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ABLIEFERUNGSUNTERLAGEN

FINAL DRAWINGS

Vietnam Pharung Shipyard

Neubau Nr.: / Hull No.:


HR34-PR01
HR34-PR02
HR34-PR04
HR34-PR05
HR34-PR06

Pleiger Kom. Nr.: / Order No.:


VMF-701927
VMF-701928
VMF-701929
VMF-701930
VMF-701931
ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Vietnam Pharung Shipyard
HYDRAULIK Neubau: / HULL: Seite / Page 1 / 7
HR34-PR01 + HR34-PR02 + HR34-PR04 + HR34-PR05 + HR34-PR06
Auftrags-Nr.: / ORDER-NO.:
07.02.2008
VMF-701927 + VMF-701928 + VMF-701929 + VMF-701930 + VMF-701931

Inhaltsverzeichnis / Table of Contents


Technische Spezifikation HyH 2319 Page 1-9
Technical Specification Stand 29.08.2007

Armaturenverzeichnis / List of Valves HyH 2319-100-01


Index: -

Zeichnung Block Schaltbild / Drawing Block Diagram HyH 2319-100_c

Item No. 34
On Board Stückliste / On Board Spare Parts HyH 2319-50

Bedienungsanleitung EHS / Instruction Manual EHS

Allgemeine Beschreibung EHS-System / EHS


General Overview EHS-System
EHS Bedienungsanleitung / EHS Instruction Manual EHS-D3
EHS Bedienungsanleitung / EHS Instruction Manual EHS-D3/Q
Inbetriebnahmeanweisung für Luftabscheider / VS0309-02
Commissioning Instructions for Air Trap
Steuermodul Bedienungsanleitung / EHS-CM3
Control Module Operating Instructions

Bauteile für Notbetätigung / Parts for Emergency Operation

Item No. 24
Zeichnung Tragbare Handpumpe HyH 909-81-2M
Drawing Portable Hand Pump
Ersatzteilliste Tragbare Handpumpe HyH 909-81-2M
Spare Parts List Portable Hand Pump

Item No. 26
Zeichnung Stationäre Handpumpe HyH 909-50_a
Drawing Stationary Hand Pump
Ersatzteilliste Stationäre Handpumpe HyH 909-50
Spare Parts List Stationary Hand Pump
ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Vietnam Pharung Shipyard
HYDRAULIK Neubau: / HULL: Seite / Page 2 / 7
HR34-PR01 + HR34-PR02 + HR34-PR04 + HR34-PR05 + HR34-PR06
Auftrags-Nr.: / ORDER-NO.:
07.02.2008
VMF-701927 + VMF-701928 + VMF-701929 + VMF-701930 + VMF-701931

Steuerschränke / Control Cabinets

Item No. 28
Zeichnung Relaisschrank / Drawing Relay Cabinet HyH 2319-02PFE
Ersatzteilliste (Elektrik) / Spare Parts List (Electric) HyH 2319-02PFE

Item No. 27
Zeichnung Lokale Anzeigebox / Drawing Local Indication Box HyH 2319-03PFE

Item No. 29
Zeichnung Alarmbox / Drawing Alarm Box HyH 2319-04PFE
Zeichnung Buzzer + Alarmbox / Drawing Buzzer + Alarm Box HyH 2319-04-1PFE

Schwenkantrieb STK mit EHS / Rotary Actuator STK with EHS

Item No. 10
Maßblatt / Dimension Sheet SK-358_e
Item No. 1, 2, 3, 8, 11, 14, 15, 16, 17, 18
Maßblatt / Dimension Sheet SK-359_g
Item No. 4, 5, 6
Maßblatt / Dimension Sheet SK-360_g

Item No. 11, 14, 15, 16


Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/15-0005
Item No. 1, 17
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/15-0010
Item No. 18
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/34-0007
Item No. 3, 10
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/34-0026
Item No. 2, 4, 8
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/100-0003
Item No. 5, 6
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/100-0004

Item No. 1, 2, 4, 8, 11, 14, 15, 16, 17, 18


Zeichnung EHS / Drawing EHS EHS-D3-OC_a
Item No. 3, 5, 6, 10
Zeichnung EHS / Drawing EHS EHS-D3-P2_b
ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Vietnam Pharung Shipyard
HYDRAULIK Neubau: / HULL: Seite / Page 3 / 7
HR34-PR01 + HR34-PR02 + HR34-PR04 + HR34-PR05 + HR34-PR06
Auftrags-Nr.: / ORDER-NO.:
07.02.2008
VMF-701927 + VMF-701928 + VMF-701929 + VMF-701930 + VMF-701931

Item No. 1, 3, 11, 14, 15, 16, 17, 18


Ersatzteilliste EHS / Spare Parts List EHS EHS-D3-200-OC
Item No. 2, 4, 8
Ersatzteilliste EHS / Spare Parts List EHS EHS-D3-300-OC
Item No. 10
Ersatzteilliste EHS / Spare Parts List EHS EHS-D3-200-P2
Item No. 5, 6
Ersatzteilliste EHS / Spare Parts List EHS EHS-D3-300-P2

Item No. 1, 11, 14, 15, 16, 17


Zeichnung STK / Drawing STK STK15-EHS-10
Item No. 18
Zeichnung STK / Drawing STK STK34-EHS-10_a
Item No. 3, 10
Zeichnung STK / Drawing STK STK34-EHS-01-10_a
Item No. 2, 4, 5, 6, 8
Zeichnung STK / Drawing STK STK100-EHS-10_a

Item No. 1, 11, 14, 15, 16, 17


Ersatzteilliste STK / Spare Parts List STK STK15-303-10
Item No. 18
Ersatzteilliste STK / Spare Parts List STK STK34-303-10
Item No. 3, 10
Ersatzteilliste STK / Spare Parts List STK STK34-310-10
Item No. 2, 4, 5, 6, 8
Ersatzteilliste STK / Spare Parts List STK STK100-303-10

Item No. 1, 17
Ersatzteil Nr. Flansch / Spare Parts No. Flange 9127320790
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9127310250
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170

Item No. 2, 4, 5, 6, 8
Ersatzteil Nr. Flansch / Spare Parts No. Flange 9129321080
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9129310260
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500190

Item No. 3, 10
Ersatzteil Nr. Flansch / Spare Parts No. Flange 9128321250
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500190

Item No. 11, 14, 15, 16


Ersatzteil Nr. Flansch / Spare Parts No. Flange 9127320790
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9127310320
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170
ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Vietnam Pharung Shipyard
HYDRAULIK Neubau: / HULL: Seite / Page 4 / 7
HR34-PR01 + HR34-PR02 + HR34-PR04 + HR34-PR05 + HR34-PR06
Auftrags-Nr.: / ORDER-NO.:
07.02.2008
VMF-701927 + VMF-701928 + VMF-701929 + VMF-701930 + VMF-701931

Item No. 18
Ersatzteil Nr. Flansch / Spare Parts No. Flange 9128321250
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9128310710
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170

Schwenkantrieb STK / Rotary Actuator STK

Beschreibung Schwenkantrieb STK


General Description Rotary Actuator

Item No. 9, 12
Maßblatt / Dimension Sheet SK-373_d
Item No. 7, 13, 19, 20, 21, 23
Maßblatt / Dimension Sheet SK-767
Item No. 22
Maßblatt / Dimension Sheet SK-768

Item No. 20
Ersatzteilliste kpl. / Spare Parts List cpl. STK15-0045
Item No. 7
Ersatzteilliste kpl. / Spare Parts List cpl. STK34-0061
Item No. 19, 23
Ersatzteilliste kpl. / Spare Parts List cpl. STK34-0062
Item No. 13, 21
Ersatzteilliste kpl. / Spare Parts List cpl. STK100-0063
Item No. 9, 12
Ersatzteilliste kpl. / Spare Parts List cpl. STK100-0064

Item No. 20
Zeichnung STK / Drawing STK STK15-010-10
Item No. 19, 23
Zeichnung STK / Drawing STK STK34-010-10_a
Item No. 7
Zeichnung STK / Drawing STK STK34-110-10
Item No. 9, 12
Zeichnung STK / Drawing STK STK100-002-10_b
Item No. 13, 21
Zeichnung STK / Drawing STK STK100-010-10_a
Item No. 22
Zeichnung STK / Drawing STK STK190-387-30
ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Vietnam Pharung Shipyard
HYDRAULIK Neubau: / HULL: Seite / Page 5 / 7
HR34-PR01 + HR34-PR02 + HR34-PR04 + HR34-PR05 + HR34-PR06
Auftrags-Nr.: / ORDER-NO.:
07.02.2008
VMF-701927 + VMF-701928 + VMF-701929 + VMF-701930 + VMF-701931

Item No. 20
Ersatzteilliste STK / Spare Parts List STK STK15-010-10
Item No. 19, 23
Ersatzteilliste STK / Spare Parts List STK STK34-010-10
Item No. 7
Ersatzteilliste STK / Spare Parts List STK STK34-110-10
Item No. 9, 12
Ersatzteilliste STK / Spare Parts List STK STK100-003-10
Item No. 13, 21
Ersatzteilliste STK / Spare Parts List STK STK100-010-10
Item No. 22
Ersatzteilliste STK / Spare Parts List STK STK190-387-30

Item No. 9, 12
Zeichnung Anschlussplatte / Drawing Connecting Plate 1.66.58.260_b
Item No. 7, 13, 19, 20, 21, 23
Zeichnung Ventilblock / Drawing Valve Block 1.66.58.329
Item No. 22
Zeichnung Ventilblock / Drawing Valve Block 1.66.58.354

Item No. 7, 13, 19, 20, 21 ,23


Ersatzteilliste / Spare Parts List 9166582390
Item No. 9, 12
Ersatzteilliste / Spare Parts List 9166582600
Item No. 22
Ersatzteilliste / Spare Parts List 9166583540

Item No. 7
Ersatzteil Nr. Flansch / Spare Parts No. Flange 9128321250
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500190

Item No. 9, 12
Ersatzteil Nr. Flansch / Spare Parts No. Flange 9129321080
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9129310260
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500200

Item No. 13, 21


Ersatzteil Nr. Flansch / Spare Parts No. Flange 9129321080
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9129310260
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500190
ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Vietnam Pharung Shipyard
HYDRAULIK Neubau: / HULL: Seite / Page 6 / 7
HR34-PR01 + HR34-PR02 + HR34-PR04 + HR34-PR05 + HR34-PR06
Auftrags-Nr.: / ORDER-NO.:
07.02.2008
VMF-701927 + VMF-701928 + VMF-701929 + VMF-701930 + VMF-701931

Item No. 19, 23


Ersatzteil Nr. Flansch / Spare Parts No. Flange 9128321250
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9128310710
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170

Item No. 20
Ersatzteil Nr. Flansch / Spare Parts No. Flange 9127320790
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9127310250
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170

Hydraulikaggregat EHS-D3-Q / Power Unit EHS-D3-Q

Item No. 25
Maßblatt / Dimension Sheet SK-519_a
Zeichnung EHS / Drawing EHS EHS-D3-Q4-4_b
Ersatzteilliste / Spare Parts List EHS-D3-Q4-4

Luftabscheider / Air Trap

Item No. 40
Zeichnung Luftabscheider / Drawing Air Trap 1.90.59.215_c
Ersatzteilliste / Spare Parts List 9190592150

Drucktransmitter / Pressure Transmitter

Item No. 31
Drucktransmitter / Pressure Transmitter P121
Ersatzteilliste / Spare Parts List HyH 2319-0031
Ersatzteil Nr. Drucktransmitter P121 -0,1 bis +0,1 bar 4940001290
Spare Parts No. Pressure Transmitter P121 -0,1 to +0,1 bar
Ersatzteil Nr. Drucktransmitter P121 0 bis +1,0 bar 4940001310
Spare Parts No. Pressure Transmitter P121 0 to +1,0 bar
Ersatzteil Nr. Drucktransmitter P121 0 bis +0,4 bar 4940001460
Spare Parts No. Pressure Transmitter P121 0 to +0,4 bar

Temperatursensor / Temperature Sensor

Item No. 30
Maßblatt / Dimension Sheet EK-435_d
Ersatzteilliste / Spare Parts List HyH2150-150-1
ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Vietnam Pharung Shipyard
HYDRAULIK Neubau: / HULL: Seite / Page 7 / 7
HR34-PR01 + HR34-PR02 + HR34-PR04 + HR34-PR05 + HR34-PR06
Auftrags-Nr.: / ORDER-NO.:
07.02.2008
VMF-701927 + VMF-701928 + VMF-701929 + VMF-701930 + VMF-701931

Elektrik / Electric

Blockdiagramm / Block Diagram HyH 2319 Page 1-1


I/O Liste / I/O List HyH 2319 Page 1-2
Elektrische Schaltpläne HyH2319-02 / HyH 2319 Page 1-50
Wiring Drawings HyH2319-02
Elektrische Schaltpläne HyH2319-03 / HyH 2319 Page 1-14
Wiring Drawings HyH2319-03
Elektrische Schaltpläne HyH2319-04 / HyH 2319 Page 1-6
Wiring Drawings HyH2319-04
Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification - 34.000 DWT Bulk Carrier - Vinashin Import Export
VMF-701927 - Hull HR34-PR01, VMF-701928 - Hull HR34-PR02, VMF-701929 - Hull HR34-PR04, 29.08.2007 - page 1/9
VMF-701930 - Hull HR34-PR05, VMF-701931 - Hull HR34-PR06.
Description of the Valves
Valve Actuator

Max. Medium Pressure [bar]


Flanges acc. ISO/ DIN PN

Installation/ Location

Position Indication

Actuator Coating
Em´cy Operation
Test / Inspection

Valve Coating

Material Body
Maker / Type
Designation

Valve-No.
Material
System

Type
Item

Qty.

DN

Body: GG25 BA-129, BA-130, BA-133, BA-


Disc: AlBz 2K Epoxy 134, BA-137, BA-141, BA-145,

GGG40
Wafer butterfly valve with double Ballast W. Witzel / Stem: Stainl. St. W. Witzel EHS-D3/15- electr. portable RAL 5019 BA-151, BA-157, BA-161, BA-
1 14 acting electro-hydr. actuator 100 10 4 system EVBS Sealing: NBR dry - standard 3G-H/OC op./cl. hand pump (blue) 165, BA-166, BA-170, BA-171

BA-131, BA-132, BA-135, BA-


136, BA-139, BA-140, BA-143,
Body: GG25 BA-144, BA-148, BA-150, BA-
Disc: AlBz EHS- 2K Epoxy 154, BA-156, BA-159, BA-160,

GGG40
Wafer butterfly valve with double Ballast W. Witzel / Stem: Stainl. St. W. Witzel D3/100-3G- electr. portable RAL 5019 BA-163, BA-164, BA-167, BA-
2 20 acting electro-hydr. actuator 300 10 4 system EVBS Sealing: NBR dry - standard H/OC op./cl. hand pump (blue) 168, BA-172, BA-173

Body: GG25 electr.


Disc: AlBz conti 2K Epoxy

GGG40
Wafer butterfly valve with double Ballast W. Witzel / Stem: Stainl. St. W. Witzel EHS-D3/34- 4-20 portable RAL 5019
3 2 acting electro-hydr. actuator 250 10 4 system EVBS Sealing: NBR dry - standard 3G-H/P2 mA hand pump (blue) BA-103, BA-104
Body: GG25
Disc: AlBz EHS- 2K Epoxy BA-111, BA-116, BA-118, BA-

GGG40
Wafer butterfly valve with double Ballast W. Witzel / Stem: Stainl. St. W. Witzel D3/100-3G- electr. portable RAL 5019 121, BA-147, BA-149, BA-153,
4 8 acting electro-hydr. actuator 350 10 4 system EVS Sealing: NBR dry - standard H/OC op./cl. hand pump (blue) BA-155

Body: GG25 electr.


Disc: AlBz EHS- conti 2K Epoxy

GGG40
Wafer butterfly valve with double Ballast W. Witzel / Stem: Stainl. St. W. Witzel D3/100-3G- 4-20 portable RAL 5019
5 2 acting electro-hydr. actuator 350 10 4 system EVS Sealing: NBR dry - standard H/P2 mA hand pump (blue) BA-113, BA-123
Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification - 34.000 DWT Bulk Carrier - Vinashin Import Export
VMF-701927 - Hull HR34-PR01, VMF-701928 - Hull HR34-PR02, VMF-701929 - Hull HR34-PR04, 29.08.2007 - page 2/9
VMF-701930 - Hull HR34-PR05, VMF-701931 - Hull HR34-PR06.
Description of the Valves
Valve Actuator

Max. Medium Pressure [bar]


Flanges acc. ISO/ DIN PN

Installation/ Location

Position Indication

Actuator Coating
Em´cy Operation
Test / Inspection

Valve Coating

Material Body
Maker / Type
Designation

Valve-No.
Material
System

Type
Item

Qty.

DN

Body: GG25 electr.


Disc: AlBz EHS- conti 2K Epoxy

GGG40
Wafer butterfly valve with double Ballast W. Witzel / Stem: Stainl. St. W. Witzel D3/100-3G- 4-20 portable RAL 5019
6 2 acting electro-hydr. actuator 350 10 4 system EVS Sealing: NBR dry - standard H/P2 mA hand pump (blue) BA-106, BA-124

Double flange butterfly valve with Body: GGG40


double acting hydr. actuator (only Disc: AlBz 2K Epoxy

GGG40
remote operated by stationary hand Ballast W. Witzel / Stem: Stainl. St. DNV W. Witzel electr. portable RAL 5019
7 2 pump item 26) 250 10 4 system EVFS Sealing: NBR dry 3.2 standard STK34 op./cl. hand pump (blue) BA110, BA128

Body: GG25
Disc: AlBz EHS- 2K Epoxy

GGG40
Wafer butterfly valve with double Ballast W. Witzel / Stem: Stainl. St. W. Witzel D3/100-3G- electr. portable RAL 5019
8 1 acting electr. electro-hydr. actuator 300 10 4 system EVBS Sealing: NBR dry - standard H/OC op./cl. hand pump (blue) BA-177

Body: GGG40
Disc: AlBz W. Witzel 2K Epoxy

GGG40
Double flange butterfly valve with Ballast W. Witzel / Stem: Stainl. St. DNV standard hydr. RAL 9005
9 1 double acting hydr. actuator 300 10 4 Fore Peak EVFS Sealing: NBR subm. 3.2 epoxy STK100 op./cl. - (black) BA-174
Body: GGG40
Disc: AlBz 2K Epoxy

GGG40
Double flange butterfly valve with Ballast W. Witzel / Stem: Stainl. St. W. Witzel EHS-D3/34- electr. portable RAL 5019
10 1 double acting electro-hydr. actuator 250 10 4 Aft Peak EVFS Sealing: NBR dry - standard 3G-H/OC op./cl. hand pump (blue) BA-101
Body: GG25
Disc: AlBz 2K Epoxy

GGG40
Wafer butterfly valve with double Bilge W. Witzel / Stem: Stainl. St. W. Witzel EHS-D3/15- electr. portable RAL 5019
11 1 acting electro-hydr. actuator 50 10 2 system EVBS Sealing: NBR dry - standard 3G-H/OC op./cl. hand pump (blue) BI-166
Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification - 34.000 DWT Bulk Carrier - Vinashin Import Export
VMF-701927 - Hull HR34-PR01, VMF-701928 - Hull HR34-PR02, VMF-701929 - Hull HR34-PR04, 29.08.2007 - page 3/9
VMF-701930 - Hull HR34-PR05, VMF-701931 - Hull HR34-PR06.
Description of the Valves
Valve Actuator

Max. Medium Pressure [bar]


Flanges acc. ISO/ DIN PN

Installation/ Location

Position Indication

Actuator Coating
Em´cy Operation
Test / Inspection

Valve Coating

Material Body
Maker / Type
Designation

Valve-No.
Material
System

Type
Item

Qty.

DN

Body: GGG40
Disc: AlBz W. Witzel 2K Epoxy

GGG40
Double flange butterfly valve with Ballast W. Witzel / Stem: Stainl. St. DNV standard hydr. RAL 9005
12 2 double acting hydr. actuator 350 10 4 system EVFS Sealing: NBR subm. 3.2 epoxy STK100 op./cl. - (black) BA-175, BA-176

Double flange butterfly valve with Body: GGG40


double acting hydr. actuator (only Disc: AlBz 2K Epoxy

GGG40
remote operated by stationary hand Ballast W. Witzel / Stem: Stainl. St. DNV W. Witzel electr. portable RAL 5019
13 2 pump item 26) 350 10 4 system EVFS Sealing: NBR dry 3.2 standard STK100 op./cl. hand pump (blue) BA-108, BA-126

Body: GG25
Disc: AlBz 2K Epoxy

GGG40
Wafer butterfly valve with double Bilge W. Witzel / Stem: Stainl. St. W. Witzel EHS-D3/15- electr. portable RAL 5019
14 3 acting electro-hydr. actuator 50 10 2 system EVBS Sealing: NBR dry - standard 3G-H/OC op./cl. hand pump (blue) BI-197, BI-199, BI-201

Body: GG25
Disc: AlBz 2K Epoxy

GGG40
Wafer butterfly valve with double Bilge W. Witzel / Stem: Stainl. St. W. Witzel EHS-D3/15- electr. portable RAL 5019
15 1 acting electro-hydr. actuator 65 10 10 system EVBS Sealing: NBR dry - standard 3G-H/OC op./cl. hand pump (blue) BI-191

Body: GG25
Disc: AlBz 2K Epoxy

GGG40
Wafer butterfly valve with double Bilge W. Witzel / Stem: Stainl. St. W. Witzel EHS-D3/15- electr. portable RAL 5019
16 1 acting electro-hydr. actuator 80 10 10 system EVBS Sealing: NBR dry - standard 3G-H/OC op./cl. hand pump (blue) BI-103
Body: GG25 BI-106, BI-107, BI-112,
Disc: AlBz 2K Epoxy BI-113, BI-118, BI-119,

GGG40
Wafer butterfly valve with double Bilge W. Witzel / Stem: Stainl. St. W. Witzel EHS-D3/15- electr. portable RAL 5019 BI-124, BI-125, BI-130,
17 10 acting electro-hydr. actuator 100 10 2 system EVBS Sealing: NBR dry - standard 3G-H/OC op./cl. hand pump (blue) BI-131
Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification - 34.000 DWT Bulk Carrier - Vinashin Import Export
VMF-701927 - Hull HR34-PR01, VMF-701928 - Hull HR34-PR02, VMF-701929 - Hull HR34-PR04, 29.08.2007 - page 4/9
VMF-701930 - Hull HR34-PR05, VMF-701931 - Hull HR34-PR06.
Description of the Valves
Valve Actuator

Max. Medium Pressure [bar]


Flanges acc. ISO/ DIN PN

Installation/ Location

Position Indication

Actuator Coating
Em´cy Operation
Test / Inspection

Valve Coating

Material Body
Maker / Type
Designation

Valve-No.
Material
System

Type
Item

Qty.

DN

Body: GG25
Disc: AlBz 2K Epoxy

GGG40
Wafer butterfly valve with double Bilge W. Witzel / Stem: Stainl. St. W. Witzel EHS-D3/34- electr. portable RAL 5019 BI-148, BI-149, BI-150,
18 4 acting electro-hydr. actuator 200 10 2 system EVBS Sealing: NBR dry - standard 3G-H/OC op./cl. hand pump (blue) BI-169

Double flange butterfly valve with Body: GGG40


double acting hydr. actuator (only Disc: AlBz 2K Epoxy

GGG40
remote operated by stationary hand Bilge W. Witzel / Stem: Stainl. St. DNV W. Witzel electr. portable RAL 5019
19 1 pump item 26) 200 10 2 system EVFS Sealing: NBR dry 3.2 standard STK34 op./cl. hand pump (blue) BI-160

Double flange butterfly valve with Body: GGG40


double acting hydr. actuator (only Disc: AlBz 2K Epoxy

GGG40
remote operated by stationary hand SW W. Witzel / Stem: Stainl. St. DNV W. Witzel electr. portable RAL 5019
20 1 pump item 26) 100 10 5 system EVFS Sealing: NBR dry 3.2 standard STK15 op./cl. hand pump (blue) SW-003

Double flange butterfly valve with Body: GGG40


double acting hydr. actuator (only Disc: AlBz 2K Epoxy

GGG40
remote operated by stationary hand SW W. Witzel / Stem: Stainl. St. DNV W. Witzel electr. portable RAL 5019
21 2 pump item 26) 300 10 5 system EVFS Sealing: NBR dry 3.2 standard STK100 op./cl. hand pump (blue) SW-001, SW-002

Double flange butterfly valve with Body: GGG40


double acting hydr. actuator (only Disc: AlBz 2K Epoxy

GGG40
remote operated by stationary hand SW W. Witzel / Stem: Stainl. St. DNV W. Witzel electr. portable RAL 5019
22 2 pump item 26) 500 10 5 system EVFS Sealing: NBR dry 3.2 standard STK190 op./cl. hand pump (blue) SW-004, SW-005
Double flange butterfly valve with Body: GGG40
double acting hydr. actuator (only Disc: AlBz 2K Epoxy

GGG40
remote operated by stationary hand Em'cy Fire W. Witzel / Stem: Stainl. St. DNV W. Witzel electr. portable RAL 5019
23 1 pump item 26) 150 10 5 Pump EVFS Sealing: NBR dry 3.2 standard STK34 op./cl. hand pump (blue) FD-044
Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification page 5/9


34.000 DWT Bulk Carrier – Vinashin Import Export 29.08.2007
VMF-701927 - Hull HR34-PR01, VMF-701928 - Hull HR34-PR02, VMF-701929 - Hull HR34-PR04
VMF-701930 - Hull HR34-PR05, VMF-701931 - Hull HR34-PR06

Item: 24 Index: -

1 Portable Hand Pump,


Dimensions acc. to dwg. HyH 909-81-2M.
For emergency operation of the valves.
Complete with control valve and pressure gauge,
With two hoses 2 m long and quick connectors,
3
With oil tank for 2 dm oil (without oil filling).
Painting: RAL 5019 (blue)

Item: 25 Index: -

3 EHS-D/Q4-4,
Acc. to drawing no. SK-519
for operation of the submerged actuators of item 9 and 12,
with fixed hand pump. Hydr. connections: G1/4
Painting: RAL 5019 (blue)

Item: 26 Index: -

11 Stationary Hand Pump,


Acc. to drawing no. HyH 909-63,
for emergency operation of the actuators of item 7, 13 and 19 - 23.
With 4/2-way-valve for open/close control,
Change-over valve for operation,
pressure gauge and oil tank for 2 dm3 oil (without filling)
Hydr. connections: G1/4
Painting: RAL 5019 (blue)

Item: 27 Index: -

11 Local position indication box,


for the open / closed position indication of the STK actuators of item 7, 13 and
19 to 23. Dimensions approx. 150mm x 150mm x 120mm (W x H x D).
Acc. to drawing no. HyH2319-03.
Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification page 6/9


34.000 DWT Bulk Carrier – Vinashin Import Export 29.08.2007
VMF-701927 - Hull HR34-PR01, VMF-701928 - Hull HR34-PR02, VMF-701929 - Hull HR34-PR04
VMF-701930 - Hull HR34-PR05, VMF-701931 - Hull HR34-PR06

Installed are:
1 indication lamp green “valve open”
1 indication lamp red “valve closed”
3 cable glands (M24 x 1,5)

For remote open / closed position indication the yard potential is transferred.
To be installed near by the stationary hand pumps of item 25 and 26.
Power supply 24 V DC to be supplied by the yard.

Item: 28 Index: 1

1 Relay Cabinet,
For the control and feedback of 73 valves.
Dimensions approx.: 1600mm x 2100mm x 500mm (W x H x D)
must be confirmed later.
Acc. to drawing no.: HyH2319-02.

Within the relay cabinet are installed:

For the connection to the automation supplier are installed:

73 CM3 control modules,


for the control of 64 O/C valves and 6 continuous operated valves
Each EHS-CM3 BUS control unit can be individually switched over to manual
service in order to operate the actuator by means of back-up switches.
The end positions open/closed are indicated through LED’s and are
simultaneously available as position feedback for the external control system.

2 bus interface “BI” (gateway)

4 IO 8/8/4 units for input collection of the level switches (item 32, 33),
Pt 100 (item 30) and pump pressure transmitters (item 31).

6 2 channel ex-barriers for bilge level switches in hazardous area

9 Temperature Converters, (Pt100->4-20mA)


used for the Pt-100 temperature sensors of item 30

To be provided by the yard:

13 potential free contacts for the bunker alarm indication in item 29


(see description and alarm name at item 29).
Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification page 7/9


34.000 DWT Bulk Carrier – Vinashin Import Export 29.08.2007
VMF-701927 - Hull HR34-PR01, VMF-701928 - Hull HR34-PR02, VMF-701929 - Hull HR34-PR04
VMF-701930 - Hull HR34-PR05, VMF-701931 - Hull HR34-PR06

All CM3 control modules are connected to a local data bus provided by two
gateways. The external control and monitoring system (not Pleiger delivery) will be
connected to the gateways via Modbus RTU.

Relay cabinet function tested and ready for installation and connection. All cables
of halogen free type. Power supply 230V, 60 Hz to be provided by the yard.
Painting: Munsell 7.5 BG 7/2

Item: 29 Index: -

2 Bunker Station Alarm Box (P/S), (IP56), with halogen-free cable.


Dimensions approx. 360 x 300 x 210 (W x H x D, without rotating alarm light)
Acc. to drawing no.: HyH2319-04.

Bunker Station Alarm Box used for P & S, for the alarm indication of:

9 High level alarm for H.F.O. tanks:


No.1 HFO BUNKER TK (P), No.1 HFO BUNKER TK (S), No.2 HFO
BUNKER TK (P), No.2 HFO BUNKER TK (S), No.1 F.O. SETTLING
TK, No.2 F.O. SETTLING TK, No. 1 HFO SERVICE TK, No.2 HFO
SERVICE TK, No.3 HFO TK (P)

4 High level alarm for D.O. tanks


D.O. BUNKER TK, D.O. SETTLING TK, D.O. SERVICE TK (2 pcs.)

Furthermore are installed:


1 alarm buzzer
1 rotating alarm light

Power supply 24V DC to be provided by the shipyard.


Painting: Munsell 7.5 BG 7/2

Item: 30 Index: -

9 Pt100 Temperature Sensor,


type WIT-PT15, IP 65, for H.F.O. tanks, with protection tube.
(insert length and cable gland must be confirmed by the Yard and transmitted to
Pleiger prior to start the production, at least 10 weeks prior to scheduled delivery!).
The Pt100 temperature sensors will be directly connected to the Relay Cabinet
item 28.
Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification page 8/9


34.000 DWT Bulk Carrier – Vinashin Import Export 29.08.2007
VMF-701927 - Hull HR34-PR01, VMF-701928 - Hull HR34-PR02, VMF-701929 - Hull HR34-PR04
VMF-701930 - Hull HR34-PR05, VMF-701931 - Hull HR34-PR06

Item: 31 Index: -

1 Set of Pressure Transmitters, acc. part list HyH2319-0031,output signal 4…20 mA,
consisting of:

pcs. usage part no measuring range


2 Ballast pump suction pressure -0,1 ~ +0,1 MPa
2 Ballast pump discharge pressure 0 ~ +0,4 MPa
2 Bilge & G.S. pump suction pressure -0,1 ~ +0,1 MPa
2 Bilge & G.S. pump discharge pressure 0 ~ +1,0 MPa

Note: The range for pressure transmitter must be confirmed by the yard and
transmitted to Pleiger prior to start the production, at least 10 weeks prior
to scheduled delivery !

Item: 32 Index: 1

11 Floating Switch Ex, for installation in hazardous area,


type FMS-1H-WS for bilge alarms, IP56,
The necessary barriers (to make the switches intrinsically safe) are installed
at the Relay Cabinet item 28.

Item: 33 Index: 1

14 Floating Switch, for installation in non-hazardous area


type FMS-1H-WS for bilge alarms, IP56.

Item: 34

1 Set of Spare Parts,


acc. to part list HyH2319-50, consisting of:

4 Sealing Set for EHS-D3/15


1 Sealing Set for EHS-D3/34
4 Sealing Set for EHS-D3/100
1 Sealing Set for STK 15
1 Sealing Set for STK 34
1 Sealing Set for STK 100
1 Sealing Set for STK 190
7 Sealing Set for EHS-D3-OC;P2 (EHS power unit)
1 Spare Parts Set for EHS-D3/STK;M25X1.5
1 Spare Parts Set for EHS-D3/STK (without quick couplings)
Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification page 9/9


34.000 DWT Bulk Carrier – Vinashin Import Export 29.08.2007
VMF-701927 - Hull HR34-PR01, VMF-701928 - Hull HR34-PR02, VMF-701929 - Hull HR34-PR04
VMF-701930 - Hull HR34-PR05, VMF-701931 - Hull HR34-PR06

1 Control Module EHS-CM3


1 IO 8/8/4 Module
1 BI, BUS Interface
1 Position indication modul OC (EHS power unit)
1 Position indication modul CONTINUOUS (EHS power unit)
1 Capacitor 10µF (EHS power unit)
1 Hydraulic Pump TYP D 200CM3 (EHS power unit)

Item: 35 Index: -

1 Final Inspection DNV,


for item 1 to 23 and 25

Item: 36 Index: -

8 Set of Approval Drawings

Item: 37 Index: -

8 Set of Working Drawings

Item: 38 Index: -

8 Set of Final Drawings

Item: 39 Index: -

1 Commissioning,
8 working days at the yard, 1 man, 1 trip

Item: 40 Index: -

6 Air Trap,
used for power unit of item 25

The above information and our technical advice for application in word, in writing and by tests are given to the best knowledge. They shall be
applied, however, only as hints without obligation, also with reference to any protective rights of third parties. The advice does not relieve you
from examining our advisory hints and our products by yourself with regard to their suitability for the intended procedures and purposes.
Application, use and processing of our products and those products manufactured by you on the basis of our technical advice for application are
beyond our possibilities of control and, therefore, exclusively belong to your responsibility. The sale of our products is subject to our General
Terms and Conditions of Sale and Delivery.
Pleiger Maschinenbau
GmbH & Co. KG

Vietnam Pharung SY HyH2319-100-01


HR34-PR01, HR34-PR02, HR34-PR04, HR34-PR05, HR34-PR06 Index: -
34.000 DWT Bulk Carrier
Armaturenverzeichnis / LIST OF VALVES (Stand: 05.09.2007)

Armatur Nr. Stückliste Zeichnung DN Maßblatt


VALVE No. PARTS LIST No. DRAWING NO. DIM. SHEET

BA-101 10.1) Butterfly valve 10.1) 6913920070 EHS-D3-OC 250 SK-358


10.2) Actuator 10.2) EHS-D3/34-0026 STK34-EHS-01-10
BA-103 3.1) Butterfly valve 3.1) 6913904170 EHS-D3-OC 250 SK-359
3.2) Actuator 3.2) EHS-D3/34-0026 STK34-EHS-01-10
BA-104 3.1) Butterfly valve 3.1) 6913904170 EHS-D3-OC 250 SK-359
3.2) Actuator 3.2) EHS-D3/34-0026 STK34-EHS-01-10
BA-106 6.1) Butterfly valve 6.1) 6913922890 EHS-D3-P2 350 SK-360
6.2) Actuator 6.2) EHS-D3/100-0004 STK100-EHS-10
BA-108 13.1) Butterfly valve 13.1) 6913920550 STK100-010-10 350 SK767
13.2) Actuator 13.2) STK100-0063
BA-110 7.1) Butterfly valve 7.1) 6913926440 STK34-110-10 250 SK-767
7.2) Actuator 7.2) STK34-0061
BA-111 4.1) Butterfly valve 4.1) 6913922890 EHS-D3-OC 350 SK-360
4.2) Actuator 4.2) EHS-D3/100-0003 STK100-EHS-10
BA-113 5.1) Butterfly valve 5.1) 6913922890 EHS-D3-P2 350 SK-360
5.2) Actuator 5.2) EHS-D3/100-0004 STK100-EHS-10
BA-116 4.1) Butterfly valve 4.1) 6913922890 EHS-D3-OC 350 SK-360
4.2) Actuator 4.2) EHS-D3/100-0003 STK100-EHS-10
BA-118 4.1) Butterfly valve 4.1) 6913922890 EHS-D3-OC 350 SK-360
4.2) Actuator 4.2) EHS-D3/100-0003 STK100-EHS-10
BA-121 4.1) Butterfly valve 4.1) 6913922890 EHS-D3-OC 350 SK-360
4.2) Actuator 4.2) EHS-D3/100-0003 STK100-EHS-10
BA-123 5.1) Butterfly valve 5.1) 6913922890 EHS-D3-P2 350 SK-360
5.2) Actuator 5.2) EHS-D3/100-0004 STK100-EHS-10
BA-124 6.1) Butterfly valve 6.1) 6913922890 EHS-D3-P2 350 SK-360
6.2) Actuator 6.2) EHS-D3/100-0004 STK100-EHS-10
BA-126 13.1) Butterfly valve 13.1) 6913920550 STK100-010-10 350 SK767
13.2) Actuator 13.2) STK100-0063
BA-128 7.1) Butterfly valve 7.1) 6913926440 STK34-110-10 250 SK-767
7.2) Actuator 7.2) STK34-0061
BA-129 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-130 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-131 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-132 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-133 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-134 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-135 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-136 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-137 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10

Seite / PAGE : 1 / 4
Pleiger Maschinenbau
GmbH & Co. KG

Vietnam Pharung SY HyH2319-100-01


HR34-PR01, HR34-PR02, HR34-PR04, HR34-PR05, HR34-PR06 Index: -
34.000 DWT Bulk Carrier
Armaturenverzeichnis / LIST OF VALVES (Stand: 05.09.2007)

Armatur Nr. Stückliste Zeichnung DN Maßblatt


VALVE No. PARTS LIST No. DRAWING NO. DIM. SHEET

BA-139 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359


2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-140 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-141 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-143 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-144 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-145 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-147 4.1) Butterfly valve 4.1) 6913922890 EHS-D3-OC 350 SK-360
4.2) Actuator 4.2) EHS-D3/100-0003 STK100-EHS-10
BA-148 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-149 4.1) Butterfly valve 4.1) 6913922890 EHS-D3-OC 350 SK-360
4.2) Actuator 4.2) EHS-D3/100-0003 STK100-EHS-10
BA-150 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-151 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-153 4.1) Butterfly valve 4.1) 6913922890 EHS-D3-OC 350 SK-360
4.2) Actuator 4.2) EHS-D3/100-0003 STK100-EHS-10
BA-154 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-155 4.1) Butterfly valve 4.1) 6913922890 EHS-D3-OC 350 SK-360
4.2) Actuator 4.2) EHS-D3/100-0003 STK100-EHS-10
BA-156 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-157 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-159 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-160 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-161 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-163 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-164 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-165 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-166 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-167 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10

Seite / PAGE : 2 / 4
Pleiger Maschinenbau
GmbH & Co. KG

Vietnam Pharung SY HyH2319-100-01


HR34-PR01, HR34-PR02, HR34-PR04, HR34-PR05, HR34-PR06 Index: -
34.000 DWT Bulk Carrier
Armaturenverzeichnis / LIST OF VALVES (Stand: 05.09.2007)

Armatur Nr. Stückliste Zeichnung DN Maßblatt


VALVE No. PARTS LIST No. DRAWING NO. DIM. SHEET

BA-168 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359


2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-170 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-171 1.1) Butterfly valve 1.1) 6913909200 EHS-D3-OC 100 SK-359
1.2) Actuator 1.2) EHS-D3/15-0010 STK15-EHS-10
BA-172 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-173 2.1) Butterfly valve 2.1) 6913909690 EHS-D3-OC 300 SK-359
2.2) Actuator 2.2) EHS-D3/100-0003 STK100-EHS-10
BA-174 9.1) Butterfly valve 9.1) 6913927240 STK100-002-10 300 SK-373
9.2) Actuator 9.2) STK100-0064
BA-175 12.1) Butterfly valve 12.1) 6913927350 STK100-002-10 350 SK-373
12.2) Actuator 12.2) STK100-0064
BA-176 12.1) Butterfly valve 12.1) 6913927350 STK100-002-10 350 SK-373
12.2) Actuator 12.2) STK100-0064
BA-177 8.1) Butterfly valve 8.1) 6913909690 EHS-D3-OC 300 SK-359
8.2) Actuator 8.2) EHS-D3/100-0003 STK100-EHS-10
BI-103 16.1) Butterfly valve 16.1) 6913909790 EHS-D3-OC 80 SK-359
16.2) Actuator 16.2) EHS-D3/15-0005 STK15-EHS-10
BI-106 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-107 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-112 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-113 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-118 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-119 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-124 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-125 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-130 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-131 17.1) Butterfly valve 17.1) 6913909200 EHS-D3-OC 100 SK-359
17.2) Actuator 17.2) EHS-D3/15-0010 STK15-EHS-10
BI-148 18.1) Butterfly valve 18.1) 6913904180 EHS-D3-OC 200 SK-359
18.2) Actuator 18.2) EHS-D3/34-0007 STK34-EHS-10
BI-149 18.1) Butterfly valve 18.1) 6913904180 EHS-D3-OC 200 SK-359
18.2) Actuator 18.2) EHS-D3/34-0007 STK34-EHS-10
BI-150 18.1) Butterfly valve 18.1) 6913904180 EHS-D3-OC 200 SK-359
18.2) Actuator 18.2) EHS-D3/34-0007 STK34-EHS-10
BI-160 19.1) Butterfly Valve 19.1) 6913920690 STK34-010-10 200 SK-767
19.2) Actuator 19.2) STK34-0062

Seite / PAGE : 3 / 4
Pleiger Maschinenbau
GmbH & Co. KG

Vietnam Pharung SY HyH2319-100-01


HR34-PR01, HR34-PR02, HR34-PR04, HR34-PR05, HR34-PR06 Index: -
34.000 DWT Bulk Carrier
Armaturenverzeichnis / LIST OF VALVES (Stand: 05.09.2007)

Armatur Nr. Stückliste Zeichnung DN Maßblatt


VALVE No. PARTS LIST No. DRAWING NO. DIM. SHEET

BI-166 11.1) Butterfly valve 11.1) 6913920470 EHS-D3-OC 50 SK-359


11.2) Actuator 11.2) EHS-D3/15-0005 STK15-EHS-10
BI-169 18.1) Butterfly valve 18.1) 6913904180 EHS-D3-OC 200 SK-359
18.2) Actuator 18.2) EHS-D3/34-0007 STK34-EHS-10
BI-191 15.1) Butterfly valve 15.1) 6913909670 EHS-D3-OC 65 SK-359
15.2) Actuator 15.2) EHS-D3/15-0005 STK15-EHS-10
BI-197 14.1) Butterfly valve 14.1) 6913920470 EHS-D3-OC 50 SK-359
14.2) Actuator 14.2) EHS-D3/15-0005 STK15-EHS-10
BI-199 14.1) Butterfly valve 14.1) 6913920470 EHS-D3-OC 50 SK-359
14.2) Actuator 14.2) EHS-D3/15-0005 STK15-EHS-10
BI-201 14.1) Butterfly valve 14.1) 6913920470 EHS-D3-OC 50 SK-359
14.2) Actuator 14.2) EHS-D3/15-0005 STK15-EHS-10
FD-044 23.1) Butterfly valve 23.1) 6913920640 STK34-010-10 150 SK-767
23.2) Actuator 23.2) STK34-0062
SW-001 21.1) Butterfly valve 21.1) 6913926370 STK100-010-10 300 SK-767
21.2) Actuator 21.2) STK100-0063
SW-002 21.1) Butterfly valve 21.1) 6913926370 STK100-010-10 300 SK-767
21.2) Actuator 21.2) STK100-0063
SW-003 20.1) Butterfly valve 20.1) 6913924230 STK15-010-10 100 SK-767
20.2) Actuator 20.2) STK15-0045
SW-004 22.1) Butterfly valve 22.1) 6913920570 STK190-387-30 500 SK-768
22.2) Actuator 22.2) STK190-387-30
SW-005 22.1) Butterfly valve 22.1) 6913920570 STK190-387-30 500 SK-768
22.2) Actuator 22.2) STK190-387-30

Seite / PAGE : 4 / 4
--------------------------------------------------------------------------------------------
PARTS LIST HYH2319-50 DATE: 7.02.08
--------------------------------------------------------------------------------------------
ONBOARD SPARE PARTS PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 6995004930 DICHTSATZ/SEALING SET STK15 5,000

000 6995004940 DICHTSATZ/SEALING SET STK34 2,000

000 6995004950 DICHTSATZ/SEALING SET STK100 5,000

000 6995002910 DICHTSATZ/SEALING SET STK190 1,000

000 6995006020 DICHTSATZ (UNIVERSAL) EHS-D3,-S3,-D3-Q,-S3-Q 10,000

000 6920206840 STEUERMODUL/CONTROL MODULE EHS-CM3 1,000 94021/19/101

000 6920206850 IO 8/8/4 MODUL 1,000

000 6920206860 BUS INTERFACE 1,000

000 9321209620 MELDEMODUL/FEEDBACK UNIT OPEN/CLOSE 1,000 101/94019/22

000 9321209710 MELDEMODUL P2/FEEDBACK UNIT CONTI 1,000

000 4480051070 KONDENSATOR/CONDENSER 10MF 1,000

000 6921005070 HYDRAULIKPUMPE EHS/PUMP UNIT 200CM3 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
Pleiger Maschinenbau
VS0111-02

Elektro - hydraulisches System EHS


Electro - hydraulic System EHS
Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 1

Allgemeines General

Das elektro - hydraulische System EHS basiert auf der Kombination The electro-hydraulic system EHS combines the purely hydraulic and
und den Vorteilen rein hydraulischer bzw. elektrischer Stellantriebe in electric actuator thus forming one new power system with the
einem einzigen Gerät, dem EHS. advantages of both power systems contained in one system, the EHS.

Der EHS ist eigenständig, d. h., das System verwendet den bewährten The EHS is a self-contained system and consists of Pleiger proven
Schwenkantrieb vom Typ STK bzw. den bewährten Linearantrieb vom rotary actuators type STK or linear actuators type PVK with a built-on
Typ PVK mit der jeweils angebauten elektro- hydraulischen electro-hydraulic power pack.
Versorgungseinheit.

Nähere Einzelheiten über PLEIGER Schwenkantriebe (STK) und Concerning Pleiger rotary actuators (STK) and linear actuators (PVK),
Liniearantriebe (PVK) sind nicht Bestandteil dieser Beschreibung. Bitte please ask for separate drawings resp. instruction manuals, in case
erfragen Sie die zugehörigen speziellen Unterlagen . these drawings are not included in the final instruction manual.

Alle Funktionen der EHS-Antriebe werden durch ein separates All EHS-actuators will be controlled by a separate control module, type
Steuermodul vom Typ EHS-CM elektrisch überwacht. EHS-CM dient EHS-CM. This software controller contains all functions, which are
auch als Schnittstelle zu Computersteuerungen oder als Kontrollgerät necessary for a perfect and controllable operation of all EHS-actuators.
bei Tastenbedienungen von einem Steuerpult. It serves as interface for a PLC-system or as a remote controller of a
push button control panel.

Allgemeine Systemanordnung mit CM2 Modul Allgemeine Systemanordnung mit CM3 Modul
general system layout with CM2 Modul general system layout with CM3 Modul
Computersteuerung Steuerpult Computersteuerung Steuerpult
computer control panel control computer control panel control

17 15 17 15

oder 9 5 3
oder 9 5 3
or 11 2 or 11 2
10 6 4 10 6 4
DRAFT DRAFT

18 16 18 16

13 12 11 10 9 5 0 70 7 6 5 4 3 2 1 13 12 11 10 9 50 707 6 5 4 3 2 1 13 12 11 10 9 5 0 70 7 6 5 4 3 2 1 13 12 11 10 9 50 7 0 7 6 5 4 3 2 1 13 12 11 10 9 50 707 6 5 4 3 2 1
9
0 90 90 90 90
30 30 30 30 30
F1 F1 F1 F1 F 1
110 remote local 110 remote local 110 remote local 110 remote local 110 remote local
10 10 10 10 10
time[s] time[s] time[s] time[s] time[s]
open open open open open

Steuermodul
F2 F2 F2 F2 F 2

EHS-CONTROL EHS-CONTROL EHS-CONTROL EHS-CONTROL EHS-CONTROL

close close close close close


F3 F3 F3 F3 F 3

Steuermodul
14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26

control module
13

14
12 11

15 16
10

F1

F2

F3

17 18
9
30

10
50 7
0

time[s]

EHS-CONTROL

19 20
7
9
0
110
6

21
5

remote

open

close

22 23
4 3 2

24 25
1

local

26
13

14
12 11

15 16
10

F1

F2

F3

17
9
30

10
50 70

time[s]

EHS-CONTROL

18 19
7
90
110

20 21
6 5

open
4

remote

close

22 23
3 2

24 25
1

local

26
13

14
12 11

15 16
10

F1

F2

F3

17 18
9
30

10
50 7
0

time[s]

EHS-CONTROL

19 20
7
90
110
6

21 22
5

remote

open

close

23
4 3 2

24 25
1

local

26
13 12

14 15
11 10

F1

F2

F3

16 17
9
30

10

18
5
0 70

time[s]

EHS-CONTROL

19 20
7
90
110
6

21 22
5

remote

open

close
4 3

23 24
2 1

local

25 26
13 12

14 15
11 10

F 1

F 2

F 3

16 17
9
30

10

18 19
50 70

time[s]

EHS-CONTROL
7
90

20 21
110
6 5

open

22
4

remote

close

23 24
3 2 1

local

25 26
control module
EHS-CM EHS-CM
Steuerebene Steuerebene
control level control level
Kontroll Kontroll
Interface Interface
Einzelheit:
Detail:
13 12 11 10 9 7 6 5 4 3 2 1 13 12 11 10 9 7 6 5 4 3 2 1 13 12 1 10 9 7 6 5 4 3 2 1
50 70 50 70 50 70
90 90 90
30 30 3
0
F1 110 remote local F 1 110 remote local F1 110 remote local
10 10 10
time[s] time[s] time[s]
open open open

F2 F 2 F2
EHS-CONTROL EHS-CONTROL EHS-CONTROL

close close close


F3 F 3 F3

14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26

13 12 11 10 9 7 6 5 4 3 2 1 13 12 11 10 9 7 6 5 4 3 2 1 13 12 1 10 9 7 6 5 4 3 2 1
50 70 50 70 50 70
90 90 90
30 30 3
0
F1 110 remote local F 1 110 remote local F1 110 remote local
10 10 10
time[s] time[s] time[s]
open open open

F2 F 2 F2
EHS-CONTROL EHS-CONTROL EHS-CONTROL

close close close

EHS-CM
F3 F 3 F3

14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26

13 12 11 10 9 50 70 7 6 5 4 3 2 1
90

Steuerschrank Steuerschrank
30
F1 110 remote local
10
time [s]

Computer Interface Computer Interface


Einzelheit:
open
F2

control cabinet EHS-CONTROL control cabinet


computer interface F3
close

14 15 16 17 18 19 20 21 22 23 24 25 26
computer interface
detail:

Ventilebene Ventilebene
valves level valves level
Kabel für AUF / ZU Funktion Kabel für AUF / ZU Funktion Kabel für AUF / ZU Funktion Kabel für AUF / ZU Funktion
wiring cable for OP / CL function wiring cable for OP / CL function wiring cable for OP / CL function wiring cable for OP / CL function

( 7 x 1.5 mm² ) ( 7 x 1.5 mm² ) ( 7 x 1.5 mm² ) ( 7 x 1.5 mm² )

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

K1 K2 K1 K2 K1 K2 K1 K2
Klemmenblock Klemmenblock
terminal block terminal block
Externe Verdrahtung zum Externe Verdrahtung zum
EHS-D3 EHS-D3 Steuer Modul für AUF / ZU Operation EHS-D3 EHS-D3 Steuer Modul für AUF / ZU Operation
external wiring to external wiring to
control module for OP / CL operation control module for OP / CL operation

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0


GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 2

EHS-D3 EHS-D3/Q

A1 B1
P1

R1

CL. OP.
Q

K1 K2

K1 K2 P2
A B SV3

SV3 SV4

R1 R2 R1 R2

ZU AUF
ZU AUF
CLOSED OPEN CLOSED OPEN

M M

SV1 SV2 SV1 SV2

EHS-D3 EHS-D3/Q
doppeltwirkend für doppeltwirkend mit
Betriebsweise hydraulischer
AUF / ZU bzw. Endlagenmeldung für
ZWISCHENSTELLUNGEN, den AUF / ZU -
Einbaulage beliebig Betrieb bei getrennter
Anordnung von
Stellantrieb und
Versorgungseinheit
Änderungen vorbehalten

double-acting for double-acting with


Subject to modification

OPEN / CLOSED hydraulic end position


and CONTINUOUS feedback
operation, OPEN / CLOSED for
mounting at separated actuator
any position operations

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0


GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 3

EHS-S3/C EHS-S3

S1 S1

CL. OP. CL. OP.


S2 S2

B T B (A)T B (A)T B

SV3 V0 SV3 V0
V0 V0
SV3 SV3

H1 H1

R1 R2 R1 R2 R1 R2 R1 R2

AUF AUF
OPEN OPEN AUF AUF
OPEN OPEN

M M M M

SV1 S V2 SV1 SV2 SV1 SV2 SV1 SV 2

EHS-S3/C1-C3 EHS-S3/C4-C5 EHS-S3/15-34 EHS-S3/100

Einfachwirkend für Einfachwirkend für Betriebsweise AUF / ZU durch Federkraft schließende oder öffnende
Betriebsweise Schwenkantriebe
AUF / ZU
durch Federkraft Single-acting for OPEN / CLOSED operation with spring return for
schließende oder
rotary actuators
öffnende
Ventilantriebe

Single-acting for
OPEN / CLOSED
operation
with spring return
for valve actuators

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0


GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 4

Muster Schlüssel

Bestell Beispiel EHS - EX - DB / 16 - 3G - M / OC

Elektro-Hydraulik-System elektrische Rückmeldung


OC = AUF / ZU (Schwenkantrieb)
EX-Version P1 = ZWISCHENSTELLUNGEN 1 kOhm
(Schwenkantrieb EX)
P2 = ZWISCHENSTELLUNGEN 4-20 mA
Antriebsart
(Schwenkantrieb)
D = doppeltwirkend
AZ = AUF / ZU (Ventilantrieb)
S = einfachwirkend
D/Q = Zentral System doppeltwirkend
Notbetrieb
Schwenkantrieb
M = mechanisch mit Verstellmutter
S/Q = Zentral System einfachwirkend (Ventilantrieb)
Schwenkantrieb H = hydraulisch mit tragbarer
S/Q-PVK = Zentral System einfachwirkend Handpumpe
Linearantrieb HS = hydraulisch mit stationärer
externer Handpumpe
HP = hydraulisch mit fest
Feldbus angeschlossener Handpumpe

Antriebsgröße Gehäusematerial
Schwenkantriebe 15...100 3G = GGG 40
Ventilantriebe C1...C5 BZ = G-CuSn 10

Model code
Order example EHS - EX - DB / 16 - 3G - M / OC

electro-hydraulic-system electrical feedback


OC = OPEN / CLOSED (rotary actuator)
EX-version P1 = CONTINUOUS 1 kOhm
(rotary actuator EX-version)
operation mode P2 = CONTINUOUS 4-20 mA
(rotary actuator)
D = double acting
AZ = OPEN / CLOSED (valve actuator)
S = single acting
D/Q = central system double acting emergency operation
rotary actuator M = manual with wrench
S/Q = central system single acting (valve actuators)
rotary actuator H = hydraulic with portable
S/Q-PVK = central system single acting hand pump
linear actuator HS = hydraulic with fixed
external hand pump
HP = hydraulic with built-on
field bus hand pump

actuator size actuator body


rotary actuator 15...100 3G = GGG 40
linear actuator C1...C5 BZ = G-CuSn 10

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0


GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 5

Technische Daten der Antriebseinheit EHS Technical Data of the EHS power pack unit

Antriebssysteme Doppeltwirkend EHS-D versions double-acting EHS-D


hydraulisch betätigt in beide Wirkrichtungen oil pressure stroke into both end positions

Einfachwirkend EHS-S single-acting EHS-S


hydraulisch betätigt in eine Wirkrichtung, oil pressure stroke to one end position,
Federrückstellung in die andere Wirkrichtung Spring return to the other end position

Beide Systeme sind in Ex-geschützter Both types are available in explosion-proof


Ausführung mit druckfest gekapseltem design with flame-proof electric motor.
Elektromotor lieferbar. Die Meldeeinheit The electric feedback needs an intrinsically
erfordert einen eigensicheren Stromkreis. safe circuit.

Schutzart IP67 DIN VDE 0470 / EN 60529 protection degree IP67 DIN VDE 0470 / EN 60529
IP68 auf Anfrage IP68 on request

Gehäuse wetterfester Aluminiumguß enclosure Weatherproof Cast Aluminium

Anstrich Grund- / Decklack 2K Epoxidharz Coating primer / top coat 2K Epoxi

Betriebstemperatur -15° bis +60° C ambient temperature


range -15° to + 60° C

Einbaulage beliebig mounting in any position

Kabeleinführung Kabelverschraubung M25x1.5 cable entry cable gland size M25x1,5


Durchm. 13 - 18 mm gemäß DIN EN 50262. cable dia ø13 - ø18 mm as standard
acc. to DIN EN 50262

Ex-Schutz Elektromotor mit 5m angeschlossenem Ex - version Motor delivered with cable 5m long
Öl-Flex-Kabel und mit Aderendhülsen resistant to oil.Open end with wireplugs
gem. DIN 46228. acc to DIN 46228.

Betriebsdruck max. 110 bar operating pressure max. 110 bar

Betriebsmedium ISO VG15 hydraulic fluid ISO VG15


(im Lieferzustand EssoNuto H15 aufgefüllt) (filled with Esso Nuto H15 at delivery)
EHS-Ex aufgefüllt mit Univis J13 EHS-Ex filled with Univis J13

Tankvolumen ca. 300 ccm oil capacity approx. 300 ccm

Elektrische Daten

Magnetspulenventil Daten
EHS - D; -S; -Q EHS - EX - D; -S Solenoid valve data for
EHS - EX - S
Elektromotor ; Zulassung / electric motor ; certification code Standard EEx d IIC T6 EEx ia IIC T6
Betriebsspannung / rated voltage 230V ; 50/60 Hz 400 V;50 Hz / 480 V;60 Hz 5-24 V DC
Nennleistung / nominal output 300 W 180 W / 220W 1,3 W
Anlaufstrom / starting current 4,0 A 3,5 A -
Nennstrom / nominal current 1,3 A 0,6 A 260 mA - 54 mA
Spannung Endschalter / limit switch voltage 24 V DC 24 V DC -
Analogsignal Rückmeldung / analog feedback signal 4-20 mA (only -D) 0-1 kOhm (only -D) -
Betriebsweise / duty type (VDE 0530) S3 -10% S2 -10 min -
max. Umgebungstemperatur / max. ambient temperature 60° C 40° C 60° C

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0


GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Steuermodul EHS-CM2 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM2
DOC. VS0111-02 PAGE 6

Das Steuermodul EHS-CM2 Modul General description of the EHS-CM2module


Das EHS Steuermodul dient zur Steuerung von Pleiger EHS Antrieben, The EHS control module has been designed and developed by Pleiger
die über keine integrierte Steuerlogik verfügen, sowie des Motorventils GmbH for controlling third-generation actuators that are without
MOV. Es dient als Interface zu herkömmlichen Fernbedienungen integrated control logic. It serves as interface for conventional remote
mittels Drucktaster sowie zur Ansteuerung mittels einer control by means of external push buttons as well as for the control by
Speicherprogrammierbaren Steuerung (SPS). Weiterhin ist das Modul means of a programmable logic control (PLC). Furthermore themodule
mit einer integrierten Backup Funktion ausgestattet, so daß der Antrieb, is equipped with an integrated backup function, so that the actuator can
bzw. das Ventil, direkt vom Steuermodul angesteuert werden kann. be directly controlled via the controlmodule.

Das Modul ist in ein Phoenix Elektronikgehäuse für die The module is fitted in a Phoenix electronic equipment case for top hat
Hutschienenmontage eingebaut. Die Abmessungen betragen in der rail mounting. The equipment has a width of 67.5mm,aheight of 75mm
Breite 67,5 mm, in der Höhe 75 mm und in der Tiefe 107,5 mm (ab and a depth of 107.5mmfrommounting surface.
Montageoberfläche).

1 9

4
6

9
8 7
Fig. 1

1 Potentiometer für die Laufzeiteinstellung 1 Potentiometer (setting the running/monitoring time)


2 Umschalter remote / local 2 Change over switch remote / local
3 Taster AUF 3 Push button OPEN
4 LED AUF 4 LED OPEN
5 Taster ZU 5 Push button CLOSE
6 LED ZU 6 LED CLOSE
7 Kunststoffkappe zur Abdeckung der 7 Plastic shield
Miniaturschalter für die EHS-Kodierung (covering the switches to specify the EHS type)
8 Sicherungen F1, F2, F3 8 Fuse F1, F2, F3
9 Klemmen 9 Terminals

Es wird je ein Modul für einen Antrieb benötigt. Der Anschluß der EHS/ A separate module is required for each actuator. There are two terminal
MOV an das Steuermodul erfolgt über zwei Klemmleisten mit je 13 strips each with 13 contacts for connecting the EHS.
Schraub-Steckklemmen.

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0


GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Steuermodul EHS-CM2 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM2
DOC. VS0111-02 PAGE 7

Bedien- undAnzeigeelemente amModul Operating controls and display

Das Steuermodul verfügt über alle erforderlichen Bedienelemente, die The control module includes all the operating controls that are required
zur Steuerung des Antriebs/ Ventils erforderlich sind (siehe Fig. 1). Dies to control the actuator (see Fig.1). These controls include a separate
sind je ein Taster zum Öffnen [3] und Schließen [5] der Armatur sowie button for opening [3] and closing [5], as well as a switch [2] for
ein Umschalter [2] für Local- oder Remote-Ansteuerung. Ein mit einem changing between internal (local) and external (remote) setting of the
Schraubendreher zugängliches Potentiometer [1] dient zur Anpassung operating mode. The equipment also includes a potentiometer [1] that
einer vom jeweiligen Antriebstyp abhängigen Laufzeit. Der can be adjusted with a small screwdriver to set the maximum
Einstellbereich geht von 4 bis 120s für Antriebe mit Laufzeiten bis 120s, permissible running time (monitoring time) for the actuator. The range
bzw. von 4 bis 240s für den EHS-D mit einer Laufzeite von 240s. Vier of settings for the running time is 4 ..120s (240s). Four sliding mini-
Miniaturschalter [7] hinter einer Kunststoffkappe dienen zur Kodierung switches [7] are used for setting the controls. The four switches are
des anzusteuernden EHS-/ MOV-Typs und zur Festlegung der accessible from the front of the case and normally covered with a plastic
Verwendung des potentialfreien Realaiskontakts. Der potentialfreie shield. In addition there are three fuses [8] accessible through the front
Relaiskontakt kann entweder zur Alarmsignalisierung (Laufzeit- u. of the case that protect the two phases of the 230V AC (F1, F2 = 3,15 A)
Rückmeldungsüberwachung) oder zur Signalisierung des Local- electricity supply and of the +24V (F3 = 0,5 A) supply. The drive
/Remote-Betriebs (Umschalter [2]) genutzt werden. Drei Sicherungen direction, the position and the warnings are indicated by the two LED
[8] dienen zur Absicherung der beiden Phasen der 230V AC (F1 u. F2 = “open” [4] and “close” [6].
3,15 AT) Versorgung und der +24V (F3 = 0,5 AT) Versorgung. Zur
Anzeige der Laufrichtung, der Stellung sowie von Alarmen dienen zwei
LED mit der Bezeichnung “open“ [4] und “close“ [6].

Einstellungen amModul

Vor der Inbetriebnahme ist grundsätzlich nachstehendes zu überprüfen Settings and adjustments
bzw. einzustellen.
Before putting in operation the following settings and adjustments must
Kodierung des EHS-Typs be made.
Zur Kodierung des zu steuernden EHS-Typs ist die Kunststoffkappe [7],
welche die Miniaturschalter abdeckt, zu entfernen. Die entsprechende Coding of the EHS type
Antrieb/ Ventiltyp-Kodierung zeigt Tabelle1. Die Kodierung des Antrieb/ For coding the EHS type that is going to be controlled, the plastic shield
Ventiltyps erfolgt ausschließlich mittels der Schalter 1, 2 und 3. Schalter covering the four mini-switches has to be removed. The different
4 hat hierbei keine Bedeutung und daher in der Tabelle mit einem X settings for coding are shown in table 1.
gekennzeichnet.

Schalterstellung
Antriebstyp Betriebsart Laufzeit position of switches
actuator type mode of operation run time
1 2 3 4
1 EHS-D AUF / ZU
doppeltwirkend / double acting 4s .. 240s ON ON OFF X
EHS-D/Q open / close
einfachwirkend / single acting AUF / ZU
2 EHS-S 4s .. 120s OFF ON OFF X
federschließend / spring close open / close

3 EHS-D doppeltwirkend / double acting % 4s .. 240s ON OFF OFF X

AUF / schrittweise ZU
4 EHS-D doppeltwirkend / double acting 4s .. 120s OFF OFF OFF X
open / step close
einfachwirkend / single acting AUF / ZU
5 EHS-S 4s .. 120s ON ON ON X
federöffnend / spring open open / close
einfachwirkend / single acting AUF / ZU
6 EHS-S-Override 4s .. 120s OFF ON ON X
federschließend / spring close open / close
AUF / ZU unendlich
7 MOV Motorventil / motor valve ON OFF ON X
open / close infinite
einfachwirkend / single acting
8 EHS-S % 4s .. 120s OFF OFF ON X
federschließend / spring close

Tabelle 1: Einstellung der Miniaturschalter [7] zur EHS-Kodierung


Table 1: Settings of the mini-switches [7]

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Steuermodul EHS-CM3 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM3
DOC. VS0111-02 PAGE 8

PCM Pleiger ControlModule PCM Pleiger ControlModule

Die hier beschriebenenModules besteht aus drei Komponenten: The system consists of three components:

EHS-Steuermodul CM3 (Control Module, 3te Generation) EHS control module CM3 (control module, 3rd generation)
Ein-/Ausgabemodul IO 8/8/4 (IO Module) Input/output module IO 8/8/4 (IOmodule)
Feldbuskoppler BI (Bus Interface) Fieldbus interface BI (bus interface)

Das EHS-Steuermodul CM3 dient zur The EHS control module CM3 is for the
Steuerung und Überwachung von control and monitoring of electro hydraulic
Elektrohydraulischen Schwenkantrieben. swivel drives. Operation can be carried out
Die Bedienung kann sowohl manuell mit Hilfe manually with the assistance of the control
der Bedienelemente des Steuermoduls über module operation elements, via digital inputs
digitale Ein- und Ausgänge des and outputs of the control module and via a
Steuermoduls, als auch über eine serielle serial data connection to a supervisory
Datenverbindung von einem überlagerten control system. The CM3 control function can
Steuerungssystem aus erfolgen. Die be adapted to the different actuator types by
Steuerfunktion des CM3 kann mit Hilfe eines means of a quadruple switch.
Vierfachschalters an die unterschiedlichen
Antriebstypen angepasst werden.

Das Ein-/Ausgabemodul IO 8/8/4 verfügt The input/output module IO 8/8/4 has 8


über 8 analoge Eingänge, 8 digitale Eingänge analogue inputs, 8 digital inputs and 4 digital
und 4 digitale Ausgänge. Es dient zur outputs and is for monitoring and output of
Erfassung und Ausgabe von Steuersignalen. control signals. Link-up to a supervisory
Die Anbindung an ein überlagertes control system is carried out via a serial data
Steuerungssystem erfolgt über eine serielle connection.
Datenverbindung.

Der Feldbuskoppler BI bildet die Schnittstelle The fieldbus interface BI forms the interface
zwischen dem Busprotokoll des lokalen between the bus protocol of the local module
Modulbusses und dem Feldbus gemäß bus and the fieldbus according to the Modbus
Modbus RTU oder Profibus DP Standard. RTU or Profibus DP standard. Furthermore,
Zudem dient der Feldbuskoppler zur the fieldbus interface acts as a monitor for all
Überwachung aller Module am lokalen Bus modules at the local bus and enables simple
und ermöglicht eine einfache Parametrierung parameterisation of thesemodules.
dieser Module

Aufbau Assembly
Alle Module sind in ein schmales, kompaktes Hutschienengehäuse All modules are installed in a narrow, compact top-hat rail housing
eingebaut (22,5x105x115, BxHxT). Die Module sind über ein (22.5x105x115, WxHxD). The modules are interconnected via a
Steckverbindersystem in der Hutschiene miteinander verbunden und connector system in the top-hat rail and can be removed from the
können unabhängig voneinander aus dem System entfernt oder wieder system independently or re-applied without interfering with the function
hinzugefügt werden, ohne dass die Funktion des Gesamtsystems of the overall system.
beeinträchtigt wird.

CM3 IO 8/8/4 BI

Der lokale B u s verbindet alle M o d u l e m i t einer 2 4 V The local bus connects all modules to a 24V supply voltage, a serial
Versorgungsspannung, einem seriellen Datenbus und einer databus and a mutual digital control line. Up to 50 CM3 modules and 10
gemeinsamen digitalen Steuerleitung. Es dürfen maximal 50 CM3- IO modules can be connected to a fieldbus interface. In doing so the IO
Module und 10 IO-Module an einen Feldbuskoppler angeschlossen modules must be aligned to the left of the fieldbus interface and the
werden. Hierbei müssen die IO-Module links vom Feldbuskoppler und CM3 modules to the right of the fieldbus interface.
die CM3-Module rechts vom Feldbuskoppler angereiht werden.

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Steuermodul EHS-CM3 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM3
DOC. VS0111-02 PAGE 9

EHS-Steuermodul CM3 EHS-Control Modul CM3


Steuerfunktionen Control Functions
Die Steuerfunktion, die für die verschiedenen Antriebstypen The control function that is required for the various types of
benötigt wird, kann mit Hilfe eines Vierfachschalters in der actuators can be selected with the assistance of a quadruple switch
Gehäusefront des Steuermoduls ausgewählt werden. Hierzu muss in the front of the control module housing. For this the transparent
die durchsichtigeAbdeckklappe desModuls geöffnetwerden. module cover flap must be opened. To accept the new type the
type module has to be reset.

Betriebsart Laufzeit Schalter / Switch


Typ Antriebsart / Type of actuator
Operation mode Runtime 1 2 3 4
0 EHS doppeltwirkend / EHS double acting open / close 4s..260s 0 0 0 0
1 EHS doppeltwirkend / EHS double acting step open / close 4s..260s 1 0 0 0
2 EHS doppeltwirkend / EHS double acting open / step close 4s..260s 0 1 0 0
3 MOV open / close 4s..260s 1 1 0 0
4 EHS einfachwirkend, federschließend / EHS single acting, spring close open / close 4s..260s 0 0 1 0
5 EHS einfachwirkend, federöffnend / EHS single acting, spring open open / close 4s..260s 1 0 1 0
6 EHS doppeltwirkend / EHS double acting % 4s..260s 0 1 1 0
7 EHS doppeltwirkend / EHS double acting %Pos 4s..260s 1 1 1 0
8 EHS einfachwirkend, federschließend / EHS single acting, spring close % 4s..260s 0 0 0 1
9 EHS einfachwirkend, federöffnend / EHS single acting, spring open % 4s..260s 1 0 0 1

EHS einfachwirkend, federschließend mit Handrad /


10 open / close 4s..260s 0 1 0 1
EHS single acting, spring close with handwheel

EHS doppeltwirkend mit abgesetzte Hydraulikeinheit (Q) /


11* open / close 4s..260s 1 1 0 1
EHS ddouble acting with seperated hydraulic unit (Q)

12..15 frei / Not used


Schalterstellung / Switch position 0= OFF, 1= ON
Technische Daten / Technical data
Versorgungsspannung DC / Supply voltage DC 24V
Stromaufnahme DC / Current requirement DC max. 40mA, zzgl. externer Lasten / max. 40mA, plus external load *
Sicherung DC / Fuse DC selbstheilende Sicherung, 500mA - 1100mA / Self resetting fuse, 500mA - 1100mA
Versorgungsspannung AC / Supply voltage AC 230V ±20%
Sicherung AC / Fuse AC 2 x 3,15AT Feinsicherung / 2 x 3,15AT miniature fuse

4..20mA = 0..100%, Fehler ±1%, Eingangswiederstand 249Ohm /


Analogeingang Stellung / Analogue input position
4..20mA = 0..100%, deviation ±1%, resistance 249Ohm

Halbleiterschalter, +24V schaltend, max.150mA, kurzschlussfest /


LED-open / -close
Semiconductor high side switches, max.150mA, short circuit proof

Maße / Size BxHxT 22,5mm x 105mm x 115mm / WxHxD 22,5mm x 105mm x 115mm
Klemmen / Terminal type max.2,5mm²
Betriebstemperatur / Operating temperature 0°C - 55°C
Schutzart / Protection IP20

*Die Stromaufnahme der im EHS verwendeten *The current consumption of the feedback modules in the EHS,
Rückmeldemodule wie z.B. OC3 und die über die for example OC3 and the currents emitted via the mimic diagram
Fliessbildausgänge X1, Pin1 und Pin2 ausgegebenen Ströme outputs X1, Pin1 and Pin2, must be added to the current
müssen zur Stromaufnahme desModuls addiert werden. consumption of themodule.

Die beschriebenen Feinsicherungen sind auf der Unterseite der The miniature fuses for AC power supply are accessible at the
Gehäuse zugänglich. Umdie Sicherungen wechseln zu können, lower side of the casing. To exchange the fuses the casing has to
muss das CM3 Modul von der Hutschiene abgezogen werden. be removed from the hat-rail. The fuse holder can be opened by
Die Sicherungshalter können mit einem Schraubendreher means of a screw driver.
geöffnet werden.

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Steuermodul EHS-CM3 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM3
DOC. VS0111-02 PAGE 10

Ein-Ausgabemodul IO 8/8/4 / Input- Output modul IO


Versorgungsspannung DC / Supply voltage DC 24V
Stromaufnahme DC / Current requirement DC 70mA, zzgl. externer Lasten / 70mA, plus external load *
Sicherung DC / Fuse DC selbstheilende Sicherung, 500mA - 1100mA / Self resetting fuse, 500mA - 1100mA
Maße / Size BxHxT 22,5mm x 105mm x 115mm / WxHxD 22,5mm x 105mm x 115mm
Klemmen / Terminal type max.2,5mm²
Betriebstemperatur / Operating temperature 0°C - 55°C
Schutzart / Protection IP20
*Strom über Digitalausgänge / Current via digital outputs

Analogeingänge 8x / Analogue inputs 8x


Messbereich / Range 0(4)..20mA
Auflösung / Resolution 12 Bit, 0=0mA, 4000=20mA, 4096=20,48mA
Genauigkeit / Precision 0,4% vom Messbereich, typ. 0,2% / 4% of fill range, typ. 0,2%
Filter / Filter Median / Tiefpass ca. 100ms / Median / Low pass ca. 100ms
Innenwiederstand / Inner resistance 100 Ohm

selbstrückstellende Sicherung 30-50mA je Eingang (max.30V) /


Überlastschutz / Overload protection
self resetting fuse 30-50mA per input (max.30V)

Digitaleingänge 4x / Digital inputs 4x


Schaltwelle / Threshold ca. 9,5V
Eingangsstrom / Input current ca. 5mA
Tiefpassfilter / Low pass filter ca. 10mA

Digitalausgänge 4x / Digital outputs 4x


Ausgangsspannung / Output voltage 24V DC
Ausgangsstrom, ein / Output current, on max.200mA je Ausgang, max.400mA Summe / max.200mA per output, max.400mA totally
Ausgangsstrom, aus / Output current, off <1mA

Feldbuskoppler BI / Fieldbus interface BI


Versorgungsspannung DC / Supply voltage DC 24V
Stromaufnahme DC / Current requirement DC 50mA, zzgl. aller Lasten am lokalen Bus / 50mA, plus external load
Steuereingänge / Control inputs 24V DC
Alarmausgang / Alarm output Relaiskontakte, 24V, 0,5A / Relay, 24V, 0,5A
Maße / Size BxHxT 22,5mm x 105mm x 115mm / WxHxD 22,5mm x 105mm x 115mm
Klemmen / Terminal type max.2,5mm²
Betriebstemperatur / Operating temperature 0°C - 50°C
Schutzart / Protection IP20

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Zertifikate für Elektro-Hydraulik System EHS
EHS
CERTIFICATE FOR ELECTRO-HYDRAULIC
Maschinenbau GmbH & Co. KG
SYSTEM EHS
DOC. VS0111-02 PAGE 11
Änderungen vorbehalten
Subject to modification

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Pleiger Auslandsvertretungen
Maschinenbau GmbH & Co. KG PLEIGER NETWORK STATIONS
DOC. VS0111-02 PAGE 12

BELGIUM KOREA, TAIWAN


Voith B.T.T. S.A. Pleiger Far East Co. Ltd
Square Louisa, 36 1480-7, Song Jeong Dong
1150 BRUXELLES Gang Seo Gu
( +32 / (0) 2 / 7 62 61 00 BUSAN 618-270 (KOREA)
Fax +32 / (0) 2 / 7 62 61 59 ( +82 / (0) 51 / 8 31 69 85
Fax +82 / (0) 51 / 8 31 44 97

CHINA NEDERLAND
Pleiger Shanghai Reprensentative Office Inrada Group
501 Jinwan Road Admiraal de Ruyterstraat 2
Pudong 3115 HB Schiedam
SHANGHAI 201206 ( +31 / (0) 10 / 2080 700
( +86 / (0) 21 50 31 93 52 Fax +31 / (0) 10 / 2080 799
Fax +86 / (0) 21 50 55 11 13

CZECH REPUBLIC POLAND


RKR spol.s.r.o ABCON
Nad Boticem 18 UL. Budzysza 3
10200 Prag 10 80 - 958 GDANSK
( +42 / (0) 27 / 196 1248 ( +48 / (0) 58 / 346 22 42
Fax +42 / (0) 27 / 196 1239 Fax +48 / (0) 58 / 307 32 05

DENMARK
NORTHERN GERMANY
HONG KONG SINGAPORE
F.A. KÄHLER EncordRD Pte. Ltd.
Lademannbogen 53 71 Tannery Lane, #05-05
22339 Hamburg City Industrial Building
( +49 / (0) 40 / 53 89 49 -16 SINGAPORE 347807
Fax +49 / (0) 40 / 53 89 49 94 ( +65 / 68 41 67 41
Fax +65 / 68 41 67 43

FINLAND SPAIN
ACM-Trading Ltd. Marsys S.A.
Ketunleivankuja 4 General Peron, 8 -7.° B
21111 NAANTALI 28020 MADRID
( +358 / (0) 20/ 799 1400 ( +34 / (0) 1 / 57 23 26 1
Fax +358 / (0) 20/ 799 1409 Fax +34 / (0) 1 / 57 23 21 3

FRANCE USA
Idemeca Europe Robeck Fluid Power Co.
43 route de Portier-ZI La Cardinerie 350 Lena Drive
86340 Nouaille-Maupertuis AURORA, OH 44202
( +33 / (0) 05 / 49 37 46 32 ( +1 / (0) 3 30 / 5 62 11 40
Fax +33 / (0) 05 / 49 37 46 32 Fax +1 / (0) 3 30 / 5 62 11 41

Eugen Schmied & Associates


INDIA Consulting Engineers Inc.
2041 Mc Arthur Street
Shiv Tech P.O. Box 1082
Marine Control Systems & Services Pvt. Ltd. RANCHO PALOS VERDES,
G43, Kalias Complex, CA 90275
Bldg.1, ParkSite, ( +1 / (0) 3 10 / 5 47 54 87
Vikhroli (W), Mumbai - 400 079 Fax +1 / (0) 3 10 / 5 47 32 53
( +91 / (0) 22 / 251 85403
Fax +91 / (0) 22 / 251 8535
Änderungen vorbehalten
Subject to modification

JAPAN VIETNAM
Misuzu Machinery Co., Ltd. Vinacom
2-22 , Sakaemachi-dori 5-chome, 3rd Petrolimese Building
Chuo-ku, 149 Truong Chich St. Hanoi
Kobe 650-0023 ( +84 / (0) 4 / 86 88 05 2
( +81 / (0) 78 / 351 2204 Fax +84 / (0) 4 / 86 88 05 3
Fax +81 / (0) 78 / 351 6354
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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
VS0111-12

Pleiger Maschinenbau

Elektro - hydraulisches System EHS


Bedienungsanleitung
Electro - hydraulic System EHS
Instruction manual

EHS-D3
doppelt wirkender Schwenkantrieb
double acting rotary actuator
STK15, STK34, STK56, STK100
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 1

Technische Daten der Antriebseinheit EHS Technical Data of the EHS power pack unit

Antriebssysteme Doppeltwirkend EHS-D versions double-acting EHS-D


hydraulisch betätigt in beide Wirkrichtungen oil pressure stroke into both end positions

Einfachwirkend EHS-S single-acting EHS-S


hydraulisch betätigt in eine Wirkrichtung, oil pressure stroke to one end position,
Federrückstellung in die andere Wirkrichtung Spring return to the other end position

Beide Systeme sind in Ex-geschützter Both types are available in explosion-proof


Ausführung mit druckfest gekapseltem design with flame-proof electric motor.
Elektromotor lieferbar. Die Meldeeinheit The electric feedback needs an intrinsically
erfordert einen eigensicheren Stromkreis. safe circuit.

Schutzart IP67 DIN VDE 0470 / EN 60529 protection degree IP67 DIN VDE 0470 / EN 60529
IP68 auf Anfrage IP68 on request

Gehäuse wetterfester Aluminiumguß enclosure Weatherproof Cast Aluminium

Anstrich Grund- / Decklack 2K Epoxidharz Coating primer / top coat 2K Epoxi

Betriebstemperatur -15° bis +60° C ambient temperature


range -15° to + 60° C

Einbaulage beliebig mounting in any position

Kabeleinführung Kabelverschraubung M25x1.5 cable entry cable gland size M25x1,5


Durchm. 13 - 18 mm gemäß DIN EN 50262. cable dia ø13 - ø18 mm as standard
acc. to DIN EN 50262

Ex-Schutz Elektromotor mit 5m angeschlossenem Ex - version Motor delivered with cable 5m long
Öl-Flex-Kabel und mit Aderendhülsen resistant to oil.Open end with wireplugs
gem. DIN 46228. acc to DIN 46228.

Betriebsdruck max. 110 bar operating pressure max. 110 bar

Betriebsmedium ISO VG15 hydraulic fluid ISO VG15


(im Lieferzustand EssoNuto H15 aufgefüllt) (filled with Esso Nuto H15 at delivery)
EHS-Ex aufgefüllt mit Univis J13 EHS-Ex filled with Univis J13

Tankvolumen ca. 300 ccm oil capacity approx. 300 ccm

Elektrische Daten

Magnetspulenventil Daten
EHS - D; -S; -Q EHS - EX - D; -S Solenoid valve data for
EHS - EX - S
Elektromotor ; Zulassung / electric motor ; certification code Standard EEx d IIC T6 EEx ia IIC T6
Betriebsspannung / rated voltage 230V ; 50/60 Hz 400 V;50 Hz / 480 V;60 Hz 5-24 V DC
Nennleistung / nominal output 300 W 180 W / 220W 1,3 W
Anlaufstrom / starting current 4,0 A 3,5 A -
Nennstrom / nominal current 1,3 A 0,6 A 260 mA - 54 mA
24 V DC 24 V DC -
Änderungen vorbehalten

Spannung Endschalter / limit switch voltage


Subject to modification

Analogsignal Rückmeldung / analog feedback signal 4-20 mA (only -D) 0-1 kOhm (only -D) -
Betriebsweise / duty type (VDE 0530) S3 -10% S2 -10 min -
max. Umgebungstemperatur / max. ambient temperature 60° C 40° C 60° C

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 2

Wirkungsweise EHS-D Operating of EHS-D


EHS-D (doppeltwirkender Schwenkantrieb) (double-acting rotary actuator)

Für einen störungsfreien Betrieb sind alle Befehle Attaining a trouble free operation all controlling I/O
CL. OP. mittels EHS-CM Steuermodul auszuführen. are performed by the EHS-CM module.

Öffnen Opening
Befehl OPEN startet den Elektromotor/Pumpe Switching to OPEN the electric motor driven pump
(230 V AC), wodurch mittels hydraulischem Druck die (230 V AC) will supply the hydraulic fluid to the
Armatur sich in Richtung Öffnen bewegt. Bei Erreichen actuator, thus opening the valve. When reaching
der Endlage OPEN wird der Motor über den the end position OPEN, the electric motor is turned
Endschalter abgeschaltet und die Meldung OPEN wird off by a limit switch and the end position feedback
B
an das EHS-CM Steuermodul zurückgemeldet. OPEN is given to the EHS-CM controller.
A

K1 K2 Schließen Closing
SV3 SV4 Befehl CLOSED wechselt die Drehrichtung des Switching to CLOSED for the electric motor driven
Elektromotors / Pumpe (230 V AC), wodurch die pump (230 V AC), the direction of revolution of
Armatur ölhydraulisch geschlossen wird. Bei Erreichen pump is changed and the actuator will close the
der Endlage CLOSED wird der Motor über Endschalter valve. When reaching the end position CLOSED,
abgeschaltet und die Meldung CLOSED wird an das the limit switch will turn off the motor and the signal
EHS-CM Steuermodul zurückgemeldet. CLOSED is given to the EHS-CM controller.
R1 R2
Zwischenstellungen Intermediate Position
Bei Ausfall der Versorgungsspannung wird die In case of current failure, the valve will stop in the
ZU AUF
augenblickliche Lage durch die Sperrventile R1; R2 momentary position and be held hydraulically by
CLOSED OPEN hydraulisch gehalten. Die Stellung kann analog durch means of the controllable non-return valves R1 and
ein Potentiometersignal an das EHS-CM Steuermodul R2. The intermediate position can be indicated
zurückgemeldet werden. analogously by the position transmitter of the
M
electric feedback unit to the EHS-CM controller.
SV1 SV2
Störung Malfunction
Falls das Ventil durch Fremdeinfluß blockiert ist, If the valve is blocked by foreign matters although
obwohl der Befehl CLOSED oder OPEN angewählt the EHS is switched to CLOSED or OPEN, electric
wurde, so wird die Spannungsversorgung nach einer power supply will be cut off when reaching the pre-
vorgewählten Stellzeit durch das EHS-CM selected operation time at the control module
Steuermodul abgeschaltet und Alarm ausgegeben. EHS-CM and alarm will be indicated.

Notbetrieb Emergency Operation


Alle EHS-D können durch eine angebaute bzw. The emergency operation for all types EHS-D can
tragbare Handpumpe betätigt werden. Eine tragbare be effected by means of a fixed hand pump
Handpumpe ist über die Schnelltrennkupplung K1 und mounted at the actuator body or by means of a
K2 am EHS-D anzuschließen. Die jeweilige Bedienung separate hand pump. This portable hand pump
ist dem Hinweisschild an der jeweiligen Handpumpe zu has to be connected with the quick couplings K1
entnehmen. and K2 at the actuator. Operating instruction is
labeled on top of the pump body of the portable
hand pump, or fixed hand pump.
Änderungen vorbehalten
Subject to modification

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 3

A B
12 M6x95 SV2 3 6 1

Grundplatte
base plate
K1 K2

SV3 SV4

K1

R1 R2

Pumpeneinheit
pump unit
ZU AUF
CLOSED OPEN

SV1 SV2

Versorgungseinheit
für EHS-D
power pack for
2 SV1 4 7 5 K2 EHS-D

1 Pumpeneinheit bestehend aus Elektromotor, 1 pump unit, consisting of electric motor,


Hydraulikpumpe und Öltank hydraulic pump and oil tank (reservoir)
2 Grundplatte 2 base plate
3 Bügel 3 bracket
4 Kondensator 4 capacitor
5 Mehrfachstecker 5 multi plug
6 Stellungsanzeiger 6 position indicator
7 Endschalter mit LED: grün AUF, rot ZU 7 limit switch with LED’s, green OPEN, red CLOSED indication
12 Verschlußstopfen 12 filler plug
Sv1 Druckbegrenzungsventil ZU Sv1 pressure relief valve CLOSED position
Sv2 Druckbegrenzungsventil AUF Sv2 pressure relief valve OPEN position
K1; K2 Schnellkupplung für Anschluß tragbare K1; K2 quick release couplings, used for the
Handpumpe emergency operation with portable
hand pump

Alle ausgelieferten EHS-D sind mit Öl gefüllt (ISO VG 15 wird All delivered EHS-D are filled with oil (ISO VG 15 is recommended) and
empfohlen) und betriebsbereit. Prüfe den korrekten are ready to put into operation. Check for proper wiring, see enclosed
elektrischen Anschluß. Siehe dazu beigefügtes allgemeines general wiring diagrams resp. the wiring diagrams of the corresponding
Anschlußschema bzw. die elektrischen Schaltpläne der order.
jeweiligen Bestellung.
Änderungen vorbehalten
Subject to modification

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 4

Pumpeneinheit Pump unit


Die Pumpeneinheit (1) besteht aus Elektromotor, Hydraulikpumpe und The pump unit (1) is a common unit with electric motor, hydraulic pump
Öltank. Alle zum sicheren Betrieb notwendigen hydraulischen Ventile and oil container. All hydraulic components used for the actuator
sind in der Pumpeneinheit integriert. Pumpen mit drei verschiedenen operation are included in this pump unit. Three pump units are available.
Förderströmen sind lieferbar.Eine Übersicht der Pumpen für Standard delivery for rotary actuators (EHS-D) is shown in table 1.
unterschiedliche Schwenkantriebe gibt Tabelle 1 wieder.

Schwenkantieb Pumpeneinheit
ROTARY ACTUATOR PUMP UNIT Förderstrom
OIL FLOW
Typ / TYPE Nummer / IDENT NO.
STK15
6921005070 200 cm³ / min
STK34
STK56
6921005060 300 cm³ / min
STK100
Tabelle 1 / table 1

Wegen der konstanten Förderströme in Verbindung mit According to the fixed pump oil flow, the different actuator types will also
unterschiedlichen Schluckvolumina der Schwenkantriebe ergeben sich have a fixed operation time for a 90° quarter turn,
verschiedene Zeiten für eine 90° Schwenkbewegung.

Entsprechend dem eingestellten Wert (110 bar) an den According to the adjusted value of the ptessure relief valves (110 bar)
Druckbegrenzungsventilen SV1 u. SV2 ergeben sich in Tabelle 2 SV1 and SV2 a fixed output torque is in table 2.
nachfolgende Drehmomente.

doppeltwirkende Schwenkantriebe EHS-D und EHS-Q


double-acting rotary actuator EHS-D and EHS-Q
Typ / type: EHS-D/15 EHS-D/34 EHS-D/56 EHS-D/100
max. Drehmoment bei 110 bar
max. torque at 110 bar Nm 130 275 465 780
Zeit für 90°Schwenk mit 50 Hz
time for quarter turn at 50 Hz sec 8 17 19 30
Zeit für 90°Schwenk mit 60 Hz
time for quarter turn at 60 Hz sec 7 14 16 25
Gewicht / weight kg 18 24 26 33
alle technischen Daten sind theoretische Werte Tabelle 2 / table 2
all technical data are theoretical

EHS Typ Flansch EN ISO 5211


EHS type flange EN ISO 5211
EHS-D/15 F04 ; F05 ; F07
EHS-D/34 F07 ; F10 ; F12
Änderungen vorbehalten

EHS-D/56 F07 ; F10 ; F12


Subject to modification

EHS-D/100 F10 ; F12 ; F14


Tabelle 3 / table 3

Ausgabe/EDITION 06/06

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 5

Austausch der Pumpeneinheit Replacement of the pump unit

Die Pumpeneinheit (1) ist einfach auszutauschen. The pump unit(1) can easily be replaced.
Löse hierzu die zum Elektromotor gehörigen Kabel Disconnect the corresponding wiring of the electric motor
(siehe Anschlußplan). (see wiring diagrams)
Entferne die 4 Schrauben M6x95 und entferne die Pumpeneinheit Screw out 4 bolts M6x95 and lift pump unit from the base plate (2).
von der Grundplatte (2).
Achtung Attention
Zuerst den Stellungsanzeiger (6) herausziehen. Hierzu Remove mechanical position indicator (6). First after removing
Sicherungsring an der EHS-Unterseite entfernen. retaining ring at EHS back-side.
Der Tank der neuen Pumpeneinheit ist vollständig mit Hydrauliköl The new pump unit must be filled completely with hydraulic oil
ISO VG 15 zu füllen. acc. to ISO VG 15.
Zum Entlüften der Hydraulikpumpe bringe die Pumpe in die For venting the hydraulic pump hold the complete pump into vertical
senkrechte Lage, (Öltank oben) und warte, bis alle Luftblasen aus position (oil tank at the top) and wait until the air is going out of the
dem Pumpenkörper aufgestiegen sind. hydraulic pump body.
Befestige jetzt die Pumpe auf der Grundplatte (2) mit Bügel (3) Fix the pump unit on the base plate (2) with plate (3) and 4 screw
und 4 Schrauben M6x95. M6x95.
Setze den Stellungsanzeiger in die Grundplatte (2) ein und sichere Put back mechanic position indicator into the base plate (2) and
mit Sicherungsring. secure again by retaining ring.
Betätige mehrmals den Stellantrieb über das Steuermodul EHS-CM Operate the actuator by means of the control module EHS-CM
und überprüfe die Rückmeldung der Stellunganzeige LED GRÜN different times and check / readjust the electric feedback with switch
und ROT. Falls nötig, korrigiere durch Verdrehen der Schalthülse sleeve(9).
(9).

Austausch des mechanischen Stellungsanzeigers Replacement of the mechanical position indicator

Entferne Sicherungsring an der EHS-Unterseite. Remove retaining ring.


Ziehe den Stellungsanzeiger komplett heraus (6) Pull out position indicator shaft (6).

Achtung Attention
Nach dem Wiedereinbau des Stellungsanzeigers ist zu prüfen, daß After reinstallation of the position indicator shaft please be sure that
die Schlüssel fläche der Schaltwelle oberhalb der Stoppmutter the yellow arrow of the indicator plate (6) is in line with both faces at
parallel zum Richtungspfeil des Anzeigers (6) positioniert ist. Wenn top of the shaft. If not, it should be corrected by loosing the slotted
nicht, dann korrigiere durch Lösen der kleinen geschlitzten screw on top (see Fig. 1)
Befestigungsschraube. (siehe Fig.1)

12

3 M6x95 1

Fig. 2

Kontolle des Ölvorrats Inspection of oil content

Abgesehen von einer Beside of a periodically check of


parallel
periodischen Kontrolle des oil content the power unit is
Ölvorrats ist das Antriebssystem maintenance free. In case of
wartungsfrei. Sollte Öl nachgefüllt missing oil refilling is done by
werden müssen, so ist dies durch removing filler plug (12) at top of 9
Änderungen vorbehalten

den Verschlußstopfen (12) im the tank.


Subject to modification

Tank möglich.

Achtung Attention 2
Der Ölspiegel sollte ca. 5mm Oil level should be approx. 5mm
unterhalb der Maximalfüllung less top filling ! (see Fig.2)
liegen! (siehe Fig.2)
Fig. 1
Ausgabe/EDITION 06/06

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 6

Durckbegrenzungsventile Pressure relief valves

Die Druckbegrenzungsventile sind werkseitig eingestellt auf: The pressure relief valves are setup to:

SV1=110 bar ZU SV1=110 bar CLOSED


SV2=110 bar AUF SV2=110 bar OPEN

Achtung: Es ist nicht erlaubt, die Einstellungen der Note: It is not allowed to adjust these relief valves to other values
Druckbegrenzungsventile zu verändern, ohne Rücksprache bzw. without any consultance resp. agreements with Pleiger.
Vereinbarungen mit uns als verantwortlichem Hersteller.

Druckbegrenzungsventil SV1 entspricht dem Nennmoment des Pressure relief valve SV1 corresponds to the output torque of the
Schwenkantriebes bzw. dem Schließmoment der Absperrklappe. rotary actuator resp. butterfly valve especially for the closing torque.
Andere Einstellungen bewirken ein höheres bzw. niedrigeres In case of any other adjustment the output torque will change to
Moment als in Tabelle 2 angegeben. higher or lower values as mentionend in table 2.

Druckbegrenzungsventil SV2 entspricht dem Nennmoment des Pressure relief valve SV2 corresponds to the output torque of the
Schwenkantriebes bzw. dem Öffnungsmoment der Absperrklappe. rotary actuator resp. butterfly valve especially to the break out
Andere Einstellungen bewirken ein höheres bzw. niedrigeres torque. In case of any other adjustment the output torque will
Moment als in Tabelle 2 angegeben. change to higher or lower values as mentionend in table 2.

Druckbegrenzungsventile SV3 / SV4 sind in der EHS-Grundplatte Pressure relief valve SV3/SV4 is placed in the EHS-base plate. It
angeordnet. Sie sichern das System EHS gegen Druckanstieg protects the EHS-sytem against pressure increase by means of
durch Erwärmung ab. Sie sind nicht einstellbar. temperature influence. It is not adjustable.

Notbetätigung Emergency operation

Die Betätigung durch eine tragbare Handpumpe erfolgt wie The emergency operation by means of a portable hand pump will
nachfolgend abgebildet. Die Anleitung ist auch durch ein Schild auf be done as shown from sketch below. Operation instruction is also
dem Tank der Handpumpe wiedergegeben. labeled on top of the hand pump body.

K2
K1

Betätigung durch Handpumpe

1. Anschluß K1 und K2 mit entsprechender


Kupplung verbinden.
2. Gewünschte Armaturenrichtung am Ventil
der Handpumpe vorwählen.
3. Pumpen bis die Armatur vollständig
K1 (M16x1.5) und geöffnet bzw. geschlossen ist.
K2 (M18x1.5)
hydr. Anschuß für tragbare
Operation using hand pump
Handpumpen
Änderungen vorbehalten
Subject to modification

1. Connect K1 and K2 to
K1 (M16x1.5) and corresponding port of actuator.
K2 (M18x1.5) 2. Select valve position at
hydr. connections for hand pump for OPEN / CLOSED position.
portable hand pump 3. Pump until fully OPEN / CLOSED.

Ausgabe/EDITION 06/06

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 7

Stellungsanzeiger
end position indicator Hydraulische Notbetätigungs-Anschlüsse
siehe Zeichnung EHS-D3-OC
hydr. emergency connections
EHS-D3-P2
see drawing EHS-D3-OC K1 = M16x1.5
EHS-D3-P2 6 3 4 K2 = M18x1.5

K1 K2

Kabelverschraubung
conduit cable entries

einstellbarer Endanschlag
adjustable end stop

siehe Zeichnung ET-STK-EHS3-1


1 see drawing ET-STK-EHS3-1
Anflanschfläche
flange for valve connection

Stellungsanzeige
end position indicator
Nr. / No.

Pos.1 / item 1 Pos.3 / item 3 Pos.5 / item 5


Typ / type Pos.4 / item 4 Pos.6 / item 6

Schwenkantrieb Pumpeneinheit Grundplatte


rotary actuator Förderstrom
pump unit base plate elektrische Meldeeinheit mechanische Positionsanzeige
oil flow
Typ / type Nr. / No. Nr. / No. electric feedback unit mechanic position indicator

STK 15 OC
Änderungen vorbehalten

6921005070 200 cm³ / min AUF / ZU 9321209620 9128621070


Subject to modification

STK 34 OPEN/CLOSED
9129321340
STK 56 P2
6921005060 300 cm³ / min ( 4-20 mA )
9321209710 9128621080
STK100

Ausgabe/EDITION 06/06

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 8

Einstellung der Klappenscheibe sowie der Endschalter bei Adjustment of the valve disc and limit switches for EHS-D3 with
EHS-D3 mit Klappe im nicht eingebauten Zustand built-on butterfly valve. Valve is not installed between pipe flange

Mechanische Endlageneinstellung der Klappenscheibe Adjustment of the disc end position CLOSED
1 Hutmutter (1) der Einstellschraube (3) entfernen.Kontermutter(2) 1 Remove cap nut (1) of the adjusting screw (3). Release nut (2) and
lösen und Einstellschraube (3) um zwei Umdrehungen unscrew the adjusting screw (3) two turns.
herausdrehen.

2 Mittels der Handpumpe Schwenkantrieb in Stellung ZU so weit 2 Run actuator into position CLOSED by hand pump till the butterfly
fahren, bis die Klappenscheibe sich eindeutig in der Dichtstellung valve disc is in absolutely closed position.
befindet.

3 Einstellschraube (3) so weit wieder hineinschrauben, bis ein 3 Screw in the adjusting screw (3) until a noticeable contact with the
fühlbarer Kontakt mit Schwenkantriebskolben spürbar ist. piston of the actuator can be felt.

4 Kontermutter (2) anziehen und Hutmutter (1) aufschrauben. 4 Tighten the nut (2) and screw on the cap nut (1).

Einstellung der elektrischen Endlage Adjustment of the electric end position


5 Der EHS-D muß sich in der ZU Position befinden. 5 EHS-D must be in CLOSED position.

6 Schwenkantrieb elektrisch anschließen gemäß entsprechendem 6 Connect the actuators to the power supply (according to wiring
Verdrahtungsplan. diagram).

7 Befestigungsmutter (4) lösen (Schlüsselweite 10mm). 7 Loose stop nut (4) -use wrench 10mm.

8 Hülse (5) mit Ringmagnet (6) verdrehen, bis LED ROT (7) leuchtet. 8 Turn sleeve (5) with annular magnet (6) till LED RED (7) is on.

9 Hülse (5) durch Befestigungsmutter (4) festsetzen. 9 Lock sleeve (5) with stop nut (4).

10 Korrekte Einstellungen der Endlagen durch mehrmaligen 10 Check proper function of actuator by running several times from
wechselseitigen Betrieb überprüfen, gegebenenfalls closed to open position, if necessary readjust. Individual adjusting
nachjustieren. LED GRÜN für Stellung AUF ist nicht gesondert for position OPEN (LED GREEN) is not possible but depends on
einstellbar. LED RED signal.

Hinweis Alle ausgelieferten EHS-D3 sind qualitätsgeprüft und Note All delivered EHS-D3 are approved and adjusted
hinsichtlich der Endschalter im zusammengebauten concerning the built-on valve sizes.
Zustand eingestellt.

parallel
4

Fig. 1 5
6
DN 2 3 1
Elektrische Rückmeldung
Einstellschraube für
Meldemodul AUF / ZU
Stellung ZU
Adjusting srew for Electric feedback
position CLOSED print card OPEN / CLOSED Fig. 2
7 8

EHS-D3/2-OC
AUF/OP

AUF/OP
ZU/CLO

ZU/CLO
24V DC

0 V DC

PE
L1

1 2 3 4 5 6 7 8 9 10 11 12
yellow

white
black
Änderungen vorbehalten

white

red
Subject to modification

green
OC brown
M
I~
PE

Motoranschluß Rückmeldung/Endstellungen
POWER INPUT ENDPOSITION INDICATION
230V AC
Ausgabe/EDITION 06/06

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 9

Einstellung der Klappenscheibe sowie des Potentiometers bei Adjustment of the valve disc and potentiometer for EHS-D3 with
EHS-D3 mit Klappe im nicht eingebauten Zustand built-on butterfly valve. Valve is not installed between pipe flange.

Mechanische Endlageneinstellung der Klappenscheibe Adjustment of the disc end position CLOSED

1 Hutmutter (1) der Einstellschraube (3) entfernen.Kontermutter (2) 1 Remove cap nut(1) of the adjusting screw (3). Release nut (2) and
lösen und Einstellschraube (3) um zwei Umdrehungen unscrew the adjusting screw (3) two turns.
herausdrehen.

2 Mittels Handpumpe Schwenkantrieb in Stellung ZU so weit fahren, 2 Run actuator into position CLOSED by hand pump till the butterfly
bis die Klappenscheibe sich eindeutig in der Dichtstellung valve disc is in absolutely closed position.
befindet.

3 Einstellschraube (3) so weit wieder hineinschrauben, bis ein 3 Screw in the adjusting screw (3) until a noticeable contact with the
fühlbarer Kontakt mit dem Schwenkantriebskolben spürbar ist. piston of the actuator can be felt.

4 Kontermutter (2) anziehen und Hutmutter (1) aufschrauben. 4 Tighten the nut (2) and screw on the cap nut (1).

Einstellung der elektrischen Endlage Adjustment of the electric endcontacts and analogous feedback

5 Der EHS-D muß sich in der ZU-Position befinden. 5 EHS-D must be in CLOSED position.

6 Schwenkantrieb elektrisch anschließen gemäß entsprechendem 6 Connect the actuator to the power supply (according to wiring
Verdrahtungsplan. diagram).

7 Zahnradpaar (9,10) muß sich in der abgebildeten Endposition 7 Gears (9,10) must be in the position corresponding to marking (5)
befinden entsprechend der Balkenanzeige (5) ZU. Falls nicht, as shown for end position CLOSED. If not, loose stop nut (4) use
Befestigungsmutter (4) lösen (Schlüsselweite 10mm) und wrench 10mm - and readjust gear segment (9).
Zahnsegment (9) wie abgebildet in Position bringen.

8 Zahnsegment (9) durch Befestigungsmutter (4) wieder 8 Lock gear segment (9) with stop nut (4).
festklemmen.

9 Madenschraube im Ritzel (10) lösen und Potentiometerachse (13) 9 Loose headless screw at pinion (10) and turn axle of
so weit verdrehen bis LED ROT (7) leuchtet für Stellung ZU. potentiometer (13) till LED RED (7) is on.

10 Ritzel (10) durch Madenschraube festsetzen. 10 Clamp pinion (10) again with headless screw.

11 Ampermeter an Klemme 8+9 anschließen. 11 Connect ammeter at terminal 8+9


(Analogausgang 4-20mA) (analogous feedback 4-20mA).

Stellungsanzeige
Einstellschraube für Visual position indicator
Stellung ZU

Adjusting srew for


position CLOSED 5
Fig. 1

2 3 1 parallel
7 8
4

9
DN 11
Änderungen vorbehalten
Subject to modification

12
Fig. 2
Elektrische Rückmeldung
Meldemodul AUF / ZU Fig. 3
(4-20 mA) 13 10 12 11
Electric feedback
print card OPEN / CLOSED
Ausgabe/EDITION 06/06 (4-20 mA)

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0


GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 10

12 Mit Trimmpotentiometer (12) auf den Wert 4mA abgleichen. 12 Adjust 4mA with trimmer (12).

13 Schwenkantrieb bis zum mechanischen Anschlag in Stellung AUF 13 Operate actuator to mechanically OPEN end stop using hand
fahren. (Handpumpenbetätigung) pump

14 Mit Trimmpotentiometer (11) auf den Wert 14 Adjust 20mA with trimmer (11).
20mA abgleichen.

15 Korrekte Einstellungen der Endlagen bzw. des analogen Signals 15 Check proper function of actuator by running several times from
4-20mA durch mehrmaligen wechselseitigen Betrieb überprüfen, closed to open position, if necessary trim the end position by
gegebenenfalls mit den Potentiometern (11 oder 12) means of potentiometer (11 or 12) again.
nachjustieren.

Trimmpotentiometer (12): Stellung ZU - 4mA Potentiometer (12): position CLOSED - 4mA


Trimmpotentiometer (11): Stellung AUF - 20mA Potentiometer (11): position OPEN - 20mA

Hinweis Note
Die Endstellungen der Kontakte haben die Werte The end position contacts are already been energized at
4.3 mA - für die ZU Stellung (entspricht 2%) und 4.3 mA - for CLOSED position (approx.2%) and
19.4 mA - für die AUF Stellung (entspricht 96.2%) 19.4 mA - for OPEN position (approx.96.2%)

Zwischen 4.3 bis 4.0mA wird der Schwenkantrieb vom From 4.3 to 4.0mA the actuator will close totally due to control
EHS-CM Modul vollständig geschlossen. function of the EHS-CM module.

Jegliche Schwenkantriebsstellung zwischen ZU und ca. 2% Any energizing the actuator from fully closed to approx.2% OPEN
bewirkt durch das CM-Modul ein Zufahren in vollständig ZU. the CM module forces back the actuator into fully CLOSED
position

Hinweis Alle ausgelieferten EHS-D3 sind Note All delivered EHS-D3 are approved and adjusted
q u a l i t ä ts g e p r ü ft u n d h i n s i c h t l i c h d e r concerning the built-on valve sizes.
Endschalter im zusammengebauten
Zustand eingestellt.
AUF/OP

AUF/OP
ZU/CLO

ZU/CLO

EHS-D3/-2-P2
24V DC

4-20mA
0 V DC

PE
L1

1 2 3 4 5 6 7 8 9 10 11 12
white

green
gray
yellow

brown
black

white

red

P2
M
I~
PE

Motoranschluß Rückmeldung/Endstellungen
POWER INPUT ENDPOSITION INDICATION
230V AC
Änderungen vorbehalten
Subject to modification

Ausgabe/EDITION 06/06

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0


GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-12 PAGE 11

EHS-D mit Absperrklappe EHS-D mit Absperrklappe


quer zur Rohrleitung montiert längs zur Rohrleitung montiert

EHS-D built on butterfly valve EHS-D built on butterfly valve


cross to pipe line in line with pipe line

Stellungsanzeige bei
geöffneter Absperrklappe

position indicator
shows “valve open”

Die Befestigungsschraube
lösen und die Stellungs-
anzeige in die gewünschte
Richtung drehen

Loose screw and turn


position indicator disc

parallel
Fig.1 Fig.2

Fig.3
Montage Situation Mounting situation

Doppeltwirkende Schwenkantriebe werden im Normalfall Double acting rotary actuators will be built in general cross to
quer zur Rohrleitung angebaut. the pipeline.
(siehe Fig.1) (see Fig.1)

Je nach Wahl des Anschlusses des Absperrklappenschafts, If butterfly valves have shafts with square head drive the
können die Schwenkantriebe auch längs zur Rohrleitung actuator could also be mounted in line with the pipeline.
angebaut werden. (see Fig.2)
(siehe Fig.2)

Bitte informieren Sie uns über das Projekt, um die Einbaulage For mounting situation please inform us during the project !
festzulegen !

Achtung Attention
Änderungen vorbehalten

Bei Einbaulage längs zur Rohrleitung beachten Sie bitte die In case of a position changement at site to line mounting please
Subject to modification

Position des gelben Pfeils der Stellungsanzeige. In diesem note that the yellow arrow of the position indicator disc will be
Fall hat der Pfeil nicht die gleiche Richtung wie die not in line with the faces at top of the position indicator shaft as
Schlüsselflächen am Schaft der Stellungsanzeige wie in Fig.3 shown in Fig.3 .
dargestellt.

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Pleiger Maschinenbau
VS0111-11

Elektro - hydraulisches System EHS


Bedienungsanleitung
Electro - hydraulic System EHS
Instruction manual

EHS-D3/Q
doppelt - wirkender Schwenkantrieb
double acting rotary actuator
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D/Q
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-11 PAGE 1

Technische Daten der Antriebseinheit EHS Technical Data of the EHS power pack unit

Antriebssysteme Doppeltwirkend EHS-D/Q versions double-acting EHS-D/Q


hydraulisch betätigt in beide Wirkrichtungen oil pressure stroke into both end
Positions

Schutzart IP67 DIN VDE 0470 / EN 60529 protection degree IP67 DIN VDE 0470 / EN 60529
IP68 auf Anfrage IP68 on request

Gehäuse wetterfester Aluminiumguß enclosure Weatherproof Cast Aluminium

Anstrich Grund- / Decklack 2K Epoxidharz Coating primer / top coat 2K Epoxi

Betriebstemperatur -15° bis +60° C ambient temperature


range -15° to + 60° C

Einbaulage beliebig mounting in any position

Kabeleinführung Kabelverschraubung M25x1.5 cable entry cable gland size M25x1,5


ø 13 - 18 mm gemäß DIN EN 50262. ø13 - ø18 mm as standard
acc. to DIN EN 50262

Betriebsdruck max. 110 bar operating pressure max. 110 bar

Betriebsmedium ISO VG15 hydraulic fluid ISO VG15


(im Lieferzustand Esso Nuto H15 aufgefüllt) (filled with Esso Nuto H15 at delivery)
andere Medien auf Anfrage Other fluids on request

Elektrische Daten

EHS - D/Q
Elektromotor ; Zulassung / electric motor ; certification code Standard
Betriebsspannung / rated voltage 230V ; 50/60 Hz
Nennleistung / nominal output 300 W
Anlaufstrom / starting current 4,0 A
Nennstrom / nominal current 1,3 A
Spannung Endschalter / limit switch voltage 24 V DC
Analogsignal Rückmeldung / analog feedback signal 4-20 mA (only -D)
Betriebsweise / duty type (VDE 0530) S3 -10%
max. Umgebungstemperatur / max. ambient temperature 60° C

Allgemein General
Das elektro-hydraulische System EHS-D/Q wird als eine The electro-hydraulic system type EHS-D/Q is used as a unit without
Antriebseinheit mit getrenntem Stellantrieb dann verwendet, wenn das attached actuator if the decentralized electro-hydraulic system EHS
dezentrale elektro-hydraulische System EHS nicht als kompakte cannot be operated as a compact unit like, for example, submerged
Einheit eingesetzt werden kann wie z.B. Hydraulikantriebe unter hydraulic actuators. Hydraulic position feedback from the actuator is
Medium. Hydraulikleitungen verbinden die Versorgungseinheit mit dem built-in at unit. Hydraulic pipes will connect the power pack with the
Hydraulikantrieb. (Bis zu 20m Leitungslänge) hydraulic actuator. (Usually in length up to 20m)
EHS-D/Q Systeme können bei Bedarf auch zentral eingesetzt werden, EHS-D/Q systems can also be used centrally if required, e.g. supply of
z.B. VersorgungmehrererAntriebe durch einAggregat. several actuators by means of one power pack.
Unterschiedliche Ausführungen für doppeltwirkende sowie Various designs are available for double-acting and single-acting rotary
einfachwirkende Schwenkantriebe und einfac hwirkende actuators as well as for single-acting valve actuators.
Linearantriebe stehen zur Verfügung.

Ausgabe/EDITION 05/03

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D/Q
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-11 PAGE 2

Funktionsweise für doppeltwirkende Schwenkantriebe, Typ STK Operating method for double-acting rotary actuators Typ STK
Die Steuerungskontrolle des EHS-D/Q erfolgt durch das Steuermodul The operation/control of the EHS-D/Q will be done by the control
EHS-CM. module, type EHS-CM.
Die Kontrollimpulse AUF oder ZU entsprechen dem Typ EHS-D. The control impulse OPEN or CLOSED corresponds to the
Zur Signalisierung der Endstellungen dieser Armaturen ist anstelle der type EHS-D.
rein elektrischen eine elektro-hydraulische Meldeeinheit in Form eines For indicating the end positions of these valves, an electro-hydraulic
in beide Strömungsrichtungen wirksamen Durchflußschalters (Q) in das position indicator instead of the purely electric indicator is directly
Antriebssystem direkt integriert. Die Endlagen werden nur dann integrated in the power pack. This position indicator is a flow switch (Q)
elektrisch zurückgemeldet, wenn beide Kontakte (Q + P1 oder P2) operating in both flow directions. The end position feedback will be
vorhanden sind. Gleichzeitig wird auch der Elektromotor bei effected electrically only if the two signals from Q and P1 or Q and P2
Vorhandensein beider Kontakte (Q+P1 oder P2) abgeschaltet. exist. Simultaneously, also the electric motor will be switched offwiththe
Dem EHS-D/Q ist ein Luftabscheider mit Filterelement unmittelbar two contacts existing (Q + P1 or P2 ).
nachgeschaltet. Dieser Abscheider enthält für die beiden Direct after the outlet ports of EHS-D/Q an air trap including a filter-
Steuerleitungen A und B ein Ölreservoir, das immer mit Öl gefüllt sein cartridge has to be installed. Each air trap for port A and B contains a
muß. Daher ist der Ölspiegel von Zeit zu Zeit zu kontrollieren und bei reservoir that always has to be filled up with oil. Therefore the oil level
Bedarf ist Öl nachzufüllen. Hierzu ist der Verschlußstopfen should be checked from time to time and if needed to be replenished.
herauszuschrauben und anschließend wieder fest einzudrehen. Der Doing that the plug must be removed and after refilling tightly screwed
feine Filtereinsatz kann bei verunreinigtem Öl schnell verstopfen, was in.
zu Störungen führt. In diesem Fall ist die untere Rohrverschraubung zu If oil is contaminated with particles the filter is soon blocked and lead to
entfernen und der Filtereinsatz zu reinigen bzw. auszutauschen. failure. In that case the bottom pipe fitting has to be removed to get the
cartridge for cleaning or exchange.
Störstellung
Bei Blockierung der Armatur durch Fremdkörper wird aufgrund der Malfunction
Bypass-Bohrung im Schwenkantrieb ein minimaler Durchfluß If the valve is blocked by foreign matters, a minimum flow will be
aufrechterhalten, der weiterhin das Signal Armatur fährt anzeigt. Der maintained due to the by-pass bore inside the actuator. This flow will still
Elektromotor wird dabei durch die Zeitüberwachung des EHS-CM indicate the signal VALVE IN MOTION by the flow switch. In this case
Steuermoduls abgeschaltet.

Luftabscheider
AIR TRAP

STK EHS-D/Q

Achtung Attention
Die Hydraulikleitungen zwischen dem Schwenkantrieb und dem The pipes between actuator and power pack must be flushed very
EHS-D/Q müssen separat gespült und vollständig mit Ö l gefüllt werden. carefully by a separate flushing power pack. Before setting into
Vor dem Füllen der Hydraulikleitungen den EHS-D/Q nicht benutzen. operation the pipes must be filled completely with oil. Do not use the
Nach Starten des EHS-D/Q den Ölstand im Öltank beobachten. Bei EHS-D/Q power pack for filling the pipes. After starting the EHS-D/Q
Bedarf Öl nachtanken (ISO VG 15). power pack observe the oil contents of the oil tank. If necessary fill in
Niemals durch den Luftabscheider spülen bzw. hierüber das further oil (ISO VG 15).
Rohrleitungssystem befüllen. Ebenso ist das Leitungssystem The pipes between actuator and EHS-D/Q have to be flushed very
zweckmäßigerweise von der Armatur aus zum Luftabscheider zu carefully by a separate flushing device. Never flush trough the air trap or
entlüften. refill the pipe system through air trap using EHS- power pack. To bleed
the pipe system start at the actuator towards the air trap. After first
operation check oil level in air trap and power pack tank.

Anschlüsse A, B, A1, B1 = G1/4“ Connections A, B, A1, B1 = G1/4“


(Für Hydraulikleitungen zwischen 8-12 mm) (Used for pipe o.d. between 8-12 mm)

Ausgabe/EDITION 05/03

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D/Q
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-11 PAGE 3

Heizung (H)
heating (H)
EHS-D/Q
Druckschalter AUF (P1) für doppeltwirkende Schwenkantriebe
Pressure Switch OPEN (P1) for double acting rotary actuators

Durchflußanzeige (Q) A1 B1 Druckschalter ZU (P2)


flow indication (Q) pressure switch CLOSED (P2)

Hydraulische Stellungsanzeige AUF Hydraulic position indication OPEN


System unter Druck ; kein Ölfluß am Durchflußschalter ; P2 und Q haben System under pressure ; no flow at flow switch ; P2 and Q are contacted
Kontakt für Signal AUF und der Elektomotor wird ausgeschaltet. for signal OPEN and electric motor will be switched off.
Hydraulische Stellungsanzeige ZU Hydraulic position indication CLOSED
System unter Druck ; kein Ölfluß am Durchflußschalter ; P1 and Q haben System under pressure ; no flow at flow switch ; P1 and Q are contacted
Kontakt für Signal ZU und der Elektromotor wird ausgeschaltet. for signal CLOSED and electricmotor will be switched off.
Blockierung in Zwischenstellung Blocked in an intermediate position
Wenn der Schwenktrieb in einer Zwischenstellung blockiert ist, wird If the actuator is blocked in an intermediate position the oil will flow via a
solange Öl über einen Bypass gefördert, bis die Pumpe nach bypass until the pump has been stopped automatically after
vorbestimmter Laufzeit automatisch abschaltet. In diesem Fall wird ein predetermined running time. In this case an alarm output will be given
Alarmsignal ausgegeben, welches kennzeichnet, dass die Endstellung showing that the endposition has not been reached.
nicht erreicht wurde.
Emergency operation
Notbetätigung
by means of portable hand pump at connections K1 and K2.
mittels tragbarer Handpumpe an denAnschlüssen K1 und K2.

STK
A B

B1 A1

A1 A1 B1 B1
Luftabscheider Q
AIR TRAP
SV3 SV4

K1 K2
K2 K1
B1 A1 P1 P2

EHS-D/Q
R1 R2

ZU AUF
CLOSED OPEN

doppeltwirkender double-acting M
Schwenkantrieb (STK) und rotary actuator (STK)
SV1 SV2
Antriebseinheit (EHS-D/Q) mit and power pack (EHS-D/Q)
hydraulischer with hydraulic end position
Endstellungsrückmeldung in feedback in
getrennter Anordnung separated arrangement
EHS-D/Q
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Pleiger Maschinenbau
VS0309-02

Elektro - hydraulisches System EHS-Q mit Luftabscheider


Inbetriebnahmeanweisung zum Luftabscheider

Electro - hydraulic System air trap for EHS-Q


Commissioning instructions for air trap
Allgemeine Beschreibung General description

Ø Der Luftabscheider ist kein Gerät zur Entlüftung des Ø The air trap is not a device to air purge the complete piping
gesamten Rohrleitungssystems vor oder während der system during or before commissioning.
Inbetriebnahme.
Ø Air trap is only a device to catch rest air during operation,
Ø Der Luftabscheider dient der Aufnahme von Restluft e.g. after commissioning.
während des Betriebes.
Ø The air trap has to be installed in a higher position then the
Ø Der Luftabscheider muß an höherer Stelle montiert werden EHS-Q power unit.
als der desEHS-QAggregates selbst.

Luftabscheider Luftabscheider
(Blockausführung) (Einzelausführung)
Air trap Air trap
(block type) (single type)
9190592120 9190592130

EHS-Q EHS-Q

Montage
Mounting
Luftabscheider
Luftabscheider Einzelausführung
Blockausführung
Air trap
Air trap single type
block type Montieren Sie den Luftabscheider aufrecht
an höherer Stelle als den EHS-Q !

Erect airtrap upright in a higher position then


the EHS-Q
Vorbereitung vor der Inbetriebnahme Preparation before commissioning

Ø VOR Durchführung aller unten beschriebenen Arbeiten Ø Before doing any below-mentioned work, switch off the
muss die Spannungsversorgung zum EHS-Q stromlos electric power supply for the EHS-Q. Make sure that
geschaltet werden. Es muss sichergestellt weden, dass nobody can switch on the power during your work !
niemand die Spannungsversorgung während der
Durchführung derArbeiten einschalten kann !
Ø Die Steuerleitung zwischen EHS-Q und Luftabscheider Ø Control lines between EHS-Q and the airtrap, also the air
und auch der Luftabscheider selbstmüssen entlüftet sein. trap itself, have to be air purged.
Ø Der Luftabscheider muss ausreichend mit Öl befüllt sein. Ø The air trap has to be filled up to recommended level.
Der Ölstand muss immer oberhalb des Anschlusses zum Procedure for air purging and filling: use handpump
Aggregat liegen. connected at em`cy quick couplings.
Vorgehensweise zum Befüllen und Entlüften: Das Befüllen
und Entlüften erfolgt mittels Handpumpe, die mit den
Notbetätigungsanschlüssen verbunden ist.
Ø Oberen Verschlussstopfen zum Befüllen und Entlüften Ø Remove top plug for purging and filling, reinstall the top
entfernen. Stopfen nach Abschluss der Arbeiten wieder plug after this procedure and tighten firmly.
sorgfältig verschrauben.

oberer Verschlussstopfen SW17


top plug SW17

min.
Steuerleitung zumAntrieb
(bereits entlüftet)
Control line to actuator
Filtereinsatz (already air purged)
filter cartridge
10µm6930402180

Filtergehäuse SW36
filter case SW36
zum EHS-Q
to EHS-Q
oberer
Steuerleitung vor Verschlussstopfen
Anschluss des
Luftabscheiders entlüften. Top plug
Air purging of control line
before connecting air trap. min.

Ölstand im Luftabscheider
regelmäßig prüfen und
gegebenenfalls auffüllen.
Check oil filling frequently
Refill if necessary

Kundendienst Service
Bei Störungen, die nicht mit einfachen Mitteln zu beheben sind, In case of problems that cannot be solved by simple
sowie bei Austausch von Teilen, bitten wir, sich mit dem zentralen measurements and in case of parts replacement, please be so
Kundendienst des Herstellerwerkes in Verbindung zu setzen: klind as to contact themaker’s service department:

PLEIGER MASCHINENBAU GmbH&Co.KG


Service Dept. (MA/KD)
Im Hammertal 51
D-58456 Witten
Telefon:+49 / (0) 2324 / 398-205
Telefax:+49 / (0) 2324 / 398-426
e-mail:pleiger@aol.com

Edition 10/2003

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
Pleiger Elektronik
GmbH & Co. KG

PCM Pleiger Control Modules

Manual
Item No. 6920206840 (PE-9341100100) CM3 EHS Control Module
Item No. 6920206850 (PE-9341100300) IO 8/8/4 IO-Module
Item No. 6920206860 (PE-9341100200)
RK 16/8 Relay Module
BI Bus Interface
Author: Dr. H. Vögler
Issue: 02/2007
- subject to modification -

Pleiger Elektronik GmbH & Co. KG


D-58456 Witten - Im Hammertal 51
D-58423 Witten - Postfach 32 63
Telefon (0 23 24) *3 98- 0
Telefax (0 23 24) 3 98- 3 89
Internet www.pleiger-elektronik.de
E-Mail info@pleiger-elektronik.de
Pleiger Elektronik
GmbH & Co. KG

Contents

1 Overview ..................................................................................................... 1
1.1 Assembly .................................................................................................................. 1

2 EHS control module CM3........................................................................... 2


2.1 Operation .................................................................................................................. 2
2.2 Control functions ..................................................................................................... 3
2.2.1 Types of actuators ............................................................................................................. 3
2.2.2 Operation modes of the actuators ..................................................................................... 4
2.3 Adjusting the operating time................................................................................... 4
2.3.1 Calibration of the operating time........................................................................................ 4
2.4 Extended operation modes ..................................................................................... 5
2.4.1 Extended operation mode set-up ...................................................................................... 5
2.4.2 Displaying extended operation modes .............................................................................. 5
2.6 Start reports and self test........................................................................................ 5
2.7 Alarm output............................................................................................................. 5
2.8 Lamp test .................................................................................................................. 6
2.9 Placing commands................................................................................................... 6
2.10 Terminal assignment ............................................................................................... 6
2.11 Technical data .......................................................................................................... 7

3 Input/output module IO 8/8/4 ..................................................................... 8


3.1 Displays .................................................................................................................... 8
3.1.1 Start messages and self test ............................................................................................. 8
3.1.2 Lamp test........................................................................................................................... 8
3.2 Adjusting the address.............................................................................................. 9
3.3 Terminal assignment ............................................................................................... 9
3.4 Technical data ........................................................................................................ 10

4 Relay Module RK 16/8 .............................................................................. 11


4.1 Indication ................................................................................................................ 11
4.2 Operation ................................................................................................................ 11
4.3 Jumper B1............................................................................................................... 11
4.4 Counter function .................................................................................................... 11
4.5 Technical Data........................................................................................................ 12
4.6 Terminal assignment ............................................................................................. 12

5 Fieldbus interface BI ................................................................................ 13


5.1 Operation ................................................................................................................ 13
5.1.1 Parameterisation of the fieldbus ...................................................................................... 13
5.1.2 Setting the address of the EHS-CM3 modules ................................................................ 13
5.1.3 Setting the address of the RK 16/8.................................................................................. 14
5.1.4 Skipping addresses ......................................................................................................... 14
5.1.5 Mimic control enable........................................................................................................ 15
5.1.6 Set-up of Quick Close Functions ..................................................................................... 15
5.1.7 Display functions ............................................................................................................. 15
5.1.8 Start messages and self test ........................................................................................... 16

PCM – Manual Issue: 02/2007


Pleiger Elektronik
GmbH & Co. KG

5.1.9 Power management ........................................................................................................ 16


5.1.10 Alarm output .................................................................................................................... 17
5.1.11 Lamp test......................................................................................................................... 17
5.1.12 Bus Termination .............................................................................................................. 17
5.2 Terminal assignment ............................................................................................. 17
5.3 Technical data ........................................................................................................ 18

6 BI Modbus interface (slave)..................................................................... 19


6.1 Modbus data model................................................................................................ 19
6.1.1 Fieldbus interface BI status, register 1, (read only) ......................................................... 19
6.1.2 CM3 status register (read only) ....................................................................................... 20
6.1.3 IO status register (read only) ........................................................................................... 20
6.1.4 Fieldbus interface BI remote control, register 142 (read/write)........................................ 21
6.1.5 CM3 control register (read/write) ..................................................................................... 21
6.1.6 IO control register (read/write)......................................................................................... 22
6.1.7 RK status register (read only).......................................................................................... 22
6.1.8 RK control register (read / write)...................................................................................... 22
6.2 Protocol Watchdog ................................................................................................ 23
6.3 Register summary.................................................................................................. 24

7 BI Profibus DP interface (slave) .............................................................. 25


7.1 Profibus data model............................................................................................... 25
7.1.1 Fieldbus interface to superimposed control system (status words) ................................. 25
7.1.2 Superimposed control system to fieldbus interface (control words) ................................ 25
7.1.3 Data Valid Bit................................................................................................................... 26

8 Assembly of the system .......................................................................... 27


8.1 24VDC current requirements................................................................................. 27
8.2 Controlling via circuit mimic diagram .................................................................. 27
8.3 Commissioning hints............................................................................................. 28
8.4 Safety Advice.......................................................................................................... 28
8.5 Accessories ............................................................................................................ 28
8.5.1 Adapting Cable ................................................................................................................ 28
8.5.2 Extension Cable .............................................................................................................. 29
8.5.3 Adapting Cable for RK 16/8............................................................................................ 29
8.5.4 Safety Advice Plate ......................................................................................................... 29
8.5.5 End Holder....................................................................................................................... 29
8.5.6 Noise Suppression Filter ................................................................................................. 29

PCM – Manual Issue: 02/2007


Pleiger Elektronik
GmbH & Co. KG

1 Overview
The system consists of three components:

• EHS control module CM3 (control module, 3rd generation)


• Input/output module IO 8/8/4 (IO module)
• Relay module RK 16/8 (Relay module)
• Fieldbus interface BI (bus interface)
The EHS control module is for the control and monitoring of electro hydraulic swivel drives. Operation
can be carried out manually with the assistance of the control module operation elements, via digital in-
puts and outputs of the control module and via a serial data connection to a supervisory control system.
The CM3 control function can be adapted to the different actuator types by means of a quadruple
switch.
The input/output module has 8 analogue inputs, 8 digital inputs and 4 digital outputs and is for monitor-
ing and output of control signals. Link-up to a supervisory control system is carried out via a serial data
connection.
The fieldbus interface forms the interface between the bus protocol of the local module bus and the
fieldbus according to the Modbus RTU or Profibus DP standard. Furthermore, the fieldbus interface
acts as a monitor for all modules at the local bus and enables simple parameterisation of these mod-
ules.

1.1 Assembly
The modules BI, CM3 and IO are installed in a narrow, compact top-hat rail housing (22.5x105x115,
WxHxD). They are interconnected via a connector system in the top-hat rail and can be removed from
the system independently or re-applied without interfering with the function of the overall system. The
RK 16/8 module is installed in a flat top-hat rail housing (102x126x30) connected to the local bus by
means of a prefabricated connetcion cable.

CM3 IO 8/8/4 BI RK 16/8

The local bus connects all modules to a 24V supply voltage, a serial databus and a mutual digital
control line. Up to 50 CM3 modules, 10 IO and 20 RK modules can be connected to a fieldbus
interface. In doing so the IO modules must be aligned to the left of the fieldbus interface and the CM3
and RK modules to the right of the fieldbus interface.

PCM – Manual Issue: 02/2007 Page 1


Pleiger Elektronik
GmbH & Co. KG

2 EHS control module CM3


The EHS CM3 control module monitors and controls electro-hydraulic flap or valve actuators manufac-
tured by Pleiger Maschinenbau. One control module is required for each actuator. The actuator can be
connected directly to the control module. The module has the necessary power relays and actuator
supply voltage fusing.

2.1 Operation
The EHS control module has several operating and display elements that enable manual on-site opera-
tion of the actuator.
switch „local - remote“ In position “local” the drive can be operated by means of the „close-0-
open“ switch. In position „remote” the can be operated using the digital
control inputs or the local serial bus.
button „close - 0 - open“ This button is used to operate the drive while the operating mode is
„local“. If the operation mode is “remote” pressing this button will indi-
cate the device and software version on the BI display.

Furthermore, operation of the local-remote switch causes temporary display of the module address on
the fieldbus interface. In addition, these control elements are also used for the parameterisation of the
local bus (see also 5.1.2).

Three LED (red, yellow, green) signalise the operating status of the actuator and the control
module.
LED red LED green meaning
on off Drive in closed position
on blinking 1/s Drive in closed position, open command received
off blinking 1/s Drive is opening, closed position left
off on Drive in open position
blinking 1/s on Drive in open position, close command received
blinking 1/s off Drive is closing, open position left
blinking 2/s on / off Not closed within supervision time
on / off blinking 2/s Not opened within supervision time
blinking 2/s blinking 2/s No valid position on module start up
blinking 4/s blinking 4/s Illegal feed back
For drive type no. 10 only:
blinking 1/2s off Command close, opened manually, open position not reached
blinking 1/2s on Command close, opened manually completely
The yellow LED serves to display the operating status of the control module.
LED yellow meaning
on No 230VAC power supply or fuse blown
off Power supply OK, no (valid) data on local bus
blinking Power supply OK, valid data on local bus but module is not addressed
flickering, Power supply OK, data exchange OK
dim

PCM – Manual Issue: 02/2007 Page 2


Pleiger Elektronik
GmbH & Co. KG

2.2 Control functions


The control function that is required for the various types of actuators can be selected with the
assistance of a quadruple switch in the front of the control module housing. For this the
transparent module cover flap must be opened. To accept the new type the module has to be
reset. type

ATTENTION: It is absolutely necessary to adapt the control function to the type of actuator as
otherwise correct function of the actuator is not guaranteed and the actuator or the
control module can be damaged as the case may be.
Switch
Typ Type of actuator Operation mode Runtime
1 2 3 4
0 EHS double acting open / close 4s..260s 0 0 0 0
1 EHS double acting step open / close 4s..260s 1 0 0 0
2 EHS double acting open / step close 4s..260s 0 1 0 0
3 MOV open / close 4s..260s 1 1 0 0
4 EHS single acting, spring close open / close 4s..260s 0 0 1 0
5 EHS single acting, spring open open / close 4s..260s 1 0 1 0
6 EHS double acting % 4s..260s 0 1 1 0
7 EHS double acting %Pos 4s..260s 1 1 1 0
8 EHS single acting, spring close % 4s..260s 0 0 0 1
9 EHS single acting, spring open % 4s..260s 1 0 0 1
10 EHS single acting, spring close with handwheel open / close 4s..260s 0 1 0 1
11 EHS double acting with separated hydraulic unit open / close 4s..260s 1 1 0 1
12# EHS spring close, hydraulic override open / close 4s..260s 0 0 1 1
13.. not used
#
only for firmware version V2.0or higher Switch position 0= OFF, 1= ON

2.2.1 Types of actuators


Double-acting
This actuator actively opens and closes with activated drive motor. In the event of a power failure it
stops in the current position.
Single-acting, spring close
This actuator actively opens with activated drive motor. The closing procedure is carried out by spring
force. The actuator closes in the event of a power failure.
Single-acting, spring open
This actuator actively closes with activated drive motor. The opening procedure is carried out by spring
force. The actuator opens in the event of a power failure.
MOV, motor valve
This actuator behaves likes a double-acting actuator and contrary to this automatically turns the drive
motor off upon reaching the end position. The control module always leaves the current supply swit-
ched on during normal operation.
Spring close, mechanical override with handwheel
This actuator corresponds to a normal spring-close actuator, but can be opened manually with the as-
sistance of a handwheel. This operating status is permitted and the control module will not report this as
an error. In order to re-close the manually opened actuator this must initially be completely opened e-
lectrically. This function is carried out automatically by the control module.
spring close, hydraulic override with hand pump and separate hand valve
The actuator operates like a standard spring close type but can manually be opened by means of a
manual operated valve and a hand pump. This operation mode is signalised at the CM3 module but is

PCM – Manual Issue: 02/2007 Page 3


Pleiger Elektronik
GmbH & Co. KG

not indicated as a fault. The actuator may be closed by the CM3 by electrically opening the manual
valve again.

2.2.2 Operation modes of the actuators


Operation mode: open / close
After the drive command has been given, e.g. by pushing the command key in the direction of ”close“,
the actuator will operate until the final position is reached or the maximum permissible operating time is
exceeded. The alarm output is activated if the operating time is exceeded and alarm status signalised
via the light-emitting diodes on the module.
Operation mode: open / step closing
To a large extent this operation mode corresponds to the open/close operation mode. Upon closing,
however, the actuator is repeatedly stopped briefly in order to extend the closing time. In this connec-
tion the closing time is extended by the set operating time, i.e. the closing time is approximately dou-
bled. The turn-on times of the actuator amount to at least 1 second. Depending on the operating time
the actuator is halted up to 20 times.
Operation mode: step opening / step closing
To a large extent this operation mode corresponds to the open/close operation mode. Upon closing and
opening, however, the actuator is repeatedly stopped briefly in order to extend the closing or opening
time. In this connection the closing or opening time is extended by the set operating time. The turn-on
times of the actuator amount to at least 1 second. The actuator is halted up to 20 times.
Operation mode: %
In this operation mode the actuator is only operated for as long as the command key is depressed or
the command is pending. The actuator can thus be stopped in any position. Only exception: Insofar as
either of the actuator limit switches is operated, the actuator is moved to the appropriate end position
when the key is released. This ensures that the actuator has actually moved completely to the end posi-
tion if this is signalised by the end position switch. For example, this function is used for throttle valves.
Operation mode: %Pos
This operation mode is only used in connection with the issue of a command via a superimposed con-
trol system. In this case the superimposed control system prescribes the desired position of the valve
as a percentage and the control module automatically moves the valve into the target position. Devia-
tions from the target position not exceeding 2% are ignored by the module. This operation mode is al-
ways replaced by operation mode % during mimic diagram operation or local command input.

2.3 Adjusting the operating time


The operating time of the actuator can be adjusted by means of a potentiometer on the front side of the
module. The transparent module cover flap must be opened for this. In general a fairly rough adjust-
ment (-5% .. +25%) is sufficient whereby, if anything, the time should be assessed somewhat too gen-
erously.
The operating time should only be determined exactly for actuators with a successive opening or clos-
ing function and in particular for actuators with the %Pos operation mode. A help function is integrated
into the control software for this purpose, allowing this to be very simple and reliable.

2.3.1 Calibration of the operating time runtime


• Set the operating time to maximum (r.h. limit stop).
180
120 260

60

• Move the actuator from the closed position to the open position by selecting the “local” 40
20
4

operation mode and pushing the command key in the direction of “open”.

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• Once the actuator has opened completely, push the command key again in the direction of “open“
and hold depressed. Now slowly reduce the operating time until the red LED also turns on. If both
LED are turned on, the time has been adjusted correctly.

2.4 Extended operation modes


The function of the CM3 module can be changed by setting several extended operation modes. This
feature is implemented from Version V2.0 upwards. Up to four extended operation modes can be set:
1. mimic inputs are active even in local operation mode
2. reserved
3. reserved
4. reserved

2.4.1 Extended operation mode set-up


Depending on the requested extended operation mode one or more type selector switches 1..4 must be
changed while the module is running. Now turn operation mode to “remote”.
• To set the extended operation push the command button to „close“ position until the yellow LED
starts flashing several times. The extended operation mode is set now.
• To reset the extended operation push the command button to „open“ position until the yellow LED
starts flashing several times. The extended operation mode is reset now.
ATTENTION: Do not forget to turn the type selector switches back to the original position.

2.4.2 Displaying extended operation modes


If at least one of the extended operation modes is set it will be displayed at the BI module if the „close“
button is pressed in operation mode „remote“. If no extended operation mode is selected the version
number of the CM3 is displayed as usual.
If extended operation mode1 is set and the mode switch is turned to local mode the yellow lamps starts
flashing several times to indicate that mimc commands can overrule local commands.

2.6 Start reports and self test


Directly after the programme has started up, the module displays the last “reset“ cause by illuminating
one or two LED briefly. The module subsequently carries out a short self test. In the event that the self
test is not carried out successfully, the yellow LED will start to flash.
Once the self test has been carried out successfully, the normal status display will start up.

2.7 Alarm output


Once the self test has been carried out successfully, the alarm output is closed initially. As soon as an
error occurs the output is opened. The output is not closed until the error is reset, e.g. by entering a
new drive command. Errors that will raise an alarm are:
• power supply failure 24VDC or 230VAC
• invalid or inadmissible position indications
• timeout while closing or opening
• local/remote switch in local position

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2.8 Lamp test


Terminal no. 3 on the local bus is used as a lamp test input. As soon as 24V are applied, the 3 LED on
the module are illuminated and in addition to this both report outputs “LED open” and “LED closed” to
the mimic diagram are activated.

2.9 Placing commands


Commands can be placed in three different ways:
• Using the open/close button while the operation mode is “local”
• Using the control inputs “CMD-close / CMD-open” while the operation mode is “remote”
• Using a command sent via the BI module
Note: As long as the command inputs are set they will overrule the commands sent via the BI module.

2.10 Terminal assignment


Lower terminals, to the control system:
X1 (grey) pluggable
1 LED-open o Drive open, to mimic diagram
2 LED-closed o Drive closed, to mimic diagram
3 CMD-open i Command open, from mimic diagram
4 CMD-close i Command close, from mimic diagram
X2 (red) pluggable
5 N i Drive supply voltage 230VAC max. 3,15A
6 L i Drive supply voltage 230VAC max. 3,15A
7 Alarm a o Contact opens in case of error
8 Alarm b o Contact opens in case of error

Upper terminals, to the EHS:


X3 (grey) pluggable
9 FB-closed i Feed back closed, 0V = closed, internal pull up
10 FB-open i Feed back open, 0V = open, internal pull up
11 0V o DC power supply for position sensors
12 24V o DC power supply for position sensors
X4 (black) pluggable
13 FB- analogue i Position signal (4..20mA) (optional)
14 N o Common power
15 L-close o Power output close
16 L-open o Power output open

Safety Advice: Always plug in red connector to connect AC supply voltage last and
always pull it off to disconnect AC supply voltage first! (see also 8.4)

Bus connector
1 Data A io Local data bus, rs485
2 Data B io Local data bus, rs485
3 lamp test i Lamp test input, 24V = lamps on
4 0VDC i Local power supply
5 +24VDC i Local power supply

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ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This may cause the destruction of all connected
modules.

2.11 Technical data


Supply voltage DC 24V
Current requirement DC max. 40mA, plus external load*
Fuse DC self resetting fuse, 500mA - 1100mA
Supply voltage AC 230V ±20%
Fuse AC 2 x 3,15AT miniature fuse
Analogue input position 4..20mA = 0..100%, deviation ±1%, resistance249Ohm
LED-open / -close semiconductor high side switches, max. load 150mA, short circuit
proof
size WxHxD 22,5mm x 105mm x 115mm
Terminal type max. 2,5mm²
Operating temperature 0°C – 50°C
protection IP20

*The current consumption of the feedback modules in the EHS, for example OC3 and the
currents emitted via the mimic diagram outputs X1, Pin1 and Pin2, must be added to the
current consumption of the module.
The miniature fuses for AC power supply are accessible at the lower side of the casing.
To exchange the fuses the casing has to be removed from the hat-rail. The fuse holder
can be opened by means of a screw driver.

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3 Input/output module IO 8/8/4


The IO module is an assembly group for registering analogue and digital signals and for the output of
digital signals. All signal transmitters must be isolated, as this module does not provide internal poten-
tial separation. Generally speaking, this is the case for temperature and pressure sensors or limit
switches, floating switches and relay contacts. Insofar as this is not applicable, buffer amplifiers or cut-
off relays must be used.
This also applies correspondingly to the digital outputs that are designed as short-circuit proof semi-
conductor relays, dispensing 24V supply voltage.

3.1 Displays
The module has a total of 20 LED at its disposal to display the input or output status.
• 8 green LED indicate the status of the individual measured values.
green LED input signal meaning
on >=3.8mA and <=20.2 mA valid measurement
blinking fast > 20.2mA above range or short circuit
blinking slowly >0.2 mA and <3.8mA below range
off <=0.2mA not used or wire broken

• 8 yellow LED indicate the status of the digital inputs.


• 4 red LED indicate the status of the digital outputs.

Furthermore, the LED are used to display any error status. In this connection the 4 lower and 4 upper
green LED flash alternately whilst the yellow LED indicate the error number from 1..8.
LED Error status Comment
1. address changed the address of the module was changed
2-7. still free
8. module offline There is no data connection to the BI module

Alteration to the module address initially brings about the output of the “address altered“ error message.
This error message also brings about the display of the module address on the fieldbus interface. The
new module address is not accepted until the module has been re-started.

3.1.1 Start messages and self test


Directly after the start of the programme the module displays the last reset cause by illuminating one of
the yellow LED briefly. The module subsequently carries out a short self test. In the event that the self
test is not carried out successfully, the two lowest green LED will start to flash.
Normal status display commences once the self test has been carried out successfully (see above).

3.1.2 Lamp test


Terminal no. 3 on the local bus is used as a lamp test input. As soon as 24V are applied the 8 green
and 8 yellow LED are illuminated. The red LED are not activated during the lamp test.

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3.2 Adjusting the address


module switch The module address is adjusted with the assis-

address
address S1 S2 S3 S4 tance of a quadruple switch. The switch is to be
51 0 0 0 0 found behind a transparent cover flap.
52 1 0 0 0 The address range of the IO modules starts at 51
53 0 1 0 0 and finishes at 60. Addresses 61 (0101) to 65 (1111) are not
54 1 1 0 0 taken into account by the fieldbus interface and the module
55 0 0 1 0 remains offline.
Address 1111 must not be used.
56 1 0 1 0
57 0 1 1 0
58 1 1 1 0
59 0 0 0 1
60 1 0 0 1
not allowed 1 1 1 1 0= OFF, 1= ON

3.3 Terminal assignment


Lower terminals (factory):
X1 (grey) pluggable
1 digital input 5 i 24V DC to 0V of supply voltage
2 digital input 6 i 24V DC to 0V of supply voltage
3 digital input 7 i 24V DC to 0V of supply voltage
4 digital input 8 i 24V DC to 0V of supply voltage
X2 (black) pluggable
5 digital output 1 o 24V DC to 0V of supply voltage
6 digital output 2 o 24V DC to 0V of supply voltage
7 digital output 3 o 24V DC to 0V of supply voltage
8 digital output 4 o 24V DC to 0V of supply voltage

Upper terminals (dockyard):


X3 (grey) pluggable
9 analogue input 4 i 0 .. 20mA, to 0V DC
10 analogue input 3 i 0 .. 20mA, to 0V DC
11 analogue input 2 i 0 .. 20mA, to 0V DC
12 analogue input 1 i 0 .. 20mA, to 0V DC
X4 (black) pluggable
13 analogue input 8 i 0 .. 20mA, to 0V DC
14 analogue input 7 i 0 .. 20mA, to 0V DC
15 analogue input 6 i 0 .. 20mA, to 0V DC
16 analogue input 5 i 0 .. 20mA, to 0V DC
X6 (grey) pluggable
17 digital input 4 i 24V DC to 0V of supply voltage
18 digital input 3 i 24V DC to 0V of supply voltage
19 digital input 2 i 24V DC to 0V of supply voltage
20 digital input 1 i 24V DC to 0V of supply voltage

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Bus connector
1 Data A io Local data bus, rs485
2 Data B io Local data bus, rs485
3 Lamp test i Lamp test input, 24V = lamps on
4 0VDC i Local power supply
5 +24VDC i Local power supply

ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This may cause the destruction of all connected
modules.

3.4 Technical data


supply voltage DC 24V
current requirement DC max. 70mA, plus external load*
fuse DC Self resetting fuse, 500mA - 1100mA
size WxHxD 22,5mm x 105mm x 115mm
terminal type max. 2,5mm²
operating temperature 0°C – 50°C
protection IP20
*Current via digital outputs

Analogue inputs
range 0 (4) .. 20mA
resolution 12 Bit, 0 = 0mA, 4000 = 20mA, 4096 = 20,48mA
precision 0,4% of full range, typ. 0,2%
filter Median / low pass app. 100ms
shunt resistance 100 Ohm
overload protection self resetting fuse 30 - 50mA per input (max. 30V)
Digital inputs
threshold app. 9,5V
input current app. 5mA
low pass filter app. 10ms
Digital outputs
output voltage 24VDC
output current, on max. 200mA per output, max. 400mA totally
output current, off <1mA

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4 Relay Module RK 16/8


The relay module provides 16 opto-decoupled digital inputs and 8 relay outputs.
The inputs are arranged in two groups with common 0V. A jumper allows to
connect both groups to the same 0V. The relay outputs are designed as nor-
mally open contacts with one common terminal. The common terminal is fused
onboard. Standard fuse is 2AT, max. 10AT is allowed. The fuse is monitored. A
voltage drop of more than 100VAC will be indicated and signalled. The relay
contacts may switch up to 3A / 230V. A short cable with two plugs serves to
connect the RK 16/8.

4.1 Indication
The module is equipped with 24 LED for indication of the input and output state. An addi-
tional yellow LED is used for status display.
- 16 green LED indicate the state of the digital inputs
- 8 yellow LED indicate the state of the digital outputs
The status LED indicates the data traffic on the local bus, a fuse fail and also assists the user during
set-up of the module.
LED yellow meaning
on fuse fail, voltage drop on fuse > 100VAC
off no fuse fail, no data on the loval bus
blinking no fuse fail, valid data on local bus but module is not addressed
flickering no fuse fail, communication on local bus is running

4.2 Operation
A push button is used to show and to set-up the module address. This function is only available in con-
junction with a BI module with software version 2.1 or higher. To set up the address the BI must run in
set-up mode (see also 5.1.2).
If BI is running in normal operation mode the pus button is used to indicate the RK address. If the but-
ton is pressed for more than 3s the software version of the RK is indicated instead of the address.

4.3 Jumper B1
If the jumper B1 is plugged on (default) the common 0V of both input groups are connected. In this case
only pin 9 of terminal X1 or X2 must be connected to 0V. If both input groups are connected to inde-
pendent supply voltages the jumper must be removed.

4.4 Counter function


To collect rapidly changing input values the RK provides a counter function for the input 1. Both raising
and falling edges of the input signal are counted and stored in an 8 bit counter value. If the counter rea-
ches 255 it will be reset on the next edge of the input signal.
Each puls must last at least 15ms. The counter value must be read frequently to detect a counter over-
run reliably. With a puls duration of 15ms the counter must be read at least every 15ms*255 = 3825ms.

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4.5 Technical Data


supply voltage DC 24V
current requirement DC max. 70mA, plus external load*
fuse DC Self resetting fuse, 500mA - 1100mA
size WxHxD 22,5mm x 105mm x 115mm
terminal type max. 2,5mm²
Input voltage 24VDC
Threshold 6-12V, typ 9V
Counter pulse length >= 15ms
Output voltage max. 230VAC
Output current max. 2A per output
Fuse outputs default 2AT, max. 10AT
operating temperature 0°C – 50°C
protection IP20

4.6 Terminal assignment


terminal X1:
1 digital input 1 i 24V DC
2 digital input 2 i 24V DC
… … i
8 digital input 8 i 24V DC
9 common 0V for 1-8 i common 0V

terminal X2:
1 digital input 9 i 24V DC
2 digital input 10 i 24V DC
... ... i
8 digital input 16 i 24V DC
9 common 0V for 9-16 i common 0V

terminal X3:
1 relay output 1 o normally open
2 relay output 2 o normally open
… … o
8 relay output 8 o normally open
9 common terminal o

terminal X5 and X6:


1 rs485 A i/o local data bus
2 rs485 B i/o local data bus
3 0VDC i/o power supply
4 24VDC i/o power supply
The RK 16/8 does not provide a lamp test input!

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5 Fieldbus interface BI
The fieldbus interface serves to connect the control and IO modules to a superimposed
control system via a fieldbus. Furthermore, the module provides two control inputs and
a collective alarm output. The module and the local bus are supplied with 24VDC.
Two 7-segment displays and two push-buttons serve to parameterise the module and
display system status.

Two fieldbus protocol variations are available:


• Modbus RTU, slave
• Profibus DP V0, slave
The choice of the fieldbus protocol is carried out via the parameterisation functions on the module. The
fieldbus lines are connected via terminal screws. Bus termination in accordance with the Profibus stan-
dard can be activated via a miniature switch if required.

5.1 Operation
Parameterisation of the module is carried out with the assistance of the “set“ and “prgm“ push-buttons.
The push-buttons are only accessible if the transparent lid on the module is opened. Display of the cho-
sen parameters is by means of two 7-segment displays.

5.1.1 Parameterisation of the fieldbus


Parameterisation of the fieldbus settings is only possible if the “prgm“ push-button is depressed for at
least 3s when switching on the module. After this all parameters must be entered in succession. The
“set“ key is always used to set the value and the “prgm“ key to accept the value. All parameters are
saved in a non-volatile memory.
Parameter sequence
Step Meaning Range of values Display (example)
1 Address, least significant digit x 0h … x Fh, x = any
2 Address, most significant digit 0 xh … 6 xh, x = any …
3 Selection baud rate / protocol 4k8 / 9k6/ 19k2 / 38k4 / 56k / 57k6 /
76k8 / Profibus DP , , , , , ,

Modbus only
4 Selection of parity none / odd / even
, ,
If the Profibus is chosen during step 3, step 4 is not applicable.
Automatic baud rate setting is generally used for the Profibus protocol. When the last parameter is en-
tered the module changes to normal operation.

5.1.2 Setting the address of the EHS-CM3 modules


The address of the CM3 control modules is adjusted with the assistance of the CM3 control elements.
The module does not have a separate address switch. Operation mode changeover on the CM3 mod-
ule brings about the indication of the current module address on the fieldbus interface for the duration of
approx. 2 seconds.
As the address setting needs to be protected against unintentional alteration, it is necessary to put
the system in addressing mode. In this connection the “prgm” and “set” keys on the fieldbus inter-

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face are pressed simultaneously. This operation mode is shown as SU on the display. To leave this
mode just press both push buttons once more.
The CM3 module to be programmed is now switched to “remote“ operation mode. The lowest
available address on the local bus is now displayed by operating the command key in any direction.
An available address is an address to which a CM3 module does not respond. The two program-
ming functions “delete“ and “accept“ are now available.
New modules are programmed in turn from left to right. Once programming has been completed the
fieldbus interface must be set to normal operation mode. For this both keys are again pressed simulta-
neously.
PLEASE NOTE: The module address determines which register / data word is used by this actuator in
the data model of the fieldbus connection. If the address is not allocated as arranged,
the wrong valve will be activated. If possible, addressing should be carried out in such
a way that the address complies with the slot, i.e. that the 7th module, for example, is
given address no. 7.
5.1.2.1 Deleting the module address
If the command key is pushed in the direction of “open“ and the operation mode then switched to local
while the command key is depressed, the module address is set to (FFh) 255. The module is then no
longer visible for the fieldbus interface.

5.1.2.2 Accepting the lowest available address


If the command key is pushed in the direction of “close“ and the operation mode then switched to local
while the command key is depressed, the module address is set to the lowest available address. This
new address can be displayed again by changing the operation mode.

5.1.3 Setting the address of the RK 16/8


The address of the CM3 control modules is adjusted with the assistance of the push buttom S1 of the
relay module. If the button is pressed the module’s address is displayed at the BI.
As the address setting needs to be protected against unintentional alteration, it is necessary to put
the system in addressing mode. In this connection the “prgm” and “set” keys on the fieldbus inter-
face are pressed simultaneously. This operation mode is shown as SU on the display. To leave this
mode just press both push buttons once more.
Now the push button of the appropriate RK must be pressed for some seconds. The status LED
first lights brightly and the turns off. The BI module now shows the lowest unused address for an
RK module in the range 61..80. As soon as the LED turns on again the button may be released.
The RK is now programmed.

5.1.3.1 Deleting the module address


To erase the module address the button must be pressed again. As soon aas the LED turns off the but-
ton mist be released. The module address is now set to 255 and the module becomes invisible for the
BI.

5.1.4 Skipping addresses


If necessary an address gap may be inserted at an arbitrary position. If the BI module is in the “set-up
mode” and the CM3 is set to “remote” operation, the lowest unused address is show when the close
button of the CM3 is pressed. Now the address may be increased by pressing the BI´s “Set” button or
decreased again by pressing the “Prgm” button. Only unused addresses are selected by the BI. This
set-up, that means the number of address gaps, is also used for further addressing of the CM3 modules
until the BI´s “set-up mode” is left. (Remark: This function is only available for BI firmware version V1.6
or higher).

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5.1.5 Mimic control enable


The mimic control inputs of each CM3 can be enabled by sending the mimic enable command to each
CM3. This can be done by the computer control system individually for each CM3 or alternatively by
setting the control input E1 of the BI module to enable the mimic control inputs of all CM3. If the control
input is set the computer control system can not send commands to the CM3 any longer. As soon as
the control input is reset the original CM3 commands are restored.

5.1.6 Set-up of Quick Close Functions none, no quick close function


The control input E2 of the BI module is used to activate differ- close, if the operation mode is
ent quick close functions. As soon as the input is set a close or „remote“
open command is sent to all CM3 modules that are appropri- open, if the operation mode is
ately parameterised. This parameterisation is done in the set-up „remote“
mode of the BI module. At first the appropriate CM3 is selected emergency close in any case
by changing its operation mode. Afterwards the “Prgm” push-
button is pressed. The present mode is now displayed. emergency open in any case

By pressing the „Set“ push-button the required mode is se-


lected and confirmed by pressing the “Prgm” push-button once more. The mode that is valid at present
is displayed with the decimal points turned on otherwise the decimal points are turned off.
This function must be repeated for all required CM3. Press both push-buttons simultaneously to leave
the set-up mode.

5.1.7 Display functions


Various system data can be displayed for diagnosis purposes in connection with the “Set” and “Prgm”
keys of the fieldbus interface or the operation mode switches of the CM.
Display of the address of a CM3 module
Upon changing the operation mode (local – remote) of a CM3 its address is displayed for 2 sec-
onds via the 7 digit display of the BI (“1.2“ = address 12).
Display of the lowest available address
The lowest available local address is displayed by pressing the set key of the fieldbus interface
(”17.” = address 17). The address of the module in position 17 should be programmed as the next
CM3 module.
Display of modules that have failed
If a module does not respond to queries from the fieldbus interface for a certain period of time, it
moves to “offline“ status. The address of this module is then displayed for 3 seconds (“1.3.“ =
address 13). The display of the address of the module to have last moved to offline status can be re-
peated at any time by pressing the “prgm” key. Display of “0.0.” indicates that none of the modules have
gone offline.
PLEASE NOTE: Only the change to offline status is registered. If a module never answers, it will not be
displayed.
Position indication of actuators with analog position feedback
If an actuator with analog position feedback is operated in „local“ mode the current position is displayed
at the 7-segments display of the BI module. This indication is turned off a few seconds after the actua-
tor comes to a standstill. (Remark: This function is only available for BI firmware version V1.6 or
higher).
Display of control inputs 1 and 2
If control input 1 or 2 is set, “E1“ or “E2“ output will appear on the display.

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Normal operation
If status display is not necessary, the display will switch to PE.
(program execution).
Display LEDs
LED Modbus RTU Profibus DP
TxD red Transmit Data Error
RxD green Receive Data Data exchange
24V yellow supply voltage DC

5.1.8 Start messages and self test


Directly after the programme has started up, the module displays the last “reset“ cause in the form of
two digits. The module subsequently carries out a short self test. In the event that the self test is not
carried out successfully, the red LED will start to flash. If Profibus DP is selected as fieldbus the red
LED always indicates an error while the error code is shown in the display.
Once the self test has been carried out successfully the version number of the software (x.y) is dis-
played briefly. The normal status display begins subsequently (see above).

5.1.9 Power management


The BI module provides a power management function to limit the 230VAC supply current. To avoid
that the high starting current of the drives blows the fuses the actuators are started successively always
0ne drive each 100ms. Additionally the number of running drives that are connected to the same fuse is
limited to 8. The current required to keep the magnetic valve of a single acting drive closed is ne-
glected. A motor valve is treated like an EHS even though the current is much less.
If more than 8 actuators of a group connected to the same fuse get a command, the execution of this
command is delayed in such a way that not more than 8 actuators run simultaneously. Up to 4 of those
groups can be configured for each BI. The first group begins with the drive using the address 1 and
ends with address A1, the second groups begins with A1+1 and ends with A2 and so on.
The default set up uses 2 groups:
• group 1: drive 1..25
• group 2: drive 26..50
• number of drives: 8

5.1.9.1 Configuring the power management


To configure the power management the „Set“ button must be pressed for at least 3s while the BI starts
up. The display will now show “G.1”. By pressing the “Set” button the group number can be increased.
Pressing the “Prgm” button will select this group and the last address of this group is shown in the dis-
play. The “Set” button may now be used to increment the last address. The highest value is 50, the
lowest value is the last address of the preceding group plus one. Pressing the “Prgm” button once more
will store the address and return to the group number display. If the last group (no 3) is programmed or
any group is programmed to address 50 the set-up is finished an the set-up mode is left.
From BI V2.2 the number of drives running at the same time can also be adjusted. Instead of leaving
the set-up mode the number of drives is displayed in the lower digit while the upper digit shows a “n.”.
The number can be changed using the “Set” button. Pressing the “Prgm” button will store the selected
number and leave the set-up mode.
PLEASE NOTE: The BI firmware secures that the last address of a succeeding group is always
higher than the last address of the preceding one. If this condition is not fulfilled the
firmware will adjust the addresses automatically.

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5.1.10 Alarm output


To begin with the alarm output is closed after the self test has been carried out successfully. Cyclical
testing is carried out subsequently as to whether the modules connected to the local bus are working
accurately. If a module is not available (offline) or if a CM3 module reports a fault (e.g. timeout), the
alarm output will be opened and not closed until the fault has been removed and the alarm acknowl-
edged on the CM3 module.

5.1.11 Lamp test


Terminal no. 3 on the local bus is used as a lamp test input. As soon as 24V are applied, the 3 LED
and all segments of the 7-segment display of the module are illuminated.

5.1.12 Bus Termination


If the BI module is placed at a physical end of the bus the bus cable has to be terminated. This can be
done by means of a miniature switch at the front of the module. If both sliders are set to ON position the
termination is turned on, if they are set to the opposite position the termination is turned off. All other
settings are not allowed.
The bus termination is an active one and meets the Profibus standard.

5.2 Terminal assignment


Lower terminals
X2 (black) pluggable
1 PE Protective earth of the hat-rail
2 0V 0V of field bus interface
3 Field bus A io rs485 data
4 Field bus B io rs485 data

Upper terminals
X3 (grey) pluggable
5 E2 0V i Control input 2
6 E2 24V i Control input 2, opto
7 E1 0V i Control input 1
8 E1 24V i Control input 1, opto
X4 (black) pluggable
9 0V i DC power supply, max. 6A
10 24VDC i DC power supply, max. 6A
11 Alarm o Alarm output, opens in case of error
12 Alarm o Alarm output, opens in case of error

Bus connector
1 Data A io Local data bus, rs485
2 Data B io Local data bus, rs485
3 Lamp test i Lamp test input, 24V = lamps on
4 0VDC i Local power supply
5 +24VDC i Local power supply

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GmbH & Co. KG

ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This leads to the destruction of all connected
modules.

5.3 Technical data


supply voltage DC 24V
current requirement DC max. 50mA, plus external load*
control inputs 24V DC
alarm output Relay, 24V, 0,5A
size WxHxD 22,5mm x 105mm x 115mm
terminal type max. 2,5mm²
operating temperature 0°C – 50°C
Protection IP20

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Pleiger Elektronik
GmbH & Co. KG

6 BI Modbus interface (slave)


The Modbus interface of the fieldbus interface serves to exchange data with a superimposed control
and visualisation system, hereinafter referred to as Modbus master. A register in both report direction
and control direction is used for every valve. Transmission is carried out via an RS485 connection. The
baud rate (4800-76800 baud), the parity (none, even, odd) and the Modbus address (1h..6Fh) can be
parameterised. The number off data bit is fixed to 8. One stop bit is used.
The fieldbus interface has a Modbus RTU interface (slave) and serves the following functions:
• 03 Read holding registers
• 06 Preset single register
• 16 Set multiple registers
This chapter describes the applied data model, i.e. the use and meaning of the individual registers of
the Modbus. This information is required for the preparation of the data model of the superimposed con-
trol system and for the commissioning of the Modbus interface as the case may be. More detailed in-
formation about the Modbus protocol may be obtained from www.modbus.org.

6.1 Modbus data model


The data model described here complies with the program version 1.5 or higher.
The first register is always used to monitor the fieldbus interface itself. The following registers are used
for the CM3 and the IO modules.
In detail, the binary digits of the registers have the following meaning:

6.1.1 Fieldbus interface BI status, register 1, (read only)


Bit Meaning
Bit0 CM3 fault collective message
Bit1 IO fault collective message
Bit2 Fault on the local data bus
Bit3 control input E1 set
Bit4 control input E2 set
Bit5 control input „lamp test“ set
Bit6..14 not used
Bit15 live bit, changes state every 2s *
*implemented in BI version V1.6 or higher
CM3 fault collective message
This binary digit is set if at least one EHS-CM3 reports a fault.
IO fault collective message
This binary digit is set if at least one IO module reports a fault.
Fault on the local data bus
This binary digit is set if at least one module on the local bus replies to broadcast address 0 or if further
faults arise that cannot be allocated to a specific bus participant.
Control input E1 / E2 set
This binary digit is set if control input E1 / E2 has been set (24V).
Control input lamp test set
This binary digit is set if lamp test input has been set.

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GmbH & Co. KG

6.1.2 CM3 status register (read only)


The CM3 status register includes the valve position and the valve error messages. The register number
depends on the module address (1-50).
Register number = module address + 1
(50 registers, from no 2 to no 51)
The lower-order byte of the register contains the position information:
Value Meaning
0..100 actual position of valves with analogue position feedback
(128..228) most significant bit is set while drive is running (add128)
101 drive closed and in a standstill
102 drive neither open nor closed
103 drive open and in a standstill
105 drive in open position, close command received
106 drive in closed position, open command received
107 drive neither open nor closed while closing
108 drive neither open nor closed while opening
109 drive indicating closed position but is still running
110 drive indicating open position but is still running
111 unknown position

The higher-order byte of the register indicates the error messages:


Bit Meaning
Bit 0: error message 0 = no error
Bit 1: (Bit 0-2 binary) 1 = timeout while opening
Bit 2: 2 = timeout while closing
3 = invalid feedback
4 = invalid command
5 = self test error
6..7 = not used
Bit 3: command close received via mimic input*
Bit 4: command open received via mimic input*
Bit 5: local / remote switch in local position
Bit 6: no AC supply (230VAC)
Bit 7: offline, no response on local bus
The error flags 1..4 stay set until the cause of the error is removed or a new command is sent. Runtime
errors generally require resending a command (see also 6.1.5).
*These status bit are implemented in CM3 firmware V1.6 or higher. They indicate the commands sent
via mimic inputs as long as they are valid that means they were not overwritten by a BI command.
ATTENTION: This function was slightly changed from CM3 V1.9 upwards. The bit is set as soon as the
corresponding input is set and reset when the input is released. In any case the bit is set for at least 5s.
This way also the resetting of the inputs is indicated.

6.1.3 IO status register (read only)


The IO status registers contain the status of the analogue and digital inputs of an IO module. An IO
module occupies a total of 9 registers. The register number depends on the module address.
The module addresses are in the range of 51 – 60.

PCM – Manual Issue: 02/2007 Page 20


Pleiger Elektronik
GmbH & Co. KG

Register number of the first register = 9*(module addresses -51) + 52


(90 registers, from no 52 to no 141)
The first register contains the status of the 8 digital inputs in the lower-order byte and error messages in
the higher-order byte.
Bit Meaning
Bit 0..7: digital input 1..8 set
Bit 8: address was changed after last start up
Bit 9: error analog input 1..8
Bit 10: used internally
Bit 15: offline, no response on local bus
The following 8 registers contain one each of the 8 measured values as 12 binary digit value (0..20mA
= 0..4000 Incr.). A valid value must be even.
Attention: An odd value indicates that the last measurement has not been updated because of an in-
valid measurement.

6.1.4 Fieldbus interface BI remote control, register 142 (read/write)


This register can be used by the Modbus master to control various functions of the fieldbus interface.
Bit Meaning
Bit0 reserved for function “enable all mimic diagram inputs”
Bit1 reserved for function “operation mode is passive”
Bit2..14 not used
Bit15 *Profibus data are valid (see also 7.3.1)
*implemented in BI version V1.6 or higher

6.1.5 CM3 control register (read/write)


A CM3 control register is used to send a command to a valve. The register number depends on the
module address (1-50).
Register number = module address + 142
(50 registers, from no 143 to no 192)
Only the lower-order byte of the valve control register is used.
Command Meaning
0..100 position set point for %Pos drives
101 close drive
102 stop drive
103 open drive
104 acknowledge error, erase last command
111 commands by mimic diagram inputs only
If command 111 is sent the BI completely passes control to the CM3 modules. The CM3 acts as if there
is no BI. CM3 versions V1.6 and older require this command to enable the mimic inputs permanently
and not only as long as the inputs are set. V1.7 and newer always react properly on mimic inputs in re-
mote mode and do not absolutely require this command.
Any command change will reset the errors 1..4. There are two ways to force a command change.
1. Sending a 104 and a 101/103 afterwards with a sufficient delay ( ≥ 1s). This will erase the old com-
mand first and then send a new one.

PCM – Manual Issue: 02/2007 Page 21


Pleiger Elektronik
GmbH & Co. KG

2. Setting the most significant bit of the command byte to indicate a new command. The CM3 will react
on this command immediately. The bit should be kept high for at least 1s and should be reset after-
wards. This procedure is recommended because of the faster reaction.
Beside resetting error conditions restarting a command may be useful in certain applications like actua-
tors that may be operated manually by handwheel (override). If such a drive is closed by command and
opened manually afterwards a repeated close command will close it again.
example:
• send close command 128+101=229, actuator starts running, wait 1s, send close command 101
• actuator is closed
► actuator is opened manually
• send close command 128+101=229 once more , actuator starts running, wait 1s, send close
command 101
• actuator is closed again

6.1.6 IO control register (read/write)


The IO control register is used to set the 4 digital outputs of the IO 8/8/4 module. The register number
depends on the module address. The module addresses are in the range of 51 – 60.
Register number = (module address – 51) + 193
(10 registers, from no 193 to no 202)
Bit Meaning
Bit 0..3: digital output 1..4 set, outputs are reset if IO 8/8/4 goes offline
Bit 4..7: digital output 1..4 set, outputs stay on if IO 8/8/4 goes offline

6.1.7 RK status register (read only)


The RK status registers contain the status of the digital inputs and error flags of an RK module. An RK
module occupies a total of 2 registers. The register number depends on the module address.
The module addresses are in the range of 61 – 80.
Register number = 2*(module address – 61) + 203
(40 registers, from no 203 to no 241)
The first register shows the error flags in the lower byte and a 8 bit counter value in the upper byte.
Value Meaning
Bit 0: fuse is damaged
Bit 1: address button pressed
Bit 2: used internally
Bit 7: offline, no response at the local bus
Bit 8-15 8 Bit counter, all changes of input 1 are counted.
The second register shows the status of the 16 digital inputs.
Value Meaning
Bit 0: digital input 1 (24V = Bit set)

Bit 15: digital input 16 (24V = Bit set)

6.1.8 RK control register (read / write)


The RK control register are used to control the relay outputs. Each module uses one register.

PCM – Manual Issue: 02/2007 Page 22


Pleiger Elektronik
GmbH & Co. KG

The register number depends on the module address.


The module addresses are in the range of 61 – 80.
Register number = (module address – 61) + 243
(20 registers, from no 243 to no 262)
Value Meaning
Bit 0..7: set relay output 1..8;
all outputs are reset if the data connection between PLC and PCM system fails
Bit 8..15: set relay output 1..8;
all outputs keep the current state if the data connection between PLC and PCM system fails

6.2 Protocol Watchdog


The BI Module permanently supervises the proper function of the Modbus (Profibus). The BI must re-
ceive at least one valid Modbus request every 5s otherwise the following functions will be carried out:
• A command 111 „enable mimic diagram inputs“ is sent to all CM3 modules.
• All control bits 0..3 of all IO8/8/4 are set to 0, that means that all outputs are reset
• All control bits 0..7 of all RK16/8 are set to 0, that means that all outputs are reset
We recommend to start a request at least every second. This function is implemented for the Profibus
protocol is the same way.

PCM – Manual Issue: 02/2007 Page 23


Pleiger Elektronik
GmbH & Co. KG

6.3 Register summary


Reg. Status-Register higher -order byte lower-order byte
No Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
1 BI status Inputs Faults
2 CM3 status, module 1 messages Errors Position information
up to
51 CM3 status, module 50 messages Errors Position information
52 IO status, module 51 Error messages 8 <---digital inputs---> 1
53 analogue input 1
54 analogue input 2
55-
up to
59
60 analogue input 8
up to
133 IO status, module 60 Error messages 8 <---digital inputs---> 1
134 analogue input 1
135 analogue input 2
136-
up to
140
141 analogue input 8
Reg. Control-Register higher -order byte lower-order byte
No Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
142 BI control Mi
143 CM3 control, module 1 control commands
up to
192 CM3 control, module 50 control commands
193 IO control, module 51 4<dig.outp.>1 4<dig.outp.>1
up to
202 IO control, module 60 4<dig.outp.>1 4<dig.outp.>1
Reg. Status-Register higher -order byte lower-order byte
Nr. Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
203 relay module 61 counter Error messages
204 16 <---digital inputs---> 9 8 <---digital inputs---> 1
up to
241 relay module 80 counter Error messages
242 16 <---digital inputs---> 9 8 <---digital inputs---> 1
Reg. Control-Register higher -order byte lower-order byte
Nr. Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
243 relay module 61 8 <-- digital outputs --> 1 8 <-- digital outputs --> 1
up to
262 relay module 80 8 <-- digital outputs --> 1 8 <-- digital outputs --> 1
not used =

PCM – Manual Issue: 02/2007 Page 24


Pleiger Elektronik
GmbH & Co. KG

7 BI Profibus DP interface (slave)


The Profibus DPV0 interface is available as an alternative to the Modbus and can be chosen via the
set-up menu of the fieldbus interface (BI). Automatic baud rate identification is used. Baud rates be-
tween 9600 baud and 1.5 Mbaud are permissible. If required a bus terminator (in accordance with the
Profibus standard) can be connected via a miniature two-pole switch in the front of the housing.
The advanced V1 and V2 services are not available. Differing from the Profibus standard an inexpen-
sive screw-type terminal is used for the electrical connection instead of a sub-D connector. More de-
tailed information about the Profibus protocol may be obtained from the standard EN 50170 or from the
„Profibus Nutzer Organisation“ (PNO, www.profibus.com).

7.1 Profibus data model


For compatibility reasons the same data model is used as for the Modbus. 16 binary digit-wide data
words are used instead of the Modbus registers. On account of the maximum telegram length of 244
bytes a maximum of 7 IO modules can be used for the Profibus protocol. The data model is described
in the “PE_PCM_2.gsd“ GSD file. The meaning of the individual data words corresponds to those in
the registers for the Modbus protocol.
To avoid unnecessary data transfer the BI module is set-up as a modular station. The following mod-
ules are available.
Module 1 BI, status & control, 1 word read, 1 word write
Module 2 5x CM3, status & control, 5 words read, 5 words write
Module 3 10x CM3, status & control, 10 words read, 10 words write
Module 4 1x IO8/8/4, status & control, 9 words read, 1 word write
Module 5 1x RK16/8, status & control, 2 words read, 1 word write
Module 6 5x RK16/8, status & control, 10 words read, 5 words write
The module type 1 must always be inserted in first place. Next up to 50 CM3, 7 IO8/8/4 and 20 RK16/8
may be added. Please keep in mind that the number of data bytes both read and write must not exceed
244.

7.1.1 Fieldbus interface to superimposed control system (status words)


Data word Meaning
1 Status field bus interface
1 each Status CM3, address 1..50
9 each Status IO 8/8/4, address 51..57
2 each Status RK 16/8, address 61..80

7.1.2 Superimposed control system to fieldbus interface (control words)


Data word Meaning
1 Command field bus interface
1 each Command CM3, address 1..50
1 each Command IO 8/8/4, address 51..57
1 each Command RK 16/8, address 61..80

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GmbH & Co. KG

7.1.3 Data Valid Bit


Some Profibus DP masters keep on sending data even if the supervisory controller is stopped. In this
case all commands are set to 0. This is not suitable for PCM system. Therefore the highest Bit15 of the
control word of the BI is used as a „Data Valid Bit“. If this bit is not set the Profibus connection is treated
as invalid.
This Bit is used only if the Bit0 of the first Parameter Byte is set to 1, otherwise the data is always
treated as valid data. This function is only implemented in BI firmware version V1.6 or higher.

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GmbH & Co. KG

8 Assembly of the system


Certain boundary conditions must be adhered to during the assembly of the complete control systems
in order to ensure reliable and trouble free operation.
• Only a maximum of 50 CM3 and 10 (7 for the Profibus DP) IO modules are to be connected to a
fieldbus interface.
• The IO modules must be aligned to the left and the CM3 modules to the right of the fieldbus inter-
face.
• All 230VAC supplies must be fused with 16A B characteristic.
• The 24VDC supply may be connected several times to separate the supply for different systems
(etc. bilge, ballast). Each 24V supply is separately fused up to 4AT. All 0V supplies must be con-
nected directly to the same terminal. 0V supply is fused with a common 6AT fuse. For the
connection of the DC supply the BI (9, 10) or the plugs of the prefabricated cable sets must be
used.
• The local data bus and the lamp test control may be extended by means of prefabricated cable
sets. Up to 4 adapting cable and one extension cable may be used per BI module. The screen of
these cable must be connected to a PE terminal right beside the plug connector. The PE terminal is
also used to fix the modules on the rail mount.
• All control signals from and to the CM3 and IO 8/8/4 modules are supplied via the 24VDC of the
CM3 respectively the IO 8/8/4 modules.
• All cables leaving the control cabinet and being connected to the modules must be screened. The
screen must be connected extensively to the mounting plate. So-called “pigtails“, i.e. cables be-
tween the screen and a PE terminal, are not permissible.

8.1 24VDC current requirements


To calculate the 24VDC supply current of a PCM system the following values may be used.
Module Operation mode max. average
BI 50mA 40mA
CM3 incl. OC3 feed back module 60mA 40mA
incl. conti feedback module 80mA 60mA
additionally, if mimic interface is used 70mA 35mA
IO 8/8/4 200mA 150mA

8.2 Controlling via circuit mimic diagram


The CM3 modules can be used without a fieldbus interface for applications in which the actuators are
controlled exclusively by a circuit mimic diagram. The feeding-in of the 24VDC supply voltage is then
via the local bus connector pins 4 and 5. The voltage must have external fuse protection amounting to a
maximum of 6A. Insofar as necessary, a 24VDC lamp test signal is also connected via the local bus
connector. The current consumption of this control input amounts to approx. 1mA per CM3 module.

PCM – Manual Issue: 02/2007 Page 27


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GmbH & Co. KG

8.3 Commissioning hints


Incorrectly connected drives of defective cables may cause damage of the CM3 modules or
the OC3 feedback modules. To avoid this some tests must be performed before 24VDC or
230VAC supply is turned on.
1. 24VDC and 230VAC are completely separated from each other and from PE e.g. the rail-hat.
Therefore a high insulation resistance must be measured between those circuits. The insulation re-
sistance measurement should be performed with an
insulation resistance meter with 50 to 500VDC test 1. 0VDC to PE 1 MOhm
voltage. The following minimum resistance values 2. 0VDC to L, N 1 MOhm
must be achieved: 3. 24VDC to PE 1 MOhm
If a suitable insulation meter is not available a stan- 4. 24VDC to L, N 1 MOhm
dard multimeter may be used instead. This measuring 5. N to PE 1 MOhm
must be performed during commissioning and should
6. L to PE 1 MOhm
be repeated after any repair works on the cabling of
the actuators.
2. Please also check that pin 13 of the CM3 module, this is the position feedback input 4..20mA, is
connected only for those actuators that really use an analog position feedback signal.
3. Turn on 230VAC for a few devices only and check proper operation carefully before connecting the
next devices top 230VAC.

8.4 Safety Advice


The blade beside shows an important safety advice and
CM3 Safety Advice
must be fixed at the top-hat rail right beside the installed
Always plug in CM3 modules.
red connector last
and pull it off first! If CM3 modules are mounted on different top-hat rails one
(AC supply voltage) blade has to be fixed at each rail.

Pay attention to this safety advice during any kind of work on the pluggable screw
terminals!

8.5 Accessories
For the proper installation of PCM systems the following accessories are required.

8.5.1 Adapting Cable


This cable is used if the 24VDC supply shall be feed several times. The length of the cable is app.
20cm must not be extended or replaced by a different cable. The modules are fixed on both sides of the
cable by means of an end holder that is fastened on the hat-rail. The right plug (4+5) must be con-
nected to 24VDC power weiß weiß
1 1
supply. Connect pin 4 to 2
braun

grün
braun

grün
2
3 3
the common 0V directly,
b

4 4
5 5
connect pin 5 to 24V fused
up to 4A.
Article-No: 9319710190

PCM – Manual Issue: 02/2007 Page 28


Pleiger Elektronik
GmbH & Co. KG

8.5.2 Extension Cable


This cable is used to connect additional modules on a second hat-rail to the same BI module. Only one
cable can be used per BI module. The shield of the extension cable must be connected to the hat-rail
via PE terminals. These terminals
are also used to fix the modules
mechanically. The cable is app. 150 5
cm long and must not be extended! 4
+g
e lb
we 3 ün

If such a cable is used the 24VDC


gr
1 iß
2 un
bra
2 bra
un
we
1 iß

power supply must be connected to 3


4
grü
n +g
elb

the modules separately. 5

Article-No: 9319710180

8.5.3 Adapting Cable for RK 16/8


This cable is required to connect one or
more relay modules to the local bus of BI,
CM3 or IO 8/8/4.
Artikel-Nr.: 9319710330

8.5.4 Safety Advice Plate


This safety advice must be fixed at the hat-rail close by the installed
CM3 modules (at each hat-rail with CM3).
Article-No: 9319932210

8.5.5 End Holder


The end holder are fixed to the hat-rail on the right side of the modules.
If the adapter cable is used one holder is also fixed on the left side of
the modules.
Article-No: 4639020830

8.5.6 Noise Suppression Filter


If a BI module is used on the bridge one filter must be inserted in the common 24VDC supply of all
modules (according GL-Rule EMC1: Using on the bridge or on the open deck).
The current must not exceed 16A.
The filter is screwed on the mounting plate directly.
A sufficient electrical and thermal contact to the mounting
plate must be ensured.
Article-No: 4470200050

PCM – Manual Issue: 02/2007 Page 29


--------------------------------------------------------------------------------------------
PARTS LIST HYH909-81-2M DATE: 7.02.08
--------------------------------------------------------------------------------------------
HANDPUMPENAGGREGAT/HAND PUMP UNIT EHS-D3-2M PAGE: 1
DWG.-NO.: HYH909-81-2M
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 6910600210 HANDPUMPE/HAND PUMP GL146 1,000

002 6920427560 G-EINSCHRV./STR.MALE STUD FIT. GE8L-1/4-ED 2,000 ST/VERZINKT

003 6990103860 MEßSCHLAUCH/TEST HOSE 1,000 1.0718

004 6990103850 MEßSCHLAUCH/TEST HOSE 1,000 1.0718

005 9189952950 BEZEICHNUNGSCHILD EHS-D3 F.HANDPUMPE D/E 1,000 ALU-ELOXIERT

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST HYH909-50 DATE: 7.02.08
--------------------------------------------------------------------------------------------
HANDPUMPENAGGREGAT/HAND PUMP UNIT PAGE: 1
DWG.-NO.: HYH909-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
002 9189950420 BEZEICHNUNGSSCHILD/NAME PLATE 1,000 ASTRALON

003 6910600210 HANDPUMPE/HAND PUMP GL146 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/15-0005 DATE: 7.02.08
--------------------------------------------------------------------------------------------
EL.HYD.SCHWENKANT./EL.HYD.ACTUATOR EHS-D3/15 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 EHS-D3-200-OC HYDRAULIKAGGREGAT EHS-D3/POWER UNIT 1,000

002 STK15-303-10 SCHWENKANTRIEB/ROTARY ACTUATOR 1,000

003 9127320790 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK15 1,000 GG-25

004 9127310320 ADAPTER STK15-VK10 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/15-0010 DATE: 7.02.08
--------------------------------------------------------------------------------------------
EL.HYD.SCHWENKANT./EL.HYD.ACTUATOR EHS-D3/15 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 EHS-D3-200-OC HYDRAULIKAGGREGAT EHS-D3/POWER UNIT 1,000

002 STK15-303-10 SCHWENKANTRIEB/ROTARY ACTUATOR 1,000

003 9127320790 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK15 1,000 GG-25

004 9127310250 ADAPTER/ADAPTER STK15 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/34-0007 DATE: 7.02.08
--------------------------------------------------------------------------------------------
EL.HYD.SCHWENKANTRIEB EHS-D3/34-VK16/F07/OC PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 EHS-D3-200-OC HYDRAULIKAGGREGAT EHS-D3/POWER UNIT 1,000

002 STK34-303-10 SCHWENKANTRIEB STK34-EHS3/3G 1,000

003 9128321250 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK34 1,000 GG-25

004 9128310710 ADAPTER STK34/ADAPTER 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/34-0026 DATE: 7.02.08
--------------------------------------------------------------------------------------------
EL.HYD.SCHWENKANTRIEB EHS-D3/34-VK24/F10/P2 PAGE: 1
DWG.-NO.: STK34-EHS-01-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 EHS-D3-200-P2 HYDRAULIKAGGREGAT EHS-D3/POWER UNIT 1,000

002 STK34-310-10 SCHWENKANTRIEB STK34/ROTARY ACTUATOR 1,000

003 9128321250 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK34 1,000 EN-GJL-250

005 9128500190 MONTAGEMATERIAL/ASSEMBLY MATERIAL F10 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/100-0003 DATE: 7.02.08
--------------------------------------------------------------------------------------------
EL.HYD.SCHWENKANTRIEB EHS-D3/100-VK24/F10/OC PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 EHS-D3-300-OC HYDRAULIKAGGREGAT EHS-D3/POWER UNIT 1,000

002 STK100-303-10 SCHWENKANTRIEB STK100-EHS3/3G 1,000

003 9129321080 ANSCHLUßFLANSCH/CONNECTING FLANGE STK100;F10 1,000 GG-25

004 9129310260 ADAPTER/ADAPTER STK100 1,000 C45

005 9128500190 MONTAGEMATERIAL/ASSEMBLY MATERIAL F10 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/100-0004 DATE: 7.02.08
--------------------------------------------------------------------------------------------
EL.HYD.SCHWENKANTRIEB EHS-D3/100-VK24/F10/P2 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 EHS-D3-300-P2 HYDRAULIKAGGREGAT EHS-D3/POWER UNIT 1,000

002 STK100-303-10 SCHWENKANTRIEB STK100-EHS3/3G 1,000

003 9129321080 ANSCHLUßFLANSCH/CONNECTING FLANGE STK100;F10 1,000 GG-25

004 9129310260 ADAPTER/ADAPTER STK100 1,000 C45

005 9128500190 MONTAGEMATERIAL/ASSEMBLY MATERIAL F10 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-200-OC DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3/POWER UNIT PAGE: 1
DWG.-NO.: EHS-D3-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 ALMG3

002 9128321340 GRUNDPLATTE/BASE PLATE 1,000

003 9166582580 VENTILBLOCK/VALVE BLOCK 1,000

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128621070 STELLUNGSANZEIGE OC/POSITION INDICATOR 1,000

007 9321209620 MELDEMODUL/FEEDBACK UNIT OPEN/CLOSE 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921005070 HYDRAULIKPUMPE EHS/PUMP UNIT 200CM3 1,000

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW 2,000 45H

027 6009125710 ZYLINDERSCHRAUBE/HEX.SOCKET HEAD CAP SCREW 4,000 8.8

028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A


--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-200-OC DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3/POWER UNIT PAGE: 2
DWG.-NO.: EHS-D3-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 ZYLINDERSCHRAUBE/SLOTTED CHEESE HEAD SCREW 2,000 5.8

032 4860001060 KABELBINDER/CABLE CLIP 3,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 2,000 ST

045 6009390850 STIFTSCHRAUBE/STUD BOLT M8X25 4,000 V4A

046 6009340320 SECHSKANTMUTTER/HEX. NUT M8 4,000 V4A

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 3,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-300-OC DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3/POWER UNIT PAGE: 1
DWG.-NO.: EHS-D3-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 ALMG3

002 9128321340 GRUNDPLATTE/BASE PLATE 1,000

003 9166582580 VENTILBLOCK/VALVE BLOCK 1,000

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128621070 STELLUNGSANZEIGE OC/POSITION INDICATOR 1,000

007 9321209620 MELDEMODUL/FEEDBACK UNIT OPEN/CLOSE 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921005060 HYDRAULIKPUMPE EHS/PUMP UNIT 300CM3 1,000

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW 2,000 45H

027 6009125710 ZYLINDERSCHRAUBE/HEX.SOCKET HEAD CAP SCREW 4,000 8.8

028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A


--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-300-OC DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3/POWER UNIT PAGE: 2
DWG.-NO.: EHS-D3-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 ZYLINDERSCHRAUBE/SLOTTED CHEESE HEAD SCREW 2,000 5.8

032 4860001060 KABELBINDER/CABLE CLIP 3,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 2,000 ST

045 6009390850 STIFTSCHRAUBE/STUD BOLT M8X25 4,000 V4A

046 6009340320 SECHSKANTMUTTER/HEX. NUT M8 4,000 V4A

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 3,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-200-P2 DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3/POWER UNIT PAGE: 1
DWG.-NO.: EHS-D3-P2
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 ALMG3

002 9128321340 GRUNDPLATTE/BASE PLATE 1,000

003 9166582580 VENTILBLOCK/VALVE BLOCK 1,000

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128621080 STELLUNGSANZEIGE P2/POSITION INDICATOR 1,000

007 9321209710 MELDEMODUL P2/FEEDBACK UNIT CONTI 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921005070 HYDRAULIKPUMPE EHS/PUMP UNIT 200CM3 1,000

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW 2,000 45H

027 6009125710 ZYLINDERSCHRAUBE/HEX.SOCKET HEAD CAP SCREW 4,000 8.8

028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A


--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-200-P2 DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3/POWER UNIT PAGE: 2
DWG.-NO.: EHS-D3-P2
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 ZYLINDERSCHRAUBE/SLOTTED CHEESE HEAD SCREW 2,000 5.8

032 4860001060 KABELBINDER/CABLE CLIP 3,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 2,000 ST

045 6009390850 STIFTSCHRAUBE/STUD BOLT M8X25 4,000 V4A

046 6009340320 SECHSKANTMUTTER/HEX. NUT M8 4,000 V4A

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 3,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-300-P2 DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3/POWER UNIT PAGE: 1
DWG.-NO.: EHS-D3-P2
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 ALMG3

002 9128321340 GRUNDPLATTE/BASE PLATE 1,000

003 9166582580 VENTILBLOCK/VALVE BLOCK 1,000

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128621080 STELLUNGSANZEIGE P2/POSITION INDICATOR 1,000

007 9321209710 MELDEMODUL P2/FEEDBACK UNIT CONTI 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921005060 HYDRAULIKPUMPE EHS/PUMP UNIT 300CM3 1,000

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW 2,000 45H

027 6009125710 ZYLINDERSCHRAUBE/HEX.SOCKET HEAD CAP SCREW 4,000 8.8

028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A


--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-300-P2 DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3/POWER UNIT PAGE: 2
DWG.-NO.: EHS-D3-P2
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 ZYLINDERSCHRAUBE/SLOTTED CHEESE HEAD SCREW 2,000 5.8

032 4860001060 KABELBINDER/CABLE CLIP 3,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 2,000 ST

045 6009390850 STIFTSCHRAUBE/STUD BOLT M8X25 4,000 V4A

046 6009340320 SECHSKANTMUTTER/HEX. NUT M8 4,000 V4A

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 3,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK15-303-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB/ROTARY ACTUATOR PAGE: 1
DWG.-NO.: STK15-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9127012250 GEHÄUSE/CASING 1,000 GJS-400-15

002 9127711410 DRUCKDECKEL/PRESSURE COVER 1,000

003 9127711400 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9127072570 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9127200480 KOLBEN/PISTON 1,000 42CRMO4

006 9127690740 FLANSCHDECKEL/FLANGE COVER 1,000

007 9127920180 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

021 9127520280 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9127460040 SECHSKANTMUTTER/HEXAGON NUT 1,000 CUSN8 2.1030

024 9127470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

030 9156960700 TYPENSCHILD/NAME PLATE 1,000 1.4301

033 6912200250 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500140 O-RING/O-TYPE SEALING RING 12,42X1,78 2,000 NB0117


--------------------------------------------------------------------------------------------
PARTS LIST STK15-303-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB/ROTARY ACTUATOR PAGE: 2
DWG.-NO.: STK15-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117

039 6990501110 O-RING/O-TYPE SEALING RING 10,77X2,62 1,000 NB0117

041 6990500300 O-RING/O-TYPE SEALING RING 41,0X2,62 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990501190 O-RING/O-TYPE SEALING RING 23,47X2,62 2,000 NB0117

044 6990500090 O-RING/O-TYPE SEALING RING 5,28X1,78 4,000 NB0117

046 6991300360 QUAD-RING/RING 36,09-43,15-3,53 2,000 N7004

047 6990501210 O-RING/O-TYPE SEALING RING 26,64X2,62 2,000 NB0117

048 6990501310 O-RING/O-TYPE SEALING RING 42,52X2,62 1,000 NB0117

050 9127170030 STÜTZRING/SUPPORTING RING 35,1-41,4-1,8 1,000 PTFE

051 6991453670 NUTRING/GROOVE RING 30-22-7 2,000 PU

059 6068851790 PAßFEDER/FITTING KEY 1,000

060 6004720110 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

063 6920420620 VERSCHLUßSCHRAUBE/LOCKING SCREW G1/4 2,000 ST

065 6009121750 ZYLINDERSCHR/HEX.SOCKET HEAD CAP SCREW M6X16 8,000 8.8

066 6009311150 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8


--------------------------------------------------------------------------------------------
PARTS LIST STK15-303-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB/ROTARY ACTUATOR PAGE: 3
DWG.-NO.: STK15-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
067 6009330670 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8

068 6009121780 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK34-303-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-EHS3/3G PAGE: 1
DWG.-NO.: STK34-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9128013590 GEHÄUSE/CASING 1,000 GJS-400-15

002 9128711720 DRUCKDECKEL/PRESSURE COVER 1,000

003 9128711690 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9128074240 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9128200850 KOLBEN/PISTON 1,000 42CRMO4

006 9128690970 FLANSCHDECKEL/FLANGE COVER 1,000

007 9128920250 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9128250420 SCHEIBE/DISC 2,000 C45

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

021 9128520290 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9128460070 SECHSKANTMUTTER/HEX. NUT 1,000 CUSN8 2.1030

024 9128470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

033 6912200030 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500170 O-RING/O-TYPE SEALING RING 17,17X1,78 2,000 NB0117


--------------------------------------------------------------------------------------------
PARTS LIST STK34-303-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-EHS3/3G PAGE: 2
DWG.-NO.: STK34-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117

039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990502180 O-RING/O-TYPE SEALING RING 31,34X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 4,000 NB0117

046 6991300370 QUAD-RING/RING 47,22-54,28-3,53 2,000 N7004

047 6990501270 O-RING/O-TYPE SEALING RING 36,17X2,62 2,000 NB0117

048 6990501390 O-RING/O-TYPE SEALING RING 55,25X2,62 1,000 NB0117

050 9128170020 STÜTZRING/SUPPORTING RING 45,1-51,4-1,8 1,000 PTFE

051 6991453730 NUTRING/GROOVE RING 30-40-7,5 2,000 PU

052 6004710200 SICHERUNGSRING/RETAINING RING 28X1,5 2,000 FE-ST

059 6068851820 PASSFEDER/FITTING KEY 1,000 ST

060 6004720140 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

063 6920420620 VERSCHLUßSCHRAUBE/LOCKING SCREW G1/4 2,000 ST

065 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 8,000 8.8


--------------------------------------------------------------------------------------------
PARTS LIST STK34-303-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-EHS3/3G PAGE: 3
DWG.-NO.: STK34-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
066 6009311190 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X40 4,000 8.8

067 6009331040 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X25 4,000 8.8

068 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK34-310-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34/ROTARY ACTUATOR PAGE: 1
DWG.-NO.: STK34-EHS-01-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9128013590 GEHÄUSE/CASING 1,000 GJS-400-15

002 9128711720 DRUCKDECKEL/PRESSURE COVER 1,000

003 9128711690 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9128074360 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9128200850 KOLBEN/PISTON 1,000 42CRMO4

006 9128690970 FLANSCHDECKEL/FLANGE COVER 1,000

007 9128920250 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9128250420 SCHEIBE/DISC 2,000 C45

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

021 9128520330 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 1.4401

023 9128460070 SECHSKANTMUTTER/HEX. NUT 1,000 CUSN8 2.1030

024 9128470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

033 6912200030 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500170 O-RING/O-TYPE SEALING RING 17,17X1,78 2,000 NB0117


--------------------------------------------------------------------------------------------
PARTS LIST STK34-310-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34/ROTARY ACTUATOR PAGE: 2
DWG.-NO.: STK34-EHS-01-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117

039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990502180 O-RING/O-TYPE SEALING RING 31,34X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 4,000 NB0117

046 6991300370 QUAD-RING/RING 47,22-54,28-3,53 2,000 N7004

047 6990501270 O-RING/O-TYPE SEALING RING 36,17X2,62 2,000 NB0117

048 6990501390 O-RING/O-TYPE SEALING RING 55,25X2,62 1,000 NB0117

050 9128170020 STÜTZRING/SUPPORTING RING 45,1-51,4-1,8 1,000 PTFE

051 6991453730 NUTRING/GROOVE RING 30-40-7,5 2,000 PU

052 6004710200 SICHERUNGSRING/RETAINING RING 28X1,5 2,000 FE-ST

060 6004720140 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

063 6920420620 VERSCHLUßSCHRAUBE/LOCKING SCREW G1/4 2,000 ST

065 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 8,000 8.8

066 6009311190 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X40 4,000 8.8


--------------------------------------------------------------------------------------------
PARTS LIST STK34-310-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34/ROTARY ACTUATOR PAGE: 3
DWG.-NO.: STK34-EHS-01-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
067 6009331040 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X25 4,000 8.8

068 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK100-303-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-EHS3/3G PAGE: 1
DWG.-NO.: STK100-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9129012390 GEHÄUSE STK100/EHS-D3 1,000 GJS-400-15

002 9129711480 DRUCKDECKEL/PRESSURE COVER 1,000

003 9129711470 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9129072630 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9129200790 KOLBEN/PISTON 1,000 42CRMO4

006 9129690880 FLANSCHDECKEL/FLANGE COVER 1,000

007 9129920190 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9129250280 SCHEIBE/DISC 2,000 C45

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

021 9129520160 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9129460040 SECHSKANTMUTTER/HEXAGON NUT 1,000 CUSN8 2.1030

024 9129470080 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

033 6912200070 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500210 O-RING/O-TYPE SEALING RING 23,52X1,78 2,000 NB0117


--------------------------------------------------------------------------------------------
PARTS LIST STK100-303-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-EHS3/3G PAGE: 2
DWG.-NO.: STK100-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117

039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501480 O-RING/O-TYPE SEALING RING 69,52X2,6 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990502250 O-RING/O-TYPE SEALING RING 47,22X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 4,000 NB0117

046 6991300380 QUAD-RING/RING 66,27-73,33-3,53 2,000 N7004

047 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 2,000 NB0117

048 6990502340 O-RING/O-TYPE SEALING RING 75,80X3,53 1,000 NB0117

050 9129170010 STÜTZRING/SUPPORTING RING 65,1-71,4-1,8 1,000 PTFE

051 6991453720 NUTRING/GROOVE RING 45-55-7,5 2,000 PU

052 6004710250 SICHERUNGSRING/RETAINING RING 2,000 FE-ST

059 6068851810 PAßFEDER/FITTING KEY 1,000

060 6004720230 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

063 6920420620 VERSCHLUßSCHRAUBE/LOCKING SCREW G1/4 2,000 ST

065 6009121840 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 8,000 8.8


--------------------------------------------------------------------------------------------
PARTS LIST STK100-303-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-EHS3/3G PAGE: 3
DWG.-NO.: STK100-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
066 6009311250 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M10X45 6,000 8.8

067 6009331530 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M10X25 6,000 8.8

068 6009121830 ZYL.SCHR./HEX.SOCKET HEAD CAP SCREW M8X25 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK15-0045 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK15-ME-OCS/VK12/F07 PAGE: 1
DWG.-NO.: STK15-010-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 STK15-010-10 SCHWENKANTRIEB STK15-3G/ME 1,000

002 9166583290 VENTILBLOCK KPL ENTSP.RSV;DBV;HYDR.NOT 16/18 1,000

003 9127320790 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK15 1,000 GG-25

004 9127310250 ADAPTER/ADAPTER STK15 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

006 9128621140 MELDEEINHEIT/INDICATOR UNIT 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK34-0061 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-ME-OCS/VK24/F10 PAGE: 1
DWG.-NO.: STK34-110-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 STK34-110-10 SCHWENKANTRIEB STK34-ME 1,000

002 9166583290 VENTILBLOCK KPL ENTSP.RSV;DBV;HYDR.NOT 16/18 1,000

003 9128321250 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK34 1,000 GG-25

005 9128500190 MONTAGEMATERIAL/ASSEMBLY MATERIAL F10 1,000

006 9128621140 MELDEEINHEIT/INDICATOR UNIT 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK34-0062 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-ME-OCS/VK16/F07 PAGE: 1
DWG.-NO.: STK34-010-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 STK34-010-10 SCHWENKANTRIEB STK34-ME 1,000

002 9166583290 VENTILBLOCK KPL ENTSP.RSV;DBV;HYDR.NOT 16/18 1,000

003 9128321250 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK34 1,000 GG-25

004 9128310710 ADAPTER STK34/ADAPTER 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

006 9128621140 MELDEEINHEIT/INDICATOR UNIT 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK100-0063 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-VK24/F10/ME PAGE: 1
DWG.-NO.: STK100-010-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 STK100-010-10 SCHWENKANTRIEB STK100-3G/ME 1,000

002 9166583290 VENTILBLOCK KPL ENTSP.RSV;DBV;HYDR.NOT 16/18 1,000

003 9129321080 ANSCHLUßFLANSCH/CONNECTING FLANGE STK100;F10 1,000 EN-GJL-250

004 9129310260 ADAPTER/ADAPTER STK100 1,000 C45

005 9128500190 MONTAGEMATERIAL/ASSEMBLY MATERIAL F10 1,000

006 9128621140 MELDEEINHEIT/INDICATOR UNIT 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK100-0064 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-UM/VK24/F10 PAGE: 1
DWG.-NO.: STK100-002-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 STK100-003-10 SCHWENKANTRIEB STK100/ROTARY ACTUATOR 1,000

002 9166582600 ANSCHLUßPLATTE/CONNECTING PLATE 1,000

003 9129321080 ANSCHLUßFLANSCH/CONNECTING FLANGE STK100;F10 1,000 EN-GJL-250

004 9129310260 ADAPTER/ADAPTER STK100 1,000 C45

005 9128500200 MONTAGEMATERIAL/ASSEMBLY MATERIAL F10 V4A 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK15-010-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK15-ME PAGE: 1
DWG.-NO.: STK15-010-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9127012240 GEHÄUSE/CASING 1,000 GJS-400-15

002 9127711410 DRUCKDECKEL/PRESSURE COVER 1,000

003 9127711400 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9127072570 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9127200480 KOLBEN/PISTON 1,000 42CRMO4

006 9127690780 DECKEL/COVER 1,000 C45

007 9127920180 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

021 9127520260 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9127460040 SECHSKANTMUTTER/HEXAGON NUT 1,000 CUSN8 2.1030

024 9127470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

030 9156960700 TYPENSCHILD/NAME PLATE 1,000 1.4301

033 6912200250 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500140 O-RING/O-TYPE SEALING RING 12,42X1,78 2,000 NB0117

037 6990500120 O-RING/O-TYPE SEALING RING 9,25X1,78 2,000 NB0117


--------------------------------------------------------------------------------------------
PARTS LIST STK15-010-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK15-ME PAGE: 2
DWG.-NO.: STK15-010-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
039 6990501110 O-RING/O-TYPE SEALING RING 10,77X2,62 1,000 NB0117

041 6990500300 O-RING/O-TYPE SEALING RING 41,0X2,62 1,000 NB0117

043 6990501190 O-RING/O-TYPE SEALING RING 23,47X2,62 2,000 NB0117

044 6990500090 O-RING/O-TYPE SEALING RING 5,28X1,78 2,000 NB0117

046 6991300360 QUAD-RING/RING 36,09-43,15-3,53 2,000 N7004

047 6990501210 O-RING/O-TYPE SEALING RING 26,64X2,62 2,000 NB0117

048 6990501310 O-RING/O-TYPE SEALING RING 42,52X2,62 1,000 NB0117

050 9127170030 STÜTZRING/SUPPORTING RING 35,1-41,4-1,8 1,000 PTFE

051 6991453670 NUTRING/GROOVE RING 30-22-7 2,000 PU

059 6068851790 PAßFEDER/FITTING KEY 1,000

060 6004720110 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

065 6009121750 ZYLINDERSCHR/HEX.SOCKET HEAD CAP SCREW M6X16 8,000 8.8

066 6009311150 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8

067 6009330670 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8

068 6009121750 ZYLINDERSCHR/HEX.SOCKET HEAD CAP SCREW M6X16 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK34-010-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-3G/ME PAGE: 1
DWG.-NO.: STK34-010 C
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9128013580 GEHÄUSE/CASING 1,000 GJS-400-15

002 9128711720 DRUCKDECKEL/PRESSURE COVER 1,000

003 9128711690 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9128074240 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9128200850 KOLBEN/PISTON 1,000 42CRMO4

006 9128691030 DECKEL/COVER 1,000 C45

007 9128920250 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9128250420 SCHEIBE/DISC 2,000 C45

021 9128520290 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9128460070 SECHSKANTMUTTER/HEX. NUT 1,000 CUSN8 2.1030

024 9128470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

030 9156960700 TYPENSCHILD/NAME PLATE 1,000 1.4301

033 6912200030 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500170 O-RING/O-TYPE SEALING RING 17,17X1,78 2,000 NB0117


--------------------------------------------------------------------------------------------
PARTS LIST STK34-010-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-3G/ME PAGE: 2
DWG.-NO.: STK34-010 C
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
037 6990500120 O-RING/O-TYPE SEALING RING 9,25X1,78 2,000 NB0117

039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 1,000 NB0117

043 6990502180 O-RING/O-TYPE SEALING RING 31,34X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 2,000 NB0117

046 6991300370 QUAD-RING/RING 47,22-54,28-3,53 2,000 N7004

047 6990501270 O-RING/O-TYPE SEALING RING 36,17X2,62 2,000 NB0117

048 6990501390 O-RING/O-TYPE SEALING RING 55,25X2,62 1,000 NB0117

050 9128170020 STÜTZRING/SUPPORTING RING 45,1-51,4-1,8 1,000 PTFE

051 6991453730 NUTRING/GROOVE RING 30-40-7,5 2,000 PU

052 6004710200 SICHERUNGSRING/RETAINING RING 28X1,5 2,000 FE-ST

059 6068851820 PASSFEDER/FITTING KEY 1,000 ST

060 6004720140 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

065 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 8,000 8.8

066 6009311190 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X40 4,000 8.8

067 6009331040 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X25 4,000 8.8


--------------------------------------------------------------------------------------------
PARTS LIST STK34-010-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-3G/ME PAGE: 3
DWG.-NO.: STK34-010 C
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
068 6009121750 ZYLINDERSCHR/HEX.SOCKET HEAD CAP SCREW M6X16 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK34-110-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-ME PAGE: 1
DWG.-NO.: STK34-110-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9128013580 GEHÄUSE/CASING 1,000 GJS-400-15

002 9128711720 DRUCKDECKEL/PRESSURE COVER 1,000

003 9128711690 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9128074360 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9128200850 KOLBEN/PISTON 1,000 42CRMO4

006 9128691030 DECKEL/COVER 1,000 C45

007 9128920250 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9128250420 SCHEIBE/DISC 2,000 C45

021 9128520330 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 1.4401

023 9128460070 SECHSKANTMUTTER/HEX. NUT 1,000 CUSN8 2.1030

024 9128470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

030 9156960700 TYPENSCHILD/NAME PLATE 1,000 1.4301

033 6912200030 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500170 O-RING/O-TYPE SEALING RING 17,17X1,78 2,000 NB0117


--------------------------------------------------------------------------------------------
PARTS LIST STK34-110-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-ME PAGE: 2
DWG.-NO.: STK34-110-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
037 6990500120 O-RING/O-TYPE SEALING RING 9,25X1,78 2,000 NB0117

039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 1,000 NB0117

043 6990502180 O-RING/O-TYPE SEALING RING 31,34X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 2,000 NB0117

046 6991300370 QUAD-RING/RING 47,22-54,28-3,53 2,000 N7004

047 6990501270 O-RING/O-TYPE SEALING RING 36,17X2,62 2,000 NB0117

048 6990501390 O-RING/O-TYPE SEALING RING 55,25X2,62 1,000 NB0117

050 9128170020 STÜTZRING/SUPPORTING RING 45,1-51,4-1,8 1,000 PTFE

051 6991453730 NUTRING/GROOVE RING 30-40-7,5 2,000 PU

052 6004710200 SICHERUNGSRING/RETAINING RING 28X1,5 2,000 FE-ST

060 6004720140 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

065 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 8,000 8.8

066 6009311190 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X40 4,000 8.8

067 6009331040 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X25 4,000 8.8

068 6009121750 ZYLINDERSCHR/HEX.SOCKET HEAD CAP SCREW M6X16 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK100-003-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100/ROTARY ACTUATOR PAGE: 1
DWG.-NO.: STK100-002-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9129012380 GEHÄUSE STK100 KONVENTIONELL 1,000 GJS-400-15

002 9129711480 DRUCKDECKEL/PRESSURE COVER 1,000

003 9129711470 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9129072630 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9129200780 KOLBEN/PISTON 1,000 42CRMO4

006 9129690810 DECKEL/COVER 1,000 C45

007 9129920190 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530070 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9129250280 SCHEIBE/DISC 2,000 C45

019 9128870100 BYPASSDROSSEL/THROTTLE FOR BYPASS 1,000

021 9129520160 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9129460040 SECHSKANTMUTTER/HEXAGON NUT 1,000 CUSN8 2.1030

024 9129470080 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

026 9128520210 VERSCHLUSSSCHRAUBE/SCREW PLUG 1,000 ST

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

030 9156960700 TYPENSCHILD/NAME PLATE 1,000 1.4301


--------------------------------------------------------------------------------------------
PARTS LIST STK100-003-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100/ROTARY ACTUATOR PAGE: 2
DWG.-NO.: STK100-002-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
033 6912200070 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500210 O-RING/O-TYPE SEALING RING 23,52X1,78 2,000 NB0117

037 6990500120 O-RING/O-TYPE SEALING RING 9,25X1,78 2,000 NB0117

039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

040 6990501480 O-RING/O-TYPE SEALING RING 69,52X2,6 1,000 NB0117

041 6990501480 O-RING/O-TYPE SEALING RING 69,52X2,6 1,000 NB0117

043 6990502250 O-RING/O-TYPE SEALING RING 47,22X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 2,000 NB0117

046 6991300380 QUAD-RING/RING 66,27-73,33-3,53 2,000 N7004

047 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 2,000 NB0117

048 6990502340 O-RING/O-TYPE SEALING RING 75,80X3,53 1,000 NB0117

050 9129170010 STÜTZRING/SUPPORTING RING 65,1-71,4-1,8 1,000 PTFE

051 6991453720 NUTRING/GROOVE RING 45-55-7,5 2,000 PU

052 6004710250 SICHERUNGSRING/RETAINING RING 2,000 FE-ST

059 6068851810 PAßFEDER/FITTING KEY 1,000

060 6004720230 SICHERUNGSRING/RETAINING RING 1,000 FE-ST


--------------------------------------------------------------------------------------------
PARTS LIST STK100-003-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100/ROTARY ACTUATOR PAGE: 3
DWG.-NO.: STK100-002-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
061 9128850320 SICHTFENSTER/WINDOW 1,000

065 6009122110 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 8,000 V4A

066 6009311850 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 6,000 V4A

067 6009331130 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 6,000 V4A

068 6009330940 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X20 4,000 V4A

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK100-010-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-3G/ME PAGE: 1
DWG.-NO.: STK100-010-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9129012380 GEHÄUSE STK100 KONVENTIONELL 1,000 GJS-400-15

002 9129711480 DRUCKDECKEL/PRESSURE COVER 1,000

003 9129711470 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9129072630 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9129200790 KOLBEN/PISTON 1,000 42CRMO4

006 9129690920 DECKEL/COVER 1,000 C45

007 9129920190 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9129250280 SCHEIBE/DISC 2,000 C45 1.0503

021 9129520160 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9129460040 SECHSKANTMUTTER/HEXAGON NUT 1,000 CUSN8 2.1030

024 9129470080 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

030 9156960700 TYPENSCHILD/NAME PLATE 1,000 1.4301

033 6912200070 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500210 O-RING/O-TYPE SEALING RING 23,52X1,78 2,000 NB0117


--------------------------------------------------------------------------------------------
PARTS LIST STK100-010-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-3G/ME PAGE: 2
DWG.-NO.: STK100-010-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
037 6990500120 O-RING/O-TYPE SEALING RING 9,25X1,78 2,000 NB0117

039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501480 O-RING/O-TYPE SEALING RING 69,52X2,6 1,000 NB0117

043 6990502250 O-RING/O-TYPE SEALING RING 47,22X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 2,000 NB0117

046 6991300380 QUAD-RING/RING 66,27-73,33-3,53 2,000 N7004

047 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 2,000 NB0117

048 6990502340 O-RING/O-TYPE SEALING RING 75,80X3,53 1,000 NB0117

050 9129170010 STÜTZRING/SUPPORTING RING 65,1-71,4-1,8 1,000 PTFE

051 6991453720 NUTRING/GROOVE RING 45-55-7,5 2,000 PU

052 6004710250 SICHERUNGSRING/RETAINING RING 2,000 FE-ST

059 6068851810 PAßFEDER/FITTING KEY 1,000

060 6004720230 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

065 6009121840 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 8,000 8.8

066 6009311250 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M10X45 6,000 8.8

067 6009331530 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M10X25 6,000 8.8


--------------------------------------------------------------------------------------------
PARTS LIST STK100-010-10 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-3G/ME PAGE: 3
DWG.-NO.: STK100-010-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
068 6009121820 ZYLINDERSCHR/HEX.SOCKET HEAD CAP SCREW M8X20 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK190-387-30 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKTRIEB STK190-VK30/F14/B3/EE/HS/S PAGE: 1
DWG.-NO.: STK190-387-30
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9130011930 GEHÄUSE STK190;ACHSFR.140-4XM16;AZ;UM 1,000 GJS-400-15

002 9130711250 DRUCKDECKEL STK190;AZ 1,000 EN-JS1030

003 9130711260 DRUCKDECKEL/PRESSURE COVER 1,000 GJS-400-15

004 9130072710 RITZELW. STK190-EHS2 KPL VK30 1,000

005 9130200030 KOLBEN/PISTON 1,000 42CRM04

006 9130130060 DICHTRING/SEALING RING 1,000 EN-GJL-250

007 9130920120 STELLSCHRAUBE/ADJUSTING SCREW 1,000 C45

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

009 9130250080 SCHEIBE/DISC 2,000 ST37K

010 9128620790 MELDEEINHEIT STK-OCS 1,000

011 9190870390 DÜSE/NOZZLE 2,000 9S20K

012 9130250070 SCHEIBE/DISC 2,000 ST50

014 9130320620 ADAPTERFLANSCH STK190 OC/P2 1,000 EN-GJL-250

015 9166583540 BLOCK KPL RSV;DBV;HYDR.NOT M.ADAPTERP. 16/18 1,000

018 9156960700 TYPENSCHILD/NAME PLATE 1,000 1.4301

022 6913300020 DICHTSTOPFEN/PLUG 5MM 2,000 1.4305


--------------------------------------------------------------------------------------------
PARTS LIST STK190-387-30 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKTRIEB STK190-VK30/F14/B3/EE/HS/S PAGE: 2
DWG.-NO.: STK190-387-30
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
025 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 4,000 1.4301

026 6054010350 KUGEL/BALL 2,000 ST

027 6912200070 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

029 6930400010 FILTER/FILTER 2,000 MS

031 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 2,000 NB0117

032 6990501140 O-RING/O-TYPE SEALING RING 15,54X2,62 1,000 NB0117

033 6990507310 O-RING/O-TYPE SEALING RING 66,27X3,53 2,000 FP0417/VITON

034 6990501480 O-RING/O-TYPE SEALING RING 69,52X2,6 2,000 NB0117

035 6990501520 O-RING/O-TYPE SEALING RING 82,22X2,62 1,000 NB0117

041 6991452730 COMP.STANGENDICHT/COMP.ROD SEALING 63X75X9 2,000 NBR/GEW.

042 6990501530 O-RING/O-TYPE SEALING RING 88,57X2,62 1,000 NB0117

043 6004710790 SICHERUNGSRING/RETAINING RING 56X2 2,000 FE-ST

044 6004720360 SICHERUNGSRING/RETAINING RING 92X3 1,000 FE-ST

045 6001270120 FEDERRING/SPRING WASHER A12 8,000 FE-ST

046 6001270290 FEDERRING/SPRING WASHER A16 4,000 FE-ST

048 6009121750 ZYLINDERSCHR/HEX.SOCKET HEAD CAP SCREW M6X16 4,000 8.8


--------------------------------------------------------------------------------------------
PARTS LIST STK190-387-30 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SCHWENKTRIEB STK190-VK30/F14/B3/EE/HS/S PAGE: 3
DWG.-NO.: STK190-387-30
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
050 6004391270 SECHSKANTMUTTER/HEX. NUT BM24X2 1,000 V4A

051 6009340270 SECHSKANTMUTTER/HEX. NUT M16 4,000 8

053 6009170290 HUTMUTTER/HEXAGON CAP NUT M24X2 1,000 V4A

054 6009311350 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M12X60 4,000 8.8

055 6009311320 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M12X45 4,000 8.8

056 6009390540 STIFTSCHRAUBE/STUD BOLT M16X45 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST 9166582390 DATE: 7.02.08
--------------------------------------------------------------------------------------------
ABSPERRBLOCK KPL EHS-S3-Q1 PAGE: 1
DWG.-NO.: 16658239
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9166582400 ABSPERRBLOCK EHS-S3-Q1 1,000 ALMGSI1

003 9199520170 VERSCHLUßSTOPFEN/CLOSING PLUG 2,000 POLYAMID PA6

005 6920422200 VERSCHLUßSCHRAUBE/LOCKING SCREW 2,000 1.4571/NBR

006 9166880030 ABSPERRHAHN KPL 1,000 DIV.

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST 9166582600 DATE: 7.02.08
--------------------------------------------------------------------------------------------
ANSCHLUßPLATTE/CONNECTING PLATE PAGE: 1
DWG.-NO.: 16658260 A
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9166582610 ANSCHLUßPLATTE STK15-100 2XG1/4 1,000 GG 25

002 6009311820 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X40 2,000 V4A

007 9128870240 DÜSE/NOZZLE 2,000

012 9199520170 VERSCHLUßSTOPFEN/CLOSING PLUG 2,000 POLYAMID PA6

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST 9166583540 DATE: 7.02.08
--------------------------------------------------------------------------------------------
BLOCK KPL RSV;DBV;HYDR.NOT M.ADAPTERP. 16/18 PAGE: 1
DWG.-NO.: 16658354
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 6920206510 STEUERBLOCK/CONTROL BLOCK 1,000

002 6009312240 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X65 2,000 V4A

004 6990103830 KUPPLUNG/COUPLING M16X1,5 1,000 1.4404

005 6990103840 KUPPLUNG/COUPLING M18X1,5 1,000 1.4404

006 9128340420 ADAPTERPLATTE/ADATER PLATE 1,000

012 9199520170 VERSCHLUßSTOPFEN/CLOSING PLUG 2,000 POLYAMID PA6

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-Q4-4 DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-Q4 HP PAGE: 1
DWG.-NO.: EHS-D3-Q4-4 B
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 ALMG3

002 9166583070 PUMPENPLATTE KPL EHS-D3-Q4 HYH909-702 1,000

003 HYH909-702-1 HANDPUMPE EHS-D3/HAND PUMP 1,000

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128321510 GRUNDPLATTE KPL EHS-D3-Q-HP 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921005080Q HYDR.P.TYP D HB11995-OO2A MIT VENTIL 450CM3 1,000

016 9128630300 HALTEWINKEL/FASTENING BRACKET 1,000 ST37

017 9156960730 HINWEISSCHILD 1,000 ALU

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

023 4664010150 DRUCKSCHALTER/PRESSURE SWITCH 2,000

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

025 6009391330 STIFTSCHRAUBE/STUD M8X20 2,000 8.8


--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-Q4-4 DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-Q4 HP PAGE: 2
DWG.-NO.: EHS-D3-Q4-4 B
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW 2,000 45H

027 6009125710 ZYLINDERSCHRAUBE/HEX.SOCKET HEAD CAP SCREW 4,000 8.8

028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A

029 6009340220 SECHSKANTMUTTER/HEX. NUT M8 2,000 8

030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 ZYLINDERSCHRAUBE/SLOTTED CHEESE HEAD SCREW 2,000 5.8

032 4860001060 KABELBINDER/CABLE CLIP 3,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

034 6067980140 FÄCHERSCHEIBE/SERRATED LOCK WASHER J8,2 2,000 FE-ST

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 2,000 ST

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

049 6991510280 USIT-RING/USIT SEALING RING 13,7-22-1,5 2,000 70NBR/120


--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-Q4-4 DATE: 7.02.08
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-Q4 HP PAGE: 3
DWG.-NO.: EHS-D3-Q4-4 B
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 4,000

053 9128890440 KABEL/CABLE 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST 9190592150 DATE: 7.02.08
--------------------------------------------------------------------------------------------
LUFTABSCHEIDER/AIR TRAP 70CM³ PAGE: 1
DWG.-NO.: 19059215 C
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9190780420 ROHR FÜR LUFTABSCHEIDER 70CM³ 1,000 ST35 VERZINK

002 6930402180 FILTER CARTRIDGE GR.1 EDELSTAHL/10µM (42005) 1,000 EDELSTAHL

003 6990581990 O-RING 28X2 1,000 NBR

004 9199391430 REDUZIERUNG FÜR FILTER G3/4-ED X G1/4 1,000 9SMNPB28K

006 6920420660 VERSCHLUßSCHRAUBE/LOCKING SCREW G1 1,000 ST

008 6004720860 SICHERUNGSRING 17X1 1,000 FE-ST

009 9190870570 VERSCHRAUBUNG 1,000

010 6920425200 W-EINSCHRAUBV./MALE ELBOW C40X-S8-1/4 1,000 ST

011 9199520170 VERSCHLUßSTOPFEN/CLOSING PLUG 1,000 POLYAMID PA6

012 9199870020 DÜSE Ø0.8 M8X8 1,000 45H

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST HYH2319-0031 DATE: 7.02.08
--------------------------------------------------------------------------------------------
SET OF PRESSURE TRANSMITTER PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 4940001290 DRUCKTRANSMITTER P121 -0,1 ... +0,1 MPA 4,000 DISPO:MAVSPR

000 4940001460 DRUCKTRANSMITTER P121 0 ... +0,4 MPA 2,000 DISPO:MAVSPR

000 4940001310 DRUCKTRANSMITTER P121 0 ... +1,0 MPA 2,000 DISPO:MAVSPR

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST HYH2150-150-1 DATE: 7.02.08
--------------------------------------------------------------------------------------------
TEMP.SENSOR PT100, L=150 , SAFE.TUBE, PASTE PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 6900901050 WIDERSTANDSTHERM. WIT-PT15 A55-1233-961213 1,000

000 6900600650 SCHUTZROHR G1/2 155LG B.-NR.:10510-00227942 1,000 1.4571

000 WÄRMELEITPASTE FÜR SCHUTZROHRFÜLLUNG 1,000

*** E N D E DER S T Ü C K L I S T E ***

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