Reg. No.

B.Tech. DEGREE EXAMINATION, MAy 2017

Third / Fourth Semester

15ME216 _ INTRODUCTION TO I\4ANUFACTURING ENGINEERING

@or the candidates admitted during the academi.c y_ear 2015 _ 2016)
Note:
(i) Part ' A should be arswered in OMR sheet within first 45 minutes and OIvIR sheer should
be handed
over to hall .invigilator at the end of 45n minute.
(ii) Part - B and Part - C should be answered in answer booklet.

Time: Three Hours

Max. Marks: 100

PART-A(20 xl=2DMarks)
Answer ALL euestions
1. The process of obtaining patterns on cylindrical work piece is called
(A) Facing (B) Tuming
(C) Knurling (D) Chamfering

2. Face plate is a work holding device used in

(A) Lathe @) Drilling machine
(C) Milling machine (D) Shaping machine
3. In lathe machine, the work piece is
(A) Moving linearly @) Stationary
(C) Rotating about its own axis (D) Revolving around the tool

t. 4. . ... , Drocess increases the size of an already drilled hole

(4) =
(C) \"*lng
@) Boring
Spot facing p) rapping
5. Up milting is also called as _milling
(A) Conventional- @) iown
(C) Climb @) Ascend
6. In face milling, the cutter is the machined surface
(A) Perpendicular @) parallel
(c) Neither parallel nor perpendicular @) Either parallel or perpendicular

7.
(A) Riser
(C) Gate @) Runner

sand is spread fust to avoid sticking ofcope and drag boxes

(A) Parting (B) Backing
(c) Facing (D) Green

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 PART -B(5 x 4=2O Marks)
9. In three boxes moulding, the middle one is known as
(A) Cope (B) Drag Answer AI{Y FM
Questions
(C) Check (D) Flange
21. Distinguish between up-milling and down-milling.

10. Which of the following is used to produce a number of castings? 22. Explancounter boring and counter sinking with neat sketch'
(A) Loose piece Pattem (B) Split Pattern
(D) 23. What are the difference types of moulding sand?
(C) Gated pattem Match -Plate Pattern
24. Explain the principle of laser welding.
11. which of the following tool is manufactured by powder metallurgr?
(A) HiCh speed steel (B) Sintered carbides 25. Compare fonvard and backward extrusion.

ici ttigt, Carbon steet (D) Low carbon steel 26. Write short notes on tube forming process.

12. In methodwaxisusedformakingpattern 27. List down the different types of sheet metal operations.
(A) Centrifugal casting @) Shell casting PART-C(5 x12=60Marks)
(c) Investnent casting @) Die casting ALL Questions
Answer rrv \<evvtrvrry

13. is the process in which metal is qade to flow through a reskicted orifice 28. a. What are the different machining operations that can be performed on a lathe? Explain any
(A) Rolling (B) Extrusion fow with a neat sketch.
(c) Drawing (D) Spinning
(oR)
14. The cold working of metal is accomplished at b. Explain in detail the components of column and knee type horizontal rnilling machine.
(A) Below recrystallization temperature (B) Above recrystallization temperature
(C) Recrystallization temperature (D) Melting point 29. a. Write down the step-by-step procedure involved in shell casting process with sketches.

15. A moving mandrel is used in (oR)

(A) Wire drawing (B) Tube drawing b. Explain the working principle of electron slag welding with a neat sketch.
(C) Metalcutting (D) Forging
30. a. List the different types of cores. Explain the various steps involved in sand core
16. How many working rolls are there in a four-high rolling mill? manufacturing.
(A) One (B) Two
(C) Three (D) Fow (oR)
b. Explain the different types of casting allowarices with a neat sketch.
17. Which one of the following operations develops shear stress?
(A) Coining @) Wire drawing 31. a. Elaborate in detail the various types of dies used in sheet metal working with related
(C) Blanking @) Deep drawing sketches. \
18. Wires are made by Process (oR)
(A) Spinning (B) Drawing b. Etucidate the various rolling mi[[ configuration with neat sketches.
(C) Embossing (D) Bending
32. a. What are the various types of bending processes? Explain with sketches.
19. The type of force apptied through die in forging is
(A) Gnsile force (B) Compressive force (oR)
(C) Shear force (D) Tangential force
b. Explain the wire drawing process with neat sketch.

20. The term "spring Back Effect" is related with process

(A) Bending --
@) Embossing !*:*!t**

(C) Stretch forming (D) Shearing

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