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CFD modeling for thermal performance of Closed Loop Pulsating heat pipe in
bottom heated mode

Conference Paper · February 2017


DOI: 10.15224/978-1-63248-118-4-33

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Ashutosh Gupta Ajit Parwani


Institute of Infrastructure, Technology, Research and Management Institute of Infrastructure Technology Research and Management, Ahmedabad
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Proc. of Sixth International Conference On Advances in Civil, Structural and Mechanical Engineering -ACSM 2017
Copyright © Institute of Research Engineers and Doctors, USA .All rights reserved.
ISBN: 978-1-63248-118-4 doi: 10.15224/ 978-1-63248-118-4-33

CFD modeling for thermal performance of Closed


Loop Pulsating heat pipe in bottom heated mode
Ashutosh Gupta, Ajit K Parwani

Abstract— In this research work a computational model for vapor slugs were formed in PHP and gets randomly
closed loop pulsating heat pipe (CLPHP) has been developed in distributed in the pipe due to surface tension. The oscillation
order to study its two phase flow process and predict its motion counteracts the pressure difference due to expansion
thermal performance. The pulsating heat pipe of 1.3mm and contraction of working fluid caused by absorption and
internal diameter in vertical bottom heat mode was simulated dissipation of sensible heat. The operational mechanism of
with unsteady model. Water was taken as working fluid. the PHP involves evaporation and condensation of thin
Volume of fluid model (VOF) in FLUENT was selected for liquid film, dynamic contact angle of the working fluid on
multiphase modelling, also continuum surface force (CSF) tube wall, the growing and flowing of Taylor bubble and the
model was considered for effects of surface tension. The
coalescence of the small bubbles [7]. Therefore, although
simulation with unsteady model was successful in reproducing
the two phase flow process in CLPHP and oscillation caused by
the structure of a PHP is very simple, the coupling of
the pressure difference along with the startup characteristics. hydrodynamic and thermo- dynamic effects during the
During the working of CLPHP, lowest thermal resistance of process of heat and mass transfer in the PHP make the
0.295 K/W was achieved. The simulation result obtained is operational mechanism of PHP very complicated and hard to
consistent with the experimental results at the same condition. be fully revealed [8,9].
Extensive experimental and theoretical work have been
Keywords—Closed Loop Pulsating heat pipe,
conducted by many researchers over decades, studying
Computational modelling, bottom heat mode, unsteady model,
two phase flow
complex characteristics of heat transfer and dynamic
oscillating behavior inside PHP. In spite of its simple
structure, the PHP working principles are very complex and
I. Introduction yet a complete and validated design tool has not been
developed [8].
In order to maintain operational stability of electrical and
electronics components, heat or thermal energy must be For experimental research, various parameters such as
efficiently transferred to the surrounding. A heat pipe is geometric parameters of PHP, inner diameter, the cross-
working on a two phase system has better heat transport section shape of the PHP, channel configuration, the length
capability than a conventional single phase heat exchanger. of the evaporation and condensation section, the number of
However, it has various limitations [1], e.g. capillary limit, turns, etc. have been intensely studied. Various operational
boiling limit, entrainment limit, sonic limit and viscous parameters such as charge ratio, heat flux, inclination angle,
limit. Some of these limitations will be overcome by external force, etc. have also been researched [8].
Pulsating heat pipe (PHP) which was introduced by Akachi For theoretical studies, many models describing
[2] in the middle of 1990s. dynamics inside CLPHP have been proposed. Wong et al.
PHP has many advantages over conventional heat pipe, [10] used Lagrangian approach for theoretical modeling of
for example it doesn‟t have wick structure, its PHPs in which they assumed the flow was under adiabatic
miniaturization can be easily made, easy to manufacture and conditions for the entire PHP. For the vapor plugs they have
better heat transfer ability. Due to its advantages it has been shown the pressure and velocity variations with time. Shafii
widely studied and applied in many areas such as thermal and Faghri [11] used a U-shaped model of open PHP for the
management of electronic component, hybrid vehicle, fuel analysis of oscillating heat transfer. They developed
cell cooling, integral thermal spreader, and wire-on-tube conservation equations for each liquid and vapor slug by the
heat exchanger [3-6]. control volume method. Their model was able to estimate
slug flow direction and the ratio of sensible and latent heat.
The PHP consists of tubes/channels arranged in a Mameli [12], considered mass, momentum and energy
serpentine manner and joined end to end. The diameter of conservation using finite difference scheme. The results
the PHP tubes is of capillary diameter so that vapor plugs showed that heat transfer in both looped and unloop1ed
can be formed due to capillary action. If the diameter is too PHPs is due mainly to the exchange of sensible heat. Givler
large, the liquid and vapor phases will stratify. The PHP can and Martinez [13] took the homogeneous bubble model
operate successfully for all operation modes [6]. Generally, (HBM) for PHP simulation by FLOW-3D. They showed
there are two types of PHPs: the looped PHP, which has two that most of the coalescing has taken place near the
open ends, connected to one another, and the unlooped PHP, condenser, and liquid slugs agglomerated according to the
which has two unconnected ends. Oscillating motions of direction of gravity. Lin [14] used commercial software
liquid plugs and vapor slugs in capillary diameter tube, drive fluent to consider the effects of surface tension and phase
the working fluid flowing in the pipe. The liquid plugs and change on thermal performance of PHP. Nagwase [15] used
Institute of Infrastructure Technology Research and Management
star CCM Plus to model two phase flow in PHP with DI
(IITRAM) water as working fluid without considering temperature
India dependency of different parameters of working fluid.
ajitkumar.parwani@iitram.ac.in

46
Proc. of Sixth International Conference On Advances in Civil, Structural and Mechanical Engineering -ACSM 2017
Copyright © Institute of Research Engineers and Doctors, USA .All rights reserved.
ISBN: 978-1-63248-118-4 doi: 10.15224/ 978-1-63248-118-4-33

Though various numerical models have been proposed Table 1: Geometric dimension of physical model
over last two decades, but only a few of them were able to Parameter Value (mm)
obtain proper simulation of different PHPs. For example, Inner diameter 1.3
Zuo et al. [16] gave one dimensional model for the thermal Outer diameter 2.5
hydraulic simulation of a pulsating heat pipe and Evaporator length 20
experimental validation was shown only for the thermal Condenser length 20
Adiabatic length 150
performance over filling ratio for a flat-plate PHP with
embedded porous wick. Khandekar and Groll [17]
suggested a lumped parameters model for the single loop of The grid size was chosen according to Lin [14] with cell
CLPHP. He assumed homogeneous fog flow which seems count equal to 8400 where minimum and maximum length
more suitable for thermosyphons than for the PHP. Hence of the element is taken equal to 0.026 mm and 2.6 mm
overall still there is no effective numerical model to predict respectively. Time step of 10-5 is chosen.
thermal performance of PHP.
To further explore the potential applications of PHPs
technology, it is necessary to predict the thermal
performance of CLPHPs by computational modeling and
simulation. Hence in this work a computational model for
CLPHP is developed to simulate the process of flow and
heat transfer, including the oscillations and the temperature
change due to evaporation and condensation occurring in
bottom heating mode. Experimental results [18] were
eventually used to verify the model established in this paper

II. Computational Modelling of


CLPHP
Fig 2. Mesh configuration of evaporator section

Figure 2 shows meshing configuration used in this study.


A. Physical Model Only a part of evaporator section has been shown in the
figure for clear visualization of quadrilateral mesh used in
A two dimensional physical model was developed using the simulation.
the commercial software package ANSYS FLUENT, to
simulate the internal flow and heat transfer in a CLPHP.
Water was used as working fluid. The copper was chosen as B. Computational Model Set-up
tube material. According to the experimental conditions [18] Continuity equations, momentum equation and energy
four turn PHP is divided into 3 parts; evaporator section, equations in VOF model were used to describe the motion of
adiabatic section, and condenser section. The corresponding working fluid in a CLPHP [14]. Volume of fluid (VOF)
sections are shown in Fig 1. The geometric dimension of model with two Eulerian phases, water and water-vapour
CLPHP are mentioned in Table 1. with implicit body force formulation and 10 -8 volume
fraction cutoff was activated. Energy equation was turned on
to account for heat transfer. Viscous model was selected
laminar. Water vapor and water were taken as primary fluid
and secondary fluid respectively. The density (ρ) of water
was taken to be temperature dependent and its value was
calculated from steam table:
ρ = 80106.84 - 747.9185T + 2.35502T2 – 0.00247T3 (1)
Gravitational acceleration was turned on and operating
pressure of 4246.9 Pa was considered. As the CLPHP being
a negative pressure system, it was assumed that the boiling
temperature of water was 303 K, according to the
experimental observations. The phase change between liquid
and vapor is carried out using evaporation-condensation
model governed by Lee model [19]. The continuum surface
force (CSF) model was used to consider the effect of surface
tension. The value of surface tension was taken to 0.0712
N/m along with wall adhesion.

Fig 1. Geometric model

47
Proc. of Sixth International Conference On Advances in Civil, Structural and Mechanical Engineering -ACSM 2017
Copyright © Institute of Research Engineers and Doctors, USA .All rights reserved.
ISBN: 978-1-63248-118-4 doi: 10.15224/ 978-1-63248-118-4-33

The heat flux in evaporation section depended on the power


input. According to the general temperature requirement of
electronic cooling and the experimental results [18], the
heating powers are not over 100 W. Hence maximum heat
flux of 100W is assigned at the evaporator. The convection
heat transfer coefficient in condensation section was set to
about 4000 W/ (m2 K). The adiabatic section was set as
insulation boundary condition. The convection heat transfer
coefficient for the other section which are in contact with air
was set to 5W/m2 K.

C. Solution Methods
The operating temperature was 301 K and the initialized
filling ratio was taken as 50% [18]. In the model solution the
pressure velocity coupling was taken as PISO with
skewness- neighbor coupling. Under discretization scheme,
pressure interpolation was set to body force weighted;
momentum, volume fraction and energy were taken as first
order upwind. The relaxation factors for pressure, density
and momentum were set to 0.3, 1, and 0.01 respectively.
These control factors however were varied during the
simulation to maintain the residuals in desired range. The
flow characteristics and thermal resistance for CLPHP were
obtained for time-step of 10-5 s.

III. Results and discussion


The simulation was carried out for a time period of 13s
in order to obtain two phase flow process occurring in Fig. 4 Contours of temperature change in CLPHP operation process
CLPHP and to determine its thermal resistance.. at 1.5s, 3.5s, 5s and 10s

There was a temperature-rise period before the CLPHP


developed into stable oscillation, which is clearly visible in

Fig. 3 Temperature overshoot resembling bubble growth at 1.5s

the Fig. 3. This operating temperature overshoot seen at 1.5s


of startup, represented the bubble generation in CLPHP, and
corresponding vapour bubble generated is also observed.
These observations clearly resembles startup performance of
bubble generation in CLPHP.
Temperature plots of CLPHP with water as working
fluid at different time can be seen in Fig. 4. Two phase flow
process and pulsation of liquid plugs due to pressure
difference between the evaporator and condenser was also Fig. 5 Volume fraction of water at 5s, 7.5s and 12s.

48
Proc. of Sixth International Conference On Advances in Civil, Structural and Mechanical Engineering -ACSM 2017
Copyright © Institute of Research Engineers and Doctors, USA .All rights reserved.
ISBN: 978-1-63248-118-4 doi: 10.15224/ 978-1-63248-118-4-33

achieved as shown in the Fig. 5. It is found that pulsating References


behavior of liquid plugs in CLPHP in vertical bottom heated
mode was attained after 7.5s of startup.
[1] H.H. Yang, S. Khandekar, M. Groll, “Operational limit of
The thermal resistance (R) of CLPHP is the ratio of closed loop pulsating heat pipes,” Appl. Therm. Eng., vol. 28,
temperature difference between the evaporator and pp. 49–59, 2008.
condenser and corresponding heating power. Hence [2] Akachi, H., Structure of a Heat Pipe, US patent, No. 4,921,041,
1990.
Te  Tc [3] Groll M, Khandekar S. Pulsating heat pipes: progress and
R (2) prospects. In: Proceedings of international conference on
Q energy and the environment, China; 2003.
[4] G. Burban, V. Ayel, A. Alexandre, Experimental investigation
where Te is average temperature at evaporator; T c is average of a pulsating heat pipe for hybrid vehicle applications, Appl.
temperature of condenser, and Q is the heating power. Therm. Eng. 50 (1) (2013) 94–103.
Thermal resistance CLPHP with water as working fluid in [5] J. Clement, X. Wang, Experimental investigation of pulsating
vertical bottom heated mode was plotted against simulation heat pipe performance with regard to fuel cell cooling
time as shown in Fig. 6. application, Appl. Therm. Eng. 50 (1) (2013) 268–274.
[6] H. Yang, S. Khandekar, M. Groll, Performance characteristics
of pulsating heat pipes as integral thermal spreaders, Int. J.
Therm. Sci. 48 (4) (2009) 815–824.
[7] Khandekar S, Panigrahi PK, Lefèvre F, Bonjour J. Local
hydrodynamics of flow in a pulsating heat pipe: a review. Front
Heat Pipes 2010; (1):1–20.
[8] X. Han, X Wang, H Zheng. Review of the development of
pulsating heat pipe for heat dissipation. Renewable and
sustainable energy reviews, pp. 692-709.
[9] Zhang Y W, Faghri A. Advances and unsolved issues in
pulsating heat pipes. Heat Transf Eng 2008; 29(1): 20–4
[10] Wong, T. N., Tong, B. Y., Lim, S. M., and Ooi, K. T., 1999,
„„Theoretical Modeling of Pulsating Heat Pipe,‟‟ Proceedings
of 11th International Heat Pipe Conference, Tokyo, Japan, pp.
159–163.
Fig 6. Graph of thermal resistance with time.
[11] Y.W. Zhang, A. Faghri, M.B. Shafii, Analysis of liquid–vapor
pulsating flow in a U-shaped miniature tube, Int. J. Heat Mass
It can be seen from the figure that thermal resistance Transf. 45 (2002) 2501–2508.
becomes almost constant after 7.5s after which it can be [12] A. Faghri, Y. Zhang, Thermal modeling of unlooped and
treated as normal pipe with constant thermal conductivity. looped pulsating heat pipes, J. Heat Transfer 123 (2001) 1159–
Hence it is also clear from the graph that steady pulsating 1172.
flow is achieved at 7.5s. Also because of temperature [13] R.C. Givler, M.J. Martinez, Modeling of Pulsating Heat Pipes,
overshoot at 1.5s highest thermal resistance of 0.56 K/W SANDIA REPORT, SAND2009-4520, Springer, August 2009.
was achieved. [14] Z. Lin, S. Wang, R. Shirakashi, Simulation of a miniature
oscillating heat pipe in bottom heating mode using CFD with
From the computational model developed lowest thermal unsteady modeling, Int. J. Heat Mass Transfer 57 (2) (2012)
resistance achieved was 0.295 K/W whereas thermal 642–656
resistance achieved in experimental work by Zirong Lin [15] [15] Nagwase S Y, Pachghare P R. Experimental and CFD analysis
of closed loop pulsating heat pipe with DI-water. In:
was found to be 0.24 K/W. Hence the simulations results are Proceedings of ICEETS, New York; 2013.
in good agreement with respect to experimental work. [16] Zuo, Z. J., North, M. T., and Ray L., Combined Pulsating and
Capillary Heat Pipe Mechanism for Cooling of High Heat Flux

Conclusions
Electronic, Internal Report, Thermacore, Inc., Lancaster, PA,
IV. USA, 2001.
[17] Khandekar S., and Groll, M., Roadmap to Realistic Modeling
In this paper a computational model was developed to of Closed Loop Pulsating Heat Pipes, Proc. 9th International
understand the heat transfer mechanism in CLPHP and to Heat Pipe Symposium, Kuala Lumpur, Malaysia, November
predict the thermal performance of CLPHP in vertical 2008.
position with water as a working fluid. The effects of phase [18] Z.R. Lin, S.F. Wang, J.J. Chen, et al., Experimental study on
change using Lee model and surface tension using effective range of miniature oscillating heat pipes, Appl.
Therm. Eng. 31 (5) (2011) 880–886.
continuum surface model was considered. Following
[19] Fadhl B, Wrobel LC, Jouhara H (2015) CFD Modelling of a
conclusion have been made from the study: two-phase closed thermosyphon charged with R134a and
 It was shown that the simulation of CLPHP with R404a. Appl Therm Eng (78). pp.482-490
unsteady model was able to predict the operation of
CLPHP, including bubble formation and oscillation
phenomena caused by the pressure difference.
 Overall the computational model shows good
agreement with experimental work. Therefore, it can
serve as a design tool for estimating the thermal
performance of pulsating heat pipe with different
geometries and working fluid, without the need of any
experimental model.

49
Proc. of Sixth International Conference On Advances in Civil, Structural and Mechanical Engineering -ACSM 2017
Copyright © Institute of Research Engineers and Doctors, USA .All rights reserved.
ISBN: 978-1-63248-118-4 doi: 10.15224/ 978-1-63248-118-4-33

About Author (s):

Ashutosh Gupta is B. Tech


IIIrd year student in
Mechanical Engineering
Department at IITRAM
Ahmedabad, Gujarat
(India). His main research
areas are in the field of heat
transfer.

Ajit K Parwani is Assistant


Professor in Mechanical
Engineering Department at
IITRAM Ahmedabad,
Gujarat (India). He graduated
from RGPV Bhopal and post
graduated from DTU Delhi,
and obtained his PhD from
IIT Delhi (India), in 2013. He
has been serving as an
academician and researcher
in technical institutes from 10
years in India. His main
research areas are in the field
of heat transfer, combustion
and renewable energy.

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