc- Spain. Royal decrees of 1981 and
is below 180°C; or the iodine value ument in 1989 presenting advice and 1983 regulate the transportation, pro-
decrease (compared to that of the guidelines on handling frying fats. A cessing and commerce of edible fats
unused oil) is greater than 16, the acid summary of the NFA guidelines is and oils but are not applicable to fry-
value is more than 2, and the smoke shown in Table 4. An English edition ing. However, a recent decree protect-
point is below 180°C. These guide- was issued in June 1990 (9). Its pur- ing consumers (11) specifies that fry-
lines have been in use since 1976. pose is to encourage employees in ing oils and fats must not contain for-
In 1991, the National Food Admin- food establishments to prepare high- eign compounds, must contain less
istration of Finland issued a circular quality fried food. The NFA recom- than 25% total polar compounds,
letter to be observed by all public mends use of the Oxifrit Test as a should satisfy sensory evaluations,
health boards in the country outlining quick test to be used by kitchen staff must not alter the quality of the fried
procedures for sampling and analysis or by local food control inspectors. food and must not be sold for subse-
of frying fats. Test criteria are shown According to Food Control Ordinance quent use in preparing food products
in Table 3. SLV FS 1990:10, food producers must after use in preparing fried food.
In addition, information is provid- have some form of quality control Switzerland. Food control is car-

INFORM. Vol. 4. no.12 (December 1993)


1370

FOOD TECHNOLOGY

INSPECTION FORM - FINLAND NATIONAL FOOD ADMINISTRATION


(For The Food Laboratory, To Be Filled Out By The Health Inspector)

No. and Date .

Amount of fat in kenle Added daily ..

Fat totally renewed, date .

How often will the fat be renewed totally ..

Criteria for total removal (except time) ..

How long daily will the fat be kept hot .........

At the time of sampling, how long kept hot.

Fat temperature, reported measured ..

Filtering and storage of the fat ..

What will be fried just now .

What else will be fried ..

Data of the kettle ..

Cleaning of the kettle, last (when)

How was kettle cleaned .

Sensory evaluation of the fried food:

Taste Smell .................................Color .

Observations on the sJXIt:

Overall cleanliness .

Smoke Ventilation ..

Rgure 1. Rnnlsh Inspection form

ried out by the individual member for food preparation and sale. The Fritest. If positive, the oil is checked
states (cantons) of the Swiss confeder- Swiss Public Health Office has issued a in the laboratory for level of total
ation. The basic food legislation is list of permitted additives and maxi- polar compounds. The OGF recom-
contained in the federal law of 1905 mum levels in foods, including coloring men dation that frying oils should not
(12). A 1936 ordinance deals with agents, antioxidants and emulsifiers contain more than 27% total polar
labeling and advertising of food and allowed in food fats and oils (these compounds is generally followed by
food additives, as well as investigation additives do not improve frying perfor- food control officials.
and inspection of food establishments. mance and are not used in frying oils). A frying oil is considered deterio-
Laboratories of the large cantons are Silicone additives are forbidden. rated if odor and taste are objection-
responsible for food control in each Food inspectors check frying oils able; or if odor and taste are not clear-
territory. for odor, taste, color and smoking and ly objectionable but smoke point is
The Swiss Food Ordinance controls observe the state of hygiene in food less than l70"C and total polar com-
frying oils and fats in restaurants and establishments. Suspect frying oil pounds are greater than 21 %; or if
catering facilities and gives guidelines quality is checked on the spot by the odor and taste are not clearly objec-

INFORM, Val. 4, nc.tz (December 1993)


1371

uonabte but total polar compounds of guidelines for handling frying fats Agriculture, Washington D.C.,
exceed 27%. These criteria are based and on-site tests to check fat quality Part 18. p. 154, March 1987.
on the assumption that a careful, expe- are useful tools for overall food sani- 7. Belgian State J. 20:1544 (1988);
rienced cook pays attention not only tation and quality control programs Rev. Franc. Corps Gras 38:224
to the quality of the frying oils, but worldwide. (1991).
also to the hygiene of the kitchen. If a 8. J. Officiet de fa Republic Fran-
frying oil does not adhere to the rec- References caise 118 (170): July 24.1986, p.
ommendations, the owner of a "clean" I. Food Technol, 45(2):67 (1991). 9126.
establishment will be warned to take 2. Fette Seifen Anstrichm. 75:49 9. General Advice on Handling Fry-
care of the frying oil in use. The (1973). ing Fats (SLV FS 1990:2), Nation-
owner of a "dirty" establishment will 3. Fette Seifen Anstrichm, Special al Food Administration. Box 622,
be asked to improve conditions as Issue 81 :493 (1979). S-751 26. Uppsala, Sweden.
well as the quality of the frying oil. 4. Official Methods and Recom- 10. Fette Setfen Anstrichm. 81:551
Formal laws and regulations for mended Practices of the Ameri- (1979).
control of frying fat quality have been can Oil Chemists' Society, II. Quality Standard for Heated Fats
adopted by only a few countries. Method Cd 20-91, American Oil and Oils, Official State Bull.
However, several other countries Chemists' Society, Champaign, (Spain) No. 26. p. 2665. Jan. 31,
employ practical guidelines and test Illinois, 1992. 1989.
procedures to control the quality of 5. Ibid., Method Cd 22-91 (92), 12. Public Health in Europe 28,
frying fats and fried foods. In addi- American Oil Chemists' Society, Food Safety Services, 2nd edn., p.
tion, there is increasing awareness that Champaign, Illinois, 1992. 177, WHO Regional Office for
good frying practice and proper con- 6. Meat and Poultry Inspection Europe, World Health Organiza-
trol of frying fats improve the quality Manual. Food Safety and Inspec- tion, Copenhagen. Denmark,
and acceptability of fried foods. Use tion Service, U.S. Department of 1988. •

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INFORM. Vol. 4. no.12 (December 1993)


1372

FOOD TECHNOLOGY

Using nitrogen to stabilize soybean oil


During the early I960s, it could be
stated that "the use of nitrogen to This article is based on a pnsenlalion by Timothy L.
protect a product against oxidative MOII,"s. Food QlItJlity and Safety Research, National
rancidity during manufacture is an Cenler for Agricultural UtiliZOl;on Research. A.gric.,}-
art which has been only sparsely tIIrt! Research Servict', U.s.lhponnrelU of Agriculn.n.
practiced" (I). However. the emer- 1815 N. University SI., Peoria, IL 61604. at tM Pad:
gence of soybean oil as the premier A.limenJoirr '93 Conjnrllce held IIlM 22-24. /993. in
edible oil in the United States and Chicago. InjomtQliOlf on 1M price and co1lU1Il of 1M
the world was based in part on the full proceedings of 'he conference is available from
use of nitrogen to protect the oil illnovation Expositions, 3 Intkpelldettce Way. Prince-
from oxidative deterioration. Early lOIf. NJ 0854() (fax.: 609-520-8989).
research (2) indicated the effect of
oxygen on soybean oil stability
(Table I).
The conditions of exposure bean oil can result in rancid and storage container. The effect of
included 48 hours of storage under other off-flavors at peroxide values increased temperature on peroxide
ultraviolet light as well as four as low as 2 milliequivalent of perox- formation also was noted.
weeks' storage in the dark at room ide per 1.000 grams of oil (meq/kg) Later studies by Going (4)
temperature. This data emphasized (3). Sample I, fully protected from showed the beneficial impact of
the necessity to protect the oils from the atmosphere, showed no oxidation nitrogen to maintain soybean oil
manufacturer-to-consumer use and either under normal or accelerated quality during storage. Refined
illustrated the relationship of temper- storage. Other samples increased in bleached soybean oil (1.5 million lb)
ature and conditions of storage. peroxides in proportion to the was thoroughly mixed in a nitrogen-
Development of peroxides in soy- amount of oxygen present in the blanketed tank, after which one-half
was moved to an air-blanketed tank.
Storage conditions are given in Table
2. The two half-filled tanks-one
Table 1 blanketed with air, the other with
Effect of oxygen on soybean 011 stability nitrogen-were stored at ambient
conditions for five months. after
Conditions or air exposure Peroxidevalue which samples were hydrogenated.
48hrUV 4wk
Sample ·c H~ Zero @ 32.8°C @ 25°C
deodorized and then evaluated for
flavor stability by taste panel proce-
1 -"' 0.10 «1.10 <0.10 dures.
2 38 o 0.10 19.70 15.00 Flavor stability also was deter-
3 94 1.50 0.57 25.10 18.50 mined on the pilot-plant-produced
4 121 3.00 0.72 27.50 19.60 shortening stock made from the two
lots of stored oil. The plant-scale
Q Cooling lime: b nonposUle samples were placed in storage
beginning in mid-summer and thus
were exposed to the highest tempera-
tures during the early part of the
Table 2
storage test. Peroxide development
Conditions tor plant storage test on refined, bktached, soybean 011 (Reference 4)
was greatest during the first half of
Conditions Nitrogen Air the test.
Oil temperature The effects of nitrogen and air
-range 6O-73 F Q
64-78 F
Q
storage conditions. as they affect the
(15.6-33.9"C) ( 17.8-30.6"C) quality of finished deodorized oils,
-average 74.9°F 75.O"F are shown in Figure I. where flavor
(23.9 C)
Q
(23.9"C) score is plotted against days of
Avemge02 accelerated storage at 60°C. As
content of tank heads pace 1.4% ,,% freshly deodorized oils. all experi-
Peroxide value: (meqt'kg)
mental samples-irrespective of
-initial 1.0 1.0
-final 1.5 5.0
plant storage or processing condi-
tions-were blanketed with air.
These results indicated that even low

INFORM. Vol. 4. rc.tz (December 1993)


1373

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D"S AI" It 14'·'
Ii

Figure 1. ENKt ol.lr vs. nitrogen stonge of re'IMd, tMeached oil on the qu.lJty 01 deodoriud IIniahed products: (A) soybean salad 011;
(8) soybean 011shortening; Ie) renned, ble.ched, deodorized, hydrogenllted aoybe.n 011(IV 75) (Reference 4).

levels of oxidation products that Vacuum Pressure


form while soybean oil is held in
Rupture Disc ,,'R.li.f Val..
bulk storage have a deleterious effect
on shelf life. 01 ~ .
Oxidation has a most detrimental
...----,-!J<..J...." Folllnl.t
effect on the quality of finished oils Nitrogen Plessur.'y <«
held in storage. Thus. exclusion of R'gulatOi
oxygen during storage is highly
desirable and is a practical method
for preventing oil quality deteriora-
tion (4-7). The common procedure Veg.tabl. Oil
involves replacing oxygen with Storage Tank
nitrogen. Finished oil delivered from
the deodorizer to the storage tank is
r>,
under a complete nitrogen blanket. liquid
Nitrogen can be supplied from a lank NitlOgen
of liquid nitrogen or from commer- Storage Nitrogen
cially available nitrogen generators.
A simple nitrogen blanketing system [,ap",tar
is shown in Figure 2. FOil Outl.t
The nitrogen blanket is main-
tained by a pressure system con- Figure 2. Simple nitrogen blanketing system (Aelerenee 6)
trolled by a regulator. As the tank is
NilrOlen Pressure Relulalor , R ,. , , ,
filled with oil, the pressure builds Pressure

- c,,... aeuum e Ie I we
From \.
and the gas is vented to the atmo- \.., .....'Reli ef VaIn
sphere. Conversely. as oil is pumped
from the tank. the pressure drops and
replacement gas enters the tank.
Nitrogen blanketing can be
Nilrolen
Source LJ( LJI -
Oil Inlet

applied to multi-tank arrangements


(Figure 3). The design is similar to Velellble Veillable Veletable
single-lank systems and has the Oil Oil Oil
advantage of being less wasteful of Slorlle StOrlie StOllle
nitrogen because as one tank is emp- Tank Tan. Tank
tied. the gas can be displaced to
another. Oil O. 11., t Ih.l .... 2 MD. 3

When oil is transferred from tank


to tank, the inert gas is merely
exchanged. Nitrogen pressures
such systems are kepi at 1-15 psi
in
.A -.. ~ g
during filling or emptying: the pres- Figure 3. Multi-tank nltrogan blankel1ng -val.m (Ral.rene. 6)

INFORM, Vol. 4, 1'10.12 (December 1993)


1374

FOOD TECHNOLOGY

Table 3
SUmmary of treatment areas wit ...nitrogen to protect edible oils (~",.nc.1)

Area of Method of
treatment introducing Approximate
nitrogen Classification usage (cubic reet)

Manufacturing-pumping In-line between cooler and Sparging Approx. 0.125 cf/gal


from deodorizer storage tank

Bulk oil storage From speger directly Blanketing Enough 10 maintain


into headspace positive pressure

Riling of tank cars In-line between storage Sparjing 1,000 cubic feet per
and tank car 8,OOO-galloncar

Tank car or truck Into headspace of car Blanketing Undetennined


after mling

Customer's plant Sparging in-line during Sparging Approx. 0.125 cf/gal


pumping from pumping
tank car to oil
storage

Storage in tanks Directly into headspace Blanketing Enough to maintain


plus nitrogen from positive pressure
sparge

Pumping from storage Sparging in-line during Sparging Approx. 0.125 cf/gal
to filler or header pumping

Filler bowl or header Entrance into closed Blanketing Maintain slight positive
filler bowl or pressure
beeder

Closing or capping Shroud or purge technique Blanketing or Undetennined


machine purging

sures vary, but relief valves are set 10 techniques for protecting edible soy- (1.6,7). Sparging represents a practi-
release at pressures above 15 psi. bean oil during truck and rail car cal mel hod for protecting finished
Sparging and nitrogen blanketing shipments have been reviewed oils from oxidative deterioration dur-
ing shipment from refinery to desti-
nation. The technique is particularly
Table 4 useful when finished oils are loaded
Composition and packaging 01 soybean .alad/co~lng 011. into lank cars and trucks. The princi-
ple involved is saturation of the oil
Cal Fatty acid (% by GLC)!, with nitrogen while the oil is com-
Oila IV C16:0 C18:0 C18:1 C18:2 CI8:J Headspace gas pletely free of air and oxygen. i.e.,
after deodorization. A sparger intro-
I_Bt"" 13.5.4 9.2 4.7 24.0 54.2 8.0 N:zIw.4%~ duces tiny bubbles of nitrogen into
U·BHt"" 116.3 10.0 6.1 38.4 41.3 4.1 Air
UI-BHt"" 11.5.2 the oil stream; as the saturated oil
9.9 6.2 38.8 40.6 4.4 Air
IV-BW 110.7 8.4 5.J 48.0 34.8 J.5 N:zfO.O% O2 ralls into the tank car or truck, the
V-BH 111..5 110.2 5.7 43.2 37.0 J.9 N,!2.1% 0, effusing gas sweeps the headspace
VI·C 13.5.6 10.0 4.9 23.8 53.4 8.7 Air and thus removes most of the air and
VU-C< t38.1 t9.3 4.' 29.4 55.2 9.• Air oxygen from the vessel (6). A nitro-
VDJ-CW' 109.6 8.4 5.• 48.J 34.4 3.3 N2I'O.0% o, gen gas sparger and blanketing sys-
tem fer loading lank cars and trucks
a B_ baltic,C...... and H_ hydmgt:lLllted oil; bOle_ ps-liquid dIromatogJaphy: clabelindiauedu.mplc is illustrated in Figure 4. Nitrogen
0DIIIaincd • mi~tun: of lInllo~idanu(RcfeftOCe J) blanketing and sparging techniques

INFORM, Vol. 4. no.12 (December 1993)


1375

have many other applications in pro- NlnOGEN ~ussun


tecting oil quality. A summary is 1I0SE CONNECTION

given in Table 3.
A study of the impact of the use
of nitrogen in consumer packages on
stability of soybean oils was com-
pleted by Evans et ot. (3). Eight lots
of commercially processed soybean
salad oils, representative of those
available 10 U.S. consumers, were S~""GfD •
obtained for the study. Each lot con- ~'ODUCT OUT ~/:;. o'~'

sisted of 20-40 samples packaged in .;-!'!t.' :.!.... .. ::- ....


screw-cap cans and bottles.
Headspace gas analysis (8) A
showed that air, nitrogen (0.0% oxy-
gen) and nitrogen containing low
levels of oxygen were used 10 pack- V ... CUUM

age the experimental samples. All


samples were stored in the dark at 0"
fEED
two temperatures {25.6°C (78 F) and
D

37.8DC (lOODF»), and flavor evalua-


tions were conducted by a 20-mem-
ber taste panel (9).
HOlD ' ...NII: ..
Composition of the oil and infor- V",CUUM COOLER
NITROGEN (3)
mation concerning packaging, i.e .. 100% U VOLUME
type of container and headspace gas ...,nox. l00e CU. rr.
analysis, are given in Table 4. Iodine
values varied from 110 to 138,
linoleate content ranged from 34 to
NIT.OGEI'< III
55%. and linolenate content ranged O'U ...lING CONDITIONS
from 3.3 to 9.6%. The oils used in all TO 'STORAGE Oil TO l ...NII: C....
the long-term storage study were ...00 IOO'!r. n VOLUMf ...00 110.1U'!r. IY VOWME If
FIlliNG DIRECTLY INTO C....
evaluated in accelerated storage
tests. Results of flavor and oxidative B
stability evaluations are given in
Figure 4. (A) Diagram of sparger for Introducing nitroQln Into 011being pumped through
Table 5. Included are initial evalua- • pipeline for loading tank ClT8 and trucks; (8) Points (1,2,3) 01 nitrogen addition to pro-
tions (no storage) directly from the teet deodorized oil
package and after four days of stor-
age at 60 C in a cork-stoppered clear
D
effects of nitrogen packaging on Flavor Sample IV-BH (nitrogen-packed)
bottle (two-thirds full) held in a stability during long-term storage are only showed a decline of approxi-
forced air draft oven. A flavor score evident from Figures 5 and 6. mately one flavor score unit over
of 6 is the minimum acceptable score
in these sensory evaluations. Table 5
Figure 5 shows the effects of Evaluation 01 salad oils (Reference 3)
nitrogen (sample IV-BH, Table 4) vs.
air (sample lll-BH, Table 4) packag- Initial Oils aged 4 days
ing on the flavor deterioration of flavor at 60 e
0
AOMbpV
hydrogenated-winterized soybean Oiltl score Flavor score PV' after 8 h
oils stored in the original containers I_Bt: 7.0 5.3 0.6 2.3
at 25.6°C (78°F) and 37.8°C (100°F) U-BHt: 8.6 6.8 0.4 1.3
for one year. The aged samples were U1-BH':" 7.5 6.3 0.2 3.1
compared against controls held at IV-BW 7.6 6.9 1.4 2.2
-17 .8°C (0° F). The control oils V-BH 7.8 5.6 0.3 1.0
showed no changes in flavor score VI-C 8.1 6.2 1.0 6.5
over the one-year test period. VlI-O" 6.1 5.B 1.4 11.1
The initial flavor scores for the nitro- VU1-CW 7.9 7.5 0.5 1.3
gen-protected sample ranged from 7.1
/I B. bottle. C ~can and H .. hydrosennled DB; b PV _ pero~jdo valut$. AOM ""live oxygen melOOd: C label
to 8.0, and the air-packaged sample g

indicllCd Mmple comained .. mi~lUre or.mioxidanlS


ranged from 7.5 to 8.2. The beneficial

INFORM. Vol. 4, no.12 (December 1993)


1376

FOOD TECHNOLOGY

I one-year storage at both 78"F and

- ,-...... ,--
"""__ II·.·HO ...... lOO"F(25.6"C and 37.8"C). By con-
"':~----""
-, ~- ..:~_
.. _ .. 11°F trast, sample W-BH dropped to a fla-
...... --------
1
.......... vor score of 6 in approximately 18
weeks at 78°F (25.6°C), whereas
........ lIitl'llI
equivalent deterioration occurred in
....... -.._- ..
........ 100°F

------ less than six weeks at 100°F


(37.8"C). This series of curves con-

• .'I.::?..l!~
....
trasts the storage stability of a fully
protected oil (containing antioxidant.
metal inacrivator and nitrogen pack-
, \ II,oF
Ail
aging) with that of an oil bottled
with air in the heads pace. Hydro-

..
genation alone, without added
, 12 24 31
antioxidant, metal scavengers and
nitrogen packaging, is not sufficient
Inks SI,''I' to ensure adequate shelf life of soy-
Agurw 5. Effect 01 nltrooen PKkaglng com~rwd with elr PKkaglng on '''vor .core' of bean oil, particularly at elevated
hydrooeneted-Wlnlerh:ed lIOybeen 011stored lor one year storage temperatures.
The storage stability of IWO types
I - of soybean oils packaged in screw-
cap tin cans is depicted in Figure 6.
where loss of Flavor score at 78"F
and IOO"F (25.6°C and 37.8 C) is D

.
j
, plotted against storage lime. Sample
VIII·CH was a hydrogenated-win-
terized oil that contained amioxt-
darns and was packaged under nitro-
gen. whereas sample VI-C was unhy-
drogenated, contained no antioxi-
• dants and was packaged under air.
Oil VIII-CH showed acceptable stor-
age stability, although it has less sta-
bility than the same type of oil pack-
aged in a glass boule (Figure 5).
o 12 24 36 41 Data presented in the top curve in
Wnh SI.rall Figure 7 suggested that an oil pack-
Figure 6. FI....or del.rlor.tlon 01 soybean oils stored In cans (C) at two temperwtures. aged in screw-cap tin cans and pro-
Semple ynl-CH hydrogenated-Wlnt.rlzed 011In gallon tins, nltrooen In the headSpacH;
Sempl. YI-C, unhydrogenat.d 011In gilion tins with air In the h.adspltCe (Aeterence 3)
tected with nitrogen was equivalent
in quality, for at least a year, to an oil
packaged in bottles under nitrogen, if
.r---------------------------,
I""..~~..
the storage temperature was no high-
er than 78°F (25.6°C). At a storage
temperature of 100°F (37.8"C), oil in
1
\
\
, _...
.. .. .. .. ..
cans (Figure 6) appeared somewhat
.. \\ '...... .......... D.D IUtn
less stable than oil in bottles (Figure
_ ............ -...... 5), but such an observation may be
oX 6 \,
,~ "'\
.~
..--- ..-- ........-----.mBH

-"
related to differences in the closures
: used \0 seal the containers .
... 5
.!! '\.
,". '.

_._._._._._
"--

~.: Oln~ ll, 1M


Oxygen in the beedspace of bot-
tied soybean oil greatly affects t.he
...... 8 storage stability as shown in Figure
• ...- ------------ A'
2' D 1M 7. As the oxygen content of the
headspace gas increases, i.e., IV-BH
,L------,,~2------'27.------~,~,------1.,.-----~ < V-BH < ]J-BH. the flavor scores of
the hydrogenated-winterized oils
Wnks Stmu @' 100 0

decreased.
Figura 7. F.....or detarforwtlon of soyb.an oils stored In glass boU .. s with different lewis An unhydrogenated oil, I-B, pro-
01 oxygen In the haadsptlC •. s.mpn IY·BH, Y·BH.nd II-BH, hydrooenat.d-wlntet1Hd
oIla; SemJ* I-B, unhydrogaMted 011(Relerenea 3)
tected with antioxidant, but with

INFORM. Vol. 4. no.12 (December 1993)


1377

fonnation is gradual and at a uniform


Table 6
Ravor stability of soybean oils packaged In glass and PVC with nitrogen
rate. Nitrogen sparging and blanket-
In the headspace ing and, hence, exclusion of oxygen
from and over the liquid, also reduce
Flavor intensity scorese the rate of accelerated oxidation, or
Months@ Clear-glass packaging PVC packaging the secondary phase.
25°C SDO USDO USDO SDO The benefits of nitrogen as a pro-
tective measure are utilized widely
4 7.1 (2.,./, 7.0 (2.3) in the fats and oils industry and
4 7.3 (1.0) 7.2 (1.1) many other industries.
6 5.7 (13.9) 5.1 (33.6)
6 7.2 (6.0) 7.0 (8.2)
9 5.8 (19.0) 6.2 (11.5)
9 5.7 (21.2) 5.8 (33.7) References
12 3,Sd (6.2) 6.2C (6.0)
12 5.3 (48.0) 5.2 (53.0) I. Air Reduction Sales Co., Tech-
nical Data and Process Bulletin,
a SigniflCam differmc." .tthe 1'1. level W,,", noted in the trials indicated; values with diffcnmlsupel'!ol:rip' !ellcn; Treatment and Protection of
an. ,ignificamly dlffe",ot; b values in parenthcse, IUl! pcro~11k valu." allhe limc of lesliog. Edible Fats and Oils To Pre-
serve Quality and Increase Stor-
age Life, Air Reduction Sales
Co., Madison, Wisconsin, 1961,
incomplete nitrogen protection (2% and polyvinylchloride (PVC) bcules pp.I-16.
oxygen), deteriorated to a flavor and sparged with nitrogen for I min, 2. Bayes, A.L.. Food Tech. 4:151
score of 5.0 after 18 weeks of stor- then sealed and aged at 25°C for 4, (1950).
age at 100°F (37.8"C). Even so, its 6, 9 and 12 months. Samples were 3. Evans, C.O .• G.R. List, H.A.
stability was greater than that of an taken at the end of each storage peri- Moser and J.C. Cowan, J. Am.
air-packaged sample of hydrogenat- od for flavor evaluation by a taste Oil Chern. Soc. 50:218 (1973).
ed oil (II-BH). After several months panel. The results of these evalua- 4. Going, L.H., Ibid. 45:632
storage. flavor deterioration occurred tions are presented in Table 6. No (1968).
with both hydrogenated and unhy- significant difference was found in 5. Eselgroth, T.W., Food Eng.
drogenated samples unless they were the sensory evaluation of the oils 23.72 (1951).
protected with nitrogen. The aged in the tong-term ambient tem- 6. Wright. L.M .. Ibid. 53:408
improvement in storage life offered perature tests regardless of the pack- (1976).
by 100% nitrogen (0% oxygen) over aging material used for bottling. 7. List, G.R., and O.R. Erickson, in
98% nitrogen (2% oxygen) was except for the 12-month storage test Bailey's Industrial Oil and Fat
clearly indicated. for soybean oil in clear glass. This Products, Vol. 3. edited by TH.
A recent study compared the sample was given an unusually low Applewhite, John Wiley & Sons,
effects of light, temperature and flavor score. and the result may be New York, New York, 1985. pp.
nitrogen sparging on the stability of considered atypical. In these studies. 273-309.
soybean oils and hydrogenated soy- hydrogenated-winterized soybean 8. Evans. C.O .• and E. Selke. J.
bean oils in plastic and glass con- oil and soybean oil showed no differ- Am. Oil Chern. Soc. 49:106
tainers (10.). Prior research demon- ences in oil deterioration between (1972).
strated that the most effective meth- glass and PVC packaging. Oils pack- 9. Warner, K .. in Analysis of Fats.
ods of maintaining the quality of liq- aged with nitrogen in the headspace Oils and Lipoproteins, edited by
uid soybean oil was the use of amber in PVC bottles had equivalent flavor E.G. Perkins. American Oil
glass containers to reduce light expo- stability compared to oils packaged Chemists' Society, Champaign,
sure and nitrogen packaging to mini- in a similar manner in glass bottles. Illinois, 1991, pp. 344-385.
mize the oxidation of the oil (3). The conclusion was that PVC bottles 10. Warner, K., and TL. Mounts. J.
Properties. such as oxygen perme- were acceptable alternatives to pack- Am. Oil Chern. Soc. 61 :548
ability, impact resistance, clarity and aging oils in clear glass. The results (1984).
flavor transmission, from the bottle of this research had a significant 11. Logsett, R., and D.E. Parson,
material to the food were considered impact on the edible oil industry, Ibid. 53:45A (1976). •
by other researchers (II). which in 1985 converted all con-
Conventional wisdom at the time sumer soybean oils to translucent
of the study was that the oxygen per- plastic bottles.
meability of plastic bottles would Nitrogen sparging and nitrogen
negate any beneficial effects of blanketing, where required, have
nitrogen sparging. been shown to increase the induction
Samples were packaged in glass phase. or the phase where peroxide

INFORM. Vol. 4. no.12 (December 1993)


1378

FOOD TECHNOLOGY

Nitrogen in total quality for snack food


Modified atmosphere packaging (MAP) is an ever-expand- TItU tIIfkk is __ 0IIII4 ~ 011 U., Nifm..
ing technology in the United States. The current trend is ,.. hi TDltllOU QwaliqM_nljrw _ Food
toward regional plant production and wider distribution
routes. When this is coupled with increasing consumer
demand for healthful quality foods with fewer preserva-
"'_PanIdb.FoodR4D~.Uqoid
C4tI>MIc I_COf'/IDI'dIIIM.
T140Iv. _ 51.•C-,..IL
r_c.,.,.,..
6OIi29 ........ tire Pod
tives. the role MAP can play to achieve this is even more
A......." '9J COII{eJnu ItddJww 22-24;" CAiar-
attractive.
The effect of MAP gases will include suppression of
bacteria and mold as well as inhibition of oxidative reac-
1IO.11I{oo-'" tIrofvll
--fr--/UptMIIiDo.j~
C#II#u--"""""" is

tions on fats and proteins. Tbe general approach to success- .,. 1'1_.....NJOIU4O.
ful MAP applications will be to address the following
areas: (a) initial microbial state of the food. (b) temperature
control. (c) packaging film. (d) packaging equipment and in the finished product. The quality of the frying oil must
(e) optimum atmospheres. Each of these represent a hurdle be protected from atmospheric and dissolved oxygen at
to the microbial and/or oxidizing agents present in the food every step of the process in order 10 achieve a quality prod-
system. uct with long shelf life (Figure 1).
The food applications group at our R&D technical
center has a broad experience base with MAP gases for Raw material
food products that generally fall into three major groups: There are three major reaction mechanisms thai yield the
(a) nitrogen inerting. sparging. injection, (b) carbon degradation products most commonly found in commercial
dioxide/nitrogen blends and (c) carbon dioxide/nitro- frying operations: fat hydrolysis. fat oxidation and thermal
gen/oxygen blends. Carbon dioxide has been shown to degradation. All fresh oil consists mainly of triglycerides
playa dynamic role in affecting microbial growth while or triacylglycerols. The fatty acids (carboxylic acids) vary
nitrogen functions as an inert filler gas. Oxygen is used by seed source variety and degree of unsaturation (double
to balance fresh produce respiration rates, to prevent bonds). The presence of water and heat will cleave one or
anaerobic microbial growth or 10 maintain brilliant more fatty acids off the glycerol backbone. forming mono-
oxymyoglobin pigmentation in fresh red meats (Table I). glycerides and diglycerides. Typical vegetable fatty acids
"Total Oil Quality Management" represents the full use are 18 carbons with unsaturation at the 9 and 12 carbons.
of nitrogen applications to minimize oxidation of edible oil Standard titration methods for percent free fatty acids
as the raw material, both in processing and as an ingredient (FFA) are based on oleic acid.
Classic rat oxidation mecha-
nisms show oxygen attack at the num-
ber 9 or 12 unsaturated carbon position
Total Oil Quality Management of linoleic acid. producing a short-
lived unstable hydroxy or peroxy radi-
cal. This consulutes the primary reac-
tion. From a number or possible sec-
ondary reactions. the peroxy radical
Good will form more stable five- and six-car-
bon hydrocarbons (hexane), aldehydes
Oil (pentanal), alcohols (hexanol) and
Quality ketones (hexanone). Such products are
considered volatiles. Fatty acids also
Raw materials Packaging may form. A "seasoned" frying oil will
have a desirable mix of these com-
pounds. A rancid oil will have an
unpleasant mix of these and shorter
chain versions. such as butanoic acid.
Flavor threshold levels for such com-
pounds can be as low as in the 0.2 to 2
ppm range.
Nonvolatile compounds also
Processing can form through peroxy radical and
hydroxy radical attack at unsaturation
Flgure 1. sites of adjacent, intact triglyceride
fany acids. Both polar monomers and

INFORM, \otJI. 4, no.12 (December 1993)


1379

criteria values for the raw material will not be the same
Table 1
Gas mixture will depend on the product for in-process data.
The first opportunity to affect oil quality in the plant
N, CO2 and N} CO2• N2 and O2 is upon receipt of the bulk oil. Ideally, oil is shipped
Nuts Sandwiches Red meat under a nitrogen blanket. This condition can be main-
Snacks Bakery items Fruits tained in-plant through nitrogen blanketing and/or sparg-
Fruit juices Entrees Vegetables ing. The key is to keep oxygen exposure to a minimum,
with % O2 headspace <1.0% and dissolved oxygen <1
oxy-linked dimer and (rimers may form. In thermal abuse mg/IOO mL (Figure 2).
conditions. polymer formation will result in a darker, bitter The effect of nitrogen blanketing can be demonstrated
and more viscous oil. This effect will carry over into the easily through sensory testing of cottonseed oil stored for
finished product, especially since oil content can comprise 21 days under air and nitrogen. At the end of 21 days, the
30-40% of the product by weight. flavor score for the air sample is unpalatable, while the
The more common oil abuse indicators which are well nitrogen-blanketed sample remains unchanged (Table 2).
documented and/or practiced in commercial plants are: The positive effect of nitrogen sparing systems in bulk
peroxide valve (PV), FFA, polymers and polar com- holding systems is very convincing. Vegetable oil shipped
pounds. PV and FFA are quick, reliable titration meth- under nitrogen from the supplier maintains fresh oil quali-
ods. Their use is ubiquitous in snack food plants. Quick ty. Without nitrogen sparging, the PV would be beyond
colar-indicating spot test kits are available for FFA and some plants' upper range of the receiving specification.
polar compound methods. Polymer assessment can be The untreated samples PVs stan out higher and continue 10
used to indicate excessive thermal abuse but is limited ta climb significantly, even beyond a typical process limit by
a good analytical laboratory. Whichever method is 43 days (Table 3).
employed, the found values must be determined from
consistent technique and a baseline of data tied to the Processing
quality and shelf life of the product. In addition, quality Management of oil quality in the actual frying process is

Total Oil Quality Management

Raw materials Processing Packaging

Oil receiving • Hot oil cool down


• Oil turnover rate
• Throughput rate

i Nitrogen blanketing
• Incoming specifications
• Oxygen limits

Bulk Fryer Post fry I-----j Packaging


oil storage

i Nitrogen sparging
and/or blanketing L
• Oil-quality limits

Hold
Nitrogen flushing
« 2% oxygen)
tank
• Quality bag seals
• Minimum oxygen exposure? • Horizontal seals
Nitrogen sparging • Gas-Ilushable film
and/or blanketing

Figure 2

INFORM.VoL 4. nc.tz (December 1993)


1380

FOOD TECHNOLOGY

acts as a low oxygen blanket to reduce oxidation reactions


Table 2
Effect 01 nitrogen blanketing cottonseed 0114 at the surface of the oil. Additionally, the food will absorb
oil, increasing the turnover rate of heated oil. Even short
Storage Dissolved O2 Flavor score production downtimes can lead to quick oil quality loss. U
atmosphere (nW1OO mL) (days) the food is par-fried. it is preferable to operate under inert
o days 21 days conditions.
Most commercial frying operations will shut down on a
Air 2.96 7.2 4.8
scheduled basis. The used frying oil is transferred to a hold
Nitrogen 0.82 6.9 6.9
tank pending next day start-up. Even with an unplanned
shut down of 2-3 hours, the following practices are strong-
ly recommended. The fryer oil should be cooled down
Table 3 quickly under inert conditions. The hold tank should be
Nitrogen sparglng In bulk holding systems equipped with a nitrogen sparger and blanketing system.
These systems can be identical to the bulk system if
Peroxide value (meqlkg) desired. When the hold tank oil is blended with fresh bulk
Vegetable oil Nitrogen sparged Untreated oil under start-up conditions. a proportion schedule can be
followed such that the resulting % FFA and PV levels are
Source location 0.4 0.69
Arrival at plant within start-up limits (figure 2).
0.45 2.35
Bulk tank at 43 days 0.8 5.0 The more significant process factors affecting oil quali-
ty are: fresh oil quality. fryer fill volume. production rate,
hot oil handling and holdover tank oil quality.
Table 4 Good oil quality management during process shut
Process--oil quality managementll down is readily monitored through PV data. PV numbers
should not vary markedly if the oil is cooled and trans-
%FFA PV ferred to a nitrogen sparged and blanketed hold tank. A
Bulk storage slight rise can be expected, but PV should be stable
Initial 0.03 0.30 overnight. When the initial bulk storage oil is well man-
30 days 0.02 0.20 aged, even over 30 days, the quality will have a carry-over
stability for the frying operations. A % FFA value of
Frying process 0.05% with a PV of 0.30 is quite acceptable for a snack
chip frying operation. During frying operations, values
Fryer oil 0.13 1.1
Hold tank after
that stabilize under 0.2% FFA and PV under 2.0 reflect
overnight storage J.3 good oil quality management (Table 4).
An additional confirmation will come from comparison
"(lulk Jlorage and hold Wlk Ilelldspa«@ ktll$l <l~ of morning pre-SIan hold tank PV data. PVs in the hold
tank should be close to PV levels at steady-state frying
Table 5 conditions.
Oil quality management and shelf life Fatty acid values in the hold tank also should be close to
FFA levels at steady-stale frying conditions.
Analytical Sensory
Packaging
Oil quality Test vs, standard Snack food manufacturers give a significant level of atten-
PV.AOM Polymers Texture tion to control of oil quality in the finished product.
FFA Peters Flavor Although this is appropriate, no lesser effort on the quality
of raw material oil and its handling in plant can be afford-
Packaging ed. The total oil quality management concept stresses criti-
cal importance to oil quality at every step through to the
MVTR Seal qualilY consumer eating experience. As in any successful MAP
Moisture ~gain application. a good quality product must first go into the
Product package before the selected gas can be effective. In the
case of fried snack foods. 100% nitrogen is recommended.
Hexanal. moisture Most fried snack food packaging lines utilize vertical form,
texture fill and seal machines. These machines can be retrofitted
with a nitrogen lance placed in the former assembly. Nitro-
most critical and rarely is comprehensive enough to opti- gen flushing must be designed to purge the bag or canister
mize the economics. Prestan-up oil quality limits should to obtain <2% headspace oxygen after sealing. At least two
exist. The desired fryer oil temperature should be attained package design elements must be simultaneously present
promptly. Introduction of substrate into the fryer should for a successful nitrogen flushing system: (a) quality pack-
also not be delayed. The steam evolved from the substrate age seals and (b) gas-flushable packages.

INFORM,Vol. 4. no.12 (December 1993)


1381

For flexible films, bag seals must be without folds, in the lower barrier film reached an intermediate 60 days
puckers or leaks. A good heat-sealing film is essential. (Table 6).
Horizontal end seals guard against channel leaks. The film A careful cost analysis for packaging machine inerting
must be gas-flushable. This means the film will have modifications, jaw seal changes and upgrades to higher
acceptable oxygen. aroma and moisture barrier properties barrier packaging is important. The actual nitrogen cost is
(Figure 2). typically one-tenth the film upgrade cost. Many flexible
The ultimate measure of a successful total oil quality bag formers can be modified with gas flushing kits from
management program is extended prod-
uct shelf life. A thorough shelf life pro-
gram will begin with assessment of in-
plant analytical data and continue
t.hrough to sensory acceptance testing.
The analytical measures will assess oil
quality (as mentioned earlier), package
performance and product attributes.
Moisture vapor transmission rates
(MVTR) and oxygen transfer rates
(OTR) can be tracked weekly in the shelf
life test. Seal quality can be addressed by
a simple water tank submersion method.
Moisture content and objective texture
measurements can indicate a sensory
stale point. High oil content products will
also benefit from objective tests. such as
those for peroxides or hexanal thai indi-
cate rancidity development.
Sensory methods have been developed
by major snack food companies 10
achieve a statistical measure of consumer
acceptance in shelf-life testing. The more
reliable methods will use a standard ref-
YOUR SOURCE FORNATIlRALOILS-
erence product. The Food applications
group at our R&D center utilizes this
1-800-AU-OILS.
If you're in the market for all-natural materials, including first
approach (Table 5).
quality marine and vegetable oils, look no further.
As an example, data from one of our
At Arista we specialize in delivering the world's finest, all-natural
shelf-life tests on potato chips is given
marine and vegetable oils, at remarkably competitive prices.
here. Several flexible film Structures
were tested for nitrogen-flushed potato From Almond to Wheat Germ, Cod Liver to Shark Liver,
chips. when you have a need for all-natural oils, tile nnme to remember is
As expected. oxygen headspace track- Ariste ... naturally.
ing in bags showed the lowest O2 gains MARINEOILS VEGETABLEOILS INDUSTRIAL OILS
for the highest barrier structure. The Cod Liver Almond Peanut Fish
Fish Li...
.er- Apricot PumpkinSeed Linseed Oil
lower-barrier film, although less expen- Halibut Liver Avocado Rice Bnm Methyt Esters
sive, was not considered as gas-flushable. Omega-3 Acids Canola Sllffiowcr Vegetable Oil
The higher-barrier film had horizontal Salmon CllSlor Sesame Residue
end seals. This typically has a positive Shark Liver Grapeseed Soybean
Squalene Jojoba Sunnowcr
effect in reducing oxygen gain.
Squnlene Oli ...·e Wheot Germ
Product packed under air in the
lower barrier film was used as the refer-
ence sample. All products were stored
at 70°F. Percent moisture gain data fol-
lowed a similar ranking among materi-
als. Sensory testing of these samples
Anma Indu!U';"'" Inc.· 108Z PO'll Rolli!, Ou.nen, CT 06820
tracked well with the analytical data. In 1-8QO.ALL-OILS ·203-655-0881 • Telex: 9% 193. Fax: 203-65Ml328
this study, product in the higher barrier
film reached a shelf-life endpoint of 90 For InformatIon circle 1180
days based on flavor. aroma and tex-
ture. Product packed in air reached a
20-day shelf life. while inerted product

INFORM. Vol. 4. no.12 (December 1993)


1382

FOOD TECHNOLOGY

Tabla 6 Table 7
Potato chip shelf life with 011quality management Total 011quality management

G" Shelf lire Estimated costs in packaging


Film Seal nush (weeks)
N2 bag flush 5¢/Ib chips
Medium barrier Vertical Air 3-4 Horizontal jaw seals $100-$300
Medium barrier Vertical <2%02 7-9 Film upgrade" 5¢/Ib chips
High barrier Horizontal <2%0, 10-12+ Fonner modifications $1000-$3000
lIHigh barrier film

the machine vendor. Shelf-life Jesting and film selection aging. There are at least four in-plant locations to consider:
within a range of prices can be coordinated and executed (a) oil receiving, (b) bulk storage, (c) hold tank and (d)
by our MAP group. Ultimately, customers can decide from bagmaker. Trained personnel must use good oil quality
the data and product samples if the payoff exceeds upgrade management (Figure 2).
expenses (fable 7). A quick checklist to review with the customer is as fol-
The number of snack food companies packaging prod- lows:
ucts under nitrogen increases each year. In-market data on • incoming oil meets specification,
competitive samples with similar code dates can demon- • Nitrogen sparging and blanketing systems operational,
strate the benefits of nitrogen flushing with high barrier • Oil quality (FFA and PV) levels meet prestart and
film. Headspace oxygen data on such products correlates operating standards,
well with our sensory experience. The freshest flavor prod- • Quickly cool hot standing oil,
ucts have the lowest oxygen levels that are typically found • High barrier package and
in the best package structure with nitrogen flushing. Most • Nitrogen flushing of package to deliver <2% O2
in-plant nitrogen systems are capable of purging the pack- It is our experience that when this oil quality approach
age down 10 0.8-1.5% oxygen. A high barrier film with is presented to the customer, serious consideration is given
good seals at 10°F, 50% relative humidity, will maintain to the full range of nitrogen applications.
the oxygen levels under 4% through 50 days and under 8%
through 100 days.
Bibliography
As in any MAP application, the initial quality of the
food that goes into the package must be good. Nitrogen Rancidity in Foods, Second Edition, edited by J.e. Allen
flushing of rancid product will not correct the inherent and R.J. Hamilton, Elsevier Applied Science Publishers,
problem of poor in-plant oil quality management. We Amsterdam, The Netherlands, 1989.
strongly recommend the total oil quality management Handling and Storage of Oitseeas, Fats and Meals, H.B.W.
approach. Nitrogen applications in three key areas must be Patterson, Elsevier Applied Science Publishers Ltd.,
addressed: (a) raw materials, (b) processing and (c) pack- Barking, England, 1989. •

/!CX;S"
Membership Certificates
The decision to join the American Oil Chemists' Society may have
been one of the most important career choices you've made. Now
you can display your personal certificate of membership in the
leading international society in the fields of fats, oils and related
materials.

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the membership department at AOeS.
Please send order with payment to
AOCS. Ano: Membership
Department. P.O. Box 3489,
Champaign, lL 61826-3489 USA
or call (217) 359-2344.

INFORM. Vol. 4. no.12 (December 1993)


1383

Laminar gas curtains for food packaging


Conventional turbulent gas curtains
in the food packaging industry use This article on laminar gas cW"lo;n lechnology for 1M pockiJging off ODds
controlled jets of gas to purge air out in comro/l~d rUlrog~1ItIl1ttOspMI'rS;$ btu~d 011 a !J"Nlllation by M.s.
of a package and prevent reentry of Nowotorski. DR. Fowl~r ond M.G. McDonald. Proxair Inc .• AppIicotions
air prior to sealing. They consist of R~s~arch ond ~lopww"" m Old Saw Mill Riwr Rood. TorrylDWn.
one or more pipes with a series of
New York /0591. til 1M Pack Alimenlmrf! '93 Con/omu Nid 111M
closely spaced holes blowing gas
across an opening. They can be 22-24.I99J. in ChiCtlgo. Information on 1M price IUIdconl~nl oftMftdl
effective, but require extensive proc~eding$ of IN con/~rellC~ is avoiJab/~ from /1I1I01IOlionExpositiOlU. J
shrouding, which must be scaled 10 ItUkpentknu Way. Princ~ton. NI0854O.
the packaging equipment. This can
lead to mechanical interference and
loss of visibility of the packaging
process. menr. This shrouding and sealing can soldering process. This in turn
Figure I shows the jet mixing restrict product movement and impair allowed them to eliminate the need
behavior of the now through a single visibility of the packaging process on for cleaning with CFC fluids. which
orifice in a turbulent gas curtain (I), equipment originally designed for were banned by the Montreal Proto-
The gas emerging from the orifice packaging in air. Consequently. most col (3).
immediately begins entraining the controlled atmosphere packaging Laminar gas curtains since have
surrounding air. The inner cone of must be performed on equipment been applied to the steel industry for
pure gas shrinks as the entrained air originally designed for that purpose. controlled atmosphere induction
mixes toward the center. The central melting (4). the semiconductor
unmixed core of gas disappears at a Laminar gas curtains industry for high-purity water pro-
distance of about four times the ori- Laminar gas curtains (U.S. patent cessing and the chemical industry for
fice diameter. The jet continues to 4,823,680) were developed by Prax- protection of oxygen-sensitive chem-
entrain air. and the concentration of air Inc. (formerly the Linde division icals. They are just now being intro-
nitrogen (or other packaging gas) of Union Carbide Industrial Gases duced into the food packaging indus-
continues to decrease as the distance Inc.) in 1986 to facilitate the intro- try.
from the orifice increases. duction of nitrogen or other con- Laminar gas curtains exclude air
The entrained air in the jet signifi- trolled atmospheres to existing indus- from an enclosure by blowing a wide
cantly limits the usefulness of a tur- trial processes carried out in air (2). laminar flow of gas across an open-
bulent curtain as a retrofit device. They originally were applied to the ing (Figure 2). The key to their effec-
The curtain must be physically electronics soldering industry. Lami- tiveness is their gas distributors. The
shrouded, and the shroud must be nar gas curtains allowed electronic gas distributors consist of an inlet
well-sealed to the packaging equip- assemblers \0 eliminate air from the tube. plenum and porous face. The

,
II" dlet,lbuto,

-'---'
,
TurbUlent g•• c,,,,.ln
dl.trfbuUon pip"

Agu ... t. Jet mixing beh.vtor (magnified) for turbulent gal curtain Agu ... 2. Jet mixing behavk!r lor lamln.r gas curtain

INFORM. Vol. 4. nO.12 (December 1993)


1384

FOOD TECHNOLOGY

lent gas curtain. but on a much larger


scale. Air is entrained by the flow as
soon as it leaves the distributor and
mixes into the inner core of pure Nz.
porou. dl.trlbutor The flow is wide enough, however, so
that by the time the outside air mixes
across the inner core, the inner core
Inl.t tube has passed over the opening being
protected. Consequently, no air mixes
into the opening.

Low-air entrainment,
tbermoforming
Figure 3 illustrates the application of
a laminar gas curtain to a thermo-
forming machine. There is a distribu-
tor on each side of the package. The
FIgure 3. laminar gal curtain on thermoforming machine
flows of gas from each distributor
meet in the center of the opening and
bend away from the package. Any air
that is entrained by the outer edge of
the gas is swept away before it can
mix down to the food product. The
oxygen level at the food product is
essentially zero.
.hroLid A clearance of several millimeters
can be provided between the laminar
mixed N"Alr curtain and the package to allow for
movement. The height of the laminar
(10.15'11. 0,) curta in di stributors is only one-
eighth of the width of the package
~ ,------,':::00::'.::'.::"::':::"::.' _) ) opening. Product and lid-sealing
hardware can pass through the lami-
nar curtain without entraining exces-
sive amounts of air.
Agure 4. liJrbulenl gas curtain with shroud of Il'\ermo'ormlng
machine
Figure 4 shows how a comparable
turbulent gas curtain with a shroud
plenum generales the wide flow of The mixing behavior of the wide would behave. The curtains are
gas. The distributor damps QUI any flow of laminar gas emerging from the mounted in the middle of the shroud.
turbulence in the wide flow of gas, gas distributor is the same as that of The height of the shroud must be at
making it laminar. the flow out of an orifice in a turbu- least twice the width of the opening.

I
I
I
I
I
" \
\
<n'
\
\
" \
\
Laminar C.lltaln

\
\
• I" .....

"j,~----------c,.--------O>-c",~----------".
,j--~'~"~~".~':'~~-~-:;-~~=;====::~:::c~:==
Cijn.ln

, ------,
---

Nltroe-n Flow (elm)


_

.
Nltrog.n FI_ (elm) ... Ift.~"""'., I......\I ........
""...,

FIgure 5. 18mlner curtain YS.turbulenl curtain for Iow--.lr entrein- Agul1l 6. laminar curtain vs. turbulent curtain for high-alr entrain-
men! product ment product

INFORM, Vol. 4. no.12 (December 1993)


1385

with either a I" (13-cm) wide by 30" (76.2 ern) long


(2.S-em) high former lube (shroud) is inerted with
laminar curtain either a I" (2.5 cm) high laminar cur-
with no addi- lain or with a turbulent curtain. Both
tional shroud or the laminar and turbulent curtain are
with a turbulent located 20" down from the top open-
curtain centered ing in the former tube. There is no
in a 10" (25.4. gap between the bottom of the fonn-
em) shroud. A ing tube and the packaging film.
O.25 (O.63-cm)
H
As for the laminar curtain, the
gap is provided oxygen level in the package falls to
below the cur- 2% at a flow of 4 cfm (105 liters per
tains 10 allow minute). Higher flows give lower
Rgure 7. ellk: tamtn.r 01' curt.ln for package oxygen levels, but at a higher cost.
movement. This behavior is different from what
Significant amounts of air are still For the laminar curtain. the oxy- is seen in the example with a low-air
entrained in the turbulent curtain, gen level falls to zero «20 ppm) at 9 entrainment product and a short
and the oxygen level at the food cubic feel per minute (efm) (236 shielding tube. The long former tube
product is 8-\5%. liters per minute). It remains at zero in this case improves the effective-
A level of 8-15% oxygen is 100 no mailer how much the flow is ness of the laminar barrier. The oxy-
high for most controlled atmosphere increased. Higher flows entrain more gen level drops initially faster with
food packaging requirements. Conse- air into the curtain, but the geometry increasing flow rate. The potato chip
quently. turbulent curtains are inef- of the flow stays the same and the air product, however, entrains much
fective as retrofit devices on existing is swept away before it reaches the more air than does the low-entrain-
equipment. New machines designed product. ment product. The oxygen level ulti-
for controlled atmosphere packaging For the turbulent curtain. the oxy- mately drops more slowly at higher
Incorporate additional doors and cur- gen level at the package falls to about flows than in the low-entrainment
tains to minimize air entrainment. 12% at a now of 1.6 cfm (44 liters example.
They also are designed to minimize per minute). Higher flows entrain For the turbulent curtain. the oxy-
mechanical interference. rnore air and the oxygen level stays gen level in the package falls 10 2%
Figure 5 shows how the oxygen at 8-12%. A longer shroud and a at a flow of 2.4 cfm (63 titers per
levels attained by a laminar curtain smaller clearance gap would be minute). This is significantly better
compare with those attained by a tur- required (0 get lower oxygen levels. than the laminar curtain. The turbu-
bulent curtain in the simulated ther- lent curtain is better able to purge the
moforming packaging application High-air entrainment product air out of the chips as they fall. Out-
shown in Figures 3 and 4. A five- Figure 6 shows how the oxygen lev- side air entrainment is minimal due
inch (l3-cm) opening is shrouded els attained by a laminar curtain com- 10 the very long fanner lube and the
pares with those light seal at the bottom with the
auained by a turbu- packaging film.
lent curtain in a sim-
ulated rorrn-fitt-seal Range or laminar curtain designs
machine packaging Laminar curtains can be custom-
potato chips. A 5 H
designed for a wide range of retrofit

Rgure 8.. lWo'llded laminar g•• curtain Rgure 9. Ctrculllr IIImln.r gal curtain

INFORM. Vol. 4. 00.12 (December 1993)


1386

FOOD TECHNOLOGY

applications. Figures 7-9 illustrate tube in the rear feeds gas to the suucnon are 314 stainless steel. The
some of the more common designs. plenum, and this is distributed by the porous face can be cleaned by wiping
Figure 7 shows the basic gas dis- porous face. The entire right-hand and by immersion in disinfectant
tributor. It is suitable for packages wall of the gas distributor is the water with a low-flow gas bubbling
with rectangular cross sections. A porous face. All materials of con- through it.
Figure 8 shows a two-sided rect-
angular design with a sleeve seal 10 a

111.a .... 1
rectangular loading lube. This is suit-
able for product feed tubes where lop
clearance is minimal and where seal-
ing with the package is nOI practical.

'_.11._1
The gas distributors on each side help
ensure that the flow of gas is not
blocked by incoming product or

_i
hardware.
Figure 9 shows a circular-shaped
gas distributor. This is suitable for
circular packages and loading tubes.
It is especially effective for inerting
liquids.
Laminar gas curtains are a simple
low-cost method of introducing con-
trolled atmosphere packaging to
existing equipment packaging in air.
They are especially effective for
inerting low air entrainment product
where mechanical limitations do not
The executive allow doors, curtains, long shroud
tubes or sealing with the packaging
., manufacturer of
boiler for
film. Oxygen levels of less than 1%
in the package can be attained easily.
hermetically closed
Laminar gas curtains can be cus-
steam systems up to tomized to fit a wide range of inert-
95 bar (1350 psi), ing applications. They are in com-
3025kW mercial service in electronic solder-
(lOx 10' BTU/H) ing. semiconductor. steel and chemi-
for Edibles Oils cal industries. They are just now
Industry process being introduced into the food pack-
heating. aging industry.

Advantages with
GEKA: more than References
20 years experience, I. Perry. C.. Chemical Engineers
approved systems, Handbook. 51h Edn .. McGraw
worldwide in the Hill. 1973. pp. 5-20.
2. Nowotarskt, M.S.. "Wide lami-
Edible ai/Industry.
nar Fluids Doors," U.S. Patent
4.823,680. April 25, 1989.
3. Nowotarski, M.S.. and S.G. Kon-
GEKA ENERGY SYSTEMS sowski. "Nitrogen Gased Flux-
GOTTFRIED KNEIFEL less Soldering," Surface Mount
GmbH & Co. KG Technology4(10). October 1990.
Germany, DlesefstrafJe 8 4. Sharma. S.K.. and M.S.
0-76227 Karlsruhe-Durlach Nowotarski, "Laminar Barrier
Telefon (0721) 405021 Inerting for Induction Melting,"
Te~fax(0721)494331 Modun Casting. American
Foundrymen's Society. Novem-
For information circle .130 ber 1990. •

INfORM. VOl.4. no.12 (DeCember 1993)

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