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FOOD TECHNOLOGY
D
eep-fat frying is a complex
method of food preparation in
which many reactions take
place in the frying oil. resulting in
oxidative and hydrolytic degradation TIW ~/ •..... prq1tlTOd frw INFORM by 1Ja.UI
and polymerization of the oil. A num- Flm,OII<. t1/tit< U.s. FotNItIIId Drq _.
ber of studies carried out during the lion, ~. D.C, It 11 __ Oft G pR~OII
past 50 years showed that thermally
......, tit< 1993AOCS_ Mutbtg and E>q>osi·
oxidized oil can affect the growth of
test animals. On the other hand. addi- _.FI,._u._~t1/tIt<AOCS.
tional studies indicated that optimal
frying conditions cause no significant
change in the fatty acid composition
of frying oils and no toxicity in lest trol of frying fat quality and is 402(a)(3)1. In addition, FDA's retail
animals. Safety and other aspects of employed as a routine regulatory test food protection code (currently under
deep-fat frying technology were dis- in The Netherlands. revision) contains a set of standards to
cussed at an Institute of Food Tech- Many laboratory tests have been assure hygienic practices and adequate
nologists symposium in 1990 (I). proposed for quality assessment of operation and maintenance of equip-
frying oils (Table I). Also. a number ment in food establishments.
Frying oil quality of quick tests have become available. The U.S. Depanment of Agricul-
Recognizing Ihal the quality of fried permitting inspectors and operators to ture (USDA) Food Safety and Inspec-
foods is affected by the quality of the screen oils easily at the fryer. These tion Service's Meat and Poultry
frying fat, the German Society for Fat include the Oxifrit Test (redox indica- Inspection Manual (6) contains some
Science (Deutsche Gesellschafl fur tor) and the Fritest (carbonyl com- general guidelines for frying meat and
Feuwissenscnaft. DGF) organized two pounds) distributed by E. Merck, poultry products. The USDA guide-
symposia on frying fats and oils in the Darmstadt. Germany. and the Veri-Fry lines allow antioxidants and antifoam-
19705 (2.3). Following the 1979 sym- quick tests available from Libra labo- ing agents in frying fats. Large
posium. the DGF proposed that polar ratories. Metuchen. New Jersey. amounts of sediment and free fatty
compounds be detennined as a com- acid content in excess of 2% "are
plement to the traditional organoleptic U.S. regulations usual indications that frying fats are
(sensory) evaluation of frying oil The Food and Drug Administration unwholesome and require recondition-
quality. This method (4), involving (FDA) has not established specific reg- ing or replacement." The manual also
chromatography on a silica gel col- ulations to control me quality of frying contains guidelines for cleanup of fry-
umn, became a standard reference oils since it has not been determined ing equipment. USDA recently initiat-
method in a number of European that frying oils used in deep-frying ed a program to reevaluate the health
countries concerned with possible operations may be injurious to health. risks from deep-fat frying.
health risk to consumers from improp- However. frying oils are subject to con- Inquiries were made during
er or excessive use of fats and oils for trol under the general provisions of the 1989-19921035 U.S. cities and a1150
frying. Detennination of dimeric and Federal Food, Drug and Cosmetic Act, U.S. state health departments and food
polymeric triglycerides (DPTG) by which states that a food is considered control agencies to determine what
gel permeation Chromatography (5) to be adulterated if it "contains any laws and regulations were available
also has become widely used for con- poisonous or deleterious substance for controlling the use of frying fats
which may and oils in restaurants and food pro-
render it inju- cessing establishments. A total of 24
rious to cities and 36 states responded. The
Table 1
health" (Sec. replies indicated mat there are no spe-
Laboratory quality control tests
402(8)( I)). 0' cific regulations in U.S. cities and
Acid value Smoke point Epoxides if it "consists slates other than those assuring that
in whole or in fats and oils used in food service
Carbonyl value vtscosuy Iodine value part of filthy, establishments are obtained from
Cyclic fany acids Volatiles DPTG putrid or approved sources and are not adulter-
Dielectric constant Anisidine value Refractive index decomposed ated. Many of the health departments
TQ(a1polar compounds Color TBA test substance, or responded that there are no specific
Fatly acid composition Free fany acids Diene value if it is other- regulations for frying fats except as
Peroxide value wise unfit for provided in Title 2 I of the Code of
food" [Sec. Federal Regulations and the FDA
FOOD TECHNOLOGY
FOOD TECHNOLOGY
Overall cleanliness .
Smoke Ventilation ..
ried out by the individual member for food preparation and sale. The Fritest. If positive, the oil is checked
states (cantons) of the Swiss confeder- Swiss Public Health Office has issued a in the laboratory for level of total
ation. The basic food legislation is list of permitted additives and maxi- polar compounds. The OGF recom-
contained in the federal law of 1905 mum levels in foods, including coloring men dation that frying oils should not
(12). A 1936 ordinance deals with agents, antioxidants and emulsifiers contain more than 27% total polar
labeling and advertising of food and allowed in food fats and oils (these compounds is generally followed by
food additives, as well as investigation additives do not improve frying perfor- food control officials.
and inspection of food establishments. mance and are not used in frying oils). A frying oil is considered deterio-
Laboratories of the large cantons are Silicone additives are forbidden. rated if odor and taste are objection-
responsible for food control in each Food inspectors check frying oils able; or if odor and taste are not clear-
territory. for odor, taste, color and smoking and ly objectionable but smoke point is
The Swiss Food Ordinance controls observe the state of hygiene in food less than l70"C and total polar com-
frying oils and fats in restaurants and establishments. Suspect frying oil pounds are greater than 21 %; or if
catering facilities and gives guidelines quality is checked on the spot by the odor and taste are not clearly objec-
uonabte but total polar compounds of guidelines for handling frying fats Agriculture, Washington D.C.,
exceed 27%. These criteria are based and on-site tests to check fat quality Part 18. p. 154, March 1987.
on the assumption that a careful, expe- are useful tools for overall food sani- 7. Belgian State J. 20:1544 (1988);
rienced cook pays attention not only tation and quality control programs Rev. Franc. Corps Gras 38:224
to the quality of the frying oils, but worldwide. (1991).
also to the hygiene of the kitchen. If a 8. J. Officiet de fa Republic Fran-
frying oil does not adhere to the rec- References caise 118 (170): July 24.1986, p.
ommendations, the owner of a "clean" I. Food Technol, 45(2):67 (1991). 9126.
establishment will be warned to take 2. Fette Seifen Anstrichm. 75:49 9. General Advice on Handling Fry-
care of the frying oil in use. The (1973). ing Fats (SLV FS 1990:2), Nation-
owner of a "dirty" establishment will 3. Fette Seifen Anstrichm, Special al Food Administration. Box 622,
be asked to improve conditions as Issue 81 :493 (1979). S-751 26. Uppsala, Sweden.
well as the quality of the frying oil. 4. Official Methods and Recom- 10. Fette Setfen Anstrichm. 81:551
Formal laws and regulations for mended Practices of the Ameri- (1979).
control of frying fat quality have been can Oil Chemists' Society, II. Quality Standard for Heated Fats
adopted by only a few countries. Method Cd 20-91, American Oil and Oils, Official State Bull.
However, several other countries Chemists' Society, Champaign, (Spain) No. 26. p. 2665. Jan. 31,
employ practical guidelines and test Illinois, 1992. 1989.
procedures to control the quality of 5. Ibid., Method Cd 22-91 (92), 12. Public Health in Europe 28,
frying fats and fried foods. In addi- American Oil Chemists' Society, Food Safety Services, 2nd edn., p.
tion, there is increasing awareness that Champaign, Illinois, 1992. 177, WHO Regional Office for
good frying practice and proper con- 6. Meat and Poultry Inspection Europe, World Health Organiza-
trol of frying fats improve the quality Manual. Food Safety and Inspec- tion, Copenhagen. Denmark,
and acceptability of fried foods. Use tion Service, U.S. Department of 1988. •
FOOD TECHNOLOGY
• •
St." S ••• Ih ... "
1I11tt" In • I 51 SI,," 5 ... th IIHI
1I11'IU ['.' .• LSI
·•• ,
~ •
• Sllnli ~ 8nlll
_I' ••
."~"
5.11
St".. 5 ... lIn H'"
III I" • 511
• 2 1 4 S
D"S AI" It 14'·'
Ii
Figure 1. ENKt ol.lr vs. nitrogen stonge of re'IMd, tMeached oil on the qu.lJty 01 deodoriud IIniahed products: (A) soybean salad 011;
(8) soybean 011shortening; Ie) renned, ble.ched, deodorized, hydrogenllted aoybe.n 011(IV 75) (Reference 4).
- c,,... aeuum e Ie I we
From \.
and the gas is vented to the atmo- \.., .....'Reli ef VaIn
sphere. Conversely. as oil is pumped
from the tank. the pressure drops and
replacement gas enters the tank.
Nitrogen blanketing can be
Nilrolen
Source LJ( LJI -
Oil Inlet
FOOD TECHNOLOGY
Table 3
SUmmary of treatment areas wit ...nitrogen to protect edible oils (~",.nc.1)
Area of Method of
treatment introducing Approximate
nitrogen Classification usage (cubic reet)
Riling of tank cars In-line between storage Sparjing 1,000 cubic feet per
and tank car 8,OOO-galloncar
Pumping from storage Sparging in-line during Sparging Approx. 0.125 cf/gal
to filler or header pumping
Filler bowl or header Entrance into closed Blanketing Maintain slight positive
filler bowl or pressure
beeder
sures vary, but relief valves are set 10 techniques for protecting edible soy- (1.6,7). Sparging represents a practi-
release at pressures above 15 psi. bean oil during truck and rail car cal mel hod for protecting finished
Sparging and nitrogen blanketing shipments have been reviewed oils from oxidative deterioration dur-
ing shipment from refinery to desti-
nation. The technique is particularly
Table 4 useful when finished oils are loaded
Composition and packaging 01 soybean .alad/co~lng 011. into lank cars and trucks. The princi-
ple involved is saturation of the oil
Cal Fatty acid (% by GLC)!, with nitrogen while the oil is com-
Oila IV C16:0 C18:0 C18:1 C18:2 CI8:J Headspace gas pletely free of air and oxygen. i.e.,
after deodorization. A sparger intro-
I_Bt"" 13.5.4 9.2 4.7 24.0 54.2 8.0 N:zIw.4%~ duces tiny bubbles of nitrogen into
U·BHt"" 116.3 10.0 6.1 38.4 41.3 4.1 Air
UI-BHt"" 11.5.2 the oil stream; as the saturated oil
9.9 6.2 38.8 40.6 4.4 Air
IV-BW 110.7 8.4 5.J 48.0 34.8 J.5 N:zfO.O% O2 ralls into the tank car or truck, the
V-BH 111..5 110.2 5.7 43.2 37.0 J.9 N,!2.1% 0, effusing gas sweeps the headspace
VI·C 13.5.6 10.0 4.9 23.8 53.4 8.7 Air and thus removes most of the air and
VU-C< t38.1 t9.3 4.' 29.4 55.2 9.• Air oxygen from the vessel (6). A nitro-
VDJ-CW' 109.6 8.4 5.• 48.J 34.4 3.3 N2I'O.0% o, gen gas sparger and blanketing sys-
tem fer loading lank cars and trucks
a B_ baltic,C...... and H_ hydmgt:lLllted oil; bOle_ ps-liquid dIromatogJaphy: clabelindiauedu.mplc is illustrated in Figure 4. Nitrogen
0DIIIaincd • mi~tun: of lInllo~idanu(RcfeftOCe J) blanketing and sparging techniques
given in Table 3.
A study of the impact of the use
of nitrogen in consumer packages on
stability of soybean oils was com-
pleted by Evans et ot. (3). Eight lots
of commercially processed soybean
salad oils, representative of those
available 10 U.S. consumers, were S~""GfD •
obtained for the study. Each lot con- ~'ODUCT OUT ~/:;. o'~'
FOOD TECHNOLOGY
- ,-...... ,--
"""__ II·.·HO ...... lOO"F(25.6"C and 37.8"C). By con-
"':~----""
-, ~- ..:~_
.. _ .. 11°F trast, sample W-BH dropped to a fla-
...... --------
1
.......... vor score of 6 in approximately 18
weeks at 78°F (25.6°C), whereas
........ lIitl'llI
equivalent deterioration occurred in
....... -.._- ..
........ 100°F
• .'I.::?..l!~
....
trasts the storage stability of a fully
protected oil (containing antioxidant.
metal inacrivator and nitrogen pack-
, \ II,oF
Ail
aging) with that of an oil bottled
with air in the heads pace. Hydro-
..
genation alone, without added
, 12 24 31
antioxidant, metal scavengers and
nitrogen packaging, is not sufficient
Inks SI,''I' to ensure adequate shelf life of soy-
Agurw 5. Effect 01 nltrooen PKkaglng com~rwd with elr PKkaglng on '''vor .core' of bean oil, particularly at elevated
hydrooeneted-Wlnlerh:ed lIOybeen 011stored lor one year storage temperatures.
The storage stability of IWO types
I - of soybean oils packaged in screw-
cap tin cans is depicted in Figure 6.
where loss of Flavor score at 78"F
and IOO"F (25.6°C and 37.8 C) is D
.
j
, plotted against storage lime. Sample
VIII·CH was a hydrogenated-win-
terized oil that contained amioxt-
darns and was packaged under nitro-
gen. whereas sample VI-C was unhy-
drogenated, contained no antioxi-
• dants and was packaged under air.
Oil VIII-CH showed acceptable stor-
age stability, although it has less sta-
bility than the same type of oil pack-
aged in a glass boule (Figure 5).
o 12 24 36 41 Data presented in the top curve in
Wnh SI.rall Figure 7 suggested that an oil pack-
Figure 6. FI....or del.rlor.tlon 01 soybean oils stored In cans (C) at two temperwtures. aged in screw-cap tin cans and pro-
Semple ynl-CH hydrogenated-Wlnt.rlzed 011In gallon tins, nltrooen In the headSpacH;
Sempl. YI-C, unhydrogenat.d 011In gilion tins with air In the h.adspltCe (Aeterence 3)
tected with nitrogen was equivalent
in quality, for at least a year, to an oil
packaged in bottles under nitrogen, if
.r---------------------------,
I""..~~..
the storage temperature was no high-
er than 78°F (25.6°C). At a storage
temperature of 100°F (37.8"C), oil in
1
\
\
, _...
.. .. .. .. ..
cans (Figure 6) appeared somewhat
.. \\ '...... .......... D.D IUtn
less stable than oil in bottles (Figure
_ ............ -...... 5), but such an observation may be
oX 6 \,
,~ "'\
.~
..--- ..-- ........-----.mBH
-"
related to differences in the closures
: used \0 seal the containers .
... 5
.!! '\.
,". '.
_._._._._._
"--
decreased.
Figura 7. F.....or detarforwtlon of soyb.an oils stored In glass boU .. s with different lewis An unhydrogenated oil, I-B, pro-
01 oxygen In the haadsptlC •. s.mpn IY·BH, Y·BH.nd II-BH, hydrooenat.d-wlntet1Hd
oIla; SemJ* I-B, unhydrogaMted 011(Relerenea 3)
tected with antioxidant, but with
FOOD TECHNOLOGY
tions on fats and proteins. Tbe general approach to success- .,. 1'1_.....NJOIU4O.
ful MAP applications will be to address the following
areas: (a) initial microbial state of the food. (b) temperature
control. (c) packaging film. (d) packaging equipment and in the finished product. The quality of the frying oil must
(e) optimum atmospheres. Each of these represent a hurdle be protected from atmospheric and dissolved oxygen at
to the microbial and/or oxidizing agents present in the food every step of the process in order 10 achieve a quality prod-
system. uct with long shelf life (Figure 1).
The food applications group at our R&D technical
center has a broad experience base with MAP gases for Raw material
food products that generally fall into three major groups: There are three major reaction mechanisms thai yield the
(a) nitrogen inerting. sparging. injection, (b) carbon degradation products most commonly found in commercial
dioxide/nitrogen blends and (c) carbon dioxide/nitro- frying operations: fat hydrolysis. fat oxidation and thermal
gen/oxygen blends. Carbon dioxide has been shown to degradation. All fresh oil consists mainly of triglycerides
playa dynamic role in affecting microbial growth while or triacylglycerols. The fatty acids (carboxylic acids) vary
nitrogen functions as an inert filler gas. Oxygen is used by seed source variety and degree of unsaturation (double
to balance fresh produce respiration rates, to prevent bonds). The presence of water and heat will cleave one or
anaerobic microbial growth or 10 maintain brilliant more fatty acids off the glycerol backbone. forming mono-
oxymyoglobin pigmentation in fresh red meats (Table I). glycerides and diglycerides. Typical vegetable fatty acids
"Total Oil Quality Management" represents the full use are 18 carbons with unsaturation at the 9 and 12 carbons.
of nitrogen applications to minimize oxidation of edible oil Standard titration methods for percent free fatty acids
as the raw material, both in processing and as an ingredient (FFA) are based on oleic acid.
Classic rat oxidation mecha-
nisms show oxygen attack at the num-
ber 9 or 12 unsaturated carbon position
Total Oil Quality Management of linoleic acid. producing a short-
lived unstable hydroxy or peroxy radi-
cal. This consulutes the primary reac-
tion. From a number or possible sec-
ondary reactions. the peroxy radical
Good will form more stable five- and six-car-
bon hydrocarbons (hexane), aldehydes
Oil (pentanal), alcohols (hexanol) and
Quality ketones (hexanone). Such products are
considered volatiles. Fatty acids also
Raw materials Packaging may form. A "seasoned" frying oil will
have a desirable mix of these com-
pounds. A rancid oil will have an
unpleasant mix of these and shorter
chain versions. such as butanoic acid.
Flavor threshold levels for such com-
pounds can be as low as in the 0.2 to 2
ppm range.
Nonvolatile compounds also
Processing can form through peroxy radical and
hydroxy radical attack at unsaturation
Flgure 1. sites of adjacent, intact triglyceride
fany acids. Both polar monomers and
criteria values for the raw material will not be the same
Table 1
Gas mixture will depend on the product for in-process data.
The first opportunity to affect oil quality in the plant
N, CO2 and N} CO2• N2 and O2 is upon receipt of the bulk oil. Ideally, oil is shipped
Nuts Sandwiches Red meat under a nitrogen blanket. This condition can be main-
Snacks Bakery items Fruits tained in-plant through nitrogen blanketing and/or sparg-
Fruit juices Entrees Vegetables ing. The key is to keep oxygen exposure to a minimum,
with % O2 headspace <1.0% and dissolved oxygen <1
oxy-linked dimer and (rimers may form. In thermal abuse mg/IOO mL (Figure 2).
conditions. polymer formation will result in a darker, bitter The effect of nitrogen blanketing can be demonstrated
and more viscous oil. This effect will carry over into the easily through sensory testing of cottonseed oil stored for
finished product, especially since oil content can comprise 21 days under air and nitrogen. At the end of 21 days, the
30-40% of the product by weight. flavor score for the air sample is unpalatable, while the
The more common oil abuse indicators which are well nitrogen-blanketed sample remains unchanged (Table 2).
documented and/or practiced in commercial plants are: The positive effect of nitrogen sparing systems in bulk
peroxide valve (PV), FFA, polymers and polar com- holding systems is very convincing. Vegetable oil shipped
pounds. PV and FFA are quick, reliable titration meth- under nitrogen from the supplier maintains fresh oil quali-
ods. Their use is ubiquitous in snack food plants. Quick ty. Without nitrogen sparging, the PV would be beyond
colar-indicating spot test kits are available for FFA and some plants' upper range of the receiving specification.
polar compound methods. Polymer assessment can be The untreated samples PVs stan out higher and continue 10
used to indicate excessive thermal abuse but is limited ta climb significantly, even beyond a typical process limit by
a good analytical laboratory. Whichever method is 43 days (Table 3).
employed, the found values must be determined from
consistent technique and a baseline of data tied to the Processing
quality and shelf life of the product. In addition, quality Management of oil quality in the actual frying process is
i Nitrogen blanketing
• Incoming specifications
• Oxygen limits
i Nitrogen sparging
and/or blanketing L
• Oil-quality limits
Hold
Nitrogen flushing
« 2% oxygen)
tank
• Quality bag seals
• Minimum oxygen exposure? • Horizontal seals
Nitrogen sparging • Gas-Ilushable film
and/or blanketing
Figure 2
FOOD TECHNOLOGY
For flexible films, bag seals must be without folds, in the lower barrier film reached an intermediate 60 days
puckers or leaks. A good heat-sealing film is essential. (Table 6).
Horizontal end seals guard against channel leaks. The film A careful cost analysis for packaging machine inerting
must be gas-flushable. This means the film will have modifications, jaw seal changes and upgrades to higher
acceptable oxygen. aroma and moisture barrier properties barrier packaging is important. The actual nitrogen cost is
(Figure 2). typically one-tenth the film upgrade cost. Many flexible
The ultimate measure of a successful total oil quality bag formers can be modified with gas flushing kits from
management program is extended prod-
uct shelf life. A thorough shelf life pro-
gram will begin with assessment of in-
plant analytical data and continue
t.hrough to sensory acceptance testing.
The analytical measures will assess oil
quality (as mentioned earlier), package
performance and product attributes.
Moisture vapor transmission rates
(MVTR) and oxygen transfer rates
(OTR) can be tracked weekly in the shelf
life test. Seal quality can be addressed by
a simple water tank submersion method.
Moisture content and objective texture
measurements can indicate a sensory
stale point. High oil content products will
also benefit from objective tests. such as
those for peroxides or hexanal thai indi-
cate rancidity development.
Sensory methods have been developed
by major snack food companies 10
achieve a statistical measure of consumer
acceptance in shelf-life testing. The more
reliable methods will use a standard ref-
YOUR SOURCE FORNATIlRALOILS-
erence product. The Food applications
group at our R&D center utilizes this
1-800-AU-OILS.
If you're in the market for all-natural materials, including first
approach (Table 5).
quality marine and vegetable oils, look no further.
As an example, data from one of our
At Arista we specialize in delivering the world's finest, all-natural
shelf-life tests on potato chips is given
marine and vegetable oils, at remarkably competitive prices.
here. Several flexible film Structures
were tested for nitrogen-flushed potato From Almond to Wheat Germ, Cod Liver to Shark Liver,
chips. when you have a need for all-natural oils, tile nnme to remember is
As expected. oxygen headspace track- Ariste ... naturally.
ing in bags showed the lowest O2 gains MARINEOILS VEGETABLEOILS INDUSTRIAL OILS
for the highest barrier structure. The Cod Liver Almond Peanut Fish
Fish Li...
.er- Apricot PumpkinSeed Linseed Oil
lower-barrier film, although less expen- Halibut Liver Avocado Rice Bnm Methyt Esters
sive, was not considered as gas-flushable. Omega-3 Acids Canola Sllffiowcr Vegetable Oil
The higher-barrier film had horizontal Salmon CllSlor Sesame Residue
end seals. This typically has a positive Shark Liver Grapeseed Soybean
Squalene Jojoba Sunnowcr
effect in reducing oxygen gain.
Squnlene Oli ...·e Wheot Germ
Product packed under air in the
lower barrier film was used as the refer-
ence sample. All products were stored
at 70°F. Percent moisture gain data fol-
lowed a similar ranking among materi-
als. Sensory testing of these samples
Anma Indu!U';"'" Inc.· 108Z PO'll Rolli!, Ou.nen, CT 06820
tracked well with the analytical data. In 1-8QO.ALL-OILS ·203-655-0881 • Telex: 9% 193. Fax: 203-65Ml328
this study, product in the higher barrier
film reached a shelf-life endpoint of 90 For InformatIon circle 1180
days based on flavor. aroma and tex-
ture. Product packed in air reached a
20-day shelf life. while inerted product
FOOD TECHNOLOGY
Tabla 6 Table 7
Potato chip shelf life with 011quality management Total 011quality management
the machine vendor. Shelf-life Jesting and film selection aging. There are at least four in-plant locations to consider:
within a range of prices can be coordinated and executed (a) oil receiving, (b) bulk storage, (c) hold tank and (d)
by our MAP group. Ultimately, customers can decide from bagmaker. Trained personnel must use good oil quality
the data and product samples if the payoff exceeds upgrade management (Figure 2).
expenses (fable 7). A quick checklist to review with the customer is as fol-
The number of snack food companies packaging prod- lows:
ucts under nitrogen increases each year. In-market data on • incoming oil meets specification,
competitive samples with similar code dates can demon- • Nitrogen sparging and blanketing systems operational,
strate the benefits of nitrogen flushing with high barrier • Oil quality (FFA and PV) levels meet prestart and
film. Headspace oxygen data on such products correlates operating standards,
well with our sensory experience. The freshest flavor prod- • Quickly cool hot standing oil,
ucts have the lowest oxygen levels that are typically found • High barrier package and
in the best package structure with nitrogen flushing. Most • Nitrogen flushing of package to deliver <2% O2
in-plant nitrogen systems are capable of purging the pack- It is our experience that when this oil quality approach
age down 10 0.8-1.5% oxygen. A high barrier film with is presented to the customer, serious consideration is given
good seals at 10°F, 50% relative humidity, will maintain to the full range of nitrogen applications.
the oxygen levels under 4% through 50 days and under 8%
through 100 days.
Bibliography
As in any MAP application, the initial quality of the
food that goes into the package must be good. Nitrogen Rancidity in Foods, Second Edition, edited by J.e. Allen
flushing of rancid product will not correct the inherent and R.J. Hamilton, Elsevier Applied Science Publishers,
problem of poor in-plant oil quality management. We Amsterdam, The Netherlands, 1989.
strongly recommend the total oil quality management Handling and Storage of Oitseeas, Fats and Meals, H.B.W.
approach. Nitrogen applications in three key areas must be Patterson, Elsevier Applied Science Publishers Ltd.,
addressed: (a) raw materials, (b) processing and (c) pack- Barking, England, 1989. •
/!CX;S"
Membership Certificates
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been one of the most important career choices you've made. Now
you can display your personal certificate of membership in the
leading international society in the fields of fats, oils and related
materials.
,
II" dlet,lbuto,
-'---'
,
TurbUlent g•• c,,,,.ln
dl.trfbuUon pip"
Agu ... t. Jet mixing beh.vtor (magnified) for turbulent gal curtain Agu ... 2. Jet mixing behavk!r lor lamln.r gas curtain
FOOD TECHNOLOGY
Low-air entrainment,
tbermoforming
Figure 3 illustrates the application of
a laminar gas curtain to a thermo-
forming machine. There is a distribu-
tor on each side of the package. The
FIgure 3. laminar gal curtain on thermoforming machine
flows of gas from each distributor
meet in the center of the opening and
bend away from the package. Any air
that is entrained by the outer edge of
the gas is swept away before it can
mix down to the food product. The
oxygen level at the food product is
essentially zero.
.hroLid A clearance of several millimeters
can be provided between the laminar
mixed N"Alr curtain and the package to allow for
movement. The height of the laminar
(10.15'11. 0,) curta in di stributors is only one-
eighth of the width of the package
~ ,------,':::00::'.::'.::"::':::"::.' _) ) opening. Product and lid-sealing
hardware can pass through the lami-
nar curtain without entraining exces-
sive amounts of air.
Agure 4. liJrbulenl gas curtain with shroud of Il'\ermo'ormlng
machine
Figure 4 shows how a comparable
turbulent gas curtain with a shroud
plenum generales the wide flow of The mixing behavior of the wide would behave. The curtains are
gas. The distributor damps QUI any flow of laminar gas emerging from the mounted in the middle of the shroud.
turbulence in the wide flow of gas, gas distributor is the same as that of The height of the shroud must be at
making it laminar. the flow out of an orifice in a turbu- least twice the width of the opening.
I
I
I
I
I
" \
\
<n'
\
\
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Laminar C.lltaln
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FIgure 5. 18mlner curtain YS.turbulenl curtain for Iow--.lr entrein- Agul1l 6. laminar curtain vs. turbulent curtain for high-alr entrain-
men! product ment product
Rgure 8.. lWo'llded laminar g•• curtain Rgure 9. Ctrculllr IIImln.r gal curtain
FOOD TECHNOLOGY
applications. Figures 7-9 illustrate tube in the rear feeds gas to the suucnon are 314 stainless steel. The
some of the more common designs. plenum, and this is distributed by the porous face can be cleaned by wiping
Figure 7 shows the basic gas dis- porous face. The entire right-hand and by immersion in disinfectant
tributor. It is suitable for packages wall of the gas distributor is the water with a low-flow gas bubbling
with rectangular cross sections. A porous face. All materials of con- through it.
Figure 8 shows a two-sided rect-
angular design with a sleeve seal 10 a
111.a .... 1
rectangular loading lube. This is suit-
able for product feed tubes where lop
clearance is minimal and where seal-
ing with the package is nOI practical.
'_.11._1
The gas distributors on each side help
ensure that the flow of gas is not
blocked by incoming product or
_i
hardware.
Figure 9 shows a circular-shaped
gas distributor. This is suitable for
circular packages and loading tubes.
It is especially effective for inerting
liquids.
Laminar gas curtains are a simple
low-cost method of introducing con-
trolled atmosphere packaging to
existing equipment packaging in air.
They are especially effective for
inerting low air entrainment product
where mechanical limitations do not
The executive allow doors, curtains, long shroud
tubes or sealing with the packaging
., manufacturer of
boiler for
film. Oxygen levels of less than 1%
in the package can be attained easily.
hermetically closed
Laminar gas curtains can be cus-
steam systems up to tomized to fit a wide range of inert-
95 bar (1350 psi), ing applications. They are in com-
3025kW mercial service in electronic solder-
(lOx 10' BTU/H) ing. semiconductor. steel and chemi-
for Edibles Oils cal industries. They are just now
Industry process being introduced into the food pack-
heating. aging industry.
Advantages with
GEKA: more than References
20 years experience, I. Perry. C.. Chemical Engineers
approved systems, Handbook. 51h Edn .. McGraw
worldwide in the Hill. 1973. pp. 5-20.
2. Nowotarskt, M.S.. "Wide lami-
Edible ai/Industry.
nar Fluids Doors," U.S. Patent
4.823,680. April 25, 1989.
3. Nowotarski, M.S.. and S.G. Kon-
GEKA ENERGY SYSTEMS sowski. "Nitrogen Gased Flux-
GOTTFRIED KNEIFEL less Soldering," Surface Mount
GmbH & Co. KG Technology4(10). October 1990.
Germany, DlesefstrafJe 8 4. Sharma. S.K.. and M.S.
0-76227 Karlsruhe-Durlach Nowotarski, "Laminar Barrier
Telefon (0721) 405021 Inerting for Induction Melting,"
Te~fax(0721)494331 Modun Casting. American
Foundrymen's Society. Novem-
For information circle .130 ber 1990. •