Tugas Mata Kuliah K3 ”HAZARD AND OPERABILITY STUDY”

Nama : Adhitya Wikan Tyoso

NPM : 17031010156
Paralel : D

OPERABILITY STUDY
Vessel – Chlorine vaporizer
Intention – untuk meningkatkan konsentrasi chlorine yang akan masuk ke vapour reactor
Guide word Deviation Cause Consequences and
action
Line No. 1
Intention – transfers chlorine feed from pump
Less of Flow Pump failure Possible dangerous
increase in temperature
of evaporator and high
pressure cause of
excessive steam in
evaporator: measure
and log pressure
differential
Level Valve failure (LC) detect that feed is
less than normal
threshold, so the steam
is closed due to less
flow level in evaporator
More of Flow Pump failure and flow Possible dangerous
control broken increase in volume of
chlorine feed in
 evaporator impact to
excessive volume of
feed and low
temperature and
pressure on evaporator
Level Valve failure (LA) alarms, reaction
ceases:
Considered high flow
alarm, closed the vessel
or shut down the pump.
Possible damage to
evaporator and impact
to low temperature and
pressure
Line No. 2
Intention – transfers steam to evaporator
No/None Level Failure of steam flow Possible dangerous –
chlorine feed could
fulfill the evaporator
that makes evaporator
to explode

Less of Level Valve failure or level The chlorine feed in

control failure evaporator could rise so
fast cause of the
temperature is low and
may explode
sometimes
More of Level Level control failure The chlorine feed in
evaporator is
evaporates quickly due
to risen the
temperature in
evaporator cause of
more steam passed in
the evaporator
FAULT CHART LOGIC DIAGRAM

Failure of chlorine
feed valve

Failure of flow
control indicator

Failure of flow feed

on pump

OR
Failure of level
control

Failure of steam
valve

Failure of pressure
control

Flooding of

Failure of steam
AND vaporizer liquid
chlorine to reactor
trap

Failure of high-
level S / D system
The probability of failure of the total system by this route can be calculated.
Probability of failure x 103
Chlorine feed valve 1
Flow control valve 0.1
Pump of chlorine feed 0.5
Level control 0.7
Steam valve 0.75
Pressure control 0.6
Steam trap 1.2
High level shut-down, sub-system 0.02

Probabilities are added for OR gates, and multiplied for AND gates; so the probability of flooding the
vaporizer is given by:
(1+0.1+0.5+0.7+0.75+0.6+1.2)x10-3 x 0.02 x 10-3 = 9.7 x 10-8