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PRODUCT REVIEW

2014
CATALOGUE

bearings
power transmission
engineered solutions
sealing technology
fasteners
lubrication
adhesives
engineered plastics
maintenance tools & equipment
design & manufacturing

Expertise & Service

Australia’s largest distributor of bearings, power transmission and engineered solutions


Every care has been taken to ensure the accuracy of the information in this publication but no liability can be accepted for errors or omissions. CBC Australia reserves the right to make technical changes.
© CBC Australia Pty Limited · 2014 · This publication or parts thereof may not be reproduced without permission.
About CBC Australia Pty Limited
• A proud record of serving Australian industry for sixty years

• Australian owned and operated

• Over 45,000 customers and 220,000 products

• Australia’s largest distributor of bearings, power transmission and related services

• Global network of quality manufacturers

• Internationally recognised brands offers our customers choice

• Engineered solutions for maintaining plant and machinery at optimum output levels

• Workforce of 600 people in 50 locations across Australia and Indonesia

• Nation’s largest inventory to service our customers needs

• Years of practical, hands–on experience at solving our customers’ technical issues

Browse our Product Review Catalogue to find out how CBC Australia can service your needs.

Expertise & Service


CONTENTS
Quality
ISO 9001
ENGINEERED SOLUTIONS ENGINEERED PLASTICS
Asset Performance Optimisation Engineered Plastics.....................................................................................................48
Asset Performance Optimisation............................................................................. 6
Specialised Engineering Support............................................................................ 6 SEALING TECHNOLOGY
Site Surveys and Mincom LinkOne......................................................................... 7 National..........................................................................................................................50
Environmental Solutions............................................................................................ 7 NOK Freudenberg.......................................................................................................51
eBusiness.......................................................................................................................... 7 Garlock Klozure............................................................................................................51
24hr Emergency Breakdown Service..................................................................... 7 SIL Seal Imports...........................................................................................................51
Warehousing and Inventory Management.......................................................... 7 Alliance Sealing Machined and Pneumatic Seals............................................51
Condition Monitoring - Vibration Analysis........................................................... 8 KOK...................................................................................................................................52
Condition Monitoring - Thermography................................................................ 8 Stemco............................................................................................................................52
Condition Monitoring - Oil Sampling.................................................................... 8 AutoSpin.........................................................................................................................52
One Eye Industries Magnetic Filtration................................................................. 8 JM Clipper......................................................................................................................52
Training Trelleborg-GNL.............................................................................................................52
Training - Getting it Right........................................................................................... 9 O-Rings............................................................................................................................53
Wall Charts....................................................................................................................... 9 Bearing Isolators..........................................................................................................54
MBTU (Mobile Bearing Training Unit).................................................................... 9 Mechanical Seals.........................................................................................................54
MAINTENANCE TOOLS, INSTRUMENTS & Equipment - Sales & RENTAL Amorim Cork Composite Materials .....................................................................54
Gates Belt Drive Maintenance Tools.....................................................................10 Gland Packing...............................................................................................................55
Bega Mechanical & Hydraulic Tools, Induction Heaters................................11 Gaskets............................................................................................................................55
Prüftechnik Eddytherm Induction Heaters........................................................10 Thermal Textiles...........................................................................................................55
Hydraulic Nuts..............................................................................................................12 Rubber Materials.........................................................................................................55
Laser Alignment...........................................................................................................13 Flexible Pipe..................................................................................................................55
Thermochron Automatic Temperature Logging System..............................13
Hand Held Infrared Thermometers.......................................................................13 AUTOMOTIVE & TRUCKING
Flir Thermal Imaging Cameras................................................................................13 CBC Automotive Kits .................................................................................................58
Alston MSc Monitoring Instruments....................................................................13 Bearing Buddy..............................................................................................................58
Technofast Bolt Tensioning Equipment..............................................................12 Australian Transmission Components.................................................................58
Gates Light Automotive............................................................................................59
DESIGN & MANUFACTURING GSP CV Joints and Drive Shafts..............................................................................59
Design and Manufacturing Capabilities.......................................................16,17 Gates Heavy Automotive..........................................................................................60
CBC Design Centre......................................................................................................17
Scorpion® Seal..............................................................................................................18 LUBRICATION
Bear Shield®...................................................................................................................18 LUBRICATION SYSTEMS
Vee Lab Seal..................................................................................................................18 Perma...............................................................................................................................62
Alemlube........................................................................................................................62
BEARINGS Memolub........................................................................................................................63
NTN.......................................................................................................................20,21,22 Simalube.........................................................................................................................63
NTN-Bower....................................................................................................................22 Grease Max....................................................................................................................63
NTN-SNR ........................................................................................................................23 Tecalemit........................................................................................................................63
Cooper.............................................................................................................................23 LUBRICATION PRODUCTS & EQUIPMENT
Timken.......................................................................................................................24,25 Alemlube........................................................................................................................64
Schaeffler Group (INA/FAG)...............................................................................26,27 Tecalemit........................................................................................................................65
Rothe Erde.....................................................................................................................28 Klüber..............................................................................................................................65
Dodge..............................................................................................................................29 Molykote.........................................................................................................................65
Rod Ends.........................................................................................................................29 Air Sentry Contamination Control.........................................................................66
Aetna................................................................................................................................29 Shell Greases.................................................................................................................66
Castrol Greases.............................................................................................................66
POWER TRANSMISSION Morey’s Lubricants......................................................................................................66
Falk....................................................................................................................................32
Radicon...........................................................................................................................33 ANCILLARY PRODUCTS
Baldor/Dodge/ABB.....................................................................................................34 Circlips Australia .........................................................................................................68
Motovario.......................................................................................................................35 CRC...................................................................................................................................69
Gates................................................................................................................................36 Loctite .......................................................................................................................70,71
Martin..............................................................................................................................37 Gates Industrial Hose.................................................................................................72
Fenner........................................................................................................................38,39 Paterson Belting...........................................................................................................72
Rosta Tensioner Devices...........................................................................................39 Hardy Spicer..................................................................................................................73
Can-Am...........................................................................................................................40 Z Seal................................................................................................................................73
Regina..............................................................................................................................40 Dow Corning Silicone Sealants and Adhesives................................................73
Rexnord...........................................................................................................................40 Lanotec...........................................................................................................................74
Iwis....................................................................................................................................40 OziShims.........................................................................................................................74
Morse...............................................................................................................................40 Carlisle Brakes...............................................................................................................74
MAV..................................................................................................................................41 Austral Wright Bronze Bar and Bushes................................................................75
Transfluid........................................................................................................................42 Precision Brand Key-Steel.........................................................................................75
Twiflex.............................................................................................................................42 Balls and Steel Rollers................................................................................................75
Wichita............................................................................................................................42 Tridon Tools...................................................................................................................76
Eaton................................................................................................................................43 Toledo Tools...................................................................................................................76
ComInTec........................................................................................................................43 Sykes-Pickavant Tools................................................................................................76
Coremo...........................................................................................................................43 Richmond Wheels and Castors...............................................................................76
Force Control.................................................................................................................43 Fallshaw Wheels and Castors..................................................................................76
Fenner Drives................................................................................................................44 Enviropeel Thermoplastic Coating........................................................................77
Air Motors (Cone-Ring, Gearflex, Kop-flex, Jaure)...........................................45 Recoil Thread Repair...................................................................................................77
Curtis Universal Joints...............................................................................................45 Mackay Vibration and Noise Mounts...................................................................78
Stenco Pulleys...............................................................................................................45 VNC Vibration and Noise Mounts..........................................................................78
Maina...............................................................................................................................45

CBC Branch and Distributor Network..................................................................79


ENGINEERED SOLUTIONS
ENGINEERED SOLUTIONS Specialised Engineering Support
ASSET PERFORMANCE OPTIMISATION CBC Australia employs a team of qualified specialist engineers
CBC Australia’s Engineered Solutions program is designed to deliver and service providers to assist with all your engineering
the maximum productivity for the life of your rotating shaft assets. requirements, including:
Run-In Phase: We can help you to avoid costly premature failure • Bearing arrangement design
through recommendations and the implementation of correct • Bearing installation - supervision and assistance
fitting tolerances and practices. • Bearing refurbishment
- Leveller bearing refurbishment including profile grinding
Useful Life Phase: Our site surveys and software systems help you bearing surface
to identify your site’s major mechanical componentry and parts. - Cleaning, inspection, measurement, protection, packaging,
Our condition monitoring programs can detect early signs of labelling, condition report
impending failure. Our expertise will ensure that your equipment - Heavy duty conveyor roll bearings
is lubricated correctly and efficiently.
• Bearing re-lubrication
Wear-Out Phase: We can increase monitoring to detect fatigue - Washing and repacking with specialist lubricants
(normal wear from use) and provide detailed root cause analysis. • Assembly of special bearing units using induction heater
Optimising asset performance through improved uptime and/or hydraulic press
availability, extended maintenance cycles and enhanced reliability • Slew ring inspection
increases overall cost effectiveness, can dramatically improve • Energy consumption and efficiency assessments
returns on investment and improve your company’s energy • Engineering drawings
efficiency. Our approach is to build and run an asset performance
• Re-design and standardisation
optimisation program that gets real and measurable results - a
unique combination of services tailored to meet your specific • Reliability program management
needs and circumstances. • Condition monitoring
• Condition management
• Online monitoring
• Vibration monitoring and analysis
• Ultrasonic noise detection
• Ultrasonic bearing fault detection
• Ultrasonic leak detection
• Infrared thermography
• Electrical condition monitoring
• Belt alignment
• Bolt tensioning
• Commissioning of rotating and static equipment
• Design, repair and maintenance of mechanical seals
• Design, repair and maintenance of gland packing
• Drive design
• Dynamic balancing
• Faults and failure diagnosis
• Non-destructive testing
• Gearbox management, maintenance and overhaul
• Hydraulic hose maintenance
• Hydraulic nuts for oil injection and oil injection equipment
• Installation of mechanical equipment
• Machinery inspection
• Machine balancing
• Motor current analysis
• Pump overhaul
• Laser shaft alignment
• Pulley balancing
• Lubrication and oil sampling service and analysis
• Lubricant and wear particle management
• Recondition in-line bearing housings
• Manufacture TRB TDO/TDI spacer assemblies
• Protection of equipment during long term storage

6 | CBC | Product Review Catalogue | 2014


Site Surveys
Identifying components of equipment and ensuring they are
available when necessary is a critical part of plant uptime.
CBC Australia’s complete surveys of plant and equipment provide
the customer with a document which is a comprehensive dossier
of a site’s major mechanical componentry in application order,
cross-references OEM part numbers to CBC part numbers and lists
a full range of spare parts for that componentry.

Mincom LinkOne
Mincom LinkOne is an innovative web-based software system
which integrates SAP, Open Catalogue Interface (OCI) compliant
applications and Webview for creating and delivering graphical
parts catalogues that help users to find the right part, first time,
every time.
Mincom LinkOne’s publishing, distribution and viewing systems
make all forms of electronic parts and service information available
at the touch of a key via the Internet, intranet, or CD, including:
• Parts catalogues
• Repair manuals
• Operating and commissioning instructions
• Maintenance and repair procedures
• Visual operational aids, such as video clips
• Product alerts and safety bulletins
• Product updates and notices

24 HOUR emergency breakdown service


All our clients have access to CBC’s 24 hour, 365 days a year
emergency assistance.

e Business
CBC’s eBusiness system provides our Business Partners secure
access to:
• Stock availability and pricing
• On-line ordering
• Purchasing history and invoicing details
• Electronic catalogue facility
Our Automotive Application Data system allows access to:
• Automotive application data
• Manufacturers part number interchange
• Parts search based on dimensions only
• Dimensions information for a specified part number

warehousing and inventory management


CBC’s warehousing and inventory management solutions are
customised to assist our Business Partners reduce inventory while
maintaining necessary levels of availability to sustain operations.

Our warehousing and inventory management solutions ensure:


Environmental Solutions • Identification of critical items required to run the business
• Identification of spare parts for equipment
Engineered Solutions can benefit the environment, increase
• Identification of parts required in routine maintenance
efficiency and save you money by:
• Rationalisation of spare parts inventory
• Reducing energy consumption by improving equipment • Reduction of obsolete inventories
efficiency, which reduces greenhouse gases • Reduction of excess inventories
• Reducing water consumption • Reduction of duplicate inventories
• Reducing oil consumption, thereby reducing the risk to the • Correct handling of bearings and components
environment • Correct storage of bearings and components
• Best practice fitting and maintenance techniques • Refurbishment of damaged items or those in poor condition

CBC | Product Review Catalogue | 2014 | 7


CONDITION MONITORING
Unplanned down time is the major avoidable cost for most production based businesses. CBC
Engineered Solutions and AzimaDLI reliability services are designed to provide you with all the

and personnel.
Here is what sets us apart:
• Industry leading machine condition analysts
• The most advanced and reliable analytical software and remote
monitoring capability in the industry
• A sustainable set of solutions tailored to your condition
monitoring requirements and guaranteed to deliver actionable
maintenance advice
• A secure and accessible web portal that allows everyone
access to the same critical information at exactly the same

connecting you directly with our expert analysts


The WATCHMAN Reliability Portal™ provides secure access to all of your essential equipment
condition over the web. This interactive interface features an innovative dashboard that includes a
watch list of high–risk machines.

CONDITION MONITORING HERMOGRAPHY MAGNETIC FILTRATION


CBC Engineered Solutions thermography program uses infra-
red cameras to create thermal images of objects, showing
temperature variations as brightly colored patterns. These images
reveal problems in a vast range of mechanical and electrical

the risk of making contact with the subject: potential wear-related issues are achieved by removing the magnetic
core and examining the retained contamination under a microscope.
Used in conjunction with our vibration analysis and/or oil sampling
Ferrous particles smaller than 10 microns generate more wear
plant uptime, mitigates risk and reduces the cost of not knowing. than larger particles in high pressure contact areas, causing
damage to soft metals, seals, bearings and gaskets.
CONDITION MONITORING IL SAMPLING Magnetic Filter Pads
CBC Engineered Solutions provides a NATA accredited oil, grease
and coolant applications.
such as friction, lubrication condition, wear, temperature and Magnetic Filter Rods, Y Strainers and Scrubbers
erosion using oil analysis techniques in engines, turbines, fuel
systems, compressors, water quality, gears, pumps, hydraulic
systems, and electro-hydraulic controls.
Add-Vantage 9000 Series

Filter Plugs

Cone and Basket Strainers


Magnetic rods in cone and basket strainers capture small particles
that would otherwise pass through the basket mesh, minimising
erosion in large pipelines and damage to instruments.

8 | CBC | Product Review Catalogue | 2014


Training programmes Customised Wall Charts
Equipment productivity and reliability depends on the skillful CBC Australia’s range of practical, detailed, comprehensive wall
accomplishment of maintenance practices. charts contain all the essential information required for checking
and repairing (or manufacturing) shafts, and maintaining bearings
The nationally accredited training course, delivered under the and housings to ensure the maximum life and efficiency of the
auspices of the South Queensland Institute of TAFE and the unit’s bearings.
Queensland Government Department of Education and Training,
comes from MEM053 Metal and Engineering Training Package.
The Unit of Competency, MEM18005B Perform fault diagnosis,
installation and removal of bearings (a unit in the Certificate
IV in Engineering), covers bearing terminology, bearing theory
and application, shaft sealing, bearing housings, lubrication
fundamentals and basic bearing failure analysis as well as hands-
on training in correct dismantling and installation procedures.
Other training courses available include:
• Bearing maintenance and replacement
• Dismounting and mounting rolling bearings
• Bearing failure mode and cause analysis
• Lubrication of rolling bearings - principles and application
• Shaft Seals - identification, handling and fitting
• Power Transmission - industrial maintenance, including
-- V-belt drives - identification, installation and alignment
-- Synchronous belt drives
-- Shaft couplings
Mobile Bearing Training Unit (MBTU)
-- Fluid couplings
-- Gear reducers The course includes a comprehensive range of catalogues and
-- Electric motors handbooks from all major bearing manufacturers, ensuring that
-- Inverters course participants receive complete, objective training.
-- Industrial brakes The training course work book is designed to enable course
-- Roller chain drives participants to actively engage in the training and to record
• Condition monitoring information about the fitting of any bearing to any application.
• Tapered bore spherical roller bearings - identification, handling The eight-hour course is designed for a maximum of six
and fitting participants and includes training in:
• Pump barrel bearing adjustment • Housing specifications
• Conveyor pulley bearing and housing assembly • Bearing housing components
• Split roller bearings • Measurement of bearing housing and shaft locking element
hub bores using micrometers
• Shaft laser alignment
• Measurement of shaft diameters using micrometers
• Truck and mobile equipment wheel bearing fitting and
maintenance • Bearing part number identification
• Measurement of bearing internal clearances using feeler gauges
• Loctite retaining and sealing compound application
• Mounting and dismounting bearings onto shafts using hydraulics
• Hydraulic bolt tensioning
• Lubrication standards
• Measuring the flatness of the base plate using a straight edge
and feeler gauge to relevant standard

CBC | Product Review Catalogue | 2014 | 9


MAINTENANCE TOOLS, INSTRUMENTS & Equipment - sales & RENTAL
Gates Belt Drive Maintenance Kits and Tools
Gates Belt Drive Maintenance Kits and Tools are available for hire and
sale and are backed by a locally based service and repair agency.

Gates Belt Drive Maintenance Kits


Gates Australia has four industrial belt drive maintenance kits which
contain all the tools required to install and maintain belt drives
effectively and efficiently. The tough, waterproof PVC case keeps
the contents of the kit protected from workplace hazards.

Gates 508C Sonic Tension Meter


The 508C Sonic Tension Meter is easily operated by one person
for fast, accurate readings on all types of synchronous belt
drive systems and V-belt drives. The standard cord sensor will
reach inside cramped compartments where conventional
measurements would be impossible.
An optional flexible sensor can be bent and repositioned for
convenient, one hand operation. An optional inductive sensor
can measure belt tensions in high noise or windy environments.

Gates AT-1 Laser Alignment Tool


A simple, easy to use, one person operated alignment device.
Accurately gauges angular and parallel misalignment.
Magnetically mounted to the pulleys, the unit allows the pulleys
to be adjusted whilst still measuring the alignment. It’s faster,
simpler and more accurate than traditional straight edge or string
lines. Measures angular and parallel misalignment separately by
the simple movement of the targets. Fast, simple and economical.

Gates Tension Testers


Gates have two tensioning tools for use in the servicing of belt
drives. The single barrel (15kg) and the double barrel (30kg) tester
can be used to accurately measure the tension of individual or
joined belts at installation or during maintenance. Using the tension
testers ensures that correct tension is maintained and is repeatable.

Gates EZ Align® Green - Laser Alignment Tool


The EZ Align® Green laser alignment tool is a more advanced
unit than the Gates Laser AT-1. While the AT-1 checks both planes
of misalignment individually, the EZ Align® Green checks both
planes simultaneously, so adjustment can be made to the drive
to align it correctly.

EDDYTHERM® INDUCTION HEATERS


Fast, easy, reliable - the logical approach to shrink fitting
CBC Australia is the sole authorised Australian distributor of Prüftechnik Eddytherm® Eddy Current
Induction Heaters. Eddytherm® units are available for hire or sale.
Eddytherm® Eddy Current Induction Heaters are used for the safe and reliable shrink-fitting of ball and
roller bearings, couplings and connectors, gears and shaft spacers.
The fitting of bearings using eddy current induction heating is the recommended method for
bearings with interference fits by all major bearing manufacturers worldwide.
Prüftechnik Eddytherm® units can be used for fitting bearings from 1kg to 4,000kg in mass with bores
ranging from 15mm to 600mm.
The advantages of proper induction heating are:-
• Proper fitting
• Environmentally friendly and energy efficient
• Portability
• Safety
• Demagnetisation

10 | CBC | Product Review Catalogue | 2014


MAINTENANCE TOOLS, INSTRUMENTS & Equipment - sales & RENTAL
Bega Special Tools - Mechanical - Hydraulic – Induction
Easy solutions for safe and effective mounting and dismantling of transmission parts.
CBC Australia is the exclusive distributor of the expansive range of Bega BETEX® special purpose professional tools.
Bega BETEX® Impact Fitting Tool Set
For the safe, precise and quick mounting of bearings, bushings, sealing rings, wheels and
pulleys, an Impact fitting tool set is essential.
BETEX® IMPACT 33 with 33 rings, suitable for ~ 375 bearing types and sizes.
BETEX® IMPACT 39 with 39 rings, suitable for ~ 600 bearing types and sizes
BETEX® Mechanical and Hydraulic pullers
Compact, ergonomically designed and easily operated by one person. The range
ensures safe and easy dismounting of bearings, couplings, rings etc. HSP and HXP series
of self- centring 2 and 3 arm hydraulic pullers offers capacities of 4 to 50 tons force.
Integral hydraulic pump series and separate two-stage pump series are available.
BETEX® Heavy duty mobile hydraulic pullers -25, 50 and 100 tons capacity
Betex® HXPM self centring 2/3 arm pullers, and Mobipullers, are available for sale or
hire from CBC Australia.
BETEX® Special Purpose Tools
BETEX® TLS Hydraulic Spreader/Lifter
Loads are always lifted perpendicularly, and suitable for confined space operation.
Ideal for numerous industrial maintenance and repair jobs such as shaft alignment
work, height adjustment and pipe, valve or compartment flange separation etc. 15
and 25 ton capacity.
BETEX® KZZ Key Drawer
For safe, rapid and damage free perpendicular removal of shaft keys on any type of
machinery. Suitable for keys from 5 to 35 mm in width. This unique professional tool
saves time, labour and cost.

BETEX® INDUCTION HEATERS


Bega Special Tools develops and manufactures an unmatched range of BETEX® induction
heaters for professional use in industry and industrial services.
The series includes standard and low energy consumption - high output TURBO heaters.
Bega also offer BETEX® MF middle frequency quick heaters for both dismounting and
mounting of thin walled metal components such as bearings, rings & housings.

BETEX® 22 ELD Portable


Portable heater for use in the
workshop and on site.
• Min. Ø 10 mm
• Max. BD: 240 mm
• For bearings up to ±15 kg
• 3,6 kVA BETEX® 24 RSD Turbo
Basic bench-top type with
swivel arm for use in the
BETEX® 24 RLD Turbo workshop.
Portable • Min. Ø 15 mm
Portable heater for use in the • Max. BD: 520 mm
workshop and on site. • For bearings up to ±95 kg
• Min. Ø 10 mm • 3,6 kVA
• Max. BD: 350 mm
• For bearings up to ±40 kg
• 3,6 kVA BETEX® 40 RMD Turbo
Roll-around heater with swivel
BETEX Giant arm and convenient folding
BETEX Giant Series of powerful operating panel.
heaters for large bearings • Min. Ø 60 mm
and components. For bore • Max. BD: 920 mm
sizes from 85 mm to outside • For bearings up to ±600 kg
diameters of 3500 mm, and • 12 kVA
weights of 600 to 12000 kg.

CBC | Product Review Catalogue | 2014 | 11


MAINTENANCE TOOLS, INSTRUMENTS & Equipment - sales & RENTAL
Hydraulic Nuts
CBC Australia’s Engineered Solutions manufactures a full range of hydraulic nuts and can make to
order for your specification. FAG hydraulic nuts HYDNUT are also available for hire or sale in metric
thread sizes from 50 to 380mm.
Hydraulic nuts can be used to press bearings and components with a tapered bore onto their tapered
seat. They are primarily used when the drive-up forces required cannot be applied using other
devices, eg shaft lock nuts or pressure screws.
They are mainly used for:
• Mounting of rolling bearings with a tapered bore. The bearings can be seated directly on a tapered
shaft, on an adapter sleeve or an extraction sleeve. If the bearing is located using an extraction
sleeve, the hydraulic nut can also be used for dismounting.
• Mounting of couplings, gears, ship propellers etc.
FAG Displacement Gauge For Hydraulic Nuts
If the radial internal clearance cannot be measured with a feeler gauge due to poor accessibility, the
axial displacement of the bearing can be measured on the tapered seat. This can be achieved by
means of an FAG displacement gauge attached to the front face of the hydraulic nut. The user can
determine which of the measuring needles supplied should be used from the comprehensive user
manual included with each gauge.

FAG Twin Stage Oil Injection Hand Pump Set


Twin stage hand pump set is used for the mounting and dismounting of rolling bearings. Twin stage
pumps have a high flow rate in the low pressure range (up to 50 bar) and then switch automatically
to the high pressure stage, providing a high work rate.

TECHNOFAST BOLT TENSIONING EQUIPMENT


Technofast Ezitite Hydraulic Nut
The EziTite Hydraulic Nut is a precision–engineered, high pressure, high performance, hydraulically
operated bolt tensioning device.
Technofast Ezitite Clamp Nut
EziTite Clamp Nuts are the modern, safe and efficient way to ensure precise tool clamping.
Technofast Ezitite Hydraulic Bolt
EziTite Hydraulic Bolts are used to minimise the time required to carry out critical bolting procedures.

TECHNOFAST BOLT TENSIONING RANGE


EziJac Bolt Tensioners are safer and faster, offering consistent bolt loads.
Technofast Dedicated B2 Series EziJac
The B2 EziJac Dedicated Stud Tensioner utilises hydraulic power to produce the force necessary to tension
bolts accurately and safely.
Technofast B3 Modular Series EziJac
The B3 Series Modular EziJac features either a manual or spring return function for resetting of the tooling
following operation.
Technofast 2 Stage EziJac
The 2 Stage Series of Hydraulic Bolt Tensioners are a lightweight, user friendly range of tools which
are quickly and easily fitted in restricted spaces.
Custom Design EziJac for Application
A precision–engineered tool can be custom designed to resolve fastening problems requiring non-
standard tensioning solutions.
Technofast Wind Turbine EziJacs
Designed specifically for wind turbine manufacturers and constructors, with two stage hydraulic
power and fast run down onto the exposed bolt.
Technofast FastaJacs
The FastaJac saves on production, labour and maintenance costs for servicing plate heat exchangers.

12 | CBC | Product Review Catalogue | 2014


MAINTENANCE TOOLS, INSTRUMENTS & Equipment - sales & RENTAL
Laser Alignment
Accurate shaft alignment can avoid mechanical degradation in rotating machinery, increasing
the operating lifespan. Maximum performance and optimal operating time of couplings, seals
and bearings depends on the correct alignment of shafts.

Features of the Prüftechnik OPTALIGN smart:


• Wireless communication and USB interface integrated within the computer.
• High resolution backlit TFT screen.
• Quick adjustment of the single laser beam.
• Alignment of non-rotatable shafts.
• Automatic continuous measurement as shaft is rotated.
• Automatic evaluation of alignment condition.
• Customer-defined tolerances.
• Quick alignment check - a single dimension to display both horizontal and vertical
coupling values.

Hand Held Infrared Thermometers


Hand held infrared thermometers measure the infrared energy emitted by the target and convert the
value to a temperature. Different models offer different temperature ranges and different optics.

FLIR® SYSTEMS THERMAL IMAGING CAMERAS,


gas detection cameras and test & measurement products
FLIR Systems is the world leader in infrared cameras, having the widest range and offering the highest
standard of any supplier for predictive and preventative maintenance.
All thermal imagers in the Ex, Exx and T-Series ranges come standard with FLIR’s patented MSX®
technology for extremely sharp, detail-rich imaging.

Alstom MSc MONITORING INSTRUMENTS


CBC Australia provides a range of instruments from Alstom MSc to help you manage and diagnose
the condition of your plant’s critical machine components. These include:

• Vibration Meters
• Stroboscopes
• Tachometers
• Ultrasonic fault detectors
• Temperature guns
• Thermographic cameras
• Videoscopes
• Acoustic lubrication testers

Thermochron Automatic Temperature Logging


Thermochron automatic temperature logging and documentation system is a complete stand alone
low cost digital time and temperature tracker encapsulated in a stainless steel button.
Applications include
• Short or long term temperature logging of critical machinery or plant items such as motors,
bearings, gearboxes, pumps, fans, heating and cooling systems etc. Low cost condition monitoring.
• Recording operating hours for all plant equipment to optimise maintenance.
• OEM warranty protection.
• Food, chemical temperature monitoring during storage and transport.
• Wherever temperature recording is desirable or documentation is required by law.

CBC | Product Review Catalogue | 2014 | 13


14 | CBC | Product Review Catalogue | 2014
DESIGN & MANUFACTURING

CBC | Product Review Catalogue | 2014 | 15


DESIGN & MANUFACTURING
CBC’s total Machine Shop capability provides customised
Engineering Solutions that are not available from any other
Australian bearing company.

We have developed solutions for a number of specialised


applications, including:
• Conveyor pulleys
• Tunnelling cutter heads
• Track rollers
• Swing gear cases
• Sealing assemblies
• Housings

CAD Drawing Capability


Our state of the art CAD drawing capability enables us to create
designs to suit your specific requirements.

Bearing Housings - Standard


In addition to the range of imported standard solid housings,
we have an extensive range of standard solid and split housings
ranging in mass from 0.5kg to 3,000kg, including:
• SB, WB WSB
• FC, FCM
• CFCN, RFS
• TH, THM, TU

Bearing Housings - Special


We manufacture customised solid and split housing solutions.

Assemblies
We supply machined components assembled with bearings and
seals, providing complete customised solutions to meet your needs.

Hydraulic Nuts
A full range of hydraulic nuts and we can make to order for your
specification.

Wire Rope Sheaves


Our extensive range of wire rope sheaves is made in accordance
with the Australian Crane code.

16 | CBC | Product Review Catalogue | 2014


Manufacturing Capability
CBC’s workshop facilities offer a range of options from CNC machining (pictured above) for volume orders or complex profiles, as well as a
broad range of jobbing machines suitable for low volume or even ‘one off’ jobs.

CBC Design Centre


CBC Design Centre is a dedicated information website providing our customers with ready access to key products and operational data
associated with the design of bearings, wire rope sheaves and power transmission products.
Included within the systems is information for Wire Rope Sheaves to Australian Standard AS1418-1:2002, Bearing and housing
assemblies, NTN bearing units, MAV shaft locking assemblies and Motovario gear reducers. The information package extends to slewing
bearings, structural bearings, spherical roller bearings and split bearings.
This resource provides design and operational guidelines, selection and calculation tools, 2D drawing and 3D model downloads and
applicable technical documents.

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240

320

C C

CL
33

160
D D

440

E E

F
ISOMETRIC VIEW F

G G

CL CL
610

500
709

H H
390

J J

1770MPa GRADE ROPE

CLASS OF
20

ROPE SIZE
MECHANISM
( )
(AS 1418.1-2002)
K
CL CL 18 M8
K

570 20 M7
22 M6
CYLINDRICAL ROLLER BEARING: SL04-5017PP2NR 24 M5
ESTIMATED ASSEMBLY WEIGHT: 26 M4

SH500 SHEAVE/FRAME
ASSEMBLY
M ALL DIMENSIONS IN MILLIMETERS
www.conbear.com SCALE 1:3
1 2 3 4 5 6 7 8 9 10 11 12 SHEET SIZE A1 SHEET 1 OF 1

CBC | Product Review Catalogue | 2014 | 17


Shaft sealing innovation - application specific solutions

The Scorpion® Seal


The optimum sealing solution for pulley bearing housings
• Superior sealing ability

• External seal lip limits labyrinth grease washout, dryout, and contaminant ingress

• Far shorter assembly time, seal cartridge supplied as pre-assembled unit,


ensuring error free assembly

• V-Ring wear plate outside diameter rubber sealed to prevent bypass leakage

• No axial displacement of the labyrinth seal under grease purge pressure

• Internal design limits excessive grease pressure acting on the integral V-Ring
seal during purging

• Can be installed on a worn shaft without compromising sealing capability or


holding ability of rotating labyrinth

• Shaft torsional grip exceeding 10 times that of conventional Taconite seals

• Cannot induce metal to metal rubbing during service

• Enables up to 40~60% reduction in purging grease consumption compared to


conventional open Taconite Sealing arrangements

• Chemical resistant and UV stabilised

The Bear Shield®


Maximum bearing protection
• Maximum bearing protection for splash and fine particle dust ingress environments
bear - external impact resistant cover plate combined with energised elastomeric sealing
shield element and O-Ring sealing system
• Combination shield/seal
• Compact design ideal for applications with confined space
• A wide variety of material combinations are available including food grade
standards and chemical/heat resistant applications
• Customisation to suit industry applications - everything from mining and steel to
food and pharmaceutical
• Maintenance free (conditional depending on application)
• Purgeable design if required

The Vee Lab Seal


A versatile seal option for aggressive environment, low rpm applications
• Seal at the point of ingress design
• Multiple sealing lips
• Purgeable
• Wide range of material options
• Maximum 2m/s shaft speed
The application shown here is a guide wheel for a chain conveyor on a stacker reclaimer belt scraper
— a very aggressive environment of wet coal dust. Bearing life was improved from weeks to years.
Other aspects of the design upgrade included a wear plate for the seal lips allowing the wheel to be
refurbishable, with the only wearing components being the bearings, wear plate and Vee Lab seal.
CBC’s Engineered Solutions team offers a refurbishment service taking the pain out of maintenance.

18 | CBC | Product Review Catalogue | 2014


BEARINGS
NTN Ball and Roller Bearings
Leading innovation, benchmark quality
NTN Corporation is a full program manufacturer with production range totalling some 95,000 product items and variations. These
encompass miniature precision ball bearings of 0.5mm bore size, right through to spherical roller bearings of 1,800mm shaft size.
Applications are as diverse as large airliner turbofan jet engines to CT diagnostic scanning machines.

NTN further enhance the capability of their ball and roller bearing range by offering the NTN ‘Long Life’ series of bearing, featuring unique
heat treatment processes, new alloys and chemical modifications, to achieve longer service life under adverse operating conditions.

Since their foundation in 1918, NTN Corporation have grown to become a truly global organization, producing quality bearing and
precision products in Japan, USA, Germany, France, Canada, China, Thailand, India and Taiwan.

NTN Spherical Roller Bearings


The high load capacity of spherical roller bearings and their easy adaptability to
a variety of applications has seen this type of bearing become commonplace in
Australian industry. NTN has the capabilities to produce up to 2,200mm outside
diameter and bearings weighing up to 4,280kg for applications such as grinding mills
and wind turbines.

NTN Needle Roller Bearings


NTN are the largest producer of needle roller bearings in Japan. NTN’s product range
includes needles themselves, machined outer race type, cam and roller followers, roller
rockers and high capacity needle roller bearings for mining and construction machinery.

NTN Tapered Roller Bearings


NTN’s broad production based range of tapered roller bearings combined with
optimum performance designs provide longer operating life due to their improved
fatigue strength, wear and peeling resistance characteristics especially when the
lubricant is contaminated. For heavy load and bi-rotational applications “back to back”
and “face to face” arrangements are both available.

NTN Precision Bearings


NTN offer a range of high speed angular contact, ball & cylindrical roller bearings for
high and super high speed operation. These readily available bearings are designed
to reduce temperature rise and maintain rigidity even under severe acceleration
conditions up to 2,100,000 dn in 3 seconds.

20 | CBC | Product Review Catalogue | 2014


NTN Adapter and NTN Bearing Units.
Withdrawal Sleeves NTN offer a wide range of ball
Precision mounting components bearing units with unmatched
to complement NTN bearing performance features,
quality and reliability. including triple seal design
for severe contamination
conditions, stainless steel units
for corrosive environments,
and high durability bearings
for agricultural machinery.
Specifications for this product,
NTN Constant Velocity Joints (CVJ) for Industry including downloadable 2D drawings
NTN leads the world in CVJ design innovation, and 3D models, are available from the
CBC Design Centre. Register online at
and this extends to a multitude of industrial cbcdesigncentre.com.au.
applications in steel and aluminium mills, paper
machines and mining equipment. Sizes reach
up to 380mm diameter shaft with a capacity
exceeding 470kNm.

Automotive Components
Leading edge automotive component technologies, actively contributing to improved vehicle safety, performance, efficiency and comfort
Engine
Timing belt tensioner and
idler pulleys, hydraulic and
auto tensioners, timing chain
tensioners and electrical
accessory drives.

Transmission
Long life Needle Roller,
Tapered Roller and Ball
Bearings for transmissions, and
self aligning clutch bearings.

Wheel
Hub Unit bearings with
integrated active ABS sensors.

Drivetrain
CVJ for propeller shaft and
driveshafts on 2 and 4 wheel
drive vehicles.

CBC | Product Review Catalogue | 2014 | 21


NTN Split Roller Bearings
NTN have the capability to produce split roller bearing
configurations to suit almost all customer application
requirements. Single and double row split cylindrical roller
bearings range up to 950mm outside diameter. The largest split
spherical roller bearing measures 1,900mm outside diameter and
weighs 6,600kg.

Ultage Spherical Roller Bearing


The new NTN Ultage Spherical Roller Bearing range has been designed for extremely severe
applications, such as heavy industries like iron and steel, paper mills and quarries. They support high
loads, severe misalignment, contaminated environments, shocks and vibrations. These conditions
demand exceptional mechanical qualities that NTN deliver through increased load capacity and
higher speeds ratings, resulting in longer service life.

NTN-Bower
NTN-BOWER The Bower Roller Bearing Company was formed in 1907. Shortly
after the new company started, the automobile was no longer a
novelty but a reality. Their success in designing and manufacturing
tapered and cylindrical roller bearing has since transformed NTN-
Bower Corporation into one of North America’s largest bearing
manufacturers. Its modern facilities are considered to be among
the best equipped and most efficient bearing manufacturing
plants in the world. From there they supply such customers as
Caterpillar Inc, Case-New Holland, John Deere and Ford.

Over the years important achievements in cylindrical and tapered


roller bearing technology have been pioneered by NTN-Bower,
coupled with manufacturing techniques that permit today’s
vehicles, industrial, mining and farm machinery to run longer,
smoother and more reliably. The world’s largest dump trucks,
weighing 580 tons, run on NTN-Bower tapered roller bearings.

The origins of NTN-BCA stem from the “Bearing Company of


America”, established in 1910. Today, NTN-BCA are a specialist,
flexible manufacturing company, producing niche bearing products
such as angular contact ball bearings, forklift mast guide bearings
and automotive products including hub bearings, hydra-clutch
bearings, self tensioning idler pulleys and rocker arm bearings.

22 | CBC | Product Review Catalogue | 2014


NTN-SNR
SNR Roulements, France’s foremost bearing producer, has been concentrating on the design,
development and manufacture of bearings for nearly a century. The NTN-SNR Alliance was born only
a few years ago, with a strong desire to work together in the continuing development of engineering
boundaries. The broad product range of NTN-SNR reinforces CBC Australia’s bearing coverage.

NTN-SNR’s expertise covers applications in automotive, aerospace, industry and transport solutions.
It is the only bearing supplier approved to supply all bearings on the TGV high speed trains in France.
Partnering with Airbus and Boeing are examples of cutting edge technology programs.

NTN SNR supply eight out of the top ten selling vehicles in Europe with their wheel hub units with
integral ASB technology (Active Sensor Bearing). The engineers at NTN-SNR are world leaders in their
fields and received a Nobel Prize for physics in 2007.

With manufacturing plants in France, Italy, Germany, Romania, Brazil, USA, and China, NTN-SNR is a
worldwide and innovative company meeting industry challenges to take bearings further, faster and higher.

Cooper Split Roller Bearings


The Plummer Block replacement that saves time and money
Cooper Split Roller Bearings are the ideal solution for trapped
applications and limited access locations. Cooper bearings have
cylindrical rollers with modified line contact and have their main
components made in halves. Simple assembly of these halves
around the shaft eliminates axial threading, special machining,
threaded portions and locknuts involved with solid bearings; and
enables shafting to be designed solely to strength requirements.

The bearing races and rollers are made from first quality carbon
chrome steel, through hardened and precision finished. Races
have angled joints to ensure continuity of contact with the rollers.
Cage halves are made from light alloy or bronze, joined by spring
steel clips.

Advantages
• The Cooper bearing is completely split to the shaft making
installation and inspection simple, minimising downtime and
reducing maintenance hours.
• Ancillary equipment does not need to be removed to check a
Cooper bearing.
• Self aligning bearing so no need for laser alignment
• Accommodates up to 2.5 degrees of static misalignment leading
to superior sealing.
• Directly interchange with many of the industry standard
housings types such as SN, SD and SAF.
• The entire bearing can be inspected by simply removing the
pedestal cap and the top part of the cartridge housing and
outer race assembly.

Applications
Mining, ventilation and air movement cement, power generation,
quarrying and conveyor systems, marine, iron and steel.

Specifications for this product, including downloadable 2D drawings and 3D models,


are available from the CBC Design Centre. Register online at cbcdesigncentre.com.au

CBC | Product Review Catalogue | 2014 | 23


FRICTION HAS MET ITS MATCH. Stronger. By Design.

Our full range of bearings and housed units is hard at work in countless industries around the world. Designed for excellence, Timken’s
high-performance portfolio helps your equipment run better – and boosts your profitability. Our commitment to your success is our
driving force – and it grows stronger by the day. Let us help you overcome any challenge standing in the way.

Tapered Roller Bearings


Single-, double- and four-row configurations, along with integrated assemblies to
manage both radial and thrust loads in the most unforgiving conditions.
• Increase power density with a smaller, lighter bearing
• Rated among the highest in the industry for long life and low cost of ownership
• Industry’s broadest range of inch and metric sizes

Spherical Roller Bearings


Manage the challenge of high radial loads with innovations that help extend bearing life
and boost reliability.
• Run at consistently lower temperatures than same-size competitive bearings
• Multiple cage designs – including a wide range of both steel and brass options
• Optimized internal geometries deliver highest load ratings in the industry

Timken® Cylindrical Roller Bearings


Comprehensive line of single-, double- and multi-row versions helps extend equipment
life and lower maintenance costs.
• EMA high-performance series offers premium brass land-riding cages that reduce
operating temperatures
• ADAPT™ line combines cylindrical and spherical roller bearing designs into one
easy-to assemble, high-capacity configuration – ideal for applications with combined
misalignment and axial displacement

Thrust Bearings
Ideal for when axial loads meet high speeds, heavy loads or other challenging conditions.
• Provide optimum performance in both standard and custom designs
• Meet virtually any application need with cylindrical, spherical, tapered and ball types

Ball Bearings
Engineered to perform in a wide range of applications, from electric motors to
agricultural implements to food processing equipment.
• Radial varieties tolerate relatively high-speed operation under various load conditions
• Angular contact designs include contact angles that support both radial and axial loads

24 | CBC | Product Review Catalogue | 2014


FRICTION HAS MET ITS MATCH. Stronger. By Design.

Precision MV Series Ball Bearings


Effective control of machine tool spindles and other demanding applications, with precision up
to 1 million dN.
• Low vibration and heat generation for smooth operation and low noise
• Tolerances and uniformity exceed industry standards for superior dimensional and running accuracy

Precision Tapered Roller Bearings


Superior accuracy and control with rigorous manufacturing processes that helps deliver reliable
performance – every time.
• Tighter manufacturing specifications resulting in greater rotational accuracy
• Reduced tolerances on bore and outside diameter improve performance
• High load-carrying capacity helps enhance fatigue life

SNT/SAF Plummer (Pillow) Block Housed Units


Customizable design, interchangeable components and reliable spherical roller bearings provide
heavy-duty performance.
• Premium performance with lower operating temperatures and increased load-carrying
capacity for longer bearing life
• Easily convert from fixed to float configurations in the field
• Easy-to-remove cap for inspections, replacement and maintenance

Type E Tapered Roller Bearing Housed Units


A new standard in performance with the highest dynamic load ratings in the industry.
• Double-lip seal – offered standard – provides industry-leading protection against contamination
• Optimized internal geometries help improve bearing life and performance
• Rugged, cast-iron housing and electrostatic coating enhance corrosion resistance

Ball Bearing Housed Units


Easy installation, multi-seal design and flexible options help support a wide range of demanding
applications and conditions.
• Provide advanced protection against contaminants in a robust, compact unit
• Withstand static misalignment of +/- 3 degrees
• Effective grease retention and reduced debris and moisture ingress help improve performance

Coatings and Engineered Surfaces


Innovative selection of hard coatings and topographical modifications for individual or
combined use help boost the performance of precision components in difficult applications.
• Helps enhance performance and reliability in equipment with marginal lubrication or in high-
debris environments
• Supports increased system durability and reduced warranty costs

CBC | Product Review Catalogue | 2014 | 25


Schaeffler Group Industrial Bearings
Schaeffler Group Industrial with its brands INA and FAG is a leading worldwide supplier of rolling
bearings, spherical plain bearings, linear products and specific bearing accessories, supported by
a comprehensive range of maintenance products and services, ensuring CBC Australia customers
secure coverage of applications from all industrial market sectors.

X-Life
Schaeffler X-Life bearings encompass improved kinematics, optimised surfaces and higher
performance materials that reduce friction and operating temperatures, reduce demands on
lubricant and resist fatigue damage - significantly increasing the basic dynamic load rating and,
under the same operating conditions, the basic rating life.

FAG Spherical Roller Bearings


Many sizes of FAG spherical roller bearings are supplied in X-life design. These have no central rib on
the inner ring, so longer barrel rollers can be fitted. Improved kinematics, optimised surfaces and
even higher performance materials mean that the bearings show a significant increase in the basic
dynamic load rating and, under the same operating conditions, in the basic rating life.
Where vibratory stresses have to be accommodated, special spherical roller bearings in the 223..-
E1 series with controlled dimensional tolerances and an increased radial clearance are used. These
bearings are suffixed T41A. Moreover, bearings sizes 22317-E1-T41D through 22322-E1- T41D come
with a thin-layer chromium plated bore as standard, to prevent fretting corrosion damage to shafts.

Split Spherical Roller Bearings


FAG Split Spherical Roller bearings are principally used where the replacement of conventional
spherical roller bearings would require the removal of gears or couplings, the dismounting of drives
or the dismantling of shaft power trains; thus reducing the downtime of machinery and plant.
Split spherical roller bearings have a cylindrical bore. The inner ring, outer ring and cage with the
roller set are split in half and the split bearing rings held together by set screws.
FAG split spherical roller bearings can be easily retrofitted into standard SNG, SSN, SD & CSD series
housings, eliminating the need to replace existing housings when converting to a split roller bearing.

Cylindrical Roller Bearings


FAG Cylindrical Roller Bearings with cages have high radial load carrying capacity and high rigidity. TB
rollers significantly increase the bearing operating life under axial load and increases the efficiency of
non-locating bearings by improving the lubrication condition in the contact between rollers and ribs.
The MPAX cage is highly durable under shock loads and vibrations and is especially well suited for
applications involving high loads.

INA Full Complement Cylindrical Roller Bearings are available in single and double row bearings and
have full complement rolling element sets guided by ribs on the bearing rings. Since they have the
maximum possible number of rollers, full complement bearings have extremely high load carrying
capacity and high rigidity. They are available as non-locating, semi-locating and locating bearings.
Many sizes are supplied in X-life quality.

INA LSL cylindrical roller bearings with a flat brass cage and ZSL cylindrical roller bearings with
spacers have a very high radial load carrying capacity and can withstand high shock loads and
vibrations. Due to low frictional torque and low levels of heat generation, these bearings feature a
high limiting speed.

Cylindrical Roller Bearings


FAG Tapered Roller bearings are characterised by high radial and axial load carrying capacity with a
large usable speed range. They are efficient at supporting forces and ensure a precise and rigid shaft
guidance system. In X-life quality, they offer increased performance due to lower friction, improved
lubrication conditions, optimised geometry, surfaces and materials. The result of these improvements
is an increase in basic life rating of up to 70% under the same operating conditions.

Deep Groove Ball Bearings: Generation C


Deep groove ball bearings are versatile, self-retaining bearings with solid outer rings, inner rings and
ball and cage assemblies. Simple design, durable in operation and easy to maintain, available in open
and sealed variants.

Angular contact ball bearings


Single row angular contact ball bearings can support radial and unilateral axial loads. Double row
angular contact ball bearings are similar in design and support high radial load and axial loads in
both directions.
Single row angular contact ball bearings in pairs in an O or A arrangement but give a narrower design
than double row. They differ in the size of their contact angle and the design of the bearing rings.

26 | CBC | Product Review Catalogue | 2014


Drawn Cup Needle Roller Bearings Combined Needle Roller Bearings
Drawn cup needle roller bearings with open ends or with closed Combined needle roller bearings are units comprising radial
end are available in open and sealed versions. Due to the thin- needle roller bearings with a ball or roller bearing component
walled outer, drawn cup needle roller bearings have an extremely capable of supporting axial loads.
low radial section height and do not require housing bore to be
hardened. They have very high load carrying capacity, are suitable Needle Roller and Cage Assemblies
for high speeds and can be easily fitted. Needle roller and cage assemblies are single or double row
units comprising cages and needle rollers. They are used where
Machined Needle Roller Bearings shaft and housing bore can be hardened. They have very high
Needle roller bearings are single or double row units comprising load carrying capacity, extremely small radial section height, are
machined outer rings with or without ribs, needle roller and cage suitable for high speeds and can be easily fitted.
assemblies and removable inner rings. The bearings are available
in open and sealed versions. Track Rollers (Yoke and Stud type)
Track rollers - also known as cam followers - are complete units
Axial Needle & Cylindrical Roller Bearings and Washers comprising thick walled outer ring, roller set (caged or full
Axial needle & cylindrical roller bearings are available as complete complement) with or with an inner ring in the yoke type or with
units or separate roller and cage assembles and washers (which a machined stud in the stud type. They are designed to act as
act as raceways). They have very low axial section height, and can rollers, generally either travelling along a flat track or following a
carry very high axial forces in one direction cam profile. They can support high radial forces.

INA Plain Bearings


Schaeffler Group Industrial has created a thin-walled new metal-polymer composite
bearing to replace the Permaglide® metal-polymer composite plain bearings in
standard dimensions.
The new metal-polymer composite bearings:
• Are a cost-effective alternative for applications with minimum available space and a
comparatively high sliding speed as well as minimum friction
• Are available as bushes, flanged bushes, thrust washers and strips

Linear Rolling Bearings


Linear rolling bearings are available as monorail guidance systems, track roller guidance systems,
shaft guidance systems with linear ball bearings, flat cage guidance systems, guidance systems with
linear recirculating roller or ball bearing units and as driven units (actuators and tables).

Linear systems using plain bearings are also available for applications where these offer advantages
over rolling bearings

Ball Monorail Guidance Systems


The most common type of INA monorail guidance systems, these systems are compact with high
rigidity and load carrying capacity. They are supplied as either complete units, or separate carriages
and rails. These guidance systems can support loads from all directions, apart from the direction of
motion ,and moments about all axes.

Roller Monorail Guidance Systems


Linear recirculating roller bearing and guideway assemblies RUE are, due to the use of cylindrical
rollers, the INA monorail guidance systems with the highest load carrying capacity and rigidity.

Track Roller Guidance Systems


Track roller guidance systems are linear guidance systems that can be compiled according to a
modular concept for a wide variety of applications. Due to their lightweight construction, they are
highly suitable for use in handling systems. They are particularly characterised by quiet running, high
traverse speeds.

Shaft Guidance Systems


Shaft guidance systems or ball-based or plain linear guidance systems for various areas of use and
applications. Linear ball bearings are available as a light range, compact range and heavy range.
Mating tracks can be solid shafts, hollow shafts or supported shaft and rail units.

CBC | Product Review Catalogue | 2014 | 27


ThyssenKrupp
Rothe Erde
ThyssenKrupp Rothe Erde Slewing Bearings and Turntables
Like CBC Australia, ThyssenKrupp Rothe Erde GMBH
ThyssenKrupp Rothe Erde Slewing Bearings
came into being with a singular objective – to
supply first class product. As a consequence, the
German company that more than 70 years ago
developed a ball bearing turntable for agricultural
vehicles and truck trailers has become the world’s
largest and finest manufacturer of large diameter
anti-friction slewing bearings.
ThyssenKrupp Rothe Erde slewing bearings prove
every day to be important structural and connection
elements used in mechanical engineering. Of
course, market leadership in such a field is earned
by the consistent fulfilment of exacting criteria.
Acknowledgement of ThyssenKrupp Rothe
Erde’s uncompromising standards comes from
accreditation by all leading classification and
acceptance agencies such as TÜV, LRS, DNV and BV.
CBC Australia’s sole agency agreement with
ThyssenKrupp Rothe Erde, formed in 1966,
depends on similarly strict adherence to the
highest standards. As testimony to their support,
ThyssenKrupp Rothe Erde commercial and technical
personnel complement CBC Australia’s team of
trained sales engineers with periodic Australian sales
territory visits, co-ordinating Australian customer
demands with unique technical enhancements.
This partnership has become pivotal to many major
ventures. Not least amongst them the “Australia
Telescope” antenna project, Australia’s largest
offshore and tower crane manufacturer, major mining
machine OEMs, Australia’s largest mining companies,
offshore technology, defence projects and major
highway transport componentry distributors

ThyssenKrupp Rothe Erde Turntables for vehicle trailers and trailer couplings

28 | CBC | Product Review Catalogue | 2014


Dodge
ISN Spherical Plummer Blocks
Patented ISN “Push/Pull” adapter mounting system provides
quick, easy mounting and removal and eliminates need for feeler
gauges. The ISN adapter sleeve system improves concentricity and
reduces vibration.

The patented triple lip contact seals of tapered design maintain


full contact when misaligned, and are designed for wet or dirty
applications. The nitrile material composition resists heat and
chemical breakdown.

Labyrinth non-contact seals are available for high speed and high
temperature applications

The steel cage provides precision roller guidance and the outer
ring riding two-piece guide ring minimizes heat generation.

Expansion and non-expansion units are field convertible.

Grip Tight Ball Bearings


With its pull/push adapter system, fully concentric 360º inner ring and completely interchangeable
housing design, the new Dodge Grip Tight Adapter ball bearing is the easy-on/easy-off solution for
damage-free shafting, reduced vibration and greater cost/inventory savings.

The Grip Tight Adapter is shaft-ready out of the box and offered in a variety of housing styles for
normal and medium duty operations. It accommodates commercial grade and some undersized
shafting to lower costs, and all Grip Tight Adapter assemblies fit into a standard Dodge ball bearing
housing .This bearing has been specifically engineered to run at higher speeds and operate cooler
for longer grease life. In test comparisons, the Grip Tight Adapter bearing proved it could suppress
fretting corrosion and scarring to shafts and journals, saving time and labour/maintenance costs.

Rod Ends
CBC Australia offers a comprehensive range of precision Rod end and spherical plain bearing
products from manufacturers such as Tuthill Linkage controls group USA, JMC - Jalman Bearings
Korea and FK precision Rod end bearings USA

Our comprehensive line up of linkage product offering versatility of size, raceway design, material
specification and thread combinations, enable CBC Australia to cater for numerous and varied
applications. Beginning with the hobbyist and ranging through agriculture, factory automation, food,
marine, light and heavy industry, off road automotive, race car or virtually any application where linkage
control is required.

Aetna Precision Bearings


Pre-Lubricated Clutch Release Bearings and Assemblies
Aetna Bearing Company manufactures a complete range of clutch release bearings and assemblies
for farm equipment, automotive, truck and other applications.
All Aetna bearings and assemblies are made in the USA to assure consistently superior quality and
dependability. Aetna clutch release bearings are lubricated for life and designed for maintenance
free, long-life, smooth, silent, efficient operation.
Aetna clutch release bearings and assemblies are available in a wide variety of dimensions to comply
with OEM standards for performance and design criteria.
Aetna Farm Equipment Sprocket Idlers
Aetna sprocket idlers are compact and easy to instal and built for long maintenance free service life.
Available in a wide range of sprocket sizes and configurations which accommodate all conventional
chain drive equipment.
Aetna Farm Equipment Belt and Precision Idlers
Aetna belt and precision idlers are generally used as tighteners or direction changers. They are
available for all standard, flat and “V” belts. Permanently sealed and lubricated against grime and dirt.
Fit into existing designs with little or no engineering changes, or readily adapted to new designs.

CBC | Product Review Catalogue | 2014 | 29


30 | CBC | Product Review Catalogue | 2014
POWER TRANSMISSION
Rex® Thomas® Disc Couplings
A practical alternative to
lubricated and elastomer
couplings.
• No lubrication
• No wearing parts
FALK Steelflex® Grid Couplings • No backlash - torsionally rigid
General purpose couplings • Comprehensive range of types
requiring no periodic and sizes
maintenance when lubricated • Torque ratings to 320,920Nm
with FALK supplied Long Term
Grease (LTG) at installation.
• Torque ratings to 932,000Nm
• 5 year warranty
Rex®Viva™
Elastomeric Couplings
The new Rex Viva coupling
is a unique general purpose
coupling ideal for use in
FALK Wrapflex® industrial applications.
Elastomer Couplings • No lubrication
• Non-lubricated, simple to install • No wearing parts
• Maximum operational flexibility • Polyurethane membrane
• Effectively dampen shock loads • Tortionally flexible
• Easily accommodate misalignment • Adjustable to meet ISO,
• Available in 3 types and 9 sizes DIN and ANSI shaft spacing
• Torque ratings to 15,800Nm specifications to 300mm BSE
• Torque ratings to 6,270Nm
• Taper bush hub to shaft fitting
or straight bore available

FALK Lifelign® Gear Couplings


The low-cost, longer lasting
answer to both small and large
capacity coupling requirements.
FALK Orange Peel Guards
• Triple-crowned for maximum
The practical protective coupling
capacity
guard.
• Larger bores and higher power
• Meets OSHA, ASME and ANSI
ratings
job-site safety requirements
• 20 types and 28 sizes
• “Trim and Fit” to suit your
• Torque ratings to 8,190,000Nm
coupling profile
• Polyethylene and metal types
• Available in 6 types - MCG,
CCG, CFCG, SCG, VCG and LSG
• Low initial cost, low lifetime cost
FALK Quadrive®
• 3 year heavy duty warranty
Helical Shaft-Mounted Drives
“Easiest on, easiest off...
guaranteed”
TA Taper bushing design ensures
ease of drive removal and
prevents damage to both drive
and/or driven equipment.
• Torque ratings to 36,547Nm
• Power ratings to 224kW
• 3 year heavy duty warranty

Falk Tru-Hold® Backstops FALK V-Class™


For virtually any applications When uptime matters trust the Falk V-Class™
where materials need to be • Power range 11 - 7457 Kwan
moved up steep grades. • Torque range up to 341,000 Nm
• Single, tandem or multiple units • Ratio ranges Parallel shaft - Double reduction 5.0 - 28.0
• Torque ratings from 4,068Nm to • Triple reduction 28.0 - 160.0
1,012,847Nm • Right angle - Double reduction 6.3 - 12.5
• Over-running speeds from • Triple reduction 12.5 - 124.0
1 to 2,800rpm • Available with hollow, taper bush or solid output shaft.

32 | CBC | Product Review Catalogue | 2014


Radicon Geared Motors
CBC’s Radicon gearbox range provides a robust versatile range of helical worm, shaft mounted, helical
bevel and inline geared motors. Radicon geared motors can be fitted with a backstop module and the
geared motor reducers with a backstop and fan.

Radicon In-Line Geared Motors


• 12 sizes
• Input Power up to 90Kw (121Hp)
• Output Torque up to 11,000 Nm (97,500 lb.in)
• Gear Ratios 8:1 for single reduction 70:1 for double reduction, 250:1 triple reduction
and 16,200:1 for combined units

Radicon Helical Worm Geared Motor


• 8 sizes
• Input Power up to 45Kw (60Hp)
• Output Torque up to 10,000 Nm (88,500 lb.in)
• Gear Ratios 250:1 for a double reduction and 60,000:1 in combined units

Radicon Shaft Mounted Geared Motor


• 11 sizes
• Input Power up to 110 Kw (147 Hp)
• Output Torque up to 16,500 Nm (146,000 lb.in)
• Gear Ratios are available 100:1 for double reduction and 5,600:1 in combined units

Radicon Helical/Bevel Geared Motor


• 9 sizes
• Input Power up to 90Kw (121 Hp)
• Output Torque up to 12,300 Nm (109,000 lb.in)
• Gear Ratios 160:1 in three stages, 10,000:1 in five stages and 36,000:1 in six stages

Radicon Series A Worm Reducer


• 12 sizes
• Single and double reduction
• Output torque up to 104,000 Nm
• Ratios from 5:1 to 70:1 in single reduction and 4,900:1 in double reduction
• Solid & hollow output shaft available to 190 mm
• Larger & special units available upon request

Heavy Duty Gear Reducers


Heavy duty gear reducers with split gear case, incorporating three stage
high integrity sealing designed for easy maintenance.
• Power ratings range up to 1,500kw
• Torque range up to 162,00Nm.
• Available with gear ratios 6.3:1 in two stages, 18:1 to 80:1 in three stages,
71:1 to 315:1 in four stages and up to 70,000:1 in combined stages.

CBC | Product Review Catalogue | 2014 | 33


Dodge Torque-Arm II
Shaft Mounted
Gear Reducers
• A range of gear reducers designed for greater flexibility in drive design
• Unparalled torque ratings resulting from extended gear centres, wider
gear faces and optimised tooth geometry
• 12 sizes available
• Power ratings up to 434kW
• Available in ratios 05, 09:1, 15 and 40:1.

Motorised Torque-Arm II Shaft Mounted Gear Reducers


• Shaft mounted motorised gear reducers offering a wide range of output speeds
• Mounts directly on the driven shaft and utilises an adjustable torque arm that attaches
from the gear reducer case to the support structure
• IEC standard frame motors attach to the gear reducer by means of a cast iron adaptor
and flexible coupling
• 6 sizes available
• Power ratings up to 75kw
• Output speeds range from 18 to 166 rpm.

IEC AP MX Series
Electric Motors
• Three phase and single phase
• 2,4,6 & 8 pole
• High starting torque, lower starting current
• Protection class IP55 ambient 40C; SF 1.0
• Insulation class (F) Temp rise limited to class B
• Available in aluminium housing up to frame 200, cast iron up to frame 280
• Optional integral or removable feet Mounting B3, B14, B5 and B34/5
• Complies with MEPS 2 efficiency class B 2006

ACS55 Component
Variable Speed Drives
• Power range: 0.18kW to 2.2kW
• Mains connection voltage: 1-phase 200 to 240 V
• Mains connection frequency: 48 to 63 Hz
• Motor connection voltage 3-phase
• Motor connection frequency: 0 to 250 Hz
• Applications: conveyors, material handling,
pumps, gate control and pumps

ACS150 Component Drives ACS310 Standard Drives


• Power range: 0.37kW to 4kW • Power range: 0.37kw to 22kW
• Mains connection voltage: • Mains connection voltage:
1-phase 200 to 240 V 0.37Kw to 2.2kW 3-phase 200 to 240 V 0.37kW to 11kW
3-phase 200 to 240 V 0.37KW to 2.2Kw 3-phase 380 to 480kw 0.37 to 22kW
3-phase 380 to 480 V 0.37kW to 4kW • Mains connection frequency: 48 to 63 Hz
• Mains connection frequency: 48 to 63 Hz • Motor connection voltage: 3 phase
• Motor connection voltage: 3-phase • Motor connection frequency: 0 to 500 Hz
• Motor connection frequency: 0 to 500 Hz • Applications: booster pumps, irrigation pumps,
• Applications: mixers, fans, heat pumps, conveyors supply and return fans and submersible pumps

34 | CBC | Product Review Catalogue | 2014


Motovario NMRVP - NRVP Worm Gear Motors and Reduction Units
High quality modern designed range of worm geared motors and worm gear reducers with excellent
541 C Cool Gray 10 C:100 M:80 Y:30 K:5 C:0 M:0 Y:0 K:60
mechanical strength while being lightweight.
• Worm gear ratios are available from 5:1 to 5000:1
• Power ratings range from 0.06 kW up to 15kW
• Gear cases are die-cast up to size 90 and grey cast iron sizes 110 and above.
• Units come with hollow or solid output shaft.

Motovario Shaft Mounted Gear Motors and Reduction Units


For a wide range of light to heavy load applications. Excellent mechanical strength while
being lightweight
• Available in 5 sizes
• Power ratings from 0.12 - 22kW
• Case hardened gears with shaved or ground profile
• Load capacity conforming to ISO 6336
• Gear cases in G200 grey cast iron
• Hollow (parallel or shrink disc) or solid output shaft
• Available in double and triple reduction ratios between 7.3 and 350:1
• Paint finish is RAL 5010 blue epoxy-polyester

Motovario Helical Gear Motors and Reduction Units


For industrial applications where high reliability is crucial. Excellent mechanical strength while being
lightweight
• Available in 8 sizes
• Power ratings from 0.12 - 45kW
• Case hardened gears with shaved or ground profile
• Load capacity conforming to ISO 6336
• Gear cases in G200 grey cast iron
Sizes 30 - 60 also available in die-cast aluminium alloy
• Available in double and triple reduction ratios between 7.3 and 350:1
• Paint finish is RAL 5010 blue epoxy-polyester

Motovario Helical Bevel Gear Motors and Reduction Units


High strength construction to suit a wide range of light to heavy load operating conditions
• Available in 9 sizes
• Power ratings from 0.12 - 45kW
• Case hardened gears with shaved or ground profile
• Load capacity conforming to ISO 6336
• Gear cases in G200 grey cast iron
Sizes 40 - 70 also available in die-cast aluminium alloy
• Hollow (parallel or shrink disc) or solid output shaft
• Available in double and triple reduction ratios between 7.3 and 350:1
• Paint finish is RAL 5010 blue epoxy-polyester

Motovario SF-TK Speed Variators


Offering bi-directional rotation with the control handwheel positionable either side, these variators
are of solid construction providing silent vibration-free running
• Available in 7 sizes
• Power ratings from 0.15 - 9.2kW
• Speed variation up to 6
• Available in Standard, PAM and ECE construction
• ST, SP, SF, SC and SPF flange versions
• Gear cases in die-cast aluminium alloy for TXF range and G200 grey cast iron for SF range

Specifications for this product, including downloadable 2D drawings and 3D models,


are available from the CBC Design Centre. Register online at cbcdesigncentre.com.au.

CBC | Product Review Catalogue | 2014 | 35


Gates Synchronous Drive Belts
Available in the following types:
• ISO 5296 - MXL, XL, L, H, XH and XXH
• PowerGrip® HTD® - 3M, 5M, 8M, 14M and 20M
• PowerGrip® HTD® - 2MGT, 3MGT, 5MGT, 8MGT and 14MGT
• Twin Power® and Long Length belts also available
• Poly Chain® GT® Carbon™

Gates Poly Chain® GT® Carbon™


Belts
• Maintenance free drive
• Outlasts roller chain 3-to-1
Gates Poly Chain® GT® Sprockets • Accommodates the use of
• Precise design produces positive, backside idlers
press fit to shaft • No lubrication required
• Smaller, narrower sprockets save • Stainless steel sprockets
shaft space, keep the load closer to and taper-locks available for
bearing and extend life of reducer washdown applications
• Keep overhung load below
manufacturers recommendation
• Precision manufactured and static
balanced
• Bored to suit a taper bush or in pilot
bore construction

Gates Industrial V-Belt Drives


Excellent performance/cost ratios, across the range.
These premium range V-belts are the ideal choice for most power
transmission applications.

Gates Predator™ Belts


Predator™ belts are the most robust V-belts ever designed.
Developed for the toughest applications and environments,
Predator™ V-belts prey on maintenance and devour downtime.
The best V-belt solution to belt drive problems available today.

Predator™ Singles available in:-


• Classical section AP, BP, CP
• RMA narrow section 5VP, 8VP
• ISO narrow section SPB-P and SPC-P

Predator™ Powerbands available in:-


• Classical section BP and CP
• RMA narrow section 3VP, 5VP and 8VP
• ISO narrow section SPB-P and SPC-P

Gates Quad-Power® III


Gates New Generation Raw Edge V-belts.
Quad-Power® III is the third generation of Gates’ notched narrow section V-belts. Quad-Power® III
features a new rubber compound and cordline construction which improves both temperature
capabilities, with an increased temperature range (-40°C to +110°C) and offers a 15% increase of power
capacity over Quad-Power® II. Resulting in narrower drives with improved efficiency.
These new materials and advanced-design features have led to a new generation of Quad-Power® III
V-belt drives that outperform all similarly sized belt drives in a wide range of applications, yielding cost
advantages for users and greater design freedom for engineers.

36 | CBC | Product Review Catalogue | 2014


Martin Taper Bore Vee and Martin Taper Bushes
Wedge Belt Pulleys Full range available in 4-hole design.
Meet the toughest demands • Metric and Imperial bore
of the industry. • Sizes 1008 to 5050
• SPZ, SPA, SPB and SPC range • Larger sizes on request
• Standard construction in single
and multi groove to 1,250mm PCD
• Special pulleys to order

Martin Flex Couplings Martin Weld-on Hubs


Designed to fit standard Convenient means of fitting
taper bushes or pilot bore, these ‘hub to shaft.’
highly resilient elastomer tyre Range to suit taper bushes in
couplings offer considerable available sizes
misalignment capacity.
• Torque ratings to 15,000Nm
• Power ratings from fractional to
in excess of 900kW at 1,440rpm

Martin HRC and JAW Couplings Martin Roller Chain Couplings


Economical general purpose utility. These low cost roller chain
HRC Couplings: couplings are supplied
• Torque ratings to 3,150Nm complete with covers to ensure
• Power ratings from fractional to maximum service life.
726kW • Torque ratings in excess of torque
JAW Couplings: normally transmitted by shafting
• Torque ratings to 280Nm - within coupling bore range
• Range of hub and element variants • Stock range will accommodate
• Range of standard length spacers shaft sizes from 10mm to 100mm
• Larger sizes on request

Martin Taper and Pilot Bore Martin Taper Bore and Through
Sprockets and Platewheels Bore Synchronous Drive Pulleys
• Wide range of sprockets in stock Available in lightweight
• Suit BS and ANSI chains aluminium and cast iron
• Standard range available from stock construction.
• Special sprockets supplied to order • Suit XL, L , Classical timing, HTD,
GT® and metric pitch

CBC | Product Review Catalogue | 2014 | 37


Fenner Standard Chain
A cost effective solution for reliability in everyday applications - easy to fit and replace, robust
and long lasting.
• Shot peening of roller and side plates gives increased fatigue resistance
• Ball swaged side plate holes improve finish and combat fatigue failure
• Deep waisted side plates increase effective cross section lowering fatigue
• Case hardened pins extend wear life
• Solid rollers evenly distribute load and increase wear life
• Seam orientated bushes ensure that seams are positioned away from critical bearing areas
preloaded to bed-in all component parts
• Comprehensive range of BS and ANSI chains available
• Stainless steel product available

Fenner Sprockets and Platewheels


Fenner sprockets are available with either Taper Lock® or pilot bored fixings and are precision
manufactured from fine grade cast iron. Sprockets are available in simplex, duplex and triplex forms
for sizes 05B to 20B.
• Manufactured to exacting specifications
• Fully machined 0.45% carbon steel (C45) or high grade, close grain grey iron (GG25)
• Sprocket profiles matched to ISO R606 chain standards for a rolling action which significantly
reduces sprocket tooth wear
• Sprockets are blackened to reduce corrosion
• Short-reach bushes on selected sizes - compact hubs
• Taper Lock® mounting for quick and simple installation
• Simplex, duplex and triplex platewheels from stock

Fenner V Belts
Built using advanced technology, Fenner® Power Plus achieves economic performance by
use of low elongation polyester cords and abrasion resistant impregnated jacket fabric.
• ‘PB®’ (Precision Build) technology
• Accuracy and stability of length
• ‘One Shot’ tensioning - no matching necessary
• Meets highest industry standards for static conductivity and nonignition properties
• Heat and oil resistant
• ISO & RMA sections

Fenner Friction and Synchronous Pulleys


Fenner friction and synchronous pulleys are manufactured from high grade iron (GG25), tolerate
shock loading and achieve rim speeds of up to 40m/s. Available with pilot bore fixings or using the
Taper Lock® shaft fixing system for ultimate versatility.
• Friction pulleys incorporate dual duty design grooves (ISO 4183) for both V and wedge belts
• Synchronous pulleys available in both classical Timing and HTD profiles
• Statically balanced to exceed grade G 6.3 (ISO 1940)
• Blackened to reduce corrosion
• Consistent and high grade of accuracy e
• Taper Lock® mounting for quick and simple installation
• Special designs and sizes available

Fenner Taper Lock Bushes


Machined to exacting tolerances in cast iron and steel, the Fenner Taper Lock® four hole bush
is the most successful shaft fixing in the market place today with a full range of metric and
imperial sizes.
• Ease of installation and removal
• Equivalent to a shrink-on fit on uniform load applications, eliminating the cost of a key
• Standard range fits up to 125mm/5” shafts
• Special 4-hole feature for balanced assemblies
• Complete short reach range available, for compact lightweight assemblies
• High grade, close grain iron (GG25) material
• Spherodial Graphite (S.G.) iron construction on some sizes to give increase maximum bores

38 | CBC | Product Review Catalogue | 2014


Fenaflex™ Tyre Couplings
Fenaflex™ Tyre Couplings are highly elastic, lubrication-free couplings that tolerate large amounts of
misalignment in all planes as well as offering simple installation and inspection without disrupting
the drive. The Fenaflex™ coupling has excellent shock absorbing properties while reducing vibration
and torsional oscillations.
• Large misalignment capability - 4° angular, up to 6mm parallel and 8mm axial
• Internal load carrying cords are wound in both directions, so there is no problem on reversing drives
• Tyres are available in standard and FRAS (Fire Resistant Anti Static) construction
• Simple visual inspection to aid maintenance
• Taper Lock® and pilot bore flanges
• Lubrication free
• Pump spacer and flywheel fixing variants available

Fenner Jaw Couplings


Fenner Jaw couplings offer a low cost flexible solution for most applications,
absorbing incidental misalignment, shock loads and small amplitude vibrations.
• Ease of alignment
• Fail-safe shaft connection
• Range of element materials available including nitrile, urethane and Hytrel
• Pump spacer variant available
• Quick-fit wrap around element available
• Design powers up to 42.2kW available at 1440rpm

Fenner HRC Couplings


Permitting quick and easy installation by means of Taper Lock® bushes, and offering quick
alignment, the semi-elastic general purpose HRC coupling is ideal for use with electric motors.
• Offers the simplest, most straightforward fitting available
• Ease of alignment and fitting using straight edge and machined outside diameters
• Fail-safe design due to interacting dog design
• Accommodates incidental misalignment
• Exceptional performance at low cost
• Power ratings are matched to standard motor sizes
• Standard and FRAS elements available
• Flywheel fixing variant available
• Pilot bore design also available

Fenner Rigid Couplings


Taper Lock® rigid couplings provide a convenient method of rigidly
connecting the ends of shafts. Taper Lock® bushes permit easier and
quicker fixing to the shafts with the firmness of a shrunk-on-fit.
• Taper Lock® fixing as standard
• Peripheral speeds of up to 33m/s available
• 8 sizes in the range
• Vertical assemblies possible in FF design

ROSTA Tensioner Devices


Chain Tensioning
The unique ROSTA multi-purpose rubber suspension elements are
designed to provide ultimate versatility - to push, pull or tension
• Considerably extend the service life of your chain drives
• Combine functions of spring, damper and bearing ... in one unit
• Can be used for angles or oscillation of up to +/- 30°
Belt Tensioning
ROSTA tensioners can assist in maintaining a constant tension as
the belt or chain stretches, helping in the prevention of premature
failures to belts and chain drives.

CBC | Product Review Catalogue | 2014 | 39


Can-Am Welded Steel Chains
Available from stock with fully heat treated and/or induction
hardened parts.
• Long service-life chains
• Minimum maintenance, reduced downtime
Range includes:
• Mill chain
• Drag chain
• Sharp top chain
• Power transmission chain
• Long link chain
• Malleable and combination chain
Wide range of attachments available for specific applications

Regina High Performance Chains


There is a Regina high performance chain most suited to your
specific application
• Power transmission
• Industrial conveying
• Light and special conveying
• Heavy and special conveying
• Escalator, agriculture, etc
Wide range of standard and special attachments available
Regina FliteTop® and Matveyor® Chains and Modular Belts
Economical, reliable and versatile range of Flat Top Conveyor
Chains and Modular Belts.
Specially recommended for bottling, packaging, cosmetics,
food processing, pharmaceutical, dairy, glass and general
industrial applications.

Iwis Premium High Performance


Chains and Drive Systems
German technology, global
reputation.
Rexnord TableTop Chains • Excellent wear resistance, high
• Engineered to satisfy a wide range of conveyor consistency
applications • Pre-stretched chains offer
• A large selection of straight running and side-fexing superior length tolerance and
chains are designed to convey fawlessly even in fatigue strength
demanding environments • Shouldered pins for easy
• Metal or thermoplastic chains are perfect for high maintenance & reduced downtime
strength and high speed applications
• Narrow widths are ideal for multiple strand and variable
speed conveyors
• Chains with low backline pressure rollers minimize
product damage
• Several chain series couple traditional top plates with roller Morse® HV Chain
base chains for increased strength & precision • Inverted tooth
• Available in 3/8”, 1/2”, 3/4”, 1”, 1 1/2”, 2” pitches
Rexnord MatTop Chains • Designed with a pin and rocker joint, to reduce friction and
• Provide a continuous conveying surface for applications provide pitch elongation for smooth sprocket engagement.
demanding greater width requirements • Ideal for applications where heavy loads (50 to 6000 hp) are to
• Available in assembled-to-width and molded-to-width be transmitted at moderate to high speeds - up to 10,000 feet
confgurations, engineered to satisfy a wide range of per minute - and where compact design is important
conveyor applications for virtually any product size • Provides smooth, quiet, cost-efficient operation.
• Pins extend the full width of the chain to ensure Morse® Silent Chain
maximum strength and provide smoother conveying • Inverted tooth
surfaces • Available in 3/16”, 3/8”, 1/2”, 3/4” and 1” pitches
• Smaller pitch chains minimize the size of dead plates when • Transmit power at speeds up to 10,000 rpm
transferring products overhead or tail shafts reducing • Pin and rocker joint design minimizes heat and wear rates
chordal action, helping to eliminate container tipping and • Superior for power transmission
jam-ups at transfer points • Industry standard design for interchangeability on existing sprockets

40 | CBC | Product Review Catalogue | 2014


MAV Shaft-Hub Connections
The economical and safe alternative to splined, keyed and shrink connection
Traditional methods of shaft-hub connection (e.g. keyway and splined locking systems) have many disadvantages, in particular under
overload and frequent torque reversing conditions.

Keyless shaft-hub locking devices meet both the advantages of forced fit systems and simplified installation and removal. Keyless shaft-
hub systems are based on the wedge principle with axial load of the screws generating a high radial force through tapers locking the
parts by friction.

Shaft-Hub Connections come in self-centring, non-self-centring and self-locking types to suit shaft sizes from 14mm to 1000mm.

MAV Standard Series 1061


• Shaft-hub locking device medium capacity
• Single taper design, self-centring, self-locking
• Fixed hub position during tightening
• Tolerances: Shaft h8; hub bore H8
• Shaft and hub bore surface finish Ra < 3.2 µm
• To suit shaft sizes 14mm to 400mm

MAV Standard Series 2005


• Medium capacity
• Not self-centring, not self-locking (self releasing)
• Fixed axial hub position during tightening
• Two thrust rings with double taper design
• Tolerances: h7-h11; hub bore tolerance H7-H11
• Shaft and hub bore surface finish Ra < 3.2 µm
• To suit shaft sizes 18mm to 1000mm

MAV Standard Series 1008


• High capacity
• Self-centring, self-locking
• Two thrust rings with single taper design
• Tolerances: h7-h11; hub bore tolerance H7-H11
• Shaft and hub bore surface finish Ra < 3.2 µm
• To suit shaft sizes 70mm to 600mm

MAV Standard Series 4061


• High capacity
• Self-centering, self locking
• Two thrust rings with single taper design
• Tolerances: h8; hub bore H8
• Shaft and hub bore surface finish Ra < 3.2 µm
• To suit shaft sizes 70mm to 600mm

Specifications for this product, including downloadable 2D drawings and 3D models, are available from the CBC Design Centre. Register online at cbcdesigncentre.com.au.

CBC | Product Review Catalogue | 2014 | 41


Transfluid KSL/KPT Variable Fill Fluid Couplings
For electric motors and internal combustion motors.
• KSL power ratings up to 3,300kW
• KPT power ratings up to 1,700kW
• Controlled starting
• High efficiency - minimal energy losses
• Overload protection
• Accurate speed variation
Transfluid K-CK-CCK/KX Fluid Couplings
The K Series is a constant filling type
The KX is a fluid coupling with special patented oil circuit design
to start up large inertia machines driven by electric motors
• K-CK-CCK power ratings up to 2,300kW
• KX power ratings up to 810kW at 1,500 rpm
• Smooth starting
• High efficiency
• Offer protection against overloads
• KX suitable for use underground
Applications - Start Up Drives
• Mills, crushers, wood chippers, grinders
• Belt conveyors, generators, mixers
• Reciprocating and centrifugal pumps, compressors
• Marine propulsion, centrifuges, fans, blowers
Applications - Variable Speed Drives
• Centrifugal pumps and compressors
• Fans and blowers

Transfluid Oil Actuated Power Take Off


HFO clutches have been developed by Transfluid to meet the growing market demand for power take
offs for high speed, high horsepower industrial engines having remote operation.

HFOs consist of an oil actuated dry plate clutch assembly with shaft and bearings suitable for high
radial loads, mounted in a cast iron housing that provides for easy engine installation.
• Power ratings up to 1600Kw • Compact design
• Speeds up to 2700 rpm • SAE standard interface
• High torque capacity • Simplified disc replacement

Twiflex Caliper Disc Brakes

Twiflex For industrial and mining applications.


Twiflex cater for all combinations of brake actuation. Direct acting brakes may be specified with
Limited pneumatic, hydraulic or mechanical application. Spring applied (fail-safe) calipers are also available -
released by pneumatic, hydraulic, mechanical or electric operation.
Braking forces for a single caliper range from 290N for one of the smallest lever brakes, to over 730,000N
provided by the latest modular holding brake design, developed especially for grinding mills.
Features include:
• Self-adjusting pad wear compensation
• Sintered pads for high speed/high temperature applications
• Standard, marine, mining and other special levels of protection
• Brake status monitoring (on/off, pad wear, pad replacement)
Twiflex also offer a comprehensive range of electro-hydraulic
power packs.

Wichita
Wichita Pneumatic Clutches and Brakes
Providing the high speed acceleration and deceleration essential
in modern process equipment.
• Slip torque ratings range from 72Nm to 1,204,000Nm
• Bore capacities from pilot bore to 430mm
• Comprehensive range of types available

42 | CBC | Product Review Catalogue | 2014


Eaton Airflex Clutches and Brakes
CBC’s Eaton’s Airflex range is manufactured by the Original Fawick Clutch, one of the most recognised names in the industrial clutch and
brake market. Eaton’s Airflex clutches embody the principles of classic design: superior performance, long life and high quality. Eaton has
provided superior drivetrain products for over 40 years, adapting and innovating products to meet changing needs.

Constructing Type Clutches and Brakes


• Type CB – element assemblies for both clutches and brakes in general power
transmission service
• Torque capacities up to 131,000 Nm
• Type VC – element assemblies are designed and built for severe clutching and
braking applications.
• Torque capacities up to 1,567,000 Nm

Air Cooled Disc Clutches and Brakes


• Type DBA – disc style brakes are spring-applied and air or hydraulically released
• Torque capacities up to 43,050 Nm
• Type DBBS – disc style brakes are spring-applied and air or hydraulically released
• Torque capacities up to 630,282 Nm
• Type FHB – spring applied, pressure released, disc style brakes develop equal
torque in either direction of rotation.
• Torque capacities up to 48,918 Nm

ComInTec OMC
Overload protection devices designed to protect machines from
overload, minimising machine downtime.
• Friction type safety devices with torque rating from 1Nm to 800Nm
• Ball safety devices with torque rating from 2.5Nm to 12,000Nm
• Roller safety devices with torque rating from 2.5Nm to 12,000Nm
• Bore capacities from pilot bore to 120mm
• Comprehensive range of types and sizes from stock

Coremo Brakes Force Control


Manufacturers of mechanical, Clutch and Brake Drives
pneumatic and hydraulic A worldwide leader in “oil shear”
caliper brakes for industrial use technology. Providing today’s
including draglines. industries with oil shear clutch
• Mechanically actuated brakes and brake drives that deliver.
• Pneumatically actuated brakes • Flexibility
• Hydraulically actuated brakes • Efficiency
• Spring applied pneumatically • Dependability
released brakes (fail safe) • Endurance
• Spring applied hydraulically • Performance
released brakes (fail safe)
• Spring applied electrically
released brakes (fail safe)
• Extensive range of disc brake
accessories available on
short delivery

CBC | Product Review Catalogue | 2014 | 43


Nu-T-Link V-Belts
NuTLink and SuperTLink Detachable V-Belts are made from a polyester/polyurethane
compound, ensuring long belt life in even the most severe conditions.
• Highly resistant to extremes of temperature (-40° to +100°C)
• Highly resistant to abrasive materials
• Highly resistant to water, steam, oil and many chemicals
• Link construction enables belts to be fitted easily and quickly, even on drives with
limited access - belts can be joined around shafts without dismantling the drive
• Can be made to length on site by adding or removing links
• Minimal stretch means minimum maintenance
• Reduced vibration and belt noise

PowerTwist PLUS Link Belting


The state of the art solution for emergency replacement and fitment into inaccessible locations.
• Made to any length in seconds
• Available in standard and double sections
• Highly resistant to heat, water, oil, chemicals etc
• Use with Fenner® ISO standard Taper LockTM pulleys, optionally with RMA pulleys
• Easy to install, rivet-less construction, no tools necessary
• Standard or optional soft back, for conveying applications

Eagle Polyurethane Belting and O Rings


From light, medium, or heavy duty conveying to custom profiles, Fenner Drives has
the right product for your application.

A wide variety of non-reinforced and reinforced polyurethane belting, non-reinforced


quick-connect belting, polyester belting, reinforced can cable, co-extruded belting,
and SuperGrip Top belting.

Trantorque GTR Keyless Bushing


The ideal solution for high power or critical timing applications. It offers a mechanical
shrink-fit eliminating the problems of fretting corrosion, backlash and key wallowing.
• Locks and unlocks with the twist of just one nut
• Precise radial and axial adjustment on shaft
• Ideal for timing components
• Trantorque GTR is “self-centering” unlike other cone clamping units - requires no
location diameter in components to retain concentricity
• Repair of damaged keyways - just slip Trantorque GTR over the damaged keyway to
effect repair
• Eliminates keyways thereby reducing shaft costs
• Allows smaller shaft as the keyway does not weaken the shaft

44 | CBC | Product Review Catalogue | 2014


Radial Piston Air Motors (RM)
Globe RM air motors are a series of compact heavy duty piston air motors offering an exceptional
range of control valve and output options. The motors are four or five cylinder radial piston design
with oil bath lubrication and are designed to develop greater power than other air motors of
equivalent size.
• 6 sizes available
• Powers up to 23Kw
• Torque capacities up to 180Nm at 1000 rpm with 6 Bar air pressure
• Intrinsically safe in hazardous environments
• Instantly reversible
Vane Air Motors (V)
• 6 sizes available
• Power range 0.4kw – 9.5kw
• Torque capacities up to 38Nm at 1000 rpm with 6 Bar air pressure
• Simple and inexpensive variable speed and torque control
• Air motors can be stalled indefinitely under load. They will not over heat or burn out
• Instantly reversible

STENCO | PULLEYS Stenco


Aluminium V-Belt Pulleys
Curtis Universal Joints
Australian designed and made.
The universal solution for
• Available in imperial and
design engineers.
metric through bore and
• 12 sizes
taper bush design
• Single and double joints
• Suitable for classical V-belt
• Solid and bored hubs
sections A and B
• Outside diameters
• Standard construction in
9.5mm to 101.6mm
single and dual groove from
3”to 12”pcd.

Maina Gear Couplings


For over sixty years MAINA has been manufacturing gear couplings of all types and dimensions:
• Standard couplings type go a
• Large-size couplings type go b
• Couplings for special applications type g20, g35 and g60
• Gear couplings for hoist barrels type gts

Gear Spindles
For over forty years, Maina has been manufacturing gear spindles for steel and metal rolling mills.
These remarkable-dimension gear couplings, with fixed or telescopic intermediate shaft, can transmit
high torques, with working angles reaching up to 3°.

Flexible Couplings
Cone-Ring Couplings Kop-Flex Couplings
Cone-Ring couplings are a cost effective solution, with three basic CBC is the exclusive Australian distributor for the Emerson Kop-Flex
types covering a wide range of possible applications. range of high performance high speed couplings for specialised
• Complete absence of moving parts excepting ‘Cone-Rings’ applications. The Emerson Kop-Flex range of couplings is highly
• Replacement Cone-Rings are inexpensive engineered to exceed the capability of standard couplings designs
• Requires no lubrication for non-lubricated, high speed misaligned or exacting balance
• Ability to absorb momentary overload requirement applications. The Kop-Flex couplings range has
• Freedom of axial movement without loading the driving or become a preference for the oil and gas industry.
driven components

Gearflex Couplings Jaure® Couplings


The inherent principle of gearflex couplings takes care of parallel Jaure S.A., European leader in the production of flexible couplings
and angular misalignment whilst permitting some end float. and transmission elements since 1958, belongs to the Emerson
• A fully crowned tooth design for higher torque & speed capacity Industrial Automation business unit, and forms a tandem with
• Efficient lubricant sealing system the Emerson Kop-Flex firm in order to assure a global approach in
• Made from high grade carbon steel providing solutions for the applications requirements in the most
• The coupling is fully machined to ensure balanced operation demanding sectors of the world couplings market.
• Simple installation and maintenance

CBC | Product Review Catalogue | 2014 | 45


46 | CBC | Product Review Catalogue | 2014
ENGINEERED PLASTICS

CBC | Product Review Catalogue | 2014 | 47


ENGINEERED PLASTICS
FOR INDUSTRIAL APPLICATIONS

While most of the plastics available in stock are in sheet and rod form, we offer a variety of fabrication and machining solutions -
including plastic welding, drilling, tapping, diamond edge polishing, flame polishing, linishing, bandsaw cutting, router trimming, heat
bending and machining of parts with holes and slots - to your specifications - in one off or larger volume runs.

• Plastic Fabrication

• CNC Routing

• Machining Capability

• Polyurethane Casting

• Guarding

• Point of Sale Displays

• Acrylic Folding & Casting Machined Components High Precision CNC Routing

• Cut-To-Size Services

• Plastic Welding

• Component Machining

• Plastic Bushes & Bearings

• Diamond Polishing

• Heat Folding

• Flame Polishing

Chain Guide Manufacture Cut-to-Size Service

Applications

• Wear Strips

• Wear Guides

• Safety Guards

• High Load Bushes

• Precision Bushes

• Sliding Pads

• Gears
Machine Guard Fabrication Conveyor Solutions
• Sprockets

• Sheaves & Pulleys

• Acrylic Boxes

• Plastic Windows “ We can design and


manufacture to your

specifications
• Cutting Boards

• Process Line Parts

• Conveyor Service Parts

• Displays

48 | CBC | Product Review Catalogue | 2014


SEALING TECHNOLOGY

CBC | Product Review Catalogue | 2014 | 49


National Oil Seals
Sealing and shaft repair solutions
CBC Australia now stocks a complete range of premium
quality National® Oil Seals, Redi-Sleeves™ and Truck Wheel End
Components™
“Gold” 38 Series
HOUSING
The most technologically advanced seal in the market
• Proprietary PTFE compound endures extreme temperatures,
compatible with mixed lubricants and has the lowest friction SHAFT
co-efficient of all seal materials
• Patented, lay-down bi-directional sealing lip provides a greater
sealing surface especially during wheel end movement
• Quadruple barrier contamination system, provides the ultimate
in dirt exclusion

A seal keeps contaminants out and


lubricants in to protect and extend
bearing life
“Red” 37 Series
The most dependable oil contact seal in the market REDI-COAT
• Dependable, abrasion resistant nitrile with spring-loaded main COATING

lip for positive sealing with reduced shaft interference


• Unitized construction provides greater structural integrity, easier DOUBLE-
WALL
installation and main lip protection CASE
• Unique rubber I.D. and O.D. prevents bore contamination and
shaft leakage, plus patented SURE-LOCK® ribs for superior DUAL-LIP
retention of the seal on the spindle SEALING
ELEMENT

Typical Zero Duplication seal design

National® Seal Design


Performance Features:
• Spring-loaded, dual-lip sealing element. Uses two sealing lips, one spring-loaded tightly against the
shaft to retain lubricants, the other functioning as a contamination excluder.
• Double-wall case. Minimises deformation to the case during installation and forms a secure, stable
base for optimum sealing element performance.
• Exclusive Redi-Coat® coating. Seals minor bore defects to help ensure a tight, leak-proof seal.
• Optional fluoroelastomer sealing element (available in selected part numbers in addition to
standard nitrile seals). Provides excellent high-temperature capabilities, good compatibility with a
wide range of fluids, very long life.

National® Redi-Sleeves™
Repair Damaged Shafts… or Protect New Ones
National Redi-Sleeves are precision stainless steel wear sleeves,
designed to be pressed onto a shaft to provide an excellent
sealing surface.

For grooved or worn shafts, Redi-Sleeves are a fast, inexpensive


repair option. The Redi-Sleeve is simply pressed onto a shaft
where indications of seal wear (such as tracks or grooves) have
developed; the shaft now has a smooth, ideal sealing surface.
For new shafts, Redi-Sleeves provide superior sealing and ease of
future repairs; simply pop off the worn sleeve and press on a new
one, when needed.

National Redi-Sleeves are easy to install, featuring a removable


flange and an installation tool. National Redi-Sleeves offer
numerous shaft maintenance advantages:
• Strong, durable stainless steel construction provides a
National® Shaft Repair Kits corrosion-free sealing surface that surpasses most original shaft
Save Time and Costly Shaft Replacements specifications
Save time and costly shaft replacements by using National Shaft • Ultra-thin construction (0.1”/0.25mm wall thickness) allows
Repair Kits. Our kits include the industry-tested, technician- original seal size to be used with minimal additional lip loading
approved seal in addition to a National Redi-Sleeve. • Redi-Sleev surface is the best-possible sealing surface, ground
to a 10 - 20 microinch Ra (0.25 - 0.50 Micrometer Ra) finish
Depend on National Shaft Repair Kits as a reliable, cost-effective without lead
alternative to replacing or repairing the shaft. • Avaiable for shafts from 0.5” (12.7mm) to 8” (203mm) in diameter

50 | CBC | Product Review Catalogue | 2014


NOK Freudenberg
Advanced technology, superior performance sealing products
The world’s largest manufacturer of oil seals and hydraulic/
pneumatic seals for the automotive industry.

Range includes: synthetic rubber oil seals, small cross section


seals, o-rings, packings, magnetic fluid seals, mechanical seals
for industrial and general purpose, dry gas seals, lip seals, marine
seals, dynamic and static seals, etc.

NOK Oil Seals


High performance sealing devices for machinery and equipment
covering the broad spectrum of automotive and general industries.

NOK O-Rings
Special purpose seals built with the finest synthetic rubber.
Critical applications include aircraft, automotive and underwater
photographic equipment.

Garlock Klozure®
Sealing products that operate efficiently, ensure safety and protect the environment
Garlock Klozure® seals increase productivity through reduced downtime, longer life cycles and easier
installation and maintenance. A leading manufacturer of radial lip seals and bearing protection
devices, Garlock Klozure® services a wide range of industrial sectors, including chemical processing,
hydrocarbon processing, pulp and paper, power generation, primary metals, mining, aerospace and
food processing, etc.

At the heart of every Garlock Klozure® oil seal you will find the Mill-Right® family of oil seals. Each
of the new Mill-Right® elastomers has been specifically engineered to provide the highest abrasion
resistance, lowest wear and exceptional chemical and temperature resistance. The engineered
Mill-Right® materials and seal designs together create the most advanced sealing solutions available
in the heavy industrial market. With every Garlock Klozure® you can depend on longer bearing life,
increased productivity and less maintenance.

Seal Imports
SIL Seal Imports offers CBC Australia access to Australasia’s largest
range of hydraulic and pneumatic seals for all your standard
SEAL IMPORTS and specialised sealing solutions. The extensive range covers
applications such as excavators, diggers, cranes, loaders, jacks and
pneumatic cylinders and hydraulic cylinders.

Machined and Pneumatic Sealing Solutions


Machined hydraulic and pneumatic sealing solutions that offer the best profile/
material combination for every application
Tailor-made, high performance sealing solutions and components based on new
technology and modern sealing materials. Seals from standard profiles to special
profiles and up to 600mm in diameter are available on short notice. If required for
installation purposes, seals can be supplied in cut or glued format.

Product range includes piston seals, hydraulic/pneumatic seals


(ptfe piston seals, rod seals, wiper seals), rotary seals, static seals, etc.
Alliance Sealing’s production facility and manufacturing processes meet the high quality standards
demanded within the food processing industries and HACCP Australia.
The production of nontoxic products typically requires sealing systems made from nontoxic materials.
Alliance Sealing accesses modern high performance elastomeric materials that meet international food
grade standards and provide our customers maximum performance for equipment utilisation.
Alliance Sealing’s engineers are working daily with maintenance and engineering managers of leading
food and beverage producers. Our products are currently used in bottling plants, canning lines, filling
machines with precise dosing requirements, kneading machines and homogenisers.

CBC | Product Review Catalogue | 2014 | 51


KOK
OEM quality automotive oil seals and precision rubber parts
KOK was started in 1963 and since then has become a world leader
in the production of rubber and engineered plastic automobile and
industrial parts for both OEM and aftermarket.

KOK product range includes:


automotive seal kits, mechanical seals, valve stem seals, rubber
boots (bellows) for CV joints, steering racks, hydraulic seals, radial lip
seals for automotive transmissions, circlips and clamps.

Stemco
A higher standard of performance
Stemco Truck Range includes:
• Guardian HP semi-unitised hub seal
• Stemco Discover, Voyager and Guardian seals
• Stemco moisture ejector
• Truckmaster air filtration system
• Stemco hub-odometers, Pro-torq nuts, hub caps and plugs

Autospin
Improved sealing performance and bearing protection
From Autospin, a comprehensive range of metal cased shaft
seals in nitrile, silicone, viton, PTFE and leather. Autospin’s unique
“Safegard” design provides maximum bearing protection and
superior sealing performance.

JMCLIPPER
JM Clipper
Seal virtually any media in any given application
The JM Clipper design features an integrally moulded rubber fibre
outer case and an elastomeric seal lip. The unique nonmetallic
construction will not rust or corrode and forms a gasket-type seal
between the equipment housing and the seal outside diameter
(OD). With a wide range of profiles and material options, Clipper
seals are available for shaft diameters from 0.250” (6.35mm) to
over 65” (1651mm).
Clipper Split Seals are known worldwide for being the easiest split seal to install because they do not require a coverplate to keep them in
the housing. The robust, composite OD provides the best retention of any split seal on the market. Replacing failed seals in the field with
Clipper Split Seals saves on downtime and lost production expenses.

Trelleborg-GNL
Superior performance in severe conditions -
Trelleborg-GNL Duocone face seals and floating seals
Trelleborg-GNL Duocone face seals perform efficiently under
severe service conditions in retaining lubricants and preventing
dirt and contaminants. Consisting of two press forged steel
alloy rings plus two rubber rings, they are ideal for earthmoving
equipment, mining equipment, drilling rigs, heavy duty conveyors
and track rollers. Trelleborg-GNL’s full range of floating seals are
manufactured to OEM specifications and are extremely reliable,
even in the most severe of conditions.

52 | CBC | Product Review Catalogue | 2014


O-Rings O-Ring materials
To match the diversity of our • Nitrile (70/80/90 hardness)
bearing and seal supplies, • Nitrile to AS4020 potable
Alliance Sealing’s O-Ring water standard
Division stocks and distributes • Viton (75/80/90 hardness)
O-Rings and O-Ring cord • Teflon
• Teflon encapsulated
and sheet for almost any
• Kalrez O-Ring cord materials
application, in metric and
• Perlast (alternative to Kalrez) • Nitrile (70/90 hardness)
imperial sizes and convenient • Neoprene
service kits in a range of • Viton
• EPDM • Silicone
materials. • Silicone • Neoprene
• Aflas • Hollow
Also available • HNBR
• O-Ring measuring gauge • Teflon
• Other materials available • EPDM
for BS series on request
• O-Ring extraction and • Sponge
fitting tools Splicing kits Sheet materials
Photos courtesy of Precision Polymer Engineering Ltd • O-Ring material tester • Viton • Nitrile
• Nitrile • Viton

Detectaseal® - Metal Detectable O-Rings


The latest advance in contamination detection and containment
Elstomer seals and O-Rings in food manufacture endure aggressive conditions and must comply with
challenging hygiene standards and regulations. Product contamination can lead to severe losses so
the early detection and containment of contamination with Detectaseal® metal detectable elastomer
O-Rings significantly reduces the risk for food producers.

The Detectaseal® range includes FDA-compliant grades of EPDM, Nitrile and Fluorocarbon
(FKM) compounds and have been tested and proven in use at leading pharmaceutical and food
manufacturing plants. They can be used in temperatures from -40°C to +200°C, are free from animal
derived ingredients; and fragments as small as 2mm can be identified by in-line metal detection and
X-ray equipment.

ENDURA™ V91J Perlast® Perfluoroelastomer Parts


The ENDURA™ range of elite materials has been specifically Developed to meet the needs of critical sealing applications,
formulated for Explosive Decompression (ED) resistance in Perlast® Perfluoroelastomers are reliable sealing materials for the
downhole, surface and subseal oilfield equipment. most demanding chemical, petrochemical and pharmaceutical
applications.
Key Attributes
• Excellent Explosive Decompression resistance • High temperature stability
• Tested to Norsok M-710 standard • High purity materials
• Tested to Total Specification GS PVV 142 03/01 • Ultimate chemical resistance
• Wide resistance to oilfield chemicals • FDA, USP Class VI and 3A compliant
• Versatile material with good compression set characteristics • Outstanding mechanical properties
providing excellent sealing properties • O-Rings and custom parts
Detectaseal® ENDURA™ and Perlast® are registered trademarks of Precision Polymer Engineering Ltd

Typical Applications
• Low temperature and high pressure environments
• Exploration and drilling equipment
• Completion equipment
• Subsea valves and pumps
• Compressors
• Blow-out preventors (BOPs)
• Feedthroughs
• O-Rings, T-section seals, special profiles and custom-made seals

Vulcan® Bleedline Free FEP Encapsulated O-Rings


Photo courtesy of Precision Polymer Engineering Ltd
The seamlessly welded Teflon FEP Encapsulation, which
completely encloses the Silicon or Viton® core materials of
this O-Ring, meet the most demanding applications. Virtually O-Ring Kits
chemically inert, these O-Rings are used comprehensively in • Handy grab kits for convenience.
the hostile and aggressive environments of many modern • Metric and HNBR Imperial
processing industries for dependable long term performance. • Wide range of popular sizes.
Industries include pharmaceutical processing, cryogenics, dairy • Custom made kits available
and beverage; in applications such as compressors, mechanical • Materials available Nitrile D70 & D90, Viton, EPDM and Silicon
pumps, relief and emergency valves. (other materials available on request).

CBC | Product Review Catalogue | 2014 | 53


Bearing Isolators
Equipment protection and downtime reduction
Torturous path labyrinth seal for two way sealing, zero lubricant leakage and total exclusion of
contaminants. This is achieved by using non-contact labyrinth sealing technology. Bearing isolators
can be used on shaft sizes from 0.5” to 10.0” and handle shaft speeds of 25m/s, far beyond speed
limits of radial lip seals.

Bearing isolators are available in a variety of materials including proprietary graphite-filled PTFE
which is suited to caustic environments, has low coefficient of friction, offers low wear and is
compatible with over 160 chemicals. A mineral filled PTFE version is also available for use in the food
industry. Bronze for medium to relative high speeds and stainless steel for corrosion resistance.
Applications include: bearings, gearboxes, turbines, electric motors in heavy wash down areas,
chemical /caustic environments, dirty/abrasive environments, paper/pulp, petrochemical, mining,
steel making, food, beverage, cooling towers and more.

How much will it cost you not to install a Bearing Isolator?

Mechanical Seals, Mixer Seals, Pumps and Seal Support Systems


Offering a full design, supply and refurbishment service
Alliance Sealing is amongst the leaders in providing a full range of Mechanical Seals, including
cartridge, component, slurry seals, bellows, split seals, single and double seals for an extensive range of
pumps, mixers and mechanical equipment. From standard seals through to highly specialised designs.

Our mechanical seals are available in a wide range of face materials such as carbon, silicone carbide,
tungsten carbide and alumina ceramic. We also offer a choice of elastomers from nitrile to viton.

Mechanical Seal Support and Water Management Systems


Water is a valuable resource and we offer a range of Water Management Systems to support
mechanical seals in most applications from light duty to harsh environments, ensuring sealing
security and high efficiency.

Industries which benefit from our solutions include paper/pulp, mining, petrochemical, power
generation, steel making, food, beverage and more.

Amorim Cork Composite Materials


Material technology that works
Sealing - Gaskets
• Proven long term performance in the field
• Products with wide local range and suitable for extreme
operation temperatures
• Tolerant to extreme surface finish conditions and high
out-of-flatness flanges
• Designed gaskets for multiple industries and applications,
including transformers

Vibration Control
• Proven noise and vibration solutions working in major OEM’s
around the world
• Internal and external pads for distribution transformers
• Extensive product testing and application engineering support

Rubber Mouldings
• Wide range of rubber compounds designed for use in industry
• Certified formulations available
• Mouldings, extrusions and press-cut products
• Technical support and material testing facilities

54 | CBC | Product Review Catalogue | 2014


Pump and Valve Gland Packing
Service Pilotpack Range
General Purpose 7099 (PTFE) and 8113 (Graphite)
Aggressive Chemicals 3410 and 3480
Broad pH 3410 and 3480
High Abrasion 5020, 5035 and 5417
High Temperature – Valve 4000

High Temperature – Pump 4001


High Speed 3480
Food Grade 7099, 3410, 5417
Steam 8022, 4000 and 4001
Oxygen Safe 3408
Die-Formed Rings All of above

High Performance Gasket Materials


Service Pilot Range
General Purpose General Service 178
Steam Pilot 34, Graftec and Econograph
Acid Pilot Acid
Aggressive Chemicals Pilotflon
Plastic/Glass Lined Flanges Sealcom 500
Food Grade Pilotflon 550 and 570
Off-the-roll PTFE Flangeseal (adhesive backed)
High Temperature Pilot-Therm 201
Oil jointing Pilot 166
Metal Gaskets Spiral Wound and Heat Exchanger

Thermal Protection Textiles


Welding Blankets and Screens
Glass Braids, Webbing and Ropes
High Temperature Door and Lid Seals
Thermal Protection Sleeving
High Temperature Blankets and Boards
Valve and Component Covers

Rubber Materials And Components


Rubber Sheeting and Gaskets
Extrusion and Moulding
Machined Components

Flexible Piping Solutions


Flanged Rubber Bellows
Flexible Metal Hose
Metal Bellows
Fabric Expansion Joints
Metal Expansion Joints

CBC | Product Review Catalogue | 2014 | 55


56 | CBC | Product Review Catalogue | 2014
AUTOMOTIVE & TRUCKING

CBC | Product Review Catalogue | 2014| 57


CBC Automotive Kits
Commitment to quality
CBC Australia’s Kits Division is committed to supplying the largest
range of genuine OE quality replacement kits to suit local and
imported vehicles.

Our comprehensive range of complete hub units suit many models


from manufacturers such as BMW, Holden, Ford, Nissan and Toyota.

Special kits for specific customer requirements (eg agricultural) are


available on request.

Our range includes:


Wheel Bearing Kits
Engine Timing Kits
Gearbox/Transfer Case Kits
Differential Kits
Swivel Hub Kits
Mining Vehicle Kits

Bearing Buddy Bearing Buddy®


The ultimate in wheel bearing protection
When fitted to the axle hub of your trailer, horse float or 4WD the Bearing Buddy makes wheels safely
submersible by keeping water and dirt out of wheel hubs. By exerting a slight pressure against the
grease, the Bearing Buddy piston maintains a slight pressure between the inside of the hub and the
outside environment.
With an outer barrel made from steel with triple chrome plating and internal parts made from
stainless steel, the Bearing Buddy, when properly installed and maintained, prevents wheel bearing
failure and eliminates the need for repacking bearings.

Bearing Buddy® Bra


The Bearing Buddy Bra is a vinyl cover that fits over the Bearing Buddy to contain excess grease and
keep it off tyres and wheels.

Australian Transmission Components


Established in 1989, ATC provides rebuild kits, manual
transmission and transfer case parts to the automotive
industry. Continual research and testing by ATC ensures correct
transmission replacement parts.
We have been actively involved in the rebuilding/remanufacturing
of manual transmissions and transfer cases for 30 years and for
the past 20 years have been involved in the development of
replacement parts, both OEM and aftermarket for the automotive
transmission industry.
ATC have developed one of the most comprehensive bearing kit
programs and stocks the largest range of manual transmission
and transfer case replacement parts and remanufactured
assemblies in Australia.
Products:
• Manual transmission and transfer case parts
• Remanufactured manual transmissions
• Manual transmission and differential overhaul kits

Other Automotive Products


CBC Australia carries an extensive range of automotive products which appear elsewhere in this brochure:
Automotive bearings and components pages 24-33. Seals for automotive applications pages 54-56. Automotive lubrication pages 68-70.
The Ancillary Products Section, pages 72-82, includes Carlisle Brakes, Circlips, CRC, Dow Corning sealants, Hardy Spicer, Lanotec, Loctite,
Sykes-Pickavant, Tridon, Toledo, Recoil and Z Seal.

58 | CBC | Product Review Catalogue | 2014


Gates Light Automotive

Micro-V® AT™ Belts


The Gates Micro-V® AT™ (Advanced Technology) is a complete range of belts designed
with the drive demands of modern engines in mind. Using advanced manufacturing
technology and premium EPDM* construction, Gates Micro-V® AT™ belts meet or
exceed OEM specifications and last 50% - 60% longer than standard belts.
(*Ethylene Propylene Diene Monomer m-class rubber)

Belt Wear Gauge


Gates offer a unique tool designed to help inspect Micro-V® belts for wear. Modern
EPDM belts (installed by many OEM manufacturers) typically do not show obvious
signs of wear such as cracking. The gradual wear experienced by these belts can be
effectively monitored using this tool.
Timing Belts
Gates is the largest global manufacturer of OE timing belts. This means Gates is able
to cover the aftermarket with timing belts that perform exactly like the OE.
Gates timing belts are manufactured using the same high grade materials and
processes as the OE to ensure superior heat and contamination resistance. Further,
Gates Timing Belts provide the most extensive coverage in the industry.

DriveAlign®Automatic Tensioners and Idler pulleys


The benefits of Gates DriveAlign® tensioners:
• Patented asymmetric damping mechanism - This is specifically designed to
increase belt and tensioner like by reducing tensioner motion, vibration and noise.
• Patented round spring - Gates use chrome-silicone springs for less flex fatigue than
flat spring designs. This promotes longer wear life and lower noise.
• Unique Labyrinth sealing - This prevents contamination of internal parts for
maximum durability and service life.
• Precision bearings - Premium bearings are used across all Gates tensioners to
minimise friction and reduce bearing wear and noise.

Curved Coolant Hose


The Gates curved coolant hose range includes radiator and heater hoses to suit
a full range of automotive applications. Gates curved coolant hose are specially
engineered in size, shape and material technology to ensure long service life.
Designed and engineered to resist electro chemical degradation which is the
leading cause of coolant hose failure.
Charter Heater Hose
Economically priced heater hose - yet affords long service life. Tested by Gates to
assure reliability.

EFI Barricade™ Fuel Injection Hose


Barricade™ is a high temperature, low permeation, multi-fuel compatible hose that
eliminates fuel vapour loss thanks to the 5-layer GreenShield™ barrier technology
used in its manufacture. This unique barrier material reduces permeation
and improves flexibility. This saves you money and makes it one of the most
environmentally responsible fuel line hoses in the industry. So it helps you, your
customers and the environment.

Gates Hose Range also includes:


Vacuum emission and brake hose, auto transmission hose and hose clamps.

Heater Valve
The Gates Heater Valve controls the volume flow of water to the heater element. It
consists of inlet and outlet connections with a control valve that is normally cable or
vacuum operated.

GSP CV JOINTS AND DRIVE SHAFTS


CBC Australia stocks a range of GSP constant velocity shafts
• Affordable quality
• New, not reconditioned
• 3 Year/60,000km warranty
• 1 Year/20,000km warranty for 4WD
• CBC’s accurate application information ensures correct fit the first time
• Huge range, including European vehicles
• Local technical support
• GSP is an SGS ISO/TS16949 Quality Accredited Facility

CBC | Product Review Catalogue | 2014| 59


Gates Heavy Duty Automotive (Truck & Bus)

DriveAlign® Heavy Duty Automatic Belt Tensioners


The longest lasting belt tensioners in the industry. Engineered to exceed demanding OEM requirements.
In laboratory tests, under extreme peak-to-peak vibration and contamination tests, DriveAlign® heavy-
duty tensioners lasted up to three times longer than competitive aftermarket tensioners.
• Labyrinth Seal - prevents contamination of internal parts for maximum durability and service life.
• Machined Steel Pulley - reduces surface wear while shielding internal bearing from outside contaminants.
• Double Row Bearings - twin rows of bearings carry more load and last up to three times longer than
two individual bearings.
• Optimised Components - engineered for maximum strength and durability.
• Patented Design - provides superior belt alignment and tension for improved drive efficiency and life.
• Round Spring Wire - includes chrome-silicone torsion spring for less flex-fatigue than flat-wire designs.
• Patented Damping Mechanism - provides maximum stability, reducing vibration and increasing the
life of belt, tensioner and other accessory drive components.

DriveAlign® Heavy Duty Idler Pulleys


• Longest lasting pulleys built to endure the rigors of today’s heavy duty equipment.
• Robust and high quality pulley materials to withstand contaminates.
• Loaded with superior bearing to outperform OE pulleys.
• Built with corrosive resistant coating to prevent rust and increase durability.

FleetRunner™ V and Micro-V® Belts


• Designed for the toughest applications, FleetRunner™ construction provides superior flexibility,
stability, load capacity and unsurpassed belt life.
• Reduces fleet maintenance costs.
• Composed of proprietary blend of elastomers along with Gates patented EPDM formulation with
unique green overcord enables FleetRunner™ to withstand the demands of new engines. This
formulation allows FleetRunner™ belts to retain their flexibility where extreme temperature causes
competitor belts to harden, crack and fail.
• Testing shows FleetRunner™ Micro-V® belts will last at least 160,000kms - that’s 26 return trips from
Melbourne to Perth.
• FleetRunner™ V-belts will last at least 400,000kms - that’s 58 return trips from Melbourne to Perth.
Available in 12.7mm top width with round notch pattern.

Heavy Duty Silicone Coolant hoses


• 4-ply extra long lasting hose constructed with silicone rubber in industry standard blue colour.
• Ideal for extremely high temperature service in radiator, heater and other coolant transfer hose applications.
• Excellent for extreme ambient and radiant temperature conditions.
• Resists weathering ozone, heat and coolant deterioration.
• Available in straight, 45° & 90° elbow sections.
• Available in two recommended operating temperature ranges:
• -53.9°C to +176.6°C (-65°F to +350°F) – straight and elbows.
• -53.9°C to +260°C (-65°F to +500°F) – only straight known as severe service hose.

Green Stripe® Truck and Bus Series V-Belt


Specifically designed for heavy duty truck, bus and off-road equipment applications. Absorbs normal
shock loads without damage to belt.
• Special tensile cords give high stretch resistance.
• Special notch design resists cracking while providing tensile member support during operation.
• Deep notch pattern allows greater flexibility over small diameter pulleys and helps keep the belt cool.
• Oil and heat resistant construction throughout.
• Meets SAE J636b and SAE J637 specifications.

Green Stripe XL® V-Belt


Replacement belt for the most demanding engine drives. Due to thermal forces, this variable notched
belt tightens on the drive as it gets hot. This results in improved belt performance by reducing tension
decay and noise.
• Fiber-loaded rubber stock puts more flexibility along the length of the belt, yet gives the belt greater
lateral stability in the pulley.
• Thermally active tensile cords for maintenance-free performance when properly installed and tensioned.
• Form ground to ensure precise top width and sidewall dimensional control for proper fit in pulley as well
as a smoother, quieter running belt.
• Meets or exceeds SAE J636c specifications.

60 | CBC | Product Review Catalogue | 2014


LUBRICATION

CBC | Product Review Catalogue | 2014 | 61


AUTOMATIC LUBRICATION SYSTEMS
The benefits delivered by converting from manual lubrication to automatic lubrication are:
• Lubricant is delivered in small amounts at short time intervals to constantly guard against over‐lubrication and lubrication starvation
• Provides a regular purge of clean grease through taconite and labyrinth seals to prevent the ingress of harmful contaminants for
bearings operating in harsh conditions
• Lubrication of points during operation, minimizing service downtime
• Laborious and strenuous demands of manual lubrication are reduced via automation

perma CLASSIC perma FUTURA


A metal bodied, gas type single point lubricator which is water A clear bodied, gas type single point lubricator which is water proof
and dust proof. The clear end-cone of the lubricator is flexible, and dust proof. The lubricator body has an integrated support
making the perma CLASSIC extremely robust such that it can flange to protect against breakage and impact damage. Ideally
sustain impacts and knocks without breaking. Ideally suited to suited to small to medium sized pumps and conveyor pulley
small to medium sized pumps and conveyor pulley bearings. bearings where lubricator piston level inspections are planned.

perma FLEX perma STAR VARIO (Generation 2)


Comes fully assembled and ready-to-use. Simply turn A battery powered mechanical type single point lubricator which is ideally
the dial to the desired discharge period and the system suited to the lubrication of equipment where remote mounting of lubricators
is activated.. The dial activation system is simple to is preferred such that inspections and servicing can be carried out while
use and allows a single product to be used where equipment is operating. Ideally suited to conveyor pulley bearings and
multiple products might otherwise be required. The seals, large slurry pump barrels, fan jack shaft bearings and medium to large
dial system also allows the time setting to be adjusted electric motors. Generation 2 allows time settings in monthly increments
during operation if necessary. perma FLEX is IP68 rated from 1 to 12 months and has a digital display combined green and red LED’s
meaning that it is dust tight and water proof. to indicate operational status.

Beka One Single Point Lubricator


• Revolutionary refillable and disposable design which slashes consumable costs
• Refillable with your own grease with no ongoing costs of refill cartridges or batteries
• Refill up to 6 times before replacement
• 120gm capacity
• 10 bar maximum pressure
• Electromechanical design gives precise and reliable lubrication for bearings, housings,
bushes and pins

BekaMax - 20 Automatic Grease Lubrication System


• Complete kit to service 20 grease points automatically
• Includes a BekaMax 24V DC pump station with onboard timer and 4kg grease reservoir, 70m of
grease filled hose, reusable hose ends, compression fittings and adaptors, nuts and bolts, cable ties
and protective hose wrapping
• System suitable for use with NLGI2 greases
• Working life of fixed plant and mobile equipment is extended significantly
• Please note, assistance will be required to design a system to suit your specific application
• Increases plant and machine profitability by minimizing service downtime
• Reduces maintenance costs due to manual under or over greasing
• Manufactured in Germany

62 | CBC | Product Review Catalogue | 2014


Memolub® Systems
The Memolub® system is an autonomous single/multi point electro-mechanical lubricator. Its
high lubricant ejection pressure of 25 bar opens a wide range of applications not possible with
conventional systems.
Memolub® can be used remotely up to 8 metres from the lubrication point. Remote installation
avoids dangerous or difficult access points, and maintenance personnel can work swiftly in safety.
Machine stoppage for lubrication can be avoided by installing Memolub® systems. Memolub® can
also be used as a mini central lubrication system. Combined with progressive distributor blocks,
Memolub® Systems are a simple and economical way of reducing maintenance costs.
Memolub® HPS (High Pressure System) lubrication dispensing units are available in 120cc, 240cc and
480cc capacity. The HPS pumping units is powered by a 4.5volt battery pack. The HPS/EX is suitable
for gaseous environments (zone 2 and 22) and is powered by a 4.5volt battery pack. The HPS/EPS is an
externally powered system which can be supplied as a 4.5, 12 or 24volt unit. The HPS/PLC is a 24volt
externally powered unit can be programmed/operated via programmable-logic-controller (PLC).
Replacement cartridges can be filled with only oil or grease up to NLGI 2/3 grade.

Simalube Automatic Lubricators


Swiss-made Simalube automatic lubricators offer many unique features
that will benefit your operation. Here are a few of the major advantages:
• Fully adjustable clock allows increasing or decreasing the grease flow rate
• Improved transparent housing allows easy checking and marking of
grease levels
• More pressure - patented gas-producing dry cells 5 Bar
• Patented gas producing dry cells are completely safe, harmless and
approved for Zones 1, 2 and 3
• Wider temperature application range from -20°C to 55°C
• Wide range of accessories
• Wide range of sizes to suit any application -
15ml, 30ml, 60ml, 125ml and 250ml

GreaseMax Chemically Operated Automatic Lubricators :


• GreaseMax activates in one simple step and has a proven design & chemical drive
• Proven in-service performance and reliability
• No electric components, no batteries, no springs, no mechanical parts
- for complete reliability
• No maintenance or adjustment
• Steel body for higher output pressure and reliable use in hot conditions
• GreaseMax can be mounted in any position
• Can be mounted on moving and vibrating applications, on long feed lines
- even underwater
• No environmental risk Made in Germany

GREA-SITE Adjustable Automatic Grease Lubricator


Grea-Site is a simple mechanical single point lubricator with adjustable output, clear wall reservoir and grease
nipple fill point which make remote and exposed points requiring constant positive grease pressure easy and
economical to lubricate. Supplied empty so you can fill with whatever type of grease you use, these lubricators
are simple but effective and convenient lubrication tools. Can be mounted directly or remotely. Suitable for use
with NLGI grade '1' or softer greases. Available in two sizes - GS.125 (78g) and GS.135 (150g)

XGS Multiline Air/electric Greasing System for fixed and mobile plant
Interlube’s ‘XGS’ system is an electrically controlled air actuated multi-line greasing system for fixed and mobile plant.
The XGS system’s air actuated pump is reliable across a range of operating temperatures and conditions, receiving
it’s operating cycle control from a remote mounted system controller. Output is determined by the selection of
appropriate volumes from colour coded PDU’s ranging in output from 0.01-1.0cc. Fitted with a standard 2kg clear
reservoir with rotating paddle to push grease to the pump inlet, the XGS system handles NLGI grade 2 greases with
ease, delivering grease in very low volumes frequently to overcome high pressure drops associated with long tube
runs on buses and large trailers. Input air pressure 4.6 -10.5 bar, consumed at 0.002 cubic metres per hour.

CBC | Product Review Catalogue | 2014 | 63


Alemlube Lubrication Equipment
Alemlube is a progressive, innovative and customer-focused, 100% Australian owned company. Our
success is driven by our core business of supplying and servicing greasing equipment, drum pumps,
flow meters, spill containment and waste oil equipment, air-operated diaphragm pumps and hose
reels. Alemlube offers installation and commissioning services for automotive, transport and minesite
workshops, vehicle hoists and wheel service equipment and also designs, supplies and installs automatic
lubrication systems. Key products in the Alemlube range include:

670AN3 450g 18V Cordless Grease Gun


• Grease pressure of up to 8,000psi (552bar) • Lithium-ion battery for extended use
• Delivery rates of up to 170 g/min • Up to 24 x 450g cartridges per charge
• Second battery included • Ergonomic and light weight at just 3.5kg
• One hour fast charge • The key to efficient plant and machinery greasing
• Remaining charge and fault indicator

424170 20kg Air Operated Grease Kit


• Integral filter protects pump from foreign • Single toggle air motor operation ensures a long
particle contamination service life
• Delivery rates of up to 0.9 kg/min • Heavy duty 3 jaw coupler ensures a tight and
• 55:1 ratio air motor develops grease pressures up precise grease nipple connect
to 7,950psi (548bar) • Ergonomic grease control valve is easy and
• Will handle high density, tacky greases up to NLGI2 comfortable to operate, convenient carry handle
• Cast alloy dual cylinder air motor won’t dent or assists in kit portability and helps address OH&S
distort prematurely issues, and operator friendly
• Easily adjustable bung adaptor enables the kit to • Manufactured in Spain
be used on a variety of drum sizes and types

L40040PA Diesel Fuel Storage & Dispensing Kit


• 400L storage tank capacity • 12V diesel fuel pump capable of flow rates of up
• Heavy duty, robust polyethylene tank to 50 L/min
• Recessed pump improves overall tank strength • 4 metres of antistatic fuel delivery hose
• Built in nozzle holster • 2 metre battery cables with clamps
• Lockable lid aids diesel fuel security and protects • Automatic fuel nozzle
dispensing kit components • Metering option available
• 4-point security locking system • Dimensions:
• Fully assembled dispensing kit ready for use 1165mm (W) x 1165mm (D) x 566mm (H)
• Internal baffles aid tank stability

454695C IBC Oil Storage and Transfer Kit


• Includes 1,000L IBC container, 3:1 ratio pump, • 3:1 ratio pump facilitates flow rates of up to 18 L/min
dual pedestal hose reel with 10m of hose, a top • Dual pedestal hose reel provides a long service life
mounting bracket and electronic oil meter • Electronic oil meter powered by quickly and
• Refillable, reusable, mobile and fully transportable easily replaceable AAA batteries

NDP-25BAH 1” Air Operated Diaphragm Pump


• Maximum flow rates of 160 L/min • Overall pump dimensions of 287mm (w) x
• 1” BSP (f ) inlet and outlet ports 382mm (h) x 210m(d)
• Aluminium body and hytrel diaphragms • Suitable for the transfer of diesel fuel, gear oil,
• Maximum delivery per cycle of 600mL engine oil, waste oil, brake fluid, antifreeze and
• Weight of just 13kg waste water
• Mounting hole layout of 170mm x 222mm • Poly and stainless steel models also available

SA400N Air Hose Reel


• Hybrid polymer hose • 3/8” BSPT inlet/outlet
• Impact resistant UV stabilised covers for • High flow swivel and fluid path
maximum durability • Detachable steel mounting bracket enables 180º
• Automatic and positive latching mechanism hose reel rotation
• Can be mounted on the wall, floor or ceiling • 15m x 12mm ID hose & 0.9m lead in hose

64 | CBC | Product Review Catalogue | 2014


Tecalemit Lubrication equipment solutions
Tecalemit manufactures and imports lubrication equipment
and centralised lubrication systems for mining, automotive, and
industrial applications.
SK778/SB25 Rotary Oil Pumps
These rotary vane oil pumps deliver approximately 330 mls per
revolution or 20 litres per minute in both directions and can be
set to syphon once flow starts. The SK778 has a diecast aluminium
body for workshop use; the SB25 has a cast iron body making it
suitable for use in underground coal mines. Both pumps feature
an adjustable height bung adaptor for 205L drums and bulk tanks.
Both pumps can be used for pumping diesel fuel but are not
recommended for pumping petrol or solvents with low lubricity.
TEC450 Lever Style Grease Gun
Tecalemit’s original Australian made lever gun has a solid forged brass head and precision ground
piston to eliminate the need for ‘O’Ring seals. Fitted with a fill and bleed nipple this gun is suited to
bulk or cartridge mode operation, accepting all standard 450g cartridge designs. The barrel design
features a coarse machined thread to eliminate cross threading, a strong one piece follower rod with
keyhole lock for safety and reliability and a ‘flip-over’ follower assembly that converts from cartridge
to bulk mode without the need for disassemby. Delivery pressure varies with the operator typically
delivers 7500 psi grease pressure.
The TEC450 is the professional’s lever gun, used in mining, by primary producers and others who
know that equipment reliability requires reliable lubrication equipment.

Klüber Lubrication
Klüber Lubrication offers expert tribological solutions, supplying tailor-made speciality lubricants to
customers from nearly all branches of industry and around the world – oils, greases, bonded coatings,
pastes, dry lubricants and many more. Over 75 years of experience, industry-specific know-how and
exceptional test facilities all help to optimise our solutions.
Intelligent lubrication: Cohesive lubricants:
• Extended service life • Lubricating greases
• Reduced consumption • Lubricating pastes
• Increased productivity • Lubricating waxes
• Easy storage
• Product streamlining Solid lubricants:
• Improved process security • Tribo-system materials
• Tribo-system coatings
Industries include: • Dry lubricants for tribo-systems
• Automotive
• Cement and mining Lubrication of:
• Food processing • Rolling and plain bearings
• Glass • Chains
• Metal forming • Seals
• Paper • Valves and fittings
• Pharmaceutical • Gears
• Rail • Compressors
• Textile • Screws
• Wind power • Springs
• Girth gear drives
Fluid lubricants:
• Lubricating oils
• Rust protection agents
• Release agents

Molykote®
No matter how harsh the environment or how extreme the temperature, Molykote
has a solution to meet the most difficult lubrication challenges in diverse industrial
applications.
Molykote high performance lubricants from Dow Corning help reduce friction and
wear, extend lubrication intervals, reduce maintenance downtime and replacement
costs in applications that would defeat conventional oils and greases.
Molykote lubrication solutions withstand the rigours of heavy loads, dirty, dusty or
chemically harsh environments, temperature and speed.
Molykote High Performance Industrial Lubricants include but not limited to Specialty Greases, Oils, Anti Friction Coatings, Pastes, Dry
Film Lubricants and Special Compounds

CBC | Product Review Catalogue | 2014 | 65


Air Sentry® Contamination Control Breathers
Fluid contamination is one of the primary causes of component wear and lubricant failure
in industrial equipment. Air Sentry® Contamination Control Breathers are a unique air
filter and vapour removal system which replace the standard breather or vent cap on
most industrial equipment, storage tanks and transformers. They prevent destructive
contaminants from entering fluid reservoirs and tanks as air is breathed in and out due to
thermal expansion or fluid level changes.
Air Sentry® Breathers provide the first line of defence in contamination control utilising
patented designs and featuring colour indicating silica gel and self cleaning 2 micron
filtration. They are easy to install using adaptors.
Features:
• Bi-directional air flow • Fixed and mobile equipment units
• Silica gel for best absorbency • Triple filter system 2 micron nominal
• Durable construction • Rated to 60PSI and 94°C
• Disposable units • Colour indicating silica gel
• High vibration reinforced units • Safety sealed
• High humidity check valve units • Manufactured to ISO 9001

The Air Sentry® GUARDIAN Shield takes contamination control breathers to the next level. The Tritan® casing is the most
chemical, temperature, and impact resistant casing on the market. The optional extras are an integrated compound
vacuum/pressure gauge, an isolation check valve and a wash down cap. GUARDIAN is designed for use in food crushing
and mining operations, pulp and paper facilities, fuel farms, lubricant liquid and lubricant reservoirs and more.
Features:
• Check Values (8): In/Out 0.1 PSI • Particle Filter: 2 micron absolute (2, cartridge top & bottom)
• Mounting Connection (Female): 1” NPT, 2”NPT, 1”BSP • Maximum Air Flow: 25 cfm
• Maximum Fluid Flow: 707 litres per minute • Replacement Cartridges: 5”, 8”, 12”
• Type of Medium: Silica Gel, Molecular Sieve, Activate Carbon • O Ring Seals: Top Cap and Base
• Flow rate of 707 litres per minute • Construction Material: Tritan®

Bearing Grease
Lubrication is critical for the optimal operation of bearings. A high
percentage of bearing failures can be attributed to lubrication
problems. Lubrication inserts a film between a bearing’s rolling
elements and bearing races to avoid wear, seizing, oxidation,
corrosion and external contamination.

General purpose greases don’t always meet the specific Extra Corrosion Protection Rubber Grease High Temperature Bearing Grease
requirements of some applications. Bearings operate in a variety Boating Grease

of situations, including high load, high speed, high temperature,


in the presence of water, humidity or vibration, and therefore
require carefully selected grease product.

CBC Australia offers a range of bearing greases from the world’s


leading manufacturers. Our extensive knowledge and experience
in bearing lubricants ensures that our customers get the right
grease for each application.
Shell Gadus S2 V100
Industrial Bearing Grease
Gadus S2 V220AD and Gadus S3 V220C Grease

Red-I Marine Super Premium


Designed High Temperature
around the Grease
environmentally Operating
conscious user. temperatures from
This grease stays -40° C to + 200°
in place with C with excellent
unsurpassed salt mechanical and
& fresh water chemical stability.
wash-out.

Crystal Extreme
EP-MP2 Crystal Clear
Synthetic Grease MP2 Grease

Heavy Duty Diesel Smoke Killer Upper Cylinder Super Red Premium Bigfoot EP2 Grease Bigfoot EP2 Grease Food Grade Lubricant FM Gear Oil FM Chain Oil
Oil Stabilizer Fuel Conditioner Lubricant Waterproof Grease

66 | CBC | Product Review Catalogue | 2014


ANCILLARY PRODUCTS
Circlips Australia
We realise that when it comes to fasteners, our customers need stock on demand. That’s why we have
the largest stock and range of circlips in Australia. This enables us to cater for all the requirements of
the automotive and industrial sectors.
Circlips Australia supplies over 40 Million pieces (50 tonnes) of fasteners to Australian industry every year.

Disc Springs
Providing excellent load capacities, these springs are available in many diameters and thicknesses to
provide varying load characteristics for bearing and bolt applications. Serrated washers also available.

Roll Pins
A versatile component used to replace rivets, split pins, taper pins, dowel pins, bolts, etc. Available in
metric ASME and IS08752 and inch sizes in plain and zinc plated up to 60mm diameter. Coiled pins,
Compression Limiters and Dowel Bushes and many more are also available in a wide variety.

Spiral Rings and Wave Springs


Complementing the range of precision engineering fasteners, these high performance rings and
springs have excellent properties and can be designed to suit all applications with no tooling required.

Design
Circlips Australia stays at the forefront of fastener technology and innovation and is constantly
providing solutions to meet the specific performance needs of our customers.
With the backing of an array of design engineers from all over the world, we can find or have a
fastener designed to suit every requirement.

Moulded Fasteners
We move with the changing requirements of our customers and offer a variety of plastic fasteners, panel
retaining fasteners and brass inserts for wire, pipe and cable applications.

Point of Sale
Supplying an array of assortment packs to suit all types of industries, the “Handy Paks” are as the
name suggests, a very convenient way to stock a small amount of various products to have on hand
when needed. No time wasted running around town just to pick up a small part to complete a job,
having an assortment nearby in the workshop saves time and money. Products currently available
include grease, nipples, woodruff & parallel keys, copper washers, fibre washers, cotter pins, R-clips,
chain links, roll pins, circlips and many more.

Service
Our staff are fast, efficient, technically minded and courteous. We offer a wide range of transport
options and delivery, same day in Melbourne and next day Australia wide. If we do not have stock of a
particular item, we can arrange delivery within a week, subject to factory availability.

Laminar Seal Rings


The Smalley Laminar Sealing Ring is a metallic labyrinth seal consisting of multiple rings in a groove.
The metal ring’s ability to withstand higher temperatures, more corrosive environments and other
extreme conditions, make it an ideal choice as a primary seal or as a secondary seal where rugged
applications are involved. Standard sizes and custom designs available with short lead times. Typical
applications include mining tractor drive shaft, piston shaft seal, compressor drive shaft, pulley idler,
gear box needle bearing, brake caliper, conveyor idle roller, high speed spindle.

Internal & External Circlips, E-Clips & Roll Pins in Stainless Steel
304 is the most widely used stainless steel in the world, offering good ductility to suit a broad range
of corrosive environments in low to high temperature applications. Available in a wide range of
sizes, these quality products, made in Japan, are now in stock. Applications include food & beverage
industry, marine components, hydro turbine, agriculture machinery, kitchen & laundry appliances,
high temperature/furnaces, freezer equipment, petrochemical, drilling and gas, as well as mining.

68 | CBC | Product Review Catalogue | 2014


Gel TAC
Applications: Forklift Chains, conveyors, hinges, hoists, car wash equipment, chains, tractor and farm
equipment, overhead drive systems, coupling mechanisms.
• A non-drip gel that resists hot & cold wash off and reduces friction and wear
• Extends chain life
CRC Tac 2 Chain Lubricant
Applications: Noisy chain systems, pulleys and conveyors. Ideal for all types of chain drives, car wash
equipment, bottling plant, chain rails, sprockets, open gears, farm equipment and cement trucks.
• Penetrates vital chain pin and bushing areas, then thickens to form a tenacious long lasting lubricant
CRC Food Grade Chain Lube
Applications: Chain drives, chains, conveyors, ovens, open gears, overhead cranes and trolleys,
pulleys, sprockets.
• Penetrates, lubricates and protects moving parts by reducing friction and wear
• NSF H1 registered for incidental food contact
CRC Food Grade Silicone
Applications: Bottling machinery, chutes, conveyors, freezers, guides, knives, ovens, pulleys, rails,
slicers, grinders, mixers, proofers, hack cutters.
• NSF H1 registered for incidental food contact
CRC Food Grade Machine Oil
Applications: Bakery equipment, bottling equipment, packaging equipment, fans, filters, pumps,
rollers, scales, mixers, meat and poultry equipment.
• NSF H1 registered for incidental food contact
CRC 5.56 Multi-Purpose Lubricant
Applications: Bolts and nuts, locks, power antennas, taps, bike fittings and valves, hinges, distributors,
starter motors, spark plugs and leads, switches, electronic and electrical connections.
• Breaks away rust and corrosion and frees components bonded by dirt and scale
• Drives moisture out of all auto electrical and ignition systems making it possible to start wet engines
CRC 808 Silicone Spray
Applications: All metal plastic, rubber, vinyl, fibreglass, fabrics, wood and paint surfaces, door locks,
hinges, linkages, window guides and bushes.
• Concentrated formula provides a thin, durable, odourless film to revive, lubricate, waterproof and protect
CRC CO Contact Cleaner
Applications: Relays, switches, circuit breakers, alarm and signal systems, printed circuit boards,
connectors and generators.
• Removes contaminants from precision electrical/electronic equipment
CRC NF Contact Cleaner
Applications: Relays, switches, circuit breakers, alarm and signal systems, printed circuit boards,
connectors and generators, contacts, laboratory and test equipment, video heads, drums, terminal
plugs and jacks.
• High purity formula, evaporates rapidly and leaves no residue
• No flash point, non-flammable
CRC Aerostart
Applications: For all diesel and petrol engines in trucks, tractors, heavy equipment, marine engines,
chainsaws, lawn mowers and compressors
CRC Battery Maintenance
• Removes acid corrosion, deposits, electrolytes, dirt and moisture from battery surfaces
• Assures maximum battery flow and promotes longer battery life
CRC Battery Terminal Protector
• Protects battery terminals from corrosion
• Prolongs battery life and assures easier starting
• Ideal for marine applications as it is highly resistant to salt water and salt spray
So Easy Tyre Cleaner
• Spray on to clean and protect tyres
• Penetrates the rubber tyre wall and dries to a clear protective film
CRC Brākleen
Applications: Brake assemblies, linings, pads, drums and calipers.
• Cleans without disassembly.
• Non-staining, non-corrosive and leaves no residue
CRC Zinc It
Applications: Structural steel, trailers, roofs, guard rails, welding seams, storage tanks, coastal and
shipborne installations subject to severe salt water and salt spray corrosion.
• A convenient zinc-rich coating in an aerosol pack

CBC | Product Review Catalogue | 2014 | 69


Making the right choice…
For every industrial maintenance, repair and overhaul challenge, Loctite products have the right solution.

Designed to prevent common failures, extend equipment life, reduce costs and increase production reliability, the Loctite product range
is a maintenance professional’s most valuable tool. Proven with over 50 years of industrial experience the Loctite product range includes
the following:

Loctite® Threadlocking
Loctite anaerobic threadlockers are available in varying viscosities and strengths for applications
from delicate components to heavy construction equipment, including exposure to extreme
environments.
• Prevents loosening of fasteners
• Seals against corrosion
• Provides correct lubrication
• Controlled strengths
• Suitable for all fastener sizes
• Easy to apply

Loctite® Thread Sealing


Loctite liquid thread sealants seal and secure metal pipes and fittings, filling the space between
threaded metal parts and curing to prevent leakage. Designed for low and high pressure applications,
liquid thread sealants seal instantly for moderate pressure usage. When fully cured they seal to the
burst strength of most piping systems.
• Complete seal
• Locks and seals in any position
• Does not block pipe system
• Instant low pressure seal
• Lubricates during assembly
• Easy application and disassembly

Loctite® Gasketing
Loctite anaerobic gaskets remain liquid when exposed to air, but cure when confined between
mating flanges. Best suited for small gap applications and rigid metal-to-metal assemblies.
• No shimming effect - controlled tolerances, no need for re-torqueing
• Fills all voids reducing the need for a fine surface finish on flanges
• Does not shrink when cured
• Parts can be easily disassembled even after extended service
• Resists high pressure when fully cured

Loctite silicone gasketing materials include unique products with excellent fluid and high
temperature resistance. They are best suited for large gap applications and stamped metal assemblies
where flange flexing occurs.
• High gap fill and flexibility
• High temperature and chemical resistance

Loctite® Retaining
Loctite anaerobic retaining compounds fill the ‘inner space’ between components and cure to form a
strong precision assembly. Formulated in a wide variety of viscosities, gap fills, flexibility and strength
characteristics, they are suitable for a broad range of industrial maintenance applications.
• Increased assembly and product reliability
• Fills all voids and ensures 100% contact
• Creates stronger industrial assemblies
• Seals against corrosion
• Replaces or augments mechanical assemblies
• Controlled strengths

70 | CBC | Product Review Catalogue | 2014


Loctite® Anti-Seize Lubricants
Loctite anti-seize compounds are developed to protect metal parts from corrosion, galling and
seizing. They ease assembly and disassembly of slip fit and threaded joints and reduce friction and
wear. Formulated for severe environments, these products protect against high temperatures up to
1315°C, in conjunction with heavy loads.
• High temperature resistance
• Reduces friction and wear
• Seals against and prevents corrosion
Metal-free and Food Grade Anti-Seize available

Loctite Instant Adhesives


Loctite instant adhesive cyanoacrylate technology provides rapid bonding of most plastics, metals,
rubbers and fabrics.
• High impact, shear & peel strength
• Surface insensitive
• Good chemical and thermal resistance
• Low to medium temperature range
• Rubber toughened
• Gap filling ability
• High and low viscosities

Loctite Structural Adhesives


Loctite structural adhesives provide high strength bonding and repairs for a variety of substrates
including metals, plastics, ceramics, GRP, wood and glass
• Structural and general engineering repairs
• High impact, shear and peel strength
• Low to medium temperature range
• Gap filling ability
• Excellent electrical insulator
• Good chemical resistance

Loctite Primers/Activators
Loctite Primers and Activators provide faster curing for Loctite Anaerobic, Cyanoacrylate, sealant and
single component adhesive products.
• Surface activation for non active metals and low energy plastics
• Available in convenient aerosol and pump spray packs

Loctite Rust Treatments and Cleaners


Loctite Rust Treatments have an effective rust converter formula for surface preparation of all metals.
They are fast acting and non-corrosive.
Loctite industrial grade cleaners are fast, effective and easy to use. With the Loctite hand cleaners and
wipes containing skin conditioners to soothe and protect hands.

Loctite Kits
Loctite supply emergency repair kits which are easy to use and don’t require specialised equipment.
These kits enable the user to rapidly repair damaged equipment.
Loctite also supply tool kits containing all the essential core Loctite products for industrial
maintenance and repairs.

For more information about any of these products or to find out how Loctite can help you with your application contact your nearest
CBC Australia branch.

CBC | Product Review Catalogue | 2014 | 71


Ideal™ Hose Clamps
Superior quality and clamping expertise
Ideal™ is a leading manufacturer and supplier of
clamping products worldwide. Advanced materials
and cutting-edge technology means innovative,
superior quality clamping products for both simple
and extraordinary uses.

Setting the industry standard for fastener engineering


expertise, Ideal™ offers a broad range of worm drive
hose clamps, high torque clamps and a host of specialty
and custom clamping products, available in a variety
of material types and configurations. The one-piece
Gates Industrial Hose mechanical design locks the housing directly to the band
Gates industrial hose products are engineered for high performance to provide maximum strength and anti-shear protection.
and cost savings. Gates offers safe, proven industrial hose products for The product range consists of:
applications in every industry:
• Small diameter clamps
• Agriculture • 12mm band clamps
• Air Breathing • Lined clamps
• Air Duct
• Non-perforated band clamps
• Chemical
• Food & Beverage • T-bolt clamps
• Marine • High performance worm band clamps
• Material Handling • Flex-gear clamps
• Mining • Quick release clamps
• Multi-purpose • PowerGrip® Shrink Band clamps
• Oilfield
• Petroleum
• Pressure Wash
• Steam
• Water

Industrial hoses such as air and fluid conducting need to handle a variety
of potentially volatile materials during a given day of operation. Ruptured,
cracked or leaking hoses can cause your operation to lose money due to
downtime for repairs, preventive maintenance or even lost production. Your
industrial hose applications need to be able to handle any material without
failure, an inferior product could end up hurting your bottom line.
Gates sets the standard for industrial hose engineering and manufacturing.
Our experienced engineers, customer service and field sales experts will
work with your facility manager to get your operations up to speed with the
most reliable and efficient industrial hose solutions available.

Paterson Belting
Patersons Belting manufacture and supply a wide range of PVC conveyor belt, rubber conveyor belt,
B E L T I N G polyamide belt, PU round belt, grape harvester belts, PVC cleating, rocker belts and leader tapes
(special to the newspaper industry), vacuum belts, transmission belts, agricultural drive belts, high
performance transfer belts, high temperature PTFE belts, flexible round belting, high tension drive
belts, non-stick conveyor belts, sponge coated belts, conveyor skirting, roller and sheet lagging,
conveyor rollers and fittings and fasteners.
Paterson can manufacture belts up to 2000mm wide in any ply and colour, making customised
solutions accessible to everyone.
All Paterson’s maufacturing services are overseen by qualified engineers and staff with a wealth of
experience in the industry.
Patersons Belting provides quality customised and off the shelf solutions to a wide variety of
industries including wool and textiles, vegetable processing, bulk grain handling, baking, printing,
packaging, paper mills, newspaper, food and confectionery, winemaking, glass, timber mills, cement,
automotive components, mail distribution, agriculture, soil/fertiliser and plastic, as well as large
distribution centres and original equipment manufacturers.

72 | CBC | Product Review Catalogue | 2014


Universal Joints
• Extensive range of universal joints to suit all applications
• For the automotive, industrial, mining, agricultural, earthmoving and marine industries

Driveshafts
• GWB Industrial driveshafts
• Mechanics type automotive driveshafts to suit Caterpillar, Komatsu, Elphinstone, Wagner etc
• Ready made shafts to suit heavy earthmoving applications
• Spicer type PTO and automotive driveshafts
• OEM type shafts to suit Scania, Volvo, Mercedes Benz, Hino, Isuzu and Toyota

Hydraulic Hose and Fittings


• Single and double wire braid rubber hose to SAE and EN standards
• Multispiral reinforced rubber to SAE and EN standards
• Purpose designed range of mining hoses
• Full range of fittings and adaptors to suit hose range
• Quick release couplings to various international standards
• Hose fittings to suit BSP, NPT, JIC, metric, ORFS, SAE, UNO threads and flange face adaptors

Agricultural Driveshafts and Components


• Safety clutches and torque limiters
• Various styles of drive bar and tube
• Splined fitting yokes (quick release and pinch bolt)

Centre Bearings
• Vast range of automotive centre bearings to suit most makes and models
• Centre bearings to suit small, medium and large trucking applications
• Industrial centre bearings

Z Seal – RTV Silicone Liquid Gasket Seal


Z Seal RTV is a formed-in-place Silicone liquid gasket for use in industrial machinery, automotive
(except for exhaust, manifolds and head gaskets), marine gaskets and seals for aftermarket
applications.
Replaces gaskets in many applications, eg gearboxes, rocker covers, water pumps, oil pumps,
differentials and anywhere a formed-in-place gasket is required.
Z Seal can be used for windscreen leaks, re-insulation of electrical wires, protecting electrical units
against moisture and dirt, attaching metal trims, hose leaks, heating ducting, outboard motors and
sealing marine fittings.
Z Seal is a permanent rubber seal to glass, ceramic, wood, most metals including aluminium, and
some plastics types.
Z Seal is available in 150g tube or 300g tube for cartridge gun.
Colours – 150g – Translucent (Clear) or White
300g – Translucent (Clear), White and Black

Dow Corning® Silicone Sealants and Adhesives


Dow Corning provides solutions for maintenance and material engineers in harsh environments
and temperatures with silicone based sealants and adhesives. Silicon-based Dow Corning sealants
last longer and are more versatile than most organic polymer sealants. They are durable and have
exceptional performance characteristics, like fuel and oil resistance, chemical stability, UV and
ozone resistance, superior adhesive strength, stability over a wide temperature range and excellent
dielectric properties, so they meet a wide variety of industrial bonding and sealing applications.

CBC | Product Review Catalogue | 2014 | 73


Lanotec Australia is the largest manufacturer of non toxic, bio-
degradable and environmentally friendlier lubricants, corrosion Lanotec U.P.
inhibitors, and industrial strength degreasers. Because they are Forms a protective skin which is moisture, salt and acid resistant.
made from natural ingredients including Lanolin (wool grease), Perfect for machinery and parts protection in all environments
citrus peel and coconut oil, Lanotec products are extremely including highly corrosive environments.
versatile and therefore able to reduce petrochemical consumables Lanotec Wire Rope Lube
and maintenance costs. An added benefit is that Lanotec products Lubrication and protection of wire ropes thicker than 16mm or
help address OH&S and Environmental issues. wire ropes working in highly corrosive environments.
Lanotec General Purpose Liquid Lanolin Lanotec Timber Seal and Timber Seal PLUS
An all purpose penetrant, lubricant and corrosion inhibitor. A natural protectant that penetrates into timber to leave a natural
Can be used around workshop, in the home, and on electrical matt finish. Prevents drying, splitting, cracking and wood rot. Ideal
for environmentally sensitive areas.
applications. Won’t wash off.
Lanotec Release Agent
Lanotec Heavy Duty Liquid Lanolin Formulated as a formwork release agent, tilt panel bond breaker
For lubrication and protection of moving parts in an industrial or and precast mould oil. Mixes 1:6 with water (20L makes 140L of
corrosive environment. A market leader in chain and wire rope usable product). Also can be used on equipment to prevent issues
protection. with concrete overspray
Lanotec Type A Grease Lanotec Citra-Force
A multi purpose anti-seize and assembly lubricant. Non perishing An industrial strength, water soluble cleaner and degreaser.
to rubber and non conductive to 70kV. Excels in all cutting, drilling Removes the toughest grease, oil and tars. Safe for use on stainless
and tapping applications. steel & aluminium. Pleasant citrus odour.

Stainless Steel Ozi-Shims


One of the basic products for installing machinery is the shim,
typically a small section of thin metal with a slot cut out to fit the
foundation bolt.

Although it is difficult to improve a concept as simple as a shim,


Ozi-shim® features are a cut above standard pre-cut shims:
• The patented tab makes it easy to align stacked shims.
• The thickness is clearly marked in Metric and Imperial.
• No burrs - Ozi-Shims are vibratory finished to a silky edge.
• Made of high Shim-quality 304 stainless steel.

Available thicknesses [mm]:


0.025, 0.05, 0.075, 0.10, 0.125, 0.20, 0.25, 0.40, 0.50, 0.70, 1.00, 2.00, 3.00, 4.00, 6.00

Custom Shims
If shims are required to suit the specific shape of a machine or foundation, contact CBC Australia for
custom designed and produced stainless steel Ozi-shims.

Carlisle Brakes for Off Highway Mining Trucks and Equipment


Mining trucks and off-highway vehicles demand reliable stopping power. For over 30 years Carlisle
has been designing and manufacturing brake products for every major original equipment (OE)
manufacturer around the world.

Carlisle Industrial Brake manufactures caliper disc brakes, actuators, hydraulic brake valves, pressure
switches and all related service parts to provide a total braking system approach with the highest
standard of quality.

74 | CBC | Product Review Catalogue | 2014


Austral Wright Metals
We’ve got the bronze!

In today’s economic climate Austral Wright Metals understands the need to be aware of your options.
We also know that you can’t afford to wait for replacement parts or material – so don’t!

Before you decide where to buy your continuous or spuncast bronze, speak to the team at Austral
Wright Metals and discover why Fraser bronze is the best.

AW Fraser is the leading supplier/manufacturer of continuous or spuncast bronze in the Pacific Rim.

Austral Wright Metals does the little things better. We provide:


• The largest distribution network in Australia, making it easy for you to source Fraser bronze
• Stock in most states allowing for quick deliveries
• The biggest names in general purpose industrial supply, bearings and steel to distribute our products
• Immediate technical back up
• On time delivery
• Competitive pricing
• An extensive product range (LG2, Aluminium Bronze –954 and Phosphor Bronze –PB1) ex stock
• A size range from ½” to 20” in both solid and hollow, plus a range of finished machined bushes
• The strictest quality control to Australian and international standards

We have built our reputation over many years, providing support by means of our distributors.

Contact your local CBC Australia Branch for information.

Precision Brand Key-steel


Precision Brand key-steel is used to provide driving torque between shafts and pulleys, gear, sprocket
and couplings. Key-steel is available in square and rectangular sizes in imperial and metric and in
both high quality cold drawn plated steel C1018 and Stainless Steel. Most tolerances on dimensions
are oversized to assure a tight fit in keyways for positive, zero backlash in power transmission.

Precision Brand Shim


Precision Brand shim stock is available in cold rolled steel, stainless steel and brass.

Precision Brand Slotted Shim


Precision Brand slotted shim is a convenient and cost effective way of solving alignment and levelling
problems on motors, pumps, generators and other plant machinery.

Precision Brand Soft Shoe Shim


Precision Brand soft shoe shim solves angular foot alignment problems on motors, pumps,
generators and other plant machinery. The shim is made from proprietary polymer that has a unique
flow and set characteristic that takes up irregular angles or gaps in mounts.

Balls and Steel Rollers


CBC Australia distributes an • Chrome Steel
extensive range of balls and steel • Stainless Steel
rollers in all grades of precision. • Tungsten Carbide
Balls for paint manufacturing, • Ceramic
cosmetics, materials handling, • Plastic
furniture, mining and milling, An extensive range of chrome
automotive, food and and steel balls are held in
pharmaceutical industries are stock. Other materials available
available in a range of materials. on request.

CBC | Product Review Catalogue | 2014 | 75


Tridon
Tridon Australia specialises in the distribution of products to the industrial, automotive, hardware and
export markets. It is a 100% Australian owned and managed company.

Tridon Australia manufactures premium quality hose clamps and distributes an extensive range of
products including wiper blades and refills, thermostats, radiator caps, battery terminals and cables,
flashers, relays, ignition modules and coils, switches and cable ties.

Toledo
Toledo has an extensive range of general workshop tools including chisels and punches, airline tools,
cleaning and inspection tools, pick up tools, pliers, vices, wrenches and much more.

Founded in Australia more than 60 years ago, Toledo has become a leading industry name in quality hand
tools. Today, Toledo proudly delivers a range of more than 2,300 part numbers to it's customers worldwide.

The extensive range of Toledo tools services industries including automotive, industrial, rural,
hardware and marine.

Toledo is a registered Tridon brand.

Sykes-Pickavant
Sykes-Pickavant is a market leader in the supply of specialist automotive tools and diagnostic
equipment including engine management tools, cooling system testers, torque products, fuel and
exhaust tools, transmission and brake tools, steering, suspension and general workshop tools.

Sykes-Pickavant has been manufacturing and distributing tools since 1921. The Sykes-Pickavant
brand is well known worldwide as a guarantee of quality products, service and real value for money.

Sykes-Pickavant Export is a registered Tridon brand.

Wheels and Castors


CBC Australia offers a range of wheels and castors from quality suppliers in Australia and overseas in
standard sizes and customised solutions. Applications include:
• Shopfittings and displays
• Pallet trucks
• Trolleys
• Heavy duty applications
• Scaffolds
• Lawnmowers

The product range includes wheels and castors for special applications, including:
• High and low temperature (plastic and cast iron)
• Corrosion free
• Electrostatic discharge
• Central locking

76 | CBC | Product Review Catalogue | 2014


ENVIROPEEL Enviropeel Thermoplastic Coating
Enviropeel is a sprayable thermoplastic barrier coating system which allows protection to be applied
on site and to objects of any shape or size. Its corrosion-inhibiting properties and ease of application
open up new possibilities for protection in many industries, especially where galvanic corrosion
affects bolted systems, such as flanges and valves. The system also prevents the ingress of dust and
other contaminants into rotating systems such as bearings and prevents the deterioration of stored
components and equipment. Applications in Australia since 2005 have shown equipment lifetimes
increased by 500% using Enviropeel.

A solid at normal temperatures, the Enviropeel material is melted in a computer-controlled heating


and pumping tank to form a sprayable liquid. The material can be sprayed on to the substrate,
forming a perfectly fitting ‘second skin’. Inhibitors within the Enviropeel coat all surfaces inside the
protected area, penetrating between surfaces and along bolt threads. Corrosion inhibitors continue
to be released, providing continuous active protection against galvanic, pitting and atmospheric
corrosion. It also prevents water, dust, and contaminant ingress and isolates vulnerable components
from corrosive environments.

In addition to the standard unit, a ‘Zone 2’ model for use in hazardous areas, and a portable ‘Slugger
170’ for repairs and small applications are available.

Enviropeel is completely reusable, non-toxic and contains no volatile organic compounds (VOCs).
When inspection or replacement is required, it can quickly be cut and peeled away to reveal the
protected surface. The used Enviropeel can be returned to the unit for re-application.
The Enviropeel system can be used on stored components and equipment, conveyor bearings, bolted
systems and structures of all kinds including valves and flanges, offshore and onshore installations,
components in transit and for corrosion protection for parts and machinery.

Recoil® Insert Systems


Designed to Meet the Most Demanding Requirements
Recoil® inserts are the quick and easy method for repairing damaged threads or creating stronger threads
in alloys and composite materials in original equipment manufacture. Recoil® offers a choice of repair kits
to meet a wide range of repair options including the Trade Series Kit, Standard Repair Kits, Replacement
Insert Packets, Smartsert and Tangless Inserts®, Manual and Power Installation Tools, Taps, Drills and Tang
Removal Tools.

Applications include
• automotive engine repair,
• mall component repair
• original equipment manufacture

Wire Thread Inserts


Recoil’s range of thread repair kits and products and wire thread inserts enable you to produce strong
new threads in weaker materials and carry out fast and efficient repair of damaged threads. Wire
thread inserts and advanced thread installation tooling systems are designed to create strong threads
in their production. The Recoil thread inserts and tooling systems further speed up the installation
process and make it easier to manage.

Self-Locking Inserts
The Recoil screw-locking insert is designed to provide a screw-locking feature which will retain
screws or bolts under the most severe vibration or varying temperature conditions. The insert locking
configuration comprises a series of uniquely designed locking chords which, upon the engagement
of a screw or bolt, deflect radially to permit the installation of the bolt. Upon bolt entry, these straight
segments are flexed outwardly, creating pressure on the bolt so that contact area is maximized.

Keysert® Solid Threaded Inserts


Keysert® Solid Theaded inserts provide an easy-to-install thread assembly to replace damaged,
stripped or worn threads in a wide range of materials, including castings, forgings, and mechanical
components (except cast iron or sintered materials). Made from high quality carbon steel or stainless
steel, Keyserts are ideal for heavy-wear, high-vibration environments. Keyserts are available in
lightweight, heavy duty, and extra heavy duty.

CBC | Product Review Catalogue | 2014 | 77


Mackay Multicushion Isolators
The Multicushion system is a new approach to isolator selection. The large range of sizes and
durometers combined with interchangeable metric and imperial studs allows selection of the most
appropriate cushion isolator for the application First choose the best cushion for the application and
then choose the desired stud combination.
Multicushion isolators are made from high-grade natural rubber and all metal surfaces are passivated
to automotive OEM standards. The interchangeable studs are easily inserted with a screw driver
whilst the microBOND™ ‘fastener adhesive system’ provides secure thread locking.
Mackay Flange Isolators
These special isolators were developed to meet almost every type of machinery installation within
the loading range, with telescopic metal inserts providing considerable stability in all directions. The
two light duty isolators, M110 and M114 are equipped with upper metal inserts, tapped to receive
standard bolts or set screws. The isolators can be fastened to the floor or other base, with bolts
through the two lugs of the lower metal stamping. When using the heavy duty isolators M139 and
M140, loads can be suspended as well as supported.
Interlocking flanges incorporated in M139 and M140 isolators ensure suspension even if the rubber is
completely destroyed by fire, etc.
Mackay V-Shaped Generator Mounts
The V-shaped Generator supports are comprised of two symmetrically-tilted metal parts with a screw
on each side.
The V-shaped generator mounts render it possible to make installations which are more elastic than
the ones usually made with cylindrical or bobbing mounts. This makes it possible to achieve lower
frequency and consequently better vibration isolation. Stability is enhanced when two are installed,
symmetrically opposed.
Features:
• Two different length screws which facilitate the assembly of the the engine to the chassis
• Two “anti-turn” tabs which stop the mount from turning when strong tightening torque is applied
with pneumatic tools.
• Supplied in two hardnesses to adapt to different load ranges
• Vibration attenuation of above 90% in diesel or petrol singlecylinder engines running at 3000 rpm.

Suitable for use on very low-load engines requiring high levels of isolation, including portable gen
sets, compressors, motor pumps, etc.

Vibration and Noise Control


Vibration and Noise Control provides vibration, shock and noise control solutions. VNC products are
used in a variety of industries from medical equipment and computers to off-highway vehicles and
heavy machinery. In partnership with CBC Australia we can provide a complete engineering analysis
for most mounting systems, for severe vibration or “unsolvable” problems with installations. Analysis
includes calculations of mount loading conditions and a six degree of freedom natural frequency
calculation using VNC software. Forms are available from CBC representatives.

VNC Bell Mounts and Neoprene Rubber Encapsulated Dome Mounts


Mounts which allow a high level of insulation, particularly used on generating sets, engines and plant
with around 25 Hz (1500 rpm) operating frequency. The axle shocks are perfectly absorbed and the
side deflections are limited to guarantee a good stability. The CCF and K69 versions are equipped
with fail-stop.

VNC Cone Mounts


These mounts have a particular rubber section made for shear and compression stresses which allows
the usage of heavy loads with good axial deflections. The mounts are assembled with two security
washers to minimise overloads. They are particularly suitable for use as engine and cabin mounts. The
CNA version is characterised by two different radial stiffnesses.

VNC Cylindrical Mounts


A complete range of mounts, which can be fixed in alternative ways with both internal and external
thread and used in compression or shear. They come in various sizes, from 8 to 150 mm, with loads
applied from a few N to over 1.000 daN.

VNC Resilient stops and height adjustment


Series of mounts utilised as support for various plant and machinery, very useful in order to prevent
shocks and overloading, thanks to their progressive absorption.

VNC Basic Bushes


Produced in various types (Fully Bonded, Semi Bonded, Insulated, Reinforced, etc.), they allow the
elimination, in particular, of the high frequencies through the elastic deflection of the rubber under
the effect of the external couples which act on the metallic tubes.

78 | CBC | Product Review Catalogue | 2014


CBC AUSTRALIA - BRANCH AND DISTRIBUTOR NETWORK

NEW SOUTH WALES QUEENSLAND SOUTH AUSTRALIA


HEAD OFFICE...........................................02 9672 1500 HEAD OFFICE.......................................... 07 3866 2111 HEAD OFFICE.......................................... 08 8348 2100
ALBURY*....................................................02 6040 9111 AYR.............................................................. 07 4783 5577 BERRI.......................................................... 08 8582 1500
BATHURST.................................................02 6331 1522 ARCHERFIELD*........................................ 07 3277 7300 BORDERTOWN........................................ 08 8752 1755
BROKEN HILL............................................08 8087 2977 BEENLEIGH............................................... 07 3807 1155 CEDUNA.................................................... 08 8625 2999
CAMPBELLTOWN*..................................02 4627 1999 BOWEN...................................................... 07 4785 2218 CLARE........................................................ 08 8842 2177
GOSFORD..................................................02 4324 4777 BUNDABERG*.......................................... 07 4152 2788 CLEVE......................................................... 08 8628 2100
GRIFFITH....................................................02 6962 5904 BURLEIGH HEADS*................................ 07 5669 0000 CRYSTAL BROOK.................................... 08 8636 2772
KINGS PARK*.............................................02 9672 1600 EAGLE FARM*.......................................... 07 3866 2100 CUMMINS................................................. 08 8676 2280
KINGSGROVE*..........................................02 9150 0206 EMERALD.................................................. 07 4982 2054 CUMMINS................................................. 08 8676 2103
LITHGOW...................................................02 6352 5033 GATTON ................................................... 07 5462 4464 HILTON*..................................................... 08 8234 5150
MAYFIELD WEST*.....................................02 4968 4000 GLADSTONE*.......................................... 07 4972 1822 HOLDEN HILL*........................................ 08 8261 7122
MOREE........................................................02 6752 4111 GOONDIWINDI....................................... 07 4671 2388 JAMESTOWN........................................... 08 8664 0101
ORANGE.....................................................02 6362 4222 GRAFTON ................................................. 02 6642 4433 KADINA..................................................... 08 8821 1188
PARKES.......................................................02 6862 2666 GYMPIE ..................................................... 07 5482 3566 KEITH.......................................................... 08 8755 3066
PENRITH*...................................................02 4722 9240 MACKAY*.................................................. 07 4829 3000 KIMBA........................................................ 08 8627 2371
PORT MACQUARIE .................................02 6581 0860 NAMBOUR*.............................................. 07 5441 6763 LITTLE HAMPTON.................................. 08 8562 8617
REVESBY*...................................................02 9709 3355 PIALBA....................................................... 07 4128 3522 LOXTON..................................................... 08 8584 7357
RUTHERFORD*.........................................02 4933 6699 ROCKHAMPTON*................................... 07 4936 2612 MORPHETT VALE*.................................. 08 8326 0333
SILVERWATER*.........................................02 9648 4755 ROMA......................................................... 07 4622 5444 MOUNT BARKER..................................... 08 8398 2799
SINGLETON*.............................................02 6572 4777 SLACKS CREEK*...................................... 07 3808 2626 MOUNT GAMBIER*................................ 08 8725 9844
TOOWOOMBA WESTSIDE*................. 07 4634 2277 MURRAY BRIDGE.................................... 08 8532 1973
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MURRAY BRIDGE.................................... 08 8628 2100
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WESTERN AUSTRALIA
BENDIGO................................................... 03 5442 8655 REGENCY PARK*..................................... 08 8348 2100
HEAD OFFICE...........................................08 6363 8200
CORRIGIN...................................................08 9063 2420 BRAESIDE*................................................ 03 9587 9401 WHYALLA*................................................ 08 8645 5100
CUNDERDIN..............................................08 9635 1144 BRAESIDE*................................................ 03 8523 5700 WUDINNA................................................. 08 8680 2200
HENDERSON*...........................................08 6399 4500 CAMPBELLFIELD*.................................. 03 9305 4777
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KEWDALE*.................................................08 6140 1600 DANDENONG SOUTH*........................ 03 9706 6250 TASMANIA
KUNUNURRA............................................08 9168 3228 ECHUCA.................................................... 03 5482 3764 DERWENT PARK...................................... 03 6273 2777
MALAGA*..................................................08 6363 8220 ECHUCA.................................................... 03 5482 4446 INVERMAY................................................ 03 6326 6377
MANJIMUP................................................08 9771 1926 HORSHAM................................................ 03 5382 5244 ULVERSTONE .......................................... 03 6425 5132
MERREDIN.................................................08 9041 1077 GEELONG NORTH*................................ 03 5278 9266
MUKINBUDIN...........................................08 9047 1111 KYABRAM.................................................. 03 5852 1511
MILDURA.................................................. 03 5021 1366
MILDURA.................................................. 03 5203 4337 PT CBC INDONESIA
MORWELL*............................................... 03 5134 3777 PT CBC INDONESIA......................... 62 21 2922 1400
NORTHERN TERRITORY SEAFORD ................................................. 03 9785 3111
ALICE SPRINGS*.......................................08 8952 7133 SHEPPARTON.......................................... 03 5822 1422
KATHERINE................................................08 8972 1288 SUNSHINE WEST*.................................. 03 9313 2000
PALMERSTON*.........................................08 8931 0511 WANGARATTA......................................... 03 5721 6633 CBC AUSTRALIA
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* Indicates a CBC Branch

CBC | Product Review Catalogue | 2014 | 79


2014 PRODUCT REVIEW
CATALOGUE

NEW SOUTH WALES NEWCASTLE NORTHERN TERRITORY


2/2-4 Tasha Place 4/585 Maitland Road Unit 4/ Lot 1554 Stuart Hwy
Kings Park NSW 2148 Mayfield West NSW 2304 Winnellie NT 0820
T 02 9672 1600 T 02 4968 4000 T 08 8984 3558
F 02 9672 1966 F 02 4968 4040 F 08 8984 4852

QUEENSLAND SOUTH AUSTRALIA VICTORIA


865 Kingsford Smith Drive 479-481 South Road 174 Fairbairn Road
Eagle Farm QLD 4009 Regency Park SA 5010 Sunshine West VIC 3020
T 07 3866 2100 T 08 8348 2100 T 03 9313 2000
F 07 3866 2175 F 08 8348 2188 F 03 9313 2094

WESTERN AUSTRALIA PT. CBC INDONESIA PT. CBC INDONESIA


387 Victoria Road JAKARTA BALIKPAPAN
Malaga WA 6090 T +62 21 2922 1400 T +62 21 2922 1400
T 08 6363 8220 F +62 21 2922 1499 F +62 21 2922 1488
F 08 9249 2940

CBC Australia Pty Limited


3 The Crescent Every care has been taken to ensure the accuracy of the
information in this publication but no liability can be
Kingsgrove NSW 2208 accepted for errors or omissions. CBC reserves the right
to make technical changes.
T +61 2 9947 9200
© CBC Australia Pty Limited · 2014
F +61 2 9502 4013
This publication or parts thereof may not be reproduced
E cbcsales@conbear.com www.conbear.com without permission.

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