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1 Connector and pins configuration

1.1 BMS connectors general descrition

1
5

2 6b 6a

8 4
3 7b
9
7a
Figure 1: FS-LT connectors – top view
Table 1: FS-LT connectors
N° Connector Pins Description
1 Isolated CAN 8 Isolated CAN bus (1500V) for communication with external devices
2 Cells connector 26 Connect to battery cell terminals
3 Thermistors connector 10 Connect to 10k NTC resistor for temperature sensing
4 GPIO connector 16 Digital, analog isolated and non-isolated I/O.
5 PDU connector 10 Connect to PDU. Drive the power switch and measure power current
6a Micro SD card - -
6b SD card extension 7 Used only to connect an external SD connector
7a & Connect to programming tool for loading a new firmware
Programming connector 5
7b
8 External isolated reset 2 Used to force a BMS reset
9 Extension & debug 15 Reserved
All connectors needed for the BMS implantation in its system (1 to 5) are from the JST PUD family. See here for a
complete datasheet of these connectors: http://www.jst-mfg.com/product/pdf/eng/ePUD.pdf
All the needed references are described in the table below.
Table 2: Recommended complementary connectors
Onboard connector Recommended complementary connector
N° Manufacturer Part number Manufacturer Part number
PUDP-08V-S
1 JST S08B-PUDSS-1 JST
SPUD-001T-P0.5 with AWG 24
PUDP-26V-S
2 JST S26B-PUDSS-1 JST
SPUD-001T-P0.5 with AWG 24
PUDP-10V-S
3 JST S10B-PUDSS-1 JST
SPUD-001T-P0.5 with AWG 24
PUDP-16V-S
4 JST S16B-PUDSS-1 JST
SPUD-001T-P0.5 with AWG 24
PUDP-10V-S
5 JST S10B-PUDSS-1 JST
SPUD-001T-P0.5 with AWG 24

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1.2 Mechanical data
3D files (.step and .pdf) are available here: ZIP archive

L1

Table 3: external
dimensions (mm)

L2
of FS-LT

L1 110
L2 62
H 15.95
H1 9.5
H2 8.5
H3 4.85
E 1.6

H1
H2

H
E
H3
Figure 2: Mechanical view (top and side) – external dimensions of the board
K

Table 4: FS-LT
O
N

dimensions (mm)
I

A 21.5
E

B 20.8
C 18
D 13.8
E 12
H

F 3
G 12
H 28
I 10
J 18
M
C

K 3
G
J

L 3
M 24.4
O
L
F

N 9.4
B P O 6
Figure 3: Mechanical view (top side) – connectors and mounting holes positions P Þ4

The mounting holes are designed to receive M3 screw head. Any M3 screw, or other screw with similar specification,
can be used.
A specification of M3 screw can be found here: http://www.fasnetdirect.com/refguide/MetD7985a.pdf

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1.3 Cells – connector n°2
Table 5: Cell connector – part numbers
Connector reference Complementary Crimp reference Recommended wire
on PCB reference size
S26B-PUDSS-1 PUDP-26V-S SPUD-001T-P0.5 AWG24

Figure 4: S26B-PUDSS-1 Figure 5: PUDP-26V-S Figure 6: crimp SPUD-001T-P0.5

1 3 5 7 9 11 13 15 17 19 21 23 25

2 4 6 8 10 12 14 16 18 20 22 24 26

See Cell configuration p11 and Annexes p15 for more details on the cell connections. The following table shows the cell
potentials when every pin is used.
Table 6: Cell connector pins description
Pin n° Type Description
1 Analog input Cell 25+ 1
2 Analog input Cell 24+ / Cell 25- 1
3 Analog input Cell 23+ / Cell 24- 1
4 Analog input Cell 22+ / Cell 23- 1
5 Analog input Cell 21+ / Cell 22- 1
6 Analog input Cell 20+ / Cell 21- 1
7 Analog input Cell 19+ / Cell 20- 1
8 Analog input Cell 18+ / Cell 19- 1
9 Analog input Cell 17+ / Cell 18- 1
10 Analog input Cell 16+ / Cell 17- 1
11 Analog input Cell 15+ 2 / Cell 16- 1
12 Analog input Cell 14+ / Cell 15- 2
13 Analog input Cell 13+ / Cell 14- 2
14 Analog input Cell 12+ / Cell 13- 2
15 Analog input Cell 11+ / Cell 12- 2
16 Analog input Cell 10+ / Cell 11- 2
17 Analog input Cell 9+ / Cell 10-
18 Analog input Cell 8+ / Cell 9-
19 Analog input Cell 7+ / Cell 8-
20 Analog input Cell 6+ / Cell 7-
21 Analog input Cell 5+ / Cell 6-
22 Analog input Cell 4+ / Cell 5-
23 Analog input Cell 3+ / Cell 4-
24 Analog input Cell 2+ / Cell 3-
25 Analog input Cell 1+ / Cell 2-
26 Analog input Cell 1-
1
In red: pins not used on the 15S and 10S version, only connected on the 25S version
2
In green: pins not used on the 10S version, only connected on the 15S and 25S version

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1.4 NTC – connector n°3
Table 7: NTC connector – part numbers
Connector reference Complementary Crimp reference Recommended wire
on PCB reference size
S10B-PUDSS-1 PUDP-10V-S SPUD-001T-P0.5 AWG24

Figure 7: S10B-PUDSS-1 Figure 8: PUDP-10V-S Figure 9: crimp SPUD-001T-P0.5

1 3 5 7 9

2 4 6 8 10

Table 8: NTC connector pins description


Pin n° Type Description
1 Input NTC5+ 1
2 Input NTC5- 1
3 Input NTC4+ 1
4 Input NTC4- 1
5 Input NTC3+ 2
6 Input NTC3- 2
7 Input NTC2+
8 Input NTC2-
9 Input NTC1+
10 Input NTC1-
1
In red: pins not used on the 15S and 10S version, only connected on the 25S version
2
In green: pins not used on the 10S version, only connected on the 15S and 25S version

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1.5 PDU – connector n°5
Table 9: PDU connector – part numbers
Connector reference Complementary Crimp reference Recommended wire
on PCB reference size
S10B-PUDSS-1 PUDP-10V-S SPUD-001T-P0.5 AWG24

Figure 10: S10B-PUDSS-1 Figure 11: PUDP-10V-S Figure 12: crimp SPUD-001T-P0.5

1 3 5 7 9

2 4 6 8 10

Table 10: PDU connector pins description


Pin n° Type Description
1 Digital input Short circuit clear
2 NC Not connected
3 Digital input Precharge circuit command
4 Digital output Short circuit detection
5 Digital input Charge circuit command
6 Analog input Current measurement
7 Digital input Discharge circuit command
8 Analog input PDU Board temperature
9 Supply GND BMS
10 Supply 3.3V BMS

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1.6 Isolated CAN – connector n°1
Table 11: Isolated CAN connector – part numbers
Connector reference Complementary Crimp reference Recommended wire
on PCB reference size
S08B-PUDSS-1 PUDP-08V-S SPUD-001T-P0.5 AWG24

Figure 13: S08B-PUDSS-1 Figure 14: PUDP-08V-S Figure 15: crimp SPUD-001T-P0.5

1 3 5 7

2 4 6 8

Table 12: Isolated CAN connector pins description


Pin n° Type Description
1 Supply GND CAN
2 CAN CAN L
3 CAN CAN H
4 Supply 5V CAN
5 to 8 NC Not connected

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1.7 GPIO – connector n°4
Table 13: GPIO connector – part numbers
Connector reference Complementary Crimp reference Recommended wire
on PCB reference size
S16B-PUDSS-1 PUDP-16V-S SPUD-001T-P0.5 AWG24

Figure 16: S16B-PUDSS-1 Figure 17: PUDP-16V-S Figure 18: crimp SPUD-001T-P0.5

1 3 5 7 9 11 13 15

2 4 6 8 10 12 14 16

Table 14: GPIO connector pins description


Pin n° Type Description
1 Supply 3.3V BMS
2 Supply GND BMS
3 Digital output Open drain n°0
4 Digital output Open drain n°1
5 Insulated digital OUT0+
6 output OUT0-
7 Insulated digital IN0+
8 input IN0-
9 Digital I/O GPIO2
10 Digital I/O GPIO4
11 Digital I/O GPIO1
12 Digital I/O GPIO3
13 Supply GND BMS
14 CAN CAN L
15 CAN CAN H
16 Supply 5V BMS

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1.8 SD card extension – connector n°6a
Connector reference on PCB: B7B-ZR
Complementary connector reference: ZRH-7
Crimp contact reference: SZH-002T-P0.5

Pin n° Type Description


1 1 Supply GND BMS
2 2 Supply 3.3V BMS
3 3 SPI SDI
4
4 SPI SCK
5 SPI SDO
5
6 SPI CS
6
7 Digital input Card Detect
7 Table 15: SD extension connector pins description

Figure 19: SD extension connector –


front view

1.9 Programming – connector n°7a & 7b


7a directly printed on the PCB (reference: AVX 009159010061916)
7b is a standard 2.54mm pitch connector in parallel of Prog1.

1.10 External isolated reset – connector n°8


2.54mm pitch connector. It is an insulated input used to reset the microcontroller. It must be driven with a voltage
between 3.3V and 12V.

Pin n° Type Description


1 2 1 Insulated digital ResetISO+
2 input ResetISO-
Table 16: External isolated reset connector pins description
Figure 20: External isolated reset
connector – front view

1.11 Extension - connector 9


Reserved for future uses.

1.12 Harnesses specifications


Every standard harness specification can be found in this document: DFM - Harness sets

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2 General recommendations

2.1 Cell configuration


Every cell harness configurations are presented in annex. See Annexes p15 for more details.

If the maximum number of cells are not connected to the BMS, all the unused pins of the cell connector must be
shunted. For shunting the unused inputs, there are 2 two solutions:
- Depending on the BMS board version, there can be switches mounted on the PCB for shunting the unused
cells. See next figure showing the switches on the PCB.
- The shunt can be made by connecting the unused input to the previous cell potential.

SW1 is on top SW2 is on bottom, only mounted for 25S version


Figure 21: Switches for shunting unused cell inputs

2.1.1 Example for a 13S Battery


The battery used for this example has 13 cells in series. The BMS used in this example is a 15S version with shunting
switches.
Table 17: Cell connector and shunting switches configuration for 13S battery
Cell connector SW1 switch
Pin n° Description Pin n° Description switch n° Switch state
1 NC 14 Cell 11+ / Cell 12- 1 ON
2 NC 15 Cell 10+ / Cell 11- 2 OFF
3 NC 16 Cell 9+ / Cell 10- 3 ON
4 NC 17 NC 4 OFF
5 NC 18 Cell 8+ / Cell 9- 5 OFF
6 NC 19 Cell 7+ / Cell 8- 6 OFF
7 NC 20 Cell 6+ / Cell 7-
8 NC 21 Cell 5+ / Cell 6-
9 NC 22 Cell 4+ / Cell 5-
10 NC 23 Cell 3+ / Cell 4-
11 Cell 13+ 24 Cell 2+ / Cell 3-
12 NC 25 Cell 1+ / Cell 2-
13 Cell 12+ / Cell 13- 26 Cell 1-

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3 Short example with 15S battery and contactors
See “FS-LT AN 48V” documents for more details

Figure 22: example of FS-LT-15S + FSB-PR-I implementation diagram

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4.3.2 20S battery with 25S BMS board
Table 54: 20S battery cell harness with 25S BMS board (with shunting switches)
Cell connector SW1 switches
Pin n° Description Pin n° Description Switch n° Switch state
1 Cell 20+ 14 Cell 10+ / Cell 11- 1 ON
2 NC 15 Cell 9+ / Cell 10- 2 OFF
3 Cell 19+ / Cell 20- 16 Cell 8+ / Cell 9- 3 ON
4 Cell 18+ / Cell 19- 17 NC 4 OFF
5 Cell 17+ / Cell 18- 18 Cell 7+ / Cell 8- 5 ON
6 Cell 16+ / Cell 17- 19 Cell 6+ / Cell 7- 6 OFF
7 NC 20 Cell 5+ / Cell 6-
8 Cell 15+ / Cell 16- 21 Cell 4+ / Cell 5- SW2 switches
9 Cell 14+ / Cell 15- 22 NC Switch n° Switch state
10 Cell 13+ / Cell 14- 23 Cell 3+ / Cell 4- 1 ON
11 Cell 12+ / Cell 13- 24 Cell 2+ / Cell 3- 2 OFF
12 NC 25 Cell 1+ / Cell 2- 3 ON
13 Cell 11+ / Cell 12- 26 Cell 1- 4 OFF

Table 55: 20S battery cell connector pins description with 25S BMS board (NO shunting switches)
Cell connector
Pin n° Description Pin n° Description
1 Cell 20+ 14 Cell 10+ / Cell 11-
2 Cell 19+ / Cell 20- 15 Cell 9+ / Cell 10-
3 Cell 19+ / Cell 20- 16 Cell 8+ / Cell 9-
4 Cell 18+ / Cell 19- 17 Cell 7+ / Cell 8-
5 Cell 17+ / Cell 18- 18 Cell 7+ / Cell 8-
6 Cell 16+ / Cell 17- 19 Cell 6+ / Cell 7-
7 Cell 15+ / Cell 16- 20 Cell 5+ / Cell 6-
8 Cell 15+ / Cell 16- 21 Cell 4+ / Cell 5-
9 Cell 14+ / Cell 15- 22 Cell 3+ / Cell 4-
10 Cell 13+ / Cell 14- 23 Cell 3+ / Cell 4-
11 Cell 12+ / Cell 13- 24 Cell 2+ / Cell 3-
12 Cell 11+ / Cell 12- 25 Cell 1+ / Cell 2-
13 Cell 11+ / Cell 12- 26 Cell 1-

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