Serial Numb

REQUEST CUM AUTHORISATION FORM FOR EXPENDITURE ON

Location : Bhavnagar Department : PROJECT
Capex Type : Unplanned AOP Refference No. :
Priority Index Vital YES Essential
Section-1 : Job Title
a) EHS √ g) Utility
b) New Project h) Infotech
c) Capacity Expansion i) Vehicle
d) Plant Modernisation / Improvement √ j) Soil Health Lab
e) Infrastructure k) R & D
f) ENCON - Equipment l) Others
Section-2 : Nature of Job
a) Building & Civil Work √ e) Instrumentation
b) Machine Equipment √ f) Infrastructure development
c) Electrical g) Furniture & Fixtures
d) Piping & Structural Work √ h) Others (Specify)
Section-3 : Brief Description Of Job with justification
a) Existing Facility / Method:-
Packing & Filling line Vent Duct 1 & 2 is connected to Blower directly.
b) Proposed Scheme / Method:-
Packing & Filling line Vent Duct 1 & 2 will be connected to Charcoal Adsorption Tower followed by Blower.
c) Justification :-
1. To create facility of adsorption tower for odour removal in vent gases to minimize issue of bad order in stack & meet G
d) AOP Budget : 20.0 Lakh Sanctioned Budget : Rs. 15.5 lakh
e) Payback Period: -- Savings / Anuum: --
f) Expected Cashflow Requirement :
g) Date of Start up 28.01.2019 Expected Date of Completion
Section-4 : Attachment as Annextures
a) Technical Justification √ YES
b) Payback Period detail calculations YES
c) List of requirements with tentative cost √ YES
d) Tentative Project schedule / Bar Chart √ YES
e) Offer / Quotations YES
Prepared Project Engg Section Head G.M. Recommanded B
By
Signature
Name PBG KAS SBC AGM SM PBB
Date
Comments :-
1. Sizing Calculations & Activity Bar chart attached.
2. Recently installed Charcoal Tower in EC Formulation for Duct-3 pressure drop/ blower suction is found as per sizing cal

Page No. :- 01
al Number :-
RE ON ASSETS
Date :- 21.01.2019

Desirable

nt

meet GPCB norms.

5 lakh

06.04.2019

NO NR
NO √ NR
NO NR
NO NR
NO √ NR

nded By Authorised By
 PBB NDG

zing calculations.

o. :- 01 of 02
 EC Formulation DUCT -1 & 2 Charcoal Tower Sizing

Blower Suction Pressure (Design) Not Available

Blower Shutoff measured by manometer 200
System Suction measured by manometer 160
Blower Design Capacity 9000

Data Required for calculation

Dd Duct Size 350
v Air Velocity assuming 12
Q Gas Volumatric Flow Rate 4154
Dp Charcoal Particle Dia 3
ρp Charcoal Density 500
ε Bed Porisity 0.85

µ Inlet Gas Viscosity 0.0000186

ρg Inlet Gas Density 1.16
g Gravitational accleration 9.81
Dt Diameter of Tower 800
L Height of Tower 1000

A Cross Section Area 0.5024

u Velocity through bad 8268.75
2.2969

Re 2864.92
fp 1.802
Using Ergun equation we can find pressure drop across tower
∆p Charcoal Tower Pr. Drop 898.022
0.8980
0.0090
6.825
∆p1 Tower Pressure Drop 92
Duct Line Loss Calculation
Re Reynold's No for gas th' duct 261935.483870968
f Friction Factor 0.0139858186
∆p2 100.1224773729
0.1001224774
0.751
∆p2 Duct Pressure Loss 10

K Fitting Loss factor 90 D Elbow 0.6

K Fitting Loss factor 45 D Elbow 0.4
∆p3 Total Fitting Loss 100.224
0.100224
0.752
∆p3 Duct Fitting Loss 10
∆p Net Pressure Drop 113
Net available suction will be 87
Cross Section Area 0.5024
Carbon Weight 251.2
Carbon Density 500
Particle Size 8
Void Fraction 0.88
oal Tower Sizing

mmwc
mmwc
m3/hr

mm
m/s
m3/hr
mm
Kg/m3

Kg/m s
Kg/m3
m/s2
mm
mm

m2
m/hr
m/s

pa
Kpa
Bar
mmhg
mmwc
on

pa
Kpa
mmhg
mmwc

pa
Kpa
mmhg
mmwc
mmwc
mmwc
m2
Kg
kg/m3
 m
mm
 Charcoal Tower Costing

Thickness of tower 6 mm
Volume of Tower 1.88E-01 m3
Density of MS 8000 Kg/m3
Total Weight 1507.2 Kg
MS Material+ Fabrication 150 Rs.
Cost of Tower 226080 Rs.
Nozzle, Leg, Plate, Railing 100000 Rs.
Total 326080 Rs.

Epoxy coating 50000 Rs.

Overall Cost of 01 Tower 376080 Rs.

Say 3.8 lac
Excel Crop Care Limited., Bhavnagar
Costing for Odour removal system in EC- Formulation Plant for Duct 1 & 2

Basis:-
1. Charcoal Tower sizing is based on available pressure drop/ blower suction & volumetric capacity of blowe
2. 8 mm size Activated Carbon Granuals to be used as adsorbent for organics removal from inlet gases.
3. Charcoal Tower MOC considered MS with Epoxy coating on all the contact parts.

Budgatory Costing for odour removal system in EC- Formulation

Sr. No. Activity/Item
1 New Equipments
02 nos. Charcoal Tower in MS with Epoxy coating in all contact parts
2 Material
1.2 Ton Activated Granuals Carbon 8 mm Particle Size for organics removal
3 Structure
Ladder+ Cage Fabrication, Supporting Plate fabrication & hole marking on supporting
plate
3 Civil Work
Floor Leveling before installation of Tower
4 Others
Ducting modification work & Erection of Towers
Total Budgatory Cost
10% Excess
Say Rs. Lakh

`
apacity of blower.
inlet gases.

n
Cost (Lakh)

7.60

2.50

1.00

0.50

2.50
14.10
15.51
15.50
 Barchart for Odour Removal System Installation in EC formulation

Sr. No. Activity Expc. Time Jan-19 Feb-19

1 Capex approval 1 Week
2 Detailing & Hazop 1 Week
3 Datasheet, PR, quotation 1 Week
4 Negotiation 1 Week
5 Delivery of long delivery items 6 Week
6 Erection work & Duct fitting 2 Day
ulation

March-19 April-19
1 Both Tower Inlet & Outlet Flange to be fabricated from M/S Guruji. To be communicate with simit/dharmit
2 Both Tower Inlet & Outlet Flange must be Loose with Stubend
3 For D-2 Tower one GI Spoole piece is required to fabricated from M/S Guruji
4 Service PR for Epoxy coating inside both tower & Holding plate to be raised
5 Activated Charcoal 8 mm particle size 1.2 T PR to be raised
6 Both Tower MS 10 mm Charcoal hodling plate to be cut & perforation of 25 mm to be prepared
7 Ladder with Cage fabrication for both Tower by ECCL
ith simit/dharmit

pared